More time on the road

Illustrated Parts List

RTLFC-16609E
November 2008

Contents
How To Use The Illustrated Parts List ..................................................................................................................................................3
AUXILIARY DRIVE GEAR ..................................................................................................................................................................4
CASE (AUX) ............................................................................................................................................................................................5
CASE (FRONT) .......................................................................................................................................................................................7
COUNTERSHAFT & BRGS(AUX).......................................................................................................................................................9
COUNTERSHAFT ASSY .....................................................................................................................................................................10
FILTER REGULATOR........................................................................................................................................................................11
HOSES & CONN. - 13 SPD ..................................................................................................................................................................12
HOSES & CONN. - 9 SPD ....................................................................................................................................................................13
INPUT SHAFT & DRIVE GEAR ........................................................................................................................................................14
INTEGRAL OIL PUMP .......................................................................................................................................................................15
ISOLATORS ..........................................................................................................................................................................................17
KITS & ASSEMBLIES .........................................................................................................................................................................18
LEVERS/HOUSINGS ...........................................................................................................................................................................20
MAINSHAFT ASSY..............................................................................................................................................................................22
MANISHAFT & SYNCHRO(AUX).....................................................................................................................................................23
MISCELLANEOUS ..............................................................................................................................................................................24
OIL COOLER........................................................................................................................................................................................25
RANGE CYLINDER.............................................................................................................................................................................26
REVERSE IDLER .................................................................................................................................................................................27
ROADRANGER VALVE- 13 SPD.......................................................................................................................................................28
ROADRANGER VALVE- 9 SPD.........................................................................................................................................................30
SHIFT BAR HOUSING (F) ..................................................................................................................................................................31
SLAVE VALVE - A-5000......................................................................................................................................................................33
SPLITTER CYL - 13 SPEED ...............................................................................................................................................................34
SPLITTER CYL - 9 SPEED .................................................................................................................................................................35
Appendix.................................................................................................................................................................................................36

How To Use The Illustrated Parts List

The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit
the interactive Electronic Parts Catalog at www.roadranger.com/epc.
Model Designation or Nomenclature

For information regarding Model Designation and Nomenclature, visit www.roadranger.com.

Kits and Assemblies (K/A's)

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service
problem.
Kits and Assemblies are shown with applicable parts groupings in the parts listings.

Identifying Kits and Assemblies

A- Part numbers beginning with the letter 'A' are pre-assembled Production Assemblies
K- Part numbers beginning with the letter 'K' are kits that are not assembled
S- Part numbers beginning with the letter 'S' are pre-assembled Service Assemblies
Note: Some Production Assemblies do not begin with a letter prefix (Midrange only).
Illustrations

Illustrations show parts in assembly groups.

Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration.
Notes are included on illustrations where additional information is needed.

Parts Listing
Parts listings are defined by parts groupings and are broken down by service assemblies. Parts listings identify a part for servicing with
the following categories
Item Number - corresponding with numbers on illlustrations for part identification.
Current Part - indentifies part as it is available for service.
Description - specifies part name or description.
Replaced Part - quantity quantity required for assembly.
Quantity - defines unique characteristics or requirements.
Notes - indicates Kits or Assemblies that contain a particular part.
Kits/Assy's Where Used

Group: AUXILIARY DRIVE GEAR

9
8
5
7

4
2

3
6

10481-12/92 Aux DG

AUXILIARY DRIVE GEAR

Item

Current Part

Description

1
2
3
4

16763
21320
16628
5566507BOX
16138
X-8-645
17453
21599
K-3189

SNAP RING
SNAP RING RETAINER
SNAP RING
BEARING

5
6
7
8
9

BEARING RETAINER
CAPSCREW
-O- RING
WASHER
REPLT KIT-DRIVE GEAR

Replaced Part

Qty.

5566504,5566507

2
1
1
1

X 8 612
4300467 ,4303558 ,K 2312

1
1
2
2
1

Notes

Kits/Assys Where
Needed
K-3585,K-3586,K-3587
K-3189
K-3587
K-3585,K-3586

3/8"-16X1"
K-3189,K-3585,K-3586

Group: CASE (AUX)

4*
5*

5
OEM supplied adjustable
speedometer sensor

OEM supplied non-adjustable

speedometer sensor

6
7
8

15

21

20

3
16

14

19

17

18

24

9
10
22
13**

23

* Note Items 4 & 5 / Magnetic Speedometer Openings:

Use 13679 "O" ring w/ OEM supplied adjustable speedometer sensor and
20225 "O" ring w/ OEM supplied non-adjustable speedometer sensor or Eaton part #20224 Plug
** See Service Manual for Proper Shimming Procedure
11405A-05-02

CASE (AUX)
Item

Current Part

Description

Replaced Part

1
2

X-8L-611
S-2119

CAPSCREW
REAR BRG COVER ASSY

3
4
5

15532
20224
13679

GASKET
PLUG-MAGNETIC
-O- RING

1
2
1

20225

-O- RING

5
6
7
8
9
10
13

4301954
20226
14142
7992
X-8L-604
20815
K-2430

SENSOR SEAL
PLUG-MECHANICAL
-O- RING
BUSHING
CAPSCREW
LIFTING EYE
SHIM KIT

14
14
15
16
17
18
19
20
21

X-8L-602
X-8L-614
4303593
14335
X-8-611
17106
19709
K-2262
K-3651

CAPSCREW
CAPSCREW
REAR HOUSING
GASKET
CAPSCREW
GASKET
COLLAR
OIL SEAL W/SLINGER
OIL SEAL TOOL KIT

20048 ,22045 ,4302009

,4302031 ,S - 1558 S 1560

2237

17105
21452

19109 20807 20808

Qty.

