PM - PIN.8175 Safety Manager Errorcode List: Version Date Approval Date Author Reference Change Description

PM.PIN.
8175
Safety Manager Errorcode list
Version
1.0
2.0
3.0
3.1
4.0
5.0
6.0
Version Date
15-Jun-07
01-Aug-07
05-Jan-08
07-Jan-08
23-May-08
24-Jun-11
06-Sep-13
Approval Date
N.A
N.A
N.A
N.A
N.A
N.A
N.A
Author
JvB
JJ
JvB
JvB
JvB
SW
SW
Reference
N.A
N.A
N.A
N.A
N.A
N.A
N.A
Change Description
First Issue
Published
R130 included
QPP-0002 added
R131 included
R140 included (RUSIO)
R151.1
Module type
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
Module description
Quad Processsor Pack
EC
0
1
2
3
4
5
6
7
8
9
10
Description in Safety Builder Diagnostics

Error code not defined
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
Error detected in IO bus test

Fault detected during 68000 selftest
Fault detected during mem test
FC-QPP-0001 & 2
11
Module faulty
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

12
13
14
15
16
17
18
19
20
21
22
Module faulty
Module faulty
Temperature sensor faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty

Fault detected during 10 ms interrupt selftest
not used
Temperature sensor inside QPP defect
Hardware comparator test failed
Error detected in IO bus test
Error detected in addressing
Illigal instruction detected
Software error
Hardware error
Spurious interrupt
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
1) Upgrade to R131.5 or higher
2) Replace QPP
Replace QPP
Replace QPP
FC-QPP-0001 & 2
23
Module faulty
Failed to erase application
FC-QPP-0001 & 2
24
Module faulty
Failed to load application
FC-QPP-0001 & 2
FC-QPP-0001 & 2

25
26
Module faulty
Module faulty
Failed to write to EEPROM

Main-Copy Synchronisation Failed
FC-QPP-0001 & 2
27
Module faulty
System program corrupted
FC-QPP-0001 & 2
28
Application program corrupted
Application program is corrupted

CP halted
1) Load application again
Configuration and/or application too complex for calculating

cycletime
CP can not be started
1) Check if configuration of IO is set correctly

2) Check if IO chassis are set on correct bus
3) Check if the application can bemade less complex
4) Check if it's possible to split complex logic on sheet on
two or more sheets
FC-QPP-0001 & 2
29
Controller too complex to calculate cycle time

within configured DTI
FC-QPP-0001 & 2
30
Module faulty
Error detected in share RAM
FC-QPP-0001 & 2
31
Incorrect software version
QPP received unsupported request
FC-QPP-0001 & 2
32
Key not in Run
Incorrect position keyswitch
FC-QPP-0001 & 2
33
Download failed
Incorrect block sequence
FC-QPP-0001 & 2
34
Module faulty
USI is not ready
FC-QPP-0001 & 2
35
Download failed
File to be loaded is empty
FC-QPP-0001 & 2
36
Module faulty
Hardware of flash failed
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Contact TAC
Contact TAC
Replace QPP
Replace QPP and Contact TAC
1) Set system number to '0' and try again
2) replace QPP
1) Set system number to '0' and try again
2) replace QPP
Replace QPP
Replace QPP
1) Load control processor again
2) Replace QPP
Replace QPP
1) If reported during system software upgrade, as
expected
2) If reported during normal operation, Contact TAC
1) Set Keyswitch in correct position
2) Replace QPP
Contact TAC
1) Reset SM
2) replace USI
1) Compile application and load again
2) Contact TAC
Replace QPP
Module type
FC-QPP-0001 & 2
Module description
EC
37

Module faulty
FC-QPP-0001 & 2
38
Keyswitch cycled from RUN to IDLE
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

39
40
41
42
43
44
45
46
Module faulty
Module faulty
Memory error
Memory error
Wrong QPP type placed
Memory error
Module faulty
Module faulty
Details
EEPROM failed
QPP keyswitch is set from run to Idle
CP halted
Error detected in address test
Error detected in watchdog interrupt test
Error detected in memory USI 1
Error detected in memory USI 2
Error detected in memory application
Error detected in memory internal communication
FC-QPP-0001 & 2
47
Startup impossible, modify off-line
Online modification is not possible
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

48
49
50
51
52
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
main-Copy failed to talk

Force disable fail
Memory Synchronisation Failed
Main Copy Not In Sync In Initialisation
Main Copy Not In Sync In Idle
Corrective actions
Replace QPP
Message
Replace QPP
Replace QPP
Replace USI1
Replace USI2
Replace QPP-0001 with a QPP-0002
Replace QPP
Replace QPP
Replace QPP
After load and OLM check, mismatches are detected
between two cp's.
Most likely the option 'online modification' was set to 'no'
during modifications.
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
1) Load QPP or
2) Set QPP to system nr. = 0 and let it load from the
other QPP
The load of the QPP replacement procedure can be
used for this.
The replacement of the QPP itself is not needed.
3) Replace QPP
FC-QPP-0001 & 2
53
Embedded software corrupted
QPP detected corrupted embedded software

CP halted
FC-QPP-0001 & 2
FC-QPP-0001 & 2

54
55
Module faulty
Module faulty
BackUp Failed
EEEPROM Data Corrupted
FC-QPP-0001 & 2
56
Check 5 VDC power supply voltage
QPP detected 5VDC almost on minimum level
FC-QPP-0001 & 2
57
QPP detected 5VDC almost on maximum level
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

58
59
60
61
62
63
64
65
66
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Speedy FIFO Buffer Full Error

Speedy FIFO Overflow Int Error
Speedy FIFO Data Incorrect Error
Speedy Comparator Walking bit Error
Speedy Fifo Empty Timeout Error
Speedy Memory Int Error
Speedy Transmitter Error
Speedy FIFO Receiver Error
Speedy Data Send Timeout Error
FC-QPP-0001 & 2
67
Temperature pre-alarm
Temperature inside CP reached minimum pre-alarm level
FC-QPP-0001 & 2
68
Temperature inside CP reached maximum pre-alarm level
FC-QPP-0001 & 2
69
Temperature shutdown
Temperature inside CP reached minimum shutdown

Temperature
CP halted
1) Check if fans are running

2) Check room temperature
FC-QPP-0001 & 2
70
Temperature inside CP reached maximum shutdown

Temperature
CP halted

Replace QPP
Replace QPP
1) Replace PSU-240516 of reported controller
2) Replace QPP of reported position
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Module type
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
Module description
EC
71
72
73
74
75
76

Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Free Running Counter Error
Fault detected during common IO busdriver selftest
Fault detected in IO BusDriver1
QPP detected 5VDC below minimum level
CP halted
QPP detected 5VDC above maximum level
CP halted
Corrective actions
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
1) Check 24 VDC on busbar
2) Check 24VDC on CP Chassis for reported CP
3) Replace QPP
FC-QPP-0001 & 2
77
FC-QPP-0001 & 2
78
FC-QPP-0001 & 2
79
QPP detected 24VDC below minimum level

CP halted
FC-QPP-0001 & 2
80
QPP detected 24VDC above maximum level

CP halted
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

81
82
83
84
85
86
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Fault detected in WD ESD section

Fault detected in WD section 1002D
Memory error detected in WD section
Fault detected in WD section secondary switch off
Memory error detected in WD section
Fault detected in WD switch off
FC-QPP-0001 & 2
87
Module faulty
Fault detected in PowerSupply
FC-QPP-0001 & 2
88
Module faulty
FC-QPP-0001 & 2
89
Module faulty
FC-QPP-0001 & 2
90
Module faulty
FC-QPP-0001 & 2
91
Module faulty
FC-QPP-0001 & 2
92
Module faulty
FC-QPP-0001 & 2
93
Module faulty
FC-QPP-0001 & 2
94
Module faulty
FC-QPP-0001 & 2
95
Check battery
Battery value below the limit
FC-QPP-0001 & 2
96
Check battery
No Battery voltage
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

97
98
99
Module faulty
Module faulty
Module faulty
Fault detcted in RTC during selftest

Fault detected during WD max timer test
Fault detected during WD min timer test
FC-QPP-0001 & 2
100
FC-QPP-0001 & 2
101

3) Replace QPP
FC-QPP-0001 & 2
102
Module faulty
Correlation detected during level detection. Hardware

circuits for voltage monitoring are faulty
Replace QPP

3) Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace batteries
1) Check the battery is properly installed in BKM
2) replace batteries in BKM
Replace QPP
Replace QPP
Replace QPP
3) Replace QPP
Module type
Module description
EC
Details
Corrective actions
1) Reset controller to check if the message re-occurs
2) Check if application is compiled after system software
upgrade
If not, compile and download the application again
3) Check in system info if the software versions of the
USI and QPP match with the current loaded release
Contact TAC
FC-QPP-0001 & 2
103
Mismatch between QPP, USI and/or Application software

May be reported during upgrade or replacing an USI with
another software version loaded.
As soon as module is equalized, message can be cleared by
giving a reset
FC-QPP-0001 & 2
104
Program update failed
Equalizing between CP1 & CP2 not completed within

specified time
Internal communication time out

1) Wait a few minutes till the QPP shows Ready. Then
Can also be reported just after load In this case it's no
reset
hardware defect..
Can also be reported while QPP running, this means the USI 2) replace QPP
module was removed
FC-QPP-0001 & 2
105
FC-QPP-0001 & 2
FC-QPP-0001 & 2

106
107
Safe state initiated by software assertion

Module faulty
FC-QPP-0001 & 2
108
Application sheets different (OLM)
FC-QPP-0001 & 2
109
Idle state initiated due to on-line modification
CP is halted because of online modification
FC-QPP-0001 & 2
110
Module faulty
Hardware fault
FC-QPP-0001 & 2
111
Internal communication failure or redundant CP

degraded
Internal communication failure during OLM
FC-QPP-0001 & 2
112
FC-QPP-0001 & 2
113
Control Processor halt
FC-QPP-0001 & 2
114
Configuration error
FC-QPP-0001 & 2
115
Run Assertion
Fault reset initiated,
while startup is not allowed
(No CP READY on display).
Too many logical connections defined (max 32 per COM
module)
not used
FC-QPP-0001 & 2
116
Communication overrun
Force Pending BufferFulll
Message only ; check the number of force and write

commands per second from DCS or Experion
FC-QPP-0001 & 2
117
The calculated and executed number of FLD's does not

match
Contact TAC
Repair timer started
Repair Timer started

CP running
1) Other fault in system ininiated to start the repair timer

- Check Actual diagnostics to detect which fault initiated
the repair timer to start
- Solve the fault in the system which starts the repair
timer
1) Check Actual Diagnostics to see which module(s) in

the non-redudant IO is the cause
This can be DO, AO and IO extender. Not DI and AI.
2) Solve the reported faults in the non redundant IO
Replace USI1
Replace USI2
No signals forced, check force list
FC-QPP-0001 & 2
118
Fault in scheduling 10mS test

IO bus driver relay faulty
Sheet differences reported after load
OLM possible
FC-QPP-0001 & 2
119
Functionality degraded
Watchdog of non redundant IO is de-actviated.

All outputs in non redundant IO are de-activated Caused by
an output- or IO extender failure in non-redundant IO abd
fault reaction is set to low.
Also the error which is the cause failure will be reported in
the Actual diagnostics.
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

120
121
122
Module faulty
Module faulty
All forces cleared
Interrupt USI1 Defect

Interrupt USI 2 Defect
All forces cleared
Contact TAC
Replace QPP
See details to check modified sheets
Other CP1 is loaded with other version after OLM this
CP is stopped because of the OLM.
Replace QPP
1) Set QPP keyswitch to stop and back to run
Check actual diagnostics
If no fault message, Start CP
2) Replace QPP
Contact TAC
Message only
Check/Optimize Logical Connections
Module type
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
Module description
EC
123
124
125
126
127

Details
Device Flash Difference Main-Copy
Device FPGA1 Difference Main-Copy
Device FPGA4 Difference Main Copy
FC-QPP-0001 & 2
128
Calculation overflow
Error en Equatation block
FC-QPP-0001 & 2
129
Any other overflow in calculating the logic
FC-QPP-0001 & 2
130
Divide by zero
Functional Logic Diagram has a divide by 0
FC-QPP-0001 & 2
131
Illegal argument e.g. Root of 1
Not valid calculation in FLD

ie srt of negative value
FC-QPP-0001 & 2
132
Illegal timer value
Corrective actions
Replace QPP
Replace QPP
Replace QPP
Replace QPP
Replace QPP
1) Check equatation block on correctness
2) reload table in EB
Check logic
Check and correct logic.
FLD number is mentioned in details
FLD number is reported at the bottom in details
Check calculation and and avoid illegal calculations
Timer value out of range
FLD number is reported in details

The timer values must be greater than zero. A zero value
is changed to the nearest
allowed value. The maximum timer value lies in the order
of 2E23, i.e. >100+E6:
FC-QPP-0001 & 2
133
Illegal counter value
Input of timer has an illigal value

system halted
In the details, the sheet is mentioned.

