Operation Manual CS4 Stock House

IISCO PROJECT PLANT BLAST FURNACE
OPERATION MANUAL(CS4)
FOR IISCO B.F PLANT

2011.02
CATEGORY OF
DRG.
APPROVAL
INFORMATION REFERANCE
RECORD
CONSTRUCTION
IISCO STEEL PLANT,BURNPUR,WEST BENGAL

2.5 MTPA NEW STREAM EXPANSION
MECON
LIMITED
CONTRACTOR'S
ITEM
DESGN
0 2011.02.28
No.
Date
FOR INFORMATION
HJY
HJY
HJY
LDH
Revision & Description Drawn Che'd Rev'd Appr'd

SUB CONTRACTOR DRG. NO.
DRAWN
SIGN
BLAST FURNACE COMPLEX
DATE
MAIN TITLE
AUTOMATION SYSTEM
SUB TITLE
OPERATION MANUAL(CS4)
SCALE
CHKD
CONTRACTOR DRG. NO. BF780-EJ178-0114
APPD.
PROJECT DRG. NO. ISP-POSCO E&C- V-007-780-58-DOC-0114
REV
0
SHEET NO.
Doc. No. : ISP-POSCO E&C- V-007-780-58-DOC-0114
Stock House System Operation Manual
Rev. No. : 0
Page
: 45 including cover
LIST OF CONTENTS
1. Operation for Bunker Filling group
2. Operation for Coke Discharge group
3. Operation for Small sinter group
4. Operation for Nut coke receiving group
5. Operation for Ferrous discharge group
6. Operation for small sinter receiving group
7. Operation for Coke Matrix
8. Operation for Ferrous Matrix
10. Dedusting system
11. Stock House ESP system
12. Hydraulic system for Stock house(HU-601)
13. Hydraulic system for Transfer house(HU-602)
14. Check-weighing system
15. Main charging BC
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1. Operation for Bunker Filling group
Belt conveyor motor

Brake motor
BC Level Switch
Bin Level Switch
< Figure.1 >

Please refer to CI No. 14.6 & 14.7 motor in "HMI Operation Manual" document about the Direct and Reversing Motor.
Please refer to CI No. 14.12 Binary value monitoring in "HMI Operation Manual" document about Level Switchs.
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1.1 Additive & Ore Group

-. Material Selection
(Kinds of texts: Iron Ore, Lime Stone, Manganese, Dolomite, Quaritze)

Operator must check kind of materials before starting filling sequence.
If the selected material is different from IISCO selection, the filling sequence can not be started at semi-auto mode.
1.1.1 Operation Mode
Operator can select all kinds of operation modes except "local mode" by using "mode selection button" which is composed on HMI
-. Operation mode selection button
There are two kinds of operation modes for Additive & ore group. If you select a mode, the color of the selected button will be changed to 'RED'.
(1) SEMI-AUTO mode

If operator wants to operate '#1~4 Add. Bin' button in 'ADDITIVE FILLING' sub window or '#1~2 Ore Bin' button in 'ORE FILLING' sub window, you should select this
When operator selects #1 Add. Bin, the filling sequence for No.1 Additive bin will be started.
All other operation will be performed automatically. When the selected bin level is high, the filling sequence will be stopped automatically.
(All filling sequence can be started one by one by operator.)
(This window will be shown when part 'B' (figure.1) is clicked.)

(This window will be shown when part 'A' (figure.1) is clicked.)
(2) MANUAL mode
All control operations will be performed step by step by operator.
Operator can operate related equipments by using sub-window of each equipments which are composed on HMI,
All controls are performed by PLC.
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Basic interlocks are applied equally with SEMI-AUTO mode.

Even if change to manual mode during SEMI-AUTO progress, the sequence will be not stopped until the sequence is completed or some equipments are
stopped forcibly by operator.
(3) TOTAL SYSTEM RESET button
If faults are happened during sequence, click this button or each reset button which is composed on each equipment sub windows after solved causal factors.
Although the reason is removed, the sequence will be not started until this button or each reset button which is composed on each equipment sub windows is
clicked by operator.
All of equipments which are contained in this system are affected by this button.
(4) Emergency stop button
All of equipments which are contained in this system are stopped at the same time by "Emergency stop" switch.
1.2 Sinter Group

Operator can select which bin will be used to filling sequence .
(Display in each bin)

