Académique Documents
Professionnel Documents
Culture Documents
Special Publication 51
GUIDELINES FOR
LOAD TESTING
OF BRIDGES
Published by
The Indian Roads Congress
Copies can be had from
The Secretary, Indian RoadsCongress
Jamnagar House, Shahjahan Road
NEW DELHI 1999
: June, 1999
: September, 2003
CONTENTS
Page
Composition of Bridge
Specifications & Standards Committee
(Rights of Publication and of Translation are Reserved)
(i) to (ii)
Background
1.
Introduction
2.
Type of Tests
3.
Scope
4.
Test Procedures
5.
Acceptance Criteria
13
IRC:SP:51 - 1999
MlEMBlERS OJF THlE BRmGlE SlP'lE(]JFKCA 'fKONS
AND STANDARDS COMMlI'fTlElE
(As OH1l 27.9.Jl997)
l.
A.D. Narain
(Convenor)
2.
3.
S.S. Chakraborty
4.
5.
Ninan Koshi
6.
A.G. Borkar
7.
N.K. Sinha
8.
A. Chakrabarti
9.
M.V.B. Rao
Ci)
IRC:SP:51 - 1999
23. Shri S.V.R. Parangllsam
24. Shri P.D. Agarwal
25. Shri B.C. Rao
26. P.e. Bhasin
27. Shri P.K. Sarmah
28. The Chief Engineer (N H),
29. The Secretary to the Govt.
of Gujarat
30. The Chief Engineer (R&B),
31. The Engineer-in-Chicf
32. The Chief Engineer (R) S&R
33. The Director & Head
(Civil Engg.),
34. The Chief Engineer(NH)
35. TheChiefEngineer(NH)
36. President,
Indian Roads Congress
38. Secretary,
. Indian Roads Congress
Corresponding Members
l.
2.
N.V. Merani
Dr. G.P. Saha
3.
Shitala Sharan
4.
(ii)
BACKGROUND
Convenor
Member-Secretary
MEMBERS
P.C. Bhasin
S.S. Chakraborty
M.K. Chatterjee
S.G. loglekar
c.v. Kand
P. Y. Manjure
N.V. Merani
O.D. Mohindra
M.V.B. Rao
President, IRC
Hon. Treasurer, IRC
Secretary, IRC
CORRESPONDING MEMBERS
S.R. Tambe
N.G. Thatte
M.R. Vinayak
~~::~~lc~ed bridge is
to be
~ccepted,
may be
to be not as
as an assurance test b a r .
g
as to be resorted to
loads Such load t t y hPP 1catlOn of loads atleast equivalent to the design
d h
.
es mg as also to be em l
.
p oye w en contract conditions
so specify. At times t
y
load or more is resort~d ~~t~~e~fthbndges b t~e application of design live
.
e researc h ObjectIve so dem d N
old bndges are not to be tested in this manner The b . d.n an s. ormally
th~ 10~d testing as envisaged in IRC: SP:
and as IC 1 ere~ce ~etween
gll1delmes is'that the behaviour of the brid e. b the load testmg 1~ th~se
g
. of design live load or load slight! exceedi IS o. ser~ed by the appltcatlOn
period of say 24 h
d h y.
ng desIgn hve load over a longer
ours an t e elast1c perfo
f
.
removal of the test load can be observed. rmance o the bndge deck on
37
2. TYPE OF TESTS
Behaviour Tests
Proof Load Tests
Stress History Tests
Ultimate Load Tests
Diagnostic Tests
1. INTRODUCTION
.
The Behaviour Tests are carried
method of analysis or design. The test loa~u:o~~dv;nfY thle results of any
the design load.
e equa to or lower than
l
The Proof Load Tests are more co
rating of bridges The tests are d
mmon yadopted for operational
.
one on new structures whi h h d d .
or construction problem or for the f f . .
c
a eSIgn
ra mg o an eX1stmg bridge.
.
The Stress History Test is carried out
of stress ranges in fatigue pro ne
f.d to estabhsh the distribution
areas o )[1 ges The data obt df
passage of regular traffic is us d t
. .
ame rom
e o assess the fatIgue life.
The Ultimate Load Te t
s s are performed to understand the global
3
I~
These guidelines deal with Proof Load Test. Th~y cover testing. of
superstructures, excluding arches for evaluation ~f thetf. flexur~l capacIty.
Testing for shear capacity is not considered. ThIS test lS not mtended to
assess ultimate load carrying capacity of bridge superstructure.
