Design Calculation Fuel Gas Scrubber

MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION
DATE: 11.01.2015
DOC. REF. NO.: MSET/M2-251/V-6011/DC
REVISION: 02
SUBJECT: TITLE PAGE
JOB NO: M2-251
SERIAL NO.: 002
DESIGN CALCULATION
Fuel Gas Scrubber
TAG NO: V-6011
PROJECT NAME:
E6 Development Project
CLIENT NAME:
VME Process
02
01
Rev.
No.
11.01.15
10.12.14
Issued for Approval

Issued for Review
Date
Description of Revision
Mohd Faizal
Muhd Faizal
Prepared
by
Yahasliza
Yahasliza
Reviewed
by
Azahar
Azahar
Approved
by

DATE: 11.01.2015
REVISION: 02
SUBJECT: TITLE PAGE
JOB NO: M2-251
SERIAL NO.: M2-234/001
DESIGN DATA
ITEM NO.
FUEL GAS SCRUBBER

ASME SEC.VIII DIV.1, 2013 EDITION +
DEP 31.22. 20.31
DESIGN CODE
DESIGN
OPERATING
TEST PRESSURE
PRESSURE (barg) (Int./Ext.)
18/FV
TEMPERATURE (C) (Max./Min)
50/0
PRESSURE (barg) (Max)
7.1
TEMPERATURE (C) (Max)/(Min)
38.96/24.9
HYDROTEST (barg)
(1.3xMAPxLSR)(note1)
23.754 (Horizontal Position)
PNEUMATIC
NO
MAWP (hot & corroded) (barg)
18.283
MAP (new & cold) (barg)
18.363
OUTSIDE DIAMETER / TL TO FACE (mm)
610/2400
TYPE OF HEAD
MATERIAL OF CONSTRUCTION (SHELL/HEAD & BODYFLANGE)
HEAT TREATMENT
2:1 ELLIP HEAD/BODY

FLANGE
SA 240 GR. 316/316L & SA
182 F 316/316L
NORMALISED
NO
PWHT
NO
IMPACT TEST
NO
MDMT (C)
RADIOGRAPHY
HEAD: 100%, SHELL: 100%
JOINT EFFICIENCY
HEAD:1.0 , SHELL: 1.0
CORROSION ALLOWANCE (mm)
CONTENTS
HC LIQUID/GAS
ERECTION WEIGHT (kg)
850
CAPACITY (m3)
0.69
PRESSURE VESSEL DESIGN CALCULATION

Note: 1.MAP will be used in lieu of MAWP for determining hydro test pressure
(As per DEP 31.22.20.31-Gen, Jan 09)

DATE: 11.01.2015
REVISION: 02
SUBJECT: TITLE PAGE
JOB NO: M2-251
SERIAL NO.: M2-251/001
TABLE OF CONTENT
NO
CONTENT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Input Echo
Flg Calc [Int P] : A1 (flange)
Flg Calc [Int P] : A1 (blind)
Internal Pressure Calculations
External Pressure Calculations
Element and Detail Weights
Nozzle Flange MAWP
Wind Load Calculation
Earthquake Load Calculation
Wind / Earthquake Shear, Bending
Wind Deflection
Stress due Combined Loads
Center of Gravity Calculation
Sup. Lug Calc
Nozzle Calculation
Nozzle Schedule
Nozzle Summary
MDMT Summary
Vessel Design Summary
Attachment 1 : Wind Pressure Calc
Attachment 2 : Transportation Calc
Attachment 3 : Lifting Trunnion Calc
PAGE NO.
4
18
22
28
33
37
43
44
46
47
48
53
60
61
76
182
185
188
190
193
195
235
PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

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PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for test)
18.000
Design Internal Temperature
50
Type of Test
bar
C
UG-99(c)
Test Position
Horizontal
Projection of Nozzle from Vessel Top
200.00
mm
Projection of Nozzle from Vessel Bottom
200.00
mm
Minimum Design Metal Temperature

Type of Construction
Welded
Special Service
None
Degree of Radiography
RT 1
Miscellaneous Weight Percent
0.0
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Pressure test
Is this a Heat Exchanger
No
User Defined Test Press. (Used if > 0)
0.0000
bar
User defined MAWP
0.0000
bar
User defined MAPnc
0.0000
bar
Load Case 1
NP+EW+WI+FW+BW
Load Case 2
NP+EW+EE+FS+BS
Load Case 3
NP+OW+WI+FW+BW
Load Case 4
NP+OW+EQ+FS+BS
Load Case 5
NP+HW+HI
Load Case 6
NP+HW+HE
4

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Load Case 7
IP+OW+WI+FW+BW
Load Case 8
IP+OW+EQ+FS+BS
Load Case 9
EP+OW+WI+FW+BW
Load Case 10
EP+OW+EQ+FS+BS
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+EW
Load Case 17
NP+VO+OW
Load Case 18
FS+BS+IP+OW
Load Case 19
FS+BS+EP+OW
Wind Design Code
User Defined
Wind Profile Height mm
Pressure
kPa
10000.0000
0.7500
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
G Loading
Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.500
G Loading Coefficient Gz
0.500
5

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G Loading Coefficient Gy
-2.000
Percent Seismic for Test
0.000
Design Nozzle for M.A.W.P. (maximum)
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
No
Use Table G instead of exact equation for "A"
Yes
Shell Head Joints are Tapered
Yes
Compute "K" in corroded condition
No
Use Code Case 2286
No
Use the MAWP to compute the MDMT
Yes
Using Metric Material Databases, ASME II D
No
Complete Listing of Vessel Elements and Details:
Element From Node
10
Element To Node
20
Element Type
Elliptical
Description
Head
Distance "FROM" to "TO"
38.000
mm
Element Outside Diameter
610.00
mm
Element Thickness
5.0000
mm
Internal Corrosion Allowance
0.0000
mm
Nominal Thickness
8.0000
mm
External Corrosion Allowance
0.0000
mm
Design Internal Pressure
18.000
bar

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Design Temperature Internal Pressure
50
Design External Pressure
1.0342
Design Temperature External Pressure
50
Effective Diameter Multiplier
C
bar
C
1.2
Material Name
SA-240 316L
Allowable Stress, Ambient
115.15
MPa
Allowable Stress, Operating
115.15
MPa
Allowable Stress, Hydrotest
155.14
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
Yield Stress, Operating
165.40
MPa
External Pressure Chart Name
HA-4
UNS Number
S31603
Product Form
Plate
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
10
Detail Type
Liquid
Detail ID
LIQUID
Dist. from "FROM" Node / Offset dist
-150.00
mm
Height/Length of Liquid
188.00
mm
Liquid Density
909.98
kg/m
Element From Node
10
Detail Type
Nozzle
Detail ID
N3
0.0000
Nozzle Diameter
2.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
90.0
7
mm
in.

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Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
51.995
Grade of Attached Flange
GR 2.2
Nozzle Matl
SA-312 TP316L
--------------------------------------------------------------------
Element From Node
20
Element To Node
30
Element Type
Cylinder
Description
Shell
2209.0
mm
Element Outside Diameter
610.00
mm
Element Thickness
8.0000
mm
0.0000
mm
Nominal Thickness
8.0000
mm
0.0000
mm
18.000
bar
50
1.0342
50
C
bar
C
1.2
Material Name
SA-240 316L
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Element From Node
20
Detail Type
Liquid
Detail ID
LIQUID
0.0000
mm
Height/Length of Liquid
900.00
mm
Liquid Density
910.00
kg/m

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Element From Node
20
Detail Type
Nozzle
Detail ID
N1
1187.0
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
600
Layout Angle
270.0
Blind Flange (Y/N)
mm
in.
81.537
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
N5
1812.0
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
270.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
N6
162.00
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
9
mm
in.

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Layout Angle
90.0
Blind Flange (Y/N)
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
K1
1812.0
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
315.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
K2A
962.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
mm
in.
76.191
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
10

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Detail Type
Nozzle
Detail ID
K2B
162.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
mm
in.
76.191
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K3A
712.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
135.0
Blind Flange (Y/N)
mm
in.
76.191
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K3B
162.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
135.0
11
mm
in.

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Blind Flange (Y/N)
76.191
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K4A
1002.0
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
315.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
Detail ID
K4B
162.00
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
315.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
20
Detail Type
Nozzle
12

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Detail ID
K5A
962.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
30.0
Blind Flange (Y/N)
mm
in.
76.191
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
K5B
512.00
Nozzle Diameter
3.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
30.0
Blind Flange (Y/N)
mm
in.
76.191
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Nozzle
Detail ID
HH
162.00
Nozzle Diameter
4.0
Nozzle Schedule
80S
Nozzle Class
150
Layout Angle
250.0
Blind Flange (Y/N)
Y
13
mm
in.

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185.10
GR 2.2
Nozzle Matl
SA-312 TP316L
Element From Node
20
Detail Type
Lug
Detail ID
LUG
1771.0
Number of Lugs
mm
Dist. from OD to Lug Cntrline(dlug)
128.00
mm
Height of Gusset Plates (hgp)
306.00
mm
Force Bearing Width (wfb)
204.00
mm
Weight of Lug
150.00
Lug Start Angle (degrees)
0.0
Element From Node
20
Detail Type
Weight
Detail ID
MIST ELIMINATOR
2100.0
mm
Miscellaneous Weight
980.60
Offset from Element Centerline
0.0000
mm
--------------------------------------------------------------------
Element From Node
30
Element To Node
40
Element Type
Flange
Description
Body Flange
152.40
mm
Flange Inside Diameter (OD for Blinds)
593.60
mm
Element Thickness
47.752
mm
0.0000
mm
Nominal Thickness
8.0000
mm
14

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0.0000
mm
18.000
bar
50
1.0342
50
C
bar
C
1.2
Material Name
SA-182 F316
Allowable Stress, Ambient
137.90
MPa
Allowable Stress, Operating
137.90
MPa
Allowable Stress, Hydrotest
186.17
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
Yield Stress, Operating
217.74
MPa
External Pressure Chart Name
HA-2
UNS Number
Class / Thickness / Grade
S31600
:: > 5
Product Form
Forgings
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
0.0000
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
--------------------------------------------------------------------
Element From Node
40
Element To Node
50
Element Type
Flange
Description
Blind
68.000
mm
Flange Inside Diameter (OD for Blinds)
812.80
mm
Element Thickness
68.000
mm
0.0000
mm
Nominal Thickness
8.0000
mm
15

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0.0000
mm
18.000
bar
50
1.0342
50
C
bar
C
1.2
Material Name
SA-182 F316
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
0.0000
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
Element From Node
40
Detail Type
Nozzle
Detail ID
N2
205.00
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
40
Detail Type
Nozzle
Detail ID
N4
205.00
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
0.0
16
mm
in.

