2x60MW MERAK CFPP PROJECT

Supplier DOCU NO.:

OPERATIONS AND MAINTENANCE MANUAL

0-ME719-VE610-00011

Rev. No.

Title

: A

ISOLATION PHASE BUS DUCT

Page No.

: 1 of 21

TITLE

ABB ISOLATION PHASE BUS DUCT

OPERATIONS AND MAINTENANCE MANUAL

PROJECT NAME
JOB NO.
OWNER
ITEM

:
:
:
:

2x60MW MERAK CFPP PROJECT

090213

PT. MERAK ENERGI INDONESIA

OPERATIONS AND MAINTENANCE MANUAL

For Approval

REV.

NO.

REV.

NO.

11/10/2011

For Approval

GERALD

DATE

DESCRIPTION

PREP'N

PREPARATION

COMPANY



PREPARATION

CHECK

HARRISON

CHECK

REVIEW

ANURAG

REVIEW

ANURAG

APPROVAL

APPROVAL

PTE LTD

11/10/2011

T his D ocum ent is the property of

11/10/2011

11/10/2011



11/10/2011



. T h e re fo re , it sh a ll n o t b e re le a se d to

any third party w ithout perm ission o f an a uthorized person nel of the

Installation & Maintenance

Manual

For

ISOLATED PHASE ENCLOSED BUSBAR

Jiangsu DAQO Enclosed Busbar Systems Co., Ltd

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

Content

1.

Product introduction ................................................................................. 2

3
4
5
6
7
8
9

Application condition .................................................................................. 5

Transportation, loading and storage ......................................................... 6

Site check and inspection ......................................................................... 7

Installation and welding ............................................................................ 8

Site inspection and test........................................................................... 1 6

Supervision in working ........................................................................... 1 8

General fault eliminating ......................................................................... 1 8

Service contact ........................................................................................ 1 9

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

1. Product Introduction

1 .1

B rie f In tro d u ctio n

Is o la te d ph a s e b u s b a r is kin d o f h e a v y cu rre n t d is tribu tio n e q u ip m e n t w id e ly

a p p lie d to g e n e ra to r o u tle t circu it a n d u n it a u x ilia ry circu it w ith p o w e r o ve r 5 0 M W .

1 .2

Fe a tu re s

All th e e n clo s u re s a n d co n d u cto rs a re m a d e o f ro lle d a lu m in u m p la te w ith th e

fo llo w in g ch a ra cte ris tics :

1 .2 .1 Re d u ce e a rth in g d e fa u lt a n d a v o id p h a s e -to -p h a s e s h o rt circu it: IP B w ith

e n clo s u re p ro te ctio n co u ld pre v e n t o u ts id e m o is tu re , d u s t a n d e a rth in g d e fa u lt

ca u s e d by o th e r fa cto rs . T h e b u s b a r is p h a s e -s e g re g a te d to p re v e n t ph a s e - to - ph a s e

s h o rt circu it.

1 .2 .2 E lim in a tin g s te e l s tru ctu re h e a tin g : IP B a d o pts e n clo s u re s h ie ld to s o lv e th e

pro b le m o f s te e l s tru ctu re h e a tin g .

1 .2 .3 Re d u cin g s h o rt circu it p o w e r: fo r th e d o u ble e n clo s u re s h ie ld o f th e v o rte x a n d

circu m flu e n ce o n th e e n clo s u re

1 .2 .4 Im p ro v e s a fe ty re lia b ility: s pa ce r in s u la to r is m a d e o f S M C . Afte r b u s b a r

e n clo s e d , it co u ld p re v e n t s pa ce r in s u la to r co n d e n s a tio n . W ith h yd ro g e n a n d

te m p e ra tu re m e a s u rin g d e v ice , th e m e a s u re d s ig n a ls m a y be d is p la ye d a n d

tra n s m itte d to D C S s y s te m , to im p ro v e w o rkin g re lia bility; th e e n clo s e d s tru ctu re

e n s u re s a ir co o lin g .

1 .2 .5 T h e e n clo s e d b u s ba r is b a tch p ro d u ce d in th e fa cto ry w ith re lia ble q u a lity a n d

le s s m a in te n a n ce , s im ple a n d co n v e n ie n t in s ta lla tio n , th e re is n o n e e d to e re ct fe n ce ,

w h ich m a ke s th e civ il co n s tru ctio n s im p le r.

1 .2 .6 In th e s a m e p h a s e , th e e n clo s u re a n d th e b ra n ch circu it a re a ll-ro u n d e le ctric

co n n e ctio n type a n d m u lti-e a rth in g w h ich m a ke th e e n clo s u re u n d e r e q u a l po te n tia l,

s o th e e a rth in g g e ttin g m u ch s im ple r w ith o u t h u m a n be in g s h o cke d .

1 .2 .7 T h e IP B is co m p lie d w ith G B / T 8 3 4 9 , IE E E C 3 7 .2 3 a n d B S 1 5 9 .

