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COMPANY PROFILE
KVC (UK) Ltd specialises in
the Design and Manufacture
of Ball Valves for the Oil, Gas,
Chemical, Petrochemical,
Pipeline and Water Industries
worldwide. Our valves are
used in offshore, onshore and
sub-sea applications.
The Management of the
Company has many years
experience in the Valve
Industry. The organisation
and flexibility of the company
allows KVC (UK) Ltd to offer
short leadtimes, even on nonstandard valves.
All valves are manufactured
to the highest quality
standards and are fully tested
before leaving the factory.
The aim of KVC (UK) Ltd is to
provide valves and services,
which meet or exceed our
Customers requirements, at
a realistic price and reliable
manufacturing time and in so
doing remain a market leader
supplying to a worldwide
base of industry leading
clients.
I
COMPANY PROFILE
KVC (UK) Ltd uses computerised systems to control the design and manufacture of the product and to ensure the latest
technical and material innovations are recognised.
The product range covers both Trunnion Mounted Valves and Floating Ball from 1/2 thru 48, both full and reduced bore, and
in pressure classes 150 thru 2500 including API 5,000 and 10,000. Valves are manufactured in a wide range of materials from
Carbon Steel to Super Duplex and Exotic Alloys. Valves are offered in Soft Seated or Metal Seated Options. Other products
within our supply range include Gate, Globe, Check and
Butterfly valves.
KVC (UK) Ltd quality system is Lloyds approved to BS: EN
ISO 9001.2008 which ensures that our product is controlled
through each stage of manufacture. Valves are supplied with
full chemical and mechanical material test certificates to BS EN
10204:2004 3.1. Hydrostatic and Pneumatic test certificates are
also supplied with each valve.
II
APPLICABLE STANDARDS
KVC (UK) Ltd design and
manufacture valves in
accordance with latest
editions of API, ASTM, ASME,
ISO, B.S. MSS and NACE
be designed, manufactured
B 16.5
B 16.10
B 16.25
B 16.34
BS - BRITISH STANDARD
BS EN 12627: 1999
BS EN ISO 17292
BS EN 17292: 2004
BS EN 12266 - 1 & 2
BS EN ISO 9001: 2008
Face to face, centre to face, end to end, and centre to end dimensions of flanged and butt-welded end steel valves
for the petroleum, petrochemical and allied industries.
Metal ball valves for the petroleum petrochemical and allied industries.
Steel ball valves for the petroleum, petrochemical and allied industries.
Industrial valves - testing of valves.
Quality Management System-Requirements.
Sulphide stress cracking resistant metallic materials for oil field equipment.
Selection of metallic materials to be used in all phases of water handling for injection into oil-bearing formations.
CE AND ATEX
III
EC Certificate of conformity Assessed and approved against the requirements of annex III, Module H1 of PED 97/23/EC and Schedule 4,
Module H1 of PER 1999. EC Design Examination approval to PED 97/23/EC and PER 1999 UK SI-1999,2001.
Atex Approval
Conformity to 94/9/EC and SI 1996 No. 192.
TECHNICAL FEATURES
TRUNNION MOUNTED DESIGN
DESIGN
KVC Trunnion Mounted bolted construction Ball Valves are designed
and manufactured in accordance with the latest industry standards.
Our split body design gives ease of maintenance on site.
Trunnion Mounted Valves are available in both soft seated and metal
seated design.
Special face to face dimensions can be supplied. All valves are
available in Full or Reduced Bore, with Raised Face, Ring Type Joint,
Hub End, Butt Weld or Socket end connections. Pressure rating range
from ANSI 150 thru ANSI 2500, compact flanges and higher pressure
ratings are available on request.
Valves are supplied as Lever Operated, Gear Operated or Actuated to
customers specification.
MATERIAL SELECTION
Valves are manufactured in a range of materials such as Carbon
Steel, Low Temp Carbon Steel, Stainless Steel, Duplex, Super Duplex,
Monel, Inconel and other Special Alloys.
BODY/CAP
Trunnion Mounted valves are normally manufactured from forged
rings, which ensures a high integrity material grain structure and
improved sealing between the components. Sealing is by O-rings
and Graphite rings. The Graphite ring continues to provide a seal
in the event of a fire. O-rings can be supplied suitable for AED
applications in a variety of materials.
SEAT
Independent seats with preloaded springs are always in contact with
the Ball giving a perfect seal even at low pressure. The replaceable
seat rings and soft inserts can be supplied in materials to suit most
service conditions.
For very high temperatures, sealing is ensured by metal to metal
seats whereby the Ball and Seats are coated with Tungsten Carbide
and lapped together. Most sizes and classes have Sealant Injection
system fitted as standard. This allows emergency sealing to be
STEM
Stems are manufactured separately from the Ball and feature an anti
blow-out design. Stems are supported by RPTFE lined bushes, which
reduce valve torque. Stem sealing is by O rings and graphite rings.