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Blind Flange (Y/N)
61.752
GR 2.2
Nozzle Matl
SA-182 F316
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013
17

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Flange Input Data Values
Description: A1 (flange) :
Body Flange
Description of Flange Geometry (Type)

Design Pressure
Integral Weld Neck

P
18.00
Design Temperature
bar
50
ci
0.0000
mm
ce
0.0000
mm
Use Corrosion Allowance in Thickness Calcs.
No
Flange Inside Diameter
593.600
mm
Flange Outside Diameter
812.800
mm
Flange Thickness
47.7520
mm
Thickness of Hub at Small End
go
8.0000
mm
Thickness of Hub at Large End
g1
34.9240
mm
104.6480
mm
Length of Hub
Flange Material
SA-182 F316
Flange Material UNS number
S31600
Flange Allowable Stress At Temperature
Sfo
137.90
MPa
Flange Allowable Stress At Ambient
Sfa
137.90
MPa
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.38
MPa
Bolt Allowable Stress At Ambient
Sa
172.38
MPa
Diameter of Bolt Circle
749.300
mm
Nominal Bolt Diameter
31.7500
mm
Type of Threads
TEMA Thread Series
Number of Bolts
20
Flange Face Outside Diameter
Fod
692.150
18
mm

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Flange Face Inside Diameter
Fid
Flange Facing Sketch
593.600
mm
1, Code Sketch 1a
Gasket Outside Diameter
Go
685.800
mm
Gasket Inside Diameter
Gi
628.650
mm
Gasket Factor
0.0000
Gasket Design Seating Stress
0.00
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
3.1750
ANSI Flange Class
150
ANSI Flange Grade
GR 2.2
MPa
mm
ASME Code, Section VIII, Division 1, 2010, 2011a
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (18.00*(593.6000/2+0.0000))/(137.90*1.00-0.6*18.00)+Ca
= 3.9053 mm
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90 * 1.00 * 8.0000 )/(296.8000 + 0.6 * 8.0000 )
= 36.573 bar
Corroded Flange ID,
Bcor = B+2*Fcor
593.600
mm
Corroded Large Hub,
g1Cor = g1-ci
34.924
mm
Corroded Small Hub,
g0Cor = go-ci
8.000
mm
Code R Dimension,
R = (C-B)/2 - g1
42.926
mm
Gasket Contact Width,
N = (Go - Gi) / 2
28.575
mm
14.287
mm
Basic Gasket Width,
bo = N / 2
19

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Effective Gasket Width,
b = Cb sqrt(bo)
Gasket Reaction Diameter,
G = Go (Self-Energizing)
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 685.8000 * 18.000
= 664941.500 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 9.5250 * 3.1416 * 685.8000 * 0.0000 * 18.00
= 0.000 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P
/ 4
= 3.1416 * 593.6000 *18.0000/4

= 498168.531 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 664941 - 498168
= 166773.000 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 664941 + 0 + 0 , 0 )
= 664941.500 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
= 0.00*9.5250*3.141*685.800+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 664941/172 , 0/172
= 3857.857 mm
20
9.525
mm
685.800
mm

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ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 31.750 + 6 * 47.752/(0.00 + 0.5)
= 636.524 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 749.300 * sin( 3.142/20 )
= 117.216 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 117.216/( 2 * 31.750 + 47.752 )), 1 )
= 1.0265
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
Radial distance bet. hub and bolts
3857.857
11987.072
44.450
42.926
Radial distance bet. bolts and the edge
31.750
31.750
Circumferential spacing between bolts
71.450
117.216
636.524
-----------------------------------------------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 3857.8567 + 11987.0723 )/2
= 1365518.75 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 664941 - 664941
21

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= 0.00 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 749.3000 - 685.8000 )/2
= 31.7500 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 42.9260 + 34.9240 + 31.7500 )/2
= 54.8000 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 42.9260 + ( 34.9240/2.0 )
= 60.3880 mm
Summary of Moments for Internal Pressure:

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
498169.
60.3880
1.0265
30892. N-m
Face Pressure,
Mt
166773.
54.8000
1.0265
9385. N-m
Gasket Load,
Mg
0.
31.7500
1.0265
0. N-m
1365519.
31.7500
1.0265
44520. N-m
Gasket Seating, Matm
Total Moment for Operation,
Mop
40277. N-m
Total Moment for Gasket seating, Matm
44520. N-m
Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk.
127.6
kgm
Estimated Unfinished Weight of Forging at given Thk
296.2
kgm

22

FileName : V-6011
---------------------------------------Flg Calc [Int P] : A1 (blind)
Flng:
12
1:01a Jan 11,2015
Flange Input Data Values
Description: A1 (blind)
Blind
Description of Flange Geometry (Type)
Blind
Design Pressure
18.00
Design Temperature
bar
50
ci
0.0000
mm
ce
0.0000
mm
Use Corrosion Allowance in Thickness Calcs.
Yes
Flange Outside Diameter
812.800
mm
Flange Thickness
68.0000
mm
Flange Material
SA-182 F316
Flange Material UNS number
S31600
Flange Allowable Stress At Temperature
Sfo
137.90
MPa
Flange Allowable Stress At Ambient
Sfa
137.90
MPa
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.38
MPa
Bolt Allowable Stress At Ambient
Sa
172.38
MPa
Span
0.000
mm
Diameter of the Load Reaction, Short Span
0.000
mm
Perimeter along the Center of the Bolts
2353.995
mm
Diameter of Bolt Circle
749.300
mm
Nominal Bolt Diameter
31.7500
mm
Diameter of the Load Reaction, Long
Type of Threads
TEMA Thread Series
Number of Bolts
20
Flange Face Outside Diameter
Fod
692.150
23
mm

FileName : V-6011
Flng:
12
1:01a Jan 11,2015
Flange Face Inside Diameter
Fid
Flange Facing Sketch
590.550
mm
1, Code Sketch 1a
Gasket Outside Diameter
Go
685.800
mm
Gasket Inside Diameter
Gi
628.650
mm
Gasket Factor
0.0000
Gasket Design Seating Stress
0.00
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
3.1750
Evaluate Patterned Holes in Blind Cover
MPa
mm
Yes
Hole Diameter D1
77.200
mm
Hole Diameter D2
77.200
mm
Edge Distance to D1
163.000
mm
Edge Distance to D2
163.000
mm
Pitch Distance
410.000
mm
Checking Multiple Openings on Flat Head per ASME Sec. VIII Div. 1 UG-39
Head dia = 749.30 Opening dia, d1 = 77.20 d2 = 77.20 mm
UG-39(e)(1) Spacing 410.00 is >= 2*Avg. dia. 154.40 OK.
Gasket Contact Width,

Basic Gasket Width,
N = (Go - Gi) / 2
bo = N / 2
Effective Gasket Width,
b = Cb sqrt(bo)
Gasket Reaction Diameter,
G = Go (Self-Energizing)
24
28.575
mm
14.287
mm
9.525
mm
685.800
mm

FileName : V-6011
Flng:
12
1:01a Jan 11,2015
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 685.8000 * 18.000
= 664941.500 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 9.5250 * 3.1416 * 685.8000 * 0.0000 * 18.00
= 0.000 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 664941 + 0 + 0 , 0 )
= 664941.500 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
= 0.00*9.5250*3.141*685.800+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 664941/172 , 0/172
= 3857.857 mm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 31.750 + 6 * 68.000/(0.00 + 0.5)
= 879.500 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 749.300 * sin( 3.142/20 )
= 117.216 mm
25

FileName : V-6011
Flng:
12
1:01a Jan 11,2015
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 117.216/( 2 * 31.750 + 68.000 )), 1 )
= 1.0000
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
3857.857
11987.072
Radial distance bet. bolts and the edge
31.750
31.750
Circumferential spacing between bolts
71.450
117.216
879.500
-----------------------------------------------------------------------------
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 3857.8567 + 11987.0723 )/2
= 1365518.75 N
Gasket Load for the Operating Condition [HG]:
= Wm1
= 664941.50 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 749.3000 - 685.8000 )/2
= 31.7500 mm
Tangential Flange Stress, Flat Head (UG-34), Operating [STo]:

= 2 * ( 1.9 * Wm1 * hG * Bsc/(t * G) + C * Z * Peq * G/t )
= 2*(1.9*664941*31.7500*1.0000/(68.0000*685.8000)+
0.30*1.0000*18.00*685.8000/68.0000)
= 135.17 MPa Doubled per UG-39(d)(2).
26

FileName : V-6011
Flng:
12
1:01a Jan 11,2015
Tangential Flange Stress, Flat Head (UG-34), Seating [STa]:

= 2 * 1.9 * W * hG * Bcor / (t * G)
= 2*1.9*1365518*31.7500*1.000/(68.0000*685.8000)
= 51.96 MPa Doubled per UG-39(d)(2).
Bolt Stress, Operating [BSo]:

= ( Wm1 / Ab )
= (664941/11987.0723)
= 55.48 MPa
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= (0/11987.0723)
= 0.00 MPa
Flange Stress Analysis Results:

Operating
Actual
Allowed
Gasket Seating
Actual
Allowed
--------------------------------------------------------------------Tangential Flange
Bolting
135.
138.
52.
138. MPa
55.
172.
0.
172. MPa
---------------------------------------------------------------------
Reqd. Blind Flange Thickness at Center
67.323
mm
Reqd. Blind Flange Thickness at Gasket
29.514
mm
Estimated M.A.W.P. ( Operating )
18.4
bar
Estimated Finished Weight of Flange at given Thk.
283.2
kgm
Estimated Unfinished Weight of Forging at given Thk
283.2
kgm
SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C
27