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

1 .3
1 .3 .1

S tru ctu re

The

a ll-ro u n d

h a rd w a re , e n clo s u re

co n n e cte d

IP B

co m p ris e d

s u ppo rts , s e a lin g

o f co n d u cto r,

e n clo s u re ,

in s u la to r,

d e v ice , s h o rt circu it pla te , w a ll-p e n e tra tio n

p la te , ca b in e ts a n d co n n e ctin g s tru ctu re o f g e n e ra to r a n d tra n s fo rm e r, ple a s e s e e

ch a rt 1

C h a rt 1 - IP B s tru ctu re

1 .3 .2

As

th e

b u s ba r is

lo n g , it is

m ad e

in to

s e v e ra l s e ctio n s , a n d

a re

w e ld e d

o r

b o lte d a t s ite . T h re e ph a s e s bu s b a r co n d u cto r is s e a le d in th e a lu m in u m e n clo s u re

in d iv id u a lly . T h e s a m e s e ctio n o f th e co n d u ct is s u p po rte d by th re e in s u la to rs in Y

fo rm . T h e re is co n ca v e h o le in th e u ppe r pa rt o f in s u la to rs w ith ru bbe r blo ck a n d

m u s h ro o m h a rd w a re in s id e . T h e m e ta l to o l to p co n ta cts w ith b u s b a r co n d u cto r, th e

co n d u cto r co u ld s lid e o r be fix e d o n th e h a rd w a re . T h e bo tto m p a rt o f th e in s u la to r is

fix e d

on

th e

s u pp o rt pla te ,

w h ich

is

bo lte d

on

th e

in s u la tio n

ba se

w e ld e d

to

th e

o u ts id e e n clo s u re . P le a s e s e e ch a rt 1 .

1 .3 .3 T h e e n clo s u re is s u p po rte d by ch a n n e l s te e l ba s e . U s e ch a n n e l s te e l h o o p to

e n cla s p

th e

e n clo s u re

at

th e

s u p p o rtin g

po in t,

th e

hoop

is

co n n e cte d

to

th e

fo u n d a tio n ba s e by th e s h a ft, th e ba s e is w e ld e d to th e s u p po rtin g s te e l be a m . T h e

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

s te e l b e a m is co n n e cte d to e m be d s te e l s tructu re . P le a s e s e e ch a rt 1 a n d ch a rt 2 .

1 .3 .4

E a ch

bu s b a r

s e ctio n

or

e a ch

e n clo s u re

s e ctio n

is

w e ld e d

by

d o u ble

s e m i- circu la r e n clo s u re co ve r s le e v e . W ith in ce rta in le n g th , th e IPB h a s e x te n s io n

co m p e n s a tio n d e v ice

co n d u cto r o f

th e

w h ich ca n t be d is m a n tle d . T h e IP B co n d u cto r is w e ld e d

o th e r

by

m u lti- la y e r

th in

w e ld e d to g e th e r by e n clo s u re co v e r s le e v e .

1 .3 .5

B e tw e e n

co m p e n s a tio n

co n d u cto r

and

th e

IP B

d e v ice s

and

e q u ipm e n t

w h ich

te rm in a to rs

ca n

a re

be

a lu m in u m

The

e n clo s u re s

a re

co n n e ctio n ,

d is m a n tle d .

s ilv e r

s h e e t.

to

co a te d ,

th e re

The

co pp e r

a re

co n ta ct

b o lte d

e x te n s io n

s u rfa ce

o f bu s ba r

b ra id e d

w ire

as

fle x ib le

co n n e ctio n . T h e e n clo s u re is co n n e cte d by ru bbe r e x te n s io n s le e v e a s w e ll a s fo r

s e a lin g .

C h a rt 2 - B u s b a r H a n g in g d ra w in g

1 .3 .6 W h e n th e e n clo s u re is in fu ll co n n e ctio n , th e co n d u ctin g co n n e ctio n p la te is

in s ta lle d to th e e n clo s u re s o u ts id e e x te n s io n s le e v e . T h e cu ttin g pa rt is re m o v a b le ,

ple a s e s e e th e in s ta lla tio n m a n u a l o r cu ttin g pa rt d ra w in g s fo r d e ta ils .

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

1 .3 .7 T h e re is te m pe ra tu re m e a s u rin g d e v ice a t th e jo in ts o f bu s ba r, a n d th e re is

pla tin u m h e a t re s is ta n ce a t th e co n d u ct jo in ts o n th e e n clo s u re . An d th e te m pe ra tu re

s ig n a ls ca n be tra n s m itte d to th e m a in co n tro l co m p a rtm e n t fo r te m pe ra tu re te s t a n d

a la rm .

1 .3 .8

At th e

co n n e ctio n

pla ce s

o f th e

bu s b a r co n d u cto r w ith

th e

g e n e ra to r, m a in

tra n s fo rm e r, P T cu b icle , s h o rt circu it pla te a n d re lia ble e a rth in g d e v ice w ill b e s e t;

a n d if th e re is o n e p o in t e a rth e d , in s u la te d cu s h io n m u s t be in s ta lle d be tw e e n e a ch

s u s pe n s io n b a s e a n d th e s te e l be a m ; a s fo r th e s h o rt circu it pla te co n n e cte d w ith th e

g e n e ra to r, m a in tra n s fo rm e r, P T cu bicle , o n ly o n e s h o rt circu it p la te is a llo w e d to be

e a rth e d .

1 .3 .9 T h e P T , s u rg e a rre s te r, n e u tra l a rc e lim in a to r o r th e tra n s fo rm e r is s e pa ra te ly

pla ce d in th e cu bicle , a n d th e ca bin e t a d a pts tru ck s tru ctu re , th e cu rre n t tra n s fo rm e r

is h o is te d w ith th e g e n e ra to r o u tle t bu s h in g o r be tw e e n th e bu s ba r co n d u cto r a n d

th e e n clo s u re bo lte d , th e S W G R is e n clo s e d typ e .

