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Patent information
Schlumberger ECLIPSE reservoir simulation software is protected by US Patents 6,018,497, 6,078,869 and 6,106,561,
and UK Patents GB 2,326,747 B and GB 2,336,008 B. Patents pending.
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Contact information
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Contents
Table of Contents
Proprietary Notice ............................................................................ 2
Patent information............................................................................ 2
Service mark information ................................................................ 2
Trademark information .................................................................... 2
Contact information ......................................................................... 2
INTRODUCTION .......................................................... 15
1.1
Setting up ............................................................................. 15
1.1.1
Before you run setup ...................................................... 15
1.1.2
Running setup ................................................................ 17
1.1.3
Changing Options after quitting setup ............................ 17
1.2
Documentation..................................................................... 17
1.2.1
PIPESIM additional documentation ................................ 17
1.2.2
Case Studies .................................................................. 18
1.2.3
Online Help..................................................................... 18
1.3
PIPESIM overview................................................................ 19
1.3.1
Modules .......................................................................... 20
1.3.2
Options ........................................................................... 23
1.4
File Management.................................................................. 25
1.5
Security ................................................................................ 26
1.5.1
Stand-alone security (dongle)......................................... 26
1.5.2
LAN Security................................................................... 27
PIPESIM
Contents
1.6
1.7
1.8
What to do next.................................................................... 28
2.1
2.2
Starting PIPESIM.................................................................. 31
2.3
2.4
Fluid data.............................................................................. 32
2.4.1
Black Oil ......................................................................... 32
2.4.2
Compositional................................................................. 34
2.4.3
Steam ............................................................................. 35
2.5
Model components overview.............................................. 35
2.5.1
Model & Component limitations...................................... 39
2.6
2.7
2.8
2.9
How to build models............................................................ 41
2.9.1
Fluid calibration .............................................................. 41
2.9.2
Pipeline & facilities.......................................................... 42
2.9.3
Well Performance ........................................................... 45
2.9.4
Network Analysis ............................................................ 48
2.9.5
Production Optimization ................................................. 50
2.9.6
Field Planning................................................................. 50
2.9.7
Multi-lateral ..................................................................... 51
3.1
Black Oil ............................................................................... 52
3.1.1
Lasater............................................................................ 52
PIPESIM
Contents
3.1.2
3.1.3
3.1.4
3.1.5
3.1.6
3.1.7
3.1.8
3.1.9
3.1.10
3.1.11
Standing ......................................................................... 53
Vazques and Beggs ....................................................... 53
Glas .............................................................................. 54
Coning ............................................................................ 55
Liquid Viscosity............................................................... 56
Dead Oil Viscosity .......................................................... 56
Live Oil Viscosity ............................................................ 57
Undersaturated Oil Viscosity .......................................... 58
Oil/Water Mixture Viscosity............................................. 59
Gas Viscosity.................................................................. 60
3.2
Compositional...................................................................... 60
3.2.1
EOS (Equations of State) ............................................... 60
3.2.2
Viscosity model............................................................... 61
3.2.3
BIP (Binary Interaction Parameter) Set .......................... 63
3.2.4
Hydrates ......................................................................... 63
3.3
Pressure Drop Calculation.................................................. 65
3.3.1
Flow regimes .................................................................. 66
3.3.2
Single Phase Flow Correlations ..................................... 69
3.3.3
Vertical Multiphase Flow Correlations ............................ 70
3.3.4
Horizontal Multiphase Flow Correlations ........................ 76
3.4
References ........................................................................... 80
4.1
