Prsb48180-V1 For Psu

PRSB48180/1800/V1 User Guide
PRSB48180/1800/V1 Power system
2007. 4
REV1
DOC NOIFS doc no.
PRSB48180/1800/V1 Power supply system user manual
All rights reserved.

The information in this document is subject to change without notice.
Information of this document may be reproduced or transmitted in any form or by any means electronic
or mechanical, including photocopying and recording for any purpose without the explicit written
permission of ELTEK Energy.
Copyright : Eltek Energy AS, Norway 2007

NS-EN ISO 9001:1994 Certificate no: 900005Q
NS-EN ISO 14001:1996 Certificate no: 900005E.
This product holds a CE mark and satisfies all requirements covering relevant standards and directives.
EMC
LVD
EN61000-6-2 Industrial Environment

EN61000-6-3 Residential, Commercial and Light Industry
ETS 300386 v1.3.1 Telecommunication Equipment
LVD73/23/EEC Low Voltage Directive

EN60950 Safety of Technology Equipment
Head Office:
Eltek Energy AS
P.O. Box 2340 Strms
N-3003 Drammen
NORWAY
Phone:
(+47) 32 20 32 00
Fax:
(+47) 32 20 32 10
E-Mail
eltek@eltekenergy.com
Internet: http://www.eltekenergy.com
Certificate no: 900005Q
Certificate no: 900005E
Safety Precautions
In order to avoid the accident chance, please read the safety precautious carefully before operation, the
mark of caution, notice, warning, and danger dont represent all the safety item during the operation
process, so the people responsible for the Eltek product installation and operation must be strictly trained
and grasp the correct operation and all the safety item, then is permitted to operate the power system.
During the operation process, the people must comply with the relevant safety rules, the safety
instruction in this manual must be strictly complied
Electrical safety
Hazardous voltage
Danger
Some component in the power system may have hazardous voltage in operation, direct touch or indirect
touch through wet object with these components will result in fatal injury.
Safety rules must be complied when install the power system, and the people who install and operate the
equipment must have the operation licence for high voltage, AC power.
It is forbidden to wear the conductive object such as the watch, bracelets, bangles, rings, necklace, and
so on.
When found the water or moisture inside the cabinet, turn off the AC power immediately, in moist
environment, precaution must be taken to keep the moisture out of the equipment.
Prohibit warning label must be hung on the switch or button which are not permitted to operated.
Danger
High voltage operation may cause electric shock or fire. The connection and wiring of AC cables must be
in compliance with local rules and regulations. Only those who are licensed to operate high voltage and
AC power can perform high voltage operations.
II Tools
Warning
In high voltage and AC operation, special tools must be used. No common or self-carried tools should be
used.
III Thunderstorm
Danger
Never operate on high voltage, AC, iron tower or mast in the day with thunderstorms.
In thunderstorms, a strong electromagnetic field will be generated in the air. Therefore the equipment
should be solidly earthed in time to avoid damage by lightning strikes.
IV ESD
Notice
The static electricity generated by the human body will damage the static sensitive elements on PCBs,
such as large-scale ICs, etc. before touching any plug-in board, PCB or IC chip, ESD wrist strap must be
worn to prevent body static from damaging the sensitive elements. The other of the ESD wrist strap must
be solidly earthed.
V. Short-circuit
Danger
During operation, never short the positive and negative poles of the DC distribution unit of the system or
the non-earthing pole and earth. The power system is a constant voltage DC power supply, short circuit
will result in equipment burning and endanger human safety.
Check carefully the polarity of the cable and connecting terminal when performing live DC operations. As
the operation space in the DC distribution unit is very tight, please carefully select the operation space.
Never wear a watch, bangle, ring, or other conductive objects during operation. Insulated tools must be
used.
In live operation, keep the arm muscle tense, so that when tool connection is loosened, the free journey
of the human body and tool is reduced to a minimum.
Battery
Danger
Before working on battery, read very carefully the safety precautions for battery transportation and the
correct battery connection method.
Non-standard operation on the battery will cause danger. In operation, precautions should be taken to
prevent battery short circuit and spill of electrolyte. The spill of electrolyte will pose potential threat to the
equipment, it will erode the metal objects and PCBs, thus causing equipment damage and short circuit of
PCBs.
Before any operation on battery, pay attention to the following points;
Remove the watch, bracelet, bangle, ring and other metal objects on the wrist.
Use special insulated tools.
Use eye protection device, and take preventive measures
Wear rubber gloves and apron to guard against spilt electrolyte.
In battery transportation, the electrode of the battery should always be kept facing upward. Never put
the battery upside down or slanted.
Others
I.
Safety requirement
II.
Sharp object
Warning
When moving equipment by hand, protective gloves should be worn to avoid injury by sharp object.
III.
Cable connection
Notice
Please verify the compliance of the cable and cable label with the actual installation prior to cable
connection.
IV.
Binding the signal lines
Notice
Signal lines should be bound separately from heavy current and high voltage lines, with binding interval
at least 150mm.
Table of Contents
CHAPTER 1.
OVERVIEW
T1.1 SYSTEM NAME:
T1.2 SYSTEM CONFIGURATION
1.3 FEATURES
1.4 AC
AND
DC
DISTRIBUTION UNIT
CHAPTER 2. INSTALLATION INSTRUCTION
10
12
2.1 GENERAL
12
2.1.1 SAFETY REGULATION
12
2.1.2 DOCUMENT
12
2.1.3 TOOLS & MATERIAL PREPARATION
13
2.1.4 UNPACKING INSPECTION
14
2.1.5 INSTALLATION PROCEDURE
15
2.2 FIXING THE POWER CABINET
15
2.3
18
INSTALLING RECTIFIERS AND MONITORING MODULE
2.4 CONNECTING POWER CABLES
20
2.4.1 LEADING IN/OUT CABLES
20
2.5 CONNECTING PE & AC CABLES
20
2.6 CONNECTING BATTERY & LOAD CABLES
21
2.7 CONNECTING TEMPERATURE SENSOR CABLE
22
2.8 CONNECTING DRY CONTACTS
22
CHAPTER 3 INSTALLATION TESTING
23
3.1 GENERAL
23
3.1.1 PRELIMINARIES
23
3.2 INSTALLATION CHECK
23
3.2.1 CABINET
23
3.2.2 MAINS CONNECTION
23
3.2.3 DC CONNECTION
23
3.2.4 BATTERY
24
3.3 STARTUP PREPARATIONS
24
3.3.1 AC DISTRIBUTION UNIT & RECTIFIERS
24
3.3.2 DC DISTRIBUTION UNIT
24
3.3.3 MONITORING MODULE
24
3.3.4 BATTERY
24
3.3.5 BLVD
24
3.4 STARTUP
25
3.4.1 SWITCH ON
25
THE SYSTEM
3.4.2 TURN ON THE RECTIFIER AND MONITORING UNIT
25
3.4.3 ENSURE SMARTPACK AND FLATPACK 2
25
3.4.4 CONNECT A PC
3.4.5 MEASURE DC
MODULE WORK NORMAL
SMARTPACK
25
OUTPUT VOLTAGE
25
TO
3.4.6 ALARM RELAY TEST
25
3.4.7 VERIFY THE SYSTEM SETTING
26
3.4.8 CONNECT THE BATTERY FUSE
26
3.4.9 CONNECT THE LOAD FUSE/MCB
26
3.5 ALARM CHECK
27
3.5.1 RECTIFIER FAULT
27
3.5.2 BATTERY FUSE FAULT
27
3.5.3 LOAD FUSE ALARM
27
3.5.4 UNDER-VOLTAGE ALARM
27
3.5.5 BATTERY PROTECTION ALARM
27
3.5.6 AC SPD
ALARM
27
3.6 SYSTEM OPERATION STATUE CHECK
27
3.6.1 AC VOLTAGE
27
3.6.2 DC VOLTAGE
28
3.6.3 BATTERY CURRENT
29
3.6.4 RECTIFIER PARAMETERS
30
3.6.5 BATTERY INFORMATION
32
CHAPTER 4 RECTIFIER AND MONITORING UNIT
34
4.1 RECTIFIER
34
4.2
35
MONITORING UNIT
CHAPTER 5 ALARM HANDLING
37
5.1 ALARM HANDLING
37
5.1.1 MONITORING UNIT ALARM
37
5.1.2 RECTIFIER ALARM HANDLING
38
CHAPTER 6 MAINTENANCE
40
6.1
MAINTENANCE ON SITE
40
6.2
REPLACE THE MALFUNCTIONED RECTIFIER
41
APPENDIX 1 SYSTEM SPEC
42
APPENDIX 2 MENU STRUCTURE
45
1.1
MODES OF OPERATION
45
1.2
OPERATING MENUS, OVERVIEW
45
APPENDIX 3 POWERSUITE INSTALLATION
48
Chapter 1.
Overview
1.1 System name:

The PRS48300/1800/V1 power system explanation as below:
PRSB 48 180 / 1800/ V1 :
PRSB: Power Rack System with battery chamber;
48:
Nominal output voltage, -48Vdc system;
180:
This series power system nominal output current 180A;
1800:
The rectifiers output power is 1800W;
V1:
the AC input type, 3 phase 5 wire, 380/220Vac.
1.2 System configuration
PRSB48180/1800/V1 is an indoor
AC/DC telecom power system
with high reliability and high
performance designed by Eltek,
provide the high quality, stable,
uninterrupted DC power for
customer.
This manual is the document
introduce the AC input, DC
output, supervision unit, rectifier
and describe the installation,
commission, maintenance, also
introduce the work principle and
protection function of the system,
let customer under the high
performance of this equipment.
AC
and
DC
distribution unit
Smartpack
Flatpack 2
Battery MCB
Battery
chamber
Figure 1-1 PRSB48180/1800-V1 system layout
Item
component
Description and configuration
Monitoring
unit
Smartpack
Rectifier
Flatpack 2
2~6
AC input MCB
63A/3P MCB used for mains input, connect

the 3-phase line in it, connect the neutral in
the blue neutral terminal, and connect the PE
to the earth copper.
C level SPD
Nominal: 8/20uS 20KA

Max: 8/20uS 40KA
AC
distribution
unit
100A4
Four Battery input

DC
distribution
unit
MCB
Non-Priority load, LLVD
100AMCBX 3
Priority load, BLVD
32AMCB210AMCB2
DC SPD
75VDC 8/20uS 15KA
Table 1-1 Configuration of PRSB48180/1800/V1
1.3 Features
Wide input range of Flatpack 2 rectifier
The AC input range 85Vac~300Vac, frequency 45~66Hz
High efficiency & high Power factor of Flatpack 2 rectifier

The resonant technology adopted, the typical efficiency 92%, PF>0.99 at 20% load or more
Digital controllers
Primary and secondary controls are digitalized, for highly reliable, long life, trouble free DC
power systems.
Heat management
Front-to-back airflow with chassis-integrated heat sinks gives the module the most suitable working
environment and no limitations in the scalability of the desired system solution.
Excellent EMC performance

Advanced EMS design adopted, can reach EMC high requirement of Telecom equipment
Unique connection
A true plug-and-play connection system: time-to-install and cost-reducing solution.
Smartpack with friendly interface and easy for remote monitoring and control
1.
2.
3.
4.
5.
Front panel LCD and buttons for on-site service without PC.
USB- or RS-232 interface for PC connection locally or remote monitoring and control via modem,
Ethernet, web or SNMP.
6 user programmable relay outputs for traditional remote monitoring
6 user programmable inputs for monitoring of other equipment on site
Battery monitoring and testing without site attendance. Battery management, including battery
low voltage disconnection(BLVD), temperature compensated charging for increased battery
lifetime. Auto voltage regulation, battery charging current limiting. Battery lifetime indication.
Safety design
The system design is compliance with EN60950.
Operating environment:
Storage temperature
-40 - +70
Recommended long-term storage temperature: 10 - 30

TEMPERATURE
Operating temperature
-5 - +45 system full output
+45 - +70 power derating occur
Humidity
Storage:
99% Relative Humidity (RH) non-condensing (recommended: 10-30% RH)
Operating:
0- 95% RH non-condensing
Table 1-2 Operating environment
1.4 AC and DC distribution unit

AC distribution unit is configured with AC input MCB, AC C level SPD, and so on.
The DC distribution unit is composed with battery fuse, load fuse; load MCB, LLVD, BLVD,
battery shunt and DC SPD.
Showed in the picture below:
10
AC input MCB
Non-Priority
load MCB
Terminal
Neutral
Priority load
MCB
AC C
SPD
for
level
Figure 1-2 the AC distribution unit
Earth copper bar
Battery MCB
Figure 1-3 Earth copper bar and battery MCB
11
Chapter 2. Installation Instruction

2.1 General
This part describes how to install the PRSB48180/1800/V1 system step by step.
2.1.1 Safety Regulation

The equipment described in this manual must only be installed by
authorized personnel, and only operated by persons who have
attended a suitable Eltek Energy training course.
The equipment represents an energy hazard and failure to
observe this could cause terminal injury and invalidate our
warranty.
There are hazardous voltages inside the rectifier system. As the
rectifier units incorporate large charged capacitors, it is dangerous
to work inside the system even if the mains supply is
disconnected.
Products into which our components are incorporated have to
comply with a number of requirements. Installation is to be in
accordance with the recommendations herein.
Please read the manual carefully before using the equipment.
2.1.2 Document
Document list:
Please check all the documents listed below are included in the system when receive it.
1
2
3
4
12
Document name
The user manual
The packing list
The accessory list
The configuration list
OK
2.1.3 Tools & Material Preparation

Tools required for the installation:
1, Impact drill and 12 drill bits;
2, Cutting pliers;
3, Crimping pliers;
4, Various types of spanner
5, Plus screwdriver;
6, Flat screwdriver;
7, Electricians knife;
Insulation and static-proof precautions shall be taken before using electrical

installation tools.
Materials required
AC mains cable: the AC cable select should comply with the relevant industry rules, copper
core cable should be used, suggest the RVVZ type be selected, the cable temperature
endurance level at least 70. when the cable length is less than 30m, the cross section
can be estimated based on the current density 2.5A/mm2,
because the whole input
current not more than 63Aac, recommend the cross section of the AC cable shouldnt less
than 16mm2, the maximum is 35mm2
Battery fuse
nominal current
the maximum battery

current
minimun cable
cross section
the max length with

0.5V voltage drop
100A
100A
25mm2
14m
Note:
1. the cable selection in this table based on the ambient temperature 25 if the
ambient temperature is too high or too low, the cable cross section should be increase
accordingly.
2. battery cable temperature endurance level at least reach 90,suggest use the double
insulation, copper wire cable
Table 2-1
the battery cable selection
The DC load and battery cable: the copper core cable should be used, the cross section
area can be chosen based on the below table:
equipment nominal current(A)