1 .3 .1 0 Fo r th e e n clo s e d b u s ba r w ith s lig h t po s itiv e pre s s u re , in clu d in g a u to in fla to r,

v a rio u s

p ipe s

and

jo in ts

e n clo s u re

s h o u ld

e q u ippe d

w ith

s a fe ty

v a lv e ,

and

a ir

co m p re s s o r is a v a ila ble fo r a ir s o u rce .

2. Application Condition

2 .1 N o rm a l a pplica tio n co n d itio n

2 .1 .1 Am bie n t a ir te m p e ra tu re

-4 0

~ +4 0

2 .1 .2 Altitu d e is le s s th a n 1 0 0 0 m .

2 .1 .3 Re la tiv e h u m id ity : d a ily a v e ra g e le s s th a n 9 5 %

m o n th ly a v e ra g e le s s th a n

9 0 % .

2 .1 .4 T h e w in d pre s s u re le s s th a n 7 0 0 P a (w in d s p e e d = 3 4 m /s ).

2 .1 .5 T a kin g ra in a n d s n o w a n d d e w in to co n s id e ra tio n .

2 .1 .6 C o v e rin g ice le s s th a n 2 0 m m

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

2 .1 .7 T h e re s h o u ld b e n o co rro s iv e g a s a n d co n d u ctin g d u ct le a d in g to e x plo s io n

2 .2 S pe cia l Applica tio n C o n d itio n

Fo r th e s p e cia l a p plica tio n co n d itio n , ple a s e re fe r to th e re la tiv e s ta n d a rd s to

m a ke s o m e a m e n d m e n ts .

3. Transportation, Loading and Storage

3 .1 P a ckin g

3 .1 .1 P a ckin g g ra d e : C g ra d e a n ti- d a m a g e a n d a n ti-s h o ck

3 .1 .2 P a ckin g v a lid ity : 3 m o n th s

3 .2 Lo a d in g

3 .2 .1

P le a s e

m a rk

d u rin g

th e

lo a d in g

and

pay

a tte n tio n

to

th e

h o is t

po in t.

The

pe rs o n n e l s h o u ld ke e p a w a y fro m th e p a cka g e to a v o id a n y d a m a g e , th e p a cka g e

liftin g h e ig h t s h o u ld be le s s th a n 2 m .

3 .2 .2 P le a s e pro te ct th e b u s ba r d u rin g th e lo a d in g , th e re s h o u ld be n o h a rd pa rt o f

th e fo rk o r th e cra n e w h ich m a y d a m a g e th e b u s ba r s u rfa ce a n d fittin g s , e s p e cia lly

th e s ilv e r co a te d s u rfa ce . P le a s e h a n d le w ith ca re .

3 .3 S to ra g e

3 .3 .1 S to ra g e e n v iro n m e n t: s to re u n d e r th e co n d itio n o f 2 5

, th e re la tiv e h u m id ity

le s s th a n 6 0 % , pla ce d in d ry a n d v e n tila te d pla ce .

3 .3 .2

S to ra g e

pe rio d : 3 m o n th s , d u rin g

th is p e rio d , th e re

is n o n e e d

to o pe n th e

pa ckin g , b u t th e s to ra g e co n d itio n s h o u ld be e n s u re d .

3 .3 .3 If th e s to ra g e p e rio d e x ce e d s 3 m o n th s , th e bu y e r s h o u ld o p e n th e p a ckin g to

ch e ck a n d ta ke a n ti- d a m p a n d a n ti-d u s t m e a s u re s . Re m o v e th e o rig in a l p a ckin g a n d

re pla ce a n e w o n e . T h e p a ckin g fra m e s h o u ld be ch e cke d re g u la rly fo r fe a r th a t th e

s to ra g e e n v iro n m e n t m a y b e ch a n g e d o r th e pa ckin g bo x m a y be d a m a g e d .

3 .3 .4 P a y a tte n tio n to th e fo llo w in g :

a ) T h e s to ra g e p la ce s h o u ld be d ry a n d w e ll-v e n tila te d . T h e p a ckin g b o x s h o u ld n o t

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

be

p la ce d

in

ope n

a ir w ith o u t a n y pro te ctio n . It is

fo rbid d e n

to

le t w a te r in to

th e

pa cka g e o r b u s ba r.

b) H ig h te m pe ra tu re s o u rce is fo rbid d e n a ro u n d th e p a ckin g bo x .

c) T h e s ilv e r co a te d s u rfa ce s h o u ld b e ch e cke d re g u la rly (o n ce p e r h a lf a m o n th )

a n d b e pa in te d V a s e lin e . It is fo rbid d e n to pu t th e pro d u cts in th e ra in o r u n d e r th e

s u n s h in e a t s ite .

d ) All th e S W G R e q u ip m e n t a n d a u x ilia rie s pa cke d in th e w o o d e n bo x s h o u ld be pu t

in d ry a n d w e ll v e n tila te d p la ce .

4. Site Check and Inspection

4 .1 T h e in s pe ctio n in clu d in g th e fo llo w in g :

4 .1 .1 M e ta l fra m e a n d p a rts , b o lt co n n e ctio n s h o u ld co n firm to th e s ta n d a rd s .

4 .1 .2 All th e w a s h e rs , b o lts , clo s in g b o lt, lo cks , s p rin g w a s h e r, a n d th e lo ckin g n u t

s h o u ld be co m ple te a n d re lia ble .