Vertical Completions ........................................................... 87
4.1.1
Liquid Reservoirs............................................................ 87
4.1.2
Gas and Gas Condensate Reservoirs............................ 89
4.2
Horizontal Completions ...................................................... 91
4.2.1
Effect of Pressure Drop on Productivity.......................... 91
4.2.2
Single Phase Pressure Drop .......................................... 94
4.2.3
Multiphase Pressure Drop .............................................. 95
4.2.4
Inflow Production Profiles ............................................... 95
4.2.5
Steady-State Productivity ............................................... 96
4.2.6
Pseudo-Steady State Productivity .................................. 99
4.2.7
Solution Gas-Drive IPR ................................................ 101
PIPESIM
Contents
4.2.8
4.3
4.4
Artificial Lift........................................................................ 104
4.4.1
Gas Lift ......................................................................... 104
4.4.2
ESP Lift......................................................................... 105
4.5
Tubing................................................................................. 105
4.6
Chokes................................................................................ 106
4.6.1
Ashford-Pierce.............................................................. 106
4.6.2
Omana.......................................................................... 107
4.6.3
Gilbert, Ros, Baxendall, Achong and Pilehvari............. 108
4.6.4
Poettmann-Beck ........................................................... 109
4.6.5
Mechanistic Correlation, ............................................... 110
4.6.6
API 14-B Formulation ................................................... 112
4.7
4.8
Reservoir Depletion........................................................... 113
4.8.1
Volume Depletion Reservoirs ....................................... 113
4.8.2
Gas Condensate Reservoirs ........................................ 115
4.9
5.1
Compressor........................................................................ 119
5.2
5.3
5.4
Multiphase Boosting ......................................................... 121
5.4.1
Multiphase Boosters Positive Displacement Type..... 126
5.4.2
Twin Screw Type Multiphase Boosters ........................ 127
5.4.3
Progressing Cavity Type Multiphase Boosters............. 129
5.4.4
Multiphase Boosters Dynamic Type .......................... 130
5.4.5
Helico-Axial Type Multiphase Boosters ........................ 131
5.4.6
Contra-Rotating Axial Type Multiphase Booster........... 133
PIPESIM
Contents
5.4.7
5.5
5.6
5.7
5.8
6.1
6.2
No operation....................................................................... 139
6.3
6.4
6.5
6.6
6.7
6.8
6.9
Artificial Lift Performance................................................. 142
6.9.1
Well Performance Curves............................................. 143
6.9.2
Optimization module performance curves .................... 143
6.10 Gas Lift Design & Diagnostics ......................................... 145
6.10.1 Check for Gas Lift instability ......................................... 145
6.11
6.12
6.13
6.14
PIPESIM
Contents
7.1
Pipeline & facilities Case Study Condensate Pipeline 161
7.1.1
Task 1. Develop a Compositional Model of the
Hydrocarbon Phases .................................................................. 161
7.1.2
Task 2. Identify the Hydrate Envelope.......................... 162
7.1.3
Task 3. Select a Pipeline Size ...................................... 163
7.1.4
Task 4. Determine the Pipeline Insulation Requirement
165
7.1.5
Task 5. Screen the Pipeline for Severe Riser Slugging 167
7.1.6
Task 6. Size a Slug Catcher ......................................... 170
7.1.7
Data Available .............................................................. 172
7.2
Well Performance Case Study Oil Well Design............ 175
7.2.1
Task 1. Develop a Calibrated Blackoil Model ............... 175
7.2.2
Task 2. Develop a Well Inflow Performance Model...... 180
7.2.3
Task 3. Select a Tubing Size for the Production String 180
7.2.4
Data Available .............................................................. 182
7.3
Network Analysis Case Study Looped Gas Gathering
Network ...................................................................................... 7-184
7.3.1
Task 1. Build a Model of the Network........................ 7-184
7.3.2
Task 2. Specify the Network Boundary Conditions ... 7-189
PIPESIM
Contents
7.3.3
7.3.4
7.4
7.5
7.6
Multi-lateral...................................................................... 7-194
INDEX ......................................................................8-194
PIPESIM
10
Conventions
Document conventions
<edit/copy> - used to denote commands enter into the computer from
either Microsoft Windows operating systems or PIPESIM
PIPESIM
Conventions
11
PIPESIM
12
Conventions
CTRL+W
CTRL+
CTRL+N
CTRL+O
CTRL+T
CTRL+S
ALT+F4
CTRL+T
CTRL+E
CTRL+Y
Simulation
Run model
Restart Model
Check model
CTRL+G
CTRL+R
CTRL+E
Windows
New Model Window
Close Active Window
Go to Next Window
Go to Previous Window
CTRL+W
CTRL+F4
CTRL+F6 or CTRL+TAB
CTRL+SHIFT+F6 or
CTRL+SHIFT+ TAB
Tools
Print
Access Help
CTRL+P
F1
Editing/General
Access Pull-down menus
Cut
Copy
Paste
Delete
Select All
Find
Sticky key mode
ALT or F10
CTRL+X
CTRL+C
CTRL+V
Del
CTRL+A
CTRL+F
SHIFT
PIPESIM
Conventions
Zoom in
Zoom out
Zoom Full View
Restore View
13
SHIFT+Z
SHIFT+X
SHIFT+F
SHIFT+R
PIPESIM
Field Equipment
1 Introduction
Welcome to Schlumbergers PIPESIM - the integrated Petroleum
Engineer and Facilities package for Design, Operation and
Optimization.