Notes

5
1

3/8"-16X3-1/4"
EXTENDED

2
1
1
1
8
2
1
17
2
1
1
1
1
1
1
1

Kits/Assys Where
Needed

K-2262,K-3584,S-2119
S-2119,S-2970,S-2972
USE W/OEM SUPPLIED
ADJUSTABLE SPEEDOMETER
SENSOR
USE W/20224 PLUG OR OEM
SUPPLIED NON-ADJUSTABLE
SPEEDOMETER SENSOR NOT TO
BE USED WITH 4301954 SEAL
O-RING NOT REQUIRED

S-2119
S-2119,S-2970,S-2972
S-2119,S-2970,S-2972
S-2119

3/8"-16X1-1/4"
S-2970,S-2972
K-3585,K-3586,S2970,S-2972
3/8"-16X1-1/2"
3/8"-16X2"
K-3584,S-2970,S-2972
3/8"-16X3-1/4"
"FOR MECHANICAL COVER"

K-2262,S-2119
K-2262,S-2119
K-3585,K-3586

Item

Current Part

Description

Replaced Part

Qty.

Notes

22
23
24

4302320
4305978
X-12-404

COVER
GASKET
PIPE PLUG

21346
4302246

2
2
1

1/4" NPT

Kits/Assys Where
Needed
S-2970,S-2972
K-3584,S-2970,S-2972

Group: CASE (FRONT)

27

23

29
28 30
31

36

37
38

24

22

* 18
19
20

39

4
5

15

18
17

19

10
9

16
15

13

12

11

14

10301B-8-00

* Bushing quantity requirements: #1 Housing Upper bore use 4 #12815

/ Lower bore use 2 #8677.

#2 Housing Upper bore use 2 #12815 and 1 #8677 / Lower bore use 2 #8677.

Note: Some part requirements are specific to #1 or #2 Clutch Housings and Push or Pull type Clutch.

CASE (FRONT)
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

S-1820
4304023

CASE ASSY
PLUG

4300445
4303747

1
1

FOR USE W/INTEGRAL PUMP

1-1/16" MAGNETIC, O-RING
INCLUDED

2
3

X-12-2007
4304023

PIPE PLUG
PLUG

X12 2006
4303747

1
1

3
4
5
6
7
8
8
9

X-12-1207
4305310
4302809
X-8-725
4305668
A-3713
A-3723
X-8L-509

PIPE PLUG
GASKET
PTO COVER
CAPSCREW
GASKET
CLUTCH HOUSING ASSY
CLUTCH HOUSING ASSY
CAPSCREW

X12 1202 ,X12 1206

4302810
16596 ,4300571
X 8 724
4304815
A - 3700
A - 3721 ,A - 3722

1
1
1
8
1
1
1
4

10
10
10
10
11
12

14506
14507
4305230
4305231
4302708
X-10-1005

HAND HOLE COVER

HAND HOLE COVER
HAND HOLE COVER
HAND HOLE COVER
STUD
WASHER

13
14
15
16
17
18
18
18

X-1-1005
20550
X-8L-604
20549
14311
12815
12815
8677

NUT
FRONT BRG COVER
CAPSCREW
FRONT BRG COVER
GASKET
BUSHING
BUSHING
BUSHING

11453
1565
5966
X 3 1000 ,X10 1000
,X10 1004
X 1 1000

1
1
1
1
6
6
6
1
6
1
1
2
4
1

Kits/Assys Where
Needed

1-1/16" MAGNETIC, O-RING

INCLUDED
3/4" MAGNETIC
K-3584
7/16"-14X7/8"
K-3584
#1 PUSH-PULL IRON
#2 PUSH-PULL IRON
5/16"-18X1/2" QUANTITY
DEPENDENT ON DESIGN
#2 PUSH
#2 PULL
#1 PULL
#1 PUSH
1.23 X 6.60
5/8"-18
2" PULL
3/8"-16X1-1/4"
2" PUSH
FOR #2 HOUSING - UPPER
FOR #1 HOUSING - UPPER
FOR #2 HOUSING - UPPER

K-2468
K-3584
A-3713,A-3723,K-2468
A-3713,A-3723,K-2468
A-3713,A-3723

Item

Current Part

Description

19
20
20

8677
X-8C-822
X-8C-826

BUSHING
CAPSCREW
CAPSCREW

22
23
24
27
28
29
30

X-8-686
14575
4305309
14373
18128
X-1-1005
X-10-1005

CAPSCREW
PTO COVER
GASKET
MAGNET
PIN
NUT
WASHER

31
36
37
38
39

14554
23104
X-8-1005
20814
X-12-802

STUD
PLUG
CAPSCREW
SPACER
PIPE PLUG

Replaced Part
X 8 822 ,X 8L 822
126243 ,X 8 809 ,X 8L
809 ,X 8L 826
4302254
1684
X 1 1000
X 3 1000 ,X10 1000
,X10 1004
1632 ,6579
1712
X12 800

Qty.

Notes

3
2
2

FOR #1 AND #2 HOUSING - LOWER

1/2-13 X 3-1/2 - FOR IRON HOUSING
1/2-13 X 1-7/16 - FOR IRON
HOUSING
3/8"-16X3/4"

6
1
1
3
2
2
2
2
2
2
2
1

Kits/Assys Where
Needed
A-3713,A-3723

K-3584
S-1820
5/8"-18
1.23 X 6.60
5/8" X 2-3/16"
5/8"-11X1-1/4"
1/2"

Group: COUNTERSHAFT & BRGS(AUX)

1
3

10441-4/92 Aux CS 13/18 spd

COUNTERSHAFT & BRGS(AUX)

Item

Current Part

Description

Replaced Part

Qty.

