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Biodiesel Production from Varying Grades

of Beef Tallow and Chicken Fat

Project Number MBTC-2058

R. E. Babcock, P. I.
E. C. Clausen, Co- P.I.
Michael Popp, Co-P.I.
Brian Mattingly, G. A.

DISCLAIMER
The contents of this report reflect the views of the authors, who are responsible for the facts and the
accuracy of the information presented herein. This document is disseminated under the sponsorship of the
Department of Transportation, University Transportation Centers Program, in the interest of information
exchange. The U.S. Government assumes no liability for the contents or use thereof.
Biodiesel Production from Varying Grades of Beef Tallow and Chicken Fat

Introduction
As biodiesel becomes an increasingly important source of fuel in the
United States (Ginder and Paulson, 2006), investors in biodiesel production
facilities will continue to search for economically feasible sources of vegetable oil
and animal fats that can be used to produce biodiesel (Zhang et al., 2003). One
of these animal fats is poultry fat, a feedstock that is relatively inexpensive when
compared to other oil and fat sources such as soybean oil (Mattingly et al.,
2004). However, the free-fatty acid (FFA) content of poultry fat can vary greatly
depending on the fat profile of the bird which, in turn, can be affected by
seasonal feed ration changes as well as exposure of trimmings to ambient
temperatures during transport from slaughter to rendering facilities (Fox, 2004).
This is important, since the FFA content affects the biodiesel yield potential
(Canacki and van Gerpen, 2001; Haas et al., 2000) and thereby has a major
impact on the economic feasibility of this feedstock (Mattingly et al., 2004). High
FFA content, in combination with conventional base-catalyzed transesterification,
lowers the yield of biodiesel and produces by-products like soapstock and
glycerine.

The purpose of this research effort was to collect chemical reaction and
yield data and to analyze the economic feasibility of utilizing two different
alternatives for FFA removal during biodiesel production. This completion report
presents the laboratory results and the analysis of the impact of by-product and
poultry price changes on the economic feasibility of selecting among the
alternative technologies proposed for dealing with FFA in the untreated poultry
fat. Additional laboratory data relative to the cloud point of biodiesel using beef
tallow and coconut oil feedstock as compared to soybean oil is included in the
appendix of this report.

Background
The two methods for removing FFA at different stages of the biodiesel
production process are: i) what is commonly referred to as caustic stripping or
alkali refining (Wan, 1991) of untreated poultry fat, which creates soapstock as a
by-product and yields treated poultry fat that can now be easily transesterified to
biodiesel and glycerine (caustic pretreatment); and ii) a two-step process
(Canacki and van Gerpen, 2001) involving acid-catalyzed esterification followed
by base-catalyzed transesterification, where the FFA is converted to biodiesel
and subsequent transesterification yields additional biodiesel and glycerine (acid
pretreatment). The main tradeoff between caustic and acid pretreatment is that
the first processing technology involves caustic stripping (a proven technology)
but requires sale or marketing of the soapstock by-product, whereas the second
processing technology is less conventional, more catalyst intensive and yields no
soapstock.
Quantifying the differences in production costs between these two
pretreatments, where known, will allow for calculation of break-even investment
for added processing equipment needed for the acid pretreatment at a biodiesel
production facility under varying soapstock, poultry fat and initial FFA conditions.
While this paper focuses on poultry fat, the process evaluation can be applied to
other feedstocks with variable FFA content as well.

The underlying calculations needed to determine the materials required in


the chemical transformations on a stoichiometric basis were presented by
Mattingly (2006). The stoichiometric equations are presented in Equations (1)-
(4).

Removal of FFA (alkali refining or caustic stripping)


1 m FFA + 1 m NaOH ⎯ ⎯→ 1m Soapstock + 1 m H 2O (1)
In Equation (1), m represents the moles of FFA (and corresponding moles of the
other components), FFA represents the free fatty acids with different carbon
chain lengths, and NaOH is sodium hydroxide generally added in aqueous
solution and, in this case, at a 20% molar excess which is subsequently removed
during a water washing process.

