KO-496-00

Machine Serial No.

Location

Dealer Name

Customer Name

CONTENTS
INTRODUCTION .................................................................................................................................. 2
DISTRIBUTION OF THE INSPECTION SHEET .................................................................................. 3
DEFINITION OF THE DEFECT LENGTH IN ULTRA-SONIC TESTING .............................................. 4
INSPECTION PROCEDURE................................................................................................................ 6
EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE CORRECTION TECHNIQUE AT INTERNAL
BULKHEAD .......................................................................................................................................... 8
ULTRA-SONIC EXAMINATION REPORT FOR THE STRUCTURE ....................................... Sheet 01

Track Frame .................................................................................................................... Sheet 02 - 05

Backhoe Boom ................................................................................................................ Sheet 06 - 23
Backhoe Arm ................................................................................................................... Sheet 24 - 32

INTRODUCTION
We have already introduced the "EX5600-6 Recommended Preventive Service program" to our customers to
promote good preventive service for the EX5600-6 in the field.
However, to effectively check for various kinds of cracks on welded structures like the Front Attachment Main and
Track Frame etc., periodical examination using an Ultrasonic Flaw Detector is indispensable.
This Inspection sheet is provided for easy checking of the condition of these structures on the EX5600-6 by
using our portable ultrasonic instrument series, the HITACHI UT SERIES. By executing periodical inspection
with the UT, an appropriate maintenance time can be recommended to your customer before the occurrence of a
lengthy downtime caused by increased cracks.
We believe that you will be able to:
1.
2.
3.
4.

Reduce repair costs

Prevent trouble
Reduce downtimes, and
Extend machine life

Prevents
trouble

Reduces
repair
costs

Reduces
downtime

Extends
machine
life

DISTRIBUTION OF THE INSPECTION SHEET

1. Distribute copies of the inspection sheet onto
which echo data printout is affixed, after
making judgement, as described below.

2. Make two copies of each inspection sheet.

3. Send one of the two copies to Hitachi (L/O,

Representative), and the other to Hitachi
(Tokyo).

One Copy: L/O, Representative

One Copy: Hitachi (Tokyo)

DEFINITION OF THE DEFECT LENGTH IN ULTRA-SONIC

TESTING
NOTE:

Defect is here defined as that, although varied slightly with welding technique, to be judged acceptable
from the stand point of welding structure.
H: Defect height
L: Defect length
P: Center-to-center distance between defects

1.

j: Total height of insufficient fusion

A: Specified root face

Welding with complete fusion (Fig. 1)

1) H:
2 mm (0.08 in.) or less is acceptable.
2) L:
40 mm (1.6 in.) or less is acceptable.
P:
Although the H and L of defect are acceptable
as stated above, center-to center distance
between defects shall be 200 mm (7.87 in.) or
more.
NOTE: No defect is allowed in the range of
50 mm (2.1 in.) on each side of
butt-weld joint.
3) If defect exceeds the above-mentioned limit, it
shall be rejected.

Fig. 1
Backing plate

Detail a

Detail b

Fig. 2

Fig. 3

2.

Single groove welding with

insufficient fusion (Fig. 4)

1) It is acceptable when h is not more than root

face A + 1 mm (0.04 in.) or within A -5 mm (0.2
in.).
2) It is acceptable when h is not more than root
face A + 2 mm (0.08 in.), provided that L is 150
mm (5.9 in.) or less, and P is 200 mm (7.9 in.)
or more.
3) If root face A exceeds 2 mm (0.08 in.), it shall
be rejected.

Fig. 4
Root face A

3.

Detail c

h:

Double groove welding with

insufficient fusion (Fig. 6)

Total height of
insufficient fusion

Fig. 5

1) It is acceptable when h is not more than root

face A + 2 mm (0.08 in.) or -5 mm (0.2 in.).
2) It is acceptable when h is not more than root
face A + 2.5 mm (0.1 in.), that L is 150 mm (5.9
in.) or less, and P is 200 mm (7.9 in.) or more.
3) If root face A exceeds 2.5 mm (0.1 in.), it shall
be rejected.

