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Posi—Concrete Structural Hybrid System

Posi—Concrete Structural Hybrid System
Structural hybrid floor system MiTek Industries www.mii.com MiTek Industries www.mii.com MiTek Industries www.mii.com MiTek industries
Structural
hybrid floor
system
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Posi—Concrete Structur al Hybrid System

Posi—Concrete Structural Hybrid System

Posi—Concrete Structur al Hybrid System The basic system:  Posi joists on 600 mm center. 

The basic system:



Posi joists on 600 mm center.

 



Bearing on

bottom

cord,

resting

on

support.



70 mm reenforced concrete floor slab.

 



Watertight folio to protect casing panel.



14 mm casing panel (OSB, chipborad ).



PS 10

total joist height

338 mm.

+

Top chord

51

mm wide

x

76

mm

height. C24 timber. + Bottom chord 51mm x 102 mm height. C24 timber.

Details on connector:



Metal nail plate connector is pressed in



flange of top chord of Posi joist. Connector is embeded into 70mm



concrete slab and structural connected. Concrete caps top connectors and



reenforcement steel by 20mm. Reenforcement rests on top of connector,



so connector positiones the steel in the right depth in the concrete. (no spacers needed) Connecor sits between the posi webs. One web space = one concrete connector.

Posi—Concrete Structur al Hybrid System The basic system:  Posi joists on 600 mm center. 
Posi—Concrete Structur al Hybrid System The basic system:  Posi joists on 600 mm center. 

Structural aspects:

Loads and span distance applied:

Deadload 2kN (solid concrete slab + flooring etc.) . Traffic load 2kN (load distribution by concrete slab in area not respected so far => higher traffic loads possible).  Free span 6 meters using PS10 (338 mm joist heiht). All calculations acording to EuroCode , DIN 1052:2008 and ETAG for Posi webs. Conector values acording to M 20 plates certificates.

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



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Posi—Concrete Structural Hybrid System

Posi—Concrete Structural Hybrid System
Posi—Concrete Structural Hybrid System Advantages: No casing system to be installed to pour the concrete floor.

Advantages:

No casing system to be installed to pour the concrete floor. Saves about 30% of onsite labor compared to a traditional concrete floor. Excellent sound insulation values due to high weight of the concrete and the softness of a sandwich component using different materials.  Outstanding energy saving capabilities compared to traditional concrete floor, due to large space between Posi joists taking up to 300mm insulaton.  Posi-concrete structural sandwich system reduces the weight of the floor by about 50% compared to full concrete, but offers about the same shear stiffness and load carrying capabilities. Beneficial especialy in seismic areas.  Installation time for all services is reduced by about 50% and work can be started imedeately after installing the floor. No downtime and delay in the building process due to casing systems staying in place for about 20 days. (Hardening time for concrete) Due to large free, unsuported span much more space to move around or storing building materials in a weather protected part of the raw building. No studs blocking ways or rooms. Individual engineered casing + floor system. Optimized use of material, cambered joists to improve deflection.









Advantages:



Short installation time. No overhad manual work for installling, or taking down casing system. All components are



supplied by light crane from top. Saves all on site time + costs for



cleaning / maintaining the casing system, for storing the casing system, for transporting the casing system on site and off site. Components can be prefabricated as

light weight floor casettes off site

and

 

quickly topped with heavy concrete on

site. Improves precission and speed compared to the traditional process.



Structural design

software

directly

interfacing with production line for Posi

joists.

This

means

that

the

structural

engineer who does the detailed floor



design will automatically receive all production data at the same time. Saves costs + time and helps to avoid mistakes or misunderstandings on site. Bill of materials, production times and quantity take offs are precise and avaliable at the very beginning of the building + design process for quoting, costing, on site scheduling , on site controll and management.



High

speed

production

of

joists.

Up

to

200 lfm/h => 300 m² / h (spacing

600mm).

 



Precise installation drawings and on site advises. Avoids mistakes and costly misunderstandings on site.

Posi—Concrete Structural Hybrid System Advantages: No casing system to be installed to pour the concrete floor.
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Posi—Concrete Structur al Hybrid System

Posi—Concrete Structural Hybrid System

Posi—Concrete Structur al Hybrid System Customer groups:  Companies who are r enting out casing system

Customer groups:



Companies who are renting out casing

system than glue lam + excellent ratio of



systems. Sell consumabel instead of renting out. Sawmills who are producing casing



boards and studs. Add a timber related product which goes into the non timber building markets. MiTek customers who are active in roof



trusses only. Adds a second product and opens a new customer group. Builders using traditional brick &



concrete. Time saving on site for following activities. Steel building companies. (Steel



skeleton). Much lighter floor system for multi storey office buildings. Prefab house industry. High quality and



sound dense floor system + extra space for iservices + time savings installing the services. Glue lam and heavy timber building

companies. Much slimer and smaller

weight-span-stability.



Professional casing

companies. Add a

consumable casing system which can be

sold on top of the expensive on site

labor. Add value to expensive labor

and

shorten on site time because the casing does not have to be taken down and removed.

Commercial aspects:



One PCS connector sells about 2 Posi



web connectors. 1 m² floor (600mm spacing) requires in average about 3,3 PCS connectors and 6,5 Posi web connectors .



=> 2,53 Kg connectors / m² => 395 m² = 1 to connectors. Each manufacture requires machinrey + software + service. Revolution press ~ 180.000,- €

Strut runner press ~

60.000,- €



Splicer press ~ 12.000,- € PCS connector requires extra software which means it could be sold as a seperate licensed system. Charging a



basic license fee up front, like franchising. Using the PCS connector in design jobs



requires engineering skills which are possibly not existent at all potential customer groups. This offers aditional income for MiTek design services and external design offices. For external design offices a special version of software could be sold , like the RoofCon-TrussCon design office version. Offering aditional income and outstanding marketing oportunities for the PCS system as such. 3rd party external engineering offices as multipliers to pull projects from developers and architects.

Posi—Concrete Structur al Hybrid System Customer groups:  Companies who are r enting out casing system
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