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Manual
Revision 1.19
ELECTRICIANS MANUAL
WEB : www.retec.ro
retec@retec.ro
Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Contents
1
Pulling cables ..
2.1
2.2
2.3
2.4
2.5
Connection of equipment
3.1
3.2
3.3
3.4
Introduction .........................
Rules regarding pulling cables to workshop and on the ship
Necessary steps to connecting cables .
General concepts ...............
General requests regarding the pulling cables
Paperwork .
Starting connection work .
Connecting motors ..
Cables labeling ...
Lighting instructions .
6.1 General ..
6.2 The 220 V AC system in cabins, mess room, engine rooms, control stations,
storehouses and work places .
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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4
4
7
7
7
18
20
35
36
36
46
46
46
47
47
47
49
50
52
53
53
53
54
58
59
59
59
59
60
60
60
61
61
61
62
62
62
66
66
66
67
67
67
ELECTRICIANS MANUAL
WEB : www.retec.ro
retec@retec.ro
Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Colour code .
EMC Deck .
9.1 Plan critical penetrations and welding areas ...
9.2 Guidelines and requirements concerning the reduction of the electromagnetic
effects of electrical installations in vessels
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
68
68
69
69
70
84
84
87
91
91
92
97
100
101
102
110
118
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ELECTRICIANS MANUAL
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Insert Blocks
Our range of Insert Blocks seal cables between 4 and 100 mm in diameter. It is
important that the insert block is the right size, with respect to the cable, to ensure
a proper seal. Measure the cable diameters carefully and select insert blocks
according to the table. Blocks are referred to by their width (A) and hole diameter
(B). Thus a block with a width of 15 mm and a hole diameter of 4 mm is referred to
as 15/4.
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Cable / Pipe
Diam. mm
15
20
3,5 4,5
4,5 5,5
5,5 6,5
6,5 7,5
7,5 8,5
8,5 9,5
9,5 10,5
10,5 11,5
11,5 12,5
12,5 13,5
13,5 14,5
14,5 15,5
15,5 16,5
16,5 17,5
17,5 18,5
18,5 19,5
19,5 20,5
20,5 21,5
21,5 22,5
22,5 23,5
23,5 24,5
24,5 25,5
25,5 27,5
27,5 29,5
29,5 31,5
31,5 33,5
33,5 35,5
35,5 37,5
37,5 39,5
39,5 41,5
41,5 43,5
43,5 45,5
45,5 47,5
47,5 49,5
49,5 51,5
51,5 53,5
53,5 55,5
15/4
15/5
15/6
15/7
15/8
15/9
20/4
20/5
20/6
20/7
20/8
20/9
20/10
20/11
20/12
20/13
20/14
20/15
20/16
30
30/12
30/13
30/14
30/15
30/16
30/17
30/18
30/19
30/20
30/21
30/22
30/23
30/24
A
40
40/22
40/23
40/24
40/25
40/26
40/28
40/30
40/32
40/34
retec@retec.ro
B
60
90
120
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
60/32
60/34
60/36
60/38
60/40
60/42
60/44
60/46
60/48
60/50
60/52
60/54
15
20
10
10
10
10
9
8
18
18
17
17
16
15
14
13
13
12
11
10
9
Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Weight in grams
30 40
60
90
36
36
35
34
33
31
30
28
27
25
24
22
21
57
57
54
54
50
47
42
37
32
120
131
127
122
116
110
104
98
91
84
77
61
59
Insert blocks for cables / pipes 49,5 69,5 diameter now only available in add block range
69,5 71,5
71,5 73,5
73,5 75,5
75,5 77,5
77,5 79,5
79,5 81,5
81,5 83,5
83,5 85,5
85,5 87,5
87,5 89,5
89,5 91,5
91,5 93,5
93,5 95,5
95,5 97,5
97,5 99,5
99,5 101,5
90/70
120/72
120/74
120/76
120/78
120/80
120/82
120/84
120/86
120/88
120/90
120/92
120/94
120/96
120/98
120/100
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
204
494
485
472
462
448
437
425
415
403
385
368
360
351
332
313
NOTE:
Insert blocks are supplied in halves.
Two insert blocks require to seal each cable/pipe.
