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Waste Management
journal homepage: www.elsevier.com/locate/wasman
Key Laboratory of Special Biological Resource Development and Utilization of Universities of Yunnan Province, Kunming University, Kunming, China
Instituto de Investigaciones Agropecuarias, INIA Carillanca, km 10 Camino Cajn, Vilcn, Regin de la Araucana, Chile
c
Microbiology Dept., La Trobe University, Bundoora, Victoria, Australia
d
Dairy and Swine Research and Development Centre, Agriculture and Agri-Food Canada, Sherbrooke, Quebec, Canada
b
a r t i c l e
i n f o
Article history:
Received 12 July 2014
Accepted 16 December 2014
Available online xxxx
Keywords:
Anaerobic digestion
a-Keratin
Beef hooves degradation
Swine manure
Slaughterhouse sludge
Fluorescence in situ hybridization (FISH)
a b s t r a c t
Anaerobic digestion is an effective method for treating animal by-products, generating at the same time
green energy as methane (CH4). However, the methods and mechanisms involved in anaerobic digestion
of a-keratin wastes like hair, nails, horns and hooves are still not clear. In this study we investigated the
feasibility of anaerobically co-digesting ground beef hooves in the presence of swine manure or slaughterhouse sludge at 25 C using eight 42-L Plexiglas lab-scale digesters. Our results showed addition of
beef hooves statistically signicantly increased the rate of CH4 production with swine manure, but only
increased it slightly with slaughterhouse sludge. After 90-day digestion, 73% of beef hoof material added
to the swine manure-inoculated digesters had been converted into CH4, which was signicantly higher
than the 45% level achieved in the slaughterhouse sludge inoculated digesters. BODIPY-Fluorescent
casein staining detected proteolytic bacteria in all digesters with and without added beef hooves, and
their relative abundances corresponded to the rate of methanogenesis of the digesters with the different
inocula. Fluorescence in situ hybridization in combination with BODIPY-Fluorescent casein staining identied most proteolytic bacteria as members of genus Alkaliphilus in the subfamily Clostridiaceae 2 of family Clostridiaceae. They thus appear to be the bacteria mainly responsible for digestion of beef hooves.
Crown Copyright 2014 Published by Elsevier Ltd. All rights reserved.
1. Introduction
Large amounts of organic by-products are produced from
slaughterhouse and meat-processing industries because of the high
demand for meat resulting from increased global populations and
their associated economic growth (Tritt, 1992; Tritt and
Schuchardt; 1992; Cho et al., 1995). Canada produced 3.5 billion
pounds of beef (1.6 billion kilograms carcass weight) in 2006, which
contributed $26 billion to its economy (Canfax, Statistics Canada
2006). Consequently, large quantities of animal by-products (ABPs)
including carcasses and products of animal origin rich in proteins
and lipids (Edstrm et al., 2003; Resch et al., 2006), which constitute approx. 25% of total animal weight not intended for human
consumption, are generated [Reg. (EC) No. 1069/2009 replacing
the ABP directive 1774/2002]. Traditionally ABPs have been treated
by rendering processes and used as animal fodder, thus providing
Corresponding author at: Dairy and Swine Research and Development Centre,
Agriculture and Agri-Food Canada, 2000 College Street, Sherbrooke J1M 0C8,
Quebec, Canada. Tel.: +1 819 565 9171; fax: +1 819 564 5507.
E-mail address: Daniel.Masse@agr.gc.ca (D.I. Mass).
http://dx.doi.org/10.1016/j.wasman.2014.12.017
0956-053X/Crown Copyright 2014 Published by Elsevier Ltd. All rights reserved.
Please cite this article in press as: Xia, Y., et al. Anaerobic digestibility of beef hooves with swine manure or slaughterhouse sludge. Waste Management
(2015), http://dx.doi.org/10.1016/j.wasman.2014.12.017
digester, representing 28.9%, and 26.7% of the total chemical oxygen demand (COD) loading ratio for the swine manure digesters
(SMDs) and slaughterhouse sludge digesters (SSDs) respectively.
Digesters were operated in batch mode in a closed room maintained at 25 C for 90 d. Twelve hoof bags were removed at day
90 from each digester to measure beef keratin degradation. Also,
two bags were taken from each digester at different time intervals
(2225 d), sampled for BODIPY-FluoC staining, and returned
immediately. Digesters were mixed thoroughly daily and before
each sampling for 5 min using a circulation pump.