6
6~<10
13
cable cross section (mm2)

0.75
1.00
>10~13
1.25
>13~16
1.5
>16~25
2.5
>25~32
>32~40
>40~63
10
>63~80
16
>80~100
25
>100~125
35
>125~160
50
>160~190
70
>190~230
95
>230~260
120
>260~300
150
>300~340
185
>340~400
240
>400~460
300
Note: the cable selection in this table based on the ambient

temperature 25 if the ambient temperature is too high or too
low, the cable cross section should be increase accordingly.
Table 2-2 DC load cable cross section area (extract from GB4943-2001)
!DC cable should prepare BLACK(+) or BLUE(-) two kinds, or marked with
BLACK(+) and BLUE(-).
The earth cable: recommend the earth cable should more than 25 mm2 .
4PCS expansion bolts(12110mm),a roll of insulation tape. Wire harnessing and several
wire terminals.
2.1.4 Unpacking Inspection

Steps
1, check the qty and the SN are correct according to the packing list.
2, check the configuration is correct according to the system configuration list
14
OK
3, check the accessory parts and qty are correct according to the accessory list
4, Inspect the system for any physical or transit damage, and tighten the screws that connect
conductors. Report any transit damage to Eltek Energy immediately
5, Customer sign the confirmation on the packing list
2.1.5 Installation procedure
Steps
Comment
1 TAKE THE FLATPACK POWER

SYSTEM OUT OF THE PACKAGING
Inspect the unit for any physical or transit damage,

and tighten the screws that connect conductors.
Report any transit damage to Eltek Energy
immediately
2 MARK THE INSTALLATION POSITION

ACCORDING TO DRILLING
TEMPLATE, DRILL HOLES IN THE
GROUND, INSERT THE EXPENSION
BOLT
3 POSITION THE CABINET IN THE

REQUIRED LOCATION
ADJUST THE POSITON WELL, BOLT

THE CABINET TO THE GROUND
The drilling template with instructions is located in the

delivery accessory.
The floor construction must be capable of supporting

>600Kg
Bolt size M10x110
2.2 Fixing the Power Cabinet

1, Organize the installation site
200 mm
600 mm
Figure 2-1 the installation site for cabinet
15
OK
The cabinet dimension is 1600mm600mm600mm(HxWxD), when the installation site is

determined, check the min. clearance access: 60cm in front, 20cm on top.
Leveled surface able to support 600 kg (cabinetized systems)
Explosive atmospheres are to be avoided. Ensure suitable ventilation
60V systems are only to be installed in Restricted Access Locations (RAL)
2, Prepare the hole for fixing the cabinet

Mark the installation position with a pen according to drilling template, drill the installation hole in the
ground, and insert the expansion bolt in the hole. The part of bolts above ground shall be around 30mm.
Diameter of the fixing holes on the cabinet bottom is 14mm.
The fixing rod used is 10110mm.
The 12mm drill bits shall be chosen, and the depth of the hole is 100mm.
Drilling hole for

fixing the cabinet
on the support
rack
Drilling hole for

fixing the cabinet
on the floor
Figure 2-2 the drilling template
3, Position the cabinet to the required location

Move the cabinet to the installation location and aim at the holes to position the rack.
4, Adjust the position well, Bolt the cabinet to the ground

Adjust the cabinet horizontally and vertically, install the flat washer, spring washer, and the M10 nut
in the bolt, at last use a 10# wrench to tighten the nut. Then finish the installing of the cabinet.
5, installation on supporting rack
16
If the ESD proof floor is used in the equipment room, the supporting rack is made according to the
floor height over the ground,
1. Archoring
finished
2. Concrete
floor
3. Nut
4. Spring
washer
5. Flat washer
6. Supporting
rack
Figure 2-3 the ESD proof floor rack mounting

Then remove the bottom cover of the cabinet, will find 4 holes in the cabinet base, then move the
cabinet on the supporting rack, aim the 4 holes at the fixing holes in the supporting rack, fix the
cabinet with the bolt, the flat washer, spring washer and lock the nut on the bolt, showed in the figure
13.
Figure 2-4 the bottom cover and the fixing hole to install the cabinet on support rack
Figure 2-5 mounting the cabinet on the supporting rack
17
At last, shake the cabinet to make sure it is stable, and then mount the cabinet bottom cover in the
cabinet.
2.3 Installing Rectifiers and Monitoring Module

1, This section introduces how to install the Flatpack 2 rectifier and Smartpack monitoring unit.
CAUTION:
- The modules may be warm, but do not hand-carry them by their handles
Device
hazard
- Open the handles before inserting them into the power shelves (hot-pluggable)
The rectifier incorporates a Mains fuse in each line. Double Pole / Neutral Fusing
Mounting or Removing Smartpack and Flatpack2 Modules

Note that cables are plugged to the Smartpacks rear panel. When mounting
the controller, you must plug the cables before step 2. When removing it,
unplug the cables during step 2.
Smartpack
controller
Hole to release the

handles spring
mechanism
Handle in locked position

Flatpack2
rectifier
Handle in
unlocked position
1.
Unlock the handles by

inserting a screwdriver into the holes to release the spring
mechanism
2. Insert or remove the module by

sliding it fully into the power shelf, so that the module makes proper
contact (for Smartpack, plug cables first)
or
using both handles to pull the module loose. Support from
underneath before the unit is completely free. Unplug the cables,
when removing the Smartpack module
3. Lock the handles by
pushing the handles up into their housings (locked position). Then,
the module will be securely locked in the shelf, or ready for
transport
4. Mount blind panels in
unused module locations
Removing Blind Panels

1. Release the panels upper left and right corners by
Screwdriver to
inserting a small screwdriver into the panels upper left gap and
release the locking
carefully press down and out to release the locking tabs. Repeat on
tabs
the upper right gap.
2. Remove the blind panel by
using you hand to pull the panel loose
18
Electric
shock
Blind panels upper

locking tabs
Mounting Blind Panels

1. Insert the panels upper edge by
pressing gently so that its upper locking tabs engage
2. Lock the panels lower edge by
pressing with your hand so that the blind panels lower tabs lock
into position.
26
PIN,
male,
connect to CON2
RJ45, connect
to CAN1
15 PIN, Female,
connect to CON4
15
PIN,
male,
connect to CON5
Figure 2-6 Smartpack rear cable connection

2, the correct rectifier install position showed as below:
Correct Rectifier Position in 4AC Power Shelves
and
Mains
Three-phase, 230VAC
Mains
Three-phase & N, 400VAC
Flatpack2
rectifier
Smartpack
controller
02
03
01
05
06
04
-----
-----
-------
Position 1
Position 9
19
-----
Position 4
Position 8
ID number
(Assigned CAN
bus address)
Phase 1
Phase 2
Phase 3
Figure 2-7 the correct rectifier install position
2.4 Connecting Power Cables

This section introduces the power cables connection of AC distribution unit and DC distribution unit.
Power is OFF! All Fuse and MCB turned off!
2.4.1 Leading In/Out Cables

The lead in/out cables includes:
AC cables connection
DC load cables connection
DC battery cables connection
Alarms relay dry contact connection
2.5 Connecting PE & AC Cables