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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ELECTRICIANS MANUAL
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Add Blocks
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Cable or Pipe
Diameter (mm)
3,5 8,5
8,5 13,5
13,5 18,5
18,5 23,5
23,5 28,5
28,5 33,5
33,5 38,5
38,5 43,5
43,5 49,5
49,5 59,5
59,5 69,5
Block Reference
20/ 4 8
20/ 9 13
30/14 18
30/19 23
40/24 28
40/29 33
60/34 38
60/39 43
60/44 48
90/50 58
90/60 68
Weight in
grams / half
23
24
46
43
71
63
150
139
126
348
321
retec@retec.ro
Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
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Date : 2009-06-29
Plugs and wraps are used to convert an Add Block into a Spare Block
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
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Date : 2009-06-29
Spare Blocks
The unused space in the frame is filled with solid spare blocks. Using the spare
blocks allows the option of fitting new cable in the future. They have the
designation A/0. Blocks are referred to by their width (A), followed by the
designation /0 (indicating solid).
A block with a width and height of 15mm is referred to as 15/0.
SPARE BLOCKS
Block Size
Bloc Designation
Width (A) = Height (A)
5x5
24x5/0
Only in strips of 24 pcs
10x10
12x10/0
Only in strips of 12 pcs
15x15
15/0
20x20
20/0
30x30
30/0
40x40
40/0
60x60
60/0
90x90
90/0
120x120
120/0
180x180
180/0
Weight Grams
58
113
20
38
84
150
338
766
1374
2990
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
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Date : 2009-06-29
UBLOCKS
The U-Block is used to convert the
external dimensions of Insert Blocks,
Add Blocks and Spare Blocks to the
next modular size.
For example a 30/15 Insert Block
can be enlarged by placing it into a U40
and a U60, giving the new size of 60/15.
Size
U 30
30
20
15
U 40
40
30
20
U 60
60
40
30
U 90
90
60
45
U 120
120
90
60
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
U-Block Combinations
By using the U-Blocks it is possible to increase the range of Spare Blocks.
Starting with a 20/0 and the full range of U-Blocks you can convert the following.
U-Blocks are supplied in halves. Two blocks required to increase external
dimensions.
U 30
20/0
U 40
U 30
20/0
U 60
U 40
U 30
20/0
U 90
U 60
U 40
U 30
20/0
U 120
U 90
U 60
U 40
U 30
20/0
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Components
Stayplate
Compression Plate
STG-Endpacking
PTG-Presswedge
Weight in Kilograms
STG PTG Compression plate Stayplate
0,60 0,82
0,24
0,13
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
Accessories
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
1.3.2 ROXTEC
Roxtec RGS frame is a metal frame available as single
openings or in combinations with several openings in width and
height.
For use with Group RM components
Attachment by welding
SE PPS accessory available for plastic pipe seals
Frame
S 6x1 primed
S 6x2 primed
S 6x3 primed
S 6x4 primed
S 6x5 primed
S 6x6 primed
S 6x1 AISI 316
Frame
openings
1
2
3
4
5
6
1
Packing
space
(mm)
180x120
180x120
180x120
180x120
180x120
180x120
180x120
External dimensions
(D=60mm)
HxW (mm)
HxW (in)
238x141
9.370x 5.551
238x271
9.370x10.669
238x402
9.370x15.827
238x532
9.370x20.945
238x663
9.370x26.102
238x793
9.370x31.220
238x141
9.370x 5.551
S Frame
Weight
(kg)
3.3
5.5
7.7
9.8
12.0
14.2
3.3
(lb)
7.363
12.147
16.909
21.671
26.455
31.217
7.363
Art. No.
S006000000112
S006000000212
S006000000312
S006000000412
S006000000512
S006000000612
S006000000121
The Roxtec Wedge is used in frames with a rectangular packing space without
built-in compression. Compresses and seals the installation of cables, pipes,
modules and stayplates.
Wedge
Wedge 120 galv
Wedge 120 galv AISI 316
External dimensions
W (mm)
W (in)
120
4.724
120
4.724
Weight
(kg)
(lb)
0.8
1.764
0.8
1.764
Art. No.
ARW0001201018
ARW0001201021
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
Roxtec Stayplates are used for pull-out resistance against forces in cables and
pipes. To be inserted between rows of modules in frames with a rectangular
packing space and no built-in compression.
Stayplate
Stayplate
Stayplate 120 galv
Stayplate 120 galv AISI 316
Art. No.
ASP0001200018
ASP0001200021
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
1.3.3 RISE
RISE multi-cable penetrations are an alternative for the casting
compounds and block systems used in fire-rated/watertight bulkheads and decks.
Very easy to install.
Its so simple. Just place the lengthwise split insert sleeves around the cables, fill
up any spare space with empty sleeves and seal it off on both sides. No work for
specialists. What could be easier! Calculate the right way, save time and money.
Ask for the installation video showing that a transit measuring 450x130 mm with
63 cables is sealed within 40 minutes.