Check and correct the application.
Loading a value outside the specified range of 1 to 8191
in the counter causes a system
shutdown!
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

134
135
136
137
Module faulty
Module faulty
WD section FETs on
Too often drift detected in RTC
Software error
Software error
Replace QPP
Replace QPP
Contact TAC
Contact TAC
FC-QPP-0001 & 2
138
I/O extender address incorrect or an additional I/O IO extender detected on IO bus which is not configured
extender placed
FC-QPP-0001 & 2
139
FC-QPP-0001 & 2
140
FC-QPP-0001 & 2
141
FC-QPP-0001 & 2
142
Module faulty
degraded
degraded
FC-QPP-0001 & 2
143
Divide by zero
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

144
145
146
FC-QPP-0001 & 2
147
Module faulty
Module faulty
degraded
1) Check if all IO chassis installed in the cabinet are

configured in the hardware configurator
2) Check if the IO bus configuration inside the cabinet
match with the harwdare configurator
3) Verify all IO extender addresses in de cabinet
matches with the addresses in the hardware configurator
On the IO chassis check CA0 thru CA03
In the hardware configurator check the IO bus and IO
chassis address
1) replace reported DO modules

Shutdown on output modules with signals allocated on it with 2) check IO bus
3) check Power 24VDC of IO chassis
fault reaction = Low
4) Check 5VDC/WD cables
RTC SelfTest Error: Real Time Clock does not startup
Replace QPP
Loss of communication between CP's
Message which will appear when 1 cp is halted. As
cp halted
expected
communication overrun between CP1 and cp2
cp halted
expected
Check and correct logic.
Functional Logic Diagrams have a divide by 0
FLD number is reported in details
Instruction error
Trap V Error
Contact TAC, very unlikely to occur
Privelage Violation Error
Contact TAC, very unlikely to occur
Communication overrun between CP1 and cp2
cp halted
expected
Module type
Module description
EC
Details
Corrective actions
Start-up not completed

cp halted
1) Set QPP keyswitch to stop and back to run

Check actual diagnostics
If no fault message, Start CP
2) Replace QPP
Error detected in RAM internal communication
FC-QPP-0001 & 2
148

degraded
FC-QPP-0001 & 2
149
Memory error
FC-QPP-0001 & 2
150
Internal Safenet CRC fault
1) Check the number of force and write commands per

second
2) If VP link is connected, decrease number of writes per
second
3) If external devices are connected, reduce number of
writes per second
4) Check configuration of physical and logical network
5) If "run safety builder on device" is enabled at
Experion, disable it and create a separate Safety Builder
FC-QPP-0001 & 2
FC-QPP-0001 & 2

151
152
Application programs different

Application programs inconsistent
OLM report available

Inconsistency Details
check OLM eport

Contact TAC
FC-QPP-0001 & 2
153
Clock source time-out
Clock sysnchronisation clocksource time out expired

No clock synchronisation received witin the specified time
Check in details which clocksource is expired.

Check in the external device if clock synchronisation is
enabled
Check configured time out with recommended time out
If NTP: when NTP device is not synced with GPS, this
message will also be reported
(NTP will set port as Stratum 16: clock not synced)
If a Safety Builder Station connection reports this error,
disable time out for this connection
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

154
155
156
157

Inaccuracy of 1min timers

Inaccuracy of 1s timers
Inaccuracy of 100ms timers
Inaccuracy of 10ms timers
Contact TAC
Contact TAC
Contact TAC
Contact TAC
FC-QPP-0001 & 2
158
Repair timer expired
Repair Timer Expired

CP halted
1) Other fault in system ininiated to start the repair timer

and is not solved within the specified time.
- Check Actual diagnostics to detect which fault initiated
the repair timer to start
- Start-up CP by giving a Fault reset
- Check actual diagnostics
- Solve the fault in the system which starts the repair
timer
FC-QPP-0001 & 2
FC-QPP-0001 & 2

159
160
Module faulty
Corrupted timers in redundant CP

Timers in FLD's between CP1 and CP2 are not synced
Contact TAC
Contact TAC
Analog output value in apllication out of range with the

analog ouput channel range settings
A calculation overflow occurred in scaling the value from

engineering units to the 12-bit value for the A/D
converter. Check
the calculation of the analog output value in the
functional logic
diagrams.
Be sure the value is within the range setting of the
analog output
Details is mentioning the point
FC-QPP-0001 & 2
161
Module type
FC-QPP-0001 & 2
Module description
EC
162

FC-QPP-0001 & 2
163
Module faulty
Details
System number out of range
Too often interrupts from time sunc detected
External system is sending to frequent
communication (e.g. a virus attack)
or a hardware fault of the USI
Corrective actions
Contact TAC
1) Check FTE network
2) replace USI
FC-QPP-0001 & 2
164
Module faulty
Too often interrupts from time sunc detected

External system is sending to frequent
communication (e.g. a virus attack)
or a hardware fault of the USI
FC-QPP-0001 & 2
165
Module faulty
Too often interrupts from speedy detected.

Hardware fault most likely on the redundant QPP
1) Give a wd reset
2) replace other QPP
FC-QPP-0001 & 2
166
Module faulty
Hardware fault on the own QPP or the timesync input

contains a high frequency signal, instead of clock pulse
1) replace QPP
FC-QPP-0001 & 2
FC-QPP-0001 & 2

167
168
FC-QPP-0001 & 2
169

Module faulty
degraded
not used
Memory error or internal communication out of sync
Data request inside QPP incorrect
1) Check FTE network

2) replace USI
Replace QPP
1) Replace QPP
2) Contact TAC
Switch QPP key switch of halted cp to stop and then to
Idle
Check status of CPP in 'Load Controller' menu and
Actual Diagnostics
Replace QPP
Replace QPP
Contact TAC
1) Check if correct bus terminator is set on IO bus 1
For non-redundant IO = TERM-0001
For redundant IO = TERM-0002
2) Replace bus terminator on IO bua 1
FC-QPP-0001 & 2
170

degraded
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

171
172
173
Module faulty
Module faulty
Hardware CRC calculator in QPP-0002 faulty

Fault in Non redudundant watchdog section
Software error
FC-QPP-0001 & 2
174
Check I/O bus terminator
No IO Bus termination found on IO bus 1

CP halted/ cannot be started

2) Replace bus terminator on IO bus 2
Online modification check not succesfull
FC-QPP-0001 & 2
175

FC-QPP-0001 & 2
176


Replace QPP
FC-QPP-0001 & 2
177

FC-QPP-0001 & 2
FC-QPP-0001 & 2

178
179
Module faulty
Fault detected in IO bus driver

not used
External communication failure
One or more communication links are reported faulty; might

also be reported during OLM from R11x or R12x to R130 or
higher
1) Check which links are faulty in "Link Status"

2) Check configuration as time out etc.
Note: If autorepair is enabled, it may be possible that
communication will be established automatically when
communication is ok.
SafeNet CRC read error
1) Received info is not correct

Check communication loop
2) CRC not correct calculated
Contact TAC
FC-QPP-0001 & 2
FC-QPP-0001 & 2
180
181
Module type
Module description
EC
Details
Corrective actions
1) Check communication loop and Safenet configuration

2) Check details which communication is reported faulty
3) Will also be reported when other systems connected
with Safenet has a CP halted due to OLM.
If links are extablished because a reset was performed
on the other system, another EC182 will be generated
with details "all communication healthy" To clear the
message, perform a reset
FC-QPP-0001 & 2
182
SafeNet Timer Expired
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

183
184
185
Configuration error
Configuration error
Configuration error
SafeNet Timout TooShort configured

Fault detected SafeNet Configuration
Fault detected SafeNet Configuration
FC-QPP-0001 & 2
186
Safenet configuration check failed
SafeNet Timeout during OLM
FC-QPP-0001 & 2
187
Safenet incompatible point configuration
Incompatible SafeNet configuration
FC-QPP-0001 & 2
188
not used
FC-QPP-0001 & 2
189

FC-QPP-0001 & 2
190
Module faulty
Watchdog startup failure
FC-QPP-0001 & 2
191
Secondary switch-off asserted
cp halted initiated by the output "SecSwitchOff"
FC-QPP-0001 & 2
192
Module faulty
Watchdog reset enable does not function, hardware fault
Replace QPP
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

193
194
195
Module faulty
Module faulty
Module faulty
RTC set failed

RTC accuracy too low
RTC value corrupted
Replace QPP
Replace QPP
Replace QPP
FC-QPP-0001 & 2
196
ESD input activated
SD (ShutDown) input activated
At the backside of CP Chassis the SD input is opened.

Normally it's closed by a jumper.
Input can be used for remote ESD
not used
Increase SafeNet Timeout

Check SafeNet configuration
Check SafeNet configuration
1) Check safenet network
2) Turn CP key of CP to IDLE and back to Run on either
the node or peer system to restart the safenet
configuration check
Points between Master and slave do not match.
Must be corrected
Increase DTI
1. Check ESD contact is closed
2. Replace QPP
In the logoc output 'SecSwitchOff' is used and is
activated what initiated the cp's to halt
The other CP detected a fault in of this CP and decided

to halt this CP.
Can be caused by
- Internal communication failures
If it occurs again, replace QPP module
FC-QPP-0001 & 2
197
Safe state initiated by redundant control processor
CP is halted by other CP
- Current detected in output loops for FS-SDOL-04xx

modules
Check complete ouput loop(s) and see if it can be
solved.
Note:
In software R102.2 and lower, this fault can also be
caused in demo units with no IO chassis configured.
This ia a system software fault.
Module type
FC-QPP-0001 & 2
Module description
EC
198
Details
Corrective actions
Execution time out of range
The execution cycle time is above the maximum calculated

cycle time
cp halted
Contact TAC and provide them with the complete

application and diagnostics (*.dgn file)
1) Can be caused by too many faults in the system.
In this case solve these items.
If not
2) Contact TAC
FC-QPP-0001 & 2
199
The execution cycle time is below the minimum calculated

cycle time
CP halted
FC-QPP-0001 & 2
200
Memory error
Spurious watchdog interrupt, memory error
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

201
202
203
204
205
206

Software error
Software error
Equalizing between CP1 and CP2 failed
Equalizing between CP1 and CP2 failed
Start-up fail
Inocrrect number of steps
FC-QPP-0001 & 2
207
Tests not ready within DTI
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

208
209
210
211
212

FC-QPP-0001 & 2
213
Measured and calculated FLD execution

difference > 10 %
Inaccuracy of 100ms pulse timers

Inaccuracy of 250ms pulse timers
Inaccuracy of 500ms pulse timer
Inaccuracy of 1s pulse timer
OLM transfer error
Deviation between calculated and measured time for
execution logic sheet deviates more then 10%
CP halted
FC-QPP-0001 & 2
214

Configuration and/or application too complex for calculating

cycletime
FC-QPP-0001 & 2
215
8 hour test not ready
FC-QPP-0001 & 2
216
Equalize CommandBuffer Full
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

217
218
219
220
221
222
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Serial Flash Device Faulty

Serial Flash Device Reading Fault
Serial FlashDevice Calc Crc Fault
Serial Flash Device Erase Fault
Serial Flash Device Write Fault
Serial Flash DeviceID Fault
FC-QPP-0001 & 2
223
Input compare error
RUSIO Input Compare Error
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

224
225
226
227
Module faulty
System program corrupted
Imgage Embedded QPP Part2 Incompatible