From 2 and above stems are supplied with sealant injection system.
BALL
Balls are supplied in Forged or Cast Stainless Steel, Duplex or Carbon
Steel with ENP. The Trunnion Mounted design reduces operating
torque and seat wear.
Anti-blowout stem
Valves are equipped with a vent plug, which allows the cavity
to be relieved when pressure is applied to both sides of the Ball
simultaneously.
TESTS
Valves are tested in accordance with BS EN 12266 Pt 1&2, API 6D, API
598 and ASME B16.34
EXTERNAL COATING
Carbon Steel valves are normally supplied with KVC standard paint
finish. Valves can also be unpainted or finished to customers paint
specification.
ACCESSORIES
Include locking devices, pipe pups, extended bonnets and actuators.
Suitable materials, components, seats and O rings can be supplied for
Valves with Explosive Decompression or Cryogenic applications.
Metal seated design
No.
Description
Body
Cap
Ball
Stem
Trunnion Flange
Seat Retainer
Seat Follower
Bonnet
Bonnet Flange
10
Seat Insert
11
Seat Spacer
12
O Ring
13
Firesafe Seal
19
16
15
26
14
18
25
20
9
18
8
13
12
Description
14
Nut
15
Washer
16
Lever Tube
17
Stud
18
19
20
Du Bush
21
Thrust Washer
22
Drain Plug
23
Spring
24
25
Stop Pin
26
Lever Head
21
20
No.
1
3
10
6 12 13 11
7 12 13
14 + 17
2
23
22
20
13
24
12
5
19
Description
Body
Cap
Ball
Stem
Trunnion Flange
Bonnet
Bonnet Flange
Seat Retainer
10
Seat Insert
11
Gearbox
12
Hand Wheel
13
O Ring Seal
DIMENSIONAL TABLES
1. All sizes given in millimetres
12
11
16
are approximate.
3. Weights given for flanged
14
18
otherwise stated.
13
13
16
21
14
Firesafe Seal
15
Studs
14
16
Cap Screws
17
Nuts
18
Bearing Brush
18
13
19
19
Thrust Bearing
20
Bleed Plug
21
Sealant Fitting
22
Check Valve
23
Springs
certified dimensional
drawings for critical areas.
15
4
3
17
10 9 23
14 13 13 14
13
1
20
18
13
14
5
16
2
21
22
A
RF
A
RTJ
A
BWE
B1
178.0
178.0
203.0
203.0
229.0
229.0
394.0
191.0
191.0
216.0
216.0
241.0
241.0
406.0
216.0
216.0
283.0
283.0
305.0
305.0
457.0
38.0
50.0
50.0
77.0
77.0
102.0
102.0
50.0
N/A
76.0
N/A
102.0
N/A
152.0
152.4
152.4
190.5
190.5
228.6
228.6
279.4
161.0
161.0
161.0
189.5
189.5
218.0
218.0
330.0
320.0
330.0
340.0
340.0
490.0
490.0
LEVER OPERATED
WEIGHT
29
28
32
52
61
92
100
A
RF
A
RTJ
A
BWE
B1
216.0
216.0
283.0
283.0
305.0
305.0
403.0
232.0
232.0
298.0
298.0
321.0
321.0
419.0
216.0
216.0
283.0
283.0
305.0
305.0
457.0
38.0
50.0
50.0
77.0
77.0
102.0
102.0
50.0
N/A
76.0
N/A
102.0
N/A
152.0
165.1
165.1
209.6
209.6
254.0
254.0
317.5
161.0
161.0
161.0
189.5
189.5
218.0
218.0
330.0
320.0
330.0
490.0
490.0
890.0
890.0
LEVER OPERATED
WEIGHT
35
34
37
56
64
98
120
A
RF
A
RTJ
A
BWE
B1
292.0
292.0
356.0
356.0
432.0
432.0
562.0
295.0
295.0
359.0
359.0
435.0
435.0
562.0
292.0
292.0
356.0
356.0
432.0
432.0
559.0
38.1
51.0
51.0
76.0
76.0
102.0
102.0
51.0
N/A
76.0
N/A
102.0
N/A
152.0
165.1
165.1
209.6
209.6
273.0
273.1
355.6
192.0
192.0
192.0
223.0
223.0
260.0
154.5
492.0
492.0
492.0
752.0
752.0
147.0
236.5
LEVER OPERATED
460
600
224
330.0
77.5
86.0
WEIGHT
49
54
69
72
115
130
