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Using the Process Library

Process System Engineering

Rev 5058-CO900D

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Reusable Library for Design Productivity


Suite of control and
HMI objects to
accelerate project
engineering
Role-based feature set
for
Operation
Maintenance
Engineering

Process Library Out of the Box


Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Library Philosophy
Library Hierarchy

Included
in base
system

System
Add-On

Custom
Purchase

Example
Mixer/Reactor, etc.

Standard Applications

Control Strategies
(Control Modules)
Devices
(Process Objects)

Logix Programming and


Visualization Tools

Level control,
temperature control,
etc.
Devices (valves, motors
/ drives, control
algorithms, transmitters,
etc.)
Logix5000 function
blocks, faceplates and
graphic objects

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Key Benefits
Improvements in:
System out-of-the-box experience
Engineering efficiency, plus tools, for Solution Providers

Focus on application engineering rather than building base blocks

Consistency of application solutions from multiple delivery partners


Predictability of system behavior
Library managed by Rockwell Automation
Consistent engineering library framework
In line with customer expectations
TechConnectSM support

Ask for PlantPAx Support


Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Installing the Library: Logix Components


For Add-On Instructions, import only the AOIs you need.

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

All Dependencies Are Imported


IMPORTANT: All dependencies are included in the AOI import file
Embedded AOIs and all required data types (UDTs, STRINGs)

Example: the P_Motor instruction uses P_Alarm and P_Mode

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Installing the Library: HMI Components


First, add the library components to your HMI application (Site Edition or Machine Edition)
1.

Import the Images all the .BMP and/or .PNG files (.BMP and .PNG must be imported separately)

2.

Import the Global Objects all the .GGFX files

3.

Import the Displays only the GFX files you need

4.

If using Site Edition, import the Macro the .MCR file

5.

If using Machine Edition, import the Tags the .CSV file

The order is important: each item depends on the previous items

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Displays: Just the Ones You Need


Each Faceplate or Help Popup counts as only ONE Display
even though the Faceplate has multiple tabbed views.

P_Motor uses P_Mode, P_Alarm


...so dont forget to include their Help and Configuration Displays.
SE: Always include Common Analog Edit used for number entry

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Create an Instance: Logix


Add the instruction (Ladder (LD), Function Block Diagram (FBD), or Structured
Text (ST))
Create its backing tag
Controller or program scope
You can do this online

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Connect Its I/O

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

10

Create an Instance: FactoryTalk View


Open your Display
Drag and Drop the Graphic Symbol
From the appropriate Graphics Library GGFX file

3.0: Note the updated graphics, with .PNG images, throughout the library
Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

11

Create an Instance: Link It Up

Just ONE global object parameter


Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

12

Default Configuration
IMPORTANT:
Every instruction defaults to the
simplest, basic device configuration.
Motors: outputs only
with no run feedback
Valves: outputs only
with no limit switch
feedback
Additional features are used
if you configure / enable them
Defaults are listed in the Reference
Manual for each instruction
Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

13

Add Run Feedback


Open the faceplate and enable Run Feedback checking
Engineering tab: HAS Run Feedback; Maintenance tab: USE it

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

14

HAS and USE


Has: the function exists, is coded
Under control of Engineering
If an AOI does not HAVE a
function, it is not visible to
Operators or Maintenance
Use: the function should be used
as intended
Under control of maintenance
Allows bypassing or disabling
a function temporarily
Maintenance Bypass Indicator
Appears when function is
bypassed (Has but not Used)
Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

15

Designed Around User Roles


Operation, maintenance, engineering tabs
Pre-defined security model
User profiles for operator, operating supervisor, maintenance,
maintenance supervisor, manager, engineer, administrator

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

16

Operation:
What Shut Us Down?
Interlocks with first-out and individual bypass
Access to logic for complex interlocks
Snapshot when logic triggers shutdown

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

17

Operation:
Where Am I Right Now?
Quick access to
detail displays
Highlight of current
state
Available
commands and data
entries are obvious
Tooltips
Help displays

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

18

Maintenance:
Find and Work Around Problems
Goal: no need to force I/O or change code to bypass typical issues
Bypass run feedback, position feedbacks
Substitute PV (discrete or analog input)
Maintenance bypass indicators: follow the breadcrumbs

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

19

Maintenance:
Tools to Maintain Equipment
Bypass interlocks or permissives (as allowed by engineering)
Maintenance data collection
Motor run times and start counts
Valve stroke times and counts

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

20

Engineering:
Tools to Manage Configuration
Instantiation tools to speed development and roll-out
Demonstrations later
Restricted HMI configuration access for changes

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

21

Library Tools

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

Color Change Tool


Export displays and global objects from FactoryTalk View Studio
Modify using the color change tool

One color palette

By function

Save yours
e.g., Running,
Energized,
Fault

Apply to all
exported displays
and global
objects at once

Import modified displays and global objects into FactoryTalk View Studio

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

23

Instance Configuration Tool


Microsoft Excel workbook
Uses RSLinx Classic to configure controller online

Requires RSLinx activation (Gateway, OEM); cannot use RSLinx Lite

Preconfigured sheets (tabs) for Process Library AOIs


All configuration parameters, including local tags
Read configuration from controller
Store as archive for disaster recovery
Modify configuration using Excel
Tab for each AOI (class)
Copy / paste within or from other tools
Write configuration to controller
NOTE: Tool Requires 32bit
MS Excel

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

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Alarms Builder and


Tag Data Editing Tool
Alarms builder
Creates alarm XML import files:

for FactoryTalk Alarms and Events polling-based tags

for FactoryTalk View ME

Preconfigured definitions for Process Library V3.1 AOIs


Alarm tag parameters use underlying Logix tag parameter values
Tag data editing tool:
Edit multiple tag data values

Including AOI Local Tags (strings)

In spreadsheet-like table

Copy / paste / import / export / filter functions

Use with any Logix data types: UDTs, AOIs, etc.

Alarms builder and tag data editing tool can be used independently
Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

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Alarms Builder: QuickBuild


QuickBuild creates an XML alarm import file using these settings:
Creates FactoryTalk Alarms and Events discrete alarms
Creates alarm only if P_Alarm Cfg_Exists = 1
AckRequired is set to true (AckRequired handled by P_Alarm AOI)
Latched is set to false (ResetRequired handled by P_Alarm AOI)
P_Alarm priority (1, 2, 3, 4) is mapped to FactoryTalk Alarms and Events severity (1,
251, 501, 751)
P_Alarm Cfg_Desc (description) text added to FactoryTalk Alarms and Events alarm
message
FactoryTalk Alarms and Events alarm name set to objects tag name + alarm name
(TI101_Alm_HiHi)
FactoryTalk Alarms and Events alarm view command set to call up objects faceplate
FactoryTalk Alarms and Events alarm class set to controller name, program name, tag
name, tag type
FactoryTalk Alarms and Events alarm status and control handshake tags automatically
populated to link to P_Alarm for acknowledge, suppress/unsuppress, disable/enable,
shelve/unshelve
TIP
Set up alarms using configuration spreadsheet, then QuickBuild FactoryTalk Alarms
and Events database
Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

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Where to find more information?


Process Library Product Profile on
literature library (proces-pp008)

Process Library of Process


Objects Reference Manual on
literature library (proces-rm002)
Process Library of Logix Diagnostic
Objects Reference Manual on
literature library (proces-rm003)
Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

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Thank you!

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www.rockwellautomation.com
Rev 5058-CO900D

Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.

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