Serial Flash Embedded Corrupt
Serial Flash Appl Corrupt
RUSIO Configuration Fault
1) Upgrade to R131.5 or higher

2) Contact TAC
Contact TAC
Contact TAC
Contact TAC
Contact TAC
Contact TAC
Contact TAC
1) Can be caused by too many faults in the system.
In this case solve these items.
If not
2) Contact TAC
Contact TAC
Contact TAC
Contact TAC
Contact TAC
Contact TAC
Contact TAC
1) Check if configuration of IO is set correctly

2) Check if IO chassis are set on correct bus
3) Check if the application can bemade less complex
4) Check if it's possible to split complex logic on sheet on
two or more sheets
Contact TAC
1) Reduce number of write commands/second
2) Reduce number of bytes to be written
Toggle key through STOP
Replace QPP
(Re-)Load system
Replace QPP
Replace QPP
(Re-)Load system
CP's detects other status value of the Inputs from RUSIO
3224 module.
Replace module
Replace QPP
Reload system software QPP-0002
Reload system software QPP-0002
Check Configuration of Remote IO module.
Module type
Module description
EC
FC-QPP-0001 & 2
228
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2
FC-QPP-0001 & 2

229
230
231
232-250
251
FC-QPP-0001 & 2
252

Configuration error
RUSIO module not running
Module faulty
Input compare error
Details
Report faulty links between Safety Manager and RUSIO
modules (reported by QPP on behalf of the communication
module)
Data transfer between RUSIO at OLM failed
RUSIO Scheduling Fault
RUSIO Not running
not used
Fault reset faulty
FaultReset Compare Error
Corrective actions
- Check link between Safety Manager & RUSIO modules.
E.g. Cables, switches, connections.
Contact TAC
Contact TAC
Contact TAC
Replace QPP
CP's detects other status value of the Fault Reset key
1) Replace BKM
Be-aware that all forces will be cleared when replacing
this module.
2) Replace QPP of CP1
FC-QPP-0001 & 2
253
Input compare error
Force Key Compare Error
CP's detects other status value of the Force key

1) Replace BKM
Be-aware that all forces will be cleared when replacing
this module.
FC-QPP-0001 & 2
254
Loop reference
FC-QPP-0001 & 2
255
Software fault
Connect AI input loop or replace transmitter or calibrate

transmitter
Contact TAC
Module type
FC-USI-0001 & 2
Module description
Universal Safety Interface
EC
0
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2

2
3
FC-USI-0001 & 2
Configuration error
error detected in communication

configuration
FC-USI-0001 & 2
Configuration error

configuration
1) Check plant confguration

2) Check controller configuration
3) Contact TAC
FC-USI-0001 & 2
Configuration error

configuration

3) Contact TAC
FC-USI-0001 & 2
Configuration error

configuration

3) Contact TAC
FC-USI-0001 & 2
Communication program corrupted
Download of Program Image is aborted because the

image is too large or too small. No changes have been
made to the original Program image because the image
size is known right at the beginning of the download.
1) if during system upgrade, re-load cp

2) Contact TAC
FC-USI-0001 & 2
Communication module faulty
FC-USI-0001 & 2
10
FC-USI-0001 & 2
11
FC-USI-0001 & 2
12
FC-USI-0001 & 2
13
Communication module running low on resources
FC-USI-0001 & 2
14
FC-USI-0001 & 2
15
FC-USI-0001 & 2
16
FC-USI-0001 & 2
17
Unable to restore backup of Program image
FC-USI-0001 & 2
18
After making backup of Program image, the backup

image appears to be corrupt
FC-USI-0001 & 2
19
Download failed
FC-USI-0001 & 2
20
Configuration error
Unable To Make Program Image Backup (Program

Image is too large)
Illegal BOOTP device index detected for channel A
FC-USI-0001 & 2
21
Configuration error
Illegal BOOTP device index detected for channel B
Configuration error
Channel A:
Illegal value of last octet of IP-address part (first 3 octets)
send by BOOTP server. Illegal values are 0 (reserved for
3) Contact TAC
subnet-routers) or 255 (reserved for broadcasts).
FC-USI-0001 & 2
22

Details
Not Used
USI debug details are valid but it is not yet assigned to a
primary error code
Software error
Software error
Module defect
(Unable To Make Program Image Backup, so Download
has been Aborted)
Unable To Make Program Image Backup But Download
Anyway Due To Program Invalid Image
One or more communication protocols
are not started up successfully
The just downloaded and flashed Program Image
appears to be corrupt (automatic restore of backup will be
done)
Corrective actions
Contact TAC
Contact TAC
Contact TAC
3) Contact TAC
Replace module
Contact TAC
Contact TAC
1) Load cp
2) Replace module
Contact TAC
Not Used
Restored Program Image appears to be corrupt
Unable to restore Program image backup (no backup is
present)
1) Load cp
2) Replace module
1) Load cp
2) Replace module
1) Load cp
2) Replace module
1) Load cp
2) Replace module
1) Load cp
2) Replace module
Contact TAC
3) Contact TAC
Module type
Module description
EC
Details
Corrective actions
FC-USI-0001 & 2
23
Configuration error
Channel B:
Illegal value of last octet of IP-address part (first 3 octets)
send by BOOTP server. Illegal values are 0 (reserved for
3) Contact TAC
subnet-routers) or 255 (reserved for broadcasts).
FC-USI-0001 & 2
24
Configuration error
Channel A:
illegal IPaddress detected (all zeros value used)

3) Contact TAC
FC-USI-0001 & 2
25
Configuration error
Channel B:
illegal IPaddress detected (all zeros value used)

3) Contact TAC
FC-USI-0001 & 2
26
Configuration error
Channel A:
illegal subnetmask address detected (maximum value
used)

3) Contact TAC
FC-USI-0001 & 2
27
Configuration error
FC-USI-0001 & 2
FC-USI-0001 & 2

28
29
BootP response time-out

Channel B:
illegal subnetmask address detected (maximum value
used)
BootP response time out.
Only available in debug version

3) Contact TAC
Check if BOOTP server is alive
FC-USI-0001 & 2
30
BootP response ok
Response from BOOTP Server Succesfully received
FC-USI-0001 & 2
31
FC-USI-0001 & 2
FC-USI-0001 & 2

32
33

Self-test assertion: module faultly (diagnostic details will

tell which self-test asserted)
Not Used
Not Used
FC-USI-0001 & 2
34
One or more OSE-processes have crashed
FC-USI-0001 & 2
35
Too many SOE-enabled points configured
Sequence Of Event Generation

Exceeded Actual Application Cycle Time
FC-USI-0001 & 2
36
Configuration error
Maximum number of DCS addresses exceeded
FC-USI-0001 & 2
37
Module started up the backup Program image

because the standard Program Image was
corrupted or not present)
FC-USI-0001 & 2
38
FC-USI-0001 & 2
39
FC-USI-0001 & 2
40
FTE Link Loss
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2

41
42
43
44
1) reset controller
2) If appear again, replace module
1) Check plant and controller confguration

2) Check physical and logical network. Be sure they
are matching
3) Contact TAC
1) Lower number of SOE-enabled points
2) If it appears again, do step 1 again
1) Lower number of DCS addresses
2) Check Logical connection???
3) Contact TAC
1) Re-load cp, if possible
2) Replace module
3) Contact TAC
1) Re-load cp, if possible

Both (standard and backup) Program Images were found
2) Replace module
to be corrupted or not present at powerup
3) Contact TAC
Program image in use that is marked as "not present" but 1) Re-load cp, if possible
its CRC is valid
2) Contact TAC
External Communication failure.
Communication with an external Device on a particular
Physical Link has failed. This could be due to a
disconnected cable.
Internal TTE process failure
Flooding failure in 'receive common layers'
Transmit issues
Flash memory error
1) Check cabling
2) check switches and routing
3) Check time out settings in Physical and logical
view
Contact TAC
Contact TAC
Replace module
Replace module
Module type
Module description
EC
Details
Corrective actions
FC-USI-0001 & 2
FC-USI-0001 & 2

45
46
Configuration error
non fatal error

Com Port For Protocol in Idle
FC-USI-0001 & 2
47
Configuration error
Secondary comport must be undefined when using

protocol Idle RQ
1) Replace USI
1) Replace USI
3) Contact TAC
FC-USI-0001 & 2
48
Configuration error
Invalid protocol baudrate combination

3) Contact TAC
FC-USI-0001 & 2
49
Configuration error
Invalid primary com port for protocol TcpIp

3) Contact TAC
FC-USI-0001 & 2
50
Configuration error
Invalid secondary comport for protocol TcpIp
FC-USI-0001 & 2
51
Configuration error
Max. number of protocols exceeded
FC-USI-0001 & 2
52
Configuration error
FC-USI-0001 & 2
53
Configuration error
FC-USI-0001 & 2
54
Configuration error
FC-USI-0001 & 2
55
Configuration error
FC-USI-0001 & 2
56
Configuration error
FC-USI-0001 & 2
57
Configuration error
IP Address of channel A and B are the same

SubnetMask is conflicting with
IP Addressing
Gateway conflicting with
IP addresses channel A & B
Gateway A conflicting with
IP address channel A
Gateway B conflicting with
IP address channel
Error detected in Bootp software
FC-USI-0001 & 2
58
Configuration error
Error detected during download (see diagnostic details)
FC-USI-0001 & 2
59
Power-up Self-test assertion (e.g.)

(see diagnostic details)
FC-USI-0001 & 2
60
Memory error
FC-USI-0001 & 2
61
Memory error
FC-USI-0001 & 2
62
Too many SOE-enabled points configured
Sequence Of Event Generation

Exceeded Minimum Application Cycle Time Threshold
FC-USI-0001 & 2
63
Configuration error
USI SafeNet Schedule Overrun error
FC-USI-0001 & 2
64
USI Queue Flooding error
Memory error line assertion by QPP for Communication

module 1 (USI or SMM)
Memory error line assertion by QPP for Communication
module 2 (USI or SMM)
FC-USI-0001 & 2
65
Configuration error
USI fault
FC-USI-0001 & 2
FC-USI-0001 & 2

66
67
Flooding Detected
TT Ethernet Failed
FC-USI-0001 & 2
68
Ethernet to Remote modules faulty
Duplicate RUSIO node address detected or RUSIO
replaced
FC-USI-0001 & 2
69
TT Ethernet Link Down
FC-USI-0001 & 2
70
RUSIO network topology problem detected
Code RUSIO Network Topology Problem Detected
FC-USI-0001 & 2
71
Download failed
RUSIO Download Failure
RUSIO MAC Address Change Detected

3) Contact TAC
1) Check controller network configuration
2) Contact TAC
Check IP addressing in logical view
Check IP addressing & subnetmask in logical view
Contact TAC
1) Attempt to re-load
1) power cycle module
2) Replace module
1) power cycle USI + QPP
2) Replace Communication module 1
1) power cycle USI + QPP
2) Replace Communication module 2
1) Lower number of SOE-enabled points
2) If it appears again, do step 1 again
1) Increase SafeNet time out
1) Check configuration
2) Check cabling
3) Check jumper settings DCOM Third party
equipment
1) Check configuration
2) Check cabling
3) Check jumper settings DCOM Third party
equipment
Check the network load. Flooding is detected
Contact TAC
Check the Node numbers of the RUSIO that is
placed on the RUSIO link.
- Check link between Safety Manager & RUSIO
modules. E.g. Cables, switches, connections.
Check the Node numbers of the RUSIO that is
placed on the RUSIO link.
Reload Safety manager
Module type
Module description
EC
Details
Corrective actions
FC-USI-0001 & 2
72
HART communication with device lost
HART communication with device lost
Check HART device and field witing for problem
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2

73
74
75-102

Modbus Master link fault
FC-USI-0001 & 2
103
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2

104-111
112
113
114
115
116-145
146
147-148
149
150
FC-USI-0001 & 2
151
Memory error
FC-USI-0001 & 2
152
Memory error
FC-USI-0001 & 2
153
Memory error
FC-USI-0001 & 2
154
Memory error
FC-USI-0001 & 2
FC-USI-0001 & 2
171
Memory error
FC-USI-0001 & 2
172
Module faulty
FC-USI-0001 & 2
FC-USI-0001 & 2