240
WEIGHT
A
RF
A
RTJ
A
BWE
B1
368.0
368.0
381.0
381.0
457.0
457.0
610.0
371.0
371.0
384.0
384.0
460.0
460.0
613.0
368.0
368.0
381.0
381.0
457.0
457.0
610.0
38.1
51.0
51.0
76.0
76.0
102.0
102.0
51.0
N/A
76.0
N/A
102.0
N/A
152.0
215.9
215.9
241.3
241.3
292.1
273.1
381.0
192.0
192.0
192.0
225.0
225.0
205.0
154.5
742.0
742.0
742.0
840.0
840.0
154.5
236.5
600
600
290.0
290.0
86.0
86.0
65
65
73
95
120
194
262
WEIGHT
LEVER OPERATED
A
RF
A
RTJ
A
BWE
B1
368.0
368.0
470.0
470.0
546.0
546.0
705.0
371.0
371.0
473.0
473.0
549.0
549.0
711.0
368.0
368.0
470.0
470.0
546.0
546.0
705.0
38.1
51.0
50.0
76.0
76.0
102.0
102.0
51.0
N/A
76.0
N/A
100.0
N/A
152.0
215.9
215.9
266.7
266.7
311.2
311.2
393.7
195.0
192.0
142
168
168
205.0
205.0
740.0
742.0
105
130
130
154.5
154.5
300
300
600
600
315
315
290.0
290.0
86
86
86.0
86.0
66
65
102
130
144
245
326
WEIGHT
LEVER OPERATED
A
RF
A
RTJ
A
BWE
B1
2 x 1 1/2
2 x 2
3 x 2
3 x 3
4 x 3
4 x 4
6 x 4
451
451
578
578
673
673
914
454
454
584
584
683
683
927
451
451
578
578
673
673
914
30
42
42
64
64
89
89
42.0
N/A
64.0
N/A
89.0
N/A
133.1
234.9
234.9
304.8
304.8
355.6
355.6
483
197
199
199
158
158
169
169
890
890
890
257
257
259
259
LEVER OPERATED
460
460
610
610
224
224
399
399
77.5
77.5
126
126
66
245
102
200
310
450
540
No.
Description
Body
Cap
Ball
Stem
Seat Retainer
Bearing Plate
Bonnet
Bonnet Flange
O Ring
10
Firesafe Seal
11
Stud
12
Nut
13
Cap Screw
14
Du Bush
15
Thrust Washer
22
14
23
13
10
9
18
10
12
8
11
27
13
7
9
15
13
20
24
14
4
6
21
25
16
21 10
9
No.
Description
16
Dowel Pin
17
Sealant Fitting
18
Check Valve
19
Drain Plug
20
Vent Plug
21
Spring
22
Gearbox
23
Handwheel
24
Key
25
Lifting Lug
26
Support Feet
27
Spring Washer
28
Bolt
29
Nut
10
28
19
29
3
1
14
26
17
18
A-RF
A-RTJ
A-BWE
B1
WT
6 x 6
8 x 6
8 X 8
10 X 8
10 x 10
12 x 10
12 x 12
14 x 12
14 x 14
16 x 14
16 x 16
18 x 16
18 x 18
20 x 18
20 x 20
24 x 20
24 x 24
394
457
457
533
533
610
610
686
686
762
762
864
864
914
914
1067
1067
406
470
470
546
546
622
622
699
699
775
775
876
876
927
927
1080
1080
457
521
521
559
559
635
635
762
762
838
838
914
914
991
991
1143
1143
152
152
203
203
254
254
305
305
337
337
387
387
438
438
489
591
591
N/A
203
N/A
254
N/A
305
N/A
337
N/A
387
N/A
438
N/A
489
N/A
489
N/A
279.4
342.9
342.9
406.4
406.4
282.6
482.6
533.4
533.4
596.9
596.9
635
635
698.5
698.5
812.8
812.8
325
325
400
400
490
490
560
560
610
610
680
680
753
753
830
830
1000
200
200
240
240
290
290
320
320
350
350
390
390
430
430
465
465
550
282
282
322
322
372
372
409
409
434
434
493
493
530
530
569
569
659
460
460
460
460
610
610
610
610
610
610
762
762
762
762
762
762
762
224
224
224
224
399
399
399
399
399
399
533.5
533.5
533.5
533.5
533.5
533.5
533.5
77.5
77.5
77.5
77.5
126
126
126
126
126
126
138
138
138
138
138
138
138
168
195
265
305
496
560
710
774
912
990
1253
1355
1603
1763
1969
2166
2389
A-RF
A-RTJ
A-BWE
B1
WT
6 x 6
8 x 6
8 x 8
10 x 8
10 x 10
12 x 10
12 x 12
14 x 12
14 x 14
16 x 14
16 x 16
18 x 16
18 x 18
20 x 18
20 x 20
24 x 20
24 x 24
403
502
502
568
568
648
648
762
762
838
838
914
914
