Académique Documents
Professionnel Documents
Culture Documents
IN CONTAINER ASSEMBLED
MAINTENANCE AND OPERATING
INSTRUCTIONS
Code: ECN.71-00.00.00.0
TECHNICAL MANUAL
C.T. - ECN.71.0
TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
SCOPE
3
TECHNICAL CHARACTERISTICS
3
DESCRIPTION AND OPERATION
4
PACKAGING, TRANSPORTATION, STORAGE 5
ASSEMBLING AND START UP OF THE UNITIZED PUMP.
5
MAINTENANCE AND OPERATION 6
DAMAGE, CAUSES, REPAIRS
8
LABOUR PROTECTION AND SAFETY RULES REGULATIONS11
1. SCOPE
DC electric driven unitized pump 3PN 1000-DC in container assembled is used as a working
unitized pump to pump the drilling fluid within the deep-well drilling plants which are electric
driven.
Unitized pump 3PN 1000-DC may be also operated independently on condition that current
supply of the driving electric motor is provided outside the drilling plants.
2. TECHNICAL CHARACTERISTICS
MCF ExpII T3
1
850 kW (1150 CP)
1150 rot/min
770 V
3 PN 1000
1000CP
575rot/min
127 rot/min
4,53:1
Helical
(200 mm)
36,15 l/s
350 bar
10 in (254 mm)
4.1/16 in (103,2 mm)
Theoretical flow rate and max working pressures of the mud pump3 PN 10000 of the unitized
pump, considering v=1 and mec=0,85, at 127 double stroke/min.
Pistons
Piston
diameter
in
mm
7.1/2
190,5
(7.1/4)
(6.1/2) (6.1/4)
184,2
(7)
6.3/4
177,8 171,45
6
165,1 158,75 152,4
(5.3/4) (5.1/2) 5
146,05 139,7 127
Flow rate
l/s
36,15
33,87
31,50
29,29
27,18
25,16
23,20
21,25
Max
pressure
bar
158
169
181
195
210
227
24,2
269
Overfeed
pressure.
bar
293
350
1..2,5
19,47 16,09
by multiband
transmission
2,0:1,0
mm
mm
mm
kg
mm
mm
mm
kg
Unitized pump skid and transmission housing are welded frames. Transmission housing is
made of expanded plate which allows the multiband belts to be observed.
NOTE
1. Whenever an operator services multiband belt transmission (retightening
or replacing), he shall align also and center the belt wheels.
2. Checking of multiband belt tightness (retightening) is performed using
an instrument called GATES measuring tightness device.
3. In order the eventuality multiband belts to slip over the belt washers to
be avoided, a skid proof spray shall be used.
4.
4. PACKAGING, TRANSPORTATION, STORAGE
Unitized pump GMP 3PN 1000-DC in container assembled is delivered and transported
assembled partially.
Unitized pump packages are delivered unpacked or packed in wooden boxes or tarpaulin
hoods. This procedure is expreselly stipulated into the contract.
In order unitized pump to be transported, the maker shall performe the following
preparations:
Multiband belts to be loosened into their tightening device.
Pumping off the pumping fluid completely and water flushing.
Discharging all oil baths and their decontamination using oil or Diesel oil.
Covering suction and discharging holes with cover or plugs made of wood.
Protecting all unpainted external surfaces with neutral consistent grease.
Protection of parts outside frame and transmission housing in the lubrication circuit against
shocks.
Multiband belt shall be mandatory centered and tightened as soon as possible the unitized
pump is aclimatised into the enclosure it operates in. Multiband belt looseness and inspection
of their alignment and tightness shall be performed as often as temperature into the hut the
unitized pump is layed out changes. Multiband belt tightness and alignment shall be
performed as soon as temperature is homogenized and unitized pump is aclimatised.
Mud pump 3PN 1000 assembling instructions stipulated in Maintenance and Operating
instructions shall be observed.
As soon as all these inspections are performed according Maintenance and Operating
instructions, electric drive motor shall be started at the smallest rated speed.
Regulations concerning start up and on-load operation of the electric motor and mud pump 3 PN
1000 in Maintenance and Operating instructions shall be observed. Following preparations for
start-up and back play of all components, the unitized pump may be started up. The pump valve shall
be on free line and all valves on suction and discharging lines shall be also opened.
