Maintenance Schedule Line-II (07 15 02 15)

Elect-F-01
Fauji Cement Company Limited

Electrical Department (Line 2)
Maintenance Schedule During Shutdown From: 21-01-2012 to 24-01-2012

S. No
Area
Job Description
Flow
Code
Crusher / Stoarge
1
2
SS03
Inspection of Carbon brushes & brush chamber & its cleaning of Crusher Main Drive.
221
SS03
Checking, cleaning & tightening of connections in Liquid Starter of Crusher Main Drive
221
SS03
Checking & cleaning of Distribution Transformers
221
4
5
6
7
8
9
SS03
Checking, cleaning & tightening o connections of MStarts of MCC221N101
221
SS05
Checking, cleaning & tightening of Connections of MV Feeders
222
SS05
222
SS05
Checking, cleaning & tightening of connections of MStarts of MCC222101
222
SS05
Checking, cleaning & tightening of connections of Stacker Panel
222
SS05
Checking cleaning & tightening of connections of Reclaimer Panel
222
10
SS06
321
11
SS06
Checking, cleaning & tightening of connections in Liquid Starter of Raw Mill Main Drive
321
12
SS06
Inspection of Carbon brushes & brush chamber & its cleaning of Raw Mill Main Drive
321
13
SS06
Checking, cleaning & tightening of connections in Liquid Starter of Raw Mill Main Fan
321
14
SS06
Inspection of Carbon brushes & brush chamber & its cleaning of Raw Mill Fan
321
15
SS06
321
16
SS06
Checking & cleaning of Converter Transformers
321
17
SS06
Checking, cleaning & tightening of Connections of VVVF Panel (Separator Fan)
321
18
SS06
Cleaning of Filters of VVVF Drive
321
19
SS06
Checking, cleaning & tightening of connections of MStarts of MCC321N101
321
20
SS08
Checking, cleaning & tightening of connections of Mstart of Compressor UA2CP01
UA2
21
SS08
Checking, cleaning & tightening of connections of Panel UA2CP01XCC01
UA2
22
23
24
SS08
UA2
SS08
UA2
SS08
421
Raw Mill
Kiln
Date
21
22
23
24
Elect-F-01
S. No
Area
25
26
27
28
29
30
SS08
31
Job Description
SS08
Flow
Code
Date
21
22
23
24
421
421
SS08
Checking, cleaning & tightening of Connections of VVVF Panels (Kiln Drives, Kiln & Raw Mill EP Fan, ID Fans)
421
SS08
Cleaning of Filters of VVVF Drives
421
SS08
421
SS08
421
SS08
Checking, cleaning & tightening of connections of EP Panel
421
Cooler / Coal Mill

32
SS15
422
33
SS15
Checking, cleaning & tightening of connections in Liquid Starter of Coal Mill Main Drive
C21
34
35
36
37
38
39
40
41
42
SS15
Inspection of Carbon brushes & brush chamber & its cleaning of Coal Mill Main Drive
C21
SS15
422
SS15
Checking & cleaning of Converter Transformer
422
SS15
Checking, cleaning & tightening of Connections of VVVF Panels (Cooler EP Fan, ID Fans)
422
SS15
422
SS15
Checking, cleaning & tightening of connections of MStarts of MCC 422N101
422
SS15
422
SS15
Checking, cleaning & tightening of connections of MStarts of MCC C21N101
C21
SS15
422
Packing Plant
43
SS12
UA1
44
SS12
Checking, cleaning & tightening of connections, contactors (Main, Star & Delta) of Panel UA1CP01XCC01
UA1
45
46
47
48
49
50
SS12
UA1
SS12
UA1
SS12
UA1
SS12
UA1
SS12
UA1
SS12
UA1
Interconnections
51
148
Checking, cleaning & tightening of connections of contactors of MCC Interconnections
52
148
Checking, cleaning & tightening of connections of VFDs of Coal hoppers.

Inspection & Cleaning of Cable Drum (Control+Power) of Coal Reclaimer
53
148
Inspection & Cleaning of Cable Drum (Control+Power) of Coal Reclaimer
25 % Work Done
Legends
Elect-F-01
S. No
Area
Job Description
Flow
Code
Legends
Manager (Electrical):____________
Date
21
22
23
24
50 % Work Done
75 % Work Done
Work Completed
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Crusher / Stoarge
1
SS03
221
SS03
221
SS03
221
SS03
221
5
6
7
8
9
10
SS05
222
SS05
222
SS05
222
SS05
222
SS05
222
SS05
Inspection & Cleaning of Slip Rings
222
Raw Mill
11
SS06
321
12
SS06
321
13
SS06
321
14
SS06
321
15
SS06
321
16
SS06
321
17
SS06
321
18
SS06
321
19
SS06
321
20
SS06
321
21
SS06
Inspection & Cleaning of all local Panels
321
22
SS08
UA2
23
SS08
UA2
24
SS08
UA2
Kiln
Date
7
10
11
12
13
14
15
16
17
18
19
20
21
22
Elect-F-01
Sr.
Area
No
Job Description
Flow
Code
25
26
27
28
SS08
UA2
SS08
421
SS08
421
29
SS08
Checking, cleaning & tightening of Connections of VVVF Panels (Kiln Drives, Kiln & Raw
Mill EP Fan, ID Fans)
421
30
31
32
SS08
421
SS08
421
SS08
421
33
SS08
421
SS08
Date
7
10
11
12
13
14
15
16
17
18
19
20
21
22
421
Cooler / Coal Mill