Substantial cost-savings.
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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cable
Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
penetration:
Cable
diameter
Sleeve
Length
(standard)
Sleeve
Length
(standard)
Wall
thicknes
s
12/6
14/8
16/10
18/12*
20/14
22/16
27/19*
31/23
35/27
39/31
46/36
52/42
58/48
64/54
70/60
57
79
9 11
11 13
13 15
15 17
17 21
21 25
25 29
29 33
33 39
39 45
45 51
51 57
57 63
160
160
160
160
160
160
160
160
160
160
160
160
160
160
160
210
210
210
210
210
210
210
210
210
210
210
210
210
210
210
3
3
3
3
3
3
4
4
4
4
5
5
5
5
5
dimensions in mm
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
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Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
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Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
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Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
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Date : 2009-06-29
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Date : 2009-06-29
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Date : 2009-06-29
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Date : 2009-06-29
filler sleeves
the conduit
are bundled
a compact
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
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Date : 2009-06-29
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
NO EXTRA INSULATION
REQUIRED AT THE FRONT
OF THE PENETRATION
AND/OR IN BETWEEN THE
CABLES
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
A0-A60 / H0-H120
CABLE TRANSIT
BULKHEADS
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
NO EXTRA INSULATION
REQUIRED AT THE FRONT
OF THE PENETRATION
AND/OR IN BETWEEN THE
CABLES
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
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Date : 2009-06-29
A0-A60 / H0-H120
CABLE TRANSIT
BULKHEADS
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
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Module
RM 15
RM 15w40
RM 20
RM 20w40
RM 30
RM 40
RM 40 1032
RM 60
RM 60 2454
RM 90
RM 120
Number of
cables/pipes
a-b (mm)
a-b (in)
1
3
1
2
1
1
1
1
1
1
1
0+ 3.0 11.0
0+ 3.5 10.5
0+ 4.0 14.5
0+ 3.5 16.5
0+ 10.0 25.0
0+ 21.5 34.5
0+ 9.5 32.5
0+ 28.0 54.0
0+ 24.0 54.0
0+ 48.0 71.0
0+ 67.5 99.0
0+ 0.118 0.433
0+ 0.138 0.413
0+ 0.157 0.571
0+ 0.138 0.650
0+ 0.394 0.984
0+ 0.846 1.358
0+ 0.374 1.280
0+ 1.102 2.126
0+ 0.945 2.126
0+ 1.890 2.126
0+ 2.657 3.898
External
dim. (mm)
HxW
(D=60mm)
15 x 15
15 x 40
20 x 20
20 x 40
30 x 30
40 x 40
40 x 40
60 x 60
60 x 60
90 x 90
120 x 120
Art. No.
RM00100151000
RM00115401000
RM00100201000
RM00120401000
RM00100301000
RM00100401000
RM00140101000
RM00100601000
RM00160201000
RM00100901000
RM00101201000
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For information about other frame combinations that are not standard, please
contact your local Roxtec supplier or e-mail : info@se.roxtec.com
S 1x1 primed
Packing
space
(mm)
60x 60
S 2x1 primed
S 2x2 primed
S 2x3 primed
S 2x4 primed
S 2x5 primed
S 2x6 primed
1
2
3
4
5
6
60x120
60x120
60x120
60x120
60x120
60x120
121x141
121x271
121x402
121x532
121x663
121x793
S 3x1 primed
120x 60
S 4x1 primed
S 4x2 primed
S 4x3 primed
S 4x4 primed
S 4x5 primed
S 4x6 primed
S 4x7 primed
S 4x8 primed
S 4x9 primed
1
2
3
4
5
6
7
8
9
S 6x1 primed
S 6x2 primed
S 6x3 primed
S 6x4 primed
S 6x5 primed
S 6x6 primed
S 6x7 primed
S 6x8 primed
S 6x9 primed
S 8x1 primed
S 8x2 primed
S 8x3 primed
S 8x4 primed
S 8x5 primed
S 8x6 primed
Frame
Frame
openings
External dimensions
(D=60mm)
HxW (mm)
HxW (in)
121x 80
4.764x 3.150
Weight
Art. No.