(This window will be shown when 'C' part(figure.1) is clicked.)
A : This means that the bins will be used to filling sequence in Auto mode.
B : This means that the bins will be not used to filling sequence in Auto mode.
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There are two kinds of operation modes for Sinter group . If you select a mode, the color of the selected button will be changed to 'RED'.
(1) AUTO mode

All monitoring and control functions will be performed automatically via PLC(Programmable Logic Controller) and HMI.
At 'AUTO' mode, sinter filling sequence will be operated automatically by bin level
A "Stop" switch is used to do stop all related conveyors sequentially.
(2) MANUAL mode
Basic interlocks are applied equally with AUTO mode.
Even if change to manual mode during AUTO progress, the sequence will be not stopped until the sequence is completed or some equipments are
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1.3 Coke-1 Group(Using KC-1A)

-. Equipments: CRC-1, CRSC-1, CRSC-2
Operator can select which bin will be used to filling sequence .
(Display in each bin)

(This window will be shown when 'D' part(figure.1) is clicked.)
Operator can select only one button among three.(Using KC-1A or Using KC-2A or Out of Service)
The bins which are selected as 'out of service' will be excepted from coke filling sequence.
There are two kinds of operation modes for Coke group. If you select a mode, the color of the selected button will be changed to 'RED'.
(1) AUTO mode

At 'AUTO' mode, sinter filling sequence will be operated automatically by bin level
A "Stop" switch is used to do stop all related conveyors sequentially.
(2) MANUAL mode
Basic interlocks are applied equally with semi-auto mode.
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Even if change to manual mode during progress of sequence at semi-auto mode, the sequence will be not stoppeduntil the sequence is completed or some equipments are stopped forcibly by operator.
1.3 Coke-2 Group(Using KC-2A)

Please refer to 1.2 Coke-1 Group(Using KC-1A)
-. Equipments: CRC-2, CRSC-3, CRSC-4
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2. Operation for Coke Discharge group
Nut Coke
Group
Coke Group
A
B
Small sinter Group
< Figure.2 >

Level Switch: No. 14.12, VFD: No. 14.5, Valve: No. 14.9 &14.10
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2.1 Operation Mode

2.1.1 Operation mode selection button
There are four kinds of operation modes for Coke System. If you select a mode,the color of the selected button will be changed to 'RED'.
(1)
(2)
(3)
(4)
(1) AUTO mode
`
When operators push the "START" button, the coke batch sequence will be started automatically by MATRIX selection.
A "Stop" switch is used to do stop all related screens, VFD, conveyors sequentially.
(2) SEMI-AUTO mode
Operator can control some parts of equipments by using Fill Start or Discharge Start in 'CSH CONTROL' or 'CWH CONTROL' sub window.
If operator wants to operate 'FILL START' or 'DISCHARGE START' button in 'CSH CONTROL' sub window, you should select this mode.
All other operation will be performed automatically.
The biggest difference of Auto mode and Semi-auto mode is that Auto mode controls all equipments continually automatically,
otherwise Semi-auto mode controls some part of equipments automatically during 1 batch.
CSH Control
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Before click 'Fill start' S/W in 'CSH CONTROL' sub window, you should select CWH which will be used in this sequence at 'CWH CONTROL'.
CWH Control
(3)AUTO O/R mode(Auto override mode)

Auto override mode can be used during Auto or Semi-auto mode operation.
During auto sequence, although AUTO O/R mode is selected, Auto and Semi-auto mode operation will go on.
and it gives operator the ability to command forcibly "Full", "Empty" signals to coke weighing and surge hopper.
(4) MANUAL mode

Operator can drive all equipments which are selected remote regardless of the matrix line, and matrix doesn't progress at this mode.
Basic interlocks are applied equally with AUTO and SEMI-AUTO mode.
Even if change to manual mode during AUTO or SEMI-AUTO progress, the sequence will be not stoppeduntil the sequence is completed or some equipments are stopped forcibly by operator.
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All equipments are stopped at the same time by "Emergency stop" switch.
2.2 Sub window
2.2.1 CWH CONTROL
(1)
(2)
*SV: Target value(ton)
PV: Weighing result value(ton)
(3)
(This window will be shown when 'A' part(figure.2) is clicked.)
(1) FILL START S/W
This is only for Semi-auto mode.
If operation mode is selected as 'semi-auto' and coke weighing hopper is empty, operator can use the 'fill start' switch.
All other related equipments will be performed automatically
(2) FILL STOP ON/OFF SELECTION
Operator can select filling hopper by using 'fill stop' ON, OFF selection.
If operator selects "fill stop ON" during auto sequence progress, the sequence will be stopped after the sequence is completed.
And next fill sequence for the hopper may not progress until 'fill stop ON' is changed to 'fill stop OFF'.
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(3) OVERRIDE Full/Empty S/W

