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RENR2301-01

August 2004
GENERATOR
SET CONTROL

ALARM MODULE OR
MANUAL SYNC MODULE

PANEL
LIGHT

ENGINE MONITORING
SYSTEM

START AID SWITCH


PUMP STOP
PUSHBUTTON

PUMP RUN
PUSHBUTTON

PANEL
LIGHT

SCROLL SWITCH
MODE CLEAR
SWITCH

VOLTAGE ADJUST
RHEOSTAT

WARNING
SCROLL

PUMP
STOP

HIGH
COOLANT
TEMP

PUMP
RUN

STARTING
AID

DISPLAY

LOW
COOLANT
TEMP

CLEAR

LOW
OIL
PRESSURE

LOW OIL
PRESSURE

MODE

LOW
FUEL
LEVEL

EMERGENCY
STOP

DISPLAY

SYSTEM
NOT IN
AUTO

HIGH WATER
TEMP

PANEL
LIGHTS

LH

LOW
BATTERY
VOLTAGE

ENGINE
OVERSPEED

RH

LH/RH
SELECT

LOW
COOLANT
LEVEL
OVERCRANK

STOP
FAULT
SHUTDOWN

EMERGENCY
STOP

OFF
RESET

FAULT
ALARM
AUT

PHASE
SELECT

ENGINE
METER

LAMP
TEST

ALARM
CODES

EXIT

COOLDOWN
STOP

ALARM
SILENCE

SERVICE
MODE

AUTO

MAN

START
560-642

154-3045

ENGINE
CONTROL
SWITCH

PANEL
LIGHT
SWITCH

SPEED ADJUST POTENTIOMETER


OR GOVERNOR SWITCH
EMERGENCY STOP
PUSHBUTTON

3412C EMCP II For MUI Engines


Electrical System

RIGHT HAND
LEFT HAND
SWITCH

9EP1-2988
BCW1-744
4BZ1-6087

LOW FUEL
LEVEL SHUTDOWN RELAY

FUSE
BLOCKS

GENERATOR RUNNING RELAY


CRANK RELAY

DIODE

Volume 1: Electronic & AC/DC Panel Group and Schematic

GOVERNOR

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

AC TRANSFORMER BOX

F11
F12
0

10

2301A
SPEED CONTROL

10

10

10

10
6

F13

10

WOODWARD
PART NO. 9907-014

CR

GRR

F15 F23

TBC

A
8

LFSR

50

50

51

51

61

61

52

52

53

53

L1

L1

L3

L3

80

80

82

82

KILOWATT
ALARM

RELAY

RELAY
DC TERMINAL

FUSE

PUMP

DC PANEL

STRIP

RELAY

BLOCKS

AC TERMINAL
STRIP

AC PANEL
AC TERMINAL
STRIP

ARMING

GROUND FAULT

RELAY
B
9

DC TERMINAL
STRIP

KWR

ALR

A
7

RELAY

WINDING
TEMPERATURE

PR

RELAYS

F50 F51 F52

OVER/UNDER
VOLTAGE

PUMP

RELAY
ATR

CONTACTOR

ATR
B

ABCDEFGHIJ

GND6

GND5
50
50
50
T0
101
108
109
110
131
136
137
202
203
206
207
157
159

GND3
GND4

87
88
89
70B
14A
MOT1
MOT2
HC1
2
2
2
2
2
SV
SV
SV
SV
BO
ER
EL
MT
FP

80
82
23A

SP2
SP3
SP4
21
22
GND2

GND1
1
1
1
1
2
2
2
2
5
5
3
3
4
34
6
10
10
11
12
15
16
17
18
19
23A
30
30
30
37
38
39
57
57
59
60A
62
62
62
63
67
67
67
90
99
DD+
SP1
SP1A

ABCDEFGHIJ

adjust
set point
read

A
8

AR

O/UVR

GNDFR

adjust
set point
read

PC

MERLIN GERIN

12

567

12

567

multi 9

C60N

OFF

OFF

AC TERMINAL STRIP (TBA1)


5
70
83
85
77

DC TERMINAL STRIP (TBD1)

FUSE

F16 F17 F18

MCB1

F21 F22 F32 F33

HC

BLOCKS
ABCDEFGHIJ

ABCDEFGHIJ

adjust
set point
read

12

adjust
set point
read

567

12

BREAKER
BTR

HEATER

CIRCUIT

567

CONTACTOR

BC

ATR

BEARING
TEMPERATURE

DC PANEL

BATTERY

RELAY

CHARGER
GND
2
2
3
6
6
10
30
31
54
57
61
63
87
88
89
90
91
96
97
98
99
D+
DRDM
47
48
49
231A
232A
233A
231B
232B
233B
231C
232C
233C

B
9

KWR

ALR

ATR

ABCDEFGHIJ

ABCDEFGHIJ

adjust
set point
read

adjust
set point
read

567

ABCDEFGHIJ

12

567

567

DC 40 PIN
CONNECTOR

ABCDEFGHIJ

adjust
set point
read

12

PR

ATR

12

A
8

adjust
set point
read

12

BTR

567

ATR

AC

DC

AC 40 PIN
CONNECTOR

F50 F51

B
9

CUSTOMER
TERMINAL STRIP

A
8

AR

O/UVR

F52

GNDFR

PC

MERLIN GERIN

multi 9

C60N

OFF

F16

F17 F18

OFF

MCB1

F21 F22 F32 F33

HC

BC

DC TERMS

AC PANEL

DC TERMINAL
STRIP

PUMP
RELAY

ALARM
RELAY

KILOWATT
RELAY

AC TERMS

DC CHASSIS

RFI

FUSE
BLOCKS

AC TERMINAL
STRIP

(TBA 2)

VIEW B-B
CHASSIS ONLY SHOWN

GND
140
142
209
210
EF1
EF2
120
122
124
132 133 133 139 148 GND

(TBD 2)

(TBA 2)

GND2

CUSTOMER TERMINAL STRIP


(TBC)

GND1
101
108
109
110
131
131
136
137
157
159
202
203
206
207
132

MARSHALLING BOX
(FRONT VIEW)

A
8

SP1
SP2
SP3
SP4

CUSTOMER
GROUND BAR

154
156

(TBD 2)

GND
2
2
2
3
6
10
10
30
30
36
71
72
74
81
81
84

GNDGND133 131 132

7W-9799

GND 148 139 133 133 132

GROUND

132 131 133 GNDGND

VOLTAGE
REGULATOR

30 Page, MDW

RENR2301-01 VOL 1

18

17

16

15

14

13

12

11

10

VOLTAGE REGULATOR TERMINAL CHART


+
CUSTOMER
120/240V
AC SUPPLY

BATTERY
CHARGER

UL

CB1 60A

BATTERY
DISCONNECT SWITCH

BATTERY

NOTE W

40

REGULATOR
B

VR3F

10

22

24

20

F1

F2

26

28

30

DIGITAL

45

B+

B-

22

24

20

F1

F2

26

28

30

45

44

PF/KVAR

B+

B-

22

24

20

F1

F2

26

28

30

ALT

PS1

SM1
240

PS2

25

PS1

PS2

NOTE P

6
T1

LAMP 1
GENERATOR RUNNING RELAY

WH

10 AMP
GRR

NOTE BM
7
38

17

136

F16
2 AMP

CR
136

136

87

137

131

HC

A1

58

GRR

A2

88

132

120 VAC
L

H1

HC

138
1

BATTERY
CHARGER
148

148

1L1

10
AWG

10 AWG

NOTE W

JACKET
WATER
HEATER

TC5

ENCLOSURE LIGHTING

65

NOTE BT

NOTE M

TC2

66

139

139
7

FIRST CIRCUIT BREAKER

233

10 AMP NON-UL

240

5 AMP NON-UL

11

14

BREAKER AUX

207

F22
2 AMP

233A

231A

INTERNAL

2A

1A

204

95

96

A1

11

131

PC

BREAKER AUX

A2

203

203

202

202

202

11

38

12

GS

TC6

RR

38

231C

T1

EFCR

FCTM

YELLOW

29B

BLACK

GND

RED

TRIG

F21

15 AMP

OL

PC

210

210

131
3

T2,T4

RM24

RM8
F6
10A

3/4 HP, 1, 2 POLE


115/110-230-208
50/60 HZ
8 GPM
9.2/11.2 FLA

SMR

PSPB

10

1B

LFLS
81

NOTE BP

18

1R1

83

17

1L3

1L4

1L3

1L4

30

MPU

RD

41
D

RM13

C
G (-)
H (+)

