Construct Sim

2009 Bentley Systems, Incorporated
Construction Simulation
An Introduction
Tim OLeary
Construction Solutions Europe & Africa
Solutions
BUILDINGS
BUILDINGS
CADASTRE
CADASTRE AND
AND LAND
LAND
DEVELOPMENT
DEVELOPMENT
ELECTRIC
ELECTRIC AND
AND
GAS
GAS UTILITIES
UTILITIES
FACTORIES
FACTORIES
METALS
METALS AND
AND
MINING
MINING
RAIL
RAIL AND
AND TRANSIT
TRANSIT
ROADS
ROADS
WATER
WATER AND
AND
WASTEWATER
WASTEWATER
2 | WWW.BENTLEY.COM
CAMPUSES
CAMPUSES
OIL
OIL AND
AND GAS
GAS
COMMUNICATION
COMMUNICATION
SS
POWER
POWER
GENERATION
GENERATION
BRIDGES
BRIDGES
CONSTRUCTION
TODAY
Best practices and the challenges

in applying them
BENTLEYS
CONSTRUCTSIM
OVERVIEW
Proven solution to plan, process and

status construction
USING
CONSTRUCTSIM
VPM
Data Reorganisation
4D playback
3 | WWW.BENTLEY.COM
Greater workforce productivity

Shorter project time
Substantial cost savings
BENEFITS
Status tracking
Work Packs
Look ahead planning
Overview
Software Technology
ConstructSim
Virtual Plant
Model
4 | WWW.BENTLEY.COM
Construction Best
Practices
Current Major Issues

Engineering
1, 2
3, 4, 5
6, 8
Delivery + Fabrication
1, 2
3, 4, 5
6, 8
Installation
1, 2
3, 4, 5
6, 8
2. Concurrent engineering
3. Fast-track projects
4. Limited resources
5. Ageing skilled workforce
6. Schedule / install by area
test and turnover by systems
7. Short time between
AFC/IFC and constructiona) Engineering deliverables
8. Many revisions
b) Materials availability
9. Operate in scramble mode
c) Allocation of materials
and work with whatever is
available
d) Fabrication deliverables
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Testing
9
1, 2
3, 4, 5
6, 8
Systems Turnover
1. Poor communications
between
disciplines and functions
Common Questions
Is the planned
schedule
achievable?
What is the exact

progress to date?
How will engineering

changes affect work
content, cost and
schedule?
How will the

schedule be kept
given the changing
circumstances?
What will be
the project impact be if
materials are delayed?
6 | WWW.BENTLEY.COM
What effort is
needed to
complete?
Workflow Planning
Suppliers /
Fabricators
Engineering
Define Priority
Areas Early on in
Design
IFC
Drawings
Constructor
Automate MTOs
Last Planner
Lean Construction
Issue work to the

field that can be
done
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Validate
Constraints
Create Work
Packs
Linear Definition of Priorities
Drawings
Issued
Engineering
Ideal Construction Sequence

Based on Turnover Systems
Materials
Delivery
Delivery
Definition of Priorities
8 | WWW.BENTLEY.COM
Installation
Complete
Installation
Testing
Complete
Testing
Completion
Date
Systems
Turnover
Construction
Managing Work Buffers to Speed Projects
Engineering
Delivery + Fabrication
Installation
Systems Turnover
9 | WWW.BENTLEY.COM
Testing
CONSTRUCTION
TODAY

in applying them
BENTLEYS
CONSTRUCTSIM
OVERVIEW

status construction
USING
CONSTRUCTSIM
VPM
Data Reorganisation
4D playback
10 | WWW.BENTLEY.COM

BENEFITS
Status tracking
Work Packs
Look ahead planning
Drive priorities based on ideal construction

sequence based
on turnover systems
Expedite both engineering and fabrication to

deliver against ideal plan
Allocate materials based on priorities
Accurately track effort for completion
Manage work-fronts effectively

as constraints change on site
ConstructSim Approach
Increase field
productivity 7 25%
Save time and cost on

Brownfield projects
Streamline sequencing
Reduced rework
Automated production
of work packages
Work packages are
executable
TIC $50M Savings $1M