34
SS15
422
35
SS15
C21
36
SS15
C21
37
SS15
422
38
SS15
422
39
SS15
Checking, cleaning & tightening of Connections of VVVF Panels (Cooler EP Fan)
422
40
SS15
422
41
SS15
422
42
SS15
422
43
SS15
C21
44
SS15
422
Interconnections
45
148
46
148
47
148
Inspection & Cleaning of Cable Drum (Control+Power) of Coal Reclaimer & Stacker
48
148
Inspection & Cleaning of Cable Drum (Control+Power) of Laterite Reclaimer & Stacker
25 % Work Done
Legends
Prepared By:____________
50 % Work Done
75 % Work Done
Work Completed
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Crusher / Stoarge
1
SS03
221
SS03
221
SS03
221
SS03
221
SS05
222
SS05
222
SS05
222
SS05
222
SS05
222
10
SS05
222
Raw Mill
11
SS06
321
12
SS06
321
13
SS06
321
14
SS06
321
15
SS06
321
16
SS06
321
17
SS06
321
18
SS06
321
19
SS06
321
20
SS06
321
21
SS06
321
22
SS08
UA2
23
SS08
UA2
Kiln
Date
7
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Elect-F-01
Sr.
Area
No
Job Description
Flow
Code
24
SS08
UA2
25
SS08
UA2
26
SS08
421
27
SS08
421
28
SS08
29
SS08
421
30
SS08
421
31
SS08
421
32
SS08
421
33
SS08
421
Date
7
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
421
Cooler / Coal Mill

34
SS15
422
35
SS15
C21
36
SS15
C21
37
SS15
422
38
SS15
422
39
SS15
422
40
SS15
422
41
SS15
422
42
SS15
422
43
SS15
C21
44
SS15
422
Interconnections
45
148
46
148
47
148
48
148
25 % Work Done
Legends
50 % Work Done
75 % Work Done
Elect-F-01
Sr.
Area
No
Prepared By:____________
Job Description
Flow
Legends
Code
Date
7
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Work Completed
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Crusher / Storage
1
SS03
221
SS03
221
SS03
221
SS03
221
5
6
7
8
9
10
11
SS05
222
SS05
222
SS05
222
SS05
222
SS05
222
SS05
222
SS05
Complete overhauling of following motors; 2E1BC04 & Face Racker
222
Raw Mill
1
SS06
Inspection & cleaning of MV Feeders
321
SS06
Inspection, cleaning & maintenance of Liquid Starter of Raw Mill Main Drive
321
SS06
Inspection & cleaning of carbon brushes chamber of Raw Mill Main Drive
321
SS06
Inspection, cleaning & maintenance of Liquid Starter of Raw Mill Fan Drive
SS06
Inspection & cleaning of carbon brushes chamber of Raw Mill Fan Drive
321
SS06
Inspection & cleaning of distribution transformer
321
SS06
Inspection & cleaning of converter transformer
321
SS06
Inspection & cleaning of VVVF Panel (Separator Drive)
321
SS06
Inspection & cleaning of MStarts of MCC321N101
321
10
SS06
321
SS06
Complete overhauling of following motors; 3F1RM01HYS01M2001,

3F1RM01HYS01M2002, 3F1RM01GLS01M2003, 3F1RM01GLS01M2006,
3F1RM01CFS01, 3F1RM01CFS02, 3J1BF01FNJ01M2001, 3J1BF01RFJ01M2001,
3J1TC03FNJ01, 3E1BF01DRv01M5101 & 3F1RM01DR01
321
SS08
UA2
SS08
UA2
SS08
UA2
SS08
UA2
SS08
421
11
32
Kiln
Date
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Sr.
Area
No
6
Job Description
Flow
Code
SS08
421
SS08
421
SS08
421
SS08
421
10
SS08
421
11
12
SS08
421
SS08
Maintenance of Motors 4C1.RF01.DRV01
421
13
14
15
SS08
421
SS08
Checking of Greasing system of all major Motors.
421
SS08
Module checking of ID Fan-I
422
Elect-F-01
Date
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Cooler / Coal Mill

1
SS15
422
SS15
C21
SS15
C21
SS15
422
SS15
422
SS15
422
SS15
422
SS15
422
SS15
422
10
SS15
C21
11
SS15
422
12
SS15
Replacement of cooler chamber lights
422
13
SS15
Inspection & replacement of new module with faulty one
421
14
SS15
Replacement of bearings of cooler fan # 04
421
15
SS15
Replacement of bearings of PU # 01
C21
16
SS15
Installation of 30 KW drive for coal mill separator
C21
Interconnections
1
148
148
148
148
25 % Work Done
Legends
Prepared By
50 % Work Done
75 % Work Done
Work Completed
Manager (Electrical)
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Date
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Crusher / Storage
1
SS03
221
SS03
221
SS03
221
SS03
221
SS05
222
6
7
SS05
222
SS05
222
SS05
222
SS05
222
10
SS05
222
11
SS05
Complete overhauling of following motors; 2E1BC04 & Face Racker
222
Work Compelted
Work Compelted
Work Compelted
Work Compelted
Work Compelted
Work Compelted
Raw Mill
1
SS06
321
SS06
321
SS06
321
SS06
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
10
SS06
321
SS06
Complete overhauling of following motors; 3F1RM01HYS01M2001,

3F1RM01HYS01M2002, 3F1RM01GLS01M2003, 3F1RM01GLS01M2006,
3F1RM01CFS01, 3F1RM01CFS02, 3J1BF01FNJ01M2001, 3J1BF01RFJ01M2001,
3J1TC03FNJ01, 3E1BF01DRv01M5101 & 3F1RM01DR01
321
SS08
UA2
SS08
UA2
SS08
UA2
SS08
UA2
SS08
421
11
32
Work Compelted
Work Compelted
Work Compelted
Work Compelted
Kiln
Work Compelted
Work Compelted
26
Sr.
Area
No
6
Job Description
Flow
Code
SS08
421
SS08
421
SS08
421
Elect-F-01
Date
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Work Compelted
Work Compelted
SS08
421
10
SS08
421
11
SS08
421
12
SS08
421
13
SS08
421
14
SS08
Checking of Greasing system of all major Motors.
421
15
SS08
422
Work Compelted
Work Compelted
Work Compelted
Work Compelted
Work Compelted
Cooler / Coal Mill

