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INTRODUCTION
Kenneth J. Petersen
is an assistant professor in the Department of Supply Chain
Management in the W.P. Carey School of Business at Arizona State
University in Tempe, Arizona.
Gary L. Ragatz
is an associate professor of supply chain management in the Eli Broad
Graduate School of Management at Michigan State University in East
Lansing, Michigan.
Robert M. Monczka
is distinguished research professor at Arizona State University and
director of strategic sourcing and supply chain strategy research and
Project 10X for CAPS Research in Tempe, Arizona.
Many organizations are attempting to gain a competitive advantage by integrating their suppliers
more thoroughly into key supply chain processes.
This calls for greater strategic and operational cooperation between buyer and supplier firms, often
involving some degree of collaborative planning.
Advances in information technology are making it
possible for firms to share plan-
SUMMARY
Module 3
14
Many organizations are attempting to gain a competitive advantage through supply chain integration, using
some degree of collaborative planning with their suppliers. Collaborative planning activities between supply
chain partners are expected to lead to better performing
supply chains. The notion that better collaborative planning has had a positive effect on joint business outcomes
has been previously studied in relation to supplier alliances
(Mohr and Spekman 1994; Monczka, Petersen, Handfield
and Ragatz 1998), supplier integration into new product
development (Ragatz, Handfield and Scannell 1997), supplier development (Krause 1995, 1997), collaborative planning, forecasting and replenishment (Barratt and Oliveira
2001), and a host of other supply chainrelated areas.
Collaborative planning processes are conceptualized in
this research as the joint buyersupplier decision-making
processes that require bilateral information flow between
supply chain partners. For instance, a supplier may inform
its customers of its manufacturing capacity constraints,
just as a buying firm will inform its suppliers of its purchase
requirements. Effective collaborative planning is expected
to improve supply chain performance by facilitating decisions that reflect a broad view of the supply chain and take
into account interactions among the firms in the supply
chain. Performance improvement might be expected in
the form of increased inventory turns, better on-time
delivery, improved responsiveness, better quality, reduced
purchase prices, and/or reduced total cost.
The eight collaborative planning processes that provide
the context for this study were selected because of their
potential criticality to effective supply chain integration
(Monczka and Morgan 1998). These processes are also
characterized by an inherent need for substantial mutual
exchange of information. The planning processes considered are:
PRIOR RESEARCH
To realize the full potential of supply chain management, it is necessary to integrate firms in a supply chain.
Troyer and Cooper (1995) suggested the intense interest
in various initiatives such as JIT, quick response, and efficient consumer response all share a common theme
supply chain integration. Lee and Billington (1992)
maintained that problems related to inventory positioning within the supply chain occur in part as a result of
a lack of information flow between supply chain members. Lee, Padmanabhan and Whang (1997) described the
bullwhip effect in supply chains and suggest that better
information flow and coordination among supply chain
members is the solution. Stank, Keller and Daugherty
(2001) found strong support for the notion that information sharing is essential to logistical service performance.
Carter and Narasimhan (1996), in a study of future
purchasing and supply chain management directions,
predicted that supply management will increasingly
emphasize a process focus through interorganizational
integration driven by the need for electronic interchange
of product and manufacturing process data. In another
study looking at the future of purchasing and supply,
Carter, Carter, Monczka and Slaight (1998) conducted
focus group studies, an environmental scan, and field
interviews in an attempt to make a 5- and 10-year forecast
of the future of purchasing and supply. Their findings
point to supply chains becoming increasingly integrated
over the next 510 years.
Some empirical evidence exists for the value of greater
integration of buyer and seller firms. Larson (1994)
defined functional integration as (1) cooperative behavior
and (2) cooperative attitudes or sentiment between purchasing and key supplier departments. This study found
that greater functional integration was associated with
lower total cost of purchased materials. Jap (1999) offered
evidence that coordination effort and idiosyncratic
investment on the part of buyer and supplier firms have a
positive impact on future profit performance and competitive advantage. Larson and Kulchitsky (2000) also
found that closer relationships between buyer and supplier firms is associated with better delivery performance
by suppliers. Buvik and John (2000), however, found that
coordination between buyer and supplier firms is only
beneficial in the face of high environmental uncertainty
and modest specific investment requirements.
An important form that cooperation between buyer and
seller companies may take is collaborative planning and
decision making. Harrington (2000) cited a variety of
potential benefits of collaborative planning, including
reduced inventories, reduced transportation and distribution center costs, improved cycle times and customer
service, fewer emergency orders, and fewer backorders
and returns.