4 .1 .3 B u s ba r co n fig u ra tio n a n d in s ta lla tio n s h o u ld co n firm to th e d ra w in g a n d th e

co n n e ctio n s h o u ld b e co rre ct, th e b o lt fix in g a n d co n ta ct a re re lia ble , p h a s e to p h a s e

a n d p h a s e to g ro u n d d is ta n ce co n firm to th e re q u ire m e n ts .

4 .1 .4 P o rce la in p a rts s h o u ld be co m ple te a n d cle a n ; a n d th e co n n e ctin g pla ce o f th e

s te e l p a rts a n d th e po rce la in p a rts s h o u ld b e co m ple te .

4 .1 .5 T h e p a in tin g is co m p le te , w ith co rre ct co lo r a n d g o o d e a rth in g .

4 .2 D o cu m e n ts a n d file s to be s u bm itte d by in s p e ctio n

4 .2 .1 As -b u ild in g d ra w in g

4 .2 .2 Ap pro v in g d o cu m e n t o f th e d e s ig n a lte rn a tio n

4 .2 .3 T h e m a n u fa ctu re r s h o u ld s u bm it p ro d u ct in s tru ctio n b o o k, te s t re co rd s ,

ce rtifica te o f q u a lifica tio n a n d th e in s ta lla tio n d ra w in g s .

4 .2 .4 E le ctrica l te s tin g re co rd s

4 .3 C h e ckin g o f th e bu s ba r

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

P le a s e

ch e ck th e

a m o u n t o f th e

b u s b a r to

see

w h e th e r it co m p lie s

w ith

th e

d e ta ile d d is pa tch in g lis t

T h e e n clo s e d bu s ba r a u x ilia ry is e x pe n s iv e , s o w h e n it re a ch e d th e s ite , ple a s e

ch e ck th e s p a re p a rts bo x b y bo x , a n d th e d is p a tch in g lis t s h o u ld b e s ig n e d b y th e

e m plo ye r, s u p e rv is o r, a n d th e m a n u fa ctu re r, a n d in s ta lla tio n pa rt to g e th e r. If n o t in

th is

ca s e ,

a ll

th e

re s po n s ibility

s h o u ld

be

bo rn

by

e m plo ye r

and

th e

pa rt

w ho

u n w ra p pe d .

Afte r ch e ckin g th e a m o u n t, ple a s e s u b m it th e s pa re p a rts to th e w a re h o u s e , th e

lis t a n d d o cu m e n ts to e m p lo ye r fo r ke e p in g in th e a rch iv e s fo r ch e ckin g .

5. Installation and welding

5 .1 In s ta lla tio n

B e fo re

in s ta lla tio n

bu s ba r in s pe ctio n

m u s t be

ca rrie d

o u t, w h e th e r th e re

is a

v is u a l s u p po rt in s u la to r d a m a g e d , bro ke n ph e n o m e n o n , w h e th e r th e re is a bu s b a r

e n clo s u re

d e fo rm a tio n ,

ru bbin g

s cra tch ,

w h e th e r b u s

o u ts id e

m a tte r, o r d is pla ce m e n t ph e n o m e n a , if th e

s h o u ld

be

d e a lt

s u b-in s u la tio n

h u m id ity a n d

w ith

p ro m ptly.

re s is ta n ce

and

To

be

p re s s u re

d u s t in to th e co n d u ctiv e

in s ta lle d

te s ts ,

to

co n d u cto r a n d

above

on

is

e a ch

pre v e n t

in th e tra n s po rt a n d

fo u n d

bus

bus

B e fo re in s ta lla tio n , p le a s e p re pa re th e fo llo w in g to o ls :

e n try

o u t, th e

as

h a n d lin g

o f

is s u e

re q u ire d

in s u la to r

im p ro v e th e ir o v e ra ll te s t a fte r th e in s ta lla tio n o f q u a lifie d re lia b ility.

5 .1 .1

th e

to

d a m a g e ,

p ro ce s s , a n d

C ra n e s , h o is t, a s o ft ro pe o r a ru bbe r tu be s e ts o r ro pe , to rq u e w re n ch , o rd in a ry

w re n ch e s ,

m e a s u re ,

cle a n e r,

s o cke t

w re n ch e s ,

le v e l- lin e

cle a n in g

s in ke rs ,

ag ent

(n o t

s cre w d riv e rs ,

g auze,

o ily

w ith

th e

s o lv e n t),

wood en

s pra y

w e ld in g

h a m m e r,

g un,

w ire

m a ch in e s ,

h a m m e r,

bru s h e s ,

v a rio u s

ta p e

v a cu u m

e le ctro d e

(a lu m in u m w e ld in g w ire , w e ld in g ro d s ), w a te r-p ro o f clo th , rile , D M T , b e lts , s a fe ty h a t,

a n g u la r p o lis h in g m a ch in e , s p rin g s ilk, a rg o n g a s , p o w e r a n d o th e r e s s e n tia l ite m s .

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

5 .1 .2 C iv il co n s tru ctio n , g e n e ra to r a n d th e tra n s fo rm e r s iz e ch e ckin g

B e fo re in s ta lla tio n , in s pe ctio n civ il w o rks , g e n e ra to rs a n d tra n s fo rm e rs s iz e a n d

h e ig h t is e s s e n tia l, b e ca u s e it is th e b a s e o f s m o o th in s ta lla tio n o f e n clo s e d b u s ba r,

w e ca n u n d e rs ta n d th e d iffe re n ce be tw e e n it a n d th e civ il e n g in e e rin g a n d la yo u t in

th e

co n tra ct.