1
SS15
422
SS15
C21
SS15
C21
SS15
422
SS15
422
SS15
422
SS15
422
SS15
422
SS15
422
10
SS15
C21
11
SS15
422
12
SS15
Replacement of cooler chamber lights
422
13
SS15
Inspection & replacement of new module with faulty one
421
14
SS15
Replacement of bearings of cooler fan # 04
421
15
SS15
Replacement of bearings of PU # 01
C21
16
SS15
Installation of 30 KW drive for coal mill separator
C21
26
Work Compelted
Work Compelted
Work Compelted
Work Compelted
Work Compelted
Interconnections
1
148
148
148
148
25 % Work Done
Legends
Prepared By
50 % Work Done
75 % Work Done
Work Completed
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Crusher / Storage
1
SS03
221
SS03
221
SS03
221
SS03
221
SS05
222
6
7
8
9
10
SS05
222
SS05
222
SS05
222
SS05
222
SS05
222
Raw Mill
1
SS06
321
SS06
321
SS06
321
SS06
SS06
321
SS06
321
SS06
321
SS06
321
32
SS06
321
10
SS06
321
11
SS06
Complete overhauling of following motors; 3C1BF01FNJ01M2001,

3F1RM01ELS01M2005, 3F1RM01GLS01M2004, 3K1BL01MDC01M2001,
3K1BF02FNJ01M2001, 3E1BF01FNJ01M2001 & 3E1BF01RFJ01M5101
321
SS08
Module checking of Raw Mill EP Fan.
421
SS08
Replacement of Bearings for Screw Conveyor Motor SC03.
421
SS08
421
SS08
421
SS08
421
Kiln
Date
29
30
31
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
Sr.
Area
No
6
Job Description
Flow
Code
SS08
421
SS08
421
SS08
421
SS08
UA2
10
SS08
UA2
11
12
13
SS08
421
SS08
421
SS08
Motors will be overhauled on condition bases
421
14
SS08
Checking of Bucholz relay of Transformers
421
Elect-F-01
Date
29
30
31
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
Cooler / Coal Mill

1
SS15
422
SS15
C21
SS15
C21
SS15
422
SS15
422
SS15
422
SS15
422
SS15
422
SS15
422
10
SS15
C21
11
SS15
422
12
SS15
Motor Overhauling; 4R1RR01FNC02, CR1RM01CAS02 & CN1BF03RFJ01
Interconnections
1
148
148
148
148
25 % Work Done
Legends
Prepared By
50 % Work Done
75 % Work Done
Work Completed
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Raw Mill
1
SS06
Inspection, cleaning & tighten of MV Feeders
321
SS06
321
SS06
321
SS06
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
10
SS06
321
SS06
Complete overhauling of following motors; 3F1RM01GLS01M2001,

3F1RM01GLS01M2002, 3F1RM01GLS01M2004, 3F1RM01GLS01M2005,
3F1RM01GLS01M2007, 3F1CV01DRV01M2001, 3F1RM01BS01M2001,
3F1SE01GRU01M2001 & 3E1MS01DRV01M2001
321
SS08
Module checking for recently procured Inverter module of ID Fan,Kiln VVVF Drives.
421
SS08
Replacement of SEW Drives with ABB for Rotary Feeder.
421
SS08
421
SS08
421
SS08
421
SS08
421
SS08
421
SS08
421
SS08
UA2
10
SS08
UA2
11
12
13
14
SS08
421
SS08
2Nos. Hoists installation at Burner Platform
SS08
Brake checking for Rotary feeder motor 4C1.RF01
SS08
Complete overhauling of following motors; 4K1KP01FNC01 & 4K1KP01FNC02
11
32
Kiln
421
Date
23
24
25
26
27
28
29
30
01
02
03
04
05
06
07
08
09
10
Sr.
Area
No
Job Description
Flow
Code
Elect-F-01
Date
23
24
25
26
27
28
29
30
01
02
03
04
05
06
07
08
09
10
Cooler / Coal Mill

1
SS15
422
SS15
C21
SS15
422
SS15
422
SS15
422
SS15
422
SS15
422
SS15
422
SS15
C21
10
SS15
422
11
SS15
Checking,Cleaning & tightening of Motors.
12
SS15
Lights to be changed of Cooler Chambers
13
SS15
Complete overhauling of following motors; CN1BF04FNJ01, CN1BF02RFJ01,

CR1CV01DRV01M2001, CR1RM01CAS01M2001, 4R1FN01DRV01M2001,
4R1FN09DRV01M2001 & 4R1PQ01DRH01M2006
25 % Work Done
Legends
Prepared By
50 % Work Done
75 % Work Done
Work Completed
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Crusher / Storage
1
SS03
221
SS03
221
SS03
221
SS03
221
SS05
222
SS05
222
SS05
222
221/222
SS03
Laying of 4mm2 power cable for UPS at main crusher LCR
10
SS03
Electrical wiring of main crusher LCR
11
Inspection & cleaning of 110V DC battery chargers
12
Complete overhauling of following motors; C1L03M11
222
221
221
221/222
Raw Mill
1
SS06
321
SS06
321
SS06
321
SS06
SS06
321
SS06
321
SS06
321
SS06
321
32
SS06
321
10
SS06
321
11
SS06
Complete overhauling of following motors; 3E1.BF01.FNJ01.M2001,

