Assembly Time Worksheet for Boothroyd/Dewhurst Design For Assembly Me

Level & Seq

Total Number of Parts: N =

Total Number of Candidates for Elimination and/or Combination: X = 5

Name

Quantity

Body

Diverter

O-Ring, Cover

Spacer

O-Ring, Diverter

Valve Cover

Handle

Thumb Screw

Screws

12

2-Digit Code
1,0
3,0
0,0
0,0
0,0
3,0
3,0
1,0
1,0

Theoretical Minimum Number of Parts: TMNP = N - X = 12-5 =7

Part Count Design Efficiency: PCDE =

58%

r Boothroyd/Dewhurst Design For Assembly Method

Handling Time
1.5
1.95
1.13
1.13
1.13
1.95
1.95
1.5
1.5

2-Digit Code
0,0
0,6
3,0
3,0
3,0
3,0
0,7
3,0
3,0

Insertion Time
1.5
5.5
2
2
2
2
6.5
2
2

AT/Part
3
7.45
3.13
3.13
3.13
3.95
8.45
3.5
3.5

Total Assembly Time in Seconds:

Design Efficiency: DE =

Total
3
7.45
3.13
3.13
3.13
3.95
8.45
3.5
14
49.74

49.74
42%

Assembly Efficiency: AE =

72%

DFM/A & DFS Part Reduction Worksheet

Part
Level & Seq

Name

Quantity
(n)

1
2
3

Body
Diverter
O-Ring, Cover

1
1
1

Spacer

O-Ring, Diverter

Valve Cover

Handle

Thumb Screw

With Respect to
-----Body
Body
Diverter
Body
Diverter
O-Ring, Cover
Body
Diverter
O-Ring, Cover
Spacer
Body
Diverter
O-Ring, Cover
Spacer
O-Ring, Diverter
Body
Diverter
O-Ring, Cover
Spacer
O-Ring, Diverter
Valve Cover
Body
Diverter
O-Ring, Cover
Spacer
O-Ring, Diverter
Valve Cover
Handle

Relative
Motion?
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
No
No
No
Yes
Yes

Candidates for Elimiantuion and/or Combination

Different
Separate for
Candidate for
Material? Assembly/Service?
Elim/Comb?

Yes

Yes

No

Yes

No
No
No

No
Yes
Yes

Number of
CFE/C

Screws

No

Total Number of Parts: N =

12
Total Number of Candidates for Elimination and/or Combination: X =
Theoretical Minimum Number of Parts: TMNP = N - X =
7
Part Count Design Efficiency: PCDE =
58%

No

No

Candidates for Elimiantuion and/or Combination

Critical
Part
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes

No

Assembly Time Worksheet for Hitachi Assembly Evaluation Method (Design for Simplicity Method)
Part List
Level & Seq

Name

Operations
Quantity
(n)

Body

Diverter

O-Ring, Cover

Spacer

O-Ring, Diverter

Valve Cover

Handle

Thumb Screw

Screws

Symbols

Summation for Assembly Time Estimate

T=M*
Count Total Penalty ( M = 100 +
(m)
Penalty)
Penalty
m-1)

Total Number of Parts: N =

Total Number of Candidates for Elimination and/or Combination: X =
Theoretical Minimum Number of Parts: TMNP = N - X =

Total Assembly Time in Points: AT =

Total Assembly Time in Tdown: AT =
Design Efficiency: DE =

Part Count Design Efficiency: PCDE =

Assembly Efficiency: AE =

itachi Assembly Evaluation Method (Design for Simplicity Method)

Summation for Assembly Time Estimate
Total Points =
T*n