It is recommended pump to be started up on free line.
If pump exceeds 127 ds/min, electric motor speed shall be decreased or valve on free line
shall be partially closed.
They will check if working fluid flows uniformly.
On-load operation
The valve on the discharge line shall be open and the valve on free line shall be shut.
The raising of the pressure on the pressure gauge with oscilating dial which is connected to the
elbow vs spherical pulsation damper shall be observed. Pressure must increase continuously and
smoothly.
They will check if all unitized pump subassemblies operate properly.
Moving part temperature shall be checked. It will not exceed +40 environmental temperature but
will not be higher than +75oC.
They will also check if there are oil leaks in pipe and fitting assembling areas.
Oil smallest rated pressure in the lubrication circuit shall be at least 1,5 bars.
Abnormal noises and/or shocks that may indicate possible damages of the valves, pistons,
lubricating electric pumps, and so on are not allowed.
If such noises and/or shocks are detected, unitized pump must be stopped and repaired.
In order to extend as much as possible the good operation status, a retaining filtering element
is installed on the discharge line that retains drainage. This filtering element shall be disassembled to
be cleaned after each 100 hour period of running or shall be inspected for cleanness after each
non-operation period.
Reasons for which the pump does not discharge oil may be:
Pump feed strainer is not completely sunk in oil;
Because of some drainage valve is blocked into the Open position;
Suction pipe is broken, electric pump sucks secondary air and it does not start;
Sealing ring on the driving shaft is broken.
Oil tank volume in the power end is about 300 l;
Pipes and fittings provide a proper and continous lubrication of rods and pistons. Oil circuit is
closed and oil is pumped back to the oil bath once lubrication is completed.
Fluid end is water cooled using an electric centrifugal pump. Cooling tank capacity is about
250 l.
Pressure gauge is 0-6 bars and reads pressure in the lubrication circuit. It is recommended
pressure in the lubrication circuit not to be lower than 0,7 bars.
Suction and discharging filters provide cooling fluid cleaning of solid particles coming-off
from cooling fluid decomposing, oxydation, and contamination during the cooling process. Filters
are assembled into the oil bath, in easy accessible places on suction and discharging pipes of the
lubrication circuit.
Suction filter G 1in
The device is used to retain drainage in the fluid hydraulic suction circuit.
Fluid under pressure fill in the filter element then is filtered through the mesh and goes along
through the holes to the discharge hole in the main pipe.
Every week the filter element is disassembled in order filtering mesh to be cleaned. It is
recommended threaded peg to be disassembled as well as dirt on the bottom of the filter element to
be removed every month.
Discharging filter G 1in
The device is used to retain drainage in the oil hydraulic discharging circuit.
Fluid inflows through the discharging filter into the oil bath in free fall.
In order to extend as much as possible the good operation status, the device shall be
disassembled weekly, in order to clean the retaining valve. The retaining valve is cleaned using
gasoline, each part is blowed compressed air and used parts are replaced.
Oil properties:
7.1 Possible damage that may appears during operation of multiband belt
transmissions
Damage
Causes
Repairs
Multiband belt hits Multiband belt elongation is too Multiband belts shall be
the housing
big.
tightened using tightners. Belt
tighteness is checked using
GATES device.
Multiband belt
Incorrect belt assembly, belt
Multiband belt shall be
breaking up.
overload, fatigue, period of
replaced.
service is overrun.
Uneven wear on
Improper alignment of the belt Alignment shall be inspected
the inclined contact wheels.
and then adjusted.
surfaces of the
multiband belts.
Multiband belt is too tightened. Loosening of multiband belt
Excessive heating
transmission moving the
of the multiband
electric motor by means of
belt transmission.
tightners and inspection of
tightness using GATES device.
Non uniform noises Multiband belts are loosened
Multiband belts must be
at the multiband
because of their wear.
tightened or replaced.
belt transmission
Noises generated Screw bolts of multiband
Screw bolts of multiband
by vibrations.
transmission housing are not
transmission must be properly
properly tightened.
tightened.
Damage
Lubrication fluid
pressure in the
lubrication circuit
decreases under
normal value.
Causes
Suction filter is obstructed.