Transesterification
1 m triglycerides + 3 m MeOH ←⎯ ⎯→ 3 m Biodiesel + 1 m Glycerin
NaOH
(2)
In Equation (2), the triglycerides, aside from FFA, are the primary component of
untreated poultry fat (with the exception of the potential for some impurities),
MeOH is methanol which is generally added at a 6:1 molar ratio with the excess
recovered for subsequent use (Freedman et al., 1984), NaOH is sodium
hydroxide, the catalyst added by weight of triglyceride treated (0.25%, Mattingly,
2006), biodiesel or methyl ester is the desired end product and glycerine is a by-
product.

Esterification
1 m FFA + 1 m MeOH ←⎯ ⎯→ 1 m Biodiesel + 1 m H 2O
H 2SO 4
(3)
In Equation (3), H2SO4 is sulfuric acid that serves as the catalyst and was added
at 10% excess by weight of FFA (Canacki and van Gerpen, 2001) and H2O is
water generated in the process.

Acid Neutralization
1 m H 2SO 4 + 2 m NaOH ⎯
⎯→ 2m H 2O + 1m Na 2SO 4 (4)
In Equation (4), Na2SO4 is sodium sulfate, a by-product of the neutralization of
sulfuric acid with sodium hydroxide.

To summarize, caustic pretreatment uses chemical transformation


(Equations (1) and (2)) and may be performed at different locations from the
caustic stripping facilities, for eventual end use as fuel or as food/feed
ingredients. The equipment may be pre-existing and/or have different economies
of size compared to those associated with transesterification. Acid pretreatment
uses chemical transformations (Equations (3) and (4)) followed by
transesterification. A crucial difference in utilizing this latter technology is that all
parts of this process would occur at the same location.

Chemical Data Results

Tables 1 and 2 present a summary of the important results for the different
chemical techniques investigated, and the different reaction variables studied.
Detailed quantitative results can be found in the thesis of Brian Mattingly
(Mattingly, 2005).

Table 1. Summary of results for the different techniques.

Process Advantages Disadvantages


Single step transesterification FFA's are lost as soaps, and more
presents the simplest method for base catalyst is required to
biodiesel production neutralize the FFA's
Single step base
catalyzed Soap formation encourages the
transesterification formation of emulsions, causing
Effective for feedstocks with low
difficulties with biodiesel/glycerol
FFA content.
phase separation, and removal of
soaps.
Results in a feedstock that is FFA Requires additional preprocessing
Removal of FFA's
free, simplifying the base steps to saponify the FFA's, and
as soapstock prior
catalyzed transesterification of the remove water and soapstock from
to transesterification
feedstock. the feedstock.
Multiple step base Increases the yield of biodiesel by Increases requirements for
and acid reaction eliminating soaps. catalyst and energy.
Table 2. Summary of results for the different reaction variables.

Reaction
Results Comments
Variable
Temperatures for reactions
Increasing the reaction
conducted at atmospheric
Temperature temperature increases the rate
pressure are limited by the
of the reaction.
boiling point of the methanol.
Increasing the concentration of Increasing the base catalyst
Base catalyst
base catalyst increases the rate concentration promotes the
concentration
of the reaction formation of soaps.