(kg)
1.6
(lb)
3.527
SS01000000112
4.764x 5.551
4.764x10.669
4.764x15.827
4.764x20.945
4.764x26.102
4.764x31.220
2.2
3.9
5.5
7.1
8.7
10.3
4.938
8.488
12.037
15.609
19.158
22.707
S002000000112
S002000000212
S002000000312
S002000000412
S002000000512
S002000000612
180x 80
7.087x 3.150
2.3
5.071
SS03000000112
120x120
120x120
120x120
120x120
120x120
120x120
120x120
120x120
120x120
180x 141
180x 271
180x 402
180x 532
180x 663
180x 793
180x 924
180x1.054
180x1.185
7.087x 5.551
7.087x10.669
7.087x15.827
7.087x20.945
7.087x26.102
7.087x31.220
7.087x36.378
7.087x41.496
7.087x46.654
2.8
4.7
6.6
8.5
10.3
12.2
14.1
16.0
17.9
6.151
10.318
14.484
18.629
22.796
26.962
31.129
35.296
39.440
S004000000112
S004000000212
S004000000312
S004000000412
S004000000512
S004000000612
S004000000712
S004000000812
S004000000912
1
2
3
4
5
6
7
8
9
180x120
180x120
180x120
180x120
180x120
180x120
180x120
180x120
180x120
238x 141
238x 271
238x 402
238x 532
238x 663
238x 793
238x 924
238x1.054
238x1.185
9.370x 5.551
9.370x10.669
9.370x15.827
9.370x20.945
9.370x26.102
9.370x31.220
9.370x36.378
9.370x41.496
9.370x46.654
3.3
5.5
7.7
9.8
12.0
14.2
16.3
18.5
20.7
7.363
12.147
16.909
21.671
26.455
31.217
35.979
40.763
45.525
S006000000112
S006000000212
S006000000312
S006000000412
S006000000512
S006000000612
S006000000712
S006000000812
S006000000912
1
2
3
4
5
6
240x120
240x120
240x120
240x120
240x120
240x120
298x
298x
298x
298x
298x
298x
11.732x 5.551
11.732x10.669
11.732x15.827
11.732x20.945
11.732x26.102
11.732x31.220
3.9
6.1
8.2
10.4
12.6
14.7
8.620
13.382
18.144
22.928
27.690
32.452
S008000000112
S008000000212
S008000000312
S008000000412
S008000000512
S008000000612
141
271
402
532
663
793
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Multidiameter modules ES
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Multidiameter modules ES B
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Multidiameter modules PE
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Multidiameter modules PE B
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2. PULLING CABLES
2.1 Introduction
This chapter must be used as a support for cable pulling onboard. The chapter is
based on the rules of several classifying companies and mounting standards.
It is possible that the external Inspectorates to have different opinions. The
classifying company has to be previously noticed if there are some unclear points
regarding this chapter for any project.
This chapter will be used as a guide for the general pulling cables plan. This is a
general document containing various articles that have to be considered at the
achievement of this pulling cables plan.
You have to also take into consideration that for different ships, there are also
different rules.
Therefore you have to verify always the classifying company regulations and rules
according to the project.
2.2 Rules Regarding Pulling Cables to Workshop and on the Ship
The cables will be cut in storeroom according to real measurements to the ship
and shown in the Cable Journal.
The cables are measured with the measuring machine.
Coils and brake drums of cable will be introduced on the vessel with belts and
lines in order to protect the insulating cables.
At the ship, coils of cable are pulled from the cable drums.
At pulling cables on the cable routes where is not possible to keep the bend
radius and the cable insulation is in danger, its necessary to modify the cable
route, before pulling cables.
Pulling cable in bunches is made according to the separation requirements if in
any please refer to KN12330.
At cable route crossing will not be allowed the friction of the cables or with
other pylons (pipes, ventilation routes, etc). In these conditions will be used
plastic wipe-seal with metallic insertion.
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WRONG
RIGHT
Cable
Cable
Cable
R
Fig.2.3 Explanation regarding range R depending of cables diameter D
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CORRECT
min. 10 mm
Attention:
1. Please respect the curving radius for the cable
2.Cable' s positioning at the switchboard's entrance
will be made in a descrising the section of the order
of cable.
3. The cable must enter the switchboard for at least
10 cm.
CABLE ROUTE
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WRONG
min. 10 mm
CABLE ROUTE
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3. CONNECTION OF EQUIPMENT
3.1 Paperwork
The following paperwork is necessary to begin connecting equipment:
Connection lists / drawings of the equipment to be connected.
Manufacturers instructions (if any) for connection/installation (e.g. for
communication equipment).
Standard connection diagrams for commonly occurring items of equipment
(e.g. fire alarms, telephones or loudspeakers).
3.2 Starting Connection Work
Before starting connection work, the equipment must be inspected for damage.
Damaged items of equipment must not be installed. Any damage must be
reported to Damen Schelde, and should be written on the item list or cable sheet
as a remark.