AC lead-in the power system is 63A/3P MCB. The neutral terminal is blue UK16, the earth copper is
locate at the right side of the AC distribution unit, refer to the figure 7 and figure 8.
If single-phase AC mains feed in the system, three input terminals of the three-phase MCCB are
connected in parallel first, and then connect them to the phase line. The neutral line is still connected
to the neutral terminal.
The SPD earth has been connect to the earth copper bar already, check and confirm with the
multi-meter.
If the AC cable be fed into the cabinet from the top, customer should cut the rubber ring which used
for protect the AC cable, showed as below.
20
Cable top entry
Figure 2-8cable top entry from the rubber ring

Then the cable put along the side panel, feed to the AC input MCB.
The mains is OFF during the AC cable lead in process
The sequence of AC connection is AC earth cable, then neutral cable, at last the live cable.
Connect the AC output to other AC equipment, connect the AC Earth wire to the Earth copper, the
neutral to the grey neutral terminal, live to the AC output MCB, refer to figure 7
2.6 Connecting Battery & Load Cables

Connecting the DC load cables:
According to each load capacity and position, select the load cable, the positive and negative cable
must marked with + and -
For each load, connect the positive cable to the common positive bar, connect the negative cable to
the fuse or MCB corresponding.
Important load connect to the priority load route, minor important load connect to the Non priority
load route.
Connecting the Battery cables:
Careful! Use correct polarity. Switch OFF All Battery FUSE firstly
Mount 3 intercell links to connect in series 4 battery blocks.

Check the battery cable with correct mark + and -
Connect battery cables to fuses and common DC rail, black (+); blue (-)
Connect battery cable another end to battery terminal, black (+); blue (-)
21
2.7 Connecting Temperature Sensor Cable

The temperature sensor cable is connected in the system already; fix the temperature sensor (at the
end of the cable) to a suitable place in the middle of the installed battery bank
2.8 Connecting Dry Contacts

This system has 4 alarm relay output. Each pair of dry contact can be selected as normally open or
normally closed according to the customers need. Terminate Alarm Circuit cables to the relay output
terminals corresponding
Push the terminal with finger, and then insert the signal cable in the hole, then remove the finger, the
signal cable will be fixed in it.
Then binding the cable with cable-tie.
Figure 2-9 inserts and binding the signal cable
22
Chapter 3 Installation Testing

3.1 General
This section introduces the system commission after the installation of the whole system.
The commission should be performed according to the following step strictly!
3.1.1 Preliminaries
The whole commission process is listed below:
The cabinet stability check;
The mains input check and AC distribution unit commission;
Power on the Flatpack 2 rectifier and verify the correct operation;
Power on the Smartpack and verify the correct operation;
Connect the battery in the power system;
Connect the customer load in the power system;
3.2 Installation Check

3.2.1 Cabinet
The cabinet should be stable; the vertical angle should less than 5 degree.
Each part inside the cabinet should be mounted stable.
The expansion bolt should be tightened with the flat washer, spring washer and the nut.
3.2.2 Mains Connection

There is no loose cable connection in AC distribution unit;
There is no short circuit;
The safety caution label adheres well.
The PE cable connects to the earth copper bar.
The neutral cable connects to the neutral terminal.
The mains cable connect to the MCB
3.2.3 DC Connection
There is no loose cable connection in AC distribution unit;
There is no short circuit;
23
The indication label adheres well.

The Battery cable and DC load cable in the power system with correct polarity.
3.2.4 Battery
There is no loose connection of the intercell link of the battery.
The battery cables connect to the battery terminal with correct polarity.
3.3 Startup Preparations

Perform the pre-start check before the power system is switched on:
3.3.1 AC Distribution Unit & Rectifiers

Secure the AC input MCB is turned off!
Secure the AC SPD connects well, the SPD earth connects to the earth copper bar.
Secure the AC output MCB is turned off!
Visual check there is no loose component in the rectifier
Check with a multi-meter there is no short circuit in AC input and DC output.
3.3.2 DC Distribution Unit

Secure all the fuse/MCB is turned off!
Secure the DC SPD connect well
Double check the battery cable and load cable connect with the correct polarity
3.3.3 Monitoring Module

Unlock the handle and pull the Smartpack out, check all the cable connection at the rear part is no
problem
Insert the Smartpack, and lock it well, please refer to 2.3 section.
3.3.4 Battery
There is no loose connection of the intercell link of the battery.
The battery cables connect to the battery terminal with correct polarity.
3.3.5 BLVD
Secure the BLVD mounted stable
Secure the TVS diode is mounted well
Secure the control cable connect well
24
3.4 Startup
3.4.1 Switch ON the system
Switch ON the AC input supply (external AC distribution in the equipment room) to the PS cabinet
Measure the AC input voltage at the cabinets AC distribution, if it is normal, switch on the input MCB
3.4.2 Turn on the rectifier and monitoring unit

Push all rectifiers firmly inwards, one module at a time, allowing a 2s delay Start up the rectifier,
correct sequence refer to figure 2-5. Lock their handles.
The Smartpack will stat up then.
Mount blanking panels over unused positions
3.4.3 Ensure Smartpack and Flatpack 2 module work normal

Verify correct operation, by monitoring the modules LED lamps and display:
No alarms are present on rectifiers; The Smartpack displays fuse alarms (the battery and load fuse is
switched off now)
3.4.4 Connect a PC to Smartpack

If necessary, connect a PC with Powersuite can facilitate operation
Plug a standard USB A-B cable between the PC and the Smartpack controller
Start PowerSuite on the PC by selecting: Start > All Programs > Eltek > PowerSuite
Refer to appendix 3, if required
On the toolbar, click the Connect button to establish connection
3.4.5 Measure DC output voltage

Read the DC output voltage on the controllers display
With a multi-meter, measure the DC output voltage
3.4.6 Alarm relay test

Run the alarm relay test using the controllers front keys.
key and
to Menu mode Service Option.
Press on the
Service Option
Nxt.
25
Pre.
Sel.
keys and
Press the
customer)
Press the
or
to enter the password 0003(default one, recommend to change by
keys to scroll up or down and navigate to find the Relay test.
RelayTest
Nxt.
Pre.
Press
Sel.
to test the first alarm relay. You can hear the relay contact click.
Alarm Output1
Dec.
Press
Inc.
Sel.
and
to test other alarm relay.
3.4.7 Verify the system setting

Verify system settings using the controllers front keys. Check with the CTO configuration sheet.
Secure the system setting is the same as the CTO configuration sheet.
The operation step refer to section 3.7.
3.4.8 Connect the battery fuse
Ready to connect the battery fuse, check the battery cable connection has the correct polarity.
Measure the battery voltage, then adjust DC output voltage using the controllers front keys
to
equal the measured battery voltage

Disconnect all rectifiers but one, by unlocking the handles and pulling them partially out (fan housing
visible). Do NOT physically remove them from the power shelves
Switch ON all battery fuses connects the battery in the power system.
Adjust DC output voltage using the controllers front keys or via PowerSuite to 53.5V (only one
rectifier charge the battery, maybe current limit occur, yellow LED light, it is normal)
Connect all rectifiers again by pushing them one by one firmly inwards,
3.4.9 Connect the load fuse/MCB
Ready to connect the load fuse and MCB, check connections have correct polarity
Switch on all load MCBs/fuses
Verify correct operation: rectifiers and controller display no alarms
26
3.5 Alarm check