BEARING

21343,4302074

4302074BOX
A-6840

A - 5747 ,A - 5899

4300184

WELDED
COUNTERSHAFT ASSY
SPACER

Notes

Kits/Assys Where
Needed
K-3585,K-3586

C/S 4303902 - D/G 4300783 S/G

4300396

Group: COUNTERSHAFT ASSY

6
7

8
9
11

2
10

3
12

10342-4/92 CS/RTLO

COUNTERSHAFT ASSY
Item

Current Part

Description

1
2
3

14317
4303031
A-6689

SNAP RING
BEARING
CNTRSHFT W/1ST & 2ND

4
5
5

21588
15953
16390

3RD GEAR-CNTRSHFT
PTO GEAR - LOWER
NO LONGER AVAILABLE

5
6
7
8
9
10
11
12

20840
21586
19198
4304599
62511
4304605
X-7-1005
4304840

PTO GEAR - UPPER

DRIVE GEAR-CNTRSHFT
SNAP RING
BEARING
ROLL PIN
RETAINER
CAPSCREW
KEY

10

Replaced Part
14366
A - 5746 ,A - 5873 ,K 2939 ,K - 2968

Qty.
2
2
2
2
1
2

15952
22271
4302677 4304598
19548
19673

Notes

1
2
2
2
2
2
2
1

Kits/Assys Where
Needed
K-3585,K-3586,K-3587
K-3585,K-3586

OPTIONAL IF PTO GEARS ARE NOT

USED
K-3587
K-3585,K-3586
A-6340,A-6689,K-3587
ROLL PIN NO LONGER REQUIRED
5/8"-18X1-3/4"
KEY INCLUDED IN
COUNTERSHAFT ASSY

A-6689

Group: FILTER REGULATOR

NSS

2
2
2 -O- Ring/Element Kit
2
3

1
10130-1-92 AFR

NSS - Not Sold Separately

FILTER REGULATOR
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3

A-4740
K-1698
X-8C-412

FILTER/REGULATOR
-O- RING/ELEMENT KIT
CAPSCREW

19600

1
1
2

FOR FILTER REGULATOR

1/4"-20X2-1/4"

X 8S 412

Kits/Assys Where
Needed

11

Group: HOSES & CONN. - 13 SPD

23 24

9
H

12

From
RRV

19

Range Cylinder

11

2
From
RRV

1
18
17

14
13

21

12

22

15

Splitter Cylinder

16

10
20
SP

10110W-05-02 A-5000 HC spl cyl

HOSES & CONN. - 13 SPD

Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
9
10

A-5000
19481
19462
K-1969
21268
20490
12845
X-8C-411
55509
85003

SLAVE VALVE ASSY

GASKET
-O- RING
SLEEVE KIT
SPRING
PIN
ELBOW
CAPSCREW
HOSE ASSY
ELBOW ASSY

20850

1
1
1
1
1
1
3
4
3
1

11
12
13
14
15
16
17
18
19
20
21
22
23

A-4740
X-12-208
X-8L-601
21427
21425
21426
21428
X-8L-604
12880
55527
4302479
15114
85003

FILTER/REGULATOR
PIPE PLUG
CAPSCREW
HOSE CLAMP
STRAP
BRACKET
HOSE CLAMP
CAPSCREW
ELBOW
HOSE ASSY
ADAPTER-PIPE 1/8 X 1/8
-O- RING
ELBOW ASSY

24

21086

BRANCH TEE

12

14033
14362 ,19460 ,21446
19572
19459

19600

1
2
1
1
1
1
1
1
1
1
1
2
1
1

Notes

Kits/Assys Where
Needed
K-3584
K-1969

FOR SLAVE VALVES

1/8"
1/4"-20X1-3/4"
34"
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF

K-3274,K-3588

1/8" NPT
3/8"-16X3/4"

3/8"-16X1-1/4"
1/8"
15"
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF
1/8"

A-5000,K-1935
K-3274,K-3588
K-3274

Group: HOSES & CONN. - 9 SPD

6
5

12

From
RRV

19

Range Cylinder

11

2
From
RRV

1
18
17

14
13

21

15

22
12

16

Splitter Cylinder

20

SP

10110V-05-02 A-5000 HC spl cyl

HOSES & CONN. - 9 SPD

Item

Current Part

Description

Replaced Part

Qty.

1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22

A-5000
19481
19462
K-1969
21268
20490
12845
X-8C-411
55509
A-4740
X-12-208
X-8L-601
21427
21425
21426
21428
X-8L-604
12880
55527
4302479
15114

SLAVE VALVE ASSY

GASKET
-O- RING
SLEEVE KIT
SPRING
PIN
ELBOW
CAPSCREW
HOSE ASSY
FILTER/REGULATOR
PIPE PLUG
CAPSCREW
HOSE CLAMP
STRAP
BRACKET
HOSE CLAMP
CAPSCREW
ELBOW
HOSE ASSY
ADAPTER-PIPE 1/8 X 1/8
-O- RING

20850

1
1
1
1
1
1
3
4
3
1
2
1
1
1
1
1
1
1
1
1
2

14033
14362 ,19460 ,21446
19572
19459

19600

Notes

Kits/Assys Where
Needed
K-3584
K-1969

FOR SLAVE VALVES

1/8"
1/4"-20X1-3/4"
34"
1/8" NPT
3/8"-16X3/4"

3/8"-16X1-1/4"
1/8"
15"
A-5000,K-1935

13

Group: INPUT SHAFT & DRIVE GEAR

9
8

6
3

* For Shipping Only -- Do Not Replace

*
10370-1/92 IS

INPUT SHAFT & DRIVE GEAR

Item

Current Part

Description

1
2

23559
16980

3
4
5
6
8
8
9

14

Replaced Part

Qty.

Notes

SHIPPING SEAL
SNAP RING

1
1

NOT SOLD FOR SERVICE

81504
16463
14750

BEARING
SPACER
SNAP RING

1
1
1

20458
S-1659
S-1660
16566

MAIN DRIVE GEAR

INPUT SHAFT
INPUT SHAFT
BUSHING

19630
20535 23566 ,4302661
20536 ,23567

1
1
1
1

Kits/Assys Where
Needed
K-2468,K-3585,K3586,K-3587
K-2468,K-3585,K-3586
K-2468,K-3585,K3586,K-3587

2" PULL - USE W/FBC 20550

2" PUSH - USE W/FBC 20549

K-2468,K-3585
K-3586,S-1659,S-1660

Group: INTEGRAL OIL PUMP

13
Indicates part of item 999
12
15

19

17

14

11
16

18
10

26

27

25
24

2
23
5
10529-11-97 Oil Pump

INTEGRAL OIL PUMP

Item

Current Part

Description

Replaced Part

1
2
3
4
5
6
7
8
9
10

X-8C-409
K-2402
20514
20823
14765
X-8-448
20824
20825
4303773
K-3367

CAPSCREW
COVER & SCREW KIT
GASKET
PLUG
-O- RING
SCREW
WASHER
DOWEL PIN
RETAINER
OIL PUMP KIT

11

K-3367

OIL PUMP KIT

12
13
14
15

20509
14853
4303774
K-3367

KEY
SNAP RING
PUMP DRIVE GEAR
OIL PUMP KIT

16
17
18

X-14-700
4303775
4305713

STEEL BALL
SPRING
SUCTION TUBE

4304628

1
1
1

19
23

4304629
4305668

PLUG
GASKET

4304815

1
1

20513 ,4300751

X 8 445

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4304880
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

Qty.