3C1.BF02.FVJ01.M5101, 3C1.BF01.RFJ01.M5101, 3C1.BC01.DRV02.M2001.M2,
3J1.TC03.FNJ04.M2001, 3J1.TC04.FNJ01.M2001, 3F1.RF01.DRV01.M2001 &
3F1.RF04.DRV01.M2001
321
SS08
421
SS08
421
SS08
421
SS08
421
SS08
SS08
Maintenance & oil refilling of Converter Transformers
Kiln
421
4G1FN02XCT01
4K1KN01XCT01
Date
23
24
25
26
27
28
29
30
01
02
03
04
05
06
07
08
09
10
Elect-F-01
Sr.
Area
No
7
SS08
Job Description
Inspection & greasing of motors (4G1FN01DRV01, 4G1FN02DRV01, 4K1KP01DRV01,
4K1KP01DRV02 & 4E1FN01DRV01
Flow
Code
23
24
25
26
27
28
29
30
01
02
03
04
05
06
07
08
09
10
421
-
SS08
421
10
SS08
UA2
11
SS08
UA2
12
SS08
421
13
SS08
Complete inspection of cables/ VVVF/ motor of Kiln feed variable rotary feeder
421
14
SS08
To carry out replacement of 630A ABB breaker in power module of raw mill EP chamber2
transformer
421
15
Complete overhauling of following motors; 4K1KP01FNC01 &4K1KP01FNC02
Date
Cooler / Coal Mill

1
SS15
422
SS15
Maintenance Liquid Starter of Coal Mill Main Drive
C21
SS15
Checking, cleaning tightening of connections of Distribution Transformers
422
SS15
Checking, cleaning tightening of connections of converter Transformers
422
SS15
422
SS15
Inspection of cooler EP chambers
422
SS15
422
SS15
Checking, cleaning & tightening of connections of Main incomers
422N101
422N102
C21N101
SS15
10
SS15
422
11
SS15
C21
12
SS15
422
13
SS15
Checking, Cleaning & tightening of Motors (Water Station, Coal Mill & Cooler area)
14
SS15
15
SS15
Convert cooler fan 09 from DOL to VVVF drive
16
SS15
Complete overhauling of following motors; CN1BF04RFJ01, CV2BF01FNJ01,

CU1TS01DRV01, CU1TS03DRV01, CR1RM01GLS01M2001, 4R1PQ01FNJ01DRV01,
4T1BF01FVJ01, 4T1BF02FVJ01, 4T1BF03FVJ01, UW1PU07DRV01 & UW1PU09DRV01
422
4R1FN09DRV01
25 % Work Done
Legends
Prepared By
50 % Work Done
75 % Work Done
Work Completed
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Crusher / Storage
1
221
SS03
221
SS03
221
3
4
SS03 &
05
Oil filling in distribution transformers of main crusher. and storage area.

Oil filling in brake motor of 2E!BC03 motors.
SS05
Checking, cleaning & tightening of Connections of MV Feeders also to carry out grease on its
contacts.
SS05
To carry out replacement of 107KVAR capacitor in PFIP.
SS05
222
SS05
222
10
221/222
11
221/222
Complete overhauling of following motors.

2E1BC02DRV01M2001, 2D1BF01RFJ01M5101, C1L04M1
221/222
12
222
Raw Mill
1
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
Inspection & cleaning of VVVF Panel (Separator Drive & Premix Feeder)
321
SS06
321
10
SS06
321
SS06
Complete overhauling of following motors; 3C1BF02FNJ01M2001, 3E1WE01XFC01,

3F1WJ01PMP01M2001, 3F1RF04DRV01M5101, 3J1TC01FNJ01M2001, 3J1TC03FNJ04M2001,
3J1BF01FNJ01M2001 & 3J1BF02RFJ01M5101
321
SS08
Inspection, cleaning & tighten of MV Feeder incomer only
421
SS08
421
SS08
11
Kiln
SS08
421
4G1FN02XCT01
4K1KN01XCT01
Date
18 19 20 21 22 23 24 25 26 27 28 29 30 31 01 02 03 04 05 06 07
Elect-F-01
Sr.
Area
No
Job Description
Checking, cleaning & tightening of Connections of VVVF Panels (Kiln Drives, Raw Mill EP Fan, ID
Fans)
Flow
Code
SS08
SS08
421
SS08
Contacts cleaning of Panel UA2CP01XCC01 to be carried out
UA2
SS08
UA2
10
11
SS08
Inspection & greasing of motors (4G1FN01DRV01, 4G1FN02DRV01, 4K1KP01DRV01,

4K1KP01DRV02 & 4E1FN01DRV01
421
-
To get dismantling of following motors to take proper dimensions.

4E1RPD01DRV01M2001, 4C1AXD01DRV01M2001.
Power cable termination of kiln main motors (Master Follower) both ends.
4K1
12
To replace limit switch in Raw mill EF transformer HV compartment.
4E'1
13
SS08
Parameter inspection of both kiln feed rotary feeder frequency drives.
4C1
14
Complete overhauling of following motors; 4C1RF02DRV01, 4E1SC01DRV01 &

4C1BF01RFJ01M2001.
Cooler / Coal Mill

1
SS15
422
SS15
C21
SS15
C21
SS15
422
SS15
C21
SS15
422
SS15
422
SS15
422
SS15
Inspection of cooler EP transformer & insulator
10
SS15
11
SS15
422
422N101
422N102
C21N101
422
12
SS15
422
13
SS15
C21
14
SS15
Power condapter installation for cooler fan 09 feeder
422
15
SS15
422
16
SS15
Checking, Cleaning & tightening of Motors (Water Station, Coal Mill & Cooler area)
17
SS15
422
18
SS15
Truck loading panel contactor replacement and cleaning.
4T1
SS15
Complete overhauling of following motors; 4R1FN08DRV01M2001, CR1RM01DRV01M1001,