Completed 1 month
ahead
of schedule
ConstructSim
Piping
Welding
2x faster
1.8x faster
Client Feedback
Diesel Refinery: $2M Savings in Mechanical Sub Change Orders
Background
New Refinery Unit - TIC $320M
Lump Sum Contract with Mechanical Sub
ConstructSim Pipe purchased by Owner and
utilized by Construction Management firm
ConstructSim Use Case
Excessive change order submitted by

Mechanical Sub
Actual progress not in alignment with
progress reported
ConstructSim used to analyze change order
and update progress reporting system
ConstructSim enabled
us to recover project
schedule losses, and
complete on time without paying for
unwarranted change
orders.
Claim: $2.5M
Settled: $0.5M
Offshore Platform: Saved $17M, Reduced Schedule 3 Months
Background
Deepwater Offshore Platform - $150M
Time and materials contract with Fab Yard
ConstructSim Pipe purchased by Owner and
utilized by module Fab Yard contractor
ConstructSim Use Case
ConstructSim used to re-baseline

project schedule
Development of crew-level work face
plans with ConstructSim
Project completes on time, under budget,
and sails away with only 7 punch list items
(compared to 1000s for other projects)
The labour efficiency

we obtained using
ConstructSim enabled
us to save 3 months
and U.S.$17M, as well
as reduce the punch list
items by over 99%.
ConstructSim Provides Measureable Savings

Reduce Impact
of Change
Reduce
Wasted Time
Reduce
Lengthy
Planning Process
Streamline
Materials
Management
1% to 5% TIC
Minimize
Rework
Engineers and Constructors, Ltd.

Who Uses ConstructSim?
ConstructSim Solves Complex Planning and

Execution Problems
Work the Plan
ConstructSim
Owners
Reporting & Simulation
Construction
Managers
Constructors
Project Schedule
Virtual
Plant Model
Materials Management
System
Project Controls
Database
CAD Databases
CONSTRUCTION
TODAY

in applying them
BENTLEYS
CONSTRUCTSIM
OVERVIEW

status construction
USING
CONSTRUCTSIM
VPM
Data Reorganisation
4D playback

BENEFITS
Status tracking
Work Packs
Look ahead planning
Using Bentleys
ConstructSim
Status
Tracking
Week 1
Automatic
Data
Organization
Work
Packs
ConstructSim
Virtual
Plant Model
Look
Ahead
Planning
4D
Playback
Project Schedule Integration
MTO
From CAD +
Production Information
ConstructSim
Work Steps
Task Templates &

Standard Norms
Schedule
Project Milestones
Rules
Of
Progress
Engineering
Initial Design
Final Design
Check 1
Check 2
Check 3
Approval
Project
Milestone 2
Rules
Of
Progress
Fabrication
Drawings
Received
In Production
Shipped
Project
Milestone 3
Rules
Of
Progress
Installation
Install
Test
Hand over
Project
Milestone N
Rules
Of
Progress
Testing
Completions
Commissioning
Etc. Etc.
Project
Milestone 1
Automatic Data
Organization
Status
Tracking
Week 1
Automatic
Data
Organization
Work
Packs
ConstructSim
Virtual
Plant Model
Look
Ahead
Planning
4D
Playback
ConstructSim Automatic Data Reorganization for

Construction Tasks
4D Playback
Status
Tracking
Week 1
Automatic
Data
Organization
Work
Packs
ConstructSim
Virtual
Plant Model
Look
Ahead
Planning
4D
Playback
4D Playback to Optimize and Communicate the

Construction Sequence
Status Tracking
Status
Tracking
Week 1
Automatic
Data
Organization
Work
Packs
ConstructSim
Virtual
Plant Model
Look
Ahead
Planning
4D
Playback
On-Demand Status Tracking and Visualisation
Tracking Equipment Delivery
Pipe Delivery Status Visualization