Notes

5
1
1
1
1
3
3
1
1
1

1/4"-20X5/8"

Kits/Assys Where
Needed
K-2402,K-3584
K-3582,K-3583

1/4"-20X1-1/4"
K-3367

1
2
1
1

7/16"
O-RING INCLUDED ON SUCTION
TUBE

K-3367
K-3584

15

Item

Current Part

Description

Replaced Part

Qty.

Notes

24
25
26
27
999

S-1820
14373
X-8-447
20225
K-3367

CASE ASSY
MAGNET
SCREW
-O- RING
OIL PUMP KIT

4300445

1
3
2
1
1

FOR USE W/INTEGRAL PUMP

16

4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173

Kits/Assys Where
Needed
S-1820

Group: ISOLATORS

ign

12

11

De

w
Ne

1
6

3
1

9
3

7
12
New

11

Desig

10210-1-92 Isolator

10

Indicates Part Of Item 10

ISOLATORS
Item

Current Part

Description

Replaced Part

Qty.

1
2
3

19124
K-3467
21246

-E- RING
PIN REPLACEMENT KIT
BUSHING

21245

2
1
2

4
6
7
7
7
9
10
11
12

S-1794
21247
21235
21236
4301168
21767
K-3399
X-8-560
X-9-503

ISOLATOR ASSY
LEVER
STUB LEVER
STUB LEVER
STUB LEVER
90 DEG LEVER
ISOLATOR BUSHING KIT
SCREW
NUT

21244 ,23311

1
1
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-2003,K-2428,K2429,K-2978,K-3399,S2129,S-2130,S-2519

STRAIGHT 18.67"
LOW TOWER
HIGH TOWER
MID TOWER
STRAIGHT 33"

K-2428,S-1677
K-2429,S-1579,S-2130
K-2978

17

KITS & ASSEMBLIES

Item

Current Part

Description

Replaced Part

Qty.

Notes

K-1476

SHIFT LEVER HSG

4530 ,17163 ,18298

,4304905 ,A - 4437

LOW TOWER

K-1698
K-1921

-O- RING/ELEMENT KIT

MASTER VALVE REPAIR
KIT
REPAIR KIT-SLAVE
VALVE
COOLER INSTLN KIT
SLEEVE KIT
PIN & BUSHING KIT
OIL SEAL W/SLINGER
AIR SYSTEMS TOOL KIT
COVER & SCREW KIT
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
SHIM KIT

1
1

FOR FILTER REGULATOR

FOR A-6909 & A-5010 VALVES

FOR A-5000 VALVE

K-1935
K-1956
K-1969
K-2003
K-2262
K-2394
K-2402
K-2428
K-2429
K-2430
K-2468

CLUTCH INSTALLATION
KIT

K-2973

SHIFT LEVER HSG KIT

K-2977

SHIFT LEVER HSG KIT

K-2978

LEVER REPLACEMENT
KIT
REPLT KIT-DRIVE GEAR

K-3189
K-3193
K-3209

MASTER VALVE REPAIR

KIT
IDLER SHAFT REPL KIT

K-3274

CONVERSION KIT

K-3367

OIL PUMP KIT

K-3376
K-3399
K-3467
K-3494

O-RING & WASHER KIT

ISOLATOR BUSHING KIT
PIN REPLACEMENT KIT
SYNCHRONIZER
REPLACEMENT KIT
O RING KIT - SPLITTER
O RING KIT - RANGE
O RING KIT - COMPLETE
GASKET KIT
BASIC OVERHAUL KIT
BASIC REBUILD KIT
SMALL PARTS KIT
SPLITTER VALVE REPR
KIT
OIL SEAL TOOL KIT
OIL FILTER
SHIFT BAR HSG (STD)
SHIFT BAR HSG (F)
CAP ASSY
SHIFT BAR HSG ASSY (F)
SHIFT BAR HSG ASSY
(STD)
INPUT SHAFT
INPUT SHAFT
ISOLATOR ASSY
CASE ASSY
REAR BRG COVER ASSY

K-3581
K-3582
K-3583
K-3584
K-3585
K-3586
K-3587
K-3588
K-3651
S-1404
S-1440
S-1441
S-1516
S-1529
S-1531
S-1659
S-1660
S-1794
S-1820
S-2119

18

14362 ,19460 ,21446

19109 20807 20808
20513 ,4300751

1
1
1
1
1
1
1
1

21452

17166 ,17167 ,4303050

,4304910 ,K - 1630 K 1941
4301167 ,4304907 ,A 6040
4300467 ,4303558 ,K 2312

20535 23566 4302661

20536 ,23567
4300445
20048 ,22045 ,4302009
,4302031 ,S - 1558 S -

K-3585,K-3586
K-3274

LOW TOWER
HIGH TOWER
K-3585,K-3586,S2970,S-2972

1
1

MID TOWER

MID TOWER

1
FOR A-6913 VALVE

1
1

TO CONVERT TO A 13 SPEED
TRANSMISSION

1
1
1
1
1
1
1
1
1
1
1
1

17238
20211 ,22955
20213 ,22956
20851 ,20853
20213 ,22956
20211 ,22955

"FOR MECHANICAL COVER"

FOR USE WITH S-1659 INPUT

SHAFT ASSY AND 81504 INPUT
SHAFT BEARING
HIGH TOWER

1
16405 ,4302981
,4305513
4303891 ,A - 6849 ,A 7033
4301829 ,4301948
,4303776 ,4304529
,4304572 A - 6963 ,A 7173
4301211
21244 ,23311
21245
K - 2448