4R1FN11DRV01M2001, 4R1FN14DRV01M2001, UW1PU04DRV01, UW1PU09DRV01 &
UW1PU11DRV01
19
Date
18 19 20 21 22 23 24 25 26 27 28 29 30 31 01 02 03 04 05 06 07
Elect-F-01
Sr.
Area
No
Job Description
Flow
Code
Date
18 19 20 21 22 23 24 25 26 27 28 29 30 31 01 02 03 04 05 06 07
Shutdown Jobs of Task List highlighted by TPI Department

1
SS03
138
3
4
Complete inspection of MStart Module (2G1BC01FRS01M2001)
Installation of Current Transducer to show data in CCR (A1U01 & C1L04M1)
SS03
Overhauling of Motor (3C1BC01MS01M2001)
SS15
Fault (phase unbalance, U/V) finding of cooler fans
SS15
Overhauling of Motor (4C1RF02DRV01M5101, 4R1RF01DRV01M2001, 4R1FN08DRV01M2001,

4R1FN10DRV01M2001 & 4R1PQ01DRV01M2012)
SS15
Inspection of DE bearing of motor (CR1RM01DRV01M2001)
SS15
Inspection of slip ring chamber of motor (CR1RM01DRV01M2001)
Rerouting of cables, if any found in ducting rout of WHR
WHR
1
25 % Work Done
Legends
Prepared By
50 % Work Done
75 % Work Done
Work Completed
Sr. Manager (Electrical)
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Date
18 19 20 21 22 23 24 25 26 27 28 29 30 31 01 02 03 04 05 06 07
Crusher / Storage
1
221
SS03
221
SS03
221
100%
SS05
Checking, cleaning & tightening of Connections of MV Feeders also to carry out grease on its
contacts.
222
100%
SS05
To carry out replacement of 107KVAR capacitor in PFIP.
SS05
222
SS05
222
221/222
221/222

C1L03M31, C1L03M32 & C1L04M1
221/222
10
100%
100%
100%
100%
100%
100%
100%
100%
Raw Mill
1
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
10
SS06
321
SS06
Complete overhauling of following motors; 3C1BF02FNJ01M2001, 3E1WE01XFC01,

3F1WJ01PMP01M2001, 3F1RF04DRV01M5101, 3J1TC01FNJ01M2001, 3J1TC03FNJ04M2001,
3J1BF01FNJ01M2001 & 3J1BF02RFJ01M5101
321
SS08
Inspection, cleaning & tighten of MV Feeder incomer only
421
SS08
421
SS08
SS08
SS08
Checking, cleaning & tightening of Connections of VVVF Panels (Kiln Drives, Raw Mill EP Fan, ID
Fans)
11
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Kiln
100%
100%
100%
421
4G1FN02XCT01
4K1KN01XCT01
421
100%
100%
Elect-F-01
Sr.
Area
No
6
SS08
Job Description
Flow
Code
421
Date
18 19 20 21 22 23 24 25 26 27 28 29 30 31 01 02 03 04 05 06 07
100%
Elect-F-01
Sr.
Area
No
Job Description
Flow
Code
Date
18 19 20 21 22 23 24 25 26 27 28 29 30 31 01 02 03 04 05 06 07
SS08
UA2
SS08
UA2
100%
SS08
Power cable termination of kiln main motors (Master Follower) both ends.
4K1
100%
10
To replace limit switch in Raw mill EF transformer HV compartment.
4E'1
11
SS08
Parameter inspection of both kiln feed rotary feeder frequency drives.
4C1
12
Complete overhauling of following motors; 4C1RF02DRV01 & 4E1SC01DRV01
100%
100%
100%
100%
Cooler / Coal Mill

1
SS15
422
SS15
C21
SS15
C21
SS15
422
SS15
C21
SS15
422
SS15
422
SS15
422
SS15
10
SS15
11
SS15
422
422N101
422N102
C21N101
422
12
SS15
422
13
SS15
C21
14
SS15
Power condapter installation for cooler fan 09 feeder
422
100%
15
SS15
422
100%
16
SS15
422
17
SS15
4T1
SS15
Complete overhauling of following motors; 4R1FN08DRV01M2001, CR1RM01DRV01M1001,

4R1FN11DRV01M2001, 4S1EL01RPD01M5101, 4S1EL01RPD02M5101 & 4S1EL01RPD03M5101
18
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Shutdown Jobs of Task List highlighted by TPI Department

1
SS03
138
Complete inspection of MStart Module (2G1BC01FRS01M2001)
Installation of Current Transducer to show data in CCR (A1U01 & C1L04M1)
In progress
SS03
Overhauling of Motor (3C1BC01MS01M2001)
SS15
Fault (phase unbalance, U/V) finding of cooler fans
SS15
Overhauling of Motor (4C1RF02DRV01M5101, 4R1RF01DRV01M2001 & 4R1FN08DRV01M2001)
100%
SS15
Inspection of DE bearing of motor (CR1RM01DRV01M2001)
100%
SS15
Inspection of slip ring chamber of motor (CR1RM01DRV01M2001)
100%
Rerouting of cables, if any found in ducting rout of WHR
In progress
100%
In progress
WHR
1
Prepared By
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Crusher / Storage
1
SS03
221
SS03
Checking & cleaning of Distribution Transformers & Oil refilling
221
SS03
221
SS05
Checking, cleaning & tightening of Connections of MV Feeders also to carry out grease on its contacts.
222
SS05
222
SS05
222
Inspection & maintenance of coal stacker & Reclaimer
221/222
138
221/222
10

2D1AY01DRH01M2001, 2D1BF01RFJ01M2001, 2E1BC02DRV01M2001, 2E1BC01DRV01M2001 &
2E1BC03DRV01M2001
221/222
Raw Mill
1
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS08
Checking, cleaning & tightening of connections of M-starts and M-control of MCC 421N101
SS08
SS08
Checking, cleaning & tightening of Connections of VVVF Panels
SS08
421
421
421
421
Kiln
Date
19 20 21 22 23
Elect-F-01
Sr.
Area
No
5
SS08
Job Description
Complete overhauling of following motors; 4C1BE01DRV02 & 4C1BF02FNJ01 M2001.
Flow
Code
421
Cooler / Coal Mill