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Star(Y)-connection
By short-circuiting the terminals W2, U2 and
V2 and connecting the mains to the W1, U1
and V1 you get a star(Y)-connection.
Delta()-connection
When connecting the end of a phase to the start of another phase you get a
delta(A)-connection
The direction of rotation for the motor shaft is defined in IEC 60034-8 as either CW
(clockwise) or CCW (counter clockwise), when looking into the shaft.
The direction of rotation can also be changed at the terminal board. When dealing
with a three-phase motor, this is done by interchanging two of the line cables, eg.:
switch LI and L2. When dealing with a single-phase motor always check the wiring
diagram.
Be aware that the engine is connected properly in star or delta (star or
triangle). The type of circuit of the motor can be decided with the information on
top of the motor and the power supply.
On the motor, which propels the equipment, an arrow is drawn (usually on the
axle). This arrow indicates the rotation of the equipment. If the conductors are
connected in sequence (conductor 1 on U1, conductor 2 on V1, conductor 3
on W1), the axle rotates clockwise.
If the arrow is drawn anti-clockwise (in practice, 90% of motors have to be
connected this way), two conductors have to be exchanged for each other. The
engine is connected as follows: (conductor 2 on U1, conductor 1 on V1,
conductor 3 on W1).
Number of poles
Frequency
2
4
6
8
10
50 Hz 3.000 1.500 1.000
750
600
60 Hz 3.600 1.800 1.200
900
720
100 Hz 6.000 3.000 2.000 1.500
1.200
12
500
600
1.000
16
375
540
750
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Terminal board
Connection DELTA ()
Representation
Terminal board
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Terminal board
Terminal board
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Terminal board
Terminal board
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1U, 1V, 1W
Dahl. Low
High Rev/Min 3.000 3.600
2
2
YY
2U, 2V, 2W + 1U,1V,1W(Y)
Rev/Min
750
900
8
1
1U, 1V, 1W
Dahl. Low
High Rev/Min 1.500 1.800
4
2
YY
2U, 2V, 2W + 1U,1V,1W(Y)
Rev/Min
500
600
12
1
1U, 1V, 1W
Dahl. Low
High Rev/Min 1.000 1.200
6
2
YY
2U, 2V, 2W + 1U,1V,1W(Y)
Motors with 2 speeds Couple with increasing square (Y/YY) for pumps, fans
Rev/Min 1.500 1.800
4
1
Y
1U, 1V, 1W
Dahl. Low
High Rev/Min 3.000 3.600
2
2
YY
2U, 2V, 2W + 1U,1V,1W(Y)
Rev/Min
750
900
8
1
Y
1U, 1V, 1W
Dahl. Low
High Rev/Min 1.500 1.800
4
2
YY
2U, 2V, 2W + 1U,1V,1W(Y)
Rev/Min
500
600
12
1
Y
1U, 1V, 1W
Dahl. Low
High Rev/Min 1.000 1.200
6
2
YY
2U, 2V, 2W + 1U,1V,1W(Y)
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4.2 Cabling
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All cables entering or leaving the Enclosures (via the base frame), must pass
through and be clamped by means of one of the following: Multi Cable Transit
(MCT) frames and packing pieces, Marcon EMC Multigate, Glands or Sliding
Plates with EMC gaskets. Ref. figures 2 and 3.
An alternative cable clamping system may be used provided it is acceptable to the
vessel's Classification Society and the project.
If the enclosure only contains equipment that is tested according to IEC 60945,
there is no requirement for 360 degree screening on field cables.
In such a case, its adequate to connect the screen (pigtail) to the proper Earthbar, and seal or mould the cable entry to fulfill the degree of protection (IP xx).
The below sketch shows the field and power-cable screen connection in the Field
Termination Cabinet.
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5.1
Crimping Method
5.2
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6. LIGHTING INSTRUCTIONS
6.1
General
This chapter describes the main elements regarding the general lighting system
and plugs on board.
The general lighting system includes the following systems:
1.
2.
3.
Normal lighting
Emergency lighting
Adaptive lighting
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CORRECT :
INCORRECT :
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With special tools it is not possible to exceed the 100N of pulling force. These
tools always assure the quality of the twisted pair cable.
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1. Ready to start
Make sure cable to be spliced is compatible with splice cassettes pigtail. Place the
panel in a comfortable area. Remove splice cassette cover. Prepare the fibre to
be spliced.
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3. Cable preparation
Make sure the cable has the correct length. Remove about 130cm of tube using
the tool and leaving fibres exposed. Remove gel (if present) from fibres using
alcohol and paper.
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7. Fibre cleaving
Different cleaving tools are available.