Repairs
Suction filter is disassembled
and cleaned.
Tightness of fluid pipe
Tightness of fluid pipe shall be
connections is improper.
inspected and damage shall be
repaired.
Some fluid pipes are broken.
Lubrication circuit is inspected
and inadequate fluid pipes are
replaced.
Lubricating electric pump does Lubricating electric pump is
not work properly.
repaired or replaced.
Repeated shocks or hittings of Pressure gauge is replaced.
the pressure gauge.
Pressure gauge
does not work
properly.
Lubrication fluid is Fluid pipes or lubrication
unable to inflow all nozzles are obstructed.
required lubrication
holes.
Some parts are
Oils and greases of different
overheated or
qualities than recommended
gripping signs
were used or imperfect
appear.
greasing.
Unjustified oil
consumption.
7.3 Possible damage that may appears at the lubrication electric pump
Damage
Electrical pump
flow is small.
Causes
Safety valve does not turn off
properly.
Repairs
Clean the valve seat and cock
of safety valve, or grid the
sealing surface of the cock
Electric lubrication Suction filter is not covered
Add oil till suction filter gets
pump pumps out completely by oil.
below oil level.
important amounts
Replace or repair the suction
Suction line has a minor crack.
of air besides oil.
line.
Joints at suction line ends are Joints must be properly
sealed imperfectly.
tightened as well as perfect
sealing to be provided.
Oil leaks at the
Rubber sealing rings have worn The sealing ring must be taken
driving shaft of the or rubber has hardened as result off and replaced with a new
lubrication pump. of long time storing in dry
one.
conditions.
Electric lubrication Obstructed suction line.
Disassemble suctions line and
pump pumps out no
clean or replace it.
oil.
Excessive opposition in
Check the discharge line and
discharge line.
clean it.
Broken discharges line or
Replace broken suction line, or
loosened joint.
tighten the joint.
Suction filter is not immersed Add oil till it covers
or insufficiently immersed in oil completely the suction filter.
bath.
NOTE: Damage, causes and repairs of water cooling electric pump of the fluid end
are similar to those ones of the lubrication electric pump.
CT-ECN.71
13/27
TECHNICAL MANUAL
CT-ECN.71
14/27
TECHNICAL MANUAL
CATALOGUE OF PARTS
C.T.-ECN.71
TECHNICAL BOOK.12/27
Poz./It..
Description
Cod; STAS
Pcs
Material
0
1
1
3PN 1600 mud pump
Electric motor Exe II T3
850 kW, 770 V, 1100 rpm
Sledge Group
Multiband belt drive
Hydraulic hand lubricant group
Group engine lubrication mechanism
Pump discharge manifold 350 bar
AGM electric 150x150x400
ED E1 C / 290-ES-F01 with adaptations
Barrac
Label group
AMC sites pt.supraveghere lubrication and
cooling to 60 HzPompa de noroi 3PN 160060
Hz
2
ECN.66-00.00.00.0
3
1
4
subans.
WEIGHT
kg/pcs /
5
16.550,0
subans.
3600,0
ECN.71-03.00.00.0
ECN.71-04.00.00.0
ECN.71-05.00.00.0
ECN.71-06.00.00.0
ECN.71-07.00.00.0
1
1
1
1
1
subans.
subans.
subans.
subans.
subans.
1585,0
1163,0
82,150
96,5
2074,50
ECN.71-08.00.00.0
subans.
1170,5
ECN.71-09.00.00.0
ECN.71-00.00.10.0
1
1
subans.
Aluminum
5100,0
0,100
IE 036-00.00.00.0
subans.
2
3
4
5
6
7
8
9
10
11
CT-ECN.71.0
TECHNICAL BOOK
13/27
CT-ECN.71.0
800
2128
1972
10
TECHNICAL BOOK
500
550
395
1902
1690
3190
1670
758
212
1757
3821
1535
1690
550
280
195
1032
1693
1850
778
8300
240
320
660
700
6067
14/27
MULTIBAND BELT
ECN.71-04.00.00.0
Poz./It..