1
SS15
SS15
422
SS15
Checking, cleaning & tightening of connections of M-starts and M-control of MCC C21N101
C21
SS15
422
SS15
422
SS15
422
SS15
422
SS15
422
SS15
Checking, cleaning & tightening of connections of Truck loading panel at under burnt silo
10
SS15
Checking faulty MNS-IS modules
4T1
422
11
SS15
C21
422
Date
19 20 21 22 23
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Crusher / Storage
1
Complete inspection and maintenance of Crusher Main Drive Liquid Starter
221
Oil filling in brake motor of 2E!BC03 motors.
221

2E1BC02DRV01M2001
Installation of Brake at 2E1BC04 motor.
Raw Mill
1
SS06
321
SS06
321
SS06
321
SS06
321
SS06
Inspection, cleaning & maintenance of Raw Mill Fan Drive
321
SS06
Replacement of motor water injection pump 3F1WJ01PMP01
321
SS06
Replacement of cable for motor 3F1RM01GLS01M2001
321
SS06
321
SS08
Installation of control and power condapter on 400A emergency feeder for WHR
421
4C1
Kiln
1
2
inspection and bolt tightening of following motors;

4C1BE01DRV01, 4C1BE01DRV02
Inspection of Raw mill EP chambers
Cooler / Coal Mill

1
422
422
Inspection and cleaning of carbon brush compartment of coal mill main motor, CR1RM01DRV01.
Inspection of following motors;

4R1FN09DRV01,4R1FN10DRV01
CR1
4R1
11 12 13
Elect-F-01
Sr.
Area
No
Job Description
Flow
Code
11 12 13
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Crusher / Storage
1
SS03
221
138
SS03
SS03
222
SS05
222
Oil filling in Brake motors 2E1BC03_M7101&02
221
Installation of brake on 2E1BC04 Motor
221
Connection Box repairing of 2D1WBDRV01 & 02
221

2E1BC02DRV01 (TASK-2-001478), A1L04M2,2D1BF01RFJ01
10
Inspection & cleaning of carbon brushes chamber of Premix crusher Main Drive
221
_
Raw Mill
1
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
10
SS06
321
11
SS06
Complete overhauling of following motors; 3F1RM01LBS01M2001, 3F1RM01LBS01M2004,

3K1BF02FNJ01M2001, 3C1BF02FVJ01M5101, 3E1BF01RFJ01M5101, 3J1BF03FNJ01M2001 &
3J1TC03FNJ04M2001
321
SS08
421
SS08
421
SS08
421
SS08
Oil to be filled in 4G1FN01XCT01 (Raw Mill EP Fan)
421
Kiln
Date
25 26 27 28 29 30 31
Elect-F-01
Sr.
Area
No
Job Description
Flow
Code
SS08
Oil to be filled in 4K1KN01XCT01 (Kiln Drives)
421
SS08
Checking, cleaning & tightening of Connections of VVVF Drives (Kil master+Follower,iD fan 1+2,Raw
Mill EP fan)
421
Inspection of Raw Mill EP chambers
4E1'
Replacement of inspection window glass of Chamber 01,02 and 03.
4E1'
Inspection of Raw Mill EP transformer & insulator
4E1'
10
SS08
421
11
SS08
421
12
SS08
Contact cleaning of following motors: 4K1KP01AXD01 and 02.4C1BE01DRV01 and 02.

4E1ET01PMP01 and 02. 3K1RB03 , UA2CP01 and 02.
421
13
SS08
Termination of control cable for energization of KWH at kiln-II RDF panel
421
14
SS08
Provision of power and control supply for standby CF silo blowers (37KW+11KW)
421
15
Complete overhauling of following motors; 4C1BE01DRV02 (TASK-2001129),4K1KP01FNC02,4E1SC01 (TASK-2-001587),4E1SC02 (TASK-2001699),4E1SC03,4K1KP01AXD01,4K1KP01JL01,4G1BU03,4G1BU04,4C1BF01.
Cooler / Coal Mill

1
SS15
422
SS15
C21
SS15
C21
SS15
422
SS15
C21
SS15
422
SS15
422
SS15
422
SS15
10
SS15
11
SS15
12
SS15
422
13
SS15
C21
14
SS15
422
15
SS15
16
SS15
Truck loading panel contactor replacment and cleaning.
17
SS15
Preparation of two RDOL modules and one DOL module for new pet coal hopper.
18
SS15
Dismental of all MCC'S emergency incomer supply network analyzer DIRIS A40 and reinstalled at grid
station line I feeder for energy monitoring.
19
SS15
Control cable laying from SS06 to grid station line II all feeders REF542+ for energy monitoring.
422
422N101
422N102
C21N101
422
422
4T1
CN1
321
Date
25 26 27 28 29 30 31
Elect-F-01
Sr.
Area
No
20
21
Job Description
Inspection of 4R1FN09DRV01 (TASK-2-001486) motor, Inspection and working on Carbon brush

compartment CR1RM01DRV01 (TASK-2-001440), Inspection of UW1.PU05.DRV01-M2001 (TASK-2000874), inspection of UW1.PU04.DRV01-M2001 (TASK-2-000505),inspection of UW1.PU05.DRV01M2001(TASK-2-000874)
Complete overhauling of following motors;

