Energy Management :: 2008/2009

Class # 8P

Process IOT - Energy Systems Modeling

Joo Parente
joao.parente@dem.ist.utl.pt

Energy Management

Energy Systems Analysis using IOT (standard formulation)

The specific consumption of each sub-product can be determined by:

c4 = cST + SST c3 c4 = cST + SST(fST_1 c1 + fST_2 c2 + fST_3 c3 + fST_4 c4 );
c3 = cSE + SSE c2 c3 = cSE + SSE(fSE_1 c1 + fSE_2 c2 + fSE_3 c3 + fSE_4 c4 );
c2 = cOV + SOV c1 c2 = cOV + SOV(fOV_1 c1 + fOV_2 c2 + fOV_3 c3 + fOV_4 c4 );
c1 = cRM + 0

c1 = cRM + SRM(fRM_1 c1 + fRM_2 c2 + fRM_3 c3 + fRM_4 c4 );

The dimension of [k] is mxm!!!!

Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

Energy Systems Analysis using IOT (standard formulation)

In the specific case of our example:

Losses

RM

(1)

OVen

(2)

SElection

Losses

(3)

(4) Final Product

STorage
Boundary

Without recycling, every position in the matrix

diagonal and bellow is equal to 0 no backflow!
Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

PIO - Basic concepts

Process / Activities

(square matrix)

Product Availability

Activity
Matrix

=
Activity Level

Products

Activity matrix: Defines the amounts of products/energy consumed or produced per unit of
final product in each process. An input to the process (process consumption) is defined as a
negative quantity, while the output is defined as a positive quantity (process production).
Activity level: Defines the production of each process, i. e., the total amount of final product
produced in that process.
Product availability: Defines the amount of final products available at the end of the whole
production process.
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Energy Management

PIO - Basic concepts

EXAMPLE: Simple energy system with 3 process and 3 products

By definition:
A14 = A24 = A34 = 0 (no product consumption in the energy process)*, and
A11 = A22 = A33 = A44 = 1 (if the final products of process A, B, and C are 1, 2, and 3),
Outputs are positive and inputs negative (in the activity matrix).
* In some particular cases this condition might not be true!!!

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Energy Management

PIO Mathematical formulation

EXAMPLE: Simple energy system with 3 process and 3 products

So, to determine the activity level required at each process to fulfill a specific final production:
[A]-1 [a] = [T]
If we wish to determine the activity level required to produce one unit of product 3:
[a] = [ 0 0 1 0]T

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Energy Management

IOT
PROBLEM 01
Consider the first company from last class, which produces aluminum profiles. The production process had the
following sequence:

9
REcycling

CE4=CEP +SPCE3+SPTCE7

Extrusion

5
2
8

Reheat

CE2=CEE+SE(f1CE1+f9CE9)
CE9=CERE
CE1=2 * CERE

6
3
Painting

CE7=CET
CE3=CER+SRCE2

Treatment

7
4

In these conditions, indicate how you could determine the specific consumption of the painted profile, using the
input-output model (standard formulation) applied to processes. Clearly present the coefficients of the k matrix.
Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

CPROD

CPROC

[K]

CPROD

RM

RM

RE'5

RE'5

RE'6

RE'6

RE'8

RE'8

RE

RE

Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

CPROD

CPROC

[K]

CPROD

RM

RM

RE'5

RE'5

RE'6

RE'6

RE'8

RE'8

RE

RE

CPROD

CPROC

[K]

CPROD

RM

RM

f1ESE

f9ESE

f2RSR

f3PSP

ft7PStPT

RE'5

RE'5

RE'6

RE'6

RE'8

RE'8

RE

RE

f5RESRE

f6RESRE

f7RESRE

Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

IOT
PROBLEM 02
Consider the second company from last class, which produces steel bottles to store gasses. The production
process had the following sequence:
RM

CE8=CEPT+SPTCE7+SPT_TCEt9

CE7=CEF+SFCE6
DC

CUT

CE6=CEEW+SEW(f5CE5+f3CE3+f11CE11)

CE5=CERW+SRWCE4

RW

CUP
3

CE4=CECUT+SCUTCE1

5
11

EW

CE3=CECUP+SCUPCE2

CE2=CEDC+SDCCE1

6
10

CEt9=CEtT

PT

Final product

CE11=CER=0
CE10=0

In these conditions, indicate how you could determine the specific consumption of the painted profile, using the
input-output model (standard formulation) applied to processes. Clearly present the coefficients of the k matrix.
Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

CPROD = CPROC +

[K]

10

11

* CPROD

RM
DC
CUP
CUT
RW
EW
F
PT
T
R'
R

Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

CPROD = CPROC +

10

11

* CPROD

[K]
RM

1
0

2
0

3
0

4
0

5
0

6
0

7
0

8
0

9
0

10
0

11
0

* CPROD

DC

f1DCSDC

CUP

f2CUPSCUP

CUT

f1CUTSCUT

RW

f4RWSRW

EW

f3EWSEW

f5EWSEW

f11EWSEW

f6FSF

PT

f7PTSPT

ft9PTStPT

R'

f10RSR

[K]
RM
DC
CUP
CUT
RW
EW
F
PT
T
R'
R

CPROD = CPROC +

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Energy Management

IOT
PROBLEM 03
Consider the first company from last class, which produces aluminum profiles. The production process had the
following sequence:

9
REcycling

CE4=CEP +SPCE3+SPTCE7

Extrusion

5
2
8

Reheat

CE2=CEE+SE(f1CE1+f9CE9)
CE9=CERE
CE1=2 * CERE

6
3
Painting

CE7=CET
CE3=CER+SRCE2

Treatment

7
4

In these conditions, indicate how you could determine the specific consumption of the painted profile, using the
process input-output model. Clearly present the coefficients of the activity matrix (A).
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Energy Management

Solution Problem 03

Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

Solution Problem 03

Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

IOT
PROBLEM 04
Consider the second company from last class, which produces steel bottles to store gasses. The production
process had the following sequence:
RM

CE8=CEPT+SPTCE7+SPT_TCEt9

CE7=CEF+SFCE6
DC

CUT

CE6=CEEW+SEW(f5CE5+f3CE3+f11CE11)

CE5=CERW+SRWCE4

RW

CUP
3

CE4=CECUT+SCUTCE1

5
11

EW

CE3=CECUP+SCUPCE2

CE2=CEDC+SDCCE1

6
10

CEt9=CEtT

PT

Final product

CE11=CER=0
CE10=0

In these conditions, indicate how you could determine the specific consumption of the painted profile, using the
process input-output model. Clearly present the coefficients of the activity matrix (A).
Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

Solution Problem 04

Class # 8P :: Process IOT - Energy Systems Modeling

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Energy Management

Solution Problem 04

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