2.3. Analyses
Total solids (TS), volatile solids (VS), total suspended solids
(TSS), volatile suspended solids (VSS), total chemical oxygen
demand (COD), soluble COD of manure, and COD, dry matter,
organic matter, ash content, protein content of the raw beef hooves
were determined according to the standard methods (APHA, 1998)
as described previously (Xia et al., 2012a). Biogas composition (CH4,
CO2, H2S and H2), mixed liquor total Kjeldahl nitrogen (TKN), mixed
liquor ammonium nitrogen (NH+4-N) and soluble volatile fatty acids
(VFAs) were analyzed following procedures described by Mass et al.
(1996) as detailed previously (Xia et al., 2012a).
2.4. Bacterial sampling for BODIPY-FluoC staining
The sampling and staining of proteolytic microorganisms were
carried out according to the procedure described by Xia et al.
(2011) with a slight modication. To stain for organisms attached
to the hoof particles, fresh hoof samples (ca. 5 g) were collected
from a hoof bag after mixing carefully with a sterile glass rod at
each sampling point, drained for 35 min on a sieve and re-suspended in 50 ml bacteria-free ltrate (Xia et al., 2011). The ltrate
was prepared from the mixed liquor of the same digester by centrifugation at 1600g for 30 min and ltration through a series of lters (Whatman Nuclepore track-etched membranes) with pore
sizes of 3, 1, 0.45, and 0.2 lm, used sequentially. The mixture
was then transferred into a thick-walled polyethylene bag
(180 300 mm) and subjected to vigorous mechanical pummelling for 2 min using a Colworth Stomacher 400 (A.J. Seward &
Co., Ltd., London). The mixed liquid was subsequently ltered
through 8-layer sterilized cheese clothes and the collected ltrate
was centrifuged at 800g for 15 min to remove any large particles.
Then 200 ll of supernatant, which contained bacterial cells
washed from the beef particles, was mixed with the same volume
of freshly prepared 2 Tris-HCl (10 mM, pH 7.8) buffer before
addition of 200 ll BODIPY-FluoC working solution. The mixture
was incubated in a 10 ml serum bottle wrapped in aluminum
paper at 25 C for 30 min on a rotating platform (220 rpm). Incubated samples were evenly spread on 3-well (10 ll in each well)
Teon-printed slides (Electron Microscopy Sciences, Hateld, PA,
USA) and dried in a dark room before being mounted with CITIuor
(Electron Microscopy Sciences, Hateld, PA, USA) and examined
microscopically.
2.5. Enumeration of microorganisms positively stained with BODIPYFluoC
Numbers of proteolytic microorganisms were estimated by
counting the number of cells positively stained with BODIPY-FluoC
as a percentage of the total cell number determined after staining
with DAPI (40 , 6-diamidino-2-phenylindoledihydrochloride) in the
same microscopic eld according to the procedures described
previously (Xia et al., 2011). Cells on digital images were counted
in ImageJ (Abramoff, et al., 2004). Each image contained ca.
10003000 bacterial cells. For each enumeration, at least 60
Please cite this article in press as: Xia, Y., et al. Anaerobic digestibility of beef hooves with swine manure or slaughterhouse sludge. Waste Management
(2015), http://dx.doi.org/10.1016/j.wasman.2014.12.017
Table 1
Physicochemical characteristic of beef hooves used in this study.
c or CH4
90
a
b
Variable/fractiona
Beef hooves
1.20 0.03
91.4 0.38
99.1 0.73
1.11 0.026
94.6 0.69
87.98 0.48b
Table 2
Physicochemical characteristics of the anaerobic digestion inocula.
Swine manure
Slaughterhouse sludge
36.67 6.2
9.55 2.2
38.35 7.7
22.48 4.5
16.1 4.4
0.26 0.01
0.83 0.02
0.02 0.001
6.7 1.7
5.58 2.0
8.05 2.2
28.3 5.8
40.95 7.3
2.29 0.09
37.38 5.9
24.72 3.6
14.09 2.5
0.04 0.01
0.002 0.001
0.000 0.000
4.48 0.02
3.09 0.02
7.75 1.8
14.03 2.0
Please cite this article in press as: Xia, Y., et al. Anaerobic digestibility of beef hooves with swine manure or slaughterhouse sludge. Waste Management
(2015), http://dx.doi.org/10.1016/j.wasman.2014.12.017
beef hooves increased the rate of CH4 production with swine manure
inoculum (0.026 vs. 0.013 d1; SD = 0.0015 d1; P = 0.001), but only
tended to increase it with slaughterhouse sludge (0.0053 vs.