3.5.1 Rectifier fault
Unlock one rectifiers handle and pull it out.
The yellow LED in Smartpack front panel will light, and check the rectifier fault alarm in control
display.
Insert the rectifier inward, the alarm disappear.
3.5.2 Battery fuse fault

Turn off the battery MCB.
The red LED in Smartpack will light, and check the battery fuse fault message in control display.
Turn on the battery MCB again, the alarm disappear.
3.5.3 Load fuse alarm

Turn off the load MCB/or pull out the load fuse which connect to the load
The red LED in Smartpack will light, and check the load fuse fault message in control display.
Turn on the load MCB/or push the load fuse in the fuse holder, the alarm disappears.
3.5.4 Under-voltage alarm

Normally this function has been verified in factory before delivery. Neednt to check on site.
3.5.5 Battery protection alarm

Normally this function has been verified in factory before delivery. Neednt to check on site.
3.5.6 AC SPD alarm

Pull out one AC SPD module
The red LED in Smartpack will light, and check the SPD alarm message in control display.
3.6 System Operation Statue Check

3.6.1 AC Voltage
AC information includes number of phase, mains status, mains voltage
key twice to Menu mode User Option.
Press on the
27
or
Press the
keys to scroll up or down and navigate to find the mainsInfo,
MainsInfo
Nxt.
Pre.
Sel.
to number of phase, confirm the No of phases is correct.
Press the
NoOfPhases: 03
Nxt.
Pre.
Sel.
to mains status,
Press the
MainsStates
Nxt.
Pre.
Sel.
Press the
to status of each phase,
Normal:
Dec.
01
Inc.
Press the
Press
Back.
or
to check status of each phase,
back to previous page. Then press
to mains voltage
MainsVoltage
Nxt.
Pre.
Press
Sel.
to check each phase voltage:
Phase 01:
Dec.
Inc.
Press the
220
Back.
or
to check voltage of each phase, press
to previous page.
3.6.2 DC Voltage
DC information includes Nominal Voltage, Boost Voltage, Low battery major, Low battery minor, Hi
Battery minor, Hi battery major, BLVD, LLVD.
The operation is similar, for example to check the Nominal Voltage
Press on the
Press the

keys to scroll up and navigate to find the VoltageInfo,
VoltageInfo
Nxt.
Pre.
Press the
28
Sel.
to check the nominal voltage,
NomVolt:
Nxt.
Pre.
Press the
BoostVolt:
Nxt.
Pre.
Press the
53.50
Sel.
to check the boost voltage

58.50
Sel.
to check the low battery major alarm voltage.
LiBattMaj:
46.30
Nxt.
Sel.
Pre.
Press the
to check the low battery minor alarm voltage.
LiBattMin:
47.00
Nxt.
Sel.
Pre.
Press the
to check the high battery major alarm voltage.
HiBattMaj:
58.00
Nxt.
Sel.
Pre.
Press the
to check the high battery minor alarm voltage.
HiBattMin:
56.80
Nxt.
Sel.
Pre.
Press the
LVBD:
Nxt.
43.00
Pre.
Press the
LVLD:
Nxt.
to check the BLVD voltage (battery protection voltage).
Sel.
to check the LLVD voltage.

44.00
Pre.
Sel.
All the step press
back to the previous page.
3.6.3 Battery current

In the Smartpack display Status mode, can get the battery current directly:
The upper line continuously displays the battery voltage
The lower line continuously scrolls the following information:
29
Battery Current
Load Current
Active alarms
Other messages
Outvolt :
53.50
Battcurr:
20.00
3.6.4 Rectifier Parameters

Rectifier parameters include numbers of rectifier, rectifier current, rectifier serial number, rectifier
primary voltage, rectifier status, rectifier temperature, rectifier output voltage, rectifier software
version.
Press on the
keys to scroll up and navigate to find the Rectifier Info,
Press the
Rectifier Info
Nxt.
Pre.
Sel.
Press the
to check the numbers of rectifier.
NoofRects.
:09
Nxt.
Rst.
Pre.
Press the
to check the rectifier current.
RectCurrent
Nxt.
Pre.
Press the
Curr .
Nxt.
Sel.
to check the first rectifier current.
01: 15.0A
Pre.
Back
Press the
to check other rectifier current, press

to previous page.
back to rectifier current page. Press
After check each rectifier current, press
serial number page.
SerialNumber
Nxt.
Press
30
Pre.
Sel.
to check first rectifier SN:
to rectifier
01 : 054371006247
Nxt.
Pre.
Back
Press the
to check other rectifier current, press

to previous page.
back to rectifier serial number page. Press
After check each rectifier SN, press
primary voltage page.
to Rectifier
Rect. PrimaryVolt
Nxt.
Pre.
Press
Sel.
to check first rectifier primary voltage:
Main
01:
227V
Dec.
Inc.
Back
Press
to check other rectifier primary voltage. Press

to previous page.
back to Rectifier primary voltage page. Press
After check each rectifier primary voltage, press
to Rectifier status page.
RectifierStatus
Nxt.
Pre.
Press
01:
Dec.
Sel.
to check first rectifier status:

Normal
Inc.
Back
Press
to check other rectifier status. Press

to previous page.
back to Rectifier status page. Press
After check each rectifier status, press
temperature page.
to Rectifier
RectifierTemp
Nxt.
Pre.
Press
to check first rectifier temperature:
Temp 01:
Dec.
Sel.
Inc.
21 C
Back
Press
to check other rectifier temperature. Press

to previous page.
back to Rectifier temp page. Press
After check each rectifier temperature, press
output voltage page.
31
to Rectifier
Recti.OutputVolt
Nxt.
Pre.
Sel.
Press
to check first rectifier output voltage:
Outp. 01:
53.50 V
Dec.
Inc.
Back
Press

to previous page.
back to Rectifier output voltage page. Press
After check each rectifier output voltage, press
to Rectifier software version page.
Rectifier SW Ver
Nxt.
Pre.
Press
01:
Dec.
Sel.
to check first rectifier SW version:

0B.06
Inc.
Press
Back
to previous page.
3.6.5 Battery information

Battery information includes no of strings, Battery string current, Battery temperature
Press on the
keys to scroll up and navigate to find the battery Info,
Press the
BatteryInfo
Nxt.
Pre.
Press
to check the no of string:
NoOfString :
Nxt.
Sel.
Pre.
01
Sel.
Press
to check the battery string current:
String01:
0020A
Dec.
Press
32
Inc.
Back
to back to the previous page, press
to Battery string temperature
3.7 Futher work

When all the test process finish, then remove all the test equipment in the power system, and make sure
all the sundries are cleaned up.
Recover the power system to original working status, no any alarm, close the cabinet door.
Check and hand over the accessory to customer.
Recoder all the operation process in the document, includes the operation time and operator name.
If the power system still has some problem, please contact the order responsible people.
If the power system needs to repair, please write the equipment failure report, and send the failure report
with the failure unit to repair center, the failure report is important to analysis root cause.
33
Chapter 4 Rectifier and Monitoring unit

4.1 Rectifier
Flatpack 2 rectifier used in PRS48300/1800/V1 power system, the dimension is
showed as below:
Figure 4-1 dimension of Flatpack 2 rectifier
Warning
LED Lamp (yellow)
Alarm
Power
LED Lamp (red)
LED Lamp (green)
Flatpack2 rectifier
Figure 4-2 Front panel and LED indication