Splicing operation success is very dependent on cleaver operation.
Prepare to cleave the fibre by first stripping it with appropriate tool for about
50mm.Clean fibre with lint free tissue and alcohol.
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Firing result !
Horrible !
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Protected splicing
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slack as it can cause return loss reflections which can lead to a fail during
acceptance testing.
Avoid laying out (extensively unrolling) the cable before pulling it to prevent third
parties from damaging the exposed cable. Remember that symmetrical cables are
designed for indoor applications, therefore the cable should always be protected.
Unprotected cables are subject to damage. The cables may not be unrolled over
the sides of the reel flanges. (This risks twisting the cables. The geometry of the
symmetrical pairs is noticeably changed.)
When pulling the cable, a cable pulling sock should be used. Note: Fasten all
conductors to the pulling tool and secure with insulation tape. If dampness or
wetness is detected when pulling the cables, the source of the water must be
determined and eliminated.
If the cable was pulled through water when it was installed, the wet end must
immediately be cut back by at least 0,5 m. For fibre optic cable leave a minimum
of 6 m slack to be able to handle the field termination or splicing.
In case of water and dirt filled underground ducts or tubes to prevent cable
damage blow it out.
If cables are routed across any edges where they bend or branch, ensure that the
minimum specified bending radius for the respective cable type is maintained
when pulling the cable. If cables must be pulled across edges, ensure that the
outer cable jacket is not damaged by abrasion or tensile stress. Ensure that the
total weight of all installed cables does not damage the installation cables on the
bottom.
The use of guides and pulleys (See figure 1) is recommended to protect the pulled
cables, as well as routing by hand using an additional installer or partially installing
step by step.
Figure 1
Figure 2
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In order to further reduce the tensile force in the installation cable when unrolling,
it is advisable to assist the unrolling process by turning the reel. That is, whenever
possible, the reel should be manually unrolled.
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Cat. 5
Cat. 6
Cat. 7
REAL10 U/UTP
50 mm
60 mm
70 mm
70 mm
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25 mm
50 mm
50 mm
60 mm
When bending radius are too tight, especially in cable installation, they can alter
the mechanical structure of the twisted pairs within a cable, and thus have a
negative effect on the cables transmission characteristics (mostly NEXT, FEXT
and RL).
When the fibre bending radius are too tight during installation and also in cable
duct and outlet boxes micro cracks can occurs. It results in higher attenuation and
will decrease the lifetime of the fibre drastically. The bending radius needs to be
constantly checked when laying an installation cable. Unprofessional laying, fo
example across the edges of wall ducts, narrow cable tracks, and cable twisting
while pulling it, must be avoided. Critical locations therefore need to be treated
with utmost care. We recommend random sample testing of admissible bending
radius in generic cabling systems after installation.
In the event of distinctive shortfall of the laid down radius, stress applied to the
installation cable or of damage through third-parties, acceptance should be
refused and cable replacement is required wrong installation procedures, i.e.:
kinking, bending radius, cable stress, torsion resulting in cable damage, will be
considered the installers responsibility.
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INCORRECT
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CORRECT
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7.5 Safety
The installer must take all necessary safety precautions, such as wearing
protective clothing and goggles and observing warning signs or barriers, to ensure
that the required personnel and equipment protection for himself and third parties
is provided. Applicable national laws and regulations regarding safety must always
be observed.
In addition to the legal responsibility every one is also responsible for his own
health.
Current legislation gives planners responsibility for the project safety, while the
building owner is expected to respect the many norms concerning the safety of
the buildings electrical infrastructure.
7.6 Cable management network (copper or fibre)
There are different possibilities for leading installation cables from their cable entry
to the distributor cabinet to the connection modules. It needs to be made certain
that the cables are sufficiently tension-relieved and run in a loop, allowing the
swivelling elements to be swung open from the front and taken out easily (cable
reserves are used for maintenance or a later upgrade from Cat. 5e to Cat. 6).
CORRECT :
Good cable management, providing sufficient cable reserves
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INCORRECT :
Cable management without cable
reserves (no cable slack)
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INCORRECT :
Cable management with too much
cable reserve (cable slack)
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5) Lead the conductors into the IDC channels, in accordance with their colour
code. The individual wires are held inside the channels by small saw-teeth.
6) Cut off the excess wires with the side cutter. The conductor pairs should not be
untwisted to more than 13 mm before the modules insulation displacement
contacts.
7) After inserting the conductors into their channels append the green/blue PK-94
covers as shown in the picture. Close off the channels by pressing the green/blue
PK-94 covers down. Safe yourself time and nerves and check if the conductors
are all contacted properly.