0.0016 d1; SD = 0.0015 d1; P = 0.071). On the other hand swine
manure inoculum supported a higher beef hoof methanogenesis
rate at both day 45 (0.36% vs. 0.20%; SD = 0.0066%; P = 0.003) and
day 90 (0.73% vs. 0.45%; SD = 0.020%; P = 0.010) than that achieved
with the slaughterhouse sludge inoculum (initial beef hooves methanogenesis rate was zero for both treatments, so intercepts were not
compared). After 90-day incubation 73% and 45% of the ground
bovine hooves added to the SMDs and the SSDs respectively (each
containing 12.4 g bovine hooves L1 mixed liquor) were converted
to CH4. All these ndings would indicate that swine manure is a
more suitable inoculum than slaughterhouse sludge for co-digesting
beef hooves.
Swine manure as inoculum resulted in greater NH+4-N concentration in the mixed liquor (Fig. 1C and D) at day 0 (5559 vs. 3073
mg L1; SD = 15.1 mg L1; P < 0.001), day 45 (6010 vs. 3536 mg L1;
SD = 32 mg L1; P < 0.001) and day 90 (6241 vs. 3847 mg L1;
SD = 48.2 mg L1; P < 0.001) than with slaughterhouse sludge inoculum. Ammonia N concentration at day 0 was not affected by the
addition of beef hooves (average 4316 mg L1; SD = 15.1 mg L1;
P = 0.39), yet beef hoof addition regardless of the inoculum used
increased NH+4-N concentration at both day 45 (4942 vs.
4605 mg L1; SD = 32.0 mg L1; P < 0.001) and day 90 (5410 vs.
4678 mg L1; SD = 48.2 mg L1; P < 0.001).
Fig. 1. Chemical characterization of anaerobic digesters inoculated with swine manure or slaughterhouse sludge and with (square) or without (triangle) adding beef hooves.
(A) and (B) Cumulative methane production yields; (C) and (D) NH+4-N levels; (E) and (F) acetic acid concentrations; (G) and (H) propionic acid concentrations.
Please cite this article in press as: Xia, Y., et al. Anaerobic digestibility of beef hooves with swine manure or slaughterhouse sludge. Waste Management
(2015), http://dx.doi.org/10.1016/j.wasman.2014.12.017
Fig. 2. A color-combined uorescence image showing BODIPY uorescencelabelled casein staining cells (red-colored), cells hybridizing with probe FIMs1029
(green-colored), and DAPI stained cells (blue-colored) showing that the pinkcolored rod-shaped keratin-hydrolyzing organisms (labelled by arrows) stained
positively with all three stains. The bar represents 10 lm.
Mass et al. (2001)). Furthermore, bovine hooves were more comprehensively digested in the SMDs than SSDs. This agrees with
ndings from our earlier study (Xia et al., 2012a), where co-digesting
chicken feathers (mostly b-keratin) with swine manure had a higher
methanogenesis potential than with slaughterhouse sludge.
It was clear that with both the SMDs and the SSDs, methanogenesis of the beef hooves slowed down gradually toward the
end of incubations. This may arise from an inhibition of the methanogenic communities by corresponding increases in NH+4-N levels
(Chen et al., 2008). Anaerobic protein digestion remains a challenge in processes of this kind since the NH+4-N generated is a toxic
substance commonly produced under anaerobic conditions
(Gallert and Winter, 1997). The methanogens are highly sensitive
to NH+4-N and the most likely to cease growth in its presence at
high levels. Loss of activity (57%) of methanogens has been
reported at NH+4-N concentrations ranging from 4.1 to 5.7 g L1
mixed liquor (Chen et al., 2008).
Although the NH+4-N concentrations in the SMDs were higher
than those in the SSDs, the methanogenesis rates of bovine hooves
were higher in the former than the latter. This may reect differences in physicochemical characteristics of the two inocula, and
in the composition and function of the microbiota associated with
each. We found earlier (Xia et al., 2012b) that methanogenic populations in swine manure inoculated digesters were substantially
different to those in slaughterhouse sludge inoculated digesters.
It was thought that the methanogenic populations in the SMDs
were more adapted than those in SSDs to high NH+4-N concentration (Jarrell et al., 1987). Hejnfelt and Angelidaki (2009) also
Fig. 3. Relationship of the abundance of proteolytic bacteria (square with black line) inside the hoof bags to hoof digestion rates (circle with broken line) in anaerobic
digesters inoculated with swine manure (A) or slaughterhouse sludge (B). Each standard deviation of the percentage values of the proteolytic bacteria was calculated based on
at 3 countings. Each was calculated from 20 enumerations (see Materials and methods for more details).
Please cite this article in press as: Xia, Y., et al. Anaerobic digestibility of beef hooves with swine manure or slaughterhouse sludge. Waste Management
(2015), http://dx.doi.org/10.1016/j.wasman.2014.12.017
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