991
991
1143
1143
419
518
518
584
584
664
664
778
778
854
854
930
930
1010
1010
1165
1165
457
521
521
559
559
635
635
762
762
838
838
914
914
991
991
1143
1143
152
152
203
203
254
254
305
305
337
337
387
387
438
438
489
489
591
N/A
203
N/A
254
N/A
305
N/A
337
N/A
387
N/A
438
N/A
489
N/A
591
N/A
317.5
381
381
445
445
520.7
520.7
584.2
584.2
647.7
647.7
711.2
711.2
774.7
774.7
914.4
914.4
325
325
400
400
490
490
560
560
610
610
680
680
760
760
845
845
1015
200
200
240
240
290
290
320
320
350
350
390
390
430
430
475
475
557.5
282
282
322
322
372
372
409
409
409
457
493
493
533
533
577
577
677.5
460
460
460
460
610
610
610
610
610
762
762
762
762
762
762
762
762
224
224
224
224
399
399
399
399
399
533.5
533.5
533.5
533.5
533.5
533.5
630.5
630.5
77.5
77.5
77.5
77.5
126
126
126
126
126
138
138
138
138
138
138
230
230
184
220
298
345
507
590
777
883
1059
1185
1369
1525
1793
1948
2433
2972
3416
A-RF
A-RTJ
A-BWE
B1
WT
6 x 6
8 x 6
8 x 8
10 x 8
10 x 10
12 x 10
12 x 12
14 x 12
14 x 14
16 x 14
16 x 16
18 x 16
18 x 18
20 x 18
20 x 20
24 x 20
24 x 24
559
660
660
787
787
838
838
889
889
991
991
1092
1092
1194
1194
1397
1397
562
664
664
791
791
841
841
892
892
994
994
1095
1095
1200
1200
1407
1407
559
660
660
787
787
838
838
889
889
991
991
1092
1092
1194
1194
1397
1397
152
152
203
203
254
254
305
305
337
337
387
387
438
438
489
489
591
N/A
203
N/A
254
N/A
305
N/A
337
N/A
387
N/A
438
N/A
489
N/A
591
N/A
356
419
419
508
508
559
559
603.3
603.3
685.8
685.8
743
743
812.8
812.8
939.8
939.8
325
325
415
415
490
490
580
580
640
640
725
725
790
790
890
890
1060
220
220
260
260
300
300
345
345
370
370
413
413
445
445
490
490
580
282
282
336
336
395
395
442
442
471
471
515
515
561.5
561.5
612.5
612.5
731.5
460
460
610
610
762
762
762
762
762
762
762
762
762
762
762
762
762
224
224
339
339
534
534
534
534
534
534
534
534
631
631
631
631
631
77.5
77.5
126
126
138
138
138
138
138
138
138
138
230
230
230
230
230
259
312
478
591
770
843
1070
1152
1218
1486
1942
2050
2426
2935
3260
3802
5173
A-RF
A-RTJ
A-BWE
B1
WT
6 x 6
8 x 6
8 x 8
10 x 8
10 x 10
12 x 10
12 x 12
14 x 12
14 x 14
16 x 14
16 x 16
18 x 16
18 x 18
20 x 18
20 x 20
24 x 20
24 x 24
610
737
737
838
838
965
965
1029
1029
1130
1130
1219
1219
1321
1321
1549
1549
613
740
740
841
841
968
968
1038
1038
1140
1140
1232
1232
1334
1334
1568
1568
610
737
737
838
838
965
965
1029
1029
1130
1130
1219
1219
1321
1321
1549
1549
152
152
203
203
254
254
305
305
324
324
375
375
425
425
473
473
572
N/A
203
N/A
254
N/A
305
N/A
324
N/A
375
N/A
425
N/A
473
N/A
572
N/A
381
470
470
546
546
609.6
609.6
641.4
641.4
704.9
704.9
787.4
787.4
857.3
857.3
1041.4
1041.4
325
325
415
415
515
515
605
605
670
670
740
740
840
840
935
935
1135
245
245
280
280
315
315
345
345
385
385
420
420
470
470
550
550
640
282
282
358
358
407
407
454
454
489
489
535.5
535.5
617.5
617.5
671.5
671.5
788
460
460
762
762
762
762
762
762
762
762
762
762
762
762
762
762
700
224
224
534
534
534
534
534
534
534
534
631
631
631
631
631
631
766
77.5
77.5
138
138
138
138
138
138
138
138
230
230
230
230