GOV

83

83

EGA

NOTE BE

PR
1

NOTE J

SP

43

K
L

A -

B+

ELECTRONIC LOAD SHARE

42

NOTE BN

NOTE BP

MPU

40

LFLS
81

14A

AUX

14A

30
PR

84
7

81

PR

84
8

85

85

RM15

RM4

RM31

F2
10A

MV

FCR

9
NOTE V

10

84
1B

18

LFLS
81

83

160

162

23

11

154

157

163

161

108

F32
4

2 AMP

SL1

12

10

109

110

FCR

OFF/RESET

39

COOLDOWN/STOP

32

AUTO

40

START

33

T2

A1

T3

GNDFCT

X1

T2

H2

68

58
56

57

57

T13

H1

T2

9
3

TO

38

101

H2

101

RM22

RM7

69

CT 2

52
50

CT 3

53

51

151

51

51

H1
BK

11
61

ER

ER

10

LOADSHARE
MODULE

4
52

152

52

52

SV

SV

EXHAUST
TEMPERATURE
RIGHT SIDE

BK

HC4
HC3

12

HC2

17

HC1

21

31

HC0

AIR INLET
PRESSURE
(BOOST)

94
4

SENSOR V-

31

62

100
OHMS

1 OHM
D1

53

SENSOR V+

COOLANT TEMP

SH
TC

SH
TC

16

90

H1
BK

33 OHMS

50

50

50

T2
V

T1
U

ALR

13

18

SEE ALARM CHART

35

20

RFI

24

98

SH
TC

67P

20

62P

SEE ALARM CHART

300

T11

T12

30

11 PMG

19

20

ADJUST

D+

D+

D-

D-

3
SPARE 1

10

10

11

10

B+
2
C

23

HORN INPUT 2

7-

30

69
23

GROUP
6

12

R5

TSC

3
4

2
3

F
30

R4

B-

2
1

31

NOTE AS

R3

99

32

34

ALM INPUT
TERMINAL

10

37

R1

CIM

40
SPARE

SPARE

SPARE

NFPA 110

SPARE

SPARE

BCF

SILENCE

13

CUSTOMER
INTERFACE
MODULE

14 HORN

GNDFR

68
12

NOTE G

11

14

69

1+

R8
OUTPUTS

LOW FUEL LEVEL ALARM

30

13

R9

NOTE AL

16

R7
OUTPUTS

GEN WINDING OVERTEMP SHUTDOWN

R6
OUTPUTS

GEN BEARING OVERTEMP SHUTDOWN

1 +

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

LED #8

SPARE FAULT INPUT

LED #1

30

7-

34

R5
OUTPUTS

SP4

LED #2

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

14 HORN

LED #7

SPARE FAULT INPUT

LED #8

6
30

7-

99
1 +

REMOTE
NFPA 99
16 LIGHT

HORN INPUT 1

HORN INPUT 2

6
R7

NOTE BG

5
6

5
14
R6

13 12 11

10

11

10

90
2 DATA

12 TEST

ELECTRONIC CONTROL
GROUP

23

25

SPARE FAULT INPUT

NOTE AT

20

22

SILENCE

13

17

19

9
10

12 TEST

9
R8

27
63

SPARE FAULT INPUT

10

NOTE AM
76

LED #4

11

14

21

75

SPARE FAULT INPUT

12

18

NOTE BH
6
NOTE BQ

R9
OUTPUTS

GROUND FAULT

LFLS

70

LED #3

11

20

GEN BEARING OVERTEMP ALARM

73

SPARE FAULT INPUT

NOTE AN

NOTE AM
71

LED #2

10

GEN WINDING OVERTEMP ALARM

LED #1

SPARE FAULT INPUT

99

NOTE AL

74

SPARE FAULT INPUT

12 TEST

11

NFPA 99

R2

38

14 HORN

REMOTE
CUSTOM
16 LIGHT

1 +

13 SILENCE

30
1

12

R5

14 HORN

7-

26

68

COOLANT
TEMP

NOTE E
13

SILENCE

14

HORN

44

10
OUVR
11

TEST

36

70B
69

30

OVER/UNDER VOLTAGE RELAY


12

R4
OUTPUTS

15
OUVR
16

70B

R4

R3
OUTPUTS

99

29
1

33
31

R3

36

TO D-7

R2
OUTPUTS

LFSR

R1
OUTPUTS

LOW FUEL LEVEL SHUTDOWN

8
NOTE BR

34

R2

35

17
72

17
72

NOTE BJ

SPARE FAULT INPUT

LED #1

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

68

13 SILENCE

LED #6

SPARE FAULT INPUT

LED #7

69

14 HORN

SPARE FAULT INPUT

LED #8

6
30

7-

RELAY
DRIVER
MODULE
RDM
NOTE AU

99

REMOTE
NFPA 110
16 LIGHT

HORN INPUT 1

HORN INPUT 2

B
NOTE BG

RDM

19

D-

D-

D+

14 HORN

DATA +

D-

D+

DATA-

D+

CCM

99

SP1

B+

TO C-2

61

11

SPARE 2

SPARE 3

12

24

25

SP2

SP2

SP3

SP3

62

99

1 +

B-

14

SP2

CUSTOMER
COMMUNICATION
MODULE

24
SP3

20

SPARE FAULT INPUT

LED #1

SPARE FAULT INPUT

LED #2

10

SPARE FAULT INPUT

LED #3

11

SPARE FAULT INPUT

LED #4

SPARE FAULT INPUT

LED #5

SPARE FAULT INPUT

LED #6

SPARE FAULT INPUT

LED #7

SPARE FAULT INPUT

LED #8

12 TEST

NOTE J

30
7-

20

49

F15

36

69

11
36

+ -

NOTE:
NOTE Z

SHIELD TO BE GROUNDED

13 SILENCE
14 HORN

30

7-

BATTERY
CHARGER
NON-UL

122
S

124

F52

LS2

2 AMP
120

F50

LS1

NOTE BS

120

2 AMP

17

16

15

14

13

12

Standard Wiring

Resistor

Customer Wiring

Temperature Switch

Marshalling Box AC
Terminal

11

GSC 40 Way
Harness Connector

Liquid Level Switch

GSC Relay Module


Terminal

Lamp

Control Panel
Terminal

Marshalling Box 40
Way AC Connector
SASV 2 Way
Connector
SATS 2 Way
Connector

Marshalling Box
Customer DC Term.

Shielded Wire

Breakdown Diode
(Bi-directional)

Engine Mounted
Component

Diode

19

Engine 24 Way
Connector

Relay Contact
(Normally Open)

Fuse

23

Panel 70 way
Connector

Coolant Temp Engine


Connector (ECTS)

Relay Contact
(Normally Closed)

Emergency Switch

DC Connector No. 1
(Black)

Oil Pressure Engine


Connector (EOPS)

Generator Frame
(Chassis) Ground

Relay Coil

DC Connector No. 2
(Grey)

36

11

10

AC Connector From
Gen (Green)
Marshalling Box 40
Way DC Connector

Marshalling Box
Customer AC Term.

Magnetic Pick-up
Engine Connector

Coolant Loss Engine


Connector (ECLS)
Oil Temp Engine
Connector (EOTS)
CAT MONITORING SYSTEM
40 Way Connector

NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ
OPERATION, REMOVE FOR 50HZ OPERATION.
NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE;
REMOVE FOR 2:1 V/HZ UNDER FREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER)
NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED.
NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL
DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR.
NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY
AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN
FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDER VOLTAGE SHUTDOWN.
NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION.
SEE SLR TABLE FOR RESISTOR CONNECTIONS.
NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION.
NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR
NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION.
NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
NOT USED WITH FUEL FIRED JACKET WATER HEATER.
NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.
NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1
OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS.
NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM.
NOTE Q: COMPONENTS INSTALLED WITH ENERGIZE TO RUN FUEL SYSTEM.
NOTE R: COMPONENTS INSTALLED WITH ENERGIZE TO STOP FUEL SYSTEM.
NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY.
NOTE T: COMPONENTS INSTALLED WITH OPTIONAL GOVERNOR CONTROL MOTOR.
NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.
JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION.
NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID.
NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
UL BATTERY CHARGERS WIRED 120 VAC.
NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY.
NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER
INSTALLED ON PACKAGE.

NOTE Z:

COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.


IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE
SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE
SUPPLIED WITH 10 AMP BATTERY CHARGER.

NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST
BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY
WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS.
NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM.
NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT
TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS
3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH
FLASHING LAMP.
NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS
SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH.
(RATED FOR 4mA, 12 VDC OPERATION)
NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION
MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION.
NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO
TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED
IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE.
NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1.
NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2.
NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3.
NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR
6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ;
2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC:
NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVER TEMPERATURE RELAY.
ALARM OVER TEMPERATURE FACTORY SET TO 130C FOR PRIME POWER,160C FOR
STANDBY POWER. SHUTDOWN OVER TEMPERATURE FACTORY SET TO 135C FOR PRIME
POWER,165C FOR STANDBY POWER.
NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVER TEMPERATURE RELAY
ALARM OVER TEMPERATURE FACTORY SET TO 70C.
SHUTDOWN OVER TEMPERATURE FACTORY SET TO 90C.
NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER.
NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.

ABBREVIATIONS

NOTES

SYMBOLS
Marshalling Box DC
Terminal

R1

38
40

LFSR
A

37

12 TEST

39

COOLANT
LOSS
LFLS

20

RDM

1 +

32

SP2

OIL
PRESSURE

28

AT CONTROL END ONLY

ATB Terminal

HORN INPUT 1

22

99
SP2

L5

Circuit Breaker

30
C

ELECTRONIC CONTROL
7

28

EMCP DIAGNOSTIC
FAULT

ALARM INPUT CHART

13 SILENCE

86

62O

SP1

SP1A

13 PMG

18

LED #8

30

REMOTE
NFPA 110
2 LIGHT

99

68

122

Solenoid

10

PM GENERATOR

LED #7

SPARE FAULT INPUT

2 DATA

60

NOTE BB

F51

Earth Ground

R6

12 11

13

14

99

20

ECLS

19

120

LOADSHARE
MODULE

VR

SPARE FAULT INPUT

NOTE AA

2 AMP

Alternative Wiring

RDM

GOV

LED #6

12 TEST

SPARE FAULT INPUT

13 SILENCE

GEN

Package Options

VOLTAGE ADJUST
POTENTIOMETER

NOTE BA

12 PMG

PHASE ROTATION 1-2-3

1 +

PF/KVAR
NOTE BK

LED #5

NOTE AR

39

12 TEST

SHUNT TRIP CB

20

F1GEN

T0
N

14 HORN

35

67O

10

62

EXC
T10

REMOTE
NFPA 99
8 LIGHT

1 +

NOTE BC
F2GEN

SPARE FAULT INPUT

26

HIGH COOLANT
TEMP ALARM

38

NOTE AE

SHUNT TRIP CB

EOPS

19

12

67

17

C
24

LED #4

7-

36

62L

16

NOTE C

NOTE A

22

HORN

NOTE AD

124

80

80

NOTE B

REGULATOR

NOTE H
22

82

82

RFI FILTER

T9

T8

SPARE FAULT INPUT

90

6A

T7

LED #3

11

13 SILENCE

24

67L

11

97

J1-7
PU

122

SPARE FAULT INPUT

NOTE BG

VAR
J

LED #2

10

TEST

6
R7

25

SEE ALARM CHART

301

SHUNT TRIP CB

ECTS

18

NOTE D
5A

LED #1

SPARE FAULT INPUT

33

72

BR

ATB

T6

T5

SPARE FAULT INPUT

22

OVERSPEED
FAULT

LFSR

VOLTAGE REGULATOR
T4

29

99

15

15

96

J1-8

T3
W

H
30

16

J1-6

BK

REMOTE
CUSTOM
8 LIGHT

1+

12 TEST

24
HIGH COOLANT
TEMP FAULT

NOTE BL

BR

T5

99

99

67T

67

PU

53

5A, 24VDC
7.5A,110VAC

20

30

-7

10

95

J1-5

PR1

DROOP
CT

153

10A, 24VDC
OR 110VAC

9
R8

19

OVERCRANK
FAULT

11

62T

9
8

10A, 24VDC

10

16

SYSTEM NOT IN
AUTO ALARM

15

NOTE Y

COOLANT LOSS

53

*N/A

10A, 24VDC

11

18

-7

93

ONLY FOR VR3F


D2

0-.45A, 24VDC

12
R9

14

LOW OIL
PRESS ALARM

11

J1-4

BK

16,
18,
21, 20,
24,
36,

90

13

LOW COOLANT
TEMP ALARM

6
NOTE J

14,

15,
17,
19,
22,
23,

RATING FOR
INDUCTIVE
LOADS

NOTE AM

16

15

22

10
6

92

J1-3

T4

13,

RATING FOR
RESISTIVE
LOADS

12

35

PU

H1

I
X

MAN

START
X

CUSTOM ALARM MODULE

91

OIL PRESSURE

99

16

CAM

BR

BK

32

T3

X
X

NOTE AQ

DC CONN 1

X
X

30

GFR

12

PR1

50

SP2

9
10

12

PR1

51

6
7

14

30

CT 1

AUTO

30

14

15

J1-2

X2

AUT

COOLDOWN
STOP

13 SILENCE

16

12

10

110
50

EXHAUST
TEMPERATURE
LEFT SIDE

HC5

PL2

X1

PR1

14

15

16

10

10

32

F13
TO

30

15

30

109
T3

OFF
RESET

76

10

NOTE BL

32

11

10

F12

T3

C
A

NOTE AF

7
5

T2

14

12

SV

2
6

J1-1

X2

23

BO

10
T12

EL
SV

30

SV

1+

90

F11

30

27

10

NOTE X
T1

EL
SV

WH

INLET
MANIFOLD
TEMPERATURE

BO

COMMON ALARM SHUTDOWN

H1

SP2

23

20

108

GNDFR

164

71

SV

ALM

IC

120
T11

60

55

30

T1

12

24

PLS

RM39

F5
10A

EF1

T1

MT

BT1
RTD
PT100

BO

10A

122

A2

EF2

59

PL1

RM34

PR1

T1

11

90

118

NFPA ALARM MODULES

10

57

AR
B

AR

9
20

24

OUVR

NOTE G

163

RD

NOTE E

GROUND FAULT RELAY

FUEL
PRESSURE

27

10

10

13

10
21

2 DATA

22

45

NOTE F

ECS

48

F10

SS

T0

12

29

30
63

NOTE AJ

RM12

10

SLR1

SV

SASV

9
81

108

14
16

BTR

110
6

10

ETHER START

OVER/UNDER
VOLTAGE
RELAY
8

2 AMP

28

SV

MT

CTR

SLR2

F33

3 OR 4 POLE
OPTIONAL MOLDED
CASE CIRCUIT
BREAKER

159

GENERATOR

30 Page, MDW

RENR2301-01 VOL 1

156

SL2

FP

LOW OIL
PRESS FAULT

30

19

-H

+G

NOTE AC

L3

FP

LOAD

51

SATS

15

17

63

63

36
83

MANUAL SYNCHRONIZING MODULE

16

* DO NOT CONNECT INDUCTIVE LOADS TO


THESE TERMINALS

90

RM1

L2

NOTE BN

81

L1

OUTPUT LOAD SPECIFICATIONS


FOR GSC RELAY MODULE

T3

60

90

15

RELAY MODULE
TERMINAL NO.