1.1 Setting up
You install PIPESIM on your computer by using the program
SETUP.EXE. The setup up program installs ESI
15
16
Field Equipment
A mouse
32Mb of RAM
Microsoft Windows 98 or higher
The PC system date is set to the current date. The security
system uses the current PC date.
PIPESIM 2000
Field Equipment
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18
Field Equipment
PIPESIM 2000
Field Equipment
19
screen to jump to topics that tell you how to useaBT5/TT4 1- Tc 0.000 Tc 0 Tw 13.98
20
Field Equipment
Field Planning
Multi-lateral well
Multi-zone wells
This release of PIPESIM does not have all modules fully integrated,
i.e. Production Optimization (GOAL), Field Planning (FPT), Multilateral well (HoSim).
1.3.1 Modules
PIPESIM consists of the following modules:
Pipeline & Facilities
Well Performance Analysis
Network Analysis
Production Optimization (GOAL)
Field Planning (FPT)
Multi-lateral (HoSim)
1.3.1.1 Pipeline & Facilities
A comprehensive multiphase flow model with "System Analysis"
capabilities. Typical applications of the module include:
multiphase flow in flowlines and pipelines
point by point generation of pressure and temperature profiles
calculation of heat transfer coefficients
flowline & equipment performance modeling (system analysis)
1.3.1.2 Well Performance analysis
A comprehensive multiphase flow model with "Nodal & System
Analysis" capabilities. Typical applications of the module includes:
Well design
Well optimization
Well inflow performance modeling
Gas Lift Design
ESP Design
Gas lift performance modeling
ESP performance modeling
Horizontal well modeling (including optimum horizontal
completion length determination)
Injection well design
Annular and tubing flow
PIPESIM 2000
Field Equipment
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PIPESIM 2000
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Field Equipment
PIPESIM 2000
Field Equipment
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PIPESIM 2000
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Field Equipment
SPPTS (for Shell users only)
Field Equipment
25
PIPESIM 2000
26
Field Equipment
PIPESIM 2000
Field Equipment
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28
Field Equipment
Tel
+44 1293 55 68 97
+1 713 513 2037
To offer the best and fastest support our preferred method for
support services is via email.
1.8 What to do next
Depending upon your needs the following is recommended;
New users
Familiarize yourself with the all PIPESIM modules, their function
and application.
Work through the case studies for your particular area of interest
Existing users
Read the Release Notes document to obtain an overview of new
features.
PIPESIM 2000
Field Equipment
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PIPESIM 2000
Model Overview
31
2 Model Overview
2.1 Steps in building a model
The steps involved in building a PIPESIM model are slightly different
for each module but follow the same basic steps.
Select units
Set fluid data
Calibrate data (optional)
Define components in the model
Well components (completion, tubing)
Pipeline component
Field equipment
Set heat transfer options
Select multiphase flow correlation
Perform an operation
Analyze the results
Graphical
Tabular
Via schematic
2.2 Starting PIPESIM
The PIPESIM GUI can be run from the start menu <start/program
files/Schlumberger/PIPESIM>.
2.3 Units System
The built in units system allows you the flexibility to select any
variable and define the unit of measurement to be used. Thus you
can use this feature to modify the units system to match reports or
data supplied by a service company or to simply customize the units
system to suit your own personal preferences.
Two non-customizable unit sets are provided;
Engineering (oil field) and
SI.
In addition the customizable unit sets are available.
Any number of customized unit sets can be created and saved (each
one to a different external data file) under a new name. These
customized files can be provided to other PIPESIM users.
PIPESIM
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Model Overview
The units system used for any particular model is saved with the
model data, thus allowing models to be moved easily.
Any unit set can be set as the default for new models or new
sessions of PIPESIM.
2.4 Fluid data
One of the first things that you need to do before using PIPESIM is to
decide what type of fluid system you are going to use.
PIPESIM can model the following fluid types:
Gas
Gas condensate
Liquid
Liquid & Gas
Steam
The fluid can be described by one of the following methods;
Fully Compositional
Black Oil correlations
Steam tables
The fluid model that you use will depend upon:
Properties of the fluids in the system
Flow rates and conditions (pressure & temperature) at which the
fluid(s) enter and leave the system.
Available data, etc.
