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written by: Willie Scott edited by: Lamar Stonecypher updated: 5/19/2011
Metals and their alloys are the backbone of all engineering projects and products. Metals are found
as compounds like oxides, carbonates, phosphates and sulphides, etc. in nature. These compounds
are known as ores and are treated to remove the impurities to get metal.
Ferrous metals (mainly iron) such as cast iron, wrought iron, and different forms of
steels
Non-ferrous metals (rarely iron) such as aluminum, copper, zinc, lead, and tin, etc.
2. Frame:
Frames are provided for supporting the engine mountings, and an individual frame is fitted to each
cross girder. Frames are made up of Mild Steel Plates and Tubes.
3. Holding Down:
The engine bed plate is supported on a series of chocks made up of Cast Steel / Epoxy Resin and
the holding down bolts passes through the bed plate, chock, and tank top plating made up of UTS
Steel.
4. Guide:
Guides are provided in the cross head assembly. They have two main parts, and they are made up
of the following materials:
Engine Parts
5. Cylinder Parts:
Cylinder Liner:
Material: Pearlitic Grey Cast Iron
Properties of Cylinder Liner Material:
Material for liners must provide adequate strength and fatigue life.
readily.
Cylinder head bolt- High UTS Steel
Tie bolt - High UTS Steel
2. 6. Piston Parts:
Piston has different parts and they are made up of following materials:
Piston:
Materials used for piston required similar properties to those for cylinder liners and cylinder covers.
Properties of Piston Crown material:
Long fatigue life to survive the fluctuating mechanical and thermal stress.
The metal must resist high temperature creep, corrosion and erosion.
Properties of Piston Ring material:
Compatible with piston for thermal expansion to maintain ring groove clearances.
2.
Piston
3.
7. Crankshaft
Materials: These are some of the commonly used materials to build the crank shaft.
Besides strength, the material should have a high endurance limit to fatigue failure.
2.
8. Exhaust Valve
8. Exhaust Valve
The exhaust valves are made up of following materials:
Exhaust valve:
Bush - Bronze
9. Stuffing Box