GENERATOR BEARING OVER TEMPERATURE ALARM/SHUTDOWN

28

NOTE BD

PRPB

L0

NOTE AP

23

NOTE V

59

RM2

NOTE BP

FC 85
R1

SR

C
10

59

90

35

PR

2B

30

LFLS

84

SPARE
4

PSPB
211

85

MV
PR
7

33

NOTE R

86

85

FC
R2

SAS
PR
8

86

CR

13

ETHER
START
AID
AUTOMATIC FUEL TRANSFER SYSTEM 3
FUEL SUPPLY FROM FREESTANDING BULK TANK

4
NOTE Q

AUTOMATIC FUEL TRANSFER SYSTEM 2


FUEL SUPPLY FROM ABOVE GROUND BULK TANK

17

2
RM14

LFLS

10

3
1R2

BK

22

18

30

21

81

84

12

NOTE U

10

SMM
S2

NOTE P

30

30

30

NOTE AH

1L2

1R1

84

1L1

34

6
5

SMM 3
S1

NOTE U

RM28

11

34

RM B+

T2

38

17

EGR

F23
2 AMP

1R2

NOTE BN

81

14

PRPB

83

PR

2B

75

194

RHLH
2

CR

SMR

LFLS

84

12

11

RM21

38

84

211

1L2

4
4

RM18

RM6
F3
10A

NOTE AG

RD

ENGINE INSTRUMENTATION

SCS

ESTS
39 1L1

39

PR

F23
2 AMP

USE E-A 7200 OHM

SP2

MCS

RR

RM33

AUTOMATIC FUEL TRANSFER SYSTEM 1


FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK

F23
2 AMP

USE E-A 7200 OHM

480

SRV

MAX ON TIME
70 SECS

NOTE R

RM35

10

NOTE AB

CLR

OUT
29A

232C

FUEL TRANSFER PUMP

30

RHLH
A

29A

GSC

T1,T3

209

209

74

NOTE T

CAT MONITORING SYSTEM

OL

PC
208

5
7

NOTE BF

232

131

BK

7
231

15

SR

12

1
2

193

5
RM9

WH

GSM

ESPB
132

USE E-B 5600 OHM

416

192

TC3

NOTE S

RD

233C

30

-H

+G

191

GRR

99

RM23
F7
10A

16

RM17

RM36

232B

SP2

231B

14

NOTE N

30

11

14

11

54

53

12

BREAKER AUX

207

87

CTR
99

231

233

PRL

40

PC

75

BREAKER AUX

131

62

61

8
10

ATR3

CTR

10A

2301A
LOADSHARE

27

F1

THIRD CIRCUIT BREAKER


70

PSL

42

183
184

FCS

27

RM16

RM3

30

RD

ASR

233B

WH

RM30

232

203

USE E-B 5600 OHM

400

37

F4

232A

14

11

PC

30
EFCR
5

RM19

RM5

RM32
10A

33

207

74

RM27

FLYBACK 27

CIRCUITRY

12

233

205

206

87
28

231

OL

PR

206

207

207

24

30

CB3 10A

BREAKER AUX
64

28

NOTE R

SECOND CIRCUIT BREAKER

AUTOMATIC FUEL TRANSFER SYSTEM


PSPB

USE E-B 5600 OHM

380

TERMINAL DESTINATION CROSS REFERENCE

2301A SPEED

FCR2

29

NOTE AK

232

132

FCR1

BREAKER AUX

11

36

182

30

AUXILIARY CIRCUIT BREAKER CONTACT

DESIGNATION

131

15

NOTE Q

240 VAC BATTERY CHARGER TERMINAL CHART

1L2

181

NOTE Z
F14
10A

USE E-C 2400 OHM

300

4
ALR

HC
134

30

ATR2
64

240 VAC

BATTERY
CHARGER

16

-H

+G

LAMP 4

ALR

H4

10 AWG

SP2

USE E-D 1760 OHM

240

H3

NOTE X

SEE CHART
BELOW

BATTERY CHARGER

133

14

208

GOVERNOR TERMINAL CHART

142

NOTE K

32 AMP

30

LAMP 3
89

COMMON ALARM SHUTDOWN

142

MCB1
132

75

10

7
142

GOVERNOR

240 VAC

HC
141

F18
8 AMP

140

140

H2
133

21

37

SPACE HEATER
140

135

F17
8 AMP

174

30

33

89

131
HC

RD

32

88

59

131

LAMP 2

173

74

15

19

137
2

87

172

WH

5
7

STOP

132

66

TC1

31

171

RD

NOTE S
57

ATR1

T3

TC4

ELS

T2

133

MANUAL

131

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

VOLT LINE
TO LINE

30
1600 OHM

-H

+G

AUTO

OFF/RESET

C
132

SLR CHART

3
26

GENERATOR WINDING OVER TEMPERATURE ALARM/SHUTDOWN

NOTE AL

SMMS2

640 OHM

3200 OHM

L2

24

NOTE P

CONTACTS

SMMS1

1760 OHM

CB2 20A

L1

SM2

120

GND

TERMINAL DESTINATION CROSS REFERENCE


A

NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER
NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS.
NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR.
NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL
APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER
PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION.
NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFF
THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF"
POSITION IN ORDER TO LIMIT BATTERY DRAIN.
NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL
DESIGNATION FOR SPECIFIC GOVERNORS
NOTE BF: SEE GSC RELAY RATING CHART.

AFCR
AFTS
ALM
ALR

AUXILIARY FUEL CONTROL RELAY


AUTOMATIC FUEL TRANSFER SYSTEM
ALARM MODULE
ALARM RELAY

ALT

ALTERNATOR

ASR
ATB

AIR SHUT-OFF RELAY


AC TRANSFORMER BOX

ATR

ALTERNATOR TEMPERATURE RELAY

ENFR
EOPS
EOTS
ESDR
ESPB
ESTS

ENGINE FAILURE RELAY


ENGINE OIL PRESSURE SENSOR
ENGINE OIL TEMPERATURE SENSOR
ENGINE SHUTDOWN RELAY
EMERGENCY STOP PUSH BUTTON
EMERGENCY STOP SWITCH ON ENCLOSURE

PC
PCB
PEEC
PEECR
PL

PUMP CONTACTOR
PRINTED CIRCUIT BOARD
PROGRAMMABLE ELECTRONIC ENGINE CONTROL
PEEC RELAY
PANEL ILLUMINATION LIGHT

PLS

PANEL LIGHT SWITCH

F
FCR
FCS
FCTM
FPT
FS
FSOS
FTSPR

FUSE
FUEL CONTROL RELAY
FUEL CONTROL SOLENOID
FUEL CONTROL TIMER MODULE
FUEL PUMP TIMER
FUEL SOLENOID
FUEL SHUT-OFF SOLENOID
FUEL TRANSFER SYSTEM PUMP RELAY

POT
PR
PRL
PRPB
PS
PSL
PSPB
PWM

POTENTIOMETER
PUMP RELAY
PUMP RUN LIGHT
PUMP RUN PUSHBUTTON
PINION SOLENOID
PUMP STOP LIGHT
PUMP STOP PUSHBUTTON
PULSE WIDTH MODULATED

GFR
GNDFCT

GENSET FAULT RELAY


GROUND FAULT CT

GNDFR
GOV
GRR
GS

GROUND FAULT RELAY


GOVERNOR
GENERATOR RUN RELAY
GOVERNOR SWITCH

RAN
RDM
RFI
RHLH
RR

REMOTE ANNUNCIATOR
RELAY DRIVER MODULE
RADIATED FREQUENCY IMMUNITY
RIGHT HAND/LEFT HAND SWITCH
RUN RELAY

GSC

GENERATOR SET CONTROL

SASV
SATS
SAS
SCS
SEC
SHTC
SL
SLR
SM
SMMS
SMR
SP
SS

START AID SOLENOID VALVE


START AID TEMPERATURE SWITCH
START AID SWITCH
SCROLL SWITCH
SECOND
CIRCUIT BREAKER SHUNT TRIP COIL
SYNCHRONIZING LIGHT
SYNCHRONIZING LIGHT RESISTOR
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
STARTING MOTOR RELAY
SPEED ADJUST POTENTIOMETER
SYNCHRONIZING SWITCH

T
TSC
TX

GENERATOR LINE LEADS


TRANSFER SWITCH POSITION INDICATING CONTACT
TRANSFORMER

VAR
VR

VOLTAGE ADJUST RHEOSTAT


VOLTAGE REGULATOR

AUX

AUXILIARY TERMINAL STRIP

BATT
BC

BATTERY
BATTERY CHARGER

BCF
BTR

BATTERY CHARGER FAILURE SWITCH


BEARING TEMPERATURE RELAY

NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS
MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE
MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.

CAM
CB

CUSTOM ALARM MODULE


CIRCUIT BREAKER

CCM

CUSTOMER COMMUNICATION MODULE

NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM.
NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.

CIM
CR
CSFS
CT
CTR

CUSTOMER INTERFACE MODULE


CRANK RELAY
CURRENT SCR0LL FUEL SYSTEM
CURRENT TRANSFORMER
CRANK TERMINATION RELAY

GSM

GOVERNOR SYNCHRONIZING MOTOR

HC

HEATER CONTACTOR

DIODE

IC

REMOTE START/STOP INITIATE CONTACT

DVR

DIGITAL VOLTAGE REGULATOR

KWR

KILOWATT RELAY

ECLS

ENGINE COOLANT LOSS SENSOR

LOAD LEADS
LOW FUEL LEVEL SWITCH

NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH
PF/KVAR CONTROL.
NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE
THE LOCAL ALARM MODULE.
NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER,
BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS.
NOTE BN: "PUMP OFF" 90% INCREASING
NOTE BP: "PUMP ON" 50% DECREASING
NOTE BQ: "LOW FUEL ALARM" 40% DECREASING
NOTE BR: "CRITICAL LOW" 5% DECREASING
NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS.
NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING

ECS

ENGINE CONTROL SWITCH

L
LFLS

ECTS

ENGINE COOLANT TEMPERATURE SENSOR

EFCR

MAN

MANUAL

EMERGENCY FUEL CONTROL RELAY

EFR
EG

ENGINE FAILURE RELAY


ELECTRONIC GOVERNOR (SPEED SENSING)