This is only for AUTO override mode.
When operator selects AUTO O/R mode, it gives operator the ability to command forcibly "Full", "Empty" signals to coke weighing hopper(CWH).
This only means 'full' or 'empty' within the framework of software, it doesn't mean that a state of hopper is full or empty.
2.2.2 CSH CONTROL
(1)
(2)
(3)
(4)
(5)
*PV: Weighing result value(ton)

MO: Moisture rate(%)
(6)
(7)
(This window will be shown when 'B' part(figure.2) is clicked.)
(1) MATRIX STEP UP S/W
Coke weighing hopper used in every batch will be selected in coke matrix on HMI.
In the situation that all coke surge hoppers are selected fill stop "ON", operator can forcibly progress one coke batch line with using 'matrix step up' S/W.
(2) HOPPER SELECTION S/W
Coke surge hopper will be selected by using hopper selection S/W during Auto and Semi-auto mode.
If "1" is selected by operator, No.2 hopper will be not processed coke fill and discharge sequence in auto and semi-auto mode,
and "NOT SERVICE" is showed above No.2 hopper on HMI.
(3) FILL START S/W
If operation mode is selected as 'semi-auto' and coke surge hopper is empty, operator can use the 'fill start' switch.
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Operator can select filling hopper by using 'fill stop' ON, OFF selection, without changing of hopper selection.
When operator selects AUTO O/R mode, it gives operator the ability to command forcibly "Full", "Empty" signals to coke surge hopper(CSH).
(6) DISCHARGE START S/W
If operation mode is selected as 'semi-auto' and coke surge hopper is full, operator can use the 'discharge start' switch.
(7) DISCHARGE STOP ON/OFF SELECTION
Operator can select discharge hopper by using 'discharge stop' ON, OFF selection, without changing of hopper selection.
If operator selects discharge stop "ON" S/W during auto sequence progress, the sequence will be stopped after the sequence is completed.
And next discharge sequence for the hopper may not progress until 'discharge stop ON' is changed to 'discharge stop OFF'.
2.3 Belt conveyor main motor selection
Operator can select which motor is used main or stand-by for BFC-1 BC
If main selection motor has fault during operation, the main motor selection will be changed to another motor automatically.
2.4 Coke Fne Bin selection
*Direct CFB: Direct coke fine bin, CFB: Coke Fine Bin
Before started coke sequence, operator must select using coke fine bin
If selected bin has fault by level High during operation, the selected bin will be changed to another bin automatically.
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3. Operation for Small sinter group

(*Refer to Figure.2)
3.1 Operation Mode
There are four kinds of operation modes for small sinter group. If you select a mode,the color of the selected button will be changed to 'RED'.
(1)
(2)
(3)
(4)
(1) AUTO mode

When operators push the "START" button, the small sinter sequence will be started automatically.
SSWH must be empty to start auto sequence.
A "STOP" switch is used to do stop all related VFD, conveyors sequentially.
(2) SEMI-AUTO mode
Operator can control some parts of equipments by using Fill Start or Discharge Start in 'SSWH CONTROL' sub window.
If operator wants to operate 'FILL START' or 'DISCHARGE START' button in 'SSWH CONTROL' sub window, you should select this mode.
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(3)AUTO O/R mode

and it gives operator the ability to command forcibly "Full", "Empty" signals to small sinter weighing hopper.
(4) MANUAL mode

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3.2 Sub window

3.2.1 SSWH CONTROL
(1)
(2)
(3)
(4)
(5)

(6)

(1) VFD SELECTION S/W
Using VFD will be selected by VFDselection S/W during Auto and Semi-auto mode.
If "1" is selected by operator, No.2 VFD will be not used for small sinter fill sequence in auto and semi-auto mode.
If "1+2" is selected, two VFDs will be run at the same time.
*"1": No.1 Small sinter VFD(VFD631)
*"2": No.2 Small sinter VFD(VFD632)
(2) FILL START S/W
If operation mode is selected as 'semi-auto' and small sinter weighing hopper is empty, operator can use the 'fill start' switch.
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When operator selects AUTO O/R mode, it gives operator the ability to command forcibly "Full", "Empty" signals to small sinter weighing hopper(SSWH).
If operation mode is selected as 'semi-auto' and SSWH is full, operator can use the 'discharge start' switch.
Operator can select discharge hopper by using of 'discharge stop' ON, OFF selection.
3.3 Belt conveyor main motor selection
4. Operation for Nut coke receiving group