FOR SLAVE VALVES

1
1

Kits/Assys Where
Needed

1
1
1
1
1
1
1
1
1
1
1
1

SLIDING CLUTCH INCLUDED IN

KIT
K-3585,K-3586
K-3585,K-3586

FOR CONVERTED ERFM SPECIAL

HOUSING ONLY
HOUSING ONLY
COMPLETE
COMPLETE
2" PULL - USE W/FBC 20550
2" PUSH - USE W/FBC 20549
FOR USE W/INTEGRAL PUMP
EXTENDED

K-2468,K-3585

Item

Current Part

Description

S-2129
S-2130
S-2519
S-2540

SHIFT LEVER HSG ASSY

SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY
ROADRANGER VALVE
ASSY
ROADRANGER VALVE
ASSY
MAINSHAFT ASSY

Replaced Part

Qty.

Notes

1
1
1
1

LOW TOWER
HIGH TOWER
MID TOWER
FOR 9 SPEED

FOR 13 SPEED

Kits/Assys Where
Needed

1560

S-2578
S-2660
S-2970
S-2970R
S-2972
S-2972R

RANGE SECTION ASSY

REMAN RANGE SECTION
ASSY
RANGE SECTION ASSY
REMAN RANGE SECTION
ASSY

S - 2053
S - 2919
A - 5037

21594 ,4303714 ,S 1561

K-3274

1
1
1
1
1

FOR CONVERTED ERFM SPECIAL

FOR CONVERTED ERFM SPECIAL

19

Group: LEVERS/HOUSINGS

4
5
6

23

7
15
1

8
2

K-2428 - Low
K-2978 - Mid
K-2429 - High

4
5
6

9
24
8
20

16

17

13

21
3

13

4
5
6

S-1677 - Low
S-1967 - Mid
S-1579 - High

22
33

14

8
S-2129 - Low
S-2519 - Mid
S-2130 - High

10207-9-95

LEVERS/HOUSINGS
Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3
4
5
6
7

K-3376
18299
X-8C-604
X-1-600
X-3-600
11934
K-1476

O-RING & WASHER KIT

PIN
CAPSCREW
NUT
LOCKWASHER
STUD
SHIFT LEVER HSG

4301211

1
1
4
4
4
4
1

3/8"-16X1-1/4"
3/8"-24-N.F.PLAIN
3/8"

4305294

GASKET

K-2977

SHIFT LEVER HSG KIT

13
13
14

4303030
6541
K-2973

PIN
PIN
SHIFT LEVER HSG KIT

15

10427

BOOT

16
17
20
20
21

X-1-600
X-3-600
17600
18482
2538

NUT
LOCKWASHER
GEAR SHIFT LEVER
GEAR SHIFT LEVER
RETAINER

1
1
1
1
1

20

7467
4530 ,17163 ,18298
,4304905 ,A - 4437
4303431

4301167 ,4304907 ,A 6040

17166 ,17167 ,4303050
,4304910 ,K - 1630 K 1941

Kits/Assys Where
Needed
K-1476,K-2977,S-1677
S-1529,S-1531

LOW TOWER

K-1476,K-2428,K2429,K-2973,K2977,K-2978,K-3584,S1529,S-1531,S-1579,S1677,S-1967,S-2129,S2130,S-2519

MID TOWER

1
1
1

3/8" - USED W/17167 ONLY

HIGH TOWER

K-2973,S-1579,S-2130

K-1476,K-2973,K2977,S-1579,S-1677,S2130
3/8"-24-N.F.PLAIN
3/8"
STRAIGHT - LOW 21-1/2"
STRAIGHT - HIGH 35"
K-1476,K-2973,K2977,S-1579,S-1677,S-

Item

Current Part

Description

Replaced Part

22

2536

SPRING

23

K-2428

LOW TOWER

23

K-2429

HIGH TOWER

23

K-2978

MID TOWER

24
24
24
33
33
33

S-1579
S-1677
S-1967
S-2129
S-2130
S-2519

LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
LEVER REPLACEMENT
KIT
SHIFT TOWER ASSY
SHIFT TOWER ASSY
SHIFT TOWER ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY
SHIFT LEVER HSG ASSY

1
1
1
1
1
1

HIGH TOWER
LOW TOWER
MID TOWER
LOW TOWER
HIGH TOWER
MID TOWER

S - 2053
S - 2919

Qty.

Notes

Kits/Assys Where
Needed
2130
K-1476,K-2973,K2977,S-1579,S-1677,S2130

21

Group: MAINSHAFT ASSY

11
12

14

15

8
10
7

14

14

13

14

10337B-10-96

MAINSHAFT ASSY
Item

Current Part

Description

Replaced Part

Qty.

S-2660

MAINSHAFT ASSY

21594 ,4303714 ,S 1561

2
3
4

62504
4304614
14750

ROLL PIN
3-SIDED KEY
SNAP RING

16756

6
7
8
9
10
11
12
13
14
15

14749
16118
4303715
4303603
4303716
4303717
4303718
4300830
4302398
16118

REVERSE GEARMAINSHAFT
SPACER
SLIDING CLUTCH
LO GEAR-MAINSHAFT
WASHER
1ST GEAR-MAINSHAFT
2ND GEAR-MAINSHAFT
OD GEAR-MAINSHAFT
WASHER .244-BLUE
WASHER
SLIDING CLUTCH

22

4300890

1
1
1

22408

4302397

1
2
1
2
1
1
1
1
4
1

Notes

Kits/Assys Where
Needed
S-2660
K-3587
K-2468,K-3585,K3586,K-3587
K-3587
K-3585
K-3587

K-3587
K-3587
K-3585

Group: MANISHAFT & SYNCHRO(AUX)

12
11
10

7
8
6

5
3
1

17

Univ

t Yok

oin
rsal J

13

16

14

15

10423-10/92 Aux MS RTLO 10

MANISHAFT & SYNCHRO(AUX)

