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This calculator converts the measurement of overall vibration transducers in the range
of 4-20 mA to the actual vibration units.
Features
Common used vibration units: g rms, mm/s rms, ips pk, mil pk-pk.
Select from the list or enter the units of the physical quantity you are converting.
Enter the range of the measured variable corresponding to the 4-20 mA range.
3.
Enter the current value in mA to obtain the physical value in the selected units or
vice versa.
Formulas
4-20 mA transducers provide an output proportional to the vibration within a specified
range, from 0 to a maximal amplitude Vmax, as shown in the following picture:
Calling I the output current and V the vibrationor other physical measure
between Vmin (which is usually 0) and Vmax; the conversion formulas are as follows:
For an arbitrary vibration signal, the only way to convert one of these measures into
another would be to know the complete time waveform and differentiate or integrate it.
Fortunately, the integral and derivative of a sinusoidal function are also sinusoidal
functions, so for sinusoidal waveforms these relations simplify to (the intermediary
math has been omitted):
Phase Relations
Phase relations are fairly intuitive and independent of amplitude and frequency. The
phase difference between acceleration and displacement is always 180, which means
that when the object reaches its maximum displacement from the equilibrium position,
the acceleration is maximum in the opposite direction (see points 1 and 2 in the figure
below). Velocity always lags acceleration by 90 and leads displacement by 90: it is
maximum when both acceleration and displacement are zero, that is, when passing
trough the equilibrium position (points 3 and 4).
Amplitude Relations
The amplitude of acceleration, velocity and displacement are related by factors that
depend on vibration frequency. For a given velocity amplitude, for example, the
corresponding displacement amplitude is higher at low frequencies by a factor
proportional to 1/f and acceleration is higher at high frequencies, by a factor
proportional to f. This relations explain why low frequency vibration is emphasized by
displacement measures and high frequency vibration by acceleration, as illustrated in
the following figure:
Sinusoidal acceleration and displacement amplitude as a function of frequency for a fixed velocity
amplitude of 1 mm/s rms
Units in this figure were chosen because they are commonly used and to make the
curves fit in the plot. If different units are used, the scale of the curves will vary but
their general form remains the same.
Conversion Formulas
The conversion formulas for amplitude only are summarized in the following table:
You want
You have
A, f[Hz]
V, f[Hz]
X, f[Hz]
2f V
6.28f V
(2f)2 X
39.5f2 X
Velocity, V =
1/(2f) A
1/(6.28f) A
2f X
6.28f X
Displacement, X =
1/(2f) 2 A
1/(39.5f2) A
1/(2f) V
1/(6.28f) V
Acceleration, A =
To take into account the phase, the formulas are (using the notation aplitude@phase):
You have
You want
Acceleration,
A@a =
Velocity,
A, f[Hz]
V, f[Hz]
X, f[Hz]
2f
V@(v+90)
6.28f
V@(v+90)
(2f)2 X@(x+180)
2
39.5f X@(x+180)
1/(2f) A@(a90)
2f X@(x+90)
V@v =
Displacement,
X@x =
1/(6.28f)
A@(a90)
1/(2f) 2 A@(a180)
1/(39.5f2)
A@(a180)
6.28f X@(x+90)
1/(2f)
V@(v90)
1/(6.28f)
V@(v90)
Units
The formulas presented do not modify the type of amplitude measurement (pk, pk-pk
or rms). They do not transform the units used, either. When applying these formulas,
care has to be taken to convert the result to the desired units.
Example
If we want to convert a sinusoidal acceleration of 0.1g rms into velocity in in/s pk, and
we don't care about the phase, we can proceed as follows:
A = 0.1g = 0.1 x 32.17ft/s2 = 3.217ft/s2 38.6in/s2
f = 4500 cpm = (4500/min)x(1min/60s) = 75/s
V = A/(2f) (38.6m/s2) / (6.28 x 75/s) = 0.082in/s
As the acceleration amplitude was rms, so is the obtained velocity. We use the formulas
in theAmplitude section to get:
V 0.11in/s pk
As you seem, calculations can be tricky... These are the formulas used by the sinusoidal
vibration calculator to convert between sinusoidal displacement, velocity and
acceleration.
Features
The calculator handles displacement, velocity and acceleration units commonly used in
mechanical vibration analysis:
1.
2.
Set the vibration frequency (Hz or CPM, only one), press 'Enter'.
Set the vibration amplitude (only one), press 'Enter'.
3.
1.
2.
Features
Set up tab
Initial unbalance: the application simulates an uneven distribution of mass in the
rotor which can bestatic, causing the principal inertia axis of the rotor to be offset but
parallel to the shaft axis, ordynamic (static and couple combination), which causes the
principal inertia axis to be not parallel to the shaft axis. In a rotor supported between
the bearings a static unbalance produces inphase vibration at the bearings and a
couple unbalance produces out of phase vibration. In a overhung rotor, however, even a
pure static unbalance will produce out of phase vibration at the bearings.
Mount stiffness: This is the total dynamic stiffness of the bearings and supporting
system. For the same mass unbalance, a softer mounting (lower stiffness) will result in
higher vibration at the bearings than a more rigid one (higher stiffness) and will require
less residual unbalance to attain the vibration tolerance.