Fig. 6
Root face A

4.

Other

Detail d

h:

For welded structures other than the

above-mentioned (1), (2) and (3), it is acceptable
that H is not more than root face A + 1 mm (0.04
in.).

Total height of
insufficient fusion

Fig. 7

INSPECTION PROCEDURE
4.

1. Inspect with a probe.

Print out the input echo data.

Positions for the inspection

with a probe are two points
on both sides and one point
on the center of the welding
structure.

5. Affix the echo data printout on the inspection

Sheet. (Refer to next page.)

2. Detect flaw on the CRT using echo.

Flaw
wave

3. Touch the max. value point of echo wave on the

CRT with a touch pen to input echo data.

6. Judgement

How to fill out the Judgement Sheets

Rating
Wire

Acceptable

when it is judged that there is no flaw.

Write Not Acceptable when there is flaw, and add one of

I to IV according to flaw levels listed in the right table.

Not Acceptable

Flaw Size

Flaw height is 5% or
less of plate thickness.

II

Flaw height is 5% to
10% of plate thickness.

III

Flaw height is 10% to

30% of plate thickness.

IV

Flaw height is 30% or

more of plate thickness.

Use of distance correction method and tip echo

method for angle beam ultrasonic testing
(How to affix echo data slips to the Inspection Sheet)
1) Check whether any defect (crack) is present or
not at the weld by the distance correction
method. At this time, flow echo in excess of
0% in the CRT graticule, when scanned with
the specified working sensitivity (STB-A3 4 x
4 - IS 50%) shall be evaluated. Also, record
the flaw lengths at the same time.

h:
Echo height
w (X): Beam distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Probe

2) For flaw defection portion where the flaw is

detected by the distance correction method,
determine and record the flaw height (H) by
crack tip echo method. If no flaws are
detected by the distance correction method,
then crack tip echo method need not be used.

EVALUATION OF DEFECT HEIGHT (H) BY DISTANCE

CORRECTION TECHNIQUE AT INTERNAL BULKHEAD
Pattern
No.

Anticipated crack patter and testing direction

Testing procedure and crack evaluation

(1) It is acceptable that no flaw echo
appears when scanning is made from
sides A, B, C and D, using angle probe
(2.25Z10 x 18A70).

Crack

(2) If flaw echo appears, determine defect

height (H) by tip echo technique.

Root face

(3) Internal defect and open surface crack:

Pattern 1:
Sides A & B Internal 1 defect
Sides C & D Open surface crack
When root face is 5 mm or less, All of A, B, C
and D show internal defects.

Crack

Pattern 2:
Sides A & B Open surface crack
Sides C & D Internal defect

Pattern 3:
Sides A & C Internal defect
Sides B & D Open surface crack
When root face is 5 mm or less, All of A, B, C
and D are internal defects.

Crack

Root face

Pattern 4:
Sides A & C Internal defect
Sides B & D Open surface crack

NOTE:
If the position of the defect is not clear or
when judgement is impossible, defects are
judgement to be internal ones.

Crack
Root face

Sheet 01

ULTRA-SONIC EXAMINATION REPORT

FOR THE STRUCTURE

EX5600-6
:

Inspection by
Specifications
Front att.
S/N

Front att.