230
230
279.5
311
410
601
710
915
1053
1348
1435
1889
2031
2359
2659
3217
3865
4193
6278
7263
A-RF
A-RTJ
A-BWE
B1
6 x 6
8 x 6
8 x 8
10 x 8
10 x 10
12 x 10
12 x 12
14 x 12
14 x 14
16 x 14
16 x 16
18 x 16
18 x 18
20 x 18
20 x 20
24 x 20
24 x 24
705
832
832
991
991
1130
1130
1257
1257
1384
1384
1537
1537
1664
1664
1972
1972
711
841
841
1000
1000
1146
1146
1276
1276
1407
1407
1559
1559
1686
1686
1972
1972
705
832
832
991
991
1130
1130
1257
1257
1384
1384
1537
1537
1664
1664
1972
1972
146
146
194
194
241
241
289
318
318
362
362
410
410
456
456
544
544
N/A
194
N/A
241
N/A
289
N/A
289
N/A
318
N/A
362
N/A
410
N/A
456
N/A
393.7
482.6
482.6
584.2
584.2
673.1
673.1
749.3
749.3
825.5
825.5
914.4
914.4
984.0
984.0
1170
1170
380
380
485
485
590
590
700
700
770
770
860
860
980
980
1080
1080
1260
250
250
300
300
350
350
400
400
440
440
480
480
540
540
650
650
705
317
317
392
392
450
450
525
525
585
585
629
629
710
710
765
765
780
610
610
762
762
762
762
762
762
762
762
762
762
762
762
1000
1000
1000
399
399
533.5
533.5
533.5
533.5
630.5
630.5
630.5
630.5
630.5
630.5
630.5
630.5
605.5
605.5
731.5
WT
126 473
126 647
138 877
138 1095
138 1473
138 1759
230 2409
230 2757
230 3145
230 3565
230 4140
230 4605
230 5800
230 6500
425 8120
425 9055
402 11300
A-RF
A-RTJ
A-BWE
B1
WT
6 x 6
8 x 6
8 x 8
10 x 8
10 x 10
12 x 10
12 x 12
914
1022
1022
1270
1270
1422
1422
927
1038
1038
1292
1292
1445
1445
914
1022
1022
1270
1270
1422
1422
133
133
181
181
223
223
267
N/A
181
N/A
225
N/A
267
N/A
482.6
552.5
552.5
673.1
675
762.0
762.0
450
450
620
620
771
771
900
290
290
360
360
425.5
425.5
500
381.5
381.5
474
474
577
577
651.5
762
762
762
762
762
762
762
533.5
533.5
533.5
533.5
630.5
630.5
630.5
138
138
138
138
230
230
230
932
1101
1665
2165
2850
3605
4528
10
No.
Description
Body
Cap
Ball
Stem
Seat Retainer
Bearing Plate
Bonnet
Bonnet Flange
O Ring
10
Firesafe Seal
11
Stud
12
Nut
13
Cap Screw
14
Du Bush
15
Thrust Washer
22
14
23
13
10
9
18
10
12
8
11
27
13
7
9
15
13
20
24
14
4
6
21
25
16
21 10
9
No.
Description
16
Dowel Pin
17
Sealant Fitting
18
Check Valve
19
Drain Plug
20
Vent Plug
21
Spring
22
Gearbox
23
Handwheel
24
Key
25
Lifting Lug
26
Support Feet
27
Spring Washer
28
Bolt
29
Nut
10
28
19
29
3
1
14
26
17
18
11
12
11
13
TECHNICAL FEATURES
FLOATING BALL DESIGN
DESIGN
SEAT
BALL
Valves can be supplied with either Raised Face, Ring Type Joint,
Socket Weld or Screwed End connections.
Pressure rating is from ANSI 150 thru ANSI 2500. Higher pressures
can be supplied on request.
STEM
TESTS
Valves are tested in accordance with BS EN 12266, API 6D, API 598
and ASME B16.34
MATERIAL SELECTION
Carbon Steel valves are normally supplied with KVC standard paint
finish. Valves can also be supplied unpainted or to customers paint
specification.
14
EXTERNAL COATING
ACCESSORIES
Include locking devices, pipe pups, extended bonnets and actuators.
Suitable materials, components, seats and O rings can be supplied
for valves with Anti Explosive Decompression, Low Temperature/High
Temperature or Cryogenic applications.
No.