Balance tab
Balancing weights: The weight's angular position is refered to the keyway (which is
also the reference for the phase of vibration measures) and the angle increases in the
direction opposite to the turning sense.
The phase reference signal is triggered when the rotor keyway is in the same direction
as the sensors (horizontal, facing forward in the front view and to the left in the side
view), and the lag phase convention is used.
The background color of the vibration value changes according to the zones defined in
the ISO 10816-3 standard "Evaluation of machine vibration by measurements on nonrotating parts", for a group 2 machine operating below its first critical speed, and they
mean (in short):
Elapsed time: Operations like starting and stopping the machine and working with
balancing weights increase the elapsed time by several minutes to simulate a real life
condition.
Features
The alignment assistant supports:
Two machines.
Short coupling.
Alignment plots
The alignment plots show the relative positions of the shaft centerlines of the machines,
and allow you to easily interpret and follow the entire alignment status. There are two
of plots:
vertical (as viewed from the side) and horizontal (as viewed from above).
The alignment plots display also hints for the different dimensions you will have to enter
to configure
the alignment job, the position of the dial indicators when measuring and the tolerances
attained.
Alignment plots
Hint:
The default reference directions for the horizontal plot are "north" and "south",
but you can change them to whatever you want by clicking on the labels next to the
plot,
for example "wall" and "tank".
Set up tab
Measuring tape units: these units will be used to specify the dimensions of the
movable machine and the position of the dial indicators relative to the coupling center.
You can select centimeters or inches.
Coupling to front foot: this is the distance in the axial direction between the center of
the coupling and the bolt hole of the inboard feet on the movable machine. When you
edit this field, you will see a hint in the alignment plot, like this:
Feet separation: this is the distance in the axial direction between the center of the
bolt holes of inboard and outboard feet. When you edit this field, you will see a hint in
the alignment plot, like this:
Operating speed: the operating speed is used to calculate the alignment tolerance
according to the following tables for metric and imperial/US units:
Operating speed
[rpm]
Offset
[mm/100]
Angularity (slope)
[mm/100 / 100mm]
Acceptable
Excellent
Acceptable
Excellent
750
19
10
12.5
8.5
1000
13
1500
8.5
5.5
3000
4.5
3.5
6000
1.5
Offset
[mil]
Operating speed
[rpm]
Angularity (slope)
[mil / 10in]
Acceptable
Excellent
Acceptable
Excellent
600
15
10
900
10
1200
2.5
1800
3600
1.5
7200
0.5
Dial indicator units: these units will be used to specify the alignment measurements
themselves. You can select hundreds of a millimeter or thousands of an inch.
Indicator 1 to coupling center: indicator 1 is the indicator that turns with the
movable machine and which measures on the shaft of the fixed machine. When you edit
this field, you will see a hint in the alignment plot, like this:
Indicator 2 to coupling center: indicator 2 is the indicator that turns with the fixed
machine and which measures on the shaft of the movable machine. When you edit this
field, you will see a hint in the alignment plot, like this:
Bar sag readings: enter here the bar and bracket sag readings for each indicator.
After this, the alignment assistant will compensate your alignment measurements. Note
that these values must be negative and they should be both almost the same if you use
a symmetric arrangement.
Align tab
Measurement: enter the readings of the dial indicators. You do not need to
compensate for the bar sag, the readings will be compensated according to the amount
you entered in the Bar sag readings field in the set up tab. When you edit each field a
hint will be displayed in the alignment plot showing the position of the corresponding
measurement so you dont need to deal with 12-3-6-9 oclock conventions.
After entering the readings press the Update button to have the alignment plot display
the positions of the shafts centerlines and the corrections at the feet updated in the
corrections information box.
Corrections: this box displays the required corrections at the feet of the movable
machine and the tolerance attained for the vertical and horizontal direction. The
tolerances are also displayed in the alignment plot by means of a color shade over the
coupling with the following convention:
Excellent: green
Acceptable: yellow
Bad: Red
Motivation
Sinusoidal vibration is an idealization. There are few machines that will vibrate in a pure
sinusoidal fashion (although a notable example are machines that exhibit pure mass
unbalance); most real vibration waveforms are much more complex. However,
understanding sinusoidal vibration is useful for a number of reasons:
Sinusoidal vibration
Sinusoidal vibration is the simplest form of vibration, in which a body moves around an
equilibrium position in a periodic and smooth way. Perhaps the best known example of
sinusoidal motion is the motion of a mass attached to an ideal spring and subject to no
friction.
In a formal sense, a vibration is said to be sinusoidal if it corresponds to a sinusoidal
function of time, and it can be described with the following equation:
x(t) = Xcos(2ft )
Such a function looks like this:
X, the amplitude.
f, the frequency.
, the phase.
In the following sections we will describe more in detail these quantities and their
properties.
Notation
We will use the following notation throughout this tutorial:
x(t) = Xcos(2ft x)
v(t) = Vcos(2ft v)
a(t) = Acos(2ft a)
Tutorial Contents
Frequency
Amplitude
Phase
Conversion Between Displacement, Velocity and Acceleration