The

ba s ic ce n tre

h e ig h t

m e a s u re m e n t

and

a m e n d m e n ts

s h o u ld

be

a cco rd in g to th e g e n e ra l a s s e m blin g d ra w in g a n d th e clo s e b u s ba r fro m th e d e s ig n

in s titu te . M a ke th e g e n e ra to r o u tg o in g lin e te rm in a to r m a in tra n s fo rm e r lo w v o lta g e

s le e v e a n d th e w a ll h o le be th e be n ch m a rk, ch e ckin g th e fo llo w in g s iz e , m e e t th e

re q u ire d a m e n d m e n t, th e a m e n d m e n t e rro r o f 3 m m /m , n o t m o re th a n 5 m m .

a)

S e t th e le n g th w a ys a n d po rtra it ce n te rlin e o f th e g e n e ra to r.

b)

S e t th e m a in tra n s fo rm e r a n d po rtra it ce n te rlin e .

c)

S e t H V p o rtra it a n d le n g th w a y s ce n te rlin e .

d)

M e a s u re e n clo s e d b u s b a r fra m e s tru ctu re , P T s w itch g e a r a n d n e u tra l po in t

ca bin e t ba s e a n d m a rke d h e ig h t.

e)

M a ke s u re th a t th e a b o v e is co rre ct, m a ke B ph a s e ce n te rlin e a n d m a rk it,

and

fe d

b a ck

to

th e

bra cke t,

m a ke

s u re

th e

fo llo w in g :

th e

m a in

tra n s fo rm e r lo w v o lta g e B ph a s e s le e v e ce n te rlin e a n d th e e n clo s e d bu s ba r

B ph a s e ce n te rlin e in th e s a m e lin e , th e e rro r n o t m o re th a n 5 m m .

5 .1 .3 In s ta lla tio n s e q u e n ce o f IP B

N o rm a lly, th e p ro g re s s o f in s ta lla tio n is fro m in d o o r to o u td o o r. W h e n in in d o o r,

in n e r is firs t, o u te r is la tte r. Firs t, O u tg o in g lin e bo x o f G e n e ra to r a n d N e u tra l po in t

P T C u b icle a n d N e u tra l po in t g ro u n d in g C u b icle s h o u ld be lo ca te d a cco rd in g w ith

th e g e n e ra l d ra w in g o f B u s ba r. S e co n d , th e h e ig h t o f O u tg o in g lin e b o x s h o u ld b e

a d ju s te d , a n d th e s u p po rt s tru ctu re o f O u tg o in g lin e b o x s h a ll be w e ld e d . T h e n th e

bu s b a r s h o u ld be lo ca te d fro m th e e x po rt o f G e n e ra to r, th e prin cip le is th a t in n e r is

firs t, o u te r is la tte r.

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

P T -LA ca bin e t pre p a re d

O u tg o in g lin e b o x o f g e n e ra to r a n d n e u tra l po in t

p re pa re d a n d w e ld in g b ra cke t

M a in circu it e n clo s e d bu s ba r pre pa re d

B ra n ch bu s ba r pre pa re d

M a in circu it e n clo s e d bu s b a r

a d ju s tin g a n d fix in g

N e u tra l p o in t bu s b a r pre pa re d

W a ll p e n e tra tin g p la te in s ta lla tio n

B u s b a r co n d u ct, e n clo s u re h a rd

co n n e ctio n w e ld in g

B u s ba r co n d u ct fle x ible co n n e ctio n ,

o u ts id e b e llo w w e ld in g

B u s b a r e n clo s u re , s u pp o rt, s h o rt circu it

p la te w e ld in g a n d e a rth in g

1 0

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

s lig h t p o s itiv e pre s s u re d e v ice , h o t a ir b lo w in g e q u ipm e n t,

w a te r d ra in a g e o r b re a th e r in s ta lla tio n

B u s ba r in s id e cle a n , a n d s e a lin g

M a tch e d te s t

S u rfa ce pa in tin g

5 .1 .4 T h e bu s is co m m itte d to e le ctricity tra n s m is s io n fu n ctio n s : w h e n s h o rt circu it

fa u lt is th e b u s a ls o b e a r th e s tre s s o f th e e le ctrica l m a ch in e ry fu n ctio n . T h e re fo re

bu s in th e h a n d lin g , s to ra g e , cle a n in g , cu ttin g , w e ld in g , th e tw o m a in fu n ctio n s m u s t

be ta ke n in to a cco u n t a n d w ill n o t b e a ffe cte d . T h e re fo re e x tre m e ca u tio n s h o u ld be

ta ke n w h e n m o v in g bu s , th e b u s is d u e to th e clo s u re m a d e o f p u re a lu m in u m , th e

m a te ria l h a s e x ce lle n t e le ctrica l p e rfo rm a n ce , bu t po o r m e ch a n ica l pro pe rtie s , in th e

bu s s h o u ld a v o id h a n d lin g cra n e s a ctio n a ris in g fro m e x ce s s iv e v ib ra tio n , in s u la to r

to

ru p tu re

be n d in g

or

to o

e n clo s u re

m u ch

to

d e fo rm a tio n .

d am ag e

W h a ts

in s u la to rs ,

to

m o re

a v o id

s e le ct

bus

h a n g in g

d am ag e

pin t

and

to

a v o id

s cra tch

th e

s u rfa ce pa in t o r ru b bu s e n clo s u re s u rfa ce , it m u s t be d e a lt w ith s s o ft ro pe fo r liftin g .