4R1FN03DRV01M2001,4R1FN13DRV01M2001,4R1FN14DRV01M2001,4R1PQ01-DRH01M2001,4R1PQ01-DRH01-M2008 (TASK-2-000951),4T1.AY01.DRV01M2001,4T1BF01FNJ01M2001,4T1BF02FNJ01M2001,4U1BF01FNJ01M2001,UW1PU09DRV01,CN1BF02FNJ01M2001,
CN1BF03FNJ01M2001, CR1.SE01.DRV01M2001 & CW1.RB01.DRV01M2001.
Flow
Code
Date
25 26 27 28 29 30 31
SS15
25 % Work Done
Legends
50 % Work Done
75 % Work Done
Work Completed
Elect-F-01


Sr.
Area
No
Job Description
Flow
Code
Date
28 29 30 31
10 11 12 13 14 15 16
Crusher / Storage
1
SS03
221
138
SS03
Inspection & cleaning of carbon brushes chamber of Premix crusher Main Drive
221
SS03
222
SS05
222
Oil filling in Brake motors 2E1BC03_M7101&02
221
Installation of brake on 2E1BC04 Motor
221
Connection Box repairing of 2D1WBDRV01 & 02
221
Complete overhauling of following motors; 2E1BC02DRV01 (TASK-2-001478),

A1L04M2,2D1BF01RFJ01, C1U03M1 & C1J04M1
10
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Raw Mill
1
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
SS06
321
10
SS06
321
11
SS06
Complete overhauling of following motors; 3F1RM01LBS01M2001,

3F1RM01LBS01M2004, 3K1BF02FNJ01M2001, 3C1BF02FVJ01M5101,
3E1BF01RFJ01M5101, 3J1BF03FNJ01M2001 & 3J1TC03FNJ04M2001
321
SS08
421
SS08
421
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
Kiln
100%
100%
Elect-F-01
Sr.
Area
No
3
SS08
Job Description
Flow
Code
421
Date
28 29 30 31
10 11 12 13 14 15 16
100%
Elect-F-01
Sr.
Area
No
Job Description
Flow
Code
SS08
Oil to be filled in 4G1FN01XCT01 (Raw Mill EP Fan)
421
SS08
Oil to be filled in 4K1KN01XCT01 (Kiln Drives)
421
SS08
Checking, cleaning & tightening of Connections of VVVF Drives (Kiln

master+Follower,iD fan 1+2,Raw Mill EP fan)
421
Inspection of Raw Mill EP chambers
4E1'
Replacement of inspection window glass of Chamber 01,02 and 03.
4E1'
Inspection of Raw Mill EP transformer & insulator
4E1'
10
SS08
421
11
SS08
421
12
SS08
Contact cleaning of following motors: 4K1KP01AXD01 and 02.4C1BE01DRV01

and 02. 4E1ET01PMP01 and 02. 3K1RB03 , UA2CP01 and 02.
421
13
SS08
Termination of control cable for energization of KWH at kiln-II RDF panel
421
14
SS08
Provision of power and control supply for standby CF silo blowers (37KW+11KW)
421
15
Date
28 29 30 31
10 11 12 13 14 15 16
100%
100%
100%
100%
100%
100%
100%
100%
100%
In progress
100%
Complete overhauling of following motors; 4K1KP01FNC02, 4E1SC01 (TASK-2001587), 4E1SC03, 4K1KP01AXD01, 4K1KP01JL01, 4G1BU03, 4G1BU04,
4C1BF01.
100%
Cooler / Coal Mill

1
SS15
422
SS15
C21
SS15
C21
SS15
422
SS15
C21
SS15
422
SS15
422
SS15
422
SS15
10
SS15
11
SS15
12
SS15
422
13
SS15
C21
14
SS15
422
15
SS15
422
16
SS15
4T1
SS15
Dismantle of all MCC'S emergency incomer supply network analyzer DIRIS A40
and reinstalled at grid station line I feeder for energy monitoring.
17
422
422N101
422N102
C21N101
422
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
100%
In progress (50% Done)
Elect-F-01
Sr.
Area
No
18
19
20
SS15
Job Description
Control cable laying from SS06 to grid station line II all feeders REF542+ for
energy monitoring.
Inspection of 4R1FN09DRV01 (TASK-2-001486) motor, Inspection and working

on Carbon brush compartment CR1RM01DRV01 (TASK-2-001440), Inspection
of UW1.PU05.DRV01-M2001 (TASK-2-000874), inspection of
UW1.PU04.DRV01-M2001 (TASK-2-000505),inspection of UW1.PU05.DRV01M2001(TASK-2-000874)
Complete overhauling of following motors; 4R1FN03DRV01M2001, 4R1PQ01DRH01-M2008 (TASK-2-000951), 4T1.AY01.DRV01M2001, 4T1BF01FNJ01M2001, 4T1BF02FNJ01M2001, 4U1BF01FNJ01M2001,
CN1BF02FNJ01M2001, CN1BF03FNJ01M2001, CW1.RB01.DRV01M2001 &
CW2RB01DRV01M2001
Flow
Code
Date
28 29 30 31
100%
321
100%
SS15
100%
10 11 12 13 14 15 16
Elect-F-01

Maintenance Schedule During Shutdown From: 07-02.15 to 15.02.15

Sr.
Area
No
Job Description
Flow
Code
Raw Mill
1
SS06
SS06
SS06
SS06
Checking, cleaning & tightening of Connections of VVVF Panels (Mill Seperator fan)
Inspection and Replacement of carbon brushes in following motors

1. 3F1RM01DRV01_M1001
2. 3F1FN01DRV01_M1001

3J1BF01FNJ01,3J1BF02FNJ01,3C1BF01FNJ01.
3F1
3J1+3C1
Kiln
1
ss08
421
ss08
421
ss08
421
ss08
Checking, cleaning & tightening of Connections of VVVF Panels (Rawmill Ep,kiln