Item

Current Part

Description

1
2
3
4
5
6
7

21930
X-7-1005
A-6340
62511
4302058
21931
14897

SLIDING CLUTCH
CAPSCREW
RETAINER ASSY
ROLL PIN
BEARING
SPLITTER GEAR
SPRING

A-7331

SYNCHRONIZER ASSY

9
10

20323
A-7254

11
12
13
14
15
16
17

4302059
19203
21918
16772
15260
20191
22254

SLIDING CLUTCH
SYNCHRONIZER
ASSEMBLY
AUXILIARY MAINSHAFT
SPACER
REDUCTION GEAR
WASHER
BEARING
ROTOR
NUT

Replaced Part

4302057

Qty.
1
1
1
1
2
1
3

Notes

Kits/Assys Where
Needed

5/8"-18X1-3/4"
K-3585,K-3586
A-6340,A-6689,K-3587
K-3585,K-3586

HI RANGE

K-3494,K-3585,K3586,K-3587
K-3494

A - 4937 A - 5876

1
1

LO RANGE

K-3494
K-3494

11956

1
1
1
1
1
1
1

4304396 4304397 ,A 5917

K-3587
K-3587
K-3585,K-3586
S-2970,S-2972

23

MISCELLANEOUS
Item

24

Current Part

Description

Replaced Part

Qty.

Notes

20398
4300764
71203
71204
71205
71206

SHIFT DIAGRAM LABEL

SHIFT DIAGRAM LABEL
SILICONE LUBE
ADHESIVE SEALANT
SEALANT
SILICONE LUBE

19675
19819 20161

1
1
1
1
1
1

FOR 9 SPEED
FOR 13 SPEED
8 OZ (236.59 CC)-FLEET SIZE
0.5 CC (SINGLE APPLICATION SIZE)
2 CC (SINGLE APPLICATION SIZE)
4 CC (SINGLE APPLICATION SIZE)

Kits/Assys Where
Needed
K-3274
K-3585
K-2428,K-2429,K2978,K-3274,K3581,K-3582,K3583,K-3588

Group: OIL COOLER

Flow

Oil Return

11

5
8 9

13
2

12

10

7
6

13

Oil Pump
Outlet

*13
*6

*6
Outlet

Inlet

*14
Return
Outlet

*15
Fuller
17237

10525-4/92 Cooler

*Adding Oil Filter and parts as shown is optional.

Return / Outlet Location

OIL COOLER
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

18025
19424
X-8-535
X-3-506
18211
19419
19415
X-10-501
18209
17190
19423
18210
19422
S-1404
17237

OIL COOLER
HOSE
CAPSCREW
LOCKWASHER
BRACKET
CONNECTOR
SWIVEL
WASHER
PLUG-RUBBER MOUNT
STRAP
CLAMP
NUT
ELBOW
OIL FILTER
FILTER ELEMENT

Replaced Part

17238

Qty.
1
1
2
2
4
6
4
2
2
8
5
2
4
1
1

Notes
25 FEET
5/16"-16X2-1/2"
5/16"

Kits/Assys Where
Needed
K-1956
K-1956
K-1956
K-1956,S-1404
K-1956

5/16"
K-1956
K-1956
K-1956
K-1956
K-1956
S-1404

25

Group: RANGE CYLINDER

13

12
5
3

10

8
6

11

10462C-05-02 Rng Cyl

RANGE CYLINDER
Item

Current Part

Description

1
3
4
5
6
8
9
10
11
12
13

A-6163
14347
16778
X-8L-604
14765
14341
14345
14344
X-1-1010
14349
19690

WELDED YOKE ASSY

GASKET
AUXILIARY CYLINDER
CAPSCREW
-O- RING
PISTON
-O- RING
-O- RING
NUT
GASKET
CYLINDER COVER

26

Replaced Part

Qty.

23353

1
1
1
8
1
1
1
1
1
1
1

Notes

Kits/Assys Where
Needed
K-3582,K-3583,K-3584

3/8"-16X1-1/4"
K-3582,K-3583
K-3582,K-3583
K-3582,K-3583
5/8"-18
K-3584

Group: REVERSE IDLER

6
5

12

4
3
6

Latest Design

11
5

4
3

2
10

4
2

9
9
Old Design

11383-5-97 RI

Old Design

REVERSE IDLER
Item

Current Part

Description

1
2
3
4
5
6
7

X-1-1008
14283
4302982
14287
16757
4303336
K-3209

NUT
WASHER
WASHER
BEARING
REVERSE IDLER GEAR
RETAINING RING
IDLER SHAFT REPL KIT

8
9
10
11
12

5202
14282
X-7-1008
4303336
4305513

PLUG
NO LONGER AVAILABLE
CAPSCREW
RETAINING RING
IDLER SHAFT

Replaced Part

Qty.

Notes
5/8"-18

14282
4305020
22409

2
2
4
2
2
4
2

16405 ,4302981
,4305513

2
4
2
2
2

Kits/Assys Where
Needed
K-3209,S-1820
K-3585,K-3586
K-3209

5/8"-18X1-1/4
K-3209
K-3209

27

Group: ROADRANGER VALVE- 13 SPD

1

Old Design
2

2
2
2

2
2

22

22 2 2
2

999
5

4
5

6
H/L

11

*7

SP

*7

12
See: Appendix / Airline Tubing

* 14

10102E-7-97

10

H/L
To Slave Valve

10

SP

10
Splitter Cylinder

* For Connector and Elbow Assy

component information see Appendix.

ROADRANGER VALVE- 13 SPD

Item

Current Part

Description

5586100

5586113

K-3193

3
4
5
6
7
7
7

Qty.