B u s m u s t be p la ce d o n th e fo rm a tio n o f lo ca l, w ill be pro h ib ite d o n th e b u s d ire ctly o n

th e g ro u n d , s h o u ld be pla ce d in th e bu s a n d g ro u n d w o o d . B u s liftin g w a y p le a s e

s e e ch a rt 3 .

11

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

C h a rt 3 - S u s pe n d in g o f b u s ba r

5 .1 .5

C o n firm

th e

w e ld in g

po s itio n ,

s te e l

be a m

a cco rd in g

to

B -ph a s e

ce n te rlin e ,

re g u la te th e h e ig h t to co m p ly w ith th e d ra w in g , th e to le ra n ce le s s th a n 5 m m . W e ld

th e

b u s b a r s u pp o rt re g a rd in g

to

th e

in s ta lla tio n

d ra w in g

and

a s s e m ble

th e

lo w e r

e n clo s u re h o o p.

Fro m th e g e n e ra to r a n d m a in tra n s fo rm e r s id e s ta rtin g re o rie n ta tio n s iz e , a n d to

e n s u re

th a t

bu s

in s u la to r

in to

Y - s h a pe d

ba ckin g

to

e n s u re

th a t

e v e ry

tw o

a d ja ce n t fra ctu re s iz e , th e e rro r d o e s n o t e x ce e d 1 0 m m , a d ju s t b u s co n ce n tricity,

th e u pp e r a n d lo w e r fro n t a n d b a ck to le ra n ce is n o t m o re th a n 5 m m .

N o te : in s ta lla tio n bu s in p la ce to w e a r th e w a ll, yo u w e a r w a ll p a rtitio n s in th e

ba s ic fra m e w o rk o f s po t w e ld in g p ie ce s o f bu rie d , to p re v e n t th e b u s a fte r in s ta lla tio n ,

n o fra m e w o rk in pla ce th ro u g h w a lls , o r re w o rk ca u s e d b y th e cu ttin g fra m e w o rk.

B u s in pla ce , in th e pro ce s s o f s iz e a d ju s tm e n t, d o b u s cle a n - u p w o rk a t th e

s a m e tim e , a lco h o l, co tto n , fry co m p re s s e d a ir bu s w ill co v e r th e s u rfa ce o f in s u la to r

s u rfa ce a fte r s w e e p in g cle a n a n d s e a le d to re d u ce w e ld in g w o rk be fo re bu s o p e n e d .

5 .2 W e ld in g

P le a s e cle a n a n d clo s e b e fo re w e ld in g .

1 2

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

E n clo s e d bu s ba r e n clo s u re w a ll, th e in s u la to r s u rfa ce , th e in te rn a l co n d u cto r o f

cle a n co tto n clo th w e re e ra s e d o il a n d d e b ris , d e bris m u s t n o t b e le ft b e h in d in th e

in te rn a l b u s , w ith d ry co m p re s s e d a ir pu rg e clo s e d in te rn a l bu s , m a ke it to be cle a n

a n d w ith o u t d u s t.

E n te r e n clo s e d

b u s b a r d is s e ctio n ,, ple a s e

w e a rin g

u n ifo rm s

w ith o u t bu tto n s ,

w e a rin g h a t pre v e n t h a ir fa llin g , w e a r s o ft clo g s , a n d b rin g cle a n in g to o ls to m a ke a

re co rd o u t o f lin e , n o t to d a m a g e in te rn a l co m p o n e n ts , s u ch a s in s u la to rs .

The

fin a l

s u pe rv is o r,

cle a n in g

and

bu ild e r,

and

th e n

s w e e p in g

fin is h

s h o u ld

th e

s e a lin g

be

co n firm e d

and

s h o u ld

by

not

th e

o pe n

e m plo y e r,

it

w ith o u t

pe rm is s io n .

C h a rt 4 - C o n n e ctio n b e tw e e n B u s b a r a n d C u b icle .

5 .2 .1 W e ld in g o f E n clo s e d B u s b a r

Is o la te d ph a s e e n clo s e d bu s b a r is a v e ry im p o rta n t p a rt to d is trib u te e le ctricity,

1 3

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

th e re

is

cu rre n t

on

co n d u ct

and

e n clo s u re ,

so

th e

m e ch a n ica l

and

e le ctrica l

co n n e ctio n m u s t b e e n s u re d . s o th e w e ld in g lin e m u s t g u a ra n te e th e h ig h q u a lity ,

w h a ts m o re , th e w e ld in g lin e m u s t b e ra in pro o f, th e w e ld e r s h o u ld b e w e ll tra in e d

a n d b e ce rtifie d a n d h a v e a bu n d a n t e x p e rie n ce .