4.1 Operation Mode
There are two operation modes for nut coke receiving System. If you select a mode,the color of the selected button will be changed to 'RED'.
(1)
(2)
(1) AUTO mode
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When operators push the "START" button, the nut coke sequence will be started automatically.
Nut coke bin must be not level high to start auto sequence.
A "STOP" switch is used to do stop all related VFD and screen, conveyors sequentially.
PLC operates all the equipments automatically.
(2) MANUAL mode
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4.2 Sub window

4.2.1 FCC-3 BC Request "start" or "stop"(TO IISCO).

*VFD-629(Direct coke fine bin VFD) has only manual mode.
This equipment is unrelated to nut coke group.
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5. Operation for Ferrous discharge group
Small sinter Rec.

Group
Ferrous Group
A
B
D
< Figure.3 >

Level Switch: No. 14.12, VFD: No. 14.5, Valve: No. 14.9 &14.10
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5.1 Operation Mode

There are four operation modes for Ferrous System. If you select a mode,the color of the selected button will be changed to 'RED'.
(1)
(2)
(3)
(4)
(1) AUTO mode
`
When operators push the "START" button, the coke batch sequence will be started automatically by MATRIX selection.
A "Stop" switch is used to do stop all related screens, VFD, conveyors sequentially.
(2) SEMI-AUTO mode
Operator can control some parts of equipments by using Fill Start or Discharge Start in 'FSH CONTROL' or 'FWH CONTROL' sub window.
If operator wants to operate 'FILL START' or 'DISCHARGE START' button in 'FSH CONTROL' sub window, you should select this mode.
FSH Control
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Before click S/W 'Fill start' in 'FSH CONTROL' sub window, you should select FWH which will be used in this sequence at 'FWH CONTROL'.
(FWH Control)
(3)AUTO O/R mode
and it gives operator the ability to command forcibly "Full", "Empty" signals to ferrous weighing and surge hopper.
(4) MANUAL mode

Operator can drive all equipments which are selected remote regardless of the matrix line, and matrix doesn't progress at this mode.
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5.2 Sub window
5.2.1 FWH CONTROL
(1)
(2)
(3)
(This window will be shown when 'A' part(figure.3) is clicked.)

(1) FILL START S/W
If operation mode is selected as 'semi-auto' and ferrous weighing hopper is empty, operator can use the 'fill start' switch.
You can start fill sequence for sinter, additive, ore and nut coek in "FWH CONTROL" sub window.
(A = Additive, O = Ore, S = Sinter, NC = Nut Coke)
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When operator selects AUTO O/R mode, it gives operator the ability to command forcibly "Full", "Empty" signals to ferrous weighing hopper(FWH).
5.2.2 FSH CONTROL
(1)
(2)
(3)
(4)
*PV: Weighing result value(ton)
(5)
(6)
(7)
(This window will be shown when 'B' part(figure.3) is clicked.)
(1) MATRIX STEP UP S/W
Ferrous weighing hopper used in every batch will be selected on ferrous matrix in HMI.
In the situation that all ferrous surge hoppers are selected fill stop "ON", operator can forcibly progress one ferrous batch line with using 'matrix step up' S/W.
(2) HOPPER SELECTION S/W
Ferrous surge hopper will be selected by using hopper selection S/W during Auto and Semi-auto mode.
If "1" is selected by operator, No.2 hopper will be not processed ferrous fill and discharge sequence in auto and semi-auto mode,
and "NOT SERVICE" is shown above No.2 hopper on HMI.
(3) FILL START S/W
If operation mode is selected as 'semi-auto' and ferrous surge hopper is empty, operator can use the 'fill start' switch.
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Operator can select filling hopper by using 'fill stop' ON, OFF selection, without changing of hopper selection.
When operator selects AUTO O/R mode, it gives operator the ability to command forcibly "Full", "Empty" signals to ferrous surge hopper(FSH).
If operation mode is selected as 'semi-auto' and ferrous surge hopper is full, operator can use the 'discharge start' switch.
Operator can select discharge hopper by using 'discharge stop' ON, OFF selection, without changing of hopper selection.
5.2.3 FOC-3 BC Request "start" or "stop"(TO IISCO).