For a quick screening study where the accuracy of the physical
properties is not essential, we advise the user to use a Black oil fluid
model specification.
2.4.1 Black Oil
Black oil fluid modeling utilizes correlation models to simulate the key
PVT fluid properties of the oil/gas/water system. These empirical
correlation's treat the oil/gas system as a simple two component
system - unlike the more rigorous multi-component compositional
model methods. The hydrocarbon is treated simply as a liquid
PIPESIM 2000
Model Overview
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Model Overview
Oil formation volume factor of saturated systems: Standing,
Vasquez and Beggs, or Glas.
Oil formation volume factor of undersaturated systems:
Vasquez and Beggs, or Glas.
Dead oil viscosity: Beggs and Robinson, Glas, or Users data.
Live oil viscosity of saturated systems: Chew and Connally or
Beggs and Robinson.
Live oil viscosity of undersaturated systems: Vazquez and
Beggs, Kousel, or None.
Viscosity of oil/water mixtures: Inversion, Volume Ratio, or
Woelflin.
Gas viscosity: Lee et al.
Gas compressibility: Standing, or Hall and Yarborough.
2.4.2 Compositional
For compositional fluid modeling of hydrocarbon fluids and
associated gas and water components, PIPESIM uses a PVT
modeling package.
Compositional fluid modeling is generally regarded as more accurate,
but also more expensive in terms of time and computer resources
than black oil modeling. It is justified for problems involving volatile
fluids needing rigorous heat transfer calculations. However, the black
oil modeling approach can often give satisfactory results with volatile
fluids.
Oil systems contain in reality many thousands of pure components,
consisting of a spectrum of molecules with different carbon numbers
and large numbers of different isomers. It would be impossible to
model the behavior of such systems by explicitly defining the amount
of each of these molecules, both because of the excessive computing
power needed and the fact that laboratory reports could not possibly
supply all this information.
Since the alkane hydrocarbons are non-polar and therefore mutually
relatively ideal, lumping them together in the form of a number of
'pseudo-components' results in fairly accurate phase behavior and
physical property predictions.
PIPESIM 2000
Model Overview
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36
Model Overview
Compressor
Expander
PIPESIM 2000
Internal
Node
Internal
Node
Model Overview
Heat exchanger
Choke
Generic
Equipment
Injection point
Multiplier/Adder
Spot report
Internal
Node
Internal
Node
Internal
Node
Internal
Node
Internal
Node
Internal
Node
Keyword tool
Internal
Node
Connector
Link
37
PIPESIM
38
Nodal analysis
point
Model Overview
Node
Network module
Component
Type
Description
Production well Boundary Models the source as a production well.
Node
The well is (normally) defined from the
sand face to the point where it joins
another object, i.e. well head, manifold,
etc.
Generic source Boundary The point where a fluid enters the
Node
system. Can be used when a well is
modeled from the well head.
Injection well
Boundary Models the sink as an injection well,
Node
including tubing and completion.
Generic sink
Boundary The point where the fluid leaves the
Node
systems. A model may have any
number of sinks.
Node
Node
A point in the system where 1 or more
branches meets
Branch
Link
Connects 2 or more nodes, sources or
sinks. Any combination of flowline, riser
or pieces of equipment can be used to
describe a branch. When connected
between a well and a node the
resulting branch has no physical
meaning
Re-injection
Node
Connects 3 branches;
node
1 - the incoming fluid stream
2 - the outlet stream
3 - the stream removed by the
separator. All the fluid removed from
the separator is re-injected. The re-
PIPESIM 2000
Model Overview
39
50
1
1
4
101
Well Performance
Maximum number of completions:
Maximum number of sinks
Maximum number tubing coatings:
Maximum number of nodes for a tubing:
Maximum number of geothermal survey points:
Maximum number of tubing strings:
Detailed model:
Simple model:
10
1
10
100
100
20
4
Network
Maximum number of wells / branches:
Maximum number of nodes:
Maximum number of PVT files:
Maximum number of compositions:
Maximum number of Black Oil compositions:
Maximum number of PQ data points:
unlimited
unlimited
500
1,000
1,024
30
Field Planning
Maximum number of stored timesteps:
Maximum number of auxiliary properties:
Maximum number of Eclipse models:
Maximum number of network models:
256
1,500
1
5
PIPESIM
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Model Overview
2,500
99
500
1500
50
500
400
1
Multi-lateral (HoSim)
Maximum number of multi-laterals:
500
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Model Overview
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Model Overview
Model Overview
43
Insure that the most suitable correlation is then selected from the
horizontal flow correlation list for subsequent simulations.