LED
OFF
ON
Flashing
Power LED
Mains unavailable
Powered
Controller accessing
information
Warning LED
OK
derating or similar
minor warning
Over-voltage mode
Alarm LED
OK, no alarm
(Shutdown or similar
major alarm
Table 4-1 rectifier LED indication
Connections
All connections are implemented by inserting the Flatpack2 module fully into the power shelf, thus
plugging the rectifier to the selfs back wiring card (hot-pluggable).
34

Flatpack2 rectifier
(rear plug-in slot)
Bus connection
Module (CAN-L)
AC input
connection
Module (L2)
Bus connection
Module (CAN-H)
AC input
connection
Module (L1)
DC connection
Module (+)
DC connection
Module (-)
DC Output
Power shelf (+)
Figure 4-3
DC Output
Power shelf (-)
Flatpack2 modules rear plug-in connections to power shelfs back wiring card
4.2 Monitoring unit

Smartpack monitoring and control module is used in the PRS48600 power system, the dimension
is showed as below:
Figure 4-4 dimension of Smartpack monitoring module
Graphical
Display
16 char. x 2 lines
LCD display
Alarm
LED Lamp (red)
Warning
LED Lamp (yellow)
Power
Enter key
LED Lamp (green)
Up arrow key
USB
Down arrow key
type B port
Smartpack control unit
Figure 4-5 Front key, display, LED and USB
35
Figure 4-6 Smartpack back view
36
Chapter 5 Alarm handling

This chapter introduces the methods taken for handling the alarm, for the power system
maintenance, the maintenance people should grasp the relevant knowledge of the power system.
1, the maintenance people should comply with the safety rules.

2, only the qualified people can conduct the power system maintenance.
5.1 Alarm handling

5.1.1 Monitoring unit alarm
The monitoring unit alarm can be defined as major alarm, minor alarm, and no alarm (deactivate).
Major alarm: when this kind alarm happens, it will affect the power systems performance seriously,
whenever it happens, the customer must take measure to handle it.
Minor alarm: when this kind alarm happens, the system can output DC voltage temporarily. If happens in
the work time, the customer must take measure to handle, if not in the work time, then the measure must
be taken in work time.
No alarm: customer can deactivate this kind alarm, it is defined when this kind item happens, the power
system work normally, no alarm indication.
Measures for handling the system alarm listed below:
Item
Alarm description
Measures
Mains failure
If mains failure not long time, the battery can provide the
DC voltage, if the mains failure for long time, the generator
should be used, recommend when the generator works
stable, then feed to power system.
Mains over voltage

protection
1, checks the setting value, if it is too low, then revise it.

2, When the phase voltage over 300Vac, the rectifier will
protect; so if the mains over voltage for a long period,
please contact the power plant bureau to improve.
Mains low voltage

protection
1, checks the setting value, if too high, then revise it

2, When the phase lower than 185Vac, the rectifier will
power derating, so if the mains low voltage for a long
period, please contact the power plant bureau to improve.
SPD alarm
Check the SPD status, if the SPD failed, then change it

with a new one
DC over voltage
alarm
Check the DC output voltage and the DC over voltage

alarm setting value, if the setting value is not correct, then
revises it.
DC low voltage
alarm
1, check the DC voltage and the DC low voltage alarm

setting value, if the setting value is not correct, then
37
revises it.
2 Check if the mains offs, then turn off some load to
prolong the battery work time.
3, check if some module failure, if some rectifier no output,
then replace it.
Battery/load fuse
(MCB) alarm
Check the MCB or fuse status, (for MCB, check the

handle position, for the fuse, check the voltage of the fuse,
if 0V, the fuse is no problem), if the MCB/fuse is broken,
check the root cause and solve it; if the MCB/fuse is
normal, the circuit may be failure, please contact Eltek.
Battery protection
(BLVD)
Check if the mains off for a long time, and the battery
discharge, the DC voltage has drop to the battery
protection setting value.
Rectifier failure
The red LED lighted, pull out the rectifier, wait for a while,
then push the rectifier inwards again, if the rectifier still
failure, replace it with a new one.
10
Rectifier lose
communication
Check if the communication cable loose, if contacts well,

please restart the rectifier, if the problems still exist,
replaces this rectifier.
11
Battery high
temperature alarm
Check if the battery failure, cause the battery over heat, if

yes, change the failed battery,
Check if the battery chamber temperatures too high, if
yes, try to lower the chamber temperature.
Table 5-1 System alarm handling method
5.1.2 Rectifier alarm handling

The Flatpack2 Rectifier Module is designed for parallel operation in a system. The front panel LEDs
provide information about the rectifier status and CAN bus activity.
The Flatpack2 Rectifier Module has the following LED indications:
Power (green) indicates that the power supply is OFF, ON and communicating
Alarm (red) indicates an alarm situation
Warning (yellow) indicates an abnormal situation
Warning
LED Lamp (yellow)
Alarm
LED Lamp (red)
Power
LED Lamp (green)
LED
Status
Description
Comment
Power
ON
Rectifier is powered
Normal
38
(green)
Flashing
OFF
ON
Warning
(yellow)
Flashing
OFF
Smartpack controller accessing

information on the rectifier
Mains are unavailable
Rectifier is in Derating Mode
(reduced output power) due to high
internal temperature, or low input
voltage, or fan failure
The remote Battery Current Limit is
activated
AC input voltage is out of range
Rectifier in stand-alone mode (or
loss of communication with the
Smartpack controller
Rectifier
is
in
Over-voltage
Protection Mode (AC input)
No abnormal situation is present
Rectifier is in Shut-down Mode due
to low mains, or high internal
temperature, or high output voltage
Alarm
(red)
ON
OFF
39
Normal
check the mains and AC input cable
Check if the fan is OK, check if the mains
voltage is too low, or remove the obstacle
block the air flow.
check if the rectifier charge the battery
with high current
check the mains voltage
check if the communication cable loose
contact
check if the mains voltage is over 300V
Normal
check if the mains voltage is too low, or
something block the air flow, pull it out,
wait for a while, push it inward again, if the
alarm still exist, replace it with a new one
Internal
rectifier
failure
replace the module
(malfunction)
Fan failure (single or double fan
Check the fan status.
malfunction)
Low output voltage
check the rectifier output voltage
CAN bus failure
Check the communication cable.
No alarm situation is present
Normal
Table 5-2 rectifier alarm handling method
Chapter 6 Maintenance
This section describes the maintenance procedure on site.
Warning: Maintenance work on the live equipment is only to be performed by authorized and qualified
people using isolated tools. Hazarded voltage inside may cause terminal injury.
6.1 maintenance on site

1, The system data Recorder:
Flatpack2 Power Supply System, type:
Article No.:
Site, name:
Serial No.:
Software, version No.:
AC Input Voltage, Battery Type:

measured:
Rectifiers, type & number of:

Battery
Capacity:
Maintenance carried out by, name:
2, System inspection:
CARRY OUT FOLLOWING:
OK
1. Site specific parameters and settings are known.