Backhoe front

Capacity

Hour meter

Boom

Arm

Bucket

m3

Date of
Inspection
D

Hour

(Hitachi use)

(Hitachi use)
Type of work

Date of
Delivery

Mining ( Coal Coal Overburden Gold Other

Stone Crushing Quarry
Civic Engineering Work
Road Building Land Development
Pipelaying
Other
Dredging
Other

INDEX
Track Frame Sheet 2 - 5
Backhoe Boom Sheet 6 - 23
Backhoe Arm Sheet 24 - 32
COMMENT

Sheet 01

(IF NECESSARY)

Dealer: Original

HITACHI (L/O, Representative): 1 Copy

Hitachi: 1 Copy

Track Frame 1/4

Method
Inspection
Track Frame

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Ditto

Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A45

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front side

Serial No. 101 -

Left

Right

(8 positions)
Inspection area

Rear side
Upper side

Lower side

Sheet 02

Sheet 02 Dealer: Original

Track Frame 1/4

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the position on a
circle.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
Upper side View
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Track Frame 2/4

Method
Inspection
Track Frame

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Ditto

Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60 or
5C10 x 10A45

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front side

Serial No. 101 Perform facing

welding or finish-grind
within the range of *35
so that no indentation
is formed between
beads.

Left

Right

(4 positions)

Rear side
Upper side

Sheet 03

Lower side
Inspection area

Inspection area

Sheet 03 Dealer: Original

Track Frame 2/4

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from the top plate or the distance (mm) from
the bottom plate.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

Flaw position =

Fill in the defect position as the distance (mm)

from the top plate or the distance (mm) from
the bottom plate.

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Track Frame 3/4

Method
Inspection
Track Frame

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Ditto

Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front side

Serial No. 101 -

Left

Right

Area
120 mm only
(4 positions)
Rear side
Inspection area

Upper side

Lower side

Inspection area

Sheet 04

Sheet 04 Dealer: Original

Track Frame 3/4

Point

Detail
Mark the location where defect found

Flaw position

Fill in the defect position as the distance

(mm) from left or right side.

Mark position of the

crack (A - C) in the
detail column.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

F
R
O
N
T

de = ..........................
H = ...........................
I = .............................

Flaw position =

Fill in the defect position as the distance

(mm) from left or right side.

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................

Hitachi: 1 Copy

R
E
A
R

w (X) = .....................
y (PFD) = .................
de = ..........................

Flaw position =

H = ...........................
I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Track Frame 4/4

Method
Inspection
Track Frame

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Ditto

Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A45

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front side

Serial No. 101 -

Left

(4 positions)

Right

Area
120 mm only

Rear side
Upper side

Sheet 05

Inspection area

Lower side

Inspection area

Sheet 05 Dealer: Original

Track Frame 4/4

Point

Detail
Mark the location where defect found

Flaw position

Fill in the defect position as the distance

(mm) from left or right side.

Mark position of the

crack (A - C) in the
detail column.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

F
R
O
N
T

de = ..........................
H = ...........................
I = .............................

Flaw position =

Fill in the defect position as the distance

(mm) from left or right side.

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................

Hitachi: 1 Copy

R
E
A
R

w (X) = .....................
y (PFD) = .................
de = ..........................
Flaw position =

H = ...........................
I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 1/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 a

are

ion

ct
spe

(10

*30
0
0 )

In

*30

A
t
Lef ht
Rig

tion

ec
nsp

are

(3 positions)
Detailed Inspection Position
Rear side

Front No. 001 -

Front side

Right
Left

Within the range

of *300

Sheet 06

(2 positions)

Righ
Left

Sheet 06 Dealer: Original

Backhoe Boom 1/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Upper side view

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Front side

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................

Flaw position =

H = ...........................
I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 2/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 rea

na

tio
pec

*40

Ins

t
Lef ht
Rig

(2 positions)
Detailed Inspection Position
Front No. 001 -

Front side

Rear side

Right
Left

Righ
Left

Sheet 07

Within the range

of *400
(1 position)

Sheet 07 Dealer: Original

Backhoe Boom 2/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Upper side view

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side

h = ............................
w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
Flaw position =

H = ...........................
I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 3/18

Backhoe Boom

Method
Inspection

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 Inspection area

C
Inspection area

t
Lef ht
Rig

(2 positions)

Front side

Rear side

Right
Left

t
Righ
Left

Sheet 08

Sheet 08 Dealer: Original

Backhoe Boom 3/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Upper side view

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side

h = ............................
w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 4/18

Backhoe Boom

Method
Inspection

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 Finish the range
of *400 with a
grinder.

ction

Inspe

*400

t
Lef ht
Rig

500

(2 positions)

area

Front side

Rear side

Right
Left

t
Righ
Left

Sheet 09

Sheet 09 Dealer: Original

Backhoe Boom 4/18

Point

Detail
Mark the location where defect found

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................