5.3 Sinter fine bin selection
*Direct SFB: Direct Sinter Fine Bin, SFB: Sinter Fine Bin
Before started ferrous sequence, operator must select using sinter fine bin
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5.4 Ore gathering BC main selection
*Main selection signal is from Local. Operator can not select main motor.
6. Operation for small sinter receiving group
6.1 Operation Mode
There are two operation modes for small sinter receiving System. If you select a mode, the color of the selected button will be changed to 'RED'.
(1)
(2)
(1) AUTO mode
When operators push the "START" button, the small sinter receiving group sequence will be started automatically.
The selected fine bin must be not level high to start auto sequence.
A "STOP" switch is used to do stop all related VFD and screen, conveyors sequentially.
PLC operates all the equipments automatically.
(2) MANUAL mode
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6.2 Sub window
6.2.1 FSC-3 BC Request "start" or "stop"(TO IISCO).

*VFD-614(Direct sinter fine bin VFD) has only manual mode.
This equipment is unrelated to small sinter receiving group.
6.3 Small sinter bin selection
*#1 BIN: No.1 small sinter bin, #2 BIN: No.2 small sinter bin
Before started ferrous sequence, operator must select using small sinter bin
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7. Operation for Coke Matrix
Only for C3
< Figure. 4 >

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7.1 Screen selection (in "1~6 CWH")

Matrix consists of 12 batch lines and coke screen to be used in each batch will be selected by mouse clicking on HMI.
The color of screen which is selected will be changed to "Red".
7.2 Batch No.
Now coke batch number display with red colour.
7.3 GO TO
Operator can set the number between 0 and 12.
If filling sequence is completed in the concerned batch line and GOTO number is 0(zero), the matrix number will be step up to next line.
In this time, if GO TO number is not 0, matrix may progress accoding to GO TO number.
When all screens stopped, operator can forcibly progress the batch line using 'matrix step up' S/W in CSH CONTORL sub window.
For example, the batch sequence at above picture(Figure.4) is
1-->2-->5-->1-->2-->5-->1-->.(If start batch No. is 1):
7.4 Batch line for C3
No.5 Batch line is only for C3 mode.
When present batch line is No.5, the filling sequence is called C3 set value
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8. Operation for Ferrous Matrix
< Figure. 5 >

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8.1 Screen or VFD selection

Matrix consists of 12 batch lines and the sinter, ore and additive screen to be used in each batch will be selected by mouse clicking on HMI.
The color of screen which is selected will be changed to "Red".
*AWH-1,2: For Additive
OWH-1,2: For Ore
SWH-1~6: For Sinter
NCWH: For Nut coke
8.2 Batch No.
Now coke batch number display with red colour.
8.3 GO TO
Operator can set the number between 0 and 12.
If filling sequence is completed in the concerned batch line and GOTO number is 0(zero), the matrix number will be step up to next line.
In this moment, matrix will go to the batch line of GOTO number previously set if set GOTO number is not 0(zero).
When all screens stop, operator can forcibly progress the batch line using 'matrix step up' S/W in CSH CONTORL sub window.
For example, the batch sequence at above picture(Figure.5) is
1-->2-->3-->1-->2-->3-->1-->.(If start batch No. is 1)
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9. Weighing control data for stock house system
< Figure. 6 >

Please refer to CI No. 14.2 Analogue value monitoring in "HMI Operation Manual" document about Analogue value.
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9.1 Set value & Present value(The colour of character)

Characters which can set by operator have 'GREEN' colour.
If it has 'BLUE' colour, it means that operator can't change the data.
9.2 ACC. ERROR
-. Accumulator error = Weighing result value - Target value
9.3 ERROR MAX
-. Limit value of Acc. Error(maximum and minimum)
If Error max. value is 3, error value ==> -3ACC. ERROR+3
9.4 TARGET VALUE
-. SV-Acc.error+Net weight at fill sequence start
9.5 WEIGHING RESULT VALUE
-. Net weight(screen stopped and after 5seconds)
9.6 TOTAL WEIGHT
-. Local raw data
9.7 TARE WEIGHT
-. Set value by operator
9.8 NET WEIGHT
-. Total weight - Tare weight
9.9 OVERWEIGHT
-. When Total weight is over this value, Screen and VFD will be stopped and then Hopper will be FULL.
9.10 EMPTY JUDGEMENT
-. When Net weight is under this value, Hopper will be EMPTY.
9.11 DISCHARGE TIME
-. After gate opens, time that take to empty
9.12 C3 SET VALUE(Only for cokes)
-. Set value for C3 Sequence.
9.13 Moisture mode select
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There are two operation modes for moisture compensation of Coke-System. If you select a mode, the color of the selected button will be changed to 'RED'.
(1) AUTO mode