FC-USI-0001 & 2
228
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2
FC-USI-0001 & 2

229
230
231
232-255
TT Ethernet Link Switchover

Modbus Master link fault
Not Used
Com upgrade offLine
Online upgrade not possible
Not Used
Communication module 1 (USI or SMM) removed
Communication module 2 (USI or SMM) removed
Communication module 1 (USI or SMM) inserted
Communication module 2 (USI or SMM) inserted
Not Used
Communication module not responding
Not Used
Shram Communication timeout
Shram memory Self-test assertion
(Self-test executed by QPP)
Not Used
Interrupt COM to QPP Self-test assertion
Not Used
RUSIO Configuration Fault
Report faulty links between Safety Manager and RUSIO
modules (reported by QPP on behalf of the
communication module)
Not Used
Not Used
RUSIO Not running
Not Used

COM module removed
COM module removed
COM module detected
COM module detected
Module faulty
Module faulty
155-170 Error code not defined

227
Software Fault
RUSIO module not running
Contact TAC
no action needed
no action needed
no action needed
no action needed
Replace module
Contact TAC
Contact TAC
2) Replace module
2) Replace module
2) Replace module
2) Replace module
2) Replace module
2) Replace module
Check configuration of Remote IO
- Check link between Safety Manager & RUSIO
modules. E.g. Cables, switches, connections.
Contact TAC
Module type
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
Module description
EC
Details
Corrective actions
Safe Remote IO module 24 Volt
Not Used
Module faulty
Replace the module
Module faulty
Replace the module
Module faulty
Replace the module
Module faulty
Replace the module
Module faulty
Replace the module
Module faulty
Replace the module
Module faulty
Replace the module
Module faulty
Replace the module
Module faulty
Replace the module
10
Module faulty
Replace the module
11
Module faulty
Replace the module
12
Module faulty
Replace the module
13
Module faulty
Fault detected during accumulator unit
Replace the module
14
Error detected in Equation Block
15
OverFlow detected
16
Divide by zero
Divide By 0
17
Illegal argument e.g. Root of 1
Illegal Argument detected
18
Illegal timer value
Illegal Timer Value
19
Module faulty
Force Test
Replace the module
20
Illegal counter value
Illegal Counter Value
In a calculation an illegal counter value is used.

check the calculations in the logic of the specified FLD.
21
Module faulty
Watchdog or DPRAM faulty
Replace the module
22
Watchdog Minimum Runtime (IRQ4)
The application cycle of the Remote IO module is out of range.

Contact TAC
23
Watchdog Maximum Runtime (IRQ4)

Contact TAC
24
Module faulty
Watchdog Startup Failed
Replace the module
25
Module faulty
WatchDog Max Timer Self Test failed
Replace the module
26
Module faulty
WatchDog Min Timer Self test failed
Replace the module
27
Module faulty
Watchdog Voltage Monitor Self Test
Replace the module
Calculation yields a result that is out of a specified range.

check the calculation in the logic of the specified FLD.
Calculation yields a result that is out of a specified range.
check the calculation in the logic of the specified FLD.
In a calculation a divide by zero error occurs.
In a calculation an illegal argument is used.
In a calculation an illegal timer value is used.
Module type
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
Module description
EC
Details
Corrective actions
28
Configuration error
Module Type Mismatch
Check node number and module type
29
Module faulty
Eeprom Faulty
Replace the module
Voltage Reference self test failed

Detail1:
bit 2: Pos3V3
bit 3: Neg8V
bit 4: Neg11V
bit 5: Pos24V
bit 10: Neg2V5
bit 14: Neg5V RedProc
Replace the module
30
Module faulty
31
Module faulty
5V Calibration failed
Replace the module
32
Module faulty
1ms timer Faulty
Replace the module
33
Module faulty
DPRam Faulty
Replace the module
Spurious Watchdog Interrupt (IRQ4)
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
Can be:
- Voltage monitors
- Minimum / Maximum runtime
- ESD
- HWC FLASH
- WD test failures
Replace the module
34
Module faulty
35
Module faulty
Flash Hardware Comparator Failed
Replace the module
36
Memory error
Not sufficient memory available in the RUSIO module or the

module is faulty.
replace the module.
Memory Error (IRQ7)

FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
Can be:
- Parity error on reading own DpRam
- HCW error on FLASH access
- Illegal NSR write to DpRam
Replace the module
37
Module faulty
38
Module faulty
Illegal Vector
Replace the module
39
Module faulty
Access Error
Replace the module
40
Temp Low Low
The temperature is out of range.

check the fans, airflow and environmental conditions.
41
Temp High High
The temperature is out of range.

42
Module faulty
Address Error
Replace the module
43
Module faulty
Illegal Instruction
Replace the module
44
Module faulty
Privilege Violation
Replace the module
45
Module faulty
Trace Exception
Replace the module
46
Module faulty
Unimplemented A Line
Replace the module
Module type
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
Module description
EC
Details
Corrective actions
47
Module faulty
Unimplemented F Line
Replace the module
48
Module faulty
Format Error
Replace the module
49
Module faulty
Unitialized Interrupt
Replace the module
50
Module faulty
Spurious Interrupt
Replace the module
51
Module faulty
Parity Redundant Error
Replace the module
52
Module faulty
Parity Redundant Error
Replace the module
53
Module faulty
Parity Error DPRam Redundant Proc (IRQ6)
Replace the module
54
Module faulty
SMOD Control Line Independence Test Failed
Replace the module
55
Module faulty
DO FET Control Line Independence Test Failed
Replace the module
56
Module faulty
SMOD Off DO Channel test Failed
Replace the module
57
Module faulty
Analog Digital Converter Walking Bit Test failed
Replace the module
58
Module faulty
Digital Analog Converter Walking Bit Test failed
Replace the module
59
Module faulty
Digital Analog Converter Independence Test failed
Replace the module
60
Module faulty
Mux Independence Test
Replace the module
61
Module faulty
Faulty Channel
Replace the module

One or more loop faults have been detected. The field sensor(s) may
(temporarily) have been out of range or there is/was a (number of)
open loop or short circuit(s).
as multiple channels may have loop faults you must check the Loop
Monitoring screen to see which channels have loop faults. To find
possible causes for loop faults:
- check the value of the field sensor
- check the field wiring.
62
Open loop(s)
Open Loop
63
Short circuit
Loop Short
Check the loop(s) on short circuit reported in loop monitoring
64
Device detected on spare channel
Device Detected On Spare Channel
Remove Device that is connected to the spare channel
65
Module faulty
Leak Current High
Replace the module
66
Module faulty
AO Actual Value Invalid
Check the loop and the attached device
67
AO Compare fault
Contact TAC
68
Module faulty
Current Read Back Difference
69
Input Sync fault detected
Contact TAC
70
Module faulty
AO Over Current detected
Module type
Module description
EC
Details
Corrective actions
FC-RUSIO-3224 &
FC-RUSLS-3224
71
Field device value stuck at
DI Too Long In Transit
The value of the input field device is stuck at an undefined value.

check the input signal for slow transients and undefined state. A
signal with an undefined state can have a random value.
72
DO Compare detected
Contact TAC
73
Test Not Ready In DTI
Contact TAC
74
Processor Synchronization Error
Contact TAC
75
Module faulty
Analog Digital Converter Result Register Corrupt
Replace the module
76
Module faulty
Internal Ram Error
Replace the module
77
Temperature Single Sensor Failure
78
Execution Time Failure
79
Module faulty
Redundant Module Not Present
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
80
81

degraded

degraded
DPRam Link Faulty
Serial Link Redundant Processor Faulty
The specified temperature sensor is regarded faulty.

Replace the module
Contact TAC
Replace the module
Note:
When you manually create shutdowns of one Control Processor such
as during an OLM you can safely ignore this message: An internal
communication failure or CP degraded message is always generated
when losing communication to the other Control Processor.
An internal communication failure is detected if one of the redundant
communication links between the active RUSIO modules has failed.
When detecting an internal communication failure the system halts
one Control Processor.
Note:
Module type
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
Module description
EC
82
83
84

degraded

degraded

degraded
Details
Serial Link Redundant Module Faulty
Ethernet Link Redundant Module Faulty
Status Block Size Invalid
Corrective actions
Note:
Note:
Note:
This shutdown can be caused by:

1. Internal out of range
Replace or Check external power.
2. Memory error
Replace RUSIO modules.
3. Program runtime error
Contact TAC
The watchdog status is displayed automatically.
85
Spurious watchdog interrupt
Core Watchdog Tripped
86
Module faulty
AO Calibration error detected
Replace the module
87
Temperature Dual Sensor Failure
The specified temperature sensor is regarded faulty.

Replace the module
88
Module faulty
Write Violation Detection Channel Failed
Replace the module
89
Module faulty
Write Violation Detection SMOD Failed
Replace the module
90
Module faulty
Write Violation Detection DPRam Failed
Replace the module
Module type
Module description
EC
Details
Corrective actions
FC-RUSIO-3224 &
FC-RUSLS-3224
91
Module faulty
Current Too Low Test Failed
Replace the module
FC-RUSIO-3224 &
FC-RUSLS-3224
92
System Image CRC Mismatch
A CRC error has been detected in the firmware during the start-up
check.
load the Controller file again. If the fault persists after download,
Replace the module
FC-RUSIO-3224 &
FC-RUSLS-3224
93
Application Image CRC Mismatch
Load application again
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
94
FPGA Hardware CRC Mismatch
A CRC error has been detected in the firmware during the start-up
check.
load the Controller file again. If the fault persists after download,
Replace the module
95
Module faulty
DO Independence test failed
Replace the module
96
Module faulty
SMOD On
Replace the module
97
Module faulty
Boot Image CRC Mismatch
Replace the module
98
ESD-switch at IOTA in wrong position
ESD circuit Failure Or ESD Switch Differs With ESD

Configuration
Check the RUSIO configuration especially the ESD configuration
99
Module faulty
ESD Circuit Failure 2
Replace the module

The ESD wiring circuit connected to the Controller backplane has
been
broken because:
- an ESD button has been pushed or
- there is a wiring defect
Check the state of the ESD wiring circuit.
100
ESD input activated
ESD Input Activated (IRQ4)
101
Module faulty
Program Counter Test Fail
Replace the module
102
Shutdown due to RUSIO internal or external

communication link failure
Redundant module Communication Failure
Replace the module
103
Module faulty
ESD Channel OPAMP Failure
Replace the module
104
Module faulty
Analog Digital Converter Calibration
Replace the module
105
Module faulty
Watchdog Startup Failed from Test
Replace the module
106
Module faulty
Leak Current High
Replace the module
107
Module faulty
DMA Error
Replace the module
108
Module faulty
109
Module faulty
Digital Output Over current
Replace the module
110
Short circuit in field wiring
Digital Input Short Circuit
Check the channel reported in diagnostics for a short circuit
111
Output Diagnostic Failure
Contact TAC
112
Input Diagnostic Failure
Contact TAC
113
Start Up Not Allowed
Contact TAC
Replace the module
Module type
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
Module description
EC
Details
Corrective actions
114
IOTA faulty (TBD)
Current Sense Resistor Fault
Check the Channel reporting the Short Circuit.
115
Repair timer expired
Replace the module
116
Repair timer started
Replace the module
117
Module faulty
Diode Test failure
Replace the module
118
1ms Base Timer Synchronization Fault
Replace the module
119
RIO SOE buffer full
SOE Buffer Overflow
Check the RIO link availablility to the USI
120
Wrong Number of FLDs executed
Contact TAC
121
Measured and calculated FLD execution

difference > 10 %
FLD execution time out of range
Contact TAC
122
Program execution assertion (output sync)
Not enough diagnostics spare time
A Warning that diagnostics time is critical.

1. Increase DTI if possible
2. On RUSIO move some points to another module
3. On RUSLS Simplify the FLD or move points to another module
123
Module faulty
Field Independence Fault
Check Field wiring for shorts between channels
124
Modules out of Sync
Contact TAC
125
AO value out of range
AO value out of range
Check application for values exceding the configured AO range
126
Module faulty
Device Malfunction
HART field device reports that it has malfunctioned.

Replace the HART device
127
Range Check
Range Check
128
Module faulty
HART processor Programming Failed
Replace the module
FC-RUSIO-3224 &
FC-RUSLS-3224
129
Temp Low Alarm
The temperature in RUSIO module is becoming critical.