MCS
MPU

MODE CLEAR SWITCH


MAGNETIC SPEED PICKUP

MV

MOTOR VALVE/SOLENOID VALVE

EGA
EGR
ELS

ELECTRONIC GOVERNOR ACTUATOR


ELECTRONIC GOVERNOR RELAY
ENCLOSURE LIGHT SWITCH

NC
NIAR
NO

NORMALLY CLOSED
NOT IN AUTO RELAY
NORMALLY OPEN

EMSR

EMERGENCY STOP RELAY

OUVR

OVER/UNDER VOLTAGE RELAY

SP4-TBD1-SP4T
A
8

30-LFSR-7

53-AC CONN-3
OR 153-LSGOV-9

53

NOTE D

L3

B B

B B

B B B

B B

B B

B B B

TBA1

108-F11
108-70 WAY-8
109-F12
109-70 WAY-10

52
L1
80
82

SP1-70 WAY-60

SP1A-GSC-23
SP2-GSC-24
SP2-70 WAY-61
SP2-D1-T1
SP2-LFSR-4
SP3-GSC-25
SP3-70 WAY-62
SP4-D1-L
SP4-70 WAY-63

21-GSC-1

22-GSC-2
MPU-SHIELD
VAR-SHIELD

80-VAR-3

82-VAR-1
23A-DC CONN2-9
23A-DC CONN2-5

MOT2-GS-1

HC1-EMSII CONN-3
2-EMSII CONN-2
2-EMSII CONN-31
2-SCS-2
2-EMSII CONN-12
2-EMSII CONN-16

2-EMSII CONN-22

2-EMSII CONN-6
MT(-)-AIMT-2

SV-EMSII CONN24

BO-EMSII CONN-27

ER-EMSII CONN-8

EL-EMSII CONN-10

MT-EMSII CONN-28

FP-EMSII CONN-38

B B

B B

B B

B B

B B

B B

B B

B B

B B

B B B

B B

B B B

B B

B B B

SP2

SP2

GND2

23A

87
88
89

70B

MOT1

MOT2

HC1

B B

B B

B B

B B

B B

B B B B

B B

62
62
62
63
67
67
67
90
99
DD+

60A

11-ESPB-1L2

10-PLS-3

34-ESPB-1R2
6-RM-22
6-70 WAY-2
10-RM-39
10-70 WAY-45

87-GRR-4
87-70 WAY-57
88-GRR-1
88-70 WAY-58
89-GRR-7
89-70 WAY-59
70B-TBD1-30DT
70B-70 WAY-44
14A-LSGOV-14
14A-TBC-232AT
MOT1-GS-4

39-ESPB-1L1
39-RM-24
57-ECS-4
57-GSC-33
57-70 WAY-30
59-SAS-2
59-DC CONN2-3
60A-DC CONN2-10
62-DC CONN1-3
62-DC CONN1-6
62-DC CONN1-10
62-DC CONN1-7
62-GSC-31
63-GSC-36
63-70 WAY-6
67-DC CONN1-1
67-DC CONN1-4
67-DC CONN1-12
67-DC CONN1-9
67-GSC-9
90-GSC-35
90-70 WAY-5
99-RM-9
99-70 WAY-35
D(-)-GSC-20
D(-)-70 WAY-20
D(+)-GSC-19
D(+)-70 WAY-19

38-RM-16
38-DC CONN2-8

30-70 WAY-16
30-DC CONN2-4
30-ESPB-1L4
30-RM-28
30-GOV-1 OR 30-LSGOV-15
30-ECS-1
70B-TBD1-70BT
30-LFSR-7
37-RM-19

12-CR-A
15-GSC-8
15-DC CONN1-2
16-GSC-7
16-DC CONN1-5
17-ESPB-1L3
17-GSC-38
18-GSC-13
18-DC CONN1-8
19-DC CONN1-11

4-DC CONN2-6

3-DC CONN2-7
3-CR-9

5-70 WAY-48
5-ECS-9
5-RM-1
3-70 WAY-3
3-GOV-2 OR 3-LSGOV-16

1
1
1
1
2
2
2
2
5
5
3
3
4
34
6
10
10
11
12
15
16
17
18
19
30
30
30
30
37
38
39
57
57
59

2-TBD1-2DT
GND-70 WAY-47
1-DC CONN2-1
1-DC CONN2-2
1-RM-30
1-RM-36
1-F15-T
1-ECS-6
1-F23-T
1-RM-2
2-DC CONN2-11
2-CR-B
2-70 WAY-15
2-DC CONN2-12
2-PL2-1
2-RM-27
2-TBD1-GND1T
2-PL1-1

51

GND1

TBD1

GND-70 WAY-68
GND-CHASSIS STUD

110-F13
110-70 WAY-12
131-PSL-X2
131-70 WAY-70
136-CR-2
136-70 WAY-38
137-CR-8
137-70 WAY-66
202-PRL-X1
202-70 WAY-40
203-PSL-X1
203-70 WAY-42
206-PSPB-2A
206-70 WAY-64
207-PSPB-1A
207-70 WAY-36
157-SS-4
157-70 WAY-23
159-SS-6
159-70 WAY-51
51-LSGOV-4
51-AC CONN-1
52-LSGOV-6
52-AC CONN-2
53-LSGOV-8
53-AC CONN-3

101-70 WAY-14

91-GSC-10
92-GSC-11
93-GSC-12
94-GSC-4
95-GSC-5
96-GSC-6
97-GSC-16
98-GSC-17

2-CR-A OR
2-GRR-B

211-PSPB-1B
OR 84-70 WAY-4

36-70 WAY-49

38-TBD1-38L

89-TBD1-89T

CHASSIS STUD

B B B

3412C EMCP II For MUI Engines


Electrical System

GND-REAR COVER
GND-TBA1-GND6B

GND-DOOR STUD
GND-GSC-GND

GND-CHASSIS STUD

T1

61

GND6

50

51
52
53

LFSR

50-TBA1-50BT
51-AC CONN-1
OR 151-LSGOV-5
52-AC CONN-2
OR 152-LSGOV-7

159

157

207

F23

206

12-TBD1-12B

3-TBD1-3BB

F15

2-LFSR-B OR
2-CR-B

8
137-TBA1-137T

2-LFSR-B OR 2-GRR-B
2-TBD1-2AB

GND-BODY STUD

41-RM-14

MPU-1
MPU-2
ACT(+)-EGA-1
ACT(-)-EGA-2
42-SP-3
43-SP-1

9
30-TBD1-30CT
3-TBD1-3AB
40-RM-13

GRR

203

GND

50-TBA1-50AT
GND-AC CONN-4
50-TBA1-GND5T
50-AC CONN-10

TBC
6

137

202

136

131

110

CR

110-SLR2

109

108

5
2

108-SLR1

6
3
9 10 11 12 13 14 15 16 17

T0-AC CONN-8

110-TBA1-110T

101

F13

50-AC CONN-12

109-TBA1-109T

T3-AC CONN-9

108-TBA1-108T

50-TBC-50
50-AC CONN-11

F12

50
50
50
T0

T2-AC CONN-5

GND5

D1

F11

SP2-TBD1-SP2BT

72-70 WAY-17

PART NO. 9907-014

SP2-TBD1-SP2BB

10

WOODWARD

ATB
T1-AC CONN-7

30-LFSR-9
30-TBD1-30DB

10

86-CAM-6

1-TBD1-1DT

10

10

1-TBD1-1CT

88-TBD1-88T

2301A
SPEED CONTROL

10

87-TBD1-87T

13-RM-15

10

136-TBA1-136T

RENR2301-01
August 2004

GND-REAR COVER

MT-AIMT-1

FP-FPS-C

GND4

GND3

203-TBA1-203B

101-TBA1-101B

110-TBA1-110B

157-TBA1-157B

109-TBA1-109B

ER-REMT-C

EL-LEMT-C

BO-AIP-C

FP(+)-FPS-A

108-TBA1-108B

EL(+)-LEMT-A

207-TBA1-207B

BO(+)-AIP-A

ER(+)-REMT-A

SV
SV
SV
SV
BO
ER
EL
MT
FP
L

FP(-)-FPS-B

EL(-)-LEMT-B
D(-)-TBD1-D(-)B

RDM-GSC-30

74-CAM-8

ER(-)-REMT-B

80-VR3F-6
OR 80-DVR-45

71-CAM-9

63-TBD1-63B

BO(-)-AIP-B

82-VR3F-7
OR 82-DVR-7

D(+)-TBD1-D(+)B

30-TBD1-30DL

2
2
2
2
2

22-MPU-2

16

17

18

19

29

30

31

32

33

43

44

45

46

47

57

58

59

60

61

10

20

21

22

23

24

25

26

27

28

34

35

36

37

38

39

40

41

42

48

49

50

51

52

53

54

55

56

11

12

62

63

64

65

66

67

68

69

70

13

14

70 WAY

Volume 2: Control Panel & Marshalling Box

131-TBA1-131B

202-TBA1-202B

137-TBA1-137B

136-TBA1-136B

206-TBA1-206B

159-TBA1-159B

36-F15-B

99-TBD1-99B

GND-TBA1-GND6T

NOTE D

5-TBD1-5AT

SP4-TBD1-SP4B

15

SP3-TBD1-SP3B

SP2-TBD1-SP2AB

10-TBD1-10AB
SP1-TBD1-SP1B

2A-TBD1-2DL

21-MPU-1

2-TBD1-2BT

GND-TBD1-GND1B

9EP1-2988
BCW1-744
4BZ1-6087

T1-F11

T0-TBA1-T0T

87-TBD1-87B

53-TBC-53
OR 53-TBA1-53B

52-TBC-52
OR 52-TBA1-52B

51-TBC-51
OR 51-TBA1-51B

1-TBD1-1AB

4-TBD1-4B

1-TBD1-1AT

T3-F13

10

AC CONN
(GREEN)