15
16
tomer and supplier. Young, Carr and Rainer (1999) cautioned that exchanging proprietary transaction-level data
places a premium on trust between trading partners.
The research summarized above suggests that supply
chain integration can have a positive impact on supply
chain and/or firm performance, and further suggests that
linked information systems may be a valuable tool for
supporting supply chain integration. There are also,
however, some cautionary notes suggesting that integration is not always effective and that linked information
systems are not a complete answer for supply chain integration. The current study examines in more detail the
impact that collaborative planning between buyer and
supplier firms has on the performance of both the supply
chain and the buyer firm. Further, we sought to understand the role that information sharing through linked
information systems, as well as through more traditional
modes of communication has on the effectiveness of collaborative planning activities.
METHODOLOGY
A survey of purchasing executives was used to learn
about their experience with collaborative planning with
their first-tier suppliers. The sampling frame for the study
was firms using linked information systems to facilitate
collaborative planning with suppliers. An initial mailing
inviting participation in the study was sent to 3,500
individuals. Of these, 386 (11 percent) were returned by
the postal service as undeliverable. Of the remaining 3,114
individuals, 396 returned a fax-back response indicating
their willingness to participate or a reason for not participating. Of the responses indicating non-participation, 42
percent indicated that they do not use linked information
systems to do planning with their suppliers i.e., they
were not an appropriate part of the sampling frame.
Another 17 percent indicated that the contact person was
no longer with the company. Assuming the fax-back
responses are representative of the original mailing, 1,277
surveys were sent to valid contacts in appropriate companies. We received a total of 169 responses, representing
an effective response rate of about 13 percent. For the
analysis reported here, this sample was further reduced to
Table I
GEOGRAPHIC LOCATION
Location
United States
Percent
88.2
Western Europe
6.5
Canada
1.8
Pacific Rim
2.4
Missing Response
1.2
Table II
Table III
ANNUAL SALES REVENUE
Annual Revenue
Structure
25.2
Supplier scheduling
High
13.5
High
15.3
Inventory visibility
High
22.5
Capacity planning
High
4$5,000 million
23.4
Medium
Proposal evaluation
Medium
Low
Part/material standardization
Low
Exhibit 1
Product/Process/Service Development Cycle
Customer
Needs
Concept
Pilot
Test and
RampUp
An important issue for supply management professionals is whether their efforts at collaborative planning
pay off in terms of improved supply chain performance.
Using the survey responses, this study examined the
relationship between effective structured and unstructured collaborative planning and three dimensions of
Design
OrderPlanning Delivery
Cycle
Customer
Satisfaction
17
Exhibit 2
Material Cost
Performance
+
Structured
Collaborative
Planning
The positive impact of structured collaborative planning on supplier performance and inventory turns was
supported. The positive impact of unstructured collaborative planning on supplier performance was supported.
The positive linkage between supplier performance and
material cost performance was supported, but the linkage
between supplier performance and inventory turnover
was not. Finally, both material cost performance and
inventory turnover were found to have a significant positive impact on firm performance, but no direct linkage
could be shown between supplier performance and firm
performance. This is not surprising as the measures of firm
performance are financial measures that would be directly
affected by material cost and asset efficiency (inventory
turns), whereas supplier performance was measured in
terms of delivery quality and responsiveness should be
expected to be only indirectly related to financial results.
The significant linkages, along with their path coefficients, are shown in Exhibit 3.
+
Supplier
Performance
+
Unstructured
Collaborative
Planning
Firm
Performance
+
Inventory
Turns
Exhibit 3
0.58
0.51
0.59
FP2
FP3
0.58
0.61
0.71
0.21
0.63
Supplier
Performance
Firm
Performance
0.45
Unstructured
Collaborative
Planning
0.47
18
FP1
FP2
FP3
0.46
0.65
0.76
0.51
0.41
SP1
SP2
SP3
FP1
FP2
FP3
0.18
0.37
0.62
0.24
0.83
0.55
Inventory
Turns
0.30
Exhibit 4
Trust
+
Traditional Mode
Information
Quality
Decision-Making
Effectiveness
+
Linked Info
System
Information
Quality
The items related to information quality and decisionmaking effectiveness were asked separately for each of the
eight planning activities. The trust construct was based
on questions about the specific supplier involved in the
planning activities, but was not broken down by planning
activity.