User manuals and site specific connection & arrangement drawings are available.
2. The battery bank has been fully charged in advance.
At least for 12 hours since start-up or mains failure. Enables correct measurements &
calibration
3. The equipment is free from damage, dust or dirt; verify.
Carefully vacuum clean or remove any accumulation of dust, corrosion or dirt.
4. All cabling and copper bars are securely terminated and supported.
Correct any loose connections, excessive cable temperature, defective insulation, etc.
5. The Smartpack & all rectifier modules are ON, no alarm present; verify.
Otherwise, correct and put the PS system in normal mode of operation.
6. All rectifiers functionality & Smartpacks keys and display work OK; verify
Correct possible abnormalities before continuing.
7. Connect the PS system to a PC (install the PowerSuite application if required)
The PowerSuite program in the PC enables system configuration from the PC.
8. Rectifiers load current sharing; verify.
Use the PowerSuite PC application to check all rectifiers output the same amount of
current (1A)
9. Display the stored log of Alarm Messages.
Using the keypad on the Smartpack controller or from the PC.
3, System adjustment
CARRY OUT FOLLOWING:
1. DC Output Voltage Calibration; ensure correct display readings.

If measured DC output voltage at the load terminals deviates more than 1% from the
40
OK
display reading, calibrate the output voltage from the Smartpacks keypad or the PC.
2. Load & Battery Current Calibration; verify correct display readings.

Measure with a clip-on ammeter the battery current & every load circuit current. Calculate
the total load & battery current. If the calculated total values deviate more than 1% from
the display readings, calibrate the current from the PC (calibration value>50% of systems
max. capacity)
3. DC Output Voltage Adjustment; measure and adjust.
Measure and, if required, adjust the output voltage to the nominal voltage recommended
by the battery manufacturer. (Voltage measurements to be done at the DC rail, with little
load current)
4. Alarm Relay Test; verify all alarm relays are working correctly.
From the Smartpacks keypad or PC use the Relay Test function; verify activation of
external equipment
5. Battery bank control; measure and verify battery specifications.
Follow the recommendations of the actual battery manufacturer.
4, Approval
Responsible of maintenance control, Date:
sign.:
Approved by customer, sign.:
6.2 replace the malfunctioned rectifier

If the rectifier failed on site, the customer should replace the failed rectifier according to following steps:
1, Take out the failed rectifier, and then active the rectifier resetting(refer to section 3.7.4)
2, Take out the last one rectifier, and insert into the failed rectifiers position;
3, Insert the new rectifier into the last ones position.
41
Appendix 1 System spec

Parameter
type
Environment
AC input
DC output
AC input alarm
and protection
Parameter name
PRS48180/1800/V1
Operation temperature
Storage temperature
Relative humidity
-5degC ~ 45degC
-40degC ~ 70degC
5 ~ 95%RH
Altitude
2000m(should power derating use over 2000m)
Other
no electrical dust or corrosion gas in working

environment
Mains type
Mains voltage range
Mains frequency range
Max input current
Power factor
DC voltage
DC output current
3 phase Y type, 380/220Vac

85 ~ 290Vac (tolerance 5Vac)
45 ~ 65Hz
10.7x10(A)
0.99
48 ~ 57.6Vdc (system level)
0 ~ 180A
Static voltage regulation
0.5%(form 10%~100% load)
Efficiency
Peak-peak noise
Sophimatric noise
>90% (from 40%~100% load)

< 200mV
2mV
Broad band noise
100mV(3.4KHz~150KHz);30mV(150KHz~30MHz)
Over voltage major alarm

Over voltage minor alarm
Low voltage minor alarm
Low voltage major alarm
Over voltage protect
Power derating
Low voltage protect
280Vac
260Vac
100Vac
80Vac
290Vac5Vac
185Vac5Vac(linear power derating)
85Vac5Vac
DC over voltage protect
59Vdc
DC over voltage major alarm
57Vdc
DC over voltage minor alarm
56.8Vdc
DC low voltage minor alarm
47Vdc
DC low voltage major alarm
46.3Vdc
BLVD disconnect voltage

BLVD reconnect voltage
43Vdc
47Vdc
current share
3% from true average current between modules
DC output
FP2/1800
rectifier
42
EMC
low mains power derating
185Vac5Vac(linear power derating)
DC output OVP
Fan speed
59V0.2V
temperature and load regulated
High temperature power

derating
below 45degC, full load output,

over 45degC, linear power derating
over 70degC, shut down
Conducted emission
Radiation emission
EFT
ESD
Surge
RS
CS
Safety
Acoustic noise
Class A EN55022
Class A EN55022
EN61000-4-4, level 4, criteria B
EN61000-4-3, level 3, criteria A
EN61000-4-6, level 3, criteria A
IEC60950-1 2001
55dB(A) Tambinet<30degC
Insulation resistance
Tambinet about 15~30degC, RH90%,test voltage

500Vdc, the resistance between AC to DC, AC to PE,
DC to PE is no less than 10Mohm
Take off the SPD,Smartpack, rectifier during the test
process
Others
Hi-pot test
ROHS
Size
Mechanical
AC to DC, 3KVac, no breakdown, leakage current<30mA

AC to PE, 1.5KVac, no breakdown, leakage
current<30mA
DC to PE, 500Vac, no breakdown, leakage
current<30mA
ROHS 5
Cabinet: HxWxD=2000x600x600(mm)
FP2 1800: HxWxD=41.5x109x327(mm)
Smartpack:HxWxD=44x109x140(mm)
Cabinet (exclude rectifier and controller): 120Kg
Weight
Connector name
AC distribution
DC distribution
43
FP2 1800: 1.8Kg

Smartpack:0.7Kg
Table 1 the specification of PRS48300/1800/V1
Connector type
Connection description
Capacity
Terminal type
63A/3P
H type terminal, cable

cross section 16mm2
Connect to mains live cable
UK16
H type terminal, cable

cross section 16mm2
Connect to mains neutral

cable
Earth copper
bar
M8x4 screw, cable

cross section >25mm2
Connect to the earth bar in

site
Positive bar
Battery MCB
11xM8 screw to fix the positive cable

4x100A,
32A(MCB) x2, 10A(MCB)

x2
Load output
Non-priority load
100A(MCB) x3
Table 2 Engineering parameter
Priority load
44
Appendix 2 Menu structure
1.1 Modes of Operation

The controllers display is either in Status Mode or in Menu Mode.
Status Mode
When the front keys are not in operation, the display is in Status Mode. The following information is then scrolled
through the display:
The upper line continuously displays the battery voltage.

The lower line continuously scrolls the following information:
o Battery Current
o Load Current
o Active alarms
o Other messages
Menu Mode
When the front keys are in operation, the controllers display switches to Menu Mode and the following
information is scrolled through the display:
The upper line shows the name of the active menu or sub-menu
The lower line indicates which key to press
Notice that if no keys are pressed within 30 seconds, the display will automatically switch from Menu Mode and to
back to Status Mode.
1.2 Operating Menus, Overview