89-TBD1-89B

11

88-TBD1-88B

12

50-TBA1-50AB

50-TBA1-50BB

50-TBA1-50CB

70B-TBD1-70BB

3-TBD1-3BT

38-TBD1-38B

23A-TBD1-23AT
9

23A-TBD1-23AB

62-TBD1-62AB

16-TBD1-16B

15-TBD1-15B

10

DC CONN 2
(GREY)

67-TBD1-67AB

62-TBD1-62AT

67-TBD1-67AT

60A-TBD1-60AB

11

65-GSM-2

SP4-CAM-5

T2-F12

12

GND-TBA1-GND5B

2-TBD1-2AT

2-TBD1-2BB

62-TBD1-62BB

30-TBD1-30AB

10

DC CONN 1
(BLACK)

59-TBD1-59B

11

18-TBD1-18B

67-TBD1-67BB

62-TBD1-62BT

19-TBD-19B

67-TBD1-67BT
12

14A

66-GSM-1

72-LFSR-A
84-F23-B
OR 84-PRPB-3
81-PRPB-4
90-TBD1-90B

3-TBD1-3AT

30-TBD1-30AT

6-TBD1-6B

57-TBD1-57BB

21
22

80
82

SP4

SP3

SP1

SP1A

SP1A-TBD1-SP1L

SP1A-TBD1-SP1AL

34A-TBD1-4L

90-ALM-2

34A-TBD1-34L

38-GRR-A

3-SAS-1

30-TBD1-GND2L

11A-TBD1-11L

11A-TBD1-12L

10-EMSII CONN-1

B B

GND-GOV-GND
GND-CHASSIS STUD

BODY STUD

2A-TBD1-2EL

1A-TBD1-5AL

1A-TBD1-1DL

GND-BODY STUD
GND-TBD1-GND3T

CHASSIS STUD

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

COMPONENTS INSIDE CONTROL PANEL

GND-TBD1-GND4B

CONTROL PANEL DOOR

90-TBD1-90L
10-CAM-1
10-RM-39

74-70 WAY-21

7
6
5
4
3
2
1

18-TBD1-18T

13 14 15

16 17 18

93-ATB J1-3
92-ATB J1-2
97-ATB J1-7

16-TBD1-16T
67-TBD1-67CB

56-GSC-40

57-TBD1-57AT

1-TBD1-1CB

30-TBD1-30CB

5-TBD1-5BT
5-ECS-10

5-ECS-10

5-ECS-9
5-ECS-8
55-GSC-39

58-GSC-32

34-TBD1-34B

30-TBD1-30BT

17

26

16

Failure Mode Identifiers (FMI)

2-TBD1-2JT

1
2

35

25

15

34

24

14

33

23

13

HC1-TBD1-HC1T

32

22

12

2-TBD1-2ET
2-TBD1-2FB
10-TBD1-10BL

SV-TBD1-SVAT

SRV-SCS-3
CLR-MCS-6
2-TBD1-2HT

31

21

11

RHLH
RHLH-CAT MONITORING
SYSTEM CONN-18
2-MCS-5

CLR-MCS-4
CLR-CAT MONITORING SYSTEM CONN-33
2-MCS-2
2-RHLH-2
CLR-MCS-6

10-TBD1-10BB

CONTROL PANEL
REAR SUB PANEL

82-TBD1-82B

2
1

SRV-SCS-3
2-MCS-5
2-SCS-2

SRV-MCS-3
SRV-CAT MONITORING
SYSTEM CONN-23
2-MCS-2
2-TBD1-2FT

VAR

PLS

DROOP

LOAD
GAIN

LOW IDLE
SPEED

WOODWAR D

ACTUATOR
COMPENSATION

38-RM-16

MOT1-GS-4

9-PL2-2

M0T1-TBD1-MOT1B
M0T1-GS-3

NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY


FOR OPTIONAL NFPA 110 ALARM MODULE.

2-RM-27

NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT


RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE
REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.

M0T2-GS-1

63-TBD1-63T
56-ECS-3

X1

X2

1A NC 2A
1B NC 2B

X1

SAS

X2

NO

2 - TBD1 - 2 F T

PRPB

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

100

2-TBD1-2CT

9-PLS-2

CONTROL PANEL DOOR

1600 OHM

9-PLS-2

640 OHM

PL2
3200 OHM

PL1

A
B

MPU-2

MPU-1

42-SP-3

43-SP-1

ACT(-)-EGA-2

41-RM-14

ACT(+)-EGA-1

40-RM-13

3-TBD1-3AB

30-TBD1-30CT

153-TBC-53

152-TBC-52

53-TBA1-53T

151-TBC-51

52-TBA1-52T

51-TBA1-51T

120-TBA2-120U

14A-TBD1-14AT

CONTROL PANEL
REAR SUB PANEL

REAR COVER

GND-TOP COVER
GND-CHASSIS STUD

DESCRIPTION
Pressure Sensor (Engine Oil)

110

Temperature Sensor (Engine Coolant)

111

Fluid Level Sensor (Engine Coolant)

168

Electrical System Voltage

190

Speed Sensor (Engine)

248

CAT Data Link

268

EMCP Electronic Control (Generator Set)

269

Sensor Power Supply

333

Alarm Module Control

334

Spare Output

336

Switch (Engine Control)

441

Electronic Governor Relay

442

Generator Fault Relay

443

Crank Termination Relay

444

Starting Motor Relay

SYNCHRONIZING
RESISTOR TAP
SETTING CHART

445

Run Relay

446

Air Shutoff Relay

208

USE E-D 1760 OHM

447

Fuel Control Relay

240

USE E-C 2400 OHM

475

Relay Driver Module

300

USE E-B 5600 OHM

380

USE E-B 5600 OHM

500

EMCP Electronic Control (Generator Set)

400

USE E-B 5600 OHM

416

USE E-A 7200 OHM

480

USE E-A 7200 OHM

VOLT LINE
TO LINE

Abnormal update.

10

CID

GND-BODY STUD

DEVICE ABBREVIATION
WIRE NO.

(IF REQUIRED)
TERMINAL CONNECTION
POINT
T=TOP
B=BOTTOM
L=LOWER

SLR CHART

Abnormal frequency, pulse width, or period.

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

GND

124-TBA2-124U

81-70 WAY-18

131-PSL-X2

202-TBA1-202T

84-PSPB-2B
84--70 WAY-4

PRL

PSPB

2-TBD1-2DB

Mechanical system not responding properly.

Component Identifiers (CID'S)


For (EMCP II )

122-TBA2-122U

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK

DEVICE TERMINAL NUMBER

1760 OHM

55-ECS-2

17-TBD1-17B

PSL

3-TBD1-3AL

59-TBD1-59T

38 39 40

84-PRPB-3

36 37

206-TBA1-206T

90-TBD1-90T

58-ECS-5
57-TBD1-57AB

35

Current above normal or grounded circuit.

RESET

NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP


"TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.

WIRING EXAMPLE
131-TBA1-131T

62-TBD1-62CB

Current below normal or open circuit.

The FMI is a diagnostic code that indicates what type of failure has occurred.

26 27 28

32 33 34

Voltage below normal or shorted low.

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.

GS

131-PRL-X2

29 30 31

A
C B
SLR1

161

M0T2-TBD1-MOT2B
M0T2-GS-6

203-TBA1-203T

24 25

Voltage above normal or shorted high.

10 = 10 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
= COMPONENT LOCATED IN MARSHALLING BOX

207-TBA1-207T

23

SP1A-TBD1-SP1AB
SP3-TBD1-SP3T
RDM-70 WAY-7

Data erratic, intermittent, or incorrect.

SLM

21 22

Data valid but below normal operational range.