FileName : V-6011
---------------------------------------Internal Pressure Calculations :
Step:
5
1:01a Jan 11,2015
Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
|
bar
|
|
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm
mm
mm
MPa
--------------------------------------------------------------------------Head|
18.097 |
8.0000 |
... |
610.00 |
115.15 |
Shell|
18.080 |
8.0000 |
... |
610.00 |
115.15 |
Body Flang|
18.000 |
8.0000 |
... |
593.60 |
137.90 |
Blind|
18.000 |
8.0000 |
... |
812.80 |
137.90 |
M.A.P. |
Minimum |
Required |
| New & Cold |
Thickness |
Thickness |
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
bar
M.A.W.P. |
Corroded
bar
bar
mm
mm
---------------------------------------------------------------------------Head|
18.0000 |
19.0593 |
19.1564 |
5.00000 |
4.72737 |
Shell|
18.0000 |
30.4379 |
30.5182 |
8.00000 |
4.75991 |
Body Flang|
18.0000 |
18.3984 |
18.9983 |
47.7520 |
No Calc |
Blind|
18.0000 |
18.3635 |
18.3635 |
68.0000 |
67.3228 |
18.283
18.363
Minimum
Note : The M.A.W.P is Governed by a Standard Flange !
Flange MAWP including Static Pressure: 18.283 = 18.398 - 0.115 bar
Internal Pressure Calculation Results :
Elliptical Head From 10 To 20 SA-240 316L at 50 C

28

FileName : V-6011
Step:
5
1:01a Jan 11,2015
Head
Longitudinal
Joint:
Full Radiography per UW-11(a) Type 1
Circumferential Joint:
Material UNS Number:
S31603
Required Thickness due to Internal Pressure [tr]:

= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)
= (18.097*610.0000*1.000)/(2*115.15*1.00+2*18.097*(1.000-0.1))
= 4.7274 + 0.0000 = 4.7274 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.097 bar
= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*115.15*1.00*5.0000)/(1.000*610.0000-2*5.0000*(1.00-0.1))
= 19.156 - 0.097 = 19.059
bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*115.15*1.00*5.0000)/(1.000*610.0000-2*5.0000*(1.000-0.1))
= 19.156 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*Do-2*t*(K-0.1)))/(2*E*t)
= (18.097*(1.000*610.0000-2*5.0000*(1.000-0.1)))/(2*1.00*5.0000)
= 108.779 MPa
Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + ca
per Appendix 1-1 (a)(1)
= (18.097*305.0000)/(115.15*1.00+0.4*18.097)+0.000
= 4.764 mm
29

FileName : V-6011
Step:
5
1:01a Jan 11,2015
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (115.15 * 1.00 * 8.0000 )/(305.0000 - 0.4 * 8.0000 )
= 30.518 - 0.084 = 30.434
bar
Percent Elongation per UHA-44
(75*tnom/Rf)*(1-Rf/Ro)
5.715 %
Note: Please Check Requirements of Table UHA-44 for Elongation limits.
SA-240 316L, Min Metal Temp without impact per UHA-51: -196 C
Cylindrical Shell From 20 To 30 SA-240 316L at 50 C
Shell
Longitudinal
Joint:
Circumferential Joint:
S31603

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.080*305.0000)/(115.15*1.00+0.4*18.080)
= 4.7599 + 0.0000 = 4.7599 mm

= (115.15*1.00*8.0000)/(305.0000-0.4*8.0000)
= 30.518 - 0.080 = 30.438
bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

30

FileName : V-6011
Step:
5
1:01a Jan 11,2015

= (115.15*1.00*8.0000)/(305.0000-0.4*8.0000)
= 30.518 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Ro-0.4*t))/(E*t)
= (18.080*((305.0000-0.4*8.0000))/(1.00*8.0000)
= 68.218 MPa
Percent Elongation per UHA-44
(50*tnom/Rf)*(1-Rf/Ro)
1.329 %
Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Hydrostatic Test Pressure Results:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
23.768
bar
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S
23.400
bar
Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
23.754
bar
Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
20.112
bar
Pressure per PED
= 1.43 * MAWP
26.145
bar
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
---------------------------------------------------------------------Head
143.1
155.1
0.923
31
23.81

FileName : V-6011
Step:
5
1:01a Jan 11,2015
Shell
89.8
155.1
0.579
23.81
----------------------------------------------------------------------
Elements Suitable for Internal Pressure.
32

FileName : V-6011
---------------------------------------External Pressure Calculations :
Step:
6
1:01a Jan 11,2015
External Pressure Calculation Results :
Elliptical Head From 10 to 20 Ext. Chart: HA-4 at 50 C
Head
Elastic Modulus from Chart: HA-4 at 50 C
: 0.192E+06 MPa
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
5.000
610.00
122.00
0.0011384
65.13
EMAP = B/(K0*D/t) = 65.1257/(0.9000 *122.0000 ) = 5.9304 bar
Results for Required Thickness (Tca):

Tca
OD
D/t
Factor A
1.613
610.00
378.29
0.0003672
35.22
EMAP = B/(K0*D/t) = 35.2184/(0.9000 *378.2888 ) = 1.0343 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
S31603

= (P*Do*K)/(2*S*E+2*P*(K-0.1)) per Appendix 1-4 (c)
= (1.727*610.0000*1.000)/(2*115.15*1.00+2*1.727*(1.000-0.1))
= 0.4569 + 0.0000 = 0.4569 mm

= ((2*S*E*t)/(K*Do-2*t*(K-0.1)))/1.67
per Appendix 1-4 (c)

33

FileName : V-6011
Step:
6
1:01a Jan 11,2015
= ((2*115.15*1.00*5.0000)/(1.000*610.0000-2*5.0000*(1.00-0.1)))/1.67
= 11.471 bar
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 5.93 , 11.4709 )
= 5.930 bar
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.
Cylindrical Shell From 20 to 30 Ext. Chart: HA-4 at 50 C
Shell
Elastic Modulus from Chart: HA-4 at 50 C
: 0.192E+06 MPa
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
SLEN
D/t
L/D
Factor A
8.000
610.00
2297.00
76.25
3.7656
0.0004912
47.12
EMAP = (4*B)/(3*(D/t)) = (4*47.1178 )/(3*76.2500 ) = 8.2380 bar
Results for Required Thickness (Tca):

Tca
OD
SLEN
D/t
L/D
Factor A
3.448
610.00
2297.00
176.90
3.7656
0.0001431
13.72
EMAP = (4*B)/(3*(D/t)) = (4*13.7243 )/(3*176.9043 ) = 1.0343 bar
Results for Maximum Stiffened Length (Slen):

Tca
OD
SLEN
D/t
L/D
Factor A
8.000
610.00
66104.80
76.25
50.0000
0.0001932
18.54
EMAP = (4*B)/(3*(D/t)) = (4*18.5364 )/(3*76.2500 ) = 3.2409 bar

34

FileName : V-6011
Step:
6
1:01a Jan 11,2015
Section |
From| To |
Length |
mm
Outside |
Corroded |
Diameter | Thickness |
mm
mm
Factor
Factor |
MPa
|
|
--------------------------------------------------------------------------10|
20|
No Calc |
610.000 |
5.00000 |
0.0011384 |
65.1257 |
20|
30|
2297.00 |
610.000 |
8.00000 | 0.00049120 |
47.1178 |
30|
40|
No Calc |
... |
47.7520 |
No Calc |
No Calc |
40|
50|
No Calc |
... |
68.0000 |
No Calc |
No Calc |
From| To |
|
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
bar
mm
External |
mm
External
bar
---------------------------------------------------------------10|
20|
5.00000 |
1.61252 |
1.03420 |
5.93044 |
20|
30|
8.00000 |
3.44819 |
1.03420 |
8.23798 |
30|
40|
47.7520 |
No Calc |
1.03420 |
No Calc |
40|
50|
68.0000 |
37.6682 |
1.03420 |
No Calc |
Minimum
5.930
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

|
mm
mm
Required |
mm**4
Available |
mm**4
------------------------------------------------------------------10|
20|
No Calc |
No Calc |
No Calc |
No Calc |
20|
30|
2297.00 |
66104.8 |
No Calc |
No Calc |
30|
40|
No Calc |
No Calc |
No Calc |
No Calc |
40|
50|
No Calc |
No Calc |
No Calc |
No Calc |
35

FileName : V-6011
Step:
6
1:01a Jan 11,2015
Elements Suitable for External Pressure.
36

FileName : V-6011
---------------------------------------Element and Detail Weights :
Step:
7
1:01a Jan 11,2015
Element |
Element |
From| To | Metal Wgt. | ID

|
kgm
Corroded |
Volume |Metal Wgt. |

m
kgm
Corroded | Extra due

ID Volume | Misc %
m
kgm
|
|
|
--------------------------------------------------------------------------10|
20|
33.0736 |
0.039026 |
33.0736 |
0.039026 |
1.65368 |
20|
30|
268.288 |
0.61226 |
268.288 |
0.61226 |
13.4144 |
30|
40|
127.648 |
0.042183 |
127.648 |
0.042183 |
6.38241 |
40|
50|
283.228 |
... |
283.228 |
... |
14.1614 |
--------------------------------------------------------------------------Total
712
0.69
712
0.69
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
mm
mm
------------------------------------------------10|Liqd|
35.5072 |
... |
-75.0000 |
LIQUID
10|Nozl|
5.56748 |
... |
-150.000 |
N3
20|Liqd|
226.965 |
... |
450.000 |
LIQUID
20|Nozl|
8.73081 |
322.400 |
1187.00 |
N1
20|Nozl|
7.18497 |
322.400 |
1812.00 |
N5
20|Nozl|
7.18497 |
322.400 |
162.000 |
N6
20|Nozl|
7.18497 |
322.400 |
1812.00 |
K1
20|Nozl|
8.15833 |
341.450 |
962.000 |
K2A
20|Nozl|
8.15833 |
341.450 |
162.000 |
K2B
20|Nozl|
8.15833 |
341.450 |
712.000 |
K3A
20|Nozl|
8.15833 |
341.450 |
162.000 |
K3B
20|Nozl|
7.18497 |
322.400 |
1002.00 |
K4A
20|Nozl|
7.18497 |
322.400 |
162.000 |
K4B
37
35