Front side

y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

R
I
G
H

de = ..........................
H = ...........................

I = .............................

h:
w (X):

Flaw position =

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side
h = ............................

Hitachi: 1 Copy

L
E
F
T

w (X) = .....................
y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 5/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60 or
5Z10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 -

After welding the inside,

gouge the surface from
the outside.
(2 positions)

t
Lef ht
Rig

ion

ct
spe

are

In

Front side

Rear side

Right
Left

Righ
Left

Sheet 10

Sheet 10 Dealer: Original

Backhoe Boom 5/18

Point

Detail
Mark the location where defect found

Flaw position

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Mark position of the

crack (A - C) in the
detail column.

Front side

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

R
I
G
H
T

de = ..........................
H = ...........................
I = .............................

Flaw position =

h:
w (X):

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side
h = ............................

Hitachi: 1 Copy

L
E
F
T

w (X) = .....................
y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 6/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60 or
5Z10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 -

After welding the inside,

gouge the surface from
the outside.

t
Lef ht
Rig

(2 positions)
Inspection area
Front side

Rear side

Inside View F
Right
Left

Righ
Left

Sheet 11

Sheet 11 Dealer: Original

Backhoe Boom 6/18

Point

Detail
Mark the location where defect found

Flaw position

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Mark position of the

crack (A - C) in the
detail column.

Front side

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

R
I
G
H
T

de = ..........................
H = ...........................
I = .............................

Flaw position =

h:
w (X):

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side

h = ............................

Hitachi: 1 Copy

L
E
F
T

w (X) = .....................
y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 7/18

Backhoe Boom

Method
Inspection

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 Within the range
of *300

t
Lef ht
Rig

(1 position)
Front side

Righ
Left

*300
*300 (1000)

Rear side

Right
Left

ction

Inspe

area

Sheet 12

Sheet 12 Dealer: Original

Backhoe Boom 7/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Front side

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
w (X) = .....................

Hitachi: 1 Copy

Under side view

y (PFD) = .................
de = ..........................
H = ...........................

Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 8/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 -

t
Lef ht
Rig

ction

Inspe

area

(2 positions)

Front side

Rear side

Right
Left

t
Righ
Left

Sheet 13

Sheet 13 Dealer: Original

Backhoe Boom 8/18

Point

Detail
Mark the location where defect found

Flaw position

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Mark position of the

crack (A - D) in the
detail column.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................

Front side

y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

R
I
G
H
T

de = ..........................
H = ...........................
I = .............................

Flaw position =

h:
w (X):

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side
h = ............................

Hitachi: 1 Copy

L
E
F
T

w (X) = .....................
y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 9/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 -

2.5

15

Within the
range of
*400
t
Lef ht
Rig

(1 position)
Front side

*400

Rear side

Righ
Left

ction

Inspe

area

Right
Left

Sheet 14

Sheet 14 Dealer: Original

Backhoe Boom 9/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

Front side

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Under side view

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 10/18

Backhoe Boom

Method
Inspection

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 Finish the
entire length
with a
grinder.

t
Lef ht
Rig

(1 position)

Front side

Rear side

J
t

Righ
Left

ction

Inspe

area

Right
Left

Sheet 15

Sheet 15 Dealer: Original

Backhoe Boom 10/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

Front side

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Under side view

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 11/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Detail f
Detailed Inspection Position

Ins

pec

tion

Front No. 001 -

are

25
15

35

7
20

40

25

25

(2 positions)

Finish the
entire length
by grinding.

t
Lef ht
Rig

Ins

pec

tion

are

Front side

Rear side

Right
Left

Righ
Left

Sheet 16

Sheet 16 Dealer: Original

Backhoe Boom 11/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Upper side view

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
w (X) = .....................