-Each coke surge hopper contains a moisture detector probe that is used to measure moisture content in the coke.
-Moisture(AUTO) : When operators select 'AUTO' mode, the moisture compensation rate is calculated with this value.
-The value is affected by 'HIGH LIMIT' and 'LOW LIMIT'.
(2) MANUAL mode
-Moisture(MANUAL) : When operators select 'MANUAL' mode, the moisture compensation rate is calculated with set value by operator on HMI.
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10. Dedusting system
< Figure. 7 >

Please refer to CI No. 14.10 Open/Close valve(double) in "HMI Operation Manual" document about Double valves.
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10.1 Operation Mode

There are two kinds of operation modes for Additive group. If you select a mode, the color of the selected button will be changed to 'RED'.
Although the group mode is selected as 'AUTO', Operators can change mode to 'MANUAL' by using each damper faceplate.
10.1.1 Auto mode
A damper will open or close automatically when related equipments are run or open in Auto mode.
10.1.2 Manual mode
Operator can operate each damper without any interlock.
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11. Stock House ESP system
Only Local
operation
< Figure. 8 >

Please refer to CI No. 14.12 Binary value monitoring in "HMI Operation Manual" document about Level Switchs.
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11.1 Operation Mode

Operator can select two operation modes except "local mode" by using "mode selection button" which is composed on HMI
There are two kinds of operation modes for ESP System. If you select a mode, the color of the selected button will be changed to 'RED'.
(1) AUTO mode

At 'AUTO' mode, ESP sequence will be operated automatically by dust silo bin level except ID Fan & Damper & Hyd. Pump.
A "Stop" switch is used to do stop all related equipments sequentially.
(2) MANUAL mode
Basic interlocks are applied equally with automatic mode.
==> Dust silo handling system sequence can be operated only at local. Operator can't any operation action on HMI.
All of equipments which are contained in this system are stopped at the same time by "Emergency stop" switch except ID Fan, Hyd. Pump and damper.
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11.2 ID Fan & Damper & Hyd. Pump

-. These equipments are not included in the ESP group mode.
ID Fan and Hyd. Pump has its own distinct mode from other ESP group.
11.2.1 ID Fan
ID Fan has only manual mode. Operator cannot change to auto mode.
11.2.2 ID Fan Damper control
If you want open damper, first of all ID Fan and a hyd. Pump must be running.
(1)
(2)
(1) PV : present value from local
(2) SV : set by operator(0~100%)
11.2.3 Hydraulic pump
Hydraulic pump has only manual mode. Operator cannot change to auto mode.
This pump is constantly running irrespective of requirement of movement of actuator or not.
Only at the time of maintenanc & shut down motor is switched off.
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12. Hydraulic system for Stock house(HU-601)
Main Hyd. Pump group
Circulation Pump
group
< Figure. 9 >

Please refer to CI No. 14.15 Group Start in "HMI Operation Manual" document about the Pumps.
Level Switch: No. 14.12, Valve: No. 14.9 &14.10
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12.1 Main hydraulic pump group

12.1.1 Operation Mode(Refer to "A" part)
There are two kinds of operation modes for Hyd. Pump group. If you select a mode, the color of the selected button will be changed to 'RED'.
(1)AUTO mode
The Working and stand-by selections of hydraulic pumps are composed on HMI.(1 Working, 1 Stand-by)
In case of initial start, the working pump is started by group start button and stand-by pump will be driven automatically
by PLC at the oil pressure low.
All monitoring and control functions will be performed via PLC(Programmable Logic controller) and HMI.
(2) MANUAL mode
12.2 Circulation pump group
12.2.1 Operation Mode(Refer to "B" part)
There are two kinds of operation modes for Cir. Pump group. If you select a mode, the color of the selected button will be changed to 'RED'.
(1)AUTO mode
The Working and stand-by selections of hydraulic pumps are composed on HMI.(1 Working, 1 Stand-by)
In case of initial start, the working pump is started by group start button and stand-by pump will be driven automatically
by PLC at the oil pressure low.
All monitoring and control functions will be performed via PLC(Programmable Logic controller) and HMI.
(2) MANUAL mode
12.3 Grease unit
(Refer to part 'C' of figure.9)
It is only display. Operators can't any operation action on HMI.
13. Hydraulic system for Transfer house(HU-602)
*Philosophy of Hydraulic system for transfer house is exactly same with stock house hydraulic system.
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14. Check-weighing system
SHS Group
TFS Group
< Figure. 10 >