The Smartpack-based DC power systems functionality is accessed via a network of software menus and submenus,
enabling you to configure and control the whole power system.
The functionality is divided in two different hierarchical menu structures:
the User Options menus and the Service Options menus (password protected,
only authorised personnel have access to them).
Special, not so frequently used options such as calibration and
adjustments are accessible in the Service Options sub-menus.
45
Level 1
Display in Status Mode
UserOption
ServiceOption
User Options
When you enter Menu Mode, you access the User Options.
Level 2
How to browse the display menus
Browsing up to a menu option

or level
key to scroll up to
Press the
the previous menu option, and out
to the previous menu level.
AlarmReset
VoltageInfo
DisplayMessages
SoftwareInfo
SerialNumber
Rectifier Info
Mains Info
Temp Level Info
Battery Info
46
NomVolt
BoostVolt
LoBattMaj
LoBattMin
HiBattMaj
HiBattMin
LVBD
LVLD 1.1
Message
NoOfRects. nn
RectCurrent
RectSerialNumber
Rect.PrimaryVolt
Rectifier Status
Rectifier Temp
Rect. OutputVolt
Rectifier SW Ver
NoOfPhases nn
Mains Status
Mains Voltage
Level
NoOfString Nn
BattStringCurr
BattStringTemp
BattBlockVolt
User menu <UserOption>
Smartpack, Distributed
Entering Menu Mode

key to change
Press on the
from Status Mode to Menu Mode
Browsing down to a menu
option
key, to scroll down
Press the
within the same menu level, and
find menu options (functions or
parameters)
Selecting a menu option
key to select the
Press on the
displayed menu option or parameter
Firmware 402073.009 2v00
Level 3
Service Options
When you enter Menu Mode, you access the User Options. You may then scroll down to the password protected
Service Options.
The Service Options password is factory-programmed to <0003>. We strongly recommend that this password is
changed as soon as the system is installed
Level 2
How to browse the display menus
Level 3
Browsing up to a menu option

or level
key to scroll up to the
Press the
previous menu option, and out to the
previous menu level.
Smartpack, Distributed
Change Language
Firmware 402073.009 2v00
Entering Menu Mode

key to change from
Press on the
Status Mode to Menu Mode
Browsing down to a menu option
Press the
key, to scroll down
within the same menu level, and find
menu options (functions or parameters)
Selecting a menu option
key to select the
Press on the
displayed menu option or parameter
VoltAdjustment
VoltCalibration
ChangePassword
SetManBoostTime
Start/StopBoost
Auto Boost Config.
Batt Test Setup
Start/Stop Test
NoOfRects. ; nn
Charge Curr Lim.
Battery Setup
Output Control
Change Date/Time
RelayTest
BlockOutputs
BattLifeTime Rst
47
English
NomVolt
BoostVolt
LoBattMaj
LoBattMin
HiBattMaj
HiBattMin
LVBD
LVLD 1.1
VoltCal
Password
2v0
Enable/Disable & Threshold

Nxt Test DateTime Date Time
End Volt
MaxTestDur
Test Int
Guard Time
Reset
Enable/Disable & Max C.Curr
NumOfString
CellCap Ah nn
VoltageCtrl / TempComp
Date Time
Alarm Output 1
Alarm Output 2
Batt Contactor
Load Contactor
Alarm Output nn
Enter OutpBlocked/Exit OutpBlocked
2v0
The XvX references, if any, on the right hand of the option, are not shown in the display. They only indicate
the firmware version (402073.009 XvX) the option was first implemented.
Service menu <ServiceOption>

o
Appendix 3 Powersuite installation

Installing PowerSuite PC Application
The PowerSuite software application enables you to configure and operate the Flatpack2 Power
Supply System from a personal computer.
Flatpack2 system configuration from a PC
running MS Windows XP
1. Install PowerSuite
Insert the CD in your PC drive, start the PowerSuite installation and
follow & accept the wizard default steps
2. Switch Smartpack ON and plug USB cable (Part 202073)

to Smartpack and to any available USB port in the PC
3
New
hardware is
3. Wait for Windows to install USB drivers

Follow & accept the wizard default steps to automatically install the
USB drivers; the wizard runs twice
4. Start PowerSuite and establish connection

Select Start > All Programs > Eltek > PowerSuite. On the toolbar,
click Connect button. On the Connection dialogue box, click the
Connect button
If PowerSuite fails communicating via the standard COM port, find the COMx assigned to Smartpack
(My Computer/ Properties / Hardware/ Device Manager) and configure PowerSuite to communicate
via this COMx (read the instructions in the installation CD).
PowerSuites newest version is always available on our FTP server. Call your Elteks contact person.
48
Main Office:
Eltek Energy AS
P.O. Box 2340 Strms
N-3003 DRAMMEN
Norway
Phone: 47 32 20 32 00
Fax:
47 32 20 32 10
E-Mail: eltek@eltek.no
Internet:
www.eltekenergy.com
ELTEK Energy Technology

(Dong Guan) Ltd
Guancheng Science & Technology Park
Shilong Road
Guancheng Roads Section
Dongguan City, 523119
Phone: +86 769 22651108
Fax:
+86 769 22296797
49

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PRSB48180/1800/V1 User Guide

PRSB48180/1800/V1 Power system

DOC NOIFS doc no.

PRSB48180/1800/V1 Power supply system user manual

All rights reserved.

Copyright : Eltek Energy AS, Norway 2007

EN61000-6-2 Industrial Environment

LVD73/23/EEC Low Voltage Directive

Certificate no: 900005Q

Certificate no: 900005E

PRSB48180/1800/V1 Power supply system user manual

PRSB48180/1800/V1 Power supply system user manual

PRSB48180/1800/V1 Power supply system user manual

Binding the signal lines

PRSB48180/1800/V1 Power supply system user manual

T1.1 SYSTEM NAME:

T1.2 SYSTEM CONFIGURATION

CHAPTER 2. INSTALLATION INSTRUCTION

2.1.1 SAFETY REGULATION

2.1.3 TOOLS & MATERIAL PREPARATION

2.1.4 UNPACKING INSPECTION

2.1.5 INSTALLATION PROCEDURE

2.2 FIXING THE POWER CABINET

INSTALLING RECTIFIERS AND MONITORING MODULE

2.4 CONNECTING POWER CABLES

2.4.1 LEADING IN/OUT CABLES

2.5 CONNECTING PE & AC CABLES

2.6 CONNECTING BATTERY & LOAD CABLES

2.7 CONNECTING TEMPERATURE SENSOR CABLE

2.8 CONNECTING DRY CONTACTS

CHAPTER 3 INSTALLATION TESTING

3.2 INSTALLATION CHECK

3.2.2 MAINS CONNECTION

3.3 STARTUP PREPARATIONS

3.3.1 AC DISTRIBUTION UNIT & RECTIFIERS

3.3.2 DC DISTRIBUTION UNIT

3.3.3 MONITORING MODULE

PRSB48180/1800/V1 Power supply system user manual

3.4.2 TURN ON THE RECTIFIER AND MONITORING UNIT

3.4.3 ENSURE SMARTPACK AND FLATPACK 2

MODULE WORK NORMAL

3.4.6 ALARM RELAY TEST

3.4.7 VERIFY THE SYSTEM SETTING

3.4.8 CONNECT THE BATTERY FUSE

3.4.9 CONNECT THE LOAD FUSE/MCB

3.5 ALARM CHECK

3.5.1 RECTIFIER FAULT

3.5.2 BATTERY FUSE FAULT

3.5.3 LOAD FUSE ALARM

3.5.4 UNDER-VOLTAGE ALARM

3.5.5 BATTERY PROTECTION ALARM

3.6 SYSTEM OPERATION STATUE CHECK

3.6.3 BATTERY CURRENT

3.6.4 RECTIFIER PARAMETERS

3.6.5 BATTERY INFORMATION

CHAPTER 4 RECTIFIER AND MONITORING UNIT

CHAPTER 5 ALARM HANDLING

5.1 ALARM HANDLING

5.1.1 MONITORING UNIT ALARM

5.1.2 RECTIFIER ALARM HANDLING

REPLACE THE MALFUNCTIONED RECTIFIER

APPENDIX 1 SYSTEM SPEC

APPENDIX 2 MENU STRUCTURE