FC-RUSIO-3224 &
FC-RUSLS-3224
130
Temp High Alarm
The temperature in RUSIO module is becoming critical.

131
Module faulty
HART Communcation Failure
Contact TAC
132
Module faulty
External Ethernet Physical Crash
Contact TAC
133
TTE Error
Contact TAC
134
RUSIO Protocol Error
Contact TAC
135
MDO channel currents too far apart
Contact TAC
136
Unexpected statistics value
137
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
FC-RUSIO-3224 &
FC-RUSLS-3224
Module faulty
Device EMI
Not used
Contact TAC
Contact TAC
Module type
FC-BKM-0001
FC-BKM-0001
FC-BKM-0001
FC-BKM-0001
Module description
Battery & Keyswitch
Module
Battery & Keyswitch
Module
Battery & Keyswitch
Module
Battery & Keyswitch
Module
EC
Details
not used
95
Check battery
Lithium Retention Limit
Replace batteries in BKM
96
Check battery
No Lithium Cell Power
Replace batteries in BKM
0 - 94
97 - 255 Error code not defined
not used
Corrective actions
Module type
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
Fault detected on select line 1
1) Check if V-bus connections are tighly connected

2) Check jumper settings of IO rack CA0 thru CA3
3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module
Module type
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
10
11
12
13
14
15
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module
Module type
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
16
17
18
19
20
21
22
23
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

tightly connected
4) replace module

tightly connected
4) replace module
General fault detected on select lines

tightly connected
4) replace module
Fault detected on Horizontal Read line 0

tightly connected
4) replace module

tightly connected
4) replace module
Fault detected on Horizontal test line 0

tightly connected
4) replace module

tightly connected
4) replace module
Fault detected on Horizontal Write line 0

tightly connected
4) replace module
Module type
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
24
25
26
27
28
29
30
31
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
Fault detected on Horizontal Write line 1

tightly connected
4) replace module
Fault detected on Horizontal Dataline 0

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module
Module type
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
32
33
34
35
36
37
38
39
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module
Module type
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
FC-IO-0001
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
40
41
42
43
44
45
46
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module
Fault detected on Horizontal HWR0

tightly connected
4) replace module
Fault detected on Horizontal HWR1

tightly connected
4) replace module
Module type
Module description
FC-IO-0001
FC-IO-0001
IO Extender Module
IO Extender Module
FC-IO-0001
IO Extender Module
FC-IO-0001
IO Extender Module
FC-IO-0001
IO Extender Module
FC-IO-0001
IO Extender Module
FC-IO-0001
IO Extender Module
EC
47
Module faulty
48..137 Error code not defined
138
139
I/O extender address incorrect or an additional I/O

extender placed
Corrective actions
Fault detected during a indepence test

Not used
Replace module
Illigal IO extender IO-0001 detected.

As it is not possible to determine chassis and slot
for an illegal placed HBD, it is reported with the
QPP chassis and slot.
Module faulty

2) Check if the IO bus configuration inside the
cabinet match with the harwdare configurator
matches with the addresses in the hardware
configurator
In the hardware configurator check the IO bus
and IO chassis address
1) Check jumper settings IO extenders on back of
IO chassis
2) Check software and hardware configuration
3) Check 5VDC connection
Module faulty

179
Details
Not used
IO Extender quick test
Not used
1) Check 5VDC to this chassis

2) Check front flatcable of this module
3) Replace module
4) Replace other modules in IO chassis
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
Fault detected on select line 1 of own module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
10
11
12
13
14
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
15
16
17
18
19
20
21
22
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

tightly connected
4) replace module

tightly connected
4) replace module

tightly connected
4) replace module
General fault detected on select lines of own

module

tightly connected
4) replace module
Fault detected on Horizontal Read line 0 of own

module

tightly connected
4) replace module

module

tightly connected
4) replace module
Fault detected on Horizontal test line 0 of own

module

tightly connected
4) replace module

module

tightly connected
4) replace module
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
23
24
25
26
27
28
29
30
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
Fault detected on Horizontal Write line 0 of own

module

tightly connected
4) replace module
Fault detected on Horizontal Write line 1 of own

module

tightly connected
4) replace module
Fault detected on Horizontal Dataline 0 of own

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
31
32
33
34
35
36
37
38
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
39
40
41
42
43
44
45
46
Details
Corrective actions

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module

module

tightly connected
4) replace module
Module faulty

module

tightly connected
4) replace module
Module faulty

Fault detected on Horizontal HWR0 of own module 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module
Module faulty

Fault detected on Horizontal HWR1 of own module 3) Check f flatcable from H-bus to IO extender is
tightly connected
4) replace module
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module type
Module description
EC
Details
Corrective actions
FC-IO-0002
IO Extender Module
47
Module faulty
FC-IO-0002
FC-IO-0002
IO Extender Module
IO Extender Module
48
49
Configuration error
Configuration error
Fault detected during a indepence test of own

module
Configuration mismatch
Watchdog cable not connected
FC-IO-0002
IO Extender Module
50
Module faulty
Watchdog signal not present
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
51
52
53
54
55
56

Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
FC-IO-0002
IO Extender Module
57
Module faulty
FC-IO-0002
FC-IO-0002
IO Extender Module
IO Extender Module
58
59
Module faulty
Module faulty
FC-IO-0002
IO Extender Module
60
Module faulty
Not used
Watchdog oscillation signal not present
Fault detected on module
Fault detected on module
Watchdog signal section A
Watchdog signal section B
Fault detected on module select lines on own
module
Unable to switch off watchdog
Unable to switch off +5V on own module
Fault detected on module select lines on redundant
module
FC-IO-0002
IO Extender Module
61
Module faulty
Unable to switch off +5V on redundant module
Replace module
FC-IO-0002
IO Extender Module
62
Module faulty
Fault detected on Disable Output of own module
Replace module
FC-IO-0002
IO Extender Module
63-79
Not used
Module faulty

of redundant module
Fault detected on select line 1 of redundant module
tightly connected of redundant module
4) replace redundant module
Module faulty

of redundant module
Module faulty

of redundant module
FC-IO-0002
FC-IO-0002
FC-IO-0002
IO Extender Module
IO Extender Module
IO Extender Module
80
81
82
Replace module
Check for crossed cables in the cabinet
Check for crossed cables in the cabinet
1) Check if watchdog module is tighly connected
2) replace module
Replace module
Replace module
Replace module
Replace module
Replace module
Replace module
Replace module
Replace module
Replace module
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
83
84
85
86
87
88
89
Details
Module faulty

of redundant module
Module faulty

of redundant module
Module faulty

of redundant module
Module faulty

of redundant module
Module faulty

of redundant module
Module faulty

of redundant module
Module faulty

of redundant module
Fault detected on select line 10 of redundant

module
Corrective actions
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
90
91
92
93
94
95
96
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

module

of redundant module

module

of redundant module

module

of redundant module

module

of redundant module

module

of redundant module

module

of redundant module

module

of redundant module
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
97
98
99
100
101
102
103
104
Details
Corrective actions

module

of redundant module
General fault detected on select lines of redundant

module

of redundant module
Fault detected on Horizontal Read line 0 of

redundant module

of redundant module
Module faulty

redundant module

of redundant module
Module faulty

of redundant module
Fault detected on Horizontal test line 0 of redundant 2) Check jumper settings of IO rack CA0 thru CA3
module
Module faulty

of redundant module
module
Module faulty
Fault detected on Horizontal Write line 0 of

redundant module

of redundant module
Fault detected on Horizontal Write line 1 of

redundant module

of redundant module
Module faulty
Module faulty
Module faulty
Module faulty
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
105
106
107
108
109
110
111
112
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
Fault detected on Horizontal Dataline 0 of

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
113
114
115
116
117
118
119
120
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module

redundant module

of redundant module
Module type
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
FC-IO-0002
Module description
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
IO Extender Module
EC
121
122
123
124
125
Details
Corrective actions

redundant module

of redundant module
Module faulty

redundant module

of redundant module
Module faulty

of redundant module
module
Module faulty

of redundant module
module
Module faulty
Fault detected on Horizontal HWR0 of redundant

module

of redundant module
of redundant module
Module faulty
FC-IO-0002
IO Extender Module
126
Module faulty
Fault detected on Horizontal HWR1 of redundant

module
FC-IO-0002
IO Extender Module
127
Module faulty
Fault detected during a indepence test of redundant

Replace redundant module
module
FC-IO-0002
IO Extender Module
128
Module faulty
Fault detected on Disable Output of redundant

module

of redundant module
Module type
Module description
FC-IO-0002
IO Extender Module
FC-IO-0002
IO Extender Module
FC-IO-0002
IO Extender Module
FC-IO-0002
IO Extender Module
FC-IO-0002
IO Extender Module
FC-IO-0002
IO Extender Module
FC-IO-0002
IO Extender Module
EC
129
Module faulty
138
139
I/O extender address incorrect or an additional I/O

extender placed
Corrective actions
Watchdog signal not present of redundant module

of redundant module
Not used
Illigal IO extender IO-0001 detected.

As it is not possible to determine chassis and slot
for an illegal placed HBD, it is reported with the
QPP chassis and slot.
Module faulty

2) Check if the IO bus configuration inside the
cabinet match with the harwdare configurator
matches with the addresses in the hardware
configurator
In the hardware configurator check the IO bus
and IO chassis address
1) Check jumper settings IO extenders on back of
IO chassis
2) Check software and hardware configuration
3) Check 5VDC connection
Module faulty

179
Details
Not used
IO Extender quick test
Not used
1) Check 5VDC to this chassis

2) Check front flatcable of this module
3) Replace module
4) Replace other modules in IO chassis
Module type
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
Module description
Safe digital input module

(24 Vdc, 16 channels)



EC
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
Fault detected on specific address/ data line
1) Replace module
2) If more modules on the same IO chassis are
reporting errors, check IO bus flatcable connection
and if nothing can be found replace IO extender
3) If more modules in more IO chassis reports
errors, most likely there is a fault in the common IO
bus (from CP to IO chassis) or QPP itself. Check If
all IO bus connection are tightly locked. Check also
the bus termination on the CP chassis. If nothing
can be found, replace QPP.
1) Replace module
1) Check internal power 24VDC & 5VDC

2) Replace module
the bus termination on the CP chassis
If nothing can be found, replace QPP.
1) Check internal power 24VDC & 5VDC

2) Replace module
the bus termination on the CP chassis
Module type
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
Module description




EC
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
1) Replace module
1) Replace module
1) Replace module
1) Replace module
Module type
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
Module description




EC
10
11
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
1) Replace module
1) Replace module
1) Replace module
1) Replace module
Module type
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
Module description




EC
12
13
14
15
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
1) Replace module
1) Replace module
1) Replace module
1) Replace module
Module type
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
FC-SDI-1624
FC-SDI-1648
Module description




EC
16
17
18
19
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
1) Replace module
1) Replace module
1) Replace module
1) Replace module
Module type
FC-SDI-1624
FC-SDI-1648
Module description

(24/48 Vdc, 16 channels)
FC-SDI-1624
FC-SDI-1648

FC-SDI-1624
FC-SDI-1648

FC-SDI-1624
FC-SDI-1648

FC-SDI-1624
FC-SDI-1648

EC
20
21
Module faulty
Module faulty
253
Input compare error
Details
Corrective actions
1) Replace module
1) Replace module
not used
1) Check if signal is toggling with an high frequency

2) check the voltage of the input. Measure between
0VDC of the busbar and the input contact.
If the voltage is in the 'grey' area, the redundant
Mismatch in scan value between CP1 and CP2
Most likely the signals is toggling between high and card can detect this as a zero while the other as a
'1'
low with an high frequently. CP1 scan on another
time as CP2 and if the values differs also after a re- For SDI-1624:
scan, this message will be reported. In this situation, Input HIGH: > 15 Vdc
Input LOW: < 9 Vdc (I < 2 mA)
the configured Fault Reaction will determine the
value be used in the application.
For SDI-1648:
Input HIGH: > 30 Vdc
Input LOW: < 16 Vdc (I < 1.1 mA)
not used
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
digital input module with
earth fault monitor (16
channels)
EC
Details
Corrective actions
Module faulty
CP does not receive response of module about

status section B
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty

status section A
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty

status section B (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty

status of section A and section B (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty
Both section (A and B) are reporting faults