Conclusions of Chemical Data

After examining the different methods available for converting chicken fat into
biodiesel, several important conclusions can be made. First, chicken fat can be
successfully converted to biodiesel by using a single step, base catalyzed,
transesterification method. The amount of biodiesel yield lost to soap formation
during this process can be estimated based on the amount of sodium hydroxide
used. By titrating the fat, the least amount of NaOH necessary to catalyze the
reaction can be found, and the formation of soaps can be minimized. A 90% yield of
biodiesel can be generated from Clarksville Grade chicken fat (0.1% FFA), however,
when using Feed Grade chicken fat (2.3% FFA) the yield drops to less than 70%
due to the increased level of free fatty acids. The literature has indicated that the
FFA level in the Feed Grade chicken fat can be reduced by pre-treating the fat with
an acid catalyzed esterification process.
Second, soaps formed during base catalyzed transesterification can be
eliminated by applying sulfuric acid after the transesterification has been completed.
This also simplifies the separation of the product phases, and prevents the formation
of emulsions if a water wash procedure is used for the finished fuel.
Finally, the optimization data have shown that the transesterification reaction
can be accelerated by increasing the reaction temperature, and increasing the
amount of base catalyst. For reactions occurring at atmospheric pressure, the
temperature is limited by the boiling point of methanol (64.6°C), with the highest
temperature used in this study being 60°C. Increasing the amount of base catalyst
will increase soap formation, but as noted previously, these soaps can be eliminated
by using sulfuric acid in a second processing step.
The results of this research provide data that can be used to determine the
most effective conversion technique for each grade of fat. For Clarksville Grade
chicken fat a single step, base catalyzed, transesterification looks promising. By
using the minimum amount of NaOH, an extended reaction time, and a reaction
temperature of 55-60°C, the process generated a high yield of biodiesel that will
likely make further processing or pre-treatment unnecessary. Using a similar
technique for Feed Grade chicken fat, however, did not result in a favorable yield of
biodiesel due to excess soap formation, and further processing steps are necessary
to achieve a high yield. The research has shown that the use of sulfuric acid in a
second processing step is effective for eliminating soaps formed during
transesterification, and literature indicates that this can be effective for esterification
of the soapstock. Acid catalyzed esterification as a pre-treatment step is also an
option for reducing the FFA’s prior to the transesterification process. Any further
conclusions must take into consideration current economic data regarding the costs
and values associated with reagents, catalysts, products, and energy use. A single
step transesterification will require the lowest processing costs for biodiesel
production by using the least amount of energy and catalyst when compared to the
other methods investigated. However, any free fatty acids present in the feedstock
will be lost as soap, decreasing the overall yield. These losses can be reduced by
using an acid catalyzed esterification process to convert the free fatty acids to
biodiesel, but the increase in overall yield will be offset by additional processing
costs incurred through the additional requirements for catalyst and energy.

Economic Data and Methods


Using the above underlying chemical transformations, weekly prices for the
required materials were collected from the Jacobsen Publishing Company and the
Chemical Market Reporter from January, 2001, through March, 2005. Nominal
averages, minima and maxima of these prices are reported in Table 3. Molecular
weights of chemicals, inputs and outputs are shown in Table 4. Partial budgeting
analysis (Kay et al., 2004) was then employed to determine a partial break even
price per gallon of biodiesel, which would include all material inputs and by-product
output credits (where applicable) but exclude processing, capital, overhead and
labor costs, with the exception of a poultry fat alkali refining fee that was added to
the cost of poultry fat for the caustic pretreatment option. For both treatment
options, a 2% yield penalty was assumed to account for the removal of impurities
and various other inefficiencies. In other words, the costs of the stoichiometrically
derived input quantities were divided by 98% of the stoichiometric yield of biodiesel.

Table 3. Summary of Price Information

Price per Unit


Item Unit Low High Avg Description
Poultry Fat lb 0.07 0.20 0.13 Pet grade poultry fat price for the Mid-Southern U.S.
Glycerinea lb 0.43 1.23 0.74 Non-kosher, truck load, delivered, 99.7% pure
Methanol gal 0.34 1.06 0.67 Syndicate barges, f.o.b. producing point, Gulf Coast
NaOHb lb 0.03 0.19 0.09 50% liquid, f.o.b. Gulf Coast, sellers (spot)
Sulfuric Acid lb 0.03 0.03 0.03 Smelter, 100% tank loads, Southeastern U.S.
Notes:
a
Crude glycerine prices have dropped significantly since 2005 as more biodiesel production in the
U.S. has added significant supply pressure on prices. Since both production processes yield the
same amount of biodiesel, the byproduct value of glycerine has been removed as a benefit for
either pretreatment scenario.
b
NaOH or caustic soda is available as a 50% aqueous solution. To account for this, the price of
NaOH was doubled for the analysis in the breakeven calculations.

6
Table 4. Molecular Weights and Densities of Chemicals, Inputs and Outputs at
Room Temperature

Description Quantity Units


Triglyceride 857.92 g/mole
Free Fatty Acida 273.3 g/mole
Methanol 32 g/mole
Biodiesel 287.32 g/mole
Glycerine 92.11 g/mole
Soap 295.3 g/mole
Water 18 g/mole
NaOH 40 g/mole
Sulfuric Acid 98.1 g/mole
Sodium Sulfate Salt 142 g/mole
Methanol Density 6.58 lb/gal
Biodieselb 7.25 lb/gal
Water 8.33 lb/gal
Notes:
a
Adapted from Mittelbach (2004).
b
Average of biodiesel densities observed in earlier poultry fat biodiesel conversion trials (Mattingly
et
al., 2004).