FileName : V-6011
Step:
7
1:01a Jan 11,2015
20|Nozl|
8.15833 |
341.450 |
962.000 |
K5A
20|Nozl|
8.15833 |
341.450 |
512.000 |
K5B
20|Nozl|
19.8200 |
354.150 |
162.000 |
HH
20|Lugs|
32.1232 |
... |
1924.00 |
LUG
20|Wght|
100.000 |
... |
2100.00 |
MIST ELIMINATOR
40|Nozl|
7.18497 |
... |
2460.00 |
N2
40|Nozl|
6.61229 |
... |
2460.00 |
N4
Total Weight of Each Detail Type
Total Weight of Liquid
262.5
Total Weight of Nozzles
132.8
Total Weight of Lugs
32.1
Total Weight of Weights
100.0
--------------------------------------------------------------Sum of the Detail Weights
527.4 kgm
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------747.8
912.8
747.8
912.8
747.8
912.8
...
693.0
...
...
...
262.5
132.8
...
132.8
...
...
...
32.1
...
32.1
...
...
...
...
...
...
...
...
100.0
...
...
...
...
...
...
...
...
...
...
132.8
...
...
...
...
...
32.1
...
-----------------------------------------------------------------------------912.8
1605.8
912.8
912.8
38
912.8
1275.2 kgm

FileName : V-6011
Step:
7
1:01a Jan 11,2015
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
912.8 kgm
Shop Test Wt.
- Fabricated Weight + Water ( Full )
1605.8 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
912.8 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
912.8 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
912.8 kgm
Wt.
Operating Wt.
- Empty Wt + Operating Liq. Uncorroded
1275.2 kgm
Field Test Wt.
- Empty Weight + Water (Full)
1605.8 kgm
Mass of the Upper 1/3 of the Vertical Vessel
636.4 kgm
Outside Surface Areas of Elements
Surface
From| To |
Area
mm
---------------------------10|
20|
484863. |
20|
30|
4.233E+06 |
30|
40|
582175. |
40|
50|
692506. |
----------------------------Total
5992808.500 mm
39

FileName : V-6011
Step:
7
1:01a Jan 11,2015
| To |
From| To |
|
Total Ele.| Total. Ele.|Total. Ele.|

Empty Wgt.|
kgm
Total Dtl.| Oper. Wgt. |
Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid

kgm
kgm
N-m
kgm
|
|
--------------------------------------------------------------------------10|
20|
40.2947 |
75.8019 |
79.2965 |
... |
40.2947 |
20|Lugs|
316.782 |
578.916 |
807.345 |
299.889 |
396.954 |
Lugs|
30|
78.3459 |
143.176 |
199.671 |
74.1678 |
98.1739 |
30|
40|
134.031 |
134.031 |
176.188 |
... |
134.031 |
40|
50|
311.187 |
311.187 |
311.187 |
... |
311.187 |
Cumulative Vessel Weight
| Cumulative Ope | Cumulative | Cumulative
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |

|
kgm
kgm
kgm
------------------------------------------------------10|
20|
... |
... |
... |
20|Lugs|
-40.2947 |
-75.8019 |
-79.2965 |
Lugs|
30|
543.391 |
588.394 |
687.045 |
30|
40|
445.217 |
445.217 |
487.375 |
40|
50|
311.187 |
311.187 |
311.187 |
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|

40

FileName : V-6011
Step:
7
1:01a Jan 11,2015
N-m
N-m
N-m
------------------------------------------------10|
20|
... |
... |
... |
20|Lugs|
299.889 |
299.889 |
299.889 |
Lugs|
30|
74.1678 |
74.1678 |
74.1678 |
30|
40|
... |
... |
... |
40|
50|
... |
... |
... |
41

FileName : V-6011
---------------------------------------Nozzle Flange MAWP :
Step:
8
1:01a Jan 11,2015
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
Description
Operating
bar
Ambient
Temperature
bar
Class
Grade|Group
---------------------------------------------------------------------------N3
18.4
19.0
50
150
GR 2.2
N1
96.2
99.3
50
600
GR 2.2
N5
18.4
19.0
50
150
GR 2.2
N6
18.4
19.0
50
150
GR 2.2
K1
18.4
19.0
50
150
GR 2.2
K2A
18.4
19.0
50
150
GR 2.2
K2B
18.4
19.0
50
150
GR 2.2
K3A
18.4
19.0
50
150
GR 2.2
K3B
18.4
19.0
50
150
GR 2.2
K4A
18.4
19.0
50
150
GR 2.2
K4B
18.4
19.0
50
150
GR 2.2
K5A
18.4
19.0
50
150
GR 2.2
K5B
18.4
19.0
50
150
GR 2.2
HH
18.4
19.0
50
150
GR 2.2
N2
18.4
19.0
50
150
GR 2.2
N4
18.4
19.0
50
150
GR 2.2
---------------------------------------------------------------------------Minimum Rating
18.4
19.0
bar
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
42

FileName : V-6011
---------------------------------------Natural Frequency Calculation :
Step:
9
1:01a Jan 11,2015
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 81.2720 Hz.
The Natural Frequency for the Vessel (Ope...) is 64.8727 Hz.
43

FileName : V-6011
---------------------------------------Wind Load Calculation :
Step:
10
1:01a Jan 11,2015
Note: Using the User Defined Wind Profile ...
Wind Vibration Calculations
This evaluation is based on work by Kanti Mahajan and Ed Zorilla
Nomenclature
Cf
- Correction factor for natural frequency
- Average internal diameter of vessel mm
Df
- Damping Factor < 0.75 Unstable,
Dr
- Average internal diameter of top half of vessel mm
f
f1
L
> 0.95 Stable
- Natural frequency of vibration (Hertz)

- Natural frequency of bare vessel based on a unit value of (D/L)(104)
- Total height of structure mm
Lc
- Total length of conical section(s) of vessel mm
tb
- Uncorroded plate thickness at bottom of vessel mm
V30 - Design Wind Speed provided by user km/hr

Vc
- Critical wind velocity km/hr
Vw
- Maximum wind speed at top of structure km/hr
- Total corroded weight of structure N
Ws
- Cor. vessel weight excl. weight of parts which do not effect stiff. N
- Maximum amplitude of vibration at top of vessel mm
Dl
- Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vp
- Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
P30 - wind pressure 30 feet above the base
Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000/2467.400 = 0.000
44

FileName : V-6011
---------------------------------------Wind Load Calculation :
Step:
10
1:01a Jan 11,2015
#2 - ( D / L ) * 104 < 8.0 (English Units)

- ( 2.02/8.10 ) * 104 = 307.689 [Geometry Violation]
Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:

= W / ( L * Dr)
= 12504/( 2467.40 * 606.011 )
= 0.13800E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
mm
Elevation
mm
Pressure
Force
kPa
------------------------------------------------------------------------MIST ELIMINAT
0.00
2138.00
0.75
0.00
Wind
Wind |
Wind |
Wind
Element |
From| To |
Height
Diameter |
Area |
Pressure
Wind Load |
kPa
mm
mm
mm
--------------------------------------------------------------------------10|
20|
109.385 |
732.000 |
116927. |
0.75000 |
87.6934 |
20|
30|
1292.50 |
732.000 | 1.617E+06 |
0.75000 |
1212.71 |
30|
40|
2473.20 |
712.320 |
108558. |
0.75000 |
81.4163 |
40|
50|
2583.40 |
975.360 |
66324.5 |
0.75000 |
49.7422 |
45

FileName : V-6011
---------------------------------------Earthquake Load Calculation :
Step:
11
1:01a Jan 11,2015
Earthquake Loading Specified in G's

Horizontal Acceleration factor
(GX)
0.500
(GZ)
0.500
Vertical
(GY)
-2.000
Acceleration factor
| Earthquake | Earthquake |
From| To |
|
Element |
Height |
Weight | Ope
mm
Load |
N
Element |
Emp Load |
N
-------------------------------------------------------------10|
20|
19.0000 |
743.314 |
525.602 |
279.399 |
20|Lugs|
1809.00 |
5676.85 |
4014.14 |
2196.53 |
Lugs|
30|
2028.00 |
1403.99 |
992.769 |
543.242 |
30|
40|
2323.20 |
1314.30 |
929.353 |
929.353 |
40|
50|
2433.40 |
3051.49 |
2157.73 |
2157.73 |
46

FileName : V-6011
---------------------------------------Wind/Earthquake Shear, Bending :
Step:
12
1:01a Jan 11,2015
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending
| Distance to| Cumulative |Earthquake |
From| To |
|
Wind | Earthquake |
Support| Wind Shear |
Shear |
Bending |
Bending |
mm
N-m
N-m
--------------------------------------------------------------------------10|
20|
1854.61 |
... |
... |
... |
... |
20|Lugs|
885.500 |
87.6934 |
525.602 |
4.00173 |
23.9849 |
Lugs|
30|
219.000 |
459.308 |
4605.46 |
895.018 |
2467.76 |
30|
40|
514.200 |
131.158 |
3087.09 |
15.4821 |
473.210 |
40|
50|
624.400 |
49.7422 |
2157.73 |
1.69193 |
73.3929 |
47

FileName : V-6011
---------------------------------------Wind Deflection :
Step:
13
1:01a Jan 11,2015
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection |

|
mm
mm
Rotation
|
|
-------------------------------------------------------------10|
20|
20|Lugs|
... | 0.00030324 |0.00060651 |
... |
87.6934 |
-0.011117 |
... |
... |
Lugs|
30|
459.308 |
-0.011573 |-0.0080331 |
-0.00002 |
30|
40|
131.158 | -0.0067998 |-0.0055664 |
-0.00002 |
40|
50|
49.7422 | -0.0050160 |-0.0044657 |
-0.00002 |
Critical Wind Velocity for Tower Vibration
1st Crit. |
2nd Crit. |
From| To | Wind Speed | Wind Speed |

|
km/hr
km/hr
------------------------------------10|
20|
852.459 |
5327.87 |
20|
30|
852.459 |
5327.87 |
30|
40|
829.541 |
5184.63 |
40|
50|
1135.87 |
7099.17 |
Allowable deflection at the Tower Top (Ope)(

Allowable deflection : 12.337
6.000"/100ft. Criteria)
Actual Deflection : 0.001 mm