Notes

MEDALLION, LOGO

1
1
1

FOR A-6913 VALVE

20495
20112
X-8-213
X-9-802
84001
84003
84005

SHIFT DIAGRAM
MEDALLION
MASTER VALVE REPAIR
KIT
LEVER
COVER
SCREW
NUT
CONNECTOR ASSY
CONNECTOR ASSY
CONNECTOR ASSY

(LATEST DESIGN) FULLER LOGO

ONLY
RTLO - W/SHIFT PATTERN

10
10
10

85001
85002
85003

ELBOW ASSY
ELBOW ASSY
ELBOW ASSY

11
11
11
12
14
14
14

84101
84102
84103
13571
84002
84004
84006

UNION ASSY
UNION ASSY
UNION ASSY
-O- RING CLAMP
CONNECTOR ASSY
CONNECTOR ASSY
CONNECTOR ASSY

999

A-6913

999

S-2578

ROADRANGER VALVE
ASSY
ROADRANGER VALVE
ASSY

28

Replaced Part

X 8 202
82501
82503
84501
84502

82502
82504
A - 4900

1
1
2
1
4
4
4
3
3
3
1
1
1
2
1
1
1

Kits/Assys Where
Needed
A-6909,A-6913
S-2578

A-6909,A-6913
A-6909,A-6913
8-32X3/8"
1/2"-13
1/8"TUBE-1/16"NPTF
5/32"TUBE-1/16"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTF
5/32"TUBE-1/8"NPTF
1/8"TUBE-1/8"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF
1/8" TUBING
5/32" TUBING
"PUSH-TO-CONNECT" 5/32" TUBING

1/8"TUBE-1/8"NPTF
5/32"TUBE-1/8"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF
STANDARD-W/LOGO

RTLO - W/SHIFT PATTERN

K-3585
S-2578
K-3585
K-3274,K-3588

K-3274

29

Group: ROADRANGER VALVE- 9 SPD

1

Old Design
2

999

2
2 2

2
5

4
5
6
P

2 Valve Repair Kit

* 7

7*

See: Appendix / Air Line Tubing

11

12

10 *

* 10
P

13

* For Connector and Elbow Assy component information see Appendix.

10100A-3-97 RRV-2

ROADRANGER VALVE- 9 SPD

Item

Current Part

Description

20107

Qty.

Notes

MEDALLION, LOGO

5586100

MEDALLION, LOGO

5586104

K-1921

FOR A-6909 VALVE

3
4
5
6
7
7
7

20495
20112
X-8-213
X-9-802
84001
84003
84005

SHIFT DIAGRAM
MEDALLION
MASTER VALVE REPAIR
KIT
LEVER
COVER
SCREW
NUT
CONNECTOR ASSY
CONNECTOR ASSY
CONNECTOR ASSY

(OLD DESIGN) FULLER LOGO

ONLY
(LATEST DESIGN) FULLER LOGO
ONLY
RT

10
10
10

85001
85002
85003

ELBOW ASSY
ELBOW ASSY
ELBOW ASSY

11
11
11
12
13
999

84101
84102
84103
80120
13571
A-6909

999

S-2540

UNION ASSY
UNION ASSY
UNION ASSY
SHEATHING (50 FT ROLL)
-O- RING CLAMP
ROADRANGER VALVE
ASSY
ROADRANGER VALVE
ASSY

30

Replaced Part

X 8 202
82501
82503
84501
84502

1
1
2
1
2
2
2
2
2
2

A - 5010 ,A - 5310

1
1
1
1
1
1

A - 5037

Kits/Assys Where
Needed
A-6909,A-6913
S-2540

A-6909,A-6913
A-6909,A-6913
8-32X3/8"
1/2"-13
1/8"TUBE-1/16"NPTF
5/32"TUBE-1/16"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/16"NPTF
5/32"TUBE-1/8"NPTF
1/8"TUBE-1/8"NPTF
"PUSH-TO-CONNECT" 5/32"TUBE1/8"NPTF
1/8" TUBING
5/32" TUBING
"PUSH-TO-CONNECT" 5/32" TUBING
5/32" - BLACK 50'
STANDARD-W/LOGO
RT - W/SHIFT DIAGRAM
MEDALLION

K-3585
S-2578
K-3585
K-3274,K-3588

Group: SHIFT BAR HOUSING (F)

*
*

19

19

13
12

20

18

17

16

17

21

15

22

11
9
8

14

20

18

1
2

10

3
3
4
5

7
*

Housing drilled with 2 options for Reverse

Light Switch placement install plug and gasket in bore not
used for switch.

6
36

999

23

35
34

25

26

**

24

**
26

33

27

32

28
24

26

31
30
26

26

**Use Lockscrew and Shift Block together in

Forward Shift Bar Housing to eliminate
interference with 1st gear.

29

10230-1/92 Forward

SHIFT BAR HOUSING (F)

Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2
3
3
4
5
6
7
8

S-1441
4302676
4304602
X-12-404
20070
20332
X-8-423
X-12-603
20209

SHIFT BAR HSG (F)

GASKET
BREATHER
PIPE PLUG
OIL TROUGH
AIR VALVE SHAFT
CAPSCREW
PIPE PLUG
GASKET

20213 ,22956
14918
23605

1
1
1
1
1
1
2
1
1

HOUSING ONLY

20199

PLATE

10
11
12

X-3-400
X-8-406
17179

LOCKWASHER
CAPSCREW
GASKET

13

4303655

PLUG

17178

14
15
16

22941
20815
X-8L-602

NEUTRAL LIGHT SWITCH

LIFTING EYE
CAPSCREW

12639
17105

1
2
2

16

X-8L-604

CAPSCREW

16

17

15899

PIN

18

15900

GASKET

19
20

22940
4303656

REVERSE LIGHT SWITCH

PLUG

17177
X12 602
18724

16830
15917

K-3584,S-1529,S-1531
1/4" NPT
1/4" NPT
S-1529,S-1531
S-1529,S-1531
1/4"-20X1/2"
3/8" NPT
S-1440,S-1441,S1529,S-1531
S-1440,S-1441,S1529,S-1531

1
2
2
1

1
1

Kits/Assys Where
Needed

1/4"
1/4"-20X3/4"
S-1440,S-1441,S1529,S-1531
S-1440,S-1441,S1529,S-1531
SWITCH NORMALLY CLOSED
S-2970,S-2972
3/8"-16X1-1/2" USE W/20815 LIFTING
EYES
3/8"-16X1-1/4"- OR USE 14 PCS OF X8L-604 WITH 2 PCS OF X-8L-602
S-1440,S-1441,S1529,S-1531
S-1440,S-1441,S1529,S-1531
SWITCH NORMALLY OPEN
S-1440,S-1441,S-