(Errorcode 5 and 8 can not be reported)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Internal power down
Module does not have 24VDC internal power
1) Check the power loop to the module

2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty
Both section (A and B) are reporting faults

(Errorcode 4 and 5 can not be reported)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty
iterated code bits not correct in section A (optional) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty
iterated code bits not correct in section B (optional) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty
Commands not received in section A (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
10
Module faulty
Commands not received in section B (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
11
Module faulty
Replace module
Module type
Module description
EC
Details
Corrective actions
FC-SDIL-1608
Safe loop-monitored
channels)
12
Module faulty
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
multiplexer address error channel 1
1) Check complete digital input loop

2) Check if Signals is fluctuating a lot. If yes, check
if this can be avoided
3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
15
Module faulty

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
16
Module faulty

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
17
Module faulty

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
multiplexer address error channels 9

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

3) Replace module
13
14
18
19
20
21
22
23
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
EC
Details
Corrective actions

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty

3) Replace module
27
FC-SDIL-1608
Safe loop-monitored
channels)
28
Module faulty

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
29
Module faulty
values of section A and B of channel 1 do not

concur (discrepancy error)

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty


3) Replace module
24
25
26
30
31
32
33
34
35
Module faulty
Module faulty
Module faulty
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
EC
Details
Corrective actions
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
39
Module faulty


3) Replace module
Safe loop-monitored
channels)
40
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
41
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
44
Module faulty


3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
45
Open loop(s)
Open loop detected on channel 1
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
46
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
47
Open loop(s)
Check loop
36
37
38
42
43
Module type
Module description
EC
Details
Corrective actions
FC-SDIL-1608
Safe loop-monitored
channels)
48
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
49
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
50
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
51
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
52
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
53
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
54
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
55
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
56
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
57
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
58
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
59
Open loop(s)
Check loop
Module type
Module description
EC
Details
Corrective actions
FC-SDIL-1608
Safe loop-monitored
channels)
60
Open loop(s)
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
61
Short circuit
Short circuit detected on channel 1
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
62
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
63
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
64
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
65
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
66
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
67
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
68
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
69
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
70
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
71
Short circuit
Check loop
Module type
Module description
EC
Details
Corrective actions
FC-SDIL-1608
Safe loop-monitored
channels)
72
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
73
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
74
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
75
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
76
Short circuit
Check loop
FC-SDIL-1608
Safe loop-monitored
channels)
77..92
Field device value stuck at
Module is faulty
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
93
Module faulty
Module does not response (optional)
1) Check 24VDC power

2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
94
Module faulty
Fault detected in section A (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
95
Module faulty
Fault detected in section B (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
96
Module faulty
Fault detected in section A and B (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
97
Internal power down

(Optional)

2) Replacde module
FC-SDIL-1608
Safe loop-monitored
channels)
98
Internal power down

(optional)

2) Replacde module
Module type
Module description
EC
Details
Corrective actions
FC-SDIL-1608
Safe loop-monitored
channels)
99
Module faulty
Communication error detected on H-Bus side to

analog side section A (optional)
1) Check the flatcable is tightly connected to the Hbus

2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
100
Module faulty
Communication error detected on H-Bus side to

analog side section B (optional)
1) Check the flatcable is tightly connected to the Hbus

2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
101
Module faulty
iterated code bits not OK in section A (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
102
Module faulty
iterated code bits not OK in section B (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
103
Module faulty
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
104
Module faulty
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
105
Module faulty
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
106
Module faulty
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
Channel 1, dependency detected between section

A and/or B
or multiplexer address.
1) Check analog loop

2) Check if value is are fluctuating a lot. If yes, try
verify if this can be avoided
3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

A and/or B

3) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)

A and/or B

3) Replace module
107
108
109
Module faulty
Module faulty
Module faulty
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
EC
110
111
112
113
114
115
116
117
118
119
Details
Corrective actions
Module faulty

A and/or B

3) Replace module
Module faulty

A and/or B

3) Replace module
Module faulty

A and/or B

3) Replace module
Module faulty

Channel 7, Dependency detected between section 2) Check if value is are fluctuating a lot. If yes, try
A and/or B
3) Replace module
Module faulty

A and/or B

3) Replace module
Module faulty

A and/or B

3) Replace module
Module faulty
Module faulty
Module faulty
Module faulty

Channel 10, dependency detected between section 2) Check if value is are fluctuating a lot. If yes, try
A and/or B
3) Replace module
A and/or B or multiplexer address.
3) Replace module
3) Replace module
3) Replace module
Module type
Module description
EC
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
122
Module faulty
FC-SDIL-1608
Safe loop-monitored
channels)
123
Internal power down

2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
124
Module faulty
Fault detected in section A (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
125
Module faulty
Fault detected in section B (optional)
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
126
Module faulty
deliberately corrupted data has not been detected
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
127
Module faulty
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
128
Module faulty

in section A
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
129
Module faulty

in section B
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
130
Module faulty
Fault detected in section A
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
131
Module faulty
Fault detected in section B
Replace module
120
121
Module faulty
Module faulty
Details
Corrective actions

3) Replace module
3) Replace module
3) Replace module
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
EC
FC-SDIL-1608
Safe loop-monitored
channels)
140
Module faulty
0V value, section A, out of range and/or

multiplexer address error
1) Check if any analog signal connected to the

module is fluctuating a lot. If yes, try to avoid it.
2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
141
Module faulty
M-0V5 low value, sect. A, out of range and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
142
Module faulty
Vref_B value, section A, out of range and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
143
Module faulty
M_-0V5 high value, sect. A, out of range and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
144
Earth fault detected
Earth fault detected on 1 or more channels

2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
145
Not used
FC-SDIL-1608
Safe loop-monitored
channels)
146
Module faulty
M_+12V value, section A, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
147
Module faulty
M_+8V2 value, section A, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
148
Module faulty
0V value, section A, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
149
Module faulty
M_-0V5 low value, sect. A, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
150
Module faulty
Vref_B value, section A, out of range, and/or


2) Replace module
Details
Corrective actions
Not used
Module type
Module description
EC
Details
Corrective actions
FC-SDIL-1608
Safe loop-monitored
channels)
151
Module faulty
M_-0V5 high value, sect. A, out of range, and/or


2) Replace module
1) Check if a specific channel is reported faulty,
This may the channel with a earth fault
2) It's possible the earth fault is on the +8VDC
side, In that case onon of the channels will be
reported as faulty.
In this case all channels have to be checked in
more detail
FC-SDIL-1608
Safe loop-monitored
channels)
152
FC-SDIL-1608
Safe loop-monitored
channels)
153
Not Used
FC-SDIL-1608
Safe loop-monitored
channels)
154
Module faulty
M_+12V value, section A, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
155
Module faulty
M_+8V2 value, section A, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
156
Module faulty
0 V value, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
157
Not Used
FC-SDIL-1608
Safe loop-monitored
channels)
158
Module faulty
Value +5V, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
159

reported as faulty.
more detail
FC-SDIL-1608
Safe loop-monitored
channels)
160
Module faulty
Value +8V5, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
161
Module faulty
M_-0V5 low value, section B, out of range, and/or


2) Replace module
Module type
Module description
EC
Details
Corrective actions
FC-SDIL-1608
Safe loop-monitored
channels)
162
Module faulty
Vref_A value, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
163
Module faulty
M-0V5 high value, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
164
Module faulty
0 V value, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
165
Not Used
FC-SDIL-1608
Safe loop-monitored
channels)
166
Module faulty
Value +5V, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
167

reported as faulty.
more detail
FC-SDIL-1608
Safe loop-monitored
channels)
168
Module faulty
Value +8V5, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
169
Module faulty
M_-0V5 low value, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
170
Module faulty
Vref_A value, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
171
Module faulty
M-0V5 high value, section B, out of range, and/or


2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
172
Not Used
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
EC
Details
Module faulty
1) Check the digital input loops are not shorted

invalid V_DA_x: defective A/D-converter section A 2) Check if any analog signal connected to the
and/or multiplexer address error
3) Replace module
Module faulty
Fault detected on A/D-converter section A


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
177
Module faulty


3) Replace module
178
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
173
174
175
176
179
180
181
182
Corrective actions
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
EC
Details
Corrective actions
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
187
Module faulty


3) Replace module
188
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
183
184
185
186
189
190
191
192
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
EC
Details
Corrective actions
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
197
Module faulty


3) Replace module
198
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
193
194
195
196
199
200
201
202
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
EC
Details
Corrective actions
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty
Fault detected on A/D-converter section B


3) Replace module
Module faulty


3) Replace module
207
Module faulty


3) Replace module
208
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
203
204
205
206
209
210
211
212
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
EC
Details
Corrective actions
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
217
Module faulty


3) Replace module
218
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
213
214
215
216
219
220
221
222
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
EC
Details
Corrective actions
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
227
Module faulty


3) Replace module
228
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
223
224
225
226
229
230
231
232
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
EC
Details
Corrective actions
Module faulty


3) Replace module
Module faulty


3) Replace module
Module faulty


3) Replace module
236
Module faulty


3) Replace module
237

reported as faulty.
more detail
233
234
235
FC-SDIL-1608
Safe loop-monitored
channels)
238
FC-SDIL-1608
Safe loop-monitored
channels)
239
Not used
FC-SDIL-1608
Safe loop-monitored
channels)
240
Module faulty
Fault detected in the state condition of section A
Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
241
Module faulty
Internal power down error
1) Check Internal power

2) Replace module
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
247
Module faulty
Not used
Fault detected in Horizontal bus Datalines at bidirectional Horizontal BUS-driver
1) Replace module
2) replace IO extender
3) Check connections to Horizontal IO bus
Module type
Module description
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
FC-SDIL-1608
Safe loop-monitored
channels)
EC
253
Input compare error
Details
Corrective actions
Not used
Input compare error
Not used

Most likely the signals is toggling between high and
low with an high frequently. CP1 scan on another
time as CP2 and if the values differs also after a rescan, this message will be reported. In this
situation, the configured Fault Reaction will
determine the value be used in the application.
Module type
Module description
FC-SAI-1620m
Safe high-density analog

input module
(16 channels)
EC
Details
Corrective actions
Internal power down
Check the power loop to the module
FC-SAI-1620m

input module
(16 channels)
1-2
Not used
FC-SAI-1620m

input module
(16 channels)
Internal power down
FC-SAI-1620m

input module
(16 channels)
Internal power down
FC-SAI-1620m

input module
(16 channels)
5-6
Not used
FC-SAI-1620m

input module
(16 channels)
Internal power down
FC-SAI-1620m

input module
(16 channels)
Module faulty
CP does not receive response from section B
Replace module
FC-SAI-1620m

input module
(16 channels)
9-10
Not used
FC-SAI-1620m

input module
(16 channels)
11
Module faulty
Module faulty
Replace module
FC-SAI-1620m

input module
(16 channels)
12
Internal power down
FC-SAI-1620m

input module
(16 channels)
13
Module faulty
Internal power down or command error Section A
Replace module
FC-SAI-1620m

input module
(16 channels)
14
Module faulty
Internal power down or command error Section B
Replace module
FC-SAI-1620m

input module
(16 channels)
15
Module faulty
Fault detected on both section (A and B)
Replace module
FC-SAI-1620m

input module
(16 channels)
16-22
Not used
FC-SAI-1620m

input module
(16 channels)
23
Module faulty
multiplexer address error VM channel
Replace module
FC-SAI-1620m

input module
(16 channels)
24
Module faulty
1) Reset system and check if it appears again

2) Check if signal is fluctuating, if yes, try to avoid it
3) Replace module
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
25
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
26
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
27
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
28
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
29
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
30
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
31
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
32
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
33
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
34
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
35
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
36
Module faulty

3) Replace module
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
37
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
38
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
39
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
40
Module faulty

values of section A and B do not concur, channel 1 2) Check if signal is fluctuating, if yes, try to avoid it
3) Replace module
FC-SAI-1620m

input module
(16 channels)
41
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
42
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
43
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
44
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
45
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
46
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
47
Module faulty