48

FileName : V-6011
---------------------------------------Longitudinal Stress Constants :
Step:
14
1:01a Jan 11,2015
Longitudinal Stress Constants
| Metal Area | Metal Area |New & Cold |
From| To | New & Cold |

|
mm
Corroded
Corroded |Sect. Mod. | Sect. Mod. |

mm
mm
mm
-------------------------------------------------------------10|
20|
9503.34 |
9503.34 | 1.426E+06 |
1.426E+06 |
20|
30|
15129.9 |
15129.9 | 2.248E+06 |
2.248E+06 |
30|
40|
15129.9 |
15129.9 | 2.248E+06 |
2.248E+06 |
40|
50|
15129.9 |
15129.9 | 2.248E+06 |
2.248E+06 |
49

FileName : V-6011
---------------------------------------Longitudinal Allowable Stresses :
Step:
15
1:01a Jan 11,2015
Longitudinal Allowable Stresses
| Hydrotest
| Compressive | Compressive |
From| To |
Tensile
MPa
Tensile
MPa
| Hydrotest
MPa
MPa
------------------------------------------------------------------10|
20|
138.176 |
186.165 |
-88.0035 |
-90.1732 |
20|Lugs|
138.176 |
186.165 |
-95.5055 |
-97.8688 |
Lugs|
30|
138.176 |
186.165 |
-95.5055 |
-97.8688 |
30|
40|
165.480 |
223.398 |
-104.311 |
-105.116 |
40|
50|
165.480 |
223.398 |
-104.311 |
-105.116 |
50

FileName : V-6011
---------------------------------------Longitudinal Stresses Due to . . .
Step:
16
1:01a Jan 11,2015
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the

corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |

|
MPa
MPa
MPa
------------------------------------------------10|
20|
53.6478 |
-3.18083 |
70.7962 |
20|
30|
33.0573 |
-1.99793 |
43.6240 |
30|
40|
... |
... |
... |
40|
50|
... |
... |
... |
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
|
Empty
MPa
| Operating
|Hydrotest
MPa
MPa
Emp. Mom. |
MPa
Opr. Mom. |
MPa
--------------------------------------------------------------------------10|
20|
... |
... |
... |
... |
... |
20|Lugs|
0.026118 |
0.049133 |
... |
0.13338 |
0.13338 |
Lugs|
30|
-0.35221 |
-0.23427 |
... |
0.032988 |
0.032988 |
30|
40|
-0.28858 |
-0.28858 |
... |
... |
... |
40|
50|
-0.20170 |
-0.20170 |
... |
... |
... |
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
51

FileName : V-6011
Step:
16
1:01a Jan 11,2015
From| To |
|
Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind

MPa
MPa
MPa
MPa
|
|
Hyd. Equ. |
MPa
--------------------------------------------------------------------------10|
20|
... |
... |
... |
... |
... |
20|Lugs|
... |
0.0017799 |
0.010668 |
... |
... |
Lugs|
30|
... |
0.39809 |
1.09761 |
... |
... |
30|
40|
... |
0.0068861 |
0.21047 |
... |
... |
40|
50|
... | 0.00075253 |
0.032644 |
... |
... |
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|

|
MPa
MPa
MPa
Empty |
MPa
-------------------------------------------------------------10|
20|
... |
... |
... |
... |
20|Lugs|
... |
... |
... |
0.0056709 |
Lugs|
30|
... |
... |
... |
0.22624 |
30|
40|
... |
... |
... |
0.21047 |
40|
50|
... |
... |
... |
0.032644 |
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |

|
MPa
MPa
------------------------------------10|
20|
... |
0.15645 |
20|Lugs|
... |
0.84874 |
Lugs|
30|
... |
-0.76276 |
30|
40|
... |
-0.57716 |
40|
50|
... |
-0.40341 |
52

FileName : V-6011
Step:
16
1:01a Jan 11,2015
Long. Stresses due to User Forces and Moments
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
|
MPa
| Corroded
MPa
No Corr. |
MPa
No Corr. |
MPa
-------------------------------------------------------------10|
20|
... |
... |
... |
... |
20|Lugs|
... |
... |
... |
... |
Lugs|
30|
... |
... |
... |
... |
30|
40|
... |
... |
... |
... |
40|
50|
... |
... |
... |
... |
53

FileName : V-6011
---------------------------------------Stress due to Combined Loads :
Step:
17
1:01a Jan 11,2015
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key
IP = Longitudinal Stress due to Internal
Pressure
EP = Longitudinal Stress due to External
Pressure
HP = Longitudinal Stress due to Hydrotest Pressure

NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Un-Corroded condition.

54

FileName : V-6011
Step:
17
1:01a Jan 11,2015
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding

stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
138.18
0.00
88.00
0.0000
0.0000
20
0.16
138.18
-0.11
95.51
0.0012
0.0011
20
0.08
138.18
-0.78
95.51
0.0006
0.0082
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 2 : NP+EW+EE+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
10
0.16
138.18
88.00
0.0011
20
1.01
138.18
95.51
0.0073
20
138.18
-1.37
95.51
Comp.
All. Comp.
Ratio
0.0144
Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Comp.
Ratio
Ratio
10
0.00
138.18
0.00
88.00
0.0000
0.0000
20
0.18
138.18
-0.09
95.51
0.0013
0.0009
20
0.20
138.18
-0.67
95.51
0.0014
0.0070
Analysis of Load Case 4 : NP+OW+EQ+FS+BS

55

FileName : V-6011
Step:
17
1:01a Jan 11,2015
From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
10
0.16
138.18
88.00
0.0011
20
1.04
138.18
95.51
0.0075
20
0.13
138.18
-2.13
95.51
0.0010
0.0223
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 5 : NP+HW+HI

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
Ratio
10
0.00
186.17
0.00
90.17
0.0000
0.0000
20
0.00
186.17
0.00
97.87
0.0000
0.0000
20
0.00
186.17
0.00
97.87
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 6 : NP+HW+HE

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
Ratio
10
0.00
186.17
0.00
90.17
0.0000
0.0000
20
0.00
186.17
0.00
97.87
0.0000
0.0000
20
0.00
186.17
0.00
97.87
0.0000
0.0000
Comp.
All. Comp.
Tens.
Comp.
Analysis of Load Case 7 : IP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Ratio
10
53.65
138.18
88.00
0.3883
20
33.24
138.18
95.51
0.2406
20
33.25
138.18
95.51
0.2407
All. Comp.
Tens.
Ratio
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
53.80
138.18
88.00
0.3894
20
34.10
138.18
95.51
0.2468
20
33.19
138.18
95.51
0.2402
56
Comp.
Ratio

FileName : V-6011
Step:
17
1:01a Jan 11,2015
Analysis of Load Case 9 : EP+OW+WI+FW+BW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
All. Comp.
Stress
Tens.
Ratio
Comp.
Ratio
10
138.18
-3.18
88.00
0.0361
20
138.18
-2.08
95.51
0.0218
20
138.18
-2.66
95.51
0.0279
Comp.
All. Comp.
Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Ratio
Comp.
Ratio
10
138.18
-3.02
88.00
0.0344
20
138.18
-1.24
95.51
0.0130
20
138.18
-4.13
95.51
0.0432
Comp.
All. Comp.
Analysis of Load Case 11 : HP+HW+HI

From
Node
Tensile
All. Tens.
Stress
Stress
Stress
Stress
Tens.
Ratio
10
70.80
186.17
90.17
0.3803
20
43.62
186.17
97.87
0.2343
20
43.62
186.17
97.87
0.2343
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 12 : HP+HW+HE

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
70.80
186.17
90.17
0.3803
20
43.62
186.17
97.87
0.2343
20
43.62
186.17
97.87
0.2343
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 13 : IP+WE+EW

From
Node
10
Tensile
All. Tens.
Stress
Stress
53.65
Comp.
Stress
Stress
138.18
88.00
57
Ratio
0.3883
Comp.
Ratio

FileName : V-6011
Step:
17
1:01a Jan 11,2015
20
33.22
138.18
95.51
0.2404
20
32.74
138.18
95.51
0.2369
All. Comp.
Tens.
Analysis of Load Case 14 : IP+WF+CW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
53.65
138.18
88.00
0.3883
20
33.11
138.18
95.51
0.2396
20
32.82
138.18
95.51
0.2375
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 15 : IP+VO+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
53.65
138.18
88.00
0.3883
20
33.24
138.18
95.51
0.2406
20
32.86
138.18
95.51
0.2378
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 16 : IP+VE+EW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
10
53.65
138.18
88.00
0.3883
20
33.22
138.18
95.51
0.2404
20
32.74
138.18
95.51
0.2369
All. Comp.
Tens.
Comp.
Ratio
Analysis of Load Case 17 : NP+VO+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Comp.
Ratio
Ratio
10
0.00
138.18
0.00
88.00
0.0000
0.0000
20
0.18
138.18
-0.08
95.51
0.0013
0.0009
138.18
-0.27
95.51
Comp.
All. Comp.
20
0.0028
Analysis of Load Case 18 : FS+BS+IP+OW

From
Tensile
All. Tens.
58
Tens.
Comp.