The difference in partial break-even prices between the two methodologies


could be used to determine the break-even investment for the added equipment
needed in the acid pretreatment option under different poultry fat and by-product
price assumptions.

Economic Results
Partial break-even prices of biodiesel using either caustic or acid pretreatment
were calculated assuming different levels of FFA content (0-10%) of the poultry fat,
different price levels of the by-product soapstock (0 and 4 ¢/lb) as well as different
observed price levels for the poultry fat (7, 13, and 20 ¢/lb). All other input and
output prices were held constant at their observed average price levels as reported
in Table 3 with the exception of glycerine (set to zero) to account for changes in
market conditions.

Table 5 shows several trends when comparing break-even prices of the two
technologies. First, the higher the price of poultry fat, the larger the potential
investment for acid pretreatment equipment. Second, the higher the FFA content,
the greater the potential for acid pretreatment equipment. Third, soapstock prices
have essentially no effect on break-even prices, since the alkali refining fee, ranging
from $0.03 to $0.05 on a sliding scale from 2 to 10% FFA content, makes up most of
the partial break-even price difference. Note that it takes ~ 7.2 lbs of poultry fat to
make one gallon of biodiesel. Fourth, the difference in break-even prices among the
two pretreatment options is shown on a $/gal of biodiesel basis and is deemed plant
scale independent. Investors can thus use these numbers to determine break-even

7
investment thresholds for equipment needed at prevailing expected price levels and
desired target output capacity. Fifth, if investing in acid pretreatment equipment
would not be feasible, the producer could decide how much of a premium he would
be willing to pay for lower levels of FFA content in poultry fat by following the partial
break-even price of biodiesel under the caustic pretreatment option down a price
column for different FFA levels. This pretty much turns out to be the alkali refining
fee as other input costs and by-product values are insignificant contributors to the
equation. Sixth, acid pretreatment essentially removes the impact of FFA content on
the breakeven price. Note the narrow range in price differences across FFA content.
Finally, changes in poultry fat prices have a large impact on partial break-even price,
as this input makes up a significant portion of the partial break-even cost per gallon.

8
Table 5. Impact of Pretreatment Choice on Investment Potential as a Result of Partial Biodiesel Break-even Price
($/gal) Differentials Using Different Soapstock and Poultry Fat Prices

Caustic Pretreatment Acid Pretreatment B/E Investmenta


Soapstock Initial Poultry Fat Price in $/lb
Price (¢/lb) FFA 0.07 0.13 0.20 0.07 0.13 0.20 0.07 0.13 0.20
0% 0.62 1.01 1.54 0.62 1.01 1.54 na na na
2% 0.84 1.23 1.76 0.62 1.01 1.54 0.22 0.22 0.22
4% 0.88 1.27 1.80 0.62 1.01 1.54 0.25 0.25 0.25
0
6% 0.91 1.31 1.83 0.63 1.02 1.54 0.29 0.29 0.29
8% 0.95 1.34 1.87 0.63 1.02 1.55 0.32 0.33 0.32
10% 0.99 1.38 1.90 0.63 1.02 1.55 0.36 0.36 0.36
2% 0.83 1.23 1.76 0.23 0.24 0.21
4% 0.87 1.26 1.79 0.28 0.30 0.24
4 6% 0.90 1.29 1.82 same as top rows 0.33 0.36 0.27
8% 0.93 1.32 1.85 0.38 0.42 0.30
10% 0.96 1.35 1.88 0.44 0.49 0.33

a
This is the difference in the partial break even price of biodiesel between caustic pretreatment and acid pretreatment. It represents the most in $/gal
a producer could invest for acid pretreatment equipment to be on the same basis as buying poultry fat that has been pretreated using caustic stripping.

One other observation is worth noting. Glycerine prices have equal potential to reduce break-even
prices using either production method. At current price levels, glycerine prices are not expected
to play a large role in affecting break-even price levels.
Economic Conclusions
The potential for investment in acid pretreatment equipment by a biodiesel
producer as changes in FFA content affect biodiesel yield and thereby the cost of
production has been summarized. A comparison of two production technologies that
are different, primarily in how FFA is managed, revealed that the soapstock co-
product at current price levels is an insignificant factor in the feasibility of acid
pretreatment. In the unlikely event that soapstock prices rise above the price for
untreated poultry fat, this conclusion would no longer. Ignored in this analysis is the
impact of retail biodiesel prices, as the acid pretreatment method yields slightly
higher amounts of biodiesel per pound of untreated poultry fat the higher the amount
of FFA content in the untreated fat as caustic pretreatment removes the FFA as
soapstoack and acid pretreatment converts the FFA to biodiesel. At high biodiesel
prices and low soapstock prices this magnifies the impact of the soapstock co-
product implications.