Area 08
(Mod and
Non-Mod Pipe)
Pipe Delivery Status

Visualization
Area 11
Area 15
Pipe Hydro Test Status Visualization

Area 02

Area 06

Area 16
Work Packs
Status
Tracking
Week 1
Automatic
Data
Organization
Work
Packs
ConstructSim
Virtual
Plant Model
Look
Ahead
Planning
4D
Playback
Fast, Easy Work Pack Creation
Look Ahead Planning
Status
Tracking
Week 1
Work
Packs
Automatic
Data
Organization
ConstructSim
Virtual
Plant Model
Look
Ahead
Planning
4D
Playback
Work Pack Reports and Look Ahead Planning

to Streamline Scheduling
CONSTRUCTION
TODAY

in applying them
BENTLEYS
CONSTRUCTSIM
OVERVIEW

status construction
USING
CONSTRUCTSIM
VPM
Data Reorganisation
4D playback

BENEFITS
Status tracking
Work Packs
Look ahead planning
ConstructSim Benefits for Owner Operator

Enables schedule date to be
met
Reduces costs
Provides an insight to
project progress
Potential to shorten schedule

and achieve additional
production
ConstructSim Benefits
for Construction Managers
Saves 1-5% TIC or 7 25%
of field man-hours
Reduced claims litigation
Greater control and visibility
of project
Know where you are at and

what needs to be completed
Start up date controlled /

compressed
ConstructSim Benefits for

Direct Hire Contractors
Reduces wasted time on-site
Improves field productivity by 7 25%
Reduces rework and out of
sequence work
Improves co-ordination between

disciplines
Maximises productivity of on-site

equipment e.g. cranes / scaffold
Cost Savings
REDUCE
Work pack planning man-hours

Wasted field man-hours
Rework
Punch list items
REMOVE
Out of sequence work
SAVE
Between 1% - 5% of TIC
ACHIEVE
On-time project completion
Co-ordination between disciplines to maximise

effectiveness of resources such as scaffolding / cranes
Sustaining Infrastructure
Thank you
Additional Information
Streamlining Materials
Planning Levels
Electrical / Instrumentation
Additional Details

Construct Sim

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2009 Bentley Systems, Incorporated

2009 Bentley Systems, Incorporated

Best practices and the challenges

Proven solution to plan, process and

Greater workforce productivity

2009 Bentley Systems, Incorporated

2009 Bentley Systems, Incorporated

Current Major Issues

2009 Bentley Systems, Incorporated

What is the exact

How will engineering

How will the

2009 Bentley Systems, Incorporated

Issue work to the

2009 Bentley Systems, Incorporated

Linear Definition of Priorities

Ideal Construction Sequence

2009 Bentley Systems, Incorporated

Managing Work Buffers to Speed Projects

2009 Bentley Systems, Incorporated

Best practices and the challenges

Proven solution to plan, process and

Greater workforce productivity

2009 Bentley Systems, Incorporated

Drive priorities based on ideal construction

Expedite both engineering and fabrication to

Allocate materials based on priorities

Accurately track effort for completion

Manage work-fronts effectively

2009 Bentley Systems, Incorporated

Save time and cost on

TIC $50M Savings $1M

2009 Bentley Systems, Incorporated

Diesel Refinery: $2M Savings in Mechanical Sub Change Orders

ConstructSim Use Case

Excessive change order submitted by

2009 Bentley Systems, Incorporated

Offshore Platform: Saved $17M, Reduced Schedule 3 Months

ConstructSim Use Case

ConstructSim used to re-baseline

2009 Bentley Systems, Incorporated

The labour efficiency

ConstructSim Provides Measureable Savings

Engineers and Constructors, Ltd.

2009 Bentley Systems, Incorporated

Who Uses ConstructSim?

ConstructSim Solves Complex Planning and

Reporting & Simulation

2009 Bentley Systems, Incorporated

Best practices and the challenges

Proven solution to plan, process and

Greater workforce productivity

2009 Bentley Systems, Incorporated

2009 Bentley Systems, Incorporated

Project Schedule Integration

Task Templates &

2009 Bentley Systems, Incorporated

2009 Bentley Systems, Incorporated

2009 Bentley Systems, Incorporated

2009 Bentley Systems, Incorporated

ConstructSim Automatic Data Reorganization for

2009 Bentley Systems, Incorporated

2009 Bentley Systems, Incorporated