Table IV
PATH COEFFICIENTS
Collaborative Planning Activity
R2
Path Coefficients
Trust
Supplier scheduling
0.164, p50.051
0.084, p50.288
0.516, p50.000
0.339
0.232, p50.005
0.016, p50.842
0.464, p50.000
0.300
Inventory visibility
0.166, p50.035
0.181, p50.019
0.509, p50.000
0.384
Capacity planning
0.070, p50.310
0.353, p50.000
0.509, p50.000
0.496
0.300, p50.001
0.256, p50.003
0.275, p50.001
0.289
Proposal evaluation
0.079, p50.394
0.154, p50.077
0.347, p50.000
0.142
0.036, p50.651
0.472, p50.000
0.324, p50.000
0.389
Part/material standardization
0.214, p50.005
0.370, p50.000
0.410, p50.000
0.402
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DISCUSSION
The results of this study clearly show the important
impact that effective collaborative planning efforts with
suppliers can have on supply chain performance and,
indirectly, on a firms financial performance. This finding
validates the interest supply managers have shown in
recent years in integrating suppliers into their planning
processes. In the firms that responded to the survey,
effective collaborative planning was associated with significant improvement in supplier quality, responsiveness,
and delivery performance, as well as inventory turnover
and material costs.
The results also provide valuable insights into some of
the antecedents of effective collaborative planning. These
include both objective (i.e., information quality) and
behavioral (i.e., trust) elements. Availability of good
information for these planning processes appears to be
a necessary but not sufficient condition for success. The
level of trust existing between the buyer and supplier
firms was positively related to effectiveness for five of the
eight collaborative planning processes. This drives home
the need to build the relationship between the firms before
real success can be expected in the planning process.
As might be expected, the quality of information
exchanged during the planning process is critical to
effectiveness. Information shared through linked information systems was found to be particularly important.
The quality of information shared in this manner was
positively associated with effectiveness in all eight collaborative planning processes we examined. As firms seek
to expand their collaborative planning efforts with suppliers, it is evident that close attention must be given to
the deployment of IT.
Exhibit 5
High
Impact of
planning process
on performance
IV.
III.
Dual emphasis
on traditional
communication
and linked
systems
I.
Rely on
traditional
communication
modes as much
as possible
Low
Low
20
Critical focus
area for linked
system
development and
enhancement
II.
Invest in linked
systems as
resources are
available and as
a byproduct of
other systems
Structuredness of
planning process
Focus on
quadrants III
and IV for
potential
breakthrough
results.
High
MANAGERIAL IMPLICATIONS
The results of this study highlight findings of importance to supply chain managers:
1. Prioritize the supply-focused collaborative planning processes most critical to their firms performance. This includes determining the current
level of collaborative planning performance and
the desired state, including overall internal and
cross-enterprise communications, degree of
bilateral trust, and the quality of communication
through both traditional means and linked
information systems.
2. Establish action steps necessary to achieve targeted competitive performance-level improvements through effective collaborative planning.
For example, what actions are required to
improve forecasting, inventory positioning,
and visibility through collaborative planning
processes?
3. Recognize the difference between truly strategic
suppliers and other suppliers, and establish strategies to further enhance collaborative planning
processes and trust between the buying firm and
strategic suppliers. One example is determining
how to most effectively share forecast and
inventory positioning information so that suppliers are better able to make good decisions
and provide improved commitments to these
forecasts.
In addition, effectively linked collaborative planning
systems, when combined with trust, provide the opportunity to transform the working relationship between
firms. A linked collaborative planning system can be
viewed as a means to achieve efficiency as well as a vehicle
for transformation. Sourcing and supply chain leaders can
establish a first-mover approach and gain competitive
advantage using effective systems to achieve improved
supply chain results.
Firms that are first movers in the innovative application
of linked information systems and also maintain the
quality of their traditional modes of communication
may gain significant benefits. For example, being able
to schedule all suppliers in the supply chain from a
customer-generated pull signal, collaboratively planning
from where suppliers should ship to various buyer locations and even ultimate customers can significantly
improve results.
Finally, a linked information system that provides highquality information about design specifications and
related costs between buyer and supplier in the new
product creation process would transform many organizations. The impact of collaborative planning on correct
design-to-cost considerations can both determine and
positively impact the profitability of new products.
Exhibit 5 suggests an approach to prioritizing efforts to
build traditional communication capabilities and linked
information systems as a function of the nature and
impact of various collaborative planning activities.