Hitachi: 1 Copy

Front side

y (PFD) = .................
de = ..........................
H = ...........................

Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 12/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 -

35
15
22

Ins

22*0

tion

pec

are

20

Front side

Rear side

(2 positions)

Right
Left

Righ
Left

are

Ins

tion

Within the range

of *300

pec

22*0

40*0
100

65

12

t
Lef ht
Rig

(37)

25
25

40*0

100

Sheet 17

Sheet 17 Dealer: Original

Backhoe Boom 12/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Upper side view

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side

h = ............................
w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 13/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Detailed Inspection Position

Front No. 001 Within the range
of *300

t
Lef ht
Rig

(2 positions)
Front side

Rear side

Righ
Left

*
*
200 300 300 200

Inspection area

Inspection area

M
Right
Left

Sheet 18

Sheet 18 Dealer: Original

Backhoe Boom 13/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

Front side

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Under side view

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 14/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Angle probe
5C10 x 10A60 or
5Z10 x 10A45

Detailed Inspection Position

Front No. 001 -

After welding the inside

gouge the surface from
the outside.
(2 positions)

t
Lef ht
Rig

Inspection area
Front side

Rear side

Right
Left

Righ
Left

Sheet 19

Sheet 19 Dealer: Original

Backhoe Boom 14/18

Point

Detail
Mark the location where defect found

Flaw position

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Mark position of the

crack (A - C) in the
detail column.

Front side

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

R
I
G
H
T

de = ..........................
H = ...........................
I = .............................

Flaw position =

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side

h = ............................

Hitachi: 1 Copy

L
E
F
T

w (X) = .....................
y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 15/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Angle probe
5C10 x 10A60 or
5Z10 x 10A45

Detailed Inspection Position

Front No. 001 After welding the inside
gouge the surface from
the outside.

t
Lef ht
Rig

(2 positions)
Inspection area

Front side

Rear side

O
t

Righ
Left

Right
Left

Inside View o

Sheet 20

Sheet 20 Dealer: Original

Backhoe Boom 15/18

Point

Detail
Mark the location where defect found

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.
Front side

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

R
I
G
H
T

de = ..........................
H = ...........................
I = .............................

h:
w (X):

Flaw position =

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.
Front side

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................

Hitachi: 1 Copy

L
E
F
T

w (X) = .....................
y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 16/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Detail h

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Detail h
Detailed Inspection Position

Front No. 001 Ins

pec

tion

200

200

Within the
range of *200
from the both
ends.

are

t
Lef ht
Rig

Ins

pec

tion

are

a
Section p

(2 positions)

Front side

Rear side

Right
Left

t
Righ
Left

Sheet 21

Sheet 21 Dealer: Original

Backhoe Boom 16/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Upper side view

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Front side

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 17/18

Backhoe Boom

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Detailed Inspection Position

Front No. 001 -

Ins

pec

tion

0 *
50

t
Lef ht
Rig

*50

Within the range of

*500 from the both
ends. Finish the
bead toe 20 mm
with a grinder.

are

Ins

pec

tion

(2 positions)

are

Section q
Front side

Rear side

Right
Left
t

Righ
Left

Sheet 22

Sheet 22 Dealer: Original

Backhoe Boom 17/18

Point

Flaw position
Mark position of the
crack (A - B) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Upper side view

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Front side

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Boom 18/18

Backhoe Boom

Method
Inspection

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Angle probe
2.25Z10 x 18A70
Angle probe
5Z10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 Finish the
entire length
with a
grinder.