From a strategic perspective, it may be wise to invest in acid pretreatment


equipment as it opens the door to lower-cost, high FFA content feedstocks and,
therefore, the potential to diversify input price risk. As biodiesel production becomes
more common place, merger activity and scale efficiencies (Ginder and Paulson,
2006) will dictate larger size operations. For these plants, the cost of acid
pretreatment equipment could be spread over more output which ultimately would
reduce the cost of FFA removal. For smaller operations, two choices remain: i) do
not invest in pretreatment equipment and live with biodiesel yield losses; or ii)
purchase low FFA feedstock at a premium price in market areas where soapstock is
used as a feedstock. This price premium is a function of soapstock prices as well as
custom refining fees that may be difficult to monitor form a perspective of acceptable
yield losses.

References

Canakci, M., and J. Van Gerpen. 2001. Biodiesel Production from Oils and Fats
with High Free Fatty Acids. Transactions of the American Society of
Agricultural Engineers, 44(6): 1429-1436.

Chemical Market Reporter. Schnell Publishing Company, New York, NY. Various
Issues from 2001-2004.

Fox, F. Tyson Rendering Facility Manager, Clarkesville, AR, personal


communication, 10/14/2004.

Freedman, B., E.H. Pryde, and T.L. Mounts. 1984. Variables Affecting the Yields of
Fatty Esters from Transesterified Vegetable Oils. Journal of the American Oil
Chemists’ Society, 61(10):1638-1643.
Ginder, R and N. Paulson. 2006. The Growth and Direction of the Biodiesel Industry
in the U.S. Selected Paper. American Agricultural Economics Association
Meeetings, Long Beach, CA.

Haas, M., S. Bloomer, and K. Scott. 2000. Simple, High-Efficiency Synthesis of


Fatty Acid Methyl Esters from Soapstock. Journal of the American Oil
Chemists’ Society, 77(4):373-379.

Kay, R. D., W. M. Edwards and P. A. Duffy. 2004. Farm Management, 5th Edition.
McGraw Hill. New York, NY.

The Jacobson Publishing Company. Chicago, IL. Purchased Price Data.

Mattingly, B., P. Manning, J. Voon, H. Himstedt, E. Clausen, M. Popp, and R.


Babcock. 2004. “Comparative Esterification of Agricultural Oils for Biodiesel
Blending.” Final Report Award Number MBTC-2052. Mack Blackwell
TransportationCenter. Accessed 8/31/06 at
http://www.mackblackwell.org/research/finals/
arc2052/Mack%20Blackwell%20Final%20Report.htm.

Mattingly, B. 2005. Production of Biodiesel from Chicken Fat Containing Free Fatty
Acids. Unpublished Master’s Thesis, University of Arkansas, Department of
Chemical Engineering.

Mittelbach, M. and C. Remschmidt. 2004. Biodiesel: The Comprehensive


Handbook. Boersedruck GmbH, Vienna.

Van Gerpen, J. 2004. Business Management for Biodiesel Producers. Accessed


8/31/06 at http://www1.eere.energy.gov/biomass/pdfs/36242.pdf.

Wan, Peter J. 1991. Introduction to Fats and Oils Technology. American Oil
Chemists Society, Champion, IL.

Zhang, Y., M. Dubé, D. McLean and M. Kates. 2003. Biodiesel Production from
Waste Cooking Oil: 2. Economic assessment and sensitivity analysis.
Bioresource Technology 90:229-240.

11
Appendix

12
Biodiesel Cloud Point Analysis of Beef Tallow and Coconut Oils
prepared by Dr. Rahul Gangidi as a MBTC subcontract

Introduction
Biodiesel can be used as a diesel fuel with little to no modification of the
diesel engine (Kinset and Tyson, 2003). Biodiesel is made from renewable
resources that would not add additional greenhouse gases to the atmosphere, and
its burning results in a reduction in carbon monoxide and sulfur emissions (Ma and
Hanna, 1999). A number of feedstocks are currently used to produce biodiesel
including soybean oil, cottonseed oil, canola oil, chicken fat, pork tallow and beef
tallow.