2.9.2.2 Pressure/Temperature profile
The following basic steps are required to determine the pressure or
temperature profile along the system;
Build the well performance model.
Select the Pressure/Temperature profile operation
Determine the boundary condition to compute
Select any sensitivity parameters
Enter the sensitivity parameters
Run the operation
Save the model!
2.9.2.3 Equipment/Flowline sizing (1 parameter)
The following basic steps are required to size a flowline/riser or a
piece of equipment;
Build the pipeline and facilities model.
Include the flowline/equipment/riser to be sized.
Select the Pressure/Temperature profile operation
Select the sensitivity parameter
Enter the data for the sensitivity parameter
Run the operation.
Save the model!
2.9.2.4 Equipment/Flowline sizing (Multiple parameter)
The following basic steps are required to size a flowline/riser or a
piece of equipment;
Build the pipeline and facilities model.
Include the flowline/equipment/riser to be sized.
Select the System Analysis operation
Select the multiple sensitivity
Select the x-axis and sensitivity parameters
PIPESIM
44
Model Overview
Enter the data for the sensitivity parameters
Decide if the sensitivity parameters are permuted or change in
step.
Run the operation.
Save the model!
PIPESIM 2000
Model Overview
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46
Model Overview
Determine the inflow and outflow parameters.
Run the operation.
Save the model!
PIPESIM 2000
Model Overview
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48
Model Overview
Model Overview
49
Each source can have it's own fluid description or use shared data.
2.9.4.2 Boundary Conditions
In order to solve the network model the correct number of boundary
conditions must be entered. Boundary nodes are those that have only
one connecting branch, e.g. production well, injection well, source
and sink.
The number of boundary conditions that are required for a model is
known as the models Degrees of Freedom. This is computed by the
total number of boundary nodes, i.e. number of well (production and
injection) + number of sources + number of sinks.
For example a 3 production well system producing fluid to a single
delivery point has 4 degrees of freedom (3+1) regardless of the
network configuration between the well and the sink.
Each boundary can be specified in terms of;
Pressure
Flowrate
OR
Pressure/Flowrate (PQ) curve.
To enable the system to be solved
1: the number of Pressure, flowrate or PQ specifications must
equal the degrees of freedom of the model.
2: At least 1 pressure must be specified
3: All each source (production well & source) the fluid
temperature must be set.
For example the above 3 well / 1 sink model could be specified as;
Well 1: Reservoir pressure, reservoir temperature
Well 2: Reservoir pressure, reservoir temperature
Well 3: Reservoir pressure, reservoir temperature
Sink: Delivery pressure
OR
Well 1: Reservoir pressure, Flowrate, reservoir temperature
Well 2: reservoir temperature
PIPESIM
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Model Overview
Well 3: Reservoir pressure, reservoir temperature
Sink: Delivery pressure
OR
Etc.
2.9.4.3 Network model
The following basic steps are required to build a network model;
Select the units set of your preference
Develop the network model (wells and surface facilities). Prebuilt models of wells/flowline can be used.
Set the fluid properties
Set the boundary conditions
Save the model!
2.9.5 Production Optimization
The following basic steps are required to build an optimization
(GOAL) model;
Select the units set of your preference
Develop the surface network model
Set the outlet pressure
Develop individual well models
Create well performance curves for each well
Save the model!
See the GOAL Used Guide for details on;
building an optimization model
Calibrating the surface network
Calibrating the individual well models
Optimizing the field
Applying field constraints
2.9.6 Field
Model Overview
51
Tanks
Tables
Reservoir simulator
Set the name of the host UNIX workstation
Material balance program
Develop the network model (well and surface network) or
models.
Link the wells to the reservoir description.
Specify any flowrate constraints
Define the time dependent events.
Define the conditional based events.
Select any auxiliary properties that are to be stored during the
simulation and analyzed in the post-processor.
Set the convergence tolerance
Save the model!
See the FPT Used Guide for an example of building a Field Planning
model.
2.9.7 Multi-lateral
The following basic steps are required to build a multi-lateral well
model;
Select the units set of your preference
Add the necessary components to the model (horizontal well
section, branch, etc) and defined the necessary data.
Define the fluid specification (black oil or compositional).
Define the flow correlation to use.
Save the model!
See the HoSim Used Guide for an example of building a multi-lateral
well model.
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Model Overview
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