t
Lef ht
Rig

(1 position)

Front side

Rear side

Righ
Left

ction

Inspe

area

Right
Left

Sheet 23

Sheet 23 Dealer: Original

Backhoe Boom 18/18

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

HITACHI (L/O, Representative): 1 Copy

Front side

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Under side view

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Arm 1/9

Backhoe arm

Method
Inspection

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detail j
Detailed Inspection Position

Inspe

Inspe

40

R35 - R45

ction

A
35

A
22

22

35

250
25*0 * 25
250 0

ction

40

Front No. 001 -

*520

Left
Righ
t

area

A
B

area

Left
Righ
t

(2 positions)
Detailed Inspection Position

Rear side

Front side

Front No. 001 -

(40)

30

20

45

Sheet 24

(22)

(2 positions)

14

Right
Left

Right
Left

Sheet 24 Dealer: Original

Backhoe Arm 1/9

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Upper side view

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Front side
w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Arm 2/9

Backhoe arm

Method
Inspection

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60,
5C10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detail h
Detailed Inspection Position
Front No. 001 (40)

Left
Righ
t

ectio

n are

20

30

8
4

22

Insp

14

30

45

B
(22)
G

Left
Righ
t

Finish all
surfaces by
grinding.

(1 position)
Rear side

Sheet 25

Right
Left

Front side

Right
Left

Sheet 25 Dealer: Original

Backhoe Arm 2/9

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
Upper side view
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Front side
w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Arm 3/9

Backhoe arm

Method
Inspection

Reflection

Type of Probe
Angle probe
2.25Z10 x 18A70

Distance correction method Single transverse technique

* Tip echo method

Angle probe
5C10 x 10A60,
5C10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detail g
Detailed Inspection Position
Front No. 001 -

Left
Righ
t

(28)

10

15 (22)15

G
15 35
15 G

Left
Righ
t

In the range of
*500

Insp

ectio

n are

Rear side

Sheet 26

Right
Left

50*0

(2 positions)
C

Front side

Right
Left

Sheet 26 Dealer: Original

Backhoe Arm 3/9

Point

Detail
Mark the location where defect found

Flaw position

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Mark position of the

crack (A - D) in the
detail column.

Front side

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

R
I
G
H
T

de = ..........................
H = ...........................
I = .............................

Flaw position =

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side

h = ............................

Hitachi: 1 Copy

L
E
F
T

w (X) = .....................
y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Arm 4/9

Backhoe arm

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60,
5C10 x 10A45 and
2C10 x 10A45

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detail v

Front No. 001 -

Inspe

ction

20*0

Left
Righ
t

240

Detailed Inspection Position

35

Only the *200 range

of top view

60

20

20
10

35

area

Left
Righ
t

15
G

22

(2 positions)
Rear side

Sheet 27

Right
Left

Front side

Right
Left

Sheet 27 Dealer: Original

Backhoe Arm 4/9

Point

Flaw position
Mark position of the
crack (A - B) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

HITACHI (L/O, Representative): 1 Copy

Upper side view

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Front side

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Arm 5/9

Backhoe arm

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detail h
Detailed Inspection Position
Front No. 001 -

Left
Righ
t

30

R1

50

40

(22)

Left
Righ
t

20

(1 position)
Front side

Right
Left

*
520

Rear side

Sheet 28

Inspection area

Right
Left

Sheet 28 Dealer: Original

Backhoe Arm 5/9

Point

Flaw position
Mark position of the
crack (A - B) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

Front side

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
w (X) = .....................

Hitachi: 1 Copy

Under side view

y (PFD) = .................
de = ..........................
H = ...........................

Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Arm 6/9

Backhoe arm

Method
Inspection

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60,
5C10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detail p
Detailed Inspection Position
Front No. 001 -

Left
Righ
t
20

(22)

40

45

7
20

Left
Righ
t

(1 position)
Detailed Inspection Position

(22)

30

Inspection area

30

40

Front side

Rear side

Front No. 001 -

20

380 *
*
200 200

Sheet 29

(1 position)

100

Right
Left

Inspection area

Right
Left

Sheet 29 Dealer: Original

Backhoe Arm 6/9

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

Front side

de = ..........................

HITACHI (L/O, Representative): 1 Copy

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Under side view

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Arm 7/9

Backhoe arm

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60,
5C10 x 10A45 and
2C10 x 10A45

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 (45)

Left
Righ
t

Inspection area

H
View H
27
16

35
35

Left
Righ
t

(1 position)

Front side

Rear side

Right
Left

Right
Left

Sheet 30

Sheet 30 Dealer: Original

Backhoe Arm 7/9

Point

Detail
Mark the location where defect found

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.
Front side

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

R
I
G
H
T

de = ..........................
H = ...........................
I = .............................

Flaw position =

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side

h = ............................

Hitachi: 1 Copy

L
E
F
T

w (X) = .....................
y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Arm 8/9

Backhoe arm

Method
Inspection

Reflection

Distance correction method Single transverse technique

* Tip echo method

Ditto

Type of Probe
Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60,
5C10 x 10A45 and
2C10 x 10A45

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detailed Inspection Position

Front No. 001 Gouge here.

Left
Righ
t

Left
Righ
t

Inspe

ction

area

(2 positions)
Front side

Rear side

Right
Left

Right
Left

Sheet 31

Sheet 31 Dealer: Original

Backhoe Arm 8/9

Point

Detail
Mark the location where defect found

Flaw position

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Mark position of the

crack (A - C) in the
detail column.

Front side

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................

HITACHI (L/O, Representative): 1 Copy

R
I
G
H
T

de = ..........................
H = ...........................
I = .............................

h:
w (X):

Flaw position =

Fill in the defect position as the distance

(mm) from the top plate or the distance
(mm) from the bottom plate.

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

Front side

h = ............................

Hitachi: 1 Copy

L
E
F
T

w (X) = .....................
y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Backhoe Arm 9/9

Backhoe arm

Method
Inspection

Reflection

Type of Probe

Distance correction method Single transverse technique

* Tip echo method

Angle probe
2.25Z10 x 18A70
Angle probe
5C10 x 10A60,
5C10 x 10A45 and
2C10 x 10A45

Ditto

* When a crack is detected by

using the Distance Correction
method, use the evaluation of
flaw height (H) together with the
Tip Echo method for judgement

Detail s
Detailed Inspection Position
Left
Righ
t

Front No. 001 In the range

of *200

22

20

(1 position)

Left
Righ
t

50

35
10

15

7
20
10

Front side

Rear side

*
200
240

Sheet 32

Right
Left

*
200

Inspection area

Inspection area

Right
Left

Sheet 32 Dealer: Original

Backhoe Arm 9/9

Point

Flaw position
Mark position of the
crack (A - C) in the
detail column.

Detail
Mark the location where defect found
Fill in the defect position as the distance (mm)
from left or right side.

Echo data
Fill out the following column if
recording paper is not available

h = ............................
w (X) = .....................
y (PFD) = .................
de = ..........................

HITACHI (L/O, Representative): 1 Copy

Front side

H = ...........................
I = .............................

h:
w (X):

Echo height
Beam
distance
y (PFD): Probe flaw
distance
de:
Flaw depth
H:
Flaw height
I:
Flaw length

h = ............................
Under side view

w (X) = .....................

Hitachi: 1 Copy

y (PFD) = .................
de = ..........................
H = ...........................
Flaw position =

I = .............................

Inspection Results
(UT2000 Recording Paper)

Judgement

Head Office:
Telephone:
Facsimile:

5-1, Koraku 2-chome, Bunkyo-ku.

Tokyo 112-0004 Japan
Tokyo (03) 3830-8050
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