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Creep
Creep may be defined as a time-dependent
deformation at elevated temperature and
constant stress
Occurs when material supports a load for very long
period of time, and continues to deform until a
sudden fracture or usefulness is impaired
Is only considered when metals and ceramics are
used for structural members or mechanical parts
are subjected to high temperatures
Other materials (such as polymers & composites)
are also affected by creep without influence of
temperature
Mechanical
Performance
of Materials
*3.7
FAILURE OF MATERIALS
DUE TO CREEP
& FATIGUE
Creep
Stress and/or temperature significantly affects the
rate of creep of a material
Creep strength represents the highest initial stress
the material can withstand during given time
without causing specified creep strain
Simple method to determine creep strength
Test several specimens simultaneously
At constant temperature, but
Each specimen subjected to different axial stress
Mechanical
Performance
of Materials
*3.7
FAILURE OF MATERIALS
DUE TO CREEP
& FATIGUE
Creep
Simple method to determine creep strength
Measure time taken to produce allowable strain or
rupture strain for each specimen
Plot stress vs. strain
Creep strength inversely proportional to
temperature and applied stresses
Creep
Creep
Creep
FATIGUE
Fracture surface which usually exhibits:
Smooth areas -correspond to the gradual crack
growth stage, and
Rough areas-correspond to the catastrophic
fracture stage.
The smooth parts of the fracture surface usually
exhibit beach marks which occurs as a result of
changes in the magnitude of the fluctuating
fatigue load.
10
Fatigue
*3.7
FAILURE
OF MATERIALS
DUE TO CREEP & FATIGUE
Method
to Determine
Fatigue
Fatigue
Fatigue Limit:
For some materials such as BCC steels and Ti alloys, the S-N
curves become horizontal when the stress amplitude is
decreased to a certain level.
This stress level is called the Fatigue Limit, or Endurance
Limit, which is typically ~35-60% of the tensile strength
for steels.
In some materials, including steels, the endurance limit is
approximately half (50%) the tensile strength, given by:
endurance limit
Endurance ratio =
0.5
tensile strength
The S-N curves for a tool steel and an aluminum alloy showing the number of cycles to
failure
17
18
kc = Reliability factor
Accounts for random variation in fatigue
strength.
The following value can be taken as
guidelines
kc = 0.900 for 90% reliability
kc = 0.814 for 99 % reliability
kc = 0.752 for 99.9 % reliability
19
23
24
Fatigue Failures
Types of stresses for fatigue tests include,
axial (tension compression)
flexural (bending)
torsional (twisting)
From these tests the following data are generated.
Mean Stress, m =
max + min
Stress Amplitude, a =
max min
2
min
Stress Ratio, R =
max
By convention, tensile stresses are positive and compression stresses are
negative.
Fatigue Failures
Examples of stress
cycles where a) shows
the stress in
compression and
tension, b) shows
theres greater tensile
stress than
compressive stress
and in c) all of the
stress is tensile.
Fatigue Failures
As the mean stress, m, increases, the stress amplitude, a,
must decrease in order for the material to withstand the
applied stress. This condition is summarized by the
Goodman relationship:
m
Stress Amplitude, a = fs 1
TS
Fatigue Failures
Crack Growth Rate
To estimate whether a crack will grow, the stress intensity
factor (
K), which characterizes the crack geometry and
the stress amplitude can be used.
Below a threshold K a crack doesnt grow.
For somewhat higher stress intensities, the cracks grow
slowly.
For still higher stress-intensities a crack grows at a rate
given by:
da
n
dN
= C (K )
Fatigue Failures
Fatigue Failures
From the steady state crack growth relationship of
da
n
= C (K )
dN
if we integrate between the initial size of a crack and the
crack size required for fracture to occur, we find that the
number of cycles to failure is given by
2 (ac ) ( 2 n ) / 2 (ai ) ( 2 n ) / 2
N=
(2 n)Cf n n n / 2