Please refer to CI No. 14.9 & 14.10 open/close valve in "HMI Operation Manual" document about the Single and the Double valves.
Please refer to CI No. 14.3 PID Control in "HMI Operation Manual" document about Control valves.
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14.1 Operation Mode

There are two kinds of operation modes for Sinter group . If you select a mode, the color of the selected button will be changed to 'RED'.
(1) Semi-AUTO mode

The buttons which are located above each bin are used for Semi-auto mode.
When operator selects #1 AWH, the check-weighing sequence for No.1 AWH will be started.
(All check-weighing sequence can be started by one hopper at a time by operator.)
(2) MANUAL mode
Basic interlocks are applied equally with SEMI-AUTO mode
14.2 Explain each item
-. CHECK W. SV: Set value by operator
-. CHECK W. PV: Check weighing load cell value
-. WEIGHING PV: Hopper weighing load cell value
-. DIFFERENCE: CHECK W. PV - WEIGHING PV
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15. Main charging BC
Display (Alarm horn

feedback signal)
Only alarm
message
< Figure.11 >

Please refer to CI No. 14.5 motor in "HMI Operation Manual" document about the VFD Motor.
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15.1 The BF Charging BC has only group start & stop. It is impossible to start individually in manual mode.
15.2 Operator can change VFD speed only in CFC chart of PLC program.
POSCO ICT

Operation Manual CS4 Stock House

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Operation Manual CS4 Stock House

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IISCO PROJECT PLANT BLAST FURNACE

FOR IISCO B.F PLANT

IISCO STEEL PLANT,BURNPUR,WEST BENGAL

Revision & Description Drawn Che'd Rev'd Appr'd

BLAST FURNACE COMPLEX

CONTRACTOR DRG. NO. BF780-EJ178-0114

PROJECT DRG. NO. ISP-POSCO E&C- V-007-780-58-DOC-0114

Doc. No. : ISP-POSCO E&C- V-007-780-58-DOC-0114

Stock House System Operation Manual

Doc. No. : ISP-POSCO E&C- V-007-780-58-DOC-0114

Stock House System Operation Manual

1. Operation for Bunker Filling group

Belt conveyor motor

Bin Level Switch

< Figure.1 >

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Stock House System Operation Manual

1.1 Additive & Ore Group

(Kinds of texts: Iron Ore, Lime Stone, Manganese, Dolomite, Quaritze)

(1) SEMI-AUTO mode

(This window will be shown when part 'B' (figure.1) is clicked.)

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Stock House System Operation Manual

Basic interlocks are applied equally with SEMI-AUTO mode.

1.2 Sinter Group

(Display in each bin)

Doc. No. : ISP-POSCO E&C- V-007-780-58-DOC-0114

Stock House System Operation Manual

(1) AUTO mode

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Stock House System Operation Manual

1.3 Coke-1 Group(Using KC-1A)

(Display in each bin)

(1) AUTO mode

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Stock House System Operation Manual

(4) Emergency stop button

1.3 Coke-2 Group(Using KC-2A)

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Stock House System Operation Manual

2. Operation for Coke Discharge group

Small sinter Group

< Figure.2 >

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Stock House System Operation Manual

2.1 Operation Mode

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Stock House System Operation Manual

(3)AUTO O/R mode(Auto override mode)

(4) MANUAL mode

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Stock House System Operation Manual

(6) Emergency stop button

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Stock House System Operation Manual

(3) OVERRIDE Full/Empty S/W

*PV: Weighing result value(ton)

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Stock House System Operation Manual

(4) FILL STOP ON/OFF SELECTION

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Stock House System Operation Manual

3. Operation for Small sinter group

(1) AUTO mode