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Technical Data
Admissible Wire
0,4 mm (AWG 26) to 0,57 mm (AWG 23)
Admissible Flex Wire
(AWG26/7) to (AWG23/7); (0.120.26 mm2)
Admissible Insulationmax. 1.60 mm
Insulation Material
PE, Cell-PE
Cable Jacket
4.5 mm 8.0 mm
Cable Strain Relief
> 50 N
Suitable for Ribbon Cable No
Suitable for Round-Cable Yes
Foil only cables: U/FTP, F/UTP
Metal tape must make contact to all cable screen elements included drain wire.
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U/FTP Cable
7.9 Characteristic problems in generic cabling systems
A major problem source is the incorrect termination of R&M connection modules.
Please follow the enclosed installation instructions to correctly wire the connection
module.
Correct wiring
Incorrect wiring
The conductor pairs should be led directly into the module from the cable jacket,
without crossing over another pair.
Faultless measuring for the acceptance test can only be ensured through correct
wiring. The cable jacket should be fixed on the module as showed in the picture
correct wiring. The cable ty-rap should not exert any pressure, which causes
deformation of the cable jacket.
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Installation
Lay installation cables carefully following instructions from the installer or
planner
Lay the cables, dont pull them in (max. tensile force acc. to cable supplier)
Use very little tension or pressure with the cable ty-rap
Use 568 A wiring for potentially better values
Observe bending radius
Avoid kinking or pinching
Test equipment
Yearly calibration
Daily visual checks prior to use
Adapter cables acc. to manufacturer and standards need avoid possible
measurement deterioration
Always handle the Cat. 6 test adapter patch cables with
Frequently inspect and compare test result consistency
8. COLOUR CODE
The colour code is in conformity with CENELEC HD30825.
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9. EMC Deck Drawing E0740.01 DS EMC Deck Plan and other documents for
reference only
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General
In general penetrations in longitudinal members are more critical than in
transverse members. Also penetrations in strength deck (G-deck), tanktop, shell
and main longitudinal bulkheads are more critical than in tween decks being
relatively closer to the neutral axis of the structure.
Recommendations
Concerning the risk of cracking special attention is to be focused on the high
stressed areas. In particular areas like strength deck, shell around scuttles, inlets
and outlets, tanktop around manholes and penetrations, main longitudinal
bulkheads around doors and penetrations are to be well considered. This attention
should be reflected in well-considered positioning and fixture of penetrations,
foundations and supports well away from stress concentrations. Generally tween
decks do not require special measures on account of their position relative to the
neutral axis and consequent lower stress level.
In detail
Penetrations through seams and butts in the shell, strength deck, and tanktop are
inadmissible. Penetrations through block and erection unit butts on tweendecks
are inadmissible. Penetrations in the vicinity of larger deck openings are to be
located in the shaded area of these openings, as far as practicable.
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Introduction;
The application field of the Royal Navy Norms
2.
2.1.
2.2.
2.3.
2.4.
2.5.
2.6.
2.7.
2.8.
3.
3.1.
3.2.
3.3.
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1. Introduction
1.1. The application field of the Royal Navy Norms
The Royal Navy norms provide a summary of guidelines and requirements to
reduce electromagnetic influences in electro technical installations on vessels of
the Royal Dutch Navy.
These norms replace requirements and regulations mentioned in the documents
VVKM 330 version 1993.
These norms are to be applied by the Navy departments, Shipyards, Installation
companies and manufacturing companies as point of departure in engineering,
building, maintenance and deliveries of electro technical installations and
components.
In cases the Royal Navy norms do not provide complete or unambiguous
information regarding technical solutions, contact the principal.
No deviation of the Royal Navy norms can be made, without permission in writing
from the principal.
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c) The screen has to be connected via a HF earth gland, in case the cable enter
or exit an electronic room. In case there are more cables following the same
route we can use the Multi Cable Transits foreseen of EM facilities in 360
degrees.