3) Replace module
FC-SAI-1620m

input module
(16 channels)
48
Module faulty

3) Replace module
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
49
Module faulty
values of section A and B do not concur, channel

10

3) Replace module
FC-SAI-1620m

input module
(16 channels)
50
Module faulty

11

3) Replace module
FC-SAI-1620m

input module
(16 channels)
51
Module faulty

12

3) Replace module
FC-SAI-1620m

input module
(16 channels)
52
Module faulty

13

3) Replace module
FC-SAI-1620m

input module
(16 channels)
53
Module faulty

14

3) Replace module
FC-SAI-1620m

input module
(16 channels)
54
Module faulty

15

3) Replace module
FC-SAI-1620m

input module
(16 channels)
55
Module faulty

16

3) Replace module
FC-SAI-1620m

input module
(16 channels)
56
Internal power down
FC-SAI-1620m

input module
(16 channels)
57-58
Not used
FC-SAI-1620m

input module
(16 channels)
59
Module faulty
Error status byte section A and/or B
Replace module
FC-SAI-1620m

input module
(16 channels)
60
Internal power down
FC-SAI-1620m

input module
(16 channels)
61
Internal power down
FC-SAI-1620m

input module
(16 channels)
62-71
Not used
FC-SAI-1620m

input module
(16 channels)
72
Module faulty
It's detected that section A and/or B are dependent 1) Reset system and check if it appears again
or multiplexer address error
3) Replace module
Channel 1
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
73
Module faulty
3) Replace module
Channel 2
FC-SAI-1620m

input module
(16 channels)
74
Module faulty
3) Replace module
Channel 3
FC-SAI-1620m

input module
(16 channels)
75
Module faulty
3) Replace module
Channel 4
FC-SAI-1620m

input module
(16 channels)
76
Module faulty
3) Replace module
Channel 5
FC-SAI-1620m

input module
(16 channels)
77
Module faulty
3) Replace module
Channel 6
FC-SAI-1620m

input module
(16 channels)
78
Module faulty
3) Replace module
Channel 7
FC-SAI-1620m

input module
(16 channels)
79
Module faulty
3) Replace module
Channel 8
FC-SAI-1620m

input module
(16 channels)
80
Module faulty
3) Replace module
Channel 9
FC-SAI-1620m

input module
(16 channels)
81
Module faulty
3) Replace module
Channel 10
FC-SAI-1620m

input module
(16 channels)
82
Module faulty
3) Replace module
Channel 11
FC-SAI-1620m

input module
(16 channels)
83
Module faulty
3) Replace module
Channel 12
FC-SAI-1620m

input module
(16 channels)
84
Module faulty
3) Replace module
Channel 13
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
85
Module faulty
3) Replace module
Channel 14
FC-SAI-1620m

input module
(16 channels)
86
Module faulty
3) Replace module
Channel 15
FC-SAI-1620m

input module
(16 channels)
87
Module faulty
3) Replace module
Channel 16
FC-SAI-1620m

input module
(16 channels)
88
Internal power down
FC-SAI-1620m

input module
(16 channels)
89-90
Not used
FC-SAI-1620m

input module
(16 channels)
91
Module faulty
Fault detected in section A and/or B
Replace module
FC-SAI-1620m

input module
(16 channels)
92
Internal power down
FC-SAI-1620m

input module
(16 channels)
93
Internal power down
FC-SAI-1620m

input module
(16 channels)
94-103
FC-SAI-1620m

input module
(16 channels)
104
Module faulty
Fault detected during discharge test in channel 1

section A and/or or multiplexer address error

3) Replace module
FC-SAI-1620m

input module
(16 channels)
105
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
106
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
107
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
108
Module faulty


3) Replace module
Not used
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
109
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
110
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
111
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
112
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
113
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
114
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
115
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
116
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
117
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
118
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
119
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
120
Module faulty

section B and/or or multiplexer address error

3) Replace module
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
121
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
122
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
123
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
124
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
125
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
126
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
127
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
128
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
129
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
130
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
131
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
132
Module faulty


3) Replace module
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
133
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
134
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
135
Module faulty


3) Replace module
FC-SAI-1620m

input module
(16 channels)
FC-SAI-1620m

input module
(16 channels)
144
Module faulty
Deliberately corrupted iterated code has not been

detected
Replace module
FC-SAI-1620m

input module
(16 channels)
145
Module faulty

detected
Replace module
FC-SAI-1620m

input module
(16 channels)
146
Module faulty

detected in section A
Replace module
FC-SAI-1620m

input module
(16 channels)
147
Module faulty

detected in section B
Replace module
FC-SAI-1620m

input module
(16 channels)
148
Module faulty
Deliberately corrupted frame has not been detected

Replace module
in section A
FC-SAI-1620m

input module
(16 channels)
149
Module faulty
Deliberately corrupted frame has not been detected

Replace module
in section B
FC-SAI-1620m

input module
(16 channels)
150
Module faulty
Fault detected in section A
Replace module
FC-SAI-1620m

input module
(16 channels)
151
Module faulty
Fault detected in section B
Replace module
FC-SAI-1620m

input module
(16 channels)
FC-SAI-1620m

input module
(16 channels)
164
Module faulty
Fault detected on -7V value, section A.

Out of range and/or multiplexer address error
Replace module
FC-SAI-1620m

input module
(16 channels)
165
Module faulty
Fault detected on 4mV value, section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
166
Module faulty
Fault detected on M_+5V value, section A .

Replace module
Not used
Not used
Module type
Module description
EC
Details
FC-SAI-1620m

input module
(16 channels)
Corrective actions
167
Not used
FC-SAI-1620m

input module
(16 channels)
168
Module faulty
Fault detected on M_+9V value, section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
169
Module faulty
Fault detected on M_Vext value, section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
170
Module faulty
Fault detected on M_-9V value, section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
171
Module faulty
Fault detected on xVref_B value, section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
172
Module faulty
Fault detected on -7V value section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
173
Module faulty
Fault detected on 4mV value, section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
174
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
175
Not used
FC-SAI-1620m

input module
(16 channels)
176
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
177
Module faulty
Fault detected on M_Vext value, section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
178
Module faulty
Fault detected on M_-9V value, section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
179
Module faulty
Fault detected on xVref_B value, section A.

Replace module
FC-SAI-1620m

input module
(16 channels)
180
Module faulty
Fault detected on -7V value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
181
Module faulty
Fault detected on 4mV value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
182
Not used
FC-SAI-1620m

input module
(16 channels)
183
Module faulty
Fault detected on M_+5V value, section B.

Replace module
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
184
Module faulty
Fault detected on M_Vext value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
185
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
186
Module faulty
Fault detected on xVref_A value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
187
Module faulty
Fault detected on M_-9V value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
188
Module faulty
Fault detected on -7V value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
189
Module faulty
Fault detected on 4mV value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
190
Not used
FC-SAI-1620m

input module
(16 channels)
191
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
192
Module faulty
Fault detected on M_Vext value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
193
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
194
Module faulty
Fault detected on xVref_A value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
195
Module faulty
Fault detected on M_-9V value, section B.

Replace module
FC-SAI-1620m

input module
(16 channels)
196
Module faulty
Fault detected on values of section A and B of

voltage monitoring channel 17
Replace module
FC-SAI-1620m

input module
(16 channels)
197
Module faulty
Fault detceted in Horizontal dataline(s) at bidirectional HBUS-driver
1) Replace module
2) replace IO extender
3) Check connections to Horizontal IO bus
FC-SAI-1620m

input module
(16 channels)
FC-SAI-1620m

input module
(16 channels)
200
Module faulty
Fault detected on A/D-converter section A and/or

Replace module
FC-SAI-1620m

input module
(16 channels)
201
Module faulty

Replace module
Not used
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
202
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
203
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
204
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
205
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
206
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
207
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
208
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
209
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
210
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
211
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
212
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
213
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
214
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
215
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
216
Module faulty
Fault detected on A/D-converter section B and/or

Replace module
FC-SAI-1620m

input module
(16 channels)
217
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
218
Module faulty

Replace module
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
219
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
220
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
221
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
222
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
223
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
224
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
225
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
226
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
227
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
228
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
229
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
230
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
231
Module faulty

Replace module
FC-SAI-1620m

input module
(16 channels)
Not Used
FC-SAI-1620m

input module
(16 channels)
Loop fault in input circuitry
252
Module Faulty
Check the analog input loop(s) reported in loop

monitoring
Module type
Module description
EC
Details
Corrective actions
FC-SAI-1620m

input module
(16 channels)
253
Input compare error

Most likely the signals is fluctuating fast. CP1 scan
on another time as CP2 and if the values differs
Check the behavior of the analog input and if is
more then 2% of full scale, also after a re-scan, this fluctuating
message will be reported. In this situation, the
configured Fault Reaction will determine the value
be used in the application.
FC-SAI-1620m

input module
(16 channels)
254
Analog input loop fault(s)
Analog input open loop

monitoring
FC-SAI-1620m

input module
(16 channels)
255
Analog input short circuit
Check the analog input loop(s) on short circuit

reported in Loop monitoring
Module type
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
Module description
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
EC
Module faulty
Module faulty
Module faulty
Details
Corrective actions
Fault detected during capacitor test channel 1

Module test channel on capacitor leakage.
This is needed to quarantee the accuracy of the
input value
1) Replace module
2) check if the external device is active of passive
and verify the correct sub-print is installed on the
backside on the IO Chassis.
BSAI-0420mI = Safe analog input converter
module, 0(4) 20 mA Internal power
BSAI-0420mE = Safe analog input converter
module, 0(4) 20 mA External power
BSAI-0405E = Safe analog input converter module,
0(1) 5 Vdc External power
BSDIL-0426 = Safe analog input converter module
for loop-monitored digital signals

input value
1) Replace module

Modules test module on capacitor test leakage.
input value
1) Replace module
Module type
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
Module description
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
EC
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

input value
input value
1) Replace module
1) Replace module
the bus twrmination on the CP chasis
1) Replace module
1) Replace module
Module type
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
Module description
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
EC
10
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
1) Replace module
1) Replace module
1) Replace module
1) Replace module
Module type
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
Module description
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
EC
11
12
13
14
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
1) Replace module
1) Replace module
1) Replace module
1) Replace module
Module type
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
Module description
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
EC
15
16
17
18
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
1) Replace module
1) Replace module
1) Replace module
1) Replace module
Module type
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
FC-SAI-0410
Module description
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input
module (4 channels)
Safe analog input
module (4 channels)
Safe analog input
module (4 channels)
Safe analog input
module (4 channels)
Safe analog input
module (4 channels)
Safe analog input
module (4 channels)
Safe analog input
module (4 channels)
Safe analog input
module (4 channels)
Safe analog input
module (4 channels)
Safe analog input
module (4 channels)
Safe analog input

module (4 channels)
Safe analog input

module (4 channels)
Safe analog input
module (4 channels)
EC
Details
Corrective actions
19
Module faulty
1) Replace module
20
Module faulty
Fault detected during reference check 2,5VDC /

span AD converter
Replace module
21
Module faulty
Fault detected during reference check 12VDC
Replace module
22
Module faulty
Replace module
23
Module faulty
Fault detected during reference check -5,6VDC
Replace module
24
Module faulty
25
Module faulty
26
Module faulty
27
Module faulty

output channel 1
output channel 2
output channel 3
output channel 4
1) Check that the channel has no short circuit

2) Replace module
2) Replace module
2) Replace module
2) Replace module
28
Module faulty
Fault detected during reference check -15VDC
Replace module

252
not used
monitoring
Loop fault in input circuitry
253
Input compare error

Most likely the signals is fluctuating fast. CP1 scan
on another time as CP2 and if the values differs
Check the behavior of the analog input and if is
more then 2% of full scale, also after a re-scan, this fluctuating
message will be reported. In this situation, the
configured Fault Reaction will determine the value
be used in the application.
254
Analog input open loop
255
Analog input short circuit

monitoring
Check the analog input loop(s) on short circuit
reported in loop monitoring
Module type
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
FC-SDO-0424
Module description
Details
Corrective actions
Module faulty
Group A (channel 1-2) is de-activated
1) Check other diagnostics. These may give the

reason of the de-activation.
2) Replace module
Safe digital output

module (24 Vdc, 2 A, 4
channels)
Module faulty
Fault detected during step 1 of diode test
Replace module
Safe digital output

channels)
Module faulty
Faulte detected during step 2 of diode test
Replace module
Safe digital output

channels)
Module faulty
Group B (channel 3-4) is de-activated

2) Replace module
Safe digital output

channels)
Module faulty
Channel 1 de-activated
1) Check other diagnostics. This may give the

reason on de-activation.
2) Replace module
Safe digital output

channels)
Module faulty

2) Replace module
Safe digital output

channels)
Module faulty

2) Replace module
Safe digital output

channels)
Module faulty

2) Replace module
1) Check internal power
2) Check If the module is set in correct chassis/slot
3) Check the flatcable of module is tightly
connected in the horizontal IO bus.
4) Replace module
Safe digital output

channels)
EC
Safe digital output

channels)
Actual output status invalid
The actual status of the outputs can be read or is

invalid.
Module is not detected by the CPU
Safe digital output

channels)
Short circuit
Short cicruit detected on output channel
Check details, channel will be reported
Safe digital output

channels)
10
External power down group A
No external power on group A (chan 1-1)
1) Check external power for this module

2) Check if there is any correlation in the field
2) Replace module
Safe digital output

channels)
11
External power down group B

2) Replace module
Safe digital output

channels)
12
External power down complete module
No external power on complate module
1) Check external power for this module.