Master+Follower,Idfan 01&02)
421
Date
07
08
09
10
11
12
13
14
Elect-F-01
Sr.
Area
No
Job Description
Flow
Code
ss08
Mcontrol repacement of
4C1TC02FNJ01M2001,4C1TC01FNJ01,4C1BE01DRV01,4C1BE01DRV02
4C1
ss08
Oil filling in 4G1FN02XCT01 (ID fan 02 transformer)
4G1
ss08

4C1TC02FNJ01M2001,4E1SC01DRV01M2001,4E1SC02DRV01M2001,4C1TC04FNJ02M
2001,4C1RF02DRV01,4C1RF02DRV02
4C1,4E1
Date
07
08
09
10
11
12
13
14
Elect-F-01
Sr.
Area
No
Job Description
Flow
Code
Cooler / Coal Mill

1
SS15
422
SS15
C21
SS15
Maintenance and water refilling in liquid Starter of Coal Mill Main Drive
C21
SS15
422
SS15
422
11
SS15
422
12
SS15
422
13
SS15
C21
14
SS15
422
15
SS15
422
16
SS15
Power cable laid from 4R1FN09XCC01 to 4R1FN09XFC01 and terminate also
422
17
SS15
Inspection,cleaning & tighteningPFC pannel and cleaned the contects of power contactor of
MCC 422 N101,422 N102.
422
18
SS15
Inspection,cleaning & tightening PFC pannel and cleaned the contects of power contactor of
MCC C21 N101.
C21
19
SS15

4S1.SC01DRV01M5101,UW1PU03DRV01M2001,UW1PU09DRV01M2001
Crusher/ storage
Date
07
08
09
10
11
12
13
14
Elect-F-01
nt Company Limited
Department (Line 2)
ng Shutdown From: 07-02.15 to 15.02.15

Date
15
Elect-F-01
Date
15
Elect-F-01
Date
15

Maintenance Schedule Line-II (07 15 02 15)

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Maintenance Schedule Line-II (07 15 02 15)

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Elect-F-01

Fauji Cement Company Limited

Maintenance Schedule During Shutdown From: 21-01-2012 to 24-01-2012

Checking & cleaning of Distribution Transformers

Checking, cleaning & tightening o connections of MStarts of MCC221N101

Checking, cleaning & tightening of Connections of MV Feeders

Checking & cleaning of Distribution Transformers

Checking, cleaning & tightening of connections of MStarts of MCC222101

Checking, cleaning & tightening of connections of Stacker Panel

Checking cleaning & tightening of connections of Reclaimer Panel

Checking, cleaning & tightening of Connections of MV Feeders

Checking & cleaning of Distribution Transformers

Checking & cleaning of Converter Transformers

Checking, cleaning & tightening of Connections of VVVF Panel (Separator Fan)

Cleaning of Filters of VVVF Drive

Checking, cleaning & tightening of connections of MStarts of MCC321N101

Checking, cleaning & tightening of connections of Mstart of Compressor UA2CP01

Checking, cleaning & tightening of connections of Panel UA2CP01XCC01

Checking, cleaning & tightening of connections of Mstart of Compressor UA2CP02

Checking, cleaning & tightening of connections of Panel UA2CP02XCC01

Checking, cleaning & tightening of Connections of MV Feeders

Cleaning of Filters of VVVF Drives

Checking, cleaning & tightening of connections of MStarts of MCC421N101

Checking, cleaning & tightening of connections of MStarts of MCC421N102

Checking, cleaning & tightening of connections of EP Panel

Cooler / Coal Mill

Checking, cleaning & tightening of Connections of MV Feeders

Checking & cleaning of Distribution Transformers

Checking & cleaning of Converter Transformer

Cleaning of Filters of VVVF Drives

Checking, cleaning & tightening of connections of MStarts of MCC 422N101

Checking, cleaning & tightening of connections of MStarts of MCC 422N102

Checking, cleaning & tightening of connections of MStarts of MCC C21N101

Checking, cleaning & tightening of connections of EP Panel

Checking, cleaning & tightening of connections of Mstart of Compressor UA1CP01

Checking, cleaning & tightening of connections of Mstart of Compressor UA1CP02

Checking, cleaning & tightening of connections of Mstart of Compressor UA1CP03

Checking, cleaning & tightening of connections of Mstart of Compressor UA1CP04

Checking, cleaning & tightening of connections of contactors of MCC Interconnections

Checking, cleaning & tightening of connections of VFDs of Coal hoppers.

Inspection & Cleaning of Cable Drum (Control+Power) of Coal Reclaimer

Fauji Cement Company Limited

Maintenance Schedule During Shutdown From: 07-04-2012 to 22-04-2012

Checking & cleaning of Distribution Transformers

Checking, cleaning & tightening o connections of MStarts of MCC221N101

Checking, cleaning & tightening of Connections of MV Feeders

Checking & cleaning of Distribution Transformers

Checking, cleaning & tightening of connections of MStarts of MCC222101

Checking, cleaning & tightening of connections of Stacker Panel

Checking cleaning & tightening of connections of Reclaimer Panel

Inspection & Cleaning of Slip Rings

Checking, cleaning & tightening of Connections of MV Feeders

Checking & cleaning of Distribution Transformers

Checking & cleaning of Converter Transformers

Checking, cleaning & tightening of Connections of VVVF Panel (Separator Fan)

Cleaning of Filters of VVVF Drive

Checking, cleaning & tightening of connections of MStarts of MCC321N101

Inspection & Cleaning of all local Panels

Checking, cleaning & tightening of connections of Mstart of Compressor UA2CP01

Checking, cleaning & tightening of connections of Panel UA2CP01XCC01

Checking, cleaning & tightening of connections of Mstart of Compressor UA2CP02

Checking, cleaning & tightening of connections of Panel UA2CP02XCC01

Checking, cleaning & tightening of Connections of MV Feeders