The screened coaxial cable has to be connected as follows:
a) The screen has to be connected to the housing of the coaxial connector plug;
b) The screen has to be connected via a HF earth gland, in case the cable enter
or exit the ship;
c) The screen has to be connected via a HF earth gland, in case the cable enters
or exits an electronic room. In case there are more cables following the same
route we can use the Multi Cable Transits foreseen of EM facilities in 360
degrees.
d) The from the screen isolated outside conductor has to be connected conform
the connection list/connection drawings;
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Level
LV/DC/Pulse HF
1V 1mV
Very sensitive
Sensitive
Low sensitive,
low disturbing
Disturbing
100mV
3V
24V
1000V
Very sensitive
and very
disturbing
Not sensitive, not
disturbing
10V
30V
Very disturbing
Group
1000V
F
Z
Application
Radio receive aerial cables
Television aerial cables
Infrared receive cables
Sonar hydrophone cables
Echo sounder hydrophone cables
Radio MF receive aerial cables
Radar MF receive aerial cables
Dynamic microphone input
Servo amplifier input
(a-symmetric and high resistant)
Voltage, Frequency and Phase- depending
signal cables
Voltage reference cables
Synchrone system (400/1100Hz)
Servo amplifier input (symmetric)
Analogue and digital low levels
Symmetric signals (M P lines)
Sound power telephone cables
Supply cables
Power cables (< 300A)
Telephone-, Telex-, Speaker- and Key
cables
Signal, Start, Stop, Press to Talk cables
Synchronisation cables
Video cables
Strobe cables
Marker cables
Low power impulse cables
Control of wide-band amplifier
Digital a-symmetric signals of low level or
symmetric of high level
Power cables of servos
Transmit aerial cables
Electrical motor cables (>300A)
Modulator pulse cables
High power pulse cables
Echo sounder transmit cables
Radio receive/transmit cables
Transducer cables
Echo sounder receive/transmit cables
Fibre optic cables
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
Separation distance in cm
I
0
25
25
50
50
0
25
25
25
50
0
25
25
25
0
25
25
50
0
25
25
25
50
0
25
50
50
0
II
0
0
15
30
30
0
0
15
15
30
0
0
15
15
0
0
15
30
0
0
15
15
30
0
15
30
30
0
III
0
5
10
15
20
0
5
5
10
15
0
5
5
10
0
5
10
15
0
5
10
15
20
0
10
20
20
0
Group
A
Group
Z
B
C
D
E en F
Z
A
C
D en F
E
Z
D
B
A, E en F
Z
C en E
B en F
A
Z
D
C
B
A en F
Z
B,C en D
A en E
F
A, B, C, D, E en F
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
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Date : 2009-06-29
In cases the supplier has special/other requirements for cable separation, this
has to be clearly mentioned in installation documents;
In cases the distance cannot be respected, the length of the parallel installed
cables has to be as short as possible, the maximum length in this case is 10%
of the total length of the cable;
The cables in group F may not installed in bundles;
Coaxial cables with massive outside conductor, do not need separation with
cables in group F;
Cables of group A until F can be installed per group in one bundle,
independent from the kind of installation;
Cables of group A, E and F, have to be installed against the metal deck,
bulkhead or cable tray. The metal cable trays have to be connected to earth.
The angle in which cables groups are crossing each other, has to be in the
range between 45 and 90;
In cases the separation distance cannot be respected, the cables have to be
installed in metal pipes or channels with wall thickness of at least 1mm, if not
mentioned otherwise in the cable diagrams;
In cases the cables are installed in metal pipes or cable channels, the
separation distance to other cable groups, is not applicable;
The cables belonging to firing circuits have to be installed in separate metal
pipes;
Transducer cables from group F, the VLF, the LF receive cables and the
hydrophone cables from group A, have to be installed in metal pipes of
minimum wall thickness of 2,8mm, in cases the separation distance cannot be
respected, or in case of doubt;
Metal cable pipes parts and channel parts have to be connected by welding or
hard solder. In case this is not practical the parts can be connected by
threaded pipe joint or cutting ring connections;
Cables of different groups have to enter the panels with separate connectors.
The distance between the connectors recommended as the cable separation
distances;
In consoles and 19 inch racks the separation requirements have to be
respected;
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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retec@retec.ro
Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Date : 2009-06-29
2.8.2. Application
a) The earth connection is required in installations of 50V DC and AC;
b) In cases the installation is foreseen of an earth fault detection, earth
connections have to be executed for lower voltage installations also;
c) Housings of double insulated apparatus and components may not connected
with the earth;
d) Besides the housing of apparatus and components, several components have
to be connected with the earth, (transformers, relays, etc.)
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
25mm
6mm
25mm
6mm
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Date : 2009-06-29
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Author : Silviu V.
Revision : 1.19
Date : 2009-06-29
Cabling passing electronic rooms, and not connected in the electronic room, will
be installed in totally enclosed metal channels;
Registration number at the Register of Commerce Galati: J17/213/1999, Fiscal Code: R 11632363
Bank: RBS BANK - ROMANIA, GALATI, IBAN Code: RO69ABNA1800264100096454
131 / 131