31

Item

Current Part

Description

21

15918

SPRING

22
23
24
25
26
26
27
28
29
30
31
32
33
34
35
36
999

X-14-800
16338
X-14-1200
22942
22943
3220
1634
14912
16136
14909
16135
14910
14908
10019
6392
8968
S-1529

STEEL BALL
SHIFT YOKE
STEEL BALL
SHIFT BLOCK
LOCKSCREW
LOCKSCREW
INTERLOCK PIN
SHIFT BLOCK
SHIFT YOKE
YOKE BAR
SHIFT YOKE
YOKE BAR
YOKE BAR
PLUNGER
SPRING
PLUG
SHIFT BAR HSG ASSY (F)

3
1
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1

32

Replaced Part

20213 ,22956

Qty.

Notes

1/2"
REVERSE/LOW
3/4"
1ST/2ND
USE W/22942 SHIFT BLOCK
3RD/DIRECT
3RD/DIRECT
3RD/DIRECT
1ST/2ND
1ST/2ND
REVERSE/LOW

(F) COMPLETE

Kits/Assys Where
Needed
1529,S-1531
K-3585,K-3587,S1529,S-1531
S-1529
S-1529
S-1529
S-1529,S-1531
K-3587,S-1529,S-1531
S-1529
S-1529,S-1531
S-1529
S-1529,S-1531
S-1529
S-1529
S-1529,S-1531
S-1529,S-1531
S-1529,S-1531

Group: SLAVE VALVE - A-5000

2 3
22
22
22

2
8

1
2

10120-10-97 A-5000 SV

Repair Kit

SLAVE VALVE - A-5000

Item

Current Part

Description

Replaced Part

Qty.

Notes

1
2

A-5000
K-1935

20850

1
1

FOR A-5000 VALVE

3
4
5
7
8

20855
20854
20849
S-1516
X-8C-413

SLAVE VALVE ASSY

REPAIR KIT-SLAVE
VALVE
PLUG
PISTON
CAP
CAP ASSY
CAPSCREW

15131
20851 ,20853

1
1
1
1
3

Kits/Assys Where
Needed

A-5000
A-5000
A-5000
1/4"-20X1-1/2"

33

Group: SPLITTER CYL - 13 SPEED

Indicates part of item 999

5
3

12
10
9

2
11469-06-01

11
8
SPLITTER CYL - 13 SPEED
Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10
11

21607
3220
4303583
4303888
21208
4300182
21209
5568529
13653
X2014210
K-3588

12
999

X-8L-540
K-3588

SHIFT YOKE
LOCKSCREW
GASKET
SPLITTER CYLINDER
-O- RING
YOKE BAR
-O- RING
-O- RING
-O- RING
BREATHER
SPLITTER VALVE REPR
KIT
CAPSCREW
SPLITTER VALVE REPR
KIT

34

Replaced Part

18899
7935

Qty.

Notes

1
1
1
1
1
1
1
1
1
1
1
4
1

Kits/Assys Where
Needed
S-1529,S-1531
K-3581,K-3583,K-3584
K-3581,K-3583
K-3581,K-3583
K-3581,K-3583
K-3274,K-3588

5/16"-18X1-7/8"

Group: SPLITTER CYL - 9 SPEED

10

12 13
11

5
3

9
7

2
10465A-05-02 Spl Cyl

SPLITTER CYL - 9 SPEED

Item

Current Part

Description

1
2
3
4
5
6
7
8
9
10

21607
3220
4303583
4303888
21208
4300182
21209
5568541
13653
4305868

11
12
13

12845
7935
X-8L-540

SHIFT YOKE
LOCKSCREW
GASKET
SPLITTER CYLINDER
-O- RING
YOKE BAR
-O- RING
-O- RING
-O- RING
SPLITTER CYLINDER
COVER
ELBOW
BREATHER
CAPSCREW

Replaced Part

Qty.

4303907

1
1
1
1
1
1
1
1
1
1
1
1
4

Notes

Kits/Assys Where
Needed
S-1529,S-1531
K-3581,K-3583,K-3584
K-3581,K-3583
K-3581,K-3583
K-3581,K-3583
K-3274,K-3588

1/8"
5/16"-18X1-7/8"

35

Appendix

Air Line Tubing

Choosing nylon tubing for air lines
Use the following chart to specify the
Eaton Fuller nylon tube appropriate to
your vehicle's air system.

5/32" Air Line and Harness Combinations

Line Type

Line Color

Order Part No.

Length

Supply + Port

Red (S) + Black (P)

52601

50 ft

Splitter + Deep Reduction

Blue (SP) + Green (H/L)

52701

50 ft

Supply + Splitter + Port

Red(S)+Blue(SP)+ Black(P)

74601

50 ft

Order Part No.

75120
75320
75720
75520
80120

Length
50 ft
50 ft
50 ft
50 ft
50 ft

5/32" Air Lines

Line Type
Supply
Port
Splitter
Deep Reduction
Sheathing

Line Color
Red (S)
Black (P)
Blue (SP)
Green (H/L)

1/8" Air Lines

Line Type

Line Color

Order Part No.

Length

Supply
Port

White
Black

68526
82013

50 ft
50 ft

80000

50 ft

Sheathing
10650-1/92 AL Chart

36

37

Copyright Eaton Corporation and

Dana Limited, 2008. Eaton and Dana
hereby grant their customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
in printed format. It may be copied only in its
entirety without any changes or modifications.
THIS INFORMATION IS NOT INTENDED
FOR SALE OR RESALE, AND THIS NOTICE
MUST REMAIN ON ALL COPIES.

For specing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico
001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.
Roadranger: Eaton, Dana and other trusted partners providing the best
products and services in the industry, ensuring more time on the road.

38

2008 Eaton Corporation All rights reserved.

Eaton Corporation Truck Components Operations P.O. Box 4013 Kalamazoo, MI 49003 U.S.A. www.roadranger.com