In redundant configuration, If also the redundant
module reports the same, it's not a module fault.
2) Replace module
Safe digital output

channels)
Safe digital output
channels)
255
Output compare error
Not used
CP1 and CP2 calculates other value for ouput

channel
1) Check application if values are continous

changing.
2) Contact HSMS to define further action.
Module type
Module description
FC-SDO-0824
Safe digital output

module (24 Vdc, 0.55 A,
8 channels)
FC-SDO-0824
EC
Details
Corrective actions
Module faulty
Group A (channel 1-4) is de-activated

2) Replace module
Safe digital output

8 channels)
Module faulty
Group B (channel 5-8) is de-activated

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
Module faulty
1) Check internal power 24VDC

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
Module faulty
Replace module
FC-SDO-0824
Safe digital output

8 channels)
Not used
FC-SDO-0824
Safe digital output

8 channels)
Module faulty

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
Module faulty

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
Module faulty

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
Module faulty

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
Module faulty

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
10
Module faulty

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
11
Module faulty

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
12
Module faulty

2) Replace module
FC-SDO-0824
Safe digital output

8 channels)
13

invalid.

4) Replace module
FC-SDO-0824
Safe digital output

8 channels)
14
Short circuit
FC-SDO-0824
Safe digital output

8 channels)
15
External power down group A

2) Replace module
Module type
Module description
FC-SDO-0824
Safe digital output

8 channels)
EC
16
FC-SDO-0824
Safe digital output

8 channels)
17
FC-SDO-0824
Safe digital output

8 channels)
18..99
FC-SDO-0824
Safe digital output

8 channels)
FC-SDO-0824
Safe digital output

8 channels)
FC-SDO-0824
Safe digital output

8 channels)
100
Details
Corrective actions
External power down group B

2) Replace module
No external power on complete module

2) Replace module
Not used
Module faulty
255
Module Not accesible

4) Replace module
Not used

channel

changing.
Module type
Module description
Details
Not used
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Module faulty
Replace module
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Module faulty
Replace module
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Module faulty

2) Replace module
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Module faulty

2) Replace module
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Module faulty

2) Replace module
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Module faulty

2) Replace module

invalid.

4) Replace module
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
EC
Corrective actions
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
No external power on complate module

2) Replace module
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Short circuit
Safe digital output

FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
Safe digital output
FC-SDO-0448
module 4 channels
FC-SDO-04110
48 Vdc, 0.75 A
110 Vdc, 0.32 A
255
Not used

channel

changing.
Module type
Module description
FC-SDOL-0424 &
FC-SDOL-0448
Safe loop-monitored
digital output module 4
channels
24 Vdc, 1 A
EC
Details
Not used
Corrective actions
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Module faulty
De-activation of all channels
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Module faulty
Module faulty
Internal power down
The module is not detected by CP
1) Check internal power of module

2) If more modules reporting the same error, check
the common cause as IO bus
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Output correlation on module
Check output loops. Common cuase is a cross

wiring between different channels.
Another cause may be the behavior of the
connected external device.
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Module faulty
Check output loops. Common cuase is a cross

FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Current detected in output loop
Check output loops. Common cause is a cross

Output correlation in field. "normal" only, not active wiring between different channels.
if "1oo2D" configured
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)

Output correlation in field.Different reactions 2oo2d wiring between different channels.
/ 1oo2D
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Actual output invalid, actual output on

4) Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Module faulty
Voltage read back circuit faulty
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Short circuit
Output short or overload
Check details which channel has overload and

correct it.
Check also electrical behavior of external device.
For example a flashlight has a very inrush current
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
10
Module faulty
Output control logic faulty
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
11
Module faulty
Output control logic faulty
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
12
Module faulty
Flyback diode open
Replace module
Module faulty
Module type
Module description
EC
Details
Corrective actions
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
13
Module faulty
Output deactivation impossible
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
14
Module faulty
Output activation impossible
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)

correct it.
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
16
Short circuit

correct it.
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
17
Module faulty
Current read back circuit faulty
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
18
Module faulty
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
19
Module faulty
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
20
Open loop
Output lead breakage
Check in details or loop monitoring which loop(s)

has a breakage
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
21
Open loop

has a breakage
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
22
Open loop

has a breakage
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
23

2) Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
24

2) Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
25
Module faulty
Module faulty
Internal power down
The module is not detected by CP
1) Check internal power of module

2) If more modules reporting the same error, check
the common cause as IO bus
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
26
Open loop

has a breakage
15
Short circuit
Module type
Module description
EC
Details
Corrective actions
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
27
Module faulty
WD input switched off
Check the reason why watchdog signal is switched

off
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
28
Module faulty
WD input switched off
Check the reason why watchdog signal is switched

off
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
29

Output correlation in field. "normal" only, not active wiring between different channels.
if "1oo2D" configured
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
30
Module faulty
Replace module
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Output correlation in field.

FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Short circuit
Overload detected in field while output off

FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Current detected in output loop. Detected during

special 1oo2D test

FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
Current detected in output loop, during scan.

FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
FC-SDOL-0424 &
FC-SDOL-0448
Safe digital output

channels)
31
32
33
34
255
Not used

channel

changing.
Module type
Module description
FC-DO-1224
Non Safe digital output

12 channels)
FC-DO-1224
Non Safe digital output

12 channels)
EC
Details
0..254
Not used
255

channel
Corrective actions

changing.
Module type
Module description
FC-DO-1624
Non-Safe digital output

16 channels)
FC-DO-1624
Non-Safe digital output

16 channels)
EC
Details
0..254
Not used
255

channel
Corrective actions

changing.
Module type
Module description
FC-RO-1024
Non-Safe relay output

module (contacts, 10
channels)
FC-RO-1024
Non-Safe relay output

module (contacts, 10
channels)
EC
Details
0..254
Not used
255

channel
Corrective actions

changing.
Module type
FC-SAO-0220m
FC-SAO-0220m
FC-SAO-0220m
FC-SAO-0220m
FC-SAO-0220m
Module description
Safe analog output

module (0(4) 20 mA, 2
channels)
Safe analog output

module (0(4) 20 mA, 2
channels)
Safe analog output

module (0(4) 20 mA, 2
channels)
Safe analog output

module (0(4) 20 mA, 2
channels)
Safe analog output

module (0(4) 20 mA, 2
channels)
EC
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions
1) Check analog output loop channel 1

If no fault can be found, create a short on FTA to
see if loop will become healthy.
If loop becomes healthy, fault must be found in
loop
2) If loop stay faulty, check if channel 2 gives same
error.
In that situation, it's most likely the module.
Check if other modules in same IO chassis are
reported faulty.
If it is, check if this is related to IO extender,
incorrect IO chassis addressing, IO bus...

loop
error.
reported faulty.
95% test value channel 1 failed
If external device is nor conventional equipment

but has electronic, most likely the test pulse are
filtered by the device. In this situation, enable in the
hardware configurator, Io module properties, the
parameter "Test disabled". The loop and card will
be tested but not the percentage tests.


Module type
Module description
FC-SAO-0220m
Safe analog output

module (0(4) 20 mA, 2
channels)
FC-SAO-0220m
FC-SAO-0220m
FC-SAO-0220m
FC-SAO-0220m
FC-SAO-0220m
Safe analog output

module (0(4) 20 mA, 2
channels)
Safe analog output

module (0(4) 20 mA, 2
channels)
Safe analog output

module (0(4) 20 mA, 2
channels)
Safe analog output

module (0(4) 20 mA, 2
channels)
Safe analog output

module (0(4) 20 mA, 2
channels)
EC
10
Module faulty
Module faulty
Module faulty
Module faulty
Module faulty
Details
Corrective actions

+10% test value channel 1 failed

+10% test value channel 2 failed

-10% test value channel 1 failed

-10% test value channel 2 failed

Actual value chan. 1 invalid/lead breakage

loop
error.
reported faulty.
Module type
Module description
EC
Details
Corrective actions
FC-SAO-0220m
Safe analog output

module (0(4) 20 mA, 2
channels)
11
Actual value chan. 2 invalid/lead breakage

loop
error.
reported faulty.
FC-SAO-0220m
Safe analog output

module (0(4) 20 mA, 2
channels)
12
Module faulty
AO module faulty
Internal open loop
Replace module
FC-SAO-0220m
Safe analog output

module (0(4) 20 mA, 2
channels)
13
Module faulty
Both channels open loop. This can only happen in

same cycle. Module cannot be accessed.
Check for analog output open loop for both

channels
FC-SAO-0220m
Safe analog output

module (0(4) 20 mA, 2 14..253 Not used
channels)
FC-SAO-0220m
Safe analog output

module (0(4) 20 mA, 2
channels)
254
Open Loop(s)
Loop fault detected in field
1) Check Loop monitoring which loop is faulty

2) Solve the loop fault
FC-SAO-0220m
Safe analog output

module (0(4) 20 mA, 2
channels)
255

channel

changing.

PM - PIN.8175 Safety Manager Errorcode List: Version Date Approval Date Author Reference Change Description

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PM - PIN.8175 Safety Manager Errorcode List: Version Date Approval Date Author Reference Change Description

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PM.PIN.

Description in Safety Builder Diagnostics

Error detected in IO bus test

Quad Processsor Pack

Fault detected during 68000 selftest

Quad Processsor Pack

Fault detected during 68000 selftest

Quad Processsor Pack

Failed to erase application

Quad Processsor Pack

Failed to load application

Quad Processsor Pack

Failed to write to EEPROM

Quad Processsor Pack

System program corrupted

Quad Processsor Pack

Application program corrupted

Application program is corrupted

1) Load application again

Configuration and/or application too complex for calculating

1) Check if configuration of IO is set correctly

Quad Processsor Pack

Controller too complex to calculate cycle time

Quad Processsor Pack

Error detected in share RAM

Quad Processsor Pack

Incorrect software version

QPP received unsupported request

Quad Processsor Pack

Key not in Run

Incorrect position keyswitch

Quad Processsor Pack

Incorrect block sequence

Quad Processsor Pack

USI is not ready

Quad Processsor Pack

File to be loaded is empty

Quad Processsor Pack

Hardware of flash failed

Description in Safety Builder Diagnostics

Quad Processsor Pack

Keyswitch cycled from RUN to IDLE

Quad Processsor Pack

Quad Processsor Pack

Startup impossible, modify off-line

Online modification is not possible

Quad Processsor Pack

main-Copy failed to talk

Quad Processsor Pack

Embedded software corrupted

QPP detected corrupted embedded software

Quad Processsor Pack

Quad Processsor Pack

Check 5 VDC power supply voltage

QPP detected 5VDC almost on minimum level

Quad Processsor Pack

Check 5 VDC power supply voltage

QPP detected 5VDC almost on maximum level

Quad Processsor Pack

Speedy FIFO Buffer Full Error

Quad Processsor Pack

Temperature inside CP reached minimum pre-alarm level

Quad Processsor Pack