FileName : V-6011
Step:
17
1:01a Jan 11,2015
Node
Stress
Stress
Stress
Stress
Ratio
10
53.80
138.18
88.00
0.3894
20
34.09
138.18
95.51
0.2467
20
32.09
138.18
95.51
0.2323
All. Comp.
Tens.
Ratio
Analysis of Load Case 19 : FS+BS+EP+OW

From
Node
Tensile
All. Tens.
Stress
Stress
Comp.
Stress
Stress
Ratio
Comp.
Ratio
10
138.18
-3.02
88.00
0.0344
20
138.18
-1.23
95.51
0.0129
20
138.18
-3.03
95.51
0.0317
Absolute Maximum of the all of the Stress Ratio's
Governing Element: Head

Governing Load Case 8 : IP+OW+EQ+FS+BS
59
0.3894

FileName : V-6011
---------------------------------------Center of Gravity Calculation :
Step:
18
1:01a Jan 11,2015
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid
411.837 mm
Center of Gravity of Nozzles
1114.441 mm
Center of Gravity of Lugs
1962.000 mm
Center of Gravity of Added Weights (Operating)
2138.000 mm
Center of Gravity of Bare Shell New and Cold
1811.575 mm
Center of Gravity of Bare Shell Corroded
1811.575 mm
Vessel CG in the Operating Condition
1480.271 mm
Vessel CG in the Fabricated (Shop/Empty) Condition
1715.449 mm
Vessel CG in the Test Condition
1415.992 mm
60

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2
1:01a Jan 11,2015
Support Lug Calculations: Operating Case
INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with No Top Plate

Number of Support Lugs
Nlug
Distance from Vessel OD to Lug Contact Point Dlug
128.0000 mm
Lug Support Force Bearing Width
204.0000 mm
Wfb
Lug Material
SA-240 316L
Lug Yield Stress
165.40 MPa
Radial Width of bottom Support Lug Plate
Wpl
254.0000 mm
Effective Force Bearing Length
Lpl
200.0000 mm
Thickness of bottom Support Lug Plate
Tpl
20.0000 mm
Distance between Gussets
Dgp
154.0000 mm
Mean Width of Gusset Plate
Wgp
102.0000 mm
Height of Gusset Plate
Hgp
306.0000 mm
Thickness of Gusset Plate
Tgp
14.0000 mm
Pad Width along Circumference
C11P
200.000 mm
Pad Length along Vessel Axis
C22P
380.000 mm
Pad Thickness
Tpad
8.000 mm
Bolt Material
SA-193 B7
Bolt Allowable Stress at Design Temperature
172.38 MPa
Thread Series
TEMA Metric
Bolt Diameter
Results for Support Lugs:
24.00 mm
Description: LUG
Overturning Moment at Support Lug
2468. N-m
Weight Load at the top of one Lug
18285. N
61

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1:01a Jan 11,2015
Force on one Lug, Operating Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 36569/2 + 2467/( 433.00 * 2/2 ))
= 23981.83 N
Bearing Area [Ba]:

= Lpl * Wfb
= 200.000 * 204.000
= 40800.00 mm
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb / Tpl per Roark & Young 5th Ed.
= 0.315 * 23981.8/40800.000 * 204.000/20.000
= 19.24 MPa
Bottom Plate Required Thickness (Uniform Load)
8.3545 mm
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp * (( Flug / (
Lpl * Wfb ))/Spa )
= 0.71*154.00*((23981/(200.00*204.00))/110.267)
= 7.983 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:

= 2/3 * Ylug
= 2/3 * 165
= 110.27 MPa
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:

= ( Flug/2 )/( Wgp * Tgp )
62

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= ( 23981/2 )/( 102.000 *14.0000 )

= 8.40 MPa
Required Thickness of Gussets per AISC
5.6179 mm
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)/(2*Cc))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
= ( 1-( 87.43 )/(2 * 151.74 )) * 165/
( 5/3+3*(87.43 )/(8* 151.74 )-( 87.43)/(8*151.74)
= 74.21 MPa
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:

= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl * (Sin(Alph_G)) )
= 23981 *( 3*128.000 -254.000 )/( 14.0000 *254.000*(Sin(45.19 )) )
= 6.86 MPa
Gusset Plate Allowable Compressive Stress [SgaB]:

= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp)) )
= 18000/(1+(1/18000)* (306.000/Sin(45.19 )/(0.289*14.0000 )) )
= 76.08 MPa
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.
Input Echo, WRC107/537 Item
1,
Description: LUG
Diameter Basis for Vessel
Vbasis
ID
Cylindrical or Spherical Vessel
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
594.000
mm
Vessel Thickness
Tv
8.000
mm
63

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---------------------------------------Sup. Lug Calcs: Ope :
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2
1:01a Jan 11,2015
Design Temperature
Attachment Type
50.00
Type
Rectangular
Parameter C11
C11
92.40
mm
Parameter C22
C22
244.80
mm
Thickness of Reinforcing Pad
Tpad
8.000
mm
Pad Parameter C11P
C11p
200.000
mm
Pad Parameter C22P
C22p
380.000
mm
Dp
18.000
bar

Include Pressure Thrust
No
Vessel Centerline Direction Cosine
Vx
0.000
Vy
1.000
Vz
0.000
Nozzle Centerline Direction Cosine
Nx
1.000
Ny
0.000
Nz
0.000
Global Force
(SUS)
Fx
0.0
Global Force
(SUS)
Fy
18284.9
Global Force
(SUS)
Fz
0.0
Global Moment (SUS)
Mx
0.0
N-m
Global Moment (SUS)
My
0.0
N-m
Global Moment (SUS)
Mz
2341.4
N-m
18.00
bar
Internal Pressure (SUS)

No
Global Force
(OCC)
Fx
4309.8
Global Force
(OCC)
Fy
5696.9
64

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Global Force
(OCC)
Fz
0.0
Global Moment (OCC)
Mx
0.0
N-m
Global Moment (OCC)
My
551.9
N-m
Global Moment (OCC)
Mz
729.5
N-m
Pvar
0.00
bar
Occasional Internal Pressure (OCC)
Use Interactive Control
No
WRC107 Version
Version
March
1979
Include Pressure Stress Indices per Div. 2
No
Compute Pressure Stress per WRC-368
No
WRC 107 Stress Calculation for SUStained loads:

Radial Load
0.0
Circumferential Shear
VC
0.0
Longitudinal Shear
VL
18284.9
Circumferential Moment
MC
0.0
N-m
Longitudinal Moment
ML
-2341.4
N-m
Torsional Moment
MT
0.0
N-m
Dimensionless Parameters used :
Gamma =
19.06
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.345
4C
2.411
(A,B)
N(PHI) / ( P/Rm )
0.345
3C
1.447
(C,D)
M(PHI) / ( P )
0.222
2C1
0.050
(A,B)
M(PHI) / ( P )
0.222
1C
0.080
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.210
3A
0.749
(A,B,C,D)
65

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1:01a Jan 11,2015
M(PHI) / ( MC/(Rm
* Beta) )
0.250
1A
0.084
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.290
3B
1.929
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.268
1B
0.027
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.287
3C
1.736
(A,B)
N(x)
/ ( P/Rm )
0.287
4C
2.636
(C,D)
M(x)
/ ( P )
0.298
1C1
0.058
(A,B)
M(x)
/ ( P )
0.298
2C
0.034
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.210
4A
1.214
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.331
2A
0.035
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.290
4B
0.789
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.335
2B
0.035
(A,B,C,D)
* Beta) )
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
-8
-8
Circ. Bend. ML |
18
-18
-18
18
|
66

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2
1:01a Jan 11,2015
Tot. Circ. Str.|
26.8
-10.0
-26.8
10.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
-5
-5
Long. Bend. ML |
18
-18
-18
18
24.2
-13.5
-24.2
13.5
0.0
0.0
0.0
0.0
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
-2
-2
Shear MT |
0.0
0.0
0.0
0.0
-2.3
-2.3
2.3
2.3
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
26.82
13.46
26.82
13.46
4.67
4.67
4.67
4.67
------------------------------------------------------------------------
Gamma =
37.62
Dimensionless Loads for Cylindrical Shells at Pad edge:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.597
4C
2.658
(A,B)
N(PHI) / ( P/Rm )
0.597
3C
0.987
(C,D)
M(PHI) / ( P )
0.423
2C1
0.009
(A,B)
M(PHI) / ( P )
0.423
1C
0.062
(C,D)
0.411
3A
1.056
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.447
1A
0.062
(A,B,C,D)
0.510
3B
1.383
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.478
1B
0.006
(A,B,C,D)
* Beta) )
67

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2
1:01a Jan 11,2015
N(x)
/ ( P/Rm )
0.516
3C
0.987
(A,B)
N(x)
/ ( P/Rm )
0.516
4C
2.658
(C,D)
M(x)
/ ( P )
0.530
1C1 !
0.014
(A,B)
M(x)
/ ( P )
0.530
2C
0.032
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.411
4A
3.650
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.544
2A
0.024
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.510
4B
0.860
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.562
2B
0.009
(A,B,C,D)
* Beta) )
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
-7
-7
Circ. Bend. ML |
-8
-8
16.0
-0.9
-16.0
0.9
0.0
0.0
0.0
0.0
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
0
68

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1:01a Jan 11,2015
Long. Bend. P
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
-6
-6
Long. Bend. ML |
11
-11
-11
11
18.4
-5.0
-18.4
5.0
0.0
0.0
0.0
0.0
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
-3
-3
Shear MT |
0.0
0.0
0.0
0.0
-3.0
-3.0
3.0
3.0
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
18.38
5.01
18.38
5.01
6.02
6.02
6.02
6.02
------------------------------------------------------------------------
WRC 107 Stress Calculation for OCCasional loads:

Radial Load
4309.8
VC
0.0
Longitudinal Shear
VL
5696.9
MC
-551.9
N-m
Longitudinal Moment
ML
-729.5
N-m
Torsional Moment
MT
0.0
N-m
Gamma =
19.06
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------69

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---------------------------------------Sup. Lug Calcs: Ope :
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1:01a Jan 11,2015
Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
-2
-2
-2
-2
-1
-1
-1
-1
Circ. Bend. P
-5
-5
-8
-8
Circ. Memb. MC |
Circ. Bend. MC |
14
-14
-14
14
Circ. Memb. ML |
-2
-2
Circ. Bend. ML |
-5
-5
1.2
-0.2
-15.6
6.1
5.5
-6.8
-24.1
20.3
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
-1
-1
-1
-1
-2
-2
-2
-2
Long. Bend. P
-5
-5
-3
-3
Long. Memb. MC |
-1
-1
Long. Bend. MC |
-4
-4
Long. Memb. ML |
-1
-1
Long. Bend. ML |
-5
-5
0.1
0.2
-15.0
8.6
0.1
-2.1
-11.6
4.3
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
-0.7
-0.7
0.7
0.7
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
1.15
0.35
15.56
8.57
5.57
6.89
24.15
20.35
------------------------------------------------------------------------
Gamma =
37.62
Kb = 1.00