Exhibit 5 suggests that stand-alone investment in IOS is
not likely to be justified unless the impact of the related
planning process is substantial. Therefore the primary
focus for IT investment should be in quadrants III and IV.
Highly structured planning processes that have lower
impact may still benefit from the application of IOS, but
these applications should be deployed on an opportunistic basis as a part of other IT development initiatives.
LIMITATIONS
As with any study, there are several limitations to this
research. First, while buyersupplier collaboration is
obviously a dyadic phenomenon, the specific cases of
buyersupplier collaboration examined in the study are
informed by one member of the dyad the purchasing/
sourcing manager. Second, the informants were asked to
respond for only one case of buyersupplier collaboration
(as opposed to informing on a more complete view of
their experiences across multiple suppliers). A third limitation to this research is that the theoretical model may
not prove to be invariant across industries. While this
study cut across a number of industries, there was not a
sufficient sample from individual industries to assess
possible variations from industry to industry. Future
research should be carried out both to replicate the findings of this study as well as to assess the validity of the
theoretical model across differing industries. Limitations
notwithstanding, the results of this research are important for both practice and future research.
REFERENCES
Anderson, J. and W. Gerbing. Some Methods for Respecifying
Measurement Models to Obtain Unidimensional Construct
Measurement, Journal of Marketing Research, (14), 1982,
pp. 453-459.
Bagozzi, R. and Y. Yi. On the Evaluation of Structural Equation
Models, Journal of the Academy of Marketing Science, (16), 1988,
pp. 74-94.
Bailey, J. and S. Pearson. Development of a Tool for Measuring
and Analyzing Computer User Satisfaction, Management
Science, (29:5), 1983, pp. 530-545.
Barratt, M. and A. Oliveira. Exploring the Experiences of
Collaborative Planning Initiatives, International Journal of
Physical Distribution and Logistics Management, (31:4), 2001,
pp. 266-289.
Bentler, P. EQS Structural Equations Program Manual, Multivariate
Software Inc., Encino, CA, 1995.
Buhse, T. High-Tech Contact, Purchasing Todays, 1997.
Buvik, A. and G. John. When Does Vertical Coordination
Improve Industrial Purchasing Relationships? Journal of
Marketing, (64:4), 2000, p. 52.
Cachon, G.P. and M. Fisher. Supply Chain Inventory
Management and the Value of Shared Information,
Management Science, (46:8), 2000, p. 1032.
Carter, P., J. Carter, R. Monczka and T. Slaight. The Future of
Purchasing and Supply: A Five- and Ten-Year Forecast, Center
for Advanced Purchasing Studies, National Association of
Purchasing Management and A.T. Kearney Inc., Tempe, AZ,
1998.
Carter, J.R. and R. Narasimhan. Purchasing and Supply
Management: Future Directions and Trends, International
Journal of Purchasing and Materials Management, (32:4), 1996,
p. 2.
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Appendix A
DETAILS ON MODEL CONSTRUCTS
Trust. Respondents answered the following eight questions on a seven-point scale, where 15Strongly Agree
and 75Strongly Disagree:
& I think the people in this supplier firm tell the truth in negotiations.
& I think that this supplier meets its negotiated obligations to our department.
& In my opinion this supplier is reliable.
& I feel that this supplier negotiates honestly.
& I feel that the people at this supplier will keep their word.
& I think that this supplier does not mislead us.
& I feel that this supplier does not try to get out of commitments.
& I feel that this supplier negotiates joint expectations fairly.
Decision-Making Effectiveness. For each of the eight collaborative planning processes, respondents answered
the following two questions on a seven-point scale, where 15Strongly Agree and 75Strongly Disagree.
& (This collaborative planning process) has helped my business unit to make more effective decisions.
& (This collaborative planning process) has helped my supplier to make more effective decisions.
Traditional-Mode Information Quality. For each of the eight collaborative planning processes, respondents
answered the following five questions on a seven-point scale, where 15Strongly Agree and 75Strongly
Disagree.
When using traditional methods of communication, the information shared between my business unit and this
supplier in support of (this collaborative planning process) was:
&
&
&
&
&
Current
Accurate
Complete
Compatible
Convenient to access
Linked Information System Information Quality. For each of the eight collaborative planning processes,
respondents answered the following five questions on a seven-point scale, where 15Strongly Agree and
75Strongly Disagree.