4. TEST PlROCEJl)URlES
4.1. SeRediolU\
I(}~'
SpaJl1l
4300
LOADING
OFQCAAING
4.6. Observations
The following should be observed, measured and recorded at regular
intervals of one hour over a period of 24 hours:
- deflections at critical sections (for instance for simply supported
spans at mid-span and at quarter-span. In box girders, it will be
useful to record deflections under each of the external ribs).
- appearance of crack s and their development, length, width, location,
orientation correlated with load.
USING DIAL GAUGE
- deformation of bearings. _
- ambient temperature and related temperature in the body of the
structure.
Fig. 2. Suspension wire method for deflection measurement using dia! gauge or scale
and cursor
Dial gauges
Ruler and cursor
Deflectometers
Precision level
Water level
of least count 0.01 mm are clamped to them. The spindies of the dial
gauges are connected by a pair of adapters in plumb line with a Gl or Invar
wire. The wire is made taut by attaching a weight at the end. The method
could be partly modified by using a (steel) scale and cursor instead of dial
gauge, when the order of anticipated deflection exceeds 100 mm. Fig. 2
also shows the scale and cursor method for measurement of large
deflections.
4.8. Procedure for Temperature CorrectionThe methods (a) to (c) could be used wherever dry bed is available
under the span. Otherwise, methods (d) and (e) can be used by using a
reference station at the nearby abutment. When girder bridges are subjected
to load tests, it is essential to clear debris in the expansion gaps and
lubricate steel bearings to permit free translation and rotational movements
of the spans.
The deflection measurement can be done by suspension wire method
at the required locations using dial gauges (Fig. 2). In this method trestles
or posts 1.5 m tall would be embedded in firm ground and dial gauges
8
15
17
19
21
23
25
27
29
31
/-
SO
9AM
12AM
70
80
I
I
-i
lPM
2PM
14PM'r-. 3PM
I
I
I
I
I
I
I
I
I
90
I
I
I
5?
I
'1
I
I
I
~ 100
;:::
ow
110
...J
Lc
W
ft
120
I
I
75:1:
!UO
75'l
120-70-(50)
OO-(TO).(CO)
130
I
I
I
I
I
I
I
I
LEGEND:-
oo
-06SERVED DEFLECTION
TD -TEMPERATURE DEFLECTIDN
CD -CORRECTED DEFLECTION
o -LOADING STAGE
-UNLOADING STAGE
-CREEP OEFLECTION
I
I
Precaution
140
150
ISO
170
lBD
NOTES:-
90~
Fig.3. Typical basic temperature correction curve with load-deflection data in a load
test
The deflection data of cantilever span bridges and those with tall
piers (of effective length to radius of gyration ratio 50 and above) need
further correction due to rotation of the piers. The rotation could be
measured with a clinometer mounted on the hammer head portion for
10
33
50
11
cantilever bridges directly over the piers. The clinometer is initially set to
'no load' condition and rotation s at incremental loads can be measured
directly.
The rotation of the piers could also be measured with a column of
dial gauges placed across the depth of pier at fixed distances. More than
one column of dial gauges would be required to measure rotation of
circular piers in the longitudinal and transverse direction. The method
needs erection of a mounting system to fix the dial gauges and also an
independent scaffolding or ladder for personnel to record the dial gauge
data.
An indirect method to determine rotation of pier can be adopted
when the pier and superstructure are monolithic, as in cantilever bridges.
ln this case, the load free arm could be instrumented for def1ection
measurement (at different cross sections) along the span length and the
ratio of difference in def1ection values and distance between cross sections
yields rotation of load free arm. The rotation of pier would be equal to
the rotation of load free arm, due to monolithic action.
Fig. 4 shows the schematic arrangement adopted to determine rotation
of piers by the indirect method.
lOADED ARM
Rl
R2
R3
R4
R5
Total def1ection
R3-Rl
R3-R5
R3-R5 x 100
R3-Rl
ABUTMENT
DG-l DG-2 DG-3 DG-4
SC-I
SC-2
. 5. ACCEPTANCE CRITERIA
O.573l
DG- DIAl GAUGE lOCATION
SC- SCALE-CURSOR lOCATION
O.865l
O.765l
O.95Jl
OF PIER
12
13
5.2. For bridges designed for IRe Standard loadings, criteria for
load testing of steel, PSC and RCC superstructures are given in Table
below.
TABLE. ACCEPTANCE CRITERIA
Type of Bridges
Live Load
Intensity for
Testing
Duration of
Retention of
Test Load
(Hrs.)
Minimum percentage
recovery of Deflection
at 24 hrs after
removal of Test Load
l.
Reinforced
concrete
24
75
2.
Prcstressed
concrete
:1:
24
85
3.
Steel
24
85
Composite
"
24
75
4.
14