Description
Cod; STAS
Pcs
Material
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
2
ECN.71-04.01.00.0
614.29-00.00.11.0
SR ISO 4017-02
SR EN ISO 4032-02
SR 7666/2-94
ECN.71-04.00.06.0
Sch.42-41.00.03.0
ECN.71-04.00.08.0
ECN.71-04.00.09.0
10 / 8 VP 2650
Sch.42-42.00.01.0
Sch.42-42.00.03.0
STAS 4272-89
SR ISO 4017-02
SR EN 10244/202
ECN.61-07.00.29.0
Sch.42-42.00.02.0
3
1
1
4
6
6
1
4
1
1
1
1
4
1
1
1
1
1
4
subans.
steel
steel
steel
steel
steel
steel
steel
steel
rubber
steel
steel
steel
steel
steel
steel
steel
CT-ECN.71.0
Left guard
Sense indicator
Screw M12x30
M12 nut
Grower washer N12
Wheel Strap (pump)
Screw M 30
Block, S = 55, L = 40
Collet (pump)
Multiband transmission belt for
Wheel Strap (engine)
Special screw R.M. (1.1 / 8 ")
Screw M 30
Screw M12 x 12 S
soft white wire, 1,5x300
Cap
Collet (engine)
TECHNICAL BOOK
WEIGHT
kg/pcs /
5
141,6
0,008
0,045
0,030
0,004
600,0
1,750
0,2
62,0
40,0
250,0
1,540
0,610
0,030
0,015
2,5
36,0
15/27
10
16
0
17
1
12
0
2260
302
20
11
(2161)
50
2310
521
450
322
435
170
170
380
3, 4, 5
250
395
508
1016
CT-ECN.71.0
7, 26
TECHNICAL BOOK
10
11
12, 26
13,14,15
16
17
16/27
0
18
19
20
21
22
23
24
25
26
CT-ECN.71.0
1
Screw M12x40
U12 washer
Washer B 12
Pawl
Screw M36x290
M36 nut
Washer B36
Washer 56x 37x8
Grower washer N 30
TECHNICAL BOOK
2
SR ISO 4017-02
STAS 2242-80
STAS 5200/4-91
391.99-00.00.08.2
STAS 4272-89
SR EN ISO 4032-02
STAS 5200/4-91
ECN.71-04.00.25.0
SR 7666/2-94
3
2
2
2
4
4
8
4
4
8
4
steel
steel
steel
steel
steel
steel
steel
steel
steel
5
0,055
0,020
0,007
0,6
2,4
0,4
0,090
0,090
0,040
17/27
MULTIBAND BELT
ECN.71-04.00.00.0
Poz./It..
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
CT-ECN.71.0
Description
1
4.1/16x3.1/8x2.1/16x5.1/8x350 Adapter
AP spherical pulsation dampener 350
Studs M24
M24 nut
Sealing Ring R24
Fender Support
Added control
Sealing ring R39
Manometer 0-550 bar flanged bar
2.1/16x350
4.1/16x350 welding neck flange
Mosot flange 4.1/16x350
M33 nut
Studs M33
Studs M33
TECHNICAL BOOK
Cod; STAS
Pcs
Material
2
ECN.37-53.00.15.0
109.00.02-00.00.1
NII 131-24-85
NII 142-79
NII-207
ECN.45-08.06.00.0
617.17-00.00.15.1
NII-207
3
2
1
16
16
2
1
1set
6
4
subans.
subans.
steel
steel
steel
subans.
steel
steel
WEIGHT
kg/pcs /
5
313,760
608,0
0,359
0,111
0,110
125,870
0,473
0,721
subans.
18,6
1
1
48
40
8
steel
steel
steel
steel
steel
38,120
83,260
0,298
0,921
1,2
SCH.6897-00.00.00.0
ECN.37-53.00.16.0
NII 142-79
NII 131-33-110
NII 131-33-125
18/27
0
15
16
17
18
19
20
21
22
23
24
25
26
27
CT-ECN.71.0
1
2.1/16x350 latches
3.1/8x350 latches
4.1/16x350 latches
Studs M30
Nut M30
Sealing ring R35
5.1/8x350 latches
Studs M39x3
Nut M39x3
Filter Adapter
Sealing Ring R44
Sealing Ring R44
Safety valve
Tf 0.5 Supotr beam
TECHNICAL BOOK
2
ECN.37-53.00.14.0
SCH.6899-00
SCH.6898-00
NII 131-30-100
NII 142-79
NII-207
ECN.37-53.00.23.0
NII 131-39-135
NII 142-79
ECN.37-53.24.00.0
NII-207
SCH.6896-00.00.00.0
ECN.71-07.27.00.0
3
1
1
2
16
16
2
2
16
16
1
4
steel
steel
steel
steel
steel
steel
steel
steel
steel
subans.