When using linked information systems, the information shared between my business unit and this supplier in
support of (this collaborative planning process) was:
& Current
& Accurate
& Complete
& Compatible
& Convenient to access
Construct
Trust
Number of Items
Cronbachs a
0.94
0.89
0.92
0.95
Inventory visibility
& Effectiveness
0.90
0.92
0.97
The Journal of Supply Chain Management | Spring 2005
23
Capacity planning
& Effectiveness
& Traditional info quality
& Linked IS info quality
2
5
5
0.92
0.96
0.97
2
5
5
0.88
0.94
0.97
2
5
5
0.81
0.93
0.96
2
5
5
0.95
0.95
0.97
2
5
5
0.87
0.96
0.96
2
5
5
0.87
0.95
0.98
Responses for the items included in the following five constructs were on a seven-point scale where 15Much
Better and 75Much Worse.
Overall Collaborative Planning Effectiveness. Respondents were asked to indicate the degree to which each of the
eight collaborative planning processes has improved over the past 2 years.
Material Cost Performance. Respondents were asked to indicate the degree to which their business units
performance had changed over the past 2 years for each of the following dimensions:
& Purchase price reduction
& Purchase price reduction compared to market
& Total cost reduction
Inventory Turns. Respondents were asked to indicate the degree to which their business units performance had
changed over the past 2 years on:
& Total inventory turnover rate
Supplier Performance. Respondents were asked to indicate the degree to which their business units
performance had changed over the past 2 years for each of the following dimensions:
& Supplier on-time delivery
& Supplier quality performance
& Supplier responsiveness
Firm Performance. Respondents were asked to indicate the degree to which their business units performance
had changed over the past 2 years for each of the following dimensions:
& Return on investment
& Return on equity
& Profit margin
24
Construct
Overall collaborative planning effectiveness
Material cost
Inventory turns
Supplier performance
Firm performance
Number of Items
Cronbachs a
8
3
1
3
3
0.84
0.87
N/A
0.79
0.91
Appendix B
CONFIRMATORY FACTOR ANALYSIS (CFA) AND SEM
Measurement Development
To ensure face validity (Cook and Campbell 1979), all measures were thoroughly examined by a group of
industry executives and subject-area experts. All univariate distributions were examined and were found to be
free from excessive skewness, kurtosis and outliers. Mardia (1970, 1974) coefficient was used as a measure of
multivariate kurtosis and provided an indication that the data were relatively free from multivariate kurtosis.
CFA
CFA with maximum likelihood method (Bentler 1995) was used to validate the measurement model. The
measurement model specifies the associations between the observed variables or indicators and the underlying
latent variables or theoretical constructs, which are presumed to determine responses to the observed
measures (Anderson and Gerbing 1982).
The overall fit of the measurement model provided for a w2 of 198.96 (100 d.f.), a CFI of 0.90, an SRMR of
0.125, and a root mean-square error of approximation (RMSEA) of 0.1. From this we conclude that the overall
fit of the measurement model is satisfactory (Bagozzi and Yi 1988; Hu and Bentler 1999).
Convergent Validity
Convergent validity was assessed by examining both the magnitude of the factor loadings of the manifest
variables on their respective latent variables as well as whether or not those factor loadings were statistically
different than zero. All factor loadings were of sufficient magnitude and significantly different from zero at the
p < 0.05 level.
Discriminant Validity
Discriminant validity was assessed by examining the cross-factor loadings of one manifest variable onto all
latent constructs on which high loadings were not expected. This analysis was conducted by examining the
matrix of factor loadings and by using Lagrangian Multiplier (LM) tests (Bentler 1995). Factor loadings were
generally of greater magnitude with the expected latent construct than with other latent constructs in the
measurement model. The LM tests revealed only a very small number of minor fixed parameters that could be
released to gain an improved model fit.
The results of this CFA provide evidence in support of the notion that the measurement model is adequate for
use in the testing of the structural model.
Structural Model
The measurement model assessed in the previous section using CFA was subsequently modified to allow for the
inclusion of structural relationships between the independent and dependent constructs.
The structural equations were estimated using the EQS 6.1 structural equation modeling software (Bentler
1995). The structural model with standardized parameter estimates is shown in Exhibit 2.
The overall fit of the structural model was indicated by a w2 of 149.58 (93 d.f.), a CFI of 0.95, an SRMR of 0.9,
and an RMSEA of 0.08. We may conclude that the overall fit of each of the structural models is satisfactory
(Bagozzi and Yi 1988; Hu and Bentler 1999).
25