Description
Body
Insert
Ball
Stem
Seat
Gasket
Packing
Bearing
Gland Flange
10
Stopper
11
Gland Bolt
12
Handle
13
Snap Ring
14
15
Thrust Washer
12
11
10
13
8
9
7
7
15
4
3
5
A
RF
108.0
117.0
127.0
165.1
177.8
203.2
228.6
393.7
457.2
533.4
457.2
533.4
15.0
20.0
25.0
38.0
51.0
76.0
100.0
150.0
203.0
254.0
203.0
254.0
89.0
99.0
108.0
127.0
152.0
191.0
229.0
279.0
343.0
406.0
343.0
406.0
78.0
78.0
98.0
118.0
133.0
156.0
189.0
209.0
305.0
335.0
172.0
203.0
153.0
153.0
220.0
250.0
250.0
250.0
350.0
460.0
800.0
800.0
268.0
298.0
LEVER OPERATED
310.0
310.0
82.5
82.5
166.0
166.0
WEIGHT
1.6
2.5
3.0
6.0
9.0
16.0
28.0
50.0
83.0
375.0
95.0
160.0
16
A
RF
140.0
152.0
165.0
190.5
215.9
282.58
304.8
403.23
501.65
501.65
568.33
15.0
20.0
25.0
38.0
51.0
76.0
100.0
150.0
203.0
203.0
254.0
95.0
117.0
124.0
156.0
165.0
210.0
254.0
318.0
381.0
381.0
455.0
78.0
80.0
98.0
118.0
133.0
156.0
189.0
209.0
305.0
190.5
22.5
152.5
153.0
220.0
250.0
250.0
250.0
350.0
460.0
800.0
268.0
301.0
LEVER OPERATED
310.0
355.0
82.5
97.5
166.0
210.0
WEIGHT
2.5
4.2
4.8
8.6
12
24
39
65
140
158
210
No.
Description
Body
Cap
Ball
Stem
Seat
Gasket
Packing
Bearing
Gland Flange
12
11
10
15
8
10
Stopper
11
Gland Bolt
12
Handle
13
Body Stud
14
Body Nut
17
15
Snap Ring
16
17
Thrust Washer
13 + 14
6
3
5
17
TWO PIECE FLOATING BALL FULL AND REDUCED BORE CLASS 150
DIMENSIONS IN MILLIMETRES AND WEIGHT IN KILOGRAMS
SIZE
1/2 x 1/2
3/4 x 3/4
1 x 1
1 1/2x1 1/4
1 1/2x1 1/2
2 x 1 1/2
2 x 2
2 1/2 x 2
3 x 2
3 x 3
4 x 3
4 x 4
6 x 4
6 x 6
8 x 6
6 x 6
8 x 6
8 x 8
10 x 8
10 x 10
18
A
RF
B1
108.0
117.6
127.0
165.1
165.1
177.8
177.8
190.5
203.2
203.2
228.6
228.6
266.7
393.7
292.1
393.7
292.1
457.2
330.2
533.4
15.0
19.8
25.4
38.1
38.1
50.8
50.8
63.5
76.2
76.2
101.6
101.6
152.4
152.4
203.2
152.4
203.2
203.2
254.0
254.0
N/A
N/A
N/A
31.8
N/A
38.1
N/A
50.8
63.5
N/A
76.2
N/A
101.6
N/A
152.4
N/A
152.4
N/A
203.2
N/A
88.9
98.6
108.0
127.0
127.0
152.4
152.4
177.8
190.5
190.5
228.6
228.6
279.4
279.4
342.9
279.4
342.9
203.2
406.4
254.0
98.1
100.6
111.5
139.0
139.0
139.0
145.1
145.1
182.9
192.1
192.1
220.5
220.5
296.7
296.7
253.0
253.0
304.0
304.8
348.0
130.0
130.0
130.0
299.7
299.7
299.7
299.7
299.7
398.8
398.8
398.8
500.4
500.4
800.1
800.1
299.7
299.7
398.8
398.8
500.0
LEVER
OPERATED
89.9
89.9
89.9
89.9
141.5
240.0
240.0
350.5
350.5
350.5
WEIGHT
2.1
2.6
3.5
6.2
7.0
9.0
9.4
13.2
18.5
20.7
27.2
33.4
45.6
76.7
89.0
95.1
97
134
152
224
TWO PIECE FLOATING BALL FULL AND REDUCED BORE CLASS 300
DIMENSIONS IN MILLIMETRES AND WEIGHT IN KILOGRAMS
SIZE
1/2 x 1/2
3/4 x 3/4
1 x 1
1 1/2x1 1/4
1 1/2x1 1/2
2 x 1 1/2
2 x 2
2 1/2 x 2
3 x 2
3 x 3
4 x 3
4 x 4
6 x 4
6 x 6
8 x 6
6 x 6
8 x 6
8 x 8
10 x 8
10 x 10
12 x 10
A
RF
B1
139.7
152.4
165.1
165.1
190.5
177.8
215.9
190.5
203.2
282.6
228.6
304.8
266.7
403.2
292.1
403.2
292.1
501.7
330.2
568.3
355.6
15.0
19.8
25.4
38.1
381.0
50.8
50.8
63.5
76.2
76.2
101.6
101.6
152.4
152.4
203.2
152.4
203.2
203.2
254.0
254.0
304.8
N/A
N/A
N/A
31.8
N/A
38.1
N/A
50.8