5
13,140
24,072
36,735
0,695
0,232
0,580
70,227
1,580
0,657
7,360
1
1
1
steel
subans.
subans.
0,825
42,5
140,0
19/27
A
2940
2329
21,22,23,24,25
1367
401
5502
5502
170m7
9
1
2
11
3,4,5
2860
18,19,20
12,13
Flansa 4.1/16x350 R39-API
16
15
17
26
10
1580
14
8
260
Flansa PU 10-250(273)
SR ISO 7005/1-1999
260
6
1380
1900
ECN.71-07.00.00.0
CT-ECN.71.0
TECHNICAL BOOK
1/1
20/27
Poz./It..
Description
Cod; STAS
Pcs
Material
0
1
2
3
4
5
6
2
CEA 1206/1/A
ECN.71-05.00.01.0
ECN.35-06.00.19.0
ST EN ISO 4017-02
SR 7666/2-94
ST EN 10242-03
3
1
1
2
4
4
1
4
subans.
steel
steel
steel
steel
steel
CT-ECN.71.0
Electric pump
Plates
Support
Screw M 10 x 25
Washer Grower N10
Reduction N4 32x25 (1.1 / 4 x1 )
TECHNICAL BOOK
WEIGHT
kg/pcs /
5
53,200
14,800
7,00
0,033
0,003
0,150
21/27
325
69
230
422
109
140
220
111
76
51
65
127
172
182
425
149
300
325
127
51
65
535
CT-ECN.71.0
TECHNICAL BOOK
22/27
Description
Cod; STAS
Pcs
Material
0
1
2
3
4
5
6
1
Electric pump
Plates
Support
Screw M 12 x 40
Washer Grower N12
Reduction N4 40x25 (1.1 / 2 x1 )
2
1017-3S71CC-SM30
ECN.71-06.00.01.0
ECN.35-06.00.19.0
ST EN ISO 4017-02
SR 7666/2-94
ST EN 10242-03
3
1
1
2
4
4
1
4
subans.
steel
steel
steel
steel
steel
CT-ECN.71.0
TECHNICAL BOOK
WEIGHT
kg/pcs /
5
67,250
14,800
7,00
0,033
0,003
0,150
23/27
580
317
112
140
468
270
276
38
69
202
535
425
580
317
30
300
164
190
260
172
44
38
140
657
CT-ECN.71.0
TECHNICAL BOOK
24/27
Poz./It..
0
1
2
3
4
5
6
7
8
9
10
11
12
CT-ECN.71.0
Description
1
Contact AGM aspiration
Luge
Electric boost
AGM 150X150X400ED E1 C/290-ES
FOI
Screw M 20 x 80
Nut M 20
Washer A20
Studs M20 x 145
Studs M20 x 130
Nut M 16
Washer A16
Washer Grower N16
Screw M 16 x 30
TECHNICAL BOOK
Cod; STAS
Pcs
Material
2
ECN.71-08.01.00.0
ECN.71-08.02.00.0
3
1
1
1
4
subans.
steel
steel
WEIGHT
kg/pcs /
5
61,616
122,0
970,00
ST EN ISO 4014-03
ST EN ISO 4032-02
ST EN ISO 7089-02
NII 139-80
NII 139-80
ST EN ISO 4032-02
ST EN ISO 7089-02
SR 7666/2-94
ST EN ISO 4014-03
20
36
36
6
6
28
12
12
4
steel
steel
steel
steel
steel
steel
steel
steel
steel
0,256
0,065
0,018
0,357
0,250
0,035
0,012
0,250
0,256
25/27
965
230
4,5,6
5,6,7
120
4,5,6
90
395
100
77
200
8,9,10,11
2
CT-ECN.71.0
645
200
133
27
320
147
500
171,6
TECHNICAL BOOK
10,11,12
26/27