C h a rt 5 - C o n n e ctio n b e tw e e n B u s ba r a n d E q u ip m e n t(T ra n s fo rm e r a n d G e n e ra to r)

B e fo re w e ld in g , ple a s e ch e ck th e s a fe d is ta n ce be tw e e n th e e n clo s u re a n d th e

co n d u cto r, a n d th e v a lu e s h o u ld co n firm to th e fo llo w in g :

Ra te d v o lta g e

M in . s a fe d is ta n ce

1 0. 5

125

1 3. 8

160

1 5 .7 5

1 80

18

2 00

1 4

(m m )

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

20

2 20

24

2 40

27

2 90

B e fo re w e ld in g , cle a n th e s u rfa ce w ith s a n d p a pe r o r w ire b ru s h , b ru s h p a in tin g

la ye r, th e o x id e la ye r, a n d u s in g a lco h o l o r o th e r cle a n in g a g e n t (e x clu d in g o il) to

cle a n . W h e n w e ld in g th e co n d u cto r d o u b le tile , p le a s e u s e fire p ro o f clo th e s to co v e r

th e

w e ld in g

zone

to

p re v e n t

th e

s p a rkle

d a m a g in g

th e

in s u la to rs .

Afte r w e ld in g

fin is h e d , u s e s te e l w ire bru s h to b ru s h o ff th e o x id e la ye r, a n d po lis h th e a n g le , a n d

th e n

pa in t

bla ck

pa in tin g ,

ch e ck

w h e th e r th e re

is

s la g

o r s o m e th in g

le ft

in

th e

e n clo s u re in te rio r, a n d th e n w e ld th e e n clo s u re . As fo r th e w e ld in g m e th o d , ple a s e

re fe r to o u r in s tru ctio n b o o k.

C h a rt 6 - S ke tch m a p o f e n clo s u re a n d tile w e ld in g

a)

S h o rt C ircu it P la te W e ld in g

As pe r th e bro ch u re , w e ld

th e pla te a t th e e x a ct pla ce o n th e e n clo s u re , a n d

th e

s e ctio n m u s t re a ch th e d e m a n d s o f th e d ra w in g s .

b)

The

Alu m in u m b e llo w W e ld in g

a lu m in u m

be llo w s

usual

a re

pla ce d

in

1 5

th e

s in kin g

p la ce s

to

a d ju s t

th e

civ il

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

co n s tru ctio n .

O ne

o f th e

e n d in g

was

w e ld e d

in

w o rks h o p .

An d

th e

o th e r e n d

is

w e ld e d a t s ite in th e s a m e w a y to th a t o f bu s ba r w ith tile .

C h a rt 7

S ke tch m a p o f ripple p ipe w e ld in g

6. Site inspection and test

6 .1 S ite in s pe ctio n

6 .1 .1 Afte r be in g w e ld e d , p le a s e s w e e p th e e n clo s e d bu s ba r in s id e

a ) B u s e n clo s e d e n clo s u re in te rn a l, in s u la to r s u rfa ce , th e o u te r s u rfa ce o f co n d u cto r,

use

cle a n

co tto n

clo th

and

a lco h o l

o r th e

n o n -o il

and

o il-cle a n in g

a g e n ts

e ra s e

d e b ris , a n d d e b ris m u s t n o t be le ft be h in d in th e in te rn a l, u s in g d ry co m p re s s e d a ir

pu rg e b u s in te rn a l clo s u re , in a cle a n a n d d u s t- fre e s ta te .

b) W h e n p e o ple e n te r th e clo s e d in te rn a l fo r cle a n in g , p le a s e w e a r u n ifo rm s w ith o u t

bu tto n s , w e a rin g

h a t w h ich ca n p re v e n t h a ir fa llin g , w e a rin g

s o ft clo g s , a n d

b rin g

cle a n in g to o ls to m a ke a re co rd o u t o f lin e , n o t to d a m a g e in te rn a l co m po n e n ts , s u ch

a s in s u la to rs .

c)

Fo r

clo s e d

bus

fin a l

cle a n in g

and

clo s e d

ch e cks ,

s h o u ld

in v ite

th e

o w n e rs ,

s u pe rv is io n , a n d co n s tru ctio n u n its , a n d o th e r re le v a n t d e pa rtm e n t in s pe ctio n o f th e

1 6

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

co m m o n ,

ca n

fin a lly

clo s e

th e

bu s ba r,

a fte r clo s in g ,

it

ca n

not

be

o pe n

w ith o u t

pe rm is s io n , fo r fe a r d u s t a n d d e bris in to th e clo s e d in te rn a l b u s , w h ich w ill a ffe ct th e

o p e ra tio n o f clo s e d b u s .

6 .1 .2 Afte r th e w e ld in g a n d cle a n in g , ple a s e pa in tin g th e s u rfa ce , to im p ro v e its h e a r

e m is s io n a n d e n clo s u re pro te ctio n g ra d e .

6 .2 S ite te s t

6 .2 .1 In s u la tin g re s is ta n ce te s t

U s e th e 2 5 0 0 V o h m m e te r, th e o v e ra ll te s t o f bu s n o le s s th a n 1 0 0 o h m .