63.5
N/A
76.2
N/A
101.6
N/A
152.4
N/A
152.4
N/A
203.2
N/A
254.0
95.3
117.3
124.0
127.0
155.4
152.4
165.1
177.8
190.5
209.6
228.6
254.0
279.4
317.5
342.9
317.5
342.9
381.0
406.4
444.5
482.6
98.1
100.6
111.5
139.0
139.0
139.0
145.1
145.1
182.9
195.6
192.1
220.5
220.5
296.7
296.7
253.0
253.0
304.8
304.8
348.0
348.0
130.0
130.0
130.0
299.7
299.7
299.7
299.7
299.7
398.8
398.8
398.8
500.4
500.4
800.1
800.1
299.7
299.7
398.8
398.8
500.0
500.4
LEVER
OPERATED
74.9
89.9
89.9
89.9
141.5
141.5
317.5
240.0
350.5
350.5
350.5
350.5
WEIGHT
2.4
4.2
5.4
6.0
11.2
8.0
13.8
13.2
16.8
31.6
26.2
47.6
46.4
99.6
91.0
118
89
171
152
288
246
19
TWO PIECE FLOATING BALL FULL AND REDUCED BORE CLASS 600
DIMENSIONS IN MILLIMETRES AND WEIGHT IN KILOGRAMS
SIZE
1/2 x 1/2
3/4 x 3/4
1 x 1
1 1/2x1 1/2
2 x 1 1/2
2 x 2
3 x 2
3 x 3
4 x 3
4 x 4
6 x 4
6 x 6
8 x 6
3 x 3
4 x 3
4 x 4
6 x 4
6 x 6
8 x 6
20
A
RF
B1
165.1
190.5
215.9
241.3
292.1
292.1
355.6
355.6
432.0
431.8
558.8
558.8
660.1
355.0
432.0
432.0
559.0
559.0
660.4
15.0
198.0
25.4
38.1
51.0
51.0
76.0
76.0
100.0
100.0
152.0
152.0
203.0
76.0
100.0
100.0
152.0
152.0
203.0
N/A
N/A
N/A
N/A
38.1
N/A
51.0
N/A
76.0
N/A
100.0
N/A
152.0
N/A
76.0
N/A
100.0
N/A
152.0
95.3
117.3
124.0
155.4
165.1
165.1
209.5
209.5
273.0
273.0
355.6
355.6
419.1
209.5
273.0
273.0
355.6
355.6
419.1
113.1
112.5
163.1
171.1
125.0
130.0
130.0
195.0
195.0
248.0
248.0
295.0
295.0
195.0
195.0
248.0
248.0
295.0
295.0
150.0
150.0
300.0
300.0
365.0
365.0
365.0
365.0
365.0
800.0
800.0
800.0
800.0
310.0
310.0
310.0
310.0
355.0
355.0
LEVER
OPERATED
62.5
62.5
62.5
62.5
97.5
97.5
165.0
165.0
165.0
165.0
210.0
210.0
APPROX
WEIGHT KG
3.7
5
7
13
18
26
30
53
67
93
120
178
182
60
74
100
127
185
189
A
RF
A
RTJ
A
BWE
B1
WEIGHT
216.0
229.0
229.0
254.0
254.0
305.0
368.0
216.0
229.0
229.0
254.0
254.0
305.0
368.0
216.0
229.0
229.0
254.0
254.0
305.0
368.0
14.0
14.0
19.0
19.0
25.0
38.0
38.0
N/A
20.0
N/A
25.0
N/A
N/A
50
120.6
130.0
130.0
149.3
149.3
117.8
216.0
95.0
95.0
95.0
95.0
105.0
130.0
130.0
276.0
276.0
276.0
276.0
276.0
365.0
365.0
12
14
18
20
24
32
35
A
RF
A
RTJ
A
BWE
B1
WEIGHT
216.0
229.0
229.0
254.0
254.0
305.0
368.0
216.0
229.0
229.0
254.0
254.0
305.0
368.0
216.0
229.0
229.0
254.0
254.0
305.0
368.0
14.0
14.0
19.0
19.0
25.0
38.0
38.0
N/A
20.0
N/A
25.0
N/A
N/A
50.0
120.6
130.0
130.0
149.3
149.3
177.8
216.0
95.0
95.0
95.0
95.0
105.0
130.0
130.0
276.0
276.0
276.0
276.0
276.0
365.0
365.0
16
14
18
20
26
32
35
A
RF
A
RTJ
A
BWE
B1
WEIGHT
264.0
273.0
273.0
308.0
308.0
264.0
273.0
273.0
308.0
308.0
264.0
273.0
273.0
308.0
308.0
14.0
14.0
19.0
19.0
19.0
N/A
20.0
N/A
25.0
N/A
133.3
139.7
139.7
158.7
158.7
95.0
95.0
95.0
95.0
105.0
276.0
276.0
276.0
276.0
276.0
18
18
25
25
33
KVC UK Ltd
Federal International (2000)
Low Temperature
and Cryogenic
Applications
Subsea Valves
Fire Testing
SEALING TECHNOLOGY
SEAT TYPE AND ARRANGEMENT
SEAT MATERIALS
PCTFE
Capable of higher loads than PTFE. Good
low temperature strength, excellent chemical
resistance.
