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Abstract
A local non-equilibrium diusion model (LNDM) for rapid solidication of binary alloys has been briey reviewed and used to modify a number of solute trapping models with dierent solidliquid interface kinetics. The LNDM takes into account deviation from local
equilibrium of a solute diusion eld in bulk liquid on the basis that the exact solutions to hyperbolic diusion equations govern the
solute concentration and solute ux in bulk liquid under local non-equilibrium conditions. The LNDM leads to a velocity-dependent
eective diusion coecient in bulk liquid ahead of the solidliquid interface DLNDM
V , which goes to zero when the interface velocity
b
V ! VDb, where VDb is the bulk liquid diusion speed. The results show an abrupt transition from diusion-limited to purely thermally
controlled solidication, with the diusion coecient in bulk liquid DLNDM
V = 0 and complete solute trapping KLNDM(V) = 1 at a nite
b
interface velocity V = VDb for any type of solidliquid interface kinetics. The bulk liquid diusion speed VDb is a critical parameter for
the transition. The velocity dependence of partition coecients KLNDM(V) has been calculated for dierent types of solidliquid interface
kinetics, with allowance for local non-equilibrium diusion eects. The calculation shows that the local non-equilibrium partition coefcients KLNDM(V) reduce to the standard K(V) at low interface velocity (V VDb) and dier substantially at high interface velocity
(V VDb).
2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
Keywords: Solute trapping; Rapid solidication; Local non-equilibrium diusion; Hyperbolic diusion equation
1. Introduction
Rapid solidication phenomena occur under conditions
that are far from equilibrium [140]. The most obvious
manifestations of the deviations from local equilibrium is
solute trapping, which increases the solute concentration
in the solid phase and reduces the segregations in the liquid
side of interface. The degree of solute trapping is usually
quantied by the partition coecient K, dened as the ratio
of the concentration of solute in the solid to that in the
liquid at the interface. The rapid solidication process
under local non-equilibrium conditions helps to obtain a
very ne structure with uniform properties. Examples of
rapid solidication products accompanied by solute trap Tel.: +7 9032478152.
ping are powders, wires and foils which can be used in powder metallurgy or in producing higher-performance
composite materials. Therefore, development of the capability to predict solute trapping phenomena is an important
task in designing new materials and new processes.
The eect of solute trapping has been investigated both
theoretically [115,2640] and experimentally [1625]. Theoretical studies include analytical models [814,2640],
phase-eld models [5,34,37], molecular dynamics simulations [6,7] and Monte Carlo computer simulations [15].
The most important question in all these studies is how
to achieve complete solute trapping K(V) = 1 at a high
interface velocity V. The analytical models [815] take into
account deviation from equilibrium only at the solidliquid
interface using dierent approaches to the kinetic processes
which take place on the atomic scale at the interface during
crystal growth. The models t experimental data quite well
1359-6454/$36.00 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.actamat.2012.01.036
2712
@C Db @ 2 C
Db r2 C
@t V 2Db @t2
@J
Db @ 2 J
2
Db rrJ
@t V Db @t2
C0;
V > V Db
(
J LNDM X
7
J i expVX =Db 1 V 2 =V 2Db ;
V < V Db
0;
V > V Db
8
where C0 and Ci are the solute concentration in the liquid
far from (X ! 1) and at the interface (X = 0), respectively. The results of the LNDM (Eqs. (7) and (8)) clearly
demonstrate that the value of the diusion speed VDb decisively aects the diusion eld in the bulk liquid. When
V < VDb, there is a solute concentration gradient and solute
ux in the liquid, and the solidication is essentially controlled by the solute ux. It should be noted that, as the
2713
11
2714
a monolayer, including any solute atoms in the layer. Solute diuses back into the liquid during the period before
the passage of the next step, at which point any remaining
solute is assumed to be permanently trapped in the solid.