One of major concerns in using beef tallow as a feedstock for biodiesel


production is its high cloud point of 17oC (45°F). The cloud point is the temperature
at which a cloud of crystals first appears in a liquid as the liquid is cooled. A high
cloud point indicates that the fuel will melt at higher temperatures and will gel or
solidify at low temperatures (Tyson, 2001). High cloud point fuels require added
heating systems to liquefy the fuel at low temperatures. On the contrary, low cloud
point fuels gel and remain as a liquid at lower temperatures. Thus, the lower the
cloud point, the higher the quality of the fuel. The cloud point of No.2 diesel is –16oC
(2oF).

Oils with a high lauric acid (C12:0) content have a low cloud point than beef
tallow. Lauric acid oils are mainly Cuphea species oils (Wilson et al., 1960) and
coconut oils. Cuphea is an herbaceous crop that is native to the U.S., while coconut
oils are native to tropical climates, such as the southern Pacific and southern Atlantic
coasts of the U.S. As is noted in Table 1, Cuphea plants have a higher lauric acid
content than coconut oils.

Table 1. Composition (wt. %) of the Fatty Acids in Coconut Oil, Beef Tallow and
Soybean Oil (Gunstone et al., 1994)

Coconut Oil Beef Tallow Soybean Oil


Lauric acid (C12:0) 45.1-50.3 0-0.1 NA
Myristic acid (C14:0) 16.8-20.6 1.4-7.8 0-0.2
Palmitic acid (C16:0) 7.7-10.2 17-37 8-13.3
Stearic acid (C18:0) 2.3-3.5 6.0-40 2.4-5.4
Oleic acid (C18:1) 5.4-8.1 26-50 17.7-26.1
Linoleic acid (C18:2) 1.0-2.1 0.5-5.0 49.8-57.1
Linolenic acid (C18:3) 0-0.2 <2.5 5.5-9.5
Others NA NA NA

13
Mixtures of lauric acid oils and beef tallow could significantly decrease the
cloud point of the resulting mixture and encourage its use as a biodiesel feedstock.
In addition, the use of coconut oil as a supplement in biodiesel production may
encourage the planting of coconut palms on seashores. This planting could prevent
damage to coastal areas from hurricanes and tsunamis. However, the optimum
blend of lauric acid oils and beef tallow must be found. The objective of this study
was to determine the cloud point of the beef tallow, coconut oil and a blend of beef
tallow and coconut oils.

Materials and Methods


Materials/Equipment
The materials used in the experiments included beef tallow, coconut oil,
sodium hydroxide, sulfuric acid and methanol. A separatory funnel, condenser and
cloud point ice bath were required as equipment.

Methods
Base catalyzed transesterification of the oils
An oil layer (180-260 g) was added to the reactor vessel followed by 1% (w/w)
sodium hydroxide, as a catalyst. Theoretically, three moles of methanol are required
for the transesterification of one mole of triglyceride. Excess methanol is usually
added to the oil, which drives the reaction forward. The contents of the reactor
vessel were stirred for 15-60 min. Acid was added to the reactor to neutralize the
soaps formed in the vessel. Glycerol was removed from the oil using a separatory
funnel. The oil was washed four times to remove any residual soaps. The oil was
then dried over anhydrous Na2SO4 with stirring for 15 min, and then allowed to settle
before decanting. The methyl esters were centrifuged at least twice to remove any
moisture particles from the decanted layers. The ratio of the recovered methyl
esters to the oil was used to calculate the yield of biodiesel. The cloud point of the
oil was determined using a modified ASTM D2500 method.

Cloud Point Determination by ASTM D2500


As was noted earlier, the cloud point is the temperature at which a cloud of
crystals first appears in a liquid when cooled under the conditions described in
ASTM D2500 (1994). A cooling bath was prepared using an empty Styrofoam®
packaging box. Salt was added to the ice in the box to obtain temperatures in the
range of -1 to -3°C. Samples of methyl esters (15 mL) were placed in a glass jar
and the temperature was lowered until clouds of crystals appeared at the bottom of
the jar. Figure 1 shows a schematic of the apparatus.