FILLED PTFE
Mixed with an inert filler at the processing stage
to give a stiffer material than virgin polymer, this
material gives good chemical resistance and low
coefficient of friction.
DEVLON V (MONOCAST NYLON)
For services higher than filled PTFE, Devlon V gives
good resistance to oils, greases and solvents. Its
low water absorption gives superior dimensional
stability.
PEEK
This material is an abrasion resistant high
performance thermo plastic which retains good
tensile and flexural properties at temperatures in
excess of plus 250 degrees C.
METAL SEATED
Tungsten or plasma coating provides sealing for
extremely high temperatures and abraisive services.
The ball and seat retainer sealing face are lapped
and paired together before and after coating to
ensure a high integrity seal.
24
SEALING TECHNOLOGY
O-RINGS AND GASKETS
SEAL MATERIALS
VITON (FKM)
Shore hardness 90. Excellent resistance to petroleum products and
solvents.
NITRILE (NBR)
Shore hardness 90. Good general purpose material.
FLUOROSILICONE
Suitable for low temperature applications.
Image courtesy of
James Walker
VITON AED
Shore hardness 90. Grades such as FR58-90 and Endura V91J*.
HNBR AED
Shore hardness 90. Grades such as Endura Z95X and Elastolion
985/101*.
FFKM
Superior chemical resistance and high temperature performance to most
other o-ring grades. Grades such as Kalrez and Perlast.
Image courtesy of
Klinger
FIRESAFE MATERIAL
Natural Graphite is purified, expanded, and pressed into a typical hexagonal
crystalline structure of Graphite which remains permanently flexible.
Image courtesy of
Precision Polymer Engineering
25
FIGURE NUMBER
K
09
TYPE OF BORE
ANSI CLASS
BODY MATERIAL
TRIM MATERIAL
TYPE OF BALL
K = FULL BORE
01 = CL 150
1 = LC3/LF3
1 = CF8C (347)
T = TRUNNION
03 = CL 300
2 = WCB / A105
2 = MONEL
without T = FLOATING
R = REDUCED BORE
06 = CL 600
3 = CF8
3 = CF8 (304)
TM = TRUNNION
09 = CL 900
4 = CF8M
4 = CF8M (316)
Metal Seated
1R = REDUCED BORE
15 = CL 1500
5 = CF3 (304L)
5 = CF3 (304L)
M = FLOATING
(1Pc Design)
25 = CL 2500
6 = DUPLEX
6 = DUPLEX (F51)
Metal Seated
50 5,000
7 = CF3M
7 = CF3M (316L)
B = TRUNNION
10 10,000
8 = CN7M/ALLOY 20
8 = CS+ENP 3MILS
9 = LCB/LCC/LF2
9 = CN7M (ALLOY20)
0 = SPECIAL
0 = SPECIAL
6 FB and above
OPTIONS
SEATS
SEALS
BOLTINGS
ENDS CONNECTION
PEEK
GRAPHITE
BUTT WELD
PTFE
PTFE
RAISED FACE
RPTFE
EPDM
NYLON
VITON B
HUB ENDS
PCTFE
NITRILE
SOCKET WELD
DEVLON V
AED
SCREWED
SPECIAL
SPECIAL
SPECIAL
26
Singapore:
Indonesia:
P. R. China:
Federal IESE Environmental Technology (Shanghai) Co. Ltd ,
Unit I, Floor 6, GreenLand S & T Building, 201 Ning Xia Road,
Shanghai 200063, P.R. China
Tel: 86-21-52358336
Fax: 86-21-52563396
UAE:
Federal Engineering Middle East (FZE),
P.O.Box #121521, SAIF Zone, Sharjah, UAE
Tel: 971 6 5576257
Fax: 971 6 5576258
Email: makesh@fedsin.com.sg
For others countries / regions
please contact KVC (UK) Ltd for
contact details.
27