The predicted velocity dependence of K for this mechanism
is [9,13]
1,0
LNDM-Jackson
LNDM-CGM
Partition coeficietnt
0,8
LNDM-SGM
0,6
SGM
0,4
K SGM V K E 1 K E expV Di =V
CGM
Jackson
0,2
0,0
0,0
0,2
0,4
0,6
0,8
15
1,0
1,2
1,4
Nondimensional velocity
K LNDM V
(
K E 1 K E exp1 V 2 =V 2Db V Di =V ; V < V Db
1;
V > V Db
16
The expression for KLNDM(V), Eq. (16), takes into
account both the departure from the local equilibrium of
the diusion process in bulk liquid according to the
LNDM and the interface kinetic conditions assumed by
the SGM. A comparison between the SGM and the
LNDM is also presented in Fig. 1, with KE = 0.1 and
VDb/VDi = 2: the lower dash-dotted curve being the
SGM, Eq. (15), and upper dash-doted curve being the
LNDM, Eq. (16). The LNDM predicts complete solute
trapping KLNDM(V) = 1 at V = VDb, whereas SGM at predicts it at V ! 1.
3.4. Aperiodic stepwise growth model (ASGM)
According to the CGM, the partition coecient in nondilute limit takes the form [12]
K CGM V ; C 0 K E 1 K E C 0 V =V Di =1 V =V Di
13
This equation can also be modied to the local
non-equilibrium diusion case by using the concept of
eective diusion coecient DLNDM
V , Eq. (10). After
b
some algebra, we have
K LNDM V ; C 0
8
2
2
2
2
>
< 1 V =V Db K E 1 K E C 0 V =V Di =1 V =V Db
V =V Di ;
V < V Db
>
:
1;
V > V Db
14
K E bT K E bL =1 bL
1 bT
17
DB
1;
V < V Db
V > V Db
18
K J V K E
19
where A0 depends on the square root of the diusion coefcient. From Eqs. (10) and (19), one can calculate
8 pp
<
Db 1V 2 =V 2Db
Db 1V 2 =V 2Db A0 V
; V < V Db
K LNDM V K E
: 1;
V > V Db
20
2715
The results of Eqs. (19) and (20) are shown in Fig. 1, using
KE = 0.1, A0 = 0.8 s m1 obtained from the Monte Carlo
simulation results [15] and VDb = 15 m s1 [1,17,19]: the
lower dashed curve shows the Jackson et al. model; the
upper dashed curve, the LNDM. As expected, one can
observe the partitionless solidication KLNDM(V) ! 1 predicted by the LNDM at V ! VDb, in contrast to Jackson
et al. model, which leads to complete solute trapping only
at V ! 1.
3.6. The Burton et al. model
The Burton et al. model [10] examines the incorporation
of solute elements into single crystals of germanium grown
from the melt. It takes into account the contribution of solute transport in the melt, owing to diusion and uid
motion, to the overall process of impurity incorporation
during steady-state crystallization. The crystallization is
viewed as a heterogeneous reaction. The chemical process
consists of the incorporation of impurity at the solidliquid
interface. The analysis is extended to treat the transient
inclusion of solute that results when the composition of
the melt is changed abruptly. For the important case in
which equilibrium prevails at the interface virtually independently of growth rate, this leads to the following expression for partition coecient [10]:
K BPS V K E =K E 1 K E expV d=Db
21
1;
V > V Db
22
2716
2 !
VK
VC V
p exp
K V
VK
2V p
1
VC V
erfc
2
VK
EP
23
V K 1 V 2 =V 2K
p
2V p
0
exp @
1=2
VC V
V K 1 V 2 =V 2K 1=2
!
VC V
1
erfc
1=2
2
V K 1 V 2 =V 2K
!2 1
A
24
5. Discussion
The LNDM clearly demonstrates that the solidication
mechanism changes qualitatively when the interface velocity V passes through the critical point V = VDb. At this
point a sharp transition from mostly diusion-controlled
to purely thermally controlled regimes occurs. When
V < VDb, there is a solute concentration gradient and solute
ux ahead of the interface and the solidication is governed
by both the redistribution of heat and the solute, whereas
1,0
Partition coeficietnt
0,9
0,8
0,7
0,6
0,5
0,4
0,3
0,5
1,0
1,5
2,0
2,5
1,0
Partition coefficient
0,9
0,8
0,7
0,6
0,5
1
2717
2718
[19]
[20]
[21]
[22]
[23]
[24]
[25]
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