6 .2 .2

V o lta g e w ith s ta n d te s t

Acco rd in g to G B 3 1 1 .1 -6 , th e te s t v a lu e o f s ite s h o u ld co m ply w ith 7 5 % o f th e

fo llo w in g ta b le ; th e s pe cifie d d e m a n d s a re a s th e fo llo w in g ta b le :

Ra te d
Ra te d v o lta g e

s h o rt tim e

p o w e r fre q u e n cy

M a x . w o rkin g

w ith s ta n d v o lta g e (e ffe ctiv e ) (kV )1 m in

(kV )

v o lta g e (kV )

W e t te s t

6 .2 .3

D ry te s t

1 0 .5

1 1 .5

30

42

1 3 .8

1 5 .5

36

50

1 5 .7 5

1 7 .5

40

55

18

20

45

6 0

20

23

50

6 5

24

2 6 .5

60

75

35

4 0 .5

80

1 00

S p ra y te s t

Acco rd in g to s pra y in g w a te r fro m th e 2 s id e s a n d th e to p fo r 2 4 h o u rs , a n d th e

cu rre n t s h o u ld

be

m o re

th a n

3 m m /m in ,

w ith

45

d e g re e

a n g le , a fte r th e

te s t, th e

e n clo s u re in s id e h a s n o s ig n o f w a te r; if th e re is w a te r, ple a s e fin d o u t th e re a s o n ,

re -w e ld in g o r re a s s e m blin g .

If it ra in s , th a t w ill be be tte r fo r te s t.

1 7

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

6 .2 .4 S lig h t p o s itiv e pre s s u re s y s te m te s t

T h e IP B w ith s lig h t p o s itiv e pre s s u re n e e d s to be a irtig h t e n clo s u re te s t, e a ch o f

th e b u s to th e ch a rg e pre s s u re o f 1 .5 1 0 3 P a co m pre s s e d a ir, u s in g s o a p y w a te r to

ch e ck th e s e a lin g fa ce a n d s h o u ld b e n b u bb le s a n d d u rin g th e w e ld in g ple a s e s e a l

th e d ra in p ipe pro p e rly .

7. Supervision in working

7 .1 As fo r th e v o lta g e a n d cu rre n t, ple a s e s u pe rv is e a cco rd in g to th e a rra n g e m e n t.

7 .2 T h e te m p e ra tu re s u pe rv is io n

Allo w e d

Allo w e d

T h e IP B pa rts

te m pe ra tu re (

te m p e ra tu re

ris e (K)

a lu m in u m co n d u cto r

90

50

co p p e r co n d u cto r

1 00

60

B o lte d co n d u cto r s u rfa ce (w ith o u t co a tin g )

90

50

B o lte d co n d u cto r s u rfa ce (w ith tin co a tin g )

90

50

B o lte d co n d u cto r s u rfa ce (w ith s ilv e r co a tin g )

1 05

65

Alu m in u m e n clo s u re

70

30

7 .3 T h e a ir pre s s u re in s id e th e b u s ba r o n ly fo r th e m icro -p o s itiv e pre s s u re bu s b a r,

and

th e

p re s s u re

d em and s

300

2 50 0Pa,

and

co n tro lle d

by

in te llig e n t

pre s s u re

co n tro lle r.

8. General Fault Eliminating

8 .1 Fa u lt o f s lig h t p o s itiv e pre s s u re s ys te m

C h e ckin g th e a ir co m p re s s o r a n d e lim in a tin g th e fa u lt a cco rd in g to th e a ir

co m p re s s o r o p e ra tio n a n d m a in te n a n ce m a n u a l.

C h e ck th e pre s s u re s u pply s y s te m , if th e in ta ke tu b e h a s n o pre s s u re , it m a y b e

1 8

In s ta lla tio n & M a in te n a n ce M a n u a l fo r IP B

th a t th e p re s s u re filte r o r th e m a g n e tic v a lv e d o e s n t w o rk o r th e d ry to w e r is

blo cke d .

C h e ck w h e th e r th e re is a ir le a ka g e o r th e co n n e cto r is lo o s e , th e tra y type

in s u la to rs s h o u ld be s e a le d w ith g a s ke t ce m e n t re g u la rly.

C h a n g e th e bro ke n o r th e a g e d b e llo w s .

C h e ck th e a n ch o r e a r w e ld in g ; if th e re is a ir v e n t ple a s e re - w e ld .

8 .2 Lo w in s u la tin g v a lu e

C h e ck th e b u s ba r ce ra m ic s u rfa ce , to s e e w h e th e r it is cle a n o r b e d a m a g e d .

C h e ck w h e th e r th e in s u la to r is d a m p , a n d d ry it o r ch a n g e it.

C h e ck th e a m bie n t h u m id ity, if th e a ir h u m id ity v a lu e is h ig h , ple a s e w a it w h e n

th e a ir is d ry.

8 .3 U n q u a lifie d w o rkin g fre q u e n cy w ith s ta n d v o lta g e

C o n firm th a t th e in s u la tin g re s is ta n ce is a s pe r th e re q u ire m e n ts , a n d te s t u n d e r

u n q u a lifie d w o rkin g fre q u e n cy w ith s ta n d v o lta g e is fo rb id d e n .

C h e ck w h e th e r th e re is a n y bre a kd o w n o f th e ph e n o m e n o n o f in s u la to r, if

s h o u ld be re pla ce d .

9. Service Contact

Ad d re s s : D e v e lo pm e n t Z o n e , M in g z h u S q u a re , Y a n g z h o n g , J ia n g s u P ro v in ce ,

P .R.C h in a

P .C . : 2 1 2 2 0 0

C o n ta ct T e l

0 0 8 6 -5 1 1 - 8 8 2 2 7 8 1 9 , 8 8 2 2 7 8 1 5 , 8 8 2 2 7 8 6 6

C o n ta ct Fa x : 0 0 8 6 -5 1 1 - 8 8 2 2 7 8 2 8

E -m a il: bu s ba r@ d a q o .co m

1 9