LSGOV

211-F23-B

SP2-TBD1-SP2AT

19 20

START
FUEL LIMIT

98-ATB J1-8
D(-)-TBD1-D(-)T
D(+)-TBD1-D(+)T

Data valid but above normal operational range.

LOW VOLTAGE
2301A LOAD SHARING & SPEED CONTROL
RAMP TIME

RATED
SPEED

GAIN

Failure Description

SL1
2 1

MCS

80-TBD1-80B

43-GOV-12
OR 43-LSGOV-23
2

163

91-ATB J1-1

27

36

BO-TBD1-BOT

SL2

162

10 11 12

37

RHLH-RHLH-3
ER-TBD1-ERT

FMI No.

ECS

9-PL1-2

5
SS
2

SLR 2
D C

E D

160

95-ATB J1-5

94-ATB J1-4

22-TBD1-22B

21-TBD1-21B

15-TBD1-15T

18

SCS

2 1

28

FP-TBD1-FPT
MT-TBD1-MTT

2-TBD1-2EB

NOTE C

96-ATB J1-6

38

EL-TBD1-ELT

10-ALM-1

SP

10

19

2-TBD1-2GT

DOOR STUD

20

29

ESPB

42-GOV-11
OR 42-LSGOV-24

30-ALM-7

11-TBD1-11B

30-ALM-7
86-LFSR-6
SP4-TBD1-SP4L
76-BTR-8
75-ATR1-8

30

39

566
Unexpected Shutdown
The CID is a diagnostic code that indicates which component is faulty.

30 Page, MDW

20-ALM-12
70-LFLS-5
73-GNDFR-14
71-70 WAY-1

14
13
12
11
10
9
8

7 8

40

RENR2301-01 VOL 2

69-ALM-14
68-ALM-13

30-CAM-7
30-RM-B-

108-TBA1-108L

RM

39-TBD1-39T

14-RM-18

7
6
5
4
3
2
1

1L4
1R2

13
14

B-

30-TBD1-30BB

20-CAM-12

14
13
12
11
10
9
8

1L2

NC
NO
NC

10

GND-TBD1-GND4T

F10

69-CAM-14
68-CAM-13

157-TBA1-157T

2-GS-5
2-TBD1-2CB

24
25
26
27
28

1L3
1R1

159-TBA1-159T

39-TBD1-39B

34
35
36
37
38
39

22
23

1L1

110-TBA1-110L

6-TBD1-6T

F1
F2
F3
F4
F5
F6
F7
F8
F9

1
2
3
4
5
6
7
8
9
10
11
12

40-GOV-3 OR 40-LSGOV-17

37-TBD1-37B

29
30
31
32
33

99-TBD1-99T

14-ESPB-1R1

15
16
17
18
19
20
21

41-GOV-5 OR 41-LSGOV-19

13-CR-6

17-TBD1-17T

5-TBD1-5BB

1-TBD1-1DB

1-TBD1-1BB

1-TBD1-1BT

NOTE B

B+

38-TBD1-38T
38-GS-2

CAM

10-ALM-1

ALM
-

10-TBD1-10AT

CAT MONITORING SYSTEM

D1

36

26

16

20

39

29

19

81-TBD2-81B

99-TBC-99T

38

28

18

97-TBC-97T
96-TBC-96T
72-TBD2-72B

74-TBD2-74B

37

27

17

RDM-TBC-RDMT

206-TBA2-206B

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

36

70B-TBD2-70BB

26

16

63-TBC-63T

34

131-TBA2-131AB

6A-VR3F-6

5A-VR3F-5

SP2-ATR1-14
SP2-ATR3-14
30-ATR2-10
30-ATR3-7

24

14

207-TBA2-207B

2-TBD2-2BB

117-TBA2-117B

SP3-TBD2-SP3B

33

23

13

PF/KVAR

35

32

22

12

31

21

11

34
33

89-TBC-89T

25

15

90-TBC-90T

24

14

SP1-TBD2-SP1B

61-TBC-61T
3-TBD2-3T

23

13

32

22

12

87-TBC-87T

31

21

11

157-TBA2-157B

GND-AC CHASSIS STUD

132-F16-T
132-F21-T

202-PC-54
202-AC CONN-1
203-PC-62
203-AC CONN-3
206-PR-9
206-AC CONN-24
207-F22-B
207-AC CONN-5

T/R

54-TBC-54T

11

12

BTR

1 2 3 4

ATR3

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

10 11 12 13 14 15 16

6A-DROOP-D1
5A-DROOP-D2
3

40 41 42 43

M+ M-

(K) (L)

46 47 48 49 50

114-5510

120-F50-B

NOTE C

F16

F17 F18

MERLIN GERIN

30

124-TBA2-124T

122-TBA2-122T

120-TBA2-120T

14
GND-PUMP-GND

124-LSGOV-2 @

120-LSGOV-3 @

14

122-LSGOV-1 @

14

210-PUMP-T2/T4

10
148-JWH-IL1

209-PUMP-T1/T3

GND2

124

120

EF2

EF1

210

209

142

140

GND

GND

122
T

A2
13

61
62

T/R

21

22

24

97

95

2-TBD2-2AT
3-TBD2-3B
3-TBC-233AT
6-TBD2-6B
6-ALR-A
10-TBD2-10B

10

30

31

54

57

61

63

87

88

89

90

91

96

97

98

99

D+

D(+)-DC CONN-19

30-TBD2-30AB
31-DC CONN-29
54-DC CONN-1
57-DC CONN-30
61-DC CONN-13
61-KWR-A
63-DC CONN-6
87-DC CONN-31
88-DC CONN-32
89-DC CONN-33
90-DC CONN-5
91-DC CONN-39
96-DC CONN-8
97-DC CONN-18
98-DC CONN-28
99-DC CONN-38

D-

D(-)-DC CONN-20

RDM

RDM-DC CONN-7

47

47-KWR-1

48

48-KWR-7

49

49-KWR-4

231A

232A

232-LSGOV-13 @ OR 14A-TBD1-14AB @

233A

233-LSGOV-14 @ OR 3-TBC-3B

231B

232B

233B

231C

232C

233C

96
6

131-TBA2-131BB

10
138-MCB1-2

141-F18-B

137-TBA2-137T

135-F17-B

OL
98

132

132-TBA2-132BT

131

131-TBA2-131BT

133
GND

10

133-TBA2-133BT

10

GND-TBA2-GNDT

10

GND
154

156

154-F32-T
156-F33-T

134-MCB1-4 10

F33
NOTE F

OFF

F1 F2

MARSHALLING BOX DC CHASSIS

FIELD

139-TBA2-139B

10

2-TBD2-2CB

10 148-TBA2-148B

142-TBA2-142B

140-TBA2-140B

159-TBA2-159T

157-TBA2-157T

36-TBD2-36T
208-PC-1

10 134-HC-7

10 138-HC-5

F1-GEN FIELD LEAD


F2-GEN FIELD LEAD

141-HC-3

22-GEN OR 22-RFI-22
NOTE C 122-F51-B
26-GEN PM
NOTE E 28-GEN PM
30-GEN PM

135-HC-1

207-PC-61
207-TBA2-207T

NOTE E

AC INPUT

136-TBA2-136T

10-TBD2-10U
2-TBD2-2BT
120-F50-B
20-GEN
122-F51-B
22-GEN
124-F52-B
24-GEN
26-GEN PM
28-GEN PM
30-GEN PM
F1-GEN FIELD LEAD
F2-GEN FIELD LEAD