14
Thermometer

Glass cylinder filled


with biodiesel

Ice mixed with


sodium chloride

Insulating
styrofoam

Figure 1. Set-up for Determining the Cloud Point of the Samples

Results
The yields of biodiesel, when coconut oil was used as feedstock, were 88.44,
90.25 and 65.27% for the trials 1, 2 and 3, respectively. The yield of biodiesel when
beef tallow was used as substrate was 74.72%. Approximately 180 g of beef tallow
and 1.8 g of sodium hydroxide, or 257 g of coconut oil and 2.57 g of the sodium
hydroxide were used in biodiesel preparation.

The cloud points of the beef tallow, coconut oil (sample 1), coconut oil
(sample 2), and soybean oil were 12, -3, -2 and -2oC (Table 2). Haziness was
observed when the visibility of the biodiesel was reduced, but the biodiesel was
partially transparent. The haziness could have been due to the presence of
moisture in the biodiesel. Cloudiness was confirmed when a whitish and opaque
film formed on the surface of the glass cylinder close to the ice/salt mixture. Thus,
the cloud points of coconut oil and soybean oil appear to be quite similar. As
expected, the cloud point of coconut oil was significantly less than the cloud point of
beef tallow.

A blend of coconut oils and the beef tallow should have a cloud point between
12 and -2/-3°C. Fifty and 67% blends of coconut oil in beef tallow had measured
cloud points of 12 and 5°C (Table 3). The 50% blend of coconut oil in beef tallow
does not appear to appreciably decrease the cloud point, whereas a 33% blend
appears to have a significantly lower cloud point than 100% beef tallow. Further

15
Table 2. Cloud Points of Beef Tallow, Coconut Oils (Samples 1 and 2) and
Soybean Oil

Temperature (°C) Beef Tallow Coconut Oil Coconut Oil Soybean Oil
(Sample 1) (Sample 2)
20 Clear liquid No No No
19 Hazy No No No
18 Hazy No No No
17 Small clouds, No No No
partially
localized
16 Small clouds, No No No
partially
localized
15 Yes, slightly No No No
14 Yes, slightly No No No
13 Yes, slightly No No, No
hazy slightly
12 Yes, cloudy No No, No
11 No Hazy slightly No
10 No No, Hazy
9 No Hazy slightly Hazy
8 No No, Hazy
7 No, hazy Hazy slightly Hazy
6 No, hazy No, Hazy
5 No, hazy Hazy slightly Hazy
4 No, hazy Slightly whitish Hazy
film
3 No, hazy Slightly whitish Hazy
film
2 No, hazy Slightly cloudy Hazy
1 No, hazy Slightly cloudy Hazy
0 No, hazy Slightly cloudy Cloudy/hazy
-1 No, hazy Slightly cloudy Cloudy/hazy
-2 No, hazy Cloudy Cloudy
-3 Cloudy

studies need to be conducted to examine the cloud point reduction in beef tallow
with the addition of higher percentages of coconut oils in beef tallow. The cloud
point results could be slightly different if the actual ASTM D2500 method were used
in the cloud determination. Nevertheless, the current method shows the trend in
cloud points of beef tallow, coconut oils and blends of beef tallow in coconut oils.

16
Table 3. Cloud Points of Coconut Oil Blended in Beef Tallow

Temperature Percent Coconut Oil in


(°C) Beef Tallow

50 67
20 Clear liquid No
19 Hazy No
18 Hazy No
17 Small clouds, No
partially
localized
16 Small clouds, No
partially
localized
15 Yes, slightly No
14 Yes, slightly No
13 Yes, slightly No
12 Yes No
11 No
10 No
9 No
8 No
7 No, hazy
6 No, hazy
5 Cloudy

Coconut oil biodiesel could be blended into the beef tallow biodiesel to reduce
the cloud point of the 100% beef tallow biodiesel. Further studies must be conducted
with oils similar to coconut oils to positively optimize the reduction of the cloud point
of the beef tallow biodiesel.

Acknowledgements
I wish to thank Mr. Thang Ho (Department of Chemical Engineering,
University of Arkansas, Fayetteville) for the producing the biodiesel, and Mr. Brian
Mattingly (Department of Chemical Engineering, University of Arkansas, Fayetteville)
for guidance in the production of the biodiesel.

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19

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