SP2-ATR2-14
SP2-BTR-14
30-ATR3-10
30-BTR-7

30-ATR3-7
30-ATR3-16

74-ATR2-5
30-ATR2-16
30-ATR3-10
75-ATR2-8

HC
191-TC6-WH
192-TC6-RD

30-BTR-10

SP2-ATR3-14 OR
SP2-TBD2-SP2T

30-BTR-7
30-BTR-16

53

MCB1
20 22 24 26 28

A2

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

30-ATR3-16 OR
30-TBD2-30BB
30-BTR-10
@ 76-CAM-4

71-TBD2-71T

1 2 3 4

F21 F22 F32

multi 9

24-GEN OR
24-RFI-24
124-F52-B

C60N

OFF

B+ B- 20 22 24 26 28 30 F1 F2

156-TBC-156T

A1

20-GEN OR
20-RFI-20

J1

154-TBC-154T

10

132-F21-T

PC

VOLTAGE
REGULATOR

VR3F

7 44 45

132-TBA2-132AB
132-F22-T

10

133-TBA2-133BB

10

132-TBA2-132BB

133-TBA2-133AT

132-F16-T

82-TBD1-82L

132-F17-T
132-TBA2-132AT

20-GEN

20

@
82-TBD1-82L
276-PF/KVAR-1
80-TBD1-80L
@
275-PF/KVAR-3

14
9

6A-DROOP-D1

20

20-VR3F-20

adjust
set point
read

adjust
set point
read

24

24-VR3F-24

22

K L M N O P Q R S

24

RFI FILTER

22-VR3F-22

A B C D E F G H I J

24-GEN

22-GEN

3-ATR2-G
3-BTR-G
2-ATR2-H
2-BTR-H

3-ATR3-G OR
3-TBD2-3U
2-ATR3-H OR
2-TBD2-2AU

22
K L M N O P Q R S

A1
13

GND-DC CHASSIS STUD

A B C D E F G H I J

140-BC-L
140-SPH-H1
142-SPH-H4

10
139-JWH-IL2

148

14

NOTE C
80-TBD1-80L
5A-DROOP-D2

54

36-TBD2-36B

DVR

GNDFR

AR

10-TBD2-10T

5-TBD2-5B
88-TBC-88T

6-TBD2-6T
202-TBA2-202B

SP2-TBD2-SP2B

SP4-TBD2-SP4B
203-TBA2-203B

F52

124-VR3F-24 OR 124-DVR-24

122-VR3F-22 OR 122-DVR-22

OUVR

30-TBD2-30AT

15

F51

120-VR3F-20 OR 120-DVR-20

159-TBA2-159B

25

124-F52-T

71-TBD2-71B

35

120-F50-T
120-GNDFR-A2
122-F51-T
122-AR-A

EF2-GNDFR-L

EF1-GNDFR-K

210-OL-4

84-TBD2-84B

10

D(+)-TBC-D(+)T

91-TBC-91T

108-TBA2-108B

AC TERMS

30

31-TBC-31T

207-F22-B

17

209-OL-2

140-BC-L
140-HC-2
142-BC-N
142-HC-4

10 GND-TBC-GNDB

10 148-HC-6

10 139-HC-8

133-F18-T

10 133-TBC-133B
10 133-MCB1-3

202-TBA2-202T

D2

27

207-PC-53

40

110-TBA2-110B

109-TBA2-109B

GND

203-TBA2-203T

204-PC-A1

18

131-PC-3

28

131-TBA2-131AT
131-PC-A2

38

210-TBA2-210B
205-PR-6

139

204-OL-96

19

133

209-TBA2-209B

29

133

132

132

207

206

203

202

159

158

157

137

131

136

178
B

EF2-TBA2-EF2B

ATR2

30-ATR2-7
30-ATR2-16

208-F21-B

39

276-DVR-44

275-DVR-45

PCB

74-ATR1-5
74-ATR3-5
30-ATR1-16
30-ATR2-10
75-ATR1-8
75-ATR3-8

181-TC5-WH
182-TC5-RD

SP2-TBD1-SP2T
SP2-ATR2-14
30-ATR1-10
30-ATR2-7

30-ATR1-7
30-ATR1-16

74-ATR2-5
74-TBD2-74T
30-ATR1-10
30-TBD2-30BB
75-ATR2-8
@ 75-CAM-3

207-PC-61

10

158-TBA2-158B

171-TC4-WH
172-TC4-RD

EF1-TBA2-EF1B

1 2 3 4

A1 A2

163-BT1-RD
164-BT1-WH

30 Page, MDW

RENR2301-01 VOL 2

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

73-CAM-10 @

20

137-TBA2-137B

37

DROOP BOARD

K L M N O P Q R S

N-TBA2-NB

1 2 3 4

30-TBD2-30BT

30

178-TBA2-178B

D(-)-TBC-D(-)T

136-TBA2-136B

ATR1

120-TBA2-120B
120-AR-B

40

6A-DVR-6

DC TERMS

DC CONN
(40 WAY)

98-TBC-98T

adjust
set point
read

132-TBC-132B
132-MCB1-1

TBA2

57-TBC-57T

D1

2 - TBD1 - 2 F T

(40 WAY)

101-TBA2-101B

adjust
set point
read

118-AR-7

3-ATR1-G
3-ATR3-G
2-ATR1-H
2-ATR3-H

3-ATR2-G
3-TBD2-3AU
2-ATR2-H
2-TBD2-2AU

D2

5A-DVR-5

A B C D E F G H I J

AC CHASSIS STUD

DROOP RESISTOR

K L M N O P Q R S

10

131

77

66

AC CONN

A B C D E F G H I J

131-BC-N

77-FRBS-1

85-TBD2-85B

81-TBD2-81T

DEVICE ABBREVIATION
WIRE NO.

178-AC CONN-29

(IF REQUIRED)
TERMINAL CONNECTION POINT
T=TOP
B=BOTTOM
U=UPPER

DEVICE TERMINAL NUMBER

N-AC CONN-36

122-TBA2-122B
122-AR-4

159-F33-B
159-AC CONN-15

158-AC CONN-13

122-AR-A

131-TBC-131T
131-HC-A2
136-F16-B
136-AC CONN-17
137-HC-A1
137-AC CONN-19
157-F32-B
157-AC CONN-11

66-ALR-7

65-ALR-1

64-ALR-4

85-PR-5

83-PR-A

70B-OUVR-11
70B-DC CONN-36

SP4-OUVR-10
SP4-DC CONN-34
5-KWR-B
5-DC CONN-22

SP3-DC CONN-24

SP2-BTR-14 OR SP2-ATR1-14
SP2-DC CONN-14

SP1-DC CONN-4

118-GNDFR-A1

GND-DC CONN-21

DC CHASSIS STUD

84-PR-7
84-DC CONN-10

74-ATR1-5
74-DC CONN-37
81-PR-4
81-DC CONN-9

72-DC CONN-17

71-BTR-5
71-DC CONN-16

30B-DC CONN-15
30-TBC-30T
30-GNDFR-11
30-ATR1-7 OR 30-BTR-7
36-BC-(+)
36-DC CONN-11

2-DVR-(B-)
2-DC CONN-35
2-ALR-B
2-BC-(-)
3-DC C0NN-3
3-TBC-3T
6-DC CONN-2
6-TBC-6T
10-DC CONN-12
10-TBC-10T

2-TBC-2T
2-PR-B

10

5-TBD2-5T

TBD2

(IF REQUIRED)
SPECIFIC TERMINAL BLOCK
FOR WIRE NO. I.E.: 'A' IS
THE FIRST BLOCK, 'B' IS
THE SECOND BLOCK,...,'F'
IS THE SIXTH BLOCK

WIRING EXAMPLE

120-GNDFR-A2

131-PC-3
131-AC CONN-33

70B-OUVR-11

108-OUVR-1
108-AC CONN-6
109-OUVR-2
109-AC CONN-8
110-OUVR-3
110-AC CONN-10
117-AC CONN-14

SP4-OUVR-10

101-AC CONN-38

2-TBC-2L

10-TBC-10L

110-TBA2-110T

SP4-TBD2-SP4T
SP4-OUVR-15
70B-TBD2-70BT
70B-OUVR-16

GND-AC CONN-21

109-TBA2-109T

F50

108-TBA2-108T

2-OUVR-13

10-OUVR-12
U

NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR
UNLESS AND RFI FILTER IS PROVIDED.
NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR.
NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH
AN OPTIONAL SE GENERATOR.
NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.

83-TBD2-83T

84-TBD2-84T
84-PR-8

84-PR-7

206-TBA2-206T

2-TBD2-2AB

6-TBC-6B

PR

66-TBD2-66B

2-TBD2-2CT

61-TBC-61B

48-TBC-48T

ALR

KWR
B

117

110

205-OL-95

64-TBD2-64B

109

101

108

10 = 10 AWG
14 = 14 AWG
= COMPONENT LOCATED ON ENGINE OR BASE
@ = COMPONENT LOCATED IN THE CONTROL PANEL
NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF
BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT
WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.

GND1

65-TBD2-65B

NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90C, 600 VAC
INSULATION WIRE UNLESS OTHERWISE INDICATED.

65

47-TBC-47T

49-TBC-49T

85-MV-2

64

83-LFLS-2

83

70B

SP4

SP3

SP2

85

84-LFLS-3

84

SP1

81-LFLS-4
81-LFLS-1

81

74

71

72

36

30

30

72-LFLS-7

30-FRBS-2

30-LFLS-6

10-LFLS-8
10-DVR-B(+)

10

GND

3-ATR1-G
OR 3-BTR-G

2-MV-1

2-ATR1-H
OR 2-BTR-H

MARSHALLING BOX DC CHASSIS

140-TBA2-140T
142-TBA2-142T

MARSHALLING BOX
AC CHASSIS

+
L
N

BC
TBC

MARSHALLING BOX
CUSTOMER TERMINAL BLOCK