70

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-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
-4
-4
-4
-4
-1
-1
-1
-1
Circ. Bend. P
-3
-3
-25
25
-25
25
Circ. Memb. MC |
-1
-1
Circ. Bend. MC |
23
-23
-23
23
Circ. Memb. ML |
-2
-2
Circ. Bend. ML |
-2
-2
-3.3
-1.6
-13.3
-1.0
-1.8
0.6
-51.8
45.9
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
-1
-1
-1
-1
-4
-4
-4
-4
Long. Bend. P
-5
-5
-12
12
-12
12
Long. Memb. MC |
-5
-5
Long. Bend. MC |
-7
-7
Long. Memb. ML |
-2
-2
Long. Bend. ML |
-3
-3
-1.8
2.4
-13.2
5.5
-4.8
5.5
-30.5
10.7
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
-0.9
-0.9
0.9
0.9
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
3.25
3.94
13.25
6.47
5.05
5.69
51.83
45.89
------------------------------------------------------------------------
71

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1:01a Jan 11,2015
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
32
34
32
34
32
34
32
34
Circ. Pm (OCC) |
Circ. Pm(TOTAL)|
32.5
34.3
32.5
34.3
32.5
34.3
32.5
34.3
Circ. Pl (SUS) |
-8
-8
Circ. Pl (OCC) |
-4
-4
-1
-1
Circ. Pl(TOTAL)|
8.9
8.9
-13.2
-13.2
-0.7
-0.7
-1.9
-1.9
Circ. Q
(SUS) |
18
-18
-18
18
Circ. Q
(OCC) |
-10
10
-6
-22
22
Circ. Q (TOTAL)|
19.1
-19.1
-29.2
29.2
6.1
-6.1
-22.2
22.2
-----------------------------------------------------------------------Long. Pm (SUS) |
16
16
16
16
16
16
16
16
Long. Pm (OCC) |
Long. Pm(TOTAL)|
16.3
16.3
16.3
16.3
16.3
16.3
16.3
16.3
Long. Pl (SUS) |
-5
-5
Long. Pl (OCC) |
-3
-3
-3
-3
Long. Pl(TOTAL)|
5.5
5.5
-8.6
-8.6
-1.0
-1.0
-3.7
-3.7
Long. Q
(SUS) |
18
-18
-18
18
Long. Q
(OCC) |
-11
11
-1
-7
Long. Q (TOTAL)|
18.8
-18.8
-30.6
30.6
1.1
-1.1
-8.0
8.0
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pm (OCC) |
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
-2
-2
72

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Shear Pl (OCC) |
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-3.1
-3.1
3.1
3.1
Shear Q
(SUS) |
Shear Q
(OCC) |
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm (SUS)
32.5
34.3
32.5
34.3
32.5
34.3
32.5
34.3
-----------------------------------------------------------------------Pm (SUS+OCC)
32.5
34.3
32.5
34.3
32.5
34.3
32.5
34.3
-----------------------------------------------------------------------Pm+Pl (SUS)
41.0
42.8
24.1
25.9
32.9
34.6
32.9
34.6
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
41.4
43.2
19.4
21.2
32.4
34.2
31.1
32.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
60.5
24.2
23.0
50.4
38.4
28.2
10.1
54.9
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
34.34
115.15
Passed
Pm (SUS+OCC)
34.34
138.18
Passed
Pm+Pl (SUS)
42.75
172.72
Passed
Pm+Pl (SUS+OCC)|
43.24
207.26
Passed
Pm+Pl+Q (TOTAL)|
60.51
345.44
Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
Stress Values at
73

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Stress Int.
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
65
67
65
67
65
67
65
67
Circ. Pm (OCC) |
Circ. Pm(TOTAL)|
65.9
67.7
65.9
67.7
65.9
67.7
65.9
67.7
Circ. Pl (SUS) |
-7
-7
Circ. Pl (OCC) |
-2
-2
-7
-7
-2
-2
Circ. Pl(TOTAL)|
5.1
5.1
-14.7
-14.7
-0.6
-0.6
-3.0
-3.0
Circ. Q
(SUS) |
-8
-8
Circ. Q
(OCC) |
-6
-1
-48
48
Circ. Q (TOTAL)|
7.6
-7.6
-14.6
14.6
-1.2
1.2
-48.8
48.8
-----------------------------------------------------------------------Long. Pm (SUS) |
32
32
32
32
32
32
32
32
Long. Pm (OCC) |
Long. Pm(TOTAL)|
33.0
33.0
33.0
33.0
33.0
33.0
33.0
33.0
Long. Pl (SUS) |
-6
-6
Long. Pl (OCC) |
-3
-3
-9
-9
Long. Pl(TOTAL)|
7.0
7.0
-10.5
-10.5
0.4
0.4
-9.9
-9.9
Long. Q
(SUS) |
11
-11
-11
11
Long. Q
(OCC) |
-2
-9
-5
-20
20
Long. Q (TOTAL)|
9.6
-9.6
-21.0
21.0
-5.1
5.1
-20.6
20.6
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pm (OCC) |
Shear Pm(TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
-3
-3
Shear Pl (OCC) |
Shear Pl(TOTAL)|
0.0
0.0
0.0
0.0
-3.9
-3.9
3.9
3.9
Shear Q
(SUS) |
Shear Q
(OCC) |
Shear Q (TOTAL)|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
74

FileName : V-6011
---------------------------------------Sup. Lug Calcs: Ope :
Lugs:
2
1:01a Jan 11,2015
-----------------------------------------------------------------------Pm (SUS)
65.9
67.7
65.9
67.7
65.9
67.7
65.9
67.7
-----------------------------------------------------------------------Pm (SUS+OCC)
65.9
67.7
65.9
67.7
65.9
67.7
65.9
67.7
-----------------------------------------------------------------------Pm+Pl (SUS)
73.5
75.3
58.4
60.2
66.2
68.0
66.2
68.0
-----------------------------------------------------------------------Pm+Pl (SUS+OCC)|
71.1
72.9
51.3
53.1
65.9
67.6
63.4
65.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
78.7
65.2
36.7
67.7
64.6
68.9
15.4
113.8
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
67.75
115.15
Passed
Pm (SUS+OCC)
67.75
138.18
Passed
Pm+Pl (SUS)
75.30
172.72
Passed
Pm+Pl (SUS+OCC)|
72.89
207.26
Passed
Pm+Pl+Q (TOTAL)|
113.83
345.44
Passed
------------------------------------------------------------------------
75

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
1:01a Jan 11,2015
INPUT VALUES, Nozzle Description: N3
From : 10
Pressure for Reinforcement Calculations
18.283
Temperature for Internal Pressure
Temp
50
Pext
1.03
Tempex
50
Temperature for External Pressure
Shell Material
bar
C
bar
C
SA-240 316L
Shell Allowable Stress at Temperature
115.15
MPa
Shell Allowable Stress At Ambient
Sa
115.15
MPa
Inside Diameter of Elliptical Head
600.00
mm
Ar
2.00
Head Finished (Minimum) Thickness
5.0000
mm
Head Internal Corrosion Allowance
0.0000
mm
Head External Corrosion Allowance
co
0.0000
mm
Distance from Head Centerline
L1
0.0000
mm
0.00
Aspect Ratio of Elliptical Head
User Entered Minimum Design Metal Temperature
Type of Element Connected to the Shell : Nozzle
Material
SA-312 TP316L
Material UNS Number

Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
Diameter Basis (for tr calc only)
OD
Layout Angle
Diameter
76
90.00
deg
2.0000
in.

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
1:01a Jan 11,2015
Size and Thickness Basis

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316L
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
200.0000
mm
Weld leg size between Nozzle and Pad/Shell
Wo
8.0000
mm
Groove weld depth between Nozzle and Vessel Wgnv
5.0000
mm
Pad Material
mm
SA-240 316L
Pad Allowable Stress at Temperature
Sp
115.15
MPa
Spa
115.15
MPa
Diameter of Pad along vessel surface
Dp
170.0000
mm
Thickness of Pad
te
8.0000
mm
Weld leg size between Pad and Shell
Wp
6.0000
mm
Wgpn
8.0000
mm
54.8375
mm
Pad Allowable Stress At Ambient
Groove weld depth between Pad and Nozzle

Reinforcing Pad Width
ASME Code Weld Type per UW-16
None
Class of attached Flange
150
Grade of attached Flange
GR 2.2
The Pressure Design option was Overall MAWP.
Nozzle Sketch (may not represent actual weld type/configuration)
|
77

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
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__________/|\ |
____/|__________\|_\|
|
|____________________|
Abutting Nozzle With Pad
Reinforcement CALCULATION, Description: N3
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Outside Diameter Used in Calculation
2.375
in.
Actual Thickness Used in Calculation
0.218
in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)
= (18.28*0.900*600.0000)/(2 *115.15*1.00-0.2*18.28)
= 4.2946 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.28*30.1625)/(115*1.00+0.4*18.28)
= 0.4760 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.3236 mm
78

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
1:01a Jan 11,2015
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit)
Dl
98.5012
mm
Parallel to Vessel Wall, opening length
49.2506
mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
12.5000
mm
Note : The Pad diameter is greater than the Diameter Limit, the
excess will not be considered .
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N3.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure

Wall Thickness
trb1 = 4.7717 mm
tb1 = max(trb1, tr16b) = 4.7717 mm
Wall Thickness, shell/head, external pressure

Wall Thickness
ta = 0.4760 mm
trb2 = 0.2695 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45
tb3 = 3.4200 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 3.420 , max( 4.772 , 1.500 ) ]
= 3.4200 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

79

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
1:01a Jan 11,2015
= max( ta, tb )
= max( 0.4760 , 3.4200 )
= 3.4200 mm
Available Nozzle Neck Thickness = 0.875 * 5.537 = 4.845 mm --> OK
Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained
47.4,
Allowable :
115.1 MPa
Passed
Expansion
0.0,
Allowable :
240.4 MPa
Passed
Occasional :
3.7,
Allowable :
153.1 MPa
Passed
21.4,
Allowable :
80.6 MPa
Passed
Shear
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
SA-312 TP316L, Min Metal Temp without impact per UHA-51: -196 C
Weld Size Calculations, Description: N3
Intermediate Calc. for nozzle/shell Welds

Intermediate Calc. for pad/shell Welds
Tmin
5.5372
mm
TminPad
8.0000
mm
Results Per UW-16.1:

Required Thickness
Actual Thickness
Nozzle Weld
3.8760 = 0.7 * tmin.
5.6560 = 0.7 * Wo mm
Pad Weld
4.0000 = 0.5*TminPad
4.2420 = 0.7 * Wp mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
80

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
1:01a Jan 11,2015
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case
19.059
bar
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.8368 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 205.8368 mm
1,
Description: N3
Vbasis
ID
Cylsph
Spherical
Cas
0.0000
mm
Vessel Diameter
Dv
1080.000
mm
Vessel Thickness
Tv
5.000
mm
-195.57
Design Temperature
Vessel Material
SA-240 316L
Vessel Cold S.I. Allowable
Smc
115.15
MPa
Vessel Hot
Smh
115.15
MPa
Type
Round
S.I. Allowable
Attachment Type
WRC107 Attachment Classification
Holsol
Hollow
Diameter Basis for Nozzle
Nbasis
OD
Corrosion Allowance for Nozzle
Can
0.0000
mm
Nozzle Diameter
Dn
60.325
mm
Nozzle Thickness
Tn
5.537
mm
Nozzle Material
SA-312 TP316L
Nozzle Cold S.I. Allowable
SNmc
115.15
MPa
Nozzle Hot
SNmh
115.15
MPa
S.I. Allowable
81

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
1:01a Jan 11,2015
Thickness of Reinforcing Pad
Tpad
8.000
mm
Diameter
Dpad
170.000
mm
Dp
18.283
bar
of Reinforcing Pad

No
External Forces and Moments in WRC 107/537 Convention:

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
(Vl)
V1
1040.0
(SUS)
(Vc)
V2
1040.0
(SUS)
(Mc)
M1
380.0
N-m
Longitudinal Moment
(SUS)
(Ml)
M2
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m
No
WRC107 Version
Version
March
1979
No
No

Radial Load
-1040.0
(VC)
V2
1040.0
Longitudinal Shear
(VL)
V1
1040.0
(MC)
M1
380.0
N-m
Longitudinal Moment
(ML)
M2
380.0
N-m
MT
380.0
N-m
Torsional Moment
Dimensionless Param: U =
0.36 TAU =
5.00 (
4.95) RHO =
Dimensionless Loads for Spherical Shells at Attachment Junction:

-----------------------------------------------------------82
2.35

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
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Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 3
0.09462
(A,B,C,D)
M(x)
SP 3
0.05945
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 3
0.24852
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 3
0.17229
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 3
0.24852
(A,B,C,D)
M(x)
SM 3
0.17229
(A,B,C,D)
N(y) * T / P
SP 3
0.24012
(A,B,C,D)
M(y)
SP 3
0.07626
(A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC
SM 3
0.13148
(A,B,C,D)
M(y)
SM 3
0.31289
(A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML
SM 3
0.13148
(A,B,C,D)
M(y)
SM 3
0.31289
(A,B,C,D)
/ P
* SQRT(Rm * T ) / ML
/ P
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Memb. P
Rad.
Bend. P
-2
-2
-2
-2
Rad.
Memb. MC |
-6
-6
Rad.
Bend. MC |
-27
27
27
-27
Rad.
Memb. ML |
-6
-6
Rad.
Bend. ML |
-27
27
27
-27
-31.4
19.3
37.0
-22.6
-31.4
19.3
37.0
-22.6
|
Tot. Rad.
Str.|
83

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
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-----------------------------------------------------------------------Tang. Memb. P
Tang. Bend. P
-2
-2
-2
-2
Tang. Memb. MC |
-3
-3
Tang. Bend. MC |
-50
50
50
-50
Tang. Memb. ML |
-3
-3
Tang. Bend. ML |
-50
50
50
-50
-49.3
45.2
57.9
-47.9
-49.3
45.2
57.9
-47.9
|
Tot. Tang. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
6.0
6.0
4.3
4.3
4.3
4.3
6.0
6.0
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
51.08
46.52
58.70
48.60
50.24
45.91
59.44
49.23
------------------------------------------------------------------------
Unitless Prm: U =
1.63 TAU =
0.00 ( 14.85) RHO =
0.00 (
Dimensionless Loads for Spherical Shells at Pad edge:

-----------------------------------------------------------Curves read for 1979
Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SR 2
0.03371
(A,B,C,D)
M(x)
SR 2
0.01632
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SR 3
0.03239
(A,B,C,D)
M(x)
SR 3
0.02290
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SR 3
0.03239
(A,B,C,D)
M(x)
SR 3
0.02290
(A,B,C,D)
SR 2
0.01004
(A,B,C,D)
/ P
N(y) * T / P
84
0.90)

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
1:01a Jan 11,2015
M(y)
/ P
SR 2
0.00489
(A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC
SR 3
0.00970
(A,B,C,D)
M(y)
SR 3
0.00677
(A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML
SR 3
0.00970
(A,B,C,D)
M(y)
SR 3
0.00677
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Memb. P
Rad.
Bend. P
-4
-4
-4
-4
Rad.
Memb. MC |
-9
-9
Rad.
Bend. MC |
-40
40
40
-40
Rad.
Memb. ML |
-9
-9
Rad.
Bend. ML |
-40
40
40
-40
-44.1
28.0
55.0
-33.3
-44.1
28.0
55.0
-33.3
|
Tot. Rad.
Str.|
-----------------------------------------------------------------------Tang. Memb. P
Tang. Bend. P
-1
-1
-1
-1
Tang. Memb. MC |
-2
-2
Tang. Bend. MC |
-11
11
11
-11
Tang. Memb. ML |
-2
-2
Tang. Bend. ML |
-11
11
11
-11
-13.0
8.2
16.3
-9.8
-13.0
8.2
16.3
-9.8
|
Tot. Tang. Str.|
-----------------------------------------------------------------------85

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
1:01a Jan 11,2015
Shear VC |
Shear VL |
Shear MT |
2.5
2.5
0.9
0.9
0.9
0.9
2.5
2.5
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
44.25
28.26
55.03
33.34
44.08
28.00
55.16
33.56
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Pm (SUS) |
37
37
37
37
37
37
37
37
Rad.
Pl (SUS) |
-6
-6
-6
-6
Rad.
-25
25
29
-29
-25
25
29
-29
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
37
37
37
37
37
37
37
37
Long. Pl (SUS) |
-2
-2
-2
-2
-47
47
52
-52
-47
47
52
-52
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
38.0
38.0
38.0
38.0
38.0
38.0
38.0
38.0
-----------------------------------------------------------------------Pm+Pl (SUS)
36.1
36.1
45.5
45.5
36.1
86
36.1
45.5
45.5

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
1:01a Jan 11,2015
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
21.5
84.5
96.7
26.7
19.8
83.9
97.4
28.0
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
37.99
115.15
Passed
Pm+Pl (SUS)
45.49
172.72
Passed
Pm+Pl+Q (TOTAL)|
97.44
345.44
Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad.
Pm (SUS) |
98
98
98
98
98
98
98
98
Rad.
Pl (SUS) |
-8
-8
10
10
-8
-8
10
10
Rad.
-36
36
44
-44
-36
36
44
-44
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
98
98
98
98
98
98
98
98
Long. Pl (SUS) |
-2
-2
-2
-2
-10
10
13
-13
-10
10
13
-13
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
87

FileName : V-6011
---------------------------------------Nozzle Calcs. : N3
Nozl:
17
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-----------------------------------------------------------------------Pm (SUS)
98.7
98.7
98.7
98.7
98.7
98.7
98.7
98.7
-----------------------------------------------------------------------Pm+Pl (SUS)
96.4
96.4
109.7
109.7
96.4
96.4
109.7
109.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
85.9
127.0
153.8
89.0
85.7
126.8
153.9
89.2
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
98.75
115.15
Passed
Pm+Pl (SUS)
109.68
172.72
Passed
Pm+Pl+Q (TOTAL)|
153.91
345.44
Passed
------------------------------------------------------------------------
88

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18
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From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
Inside Diameter of Cylindrical Shell
594.00
mm
Design Length of Section
2297.0000
mm
Shell Finished (Minimum) Thickness
8.0000
mm
Shell Internal Corrosion Allowance
0.0000
mm
Shell External Corrosion Allowance
co
0.0000
mm
1225.0000
mm
0.00
Distance from Bottom/Left Tangent
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
270.00
deg
Diameter
2.0000
in.
89

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18
1:01a Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
16.7640
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm
Weld leg size, Inside Element to Shell

mm
None
600
GR 2.2
____________/|
|
|
\ |
|____________\|__|
90

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18
1:01a Jan 11,2015
Insert Nozzle No Pad, no Inside projection
Actual Inside Diameter Used in Calculation
2.000
in.
0.660
in.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm
Reqd thk per App. 1 of Nozzle Wall, Trn
[Int. Press]
= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)

= 25.400(exp([18.28/(137.90*1.00]-1)
= 0.3391 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
20.0000
mm
Normal to Vessel Wall (Thickness Limit), no pad
Note:

91

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18
1:01a Jan 11,2015

tr16b = 1.5000 mm

Wall Thickness
ta = 0.3936 mm
trb1 = 4.7619 mm
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.3936 , 4.7619 )
= 4.7619 mm
Available Nozzle Neck Thickness = 16.7640 mm --> OK
Sustained
12.7,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
332.1 MPa
Passed
Occasional :
1.0,
Allowable :
183.4 MPa
Passed
Shear
8.5,
Allowable :
96.5 MPa
Passed
92

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18
1:01a Jan 11,2015
Tmin
8.0000
mm

Required Thickness
Nozzle Weld
5.6000 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438
bar

1,
Description: N1
Vbasis
ID
Cylsph
Cylindrical
Cas
93
0.0000
mm

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18
1:01a Jan 11,2015
Vessel Diameter
Dv
594.000
mm
Vessel Thickness
Tv
8.000
mm
-195.57
Design Temperature
Vessel Material
SA-240 316L
Smc
115.15
MPa
Vessel Hot
Smh
115.15
MPa
Type
Round
S.I. Allowable
Attachment Type
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
16.764
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.283
bar
S.I. Allowable

No

Radial Load
(SUS)
-1910.0
Longitudinal Shear
(SUS)
Vl
1910.0
(SUS)
Vc
1910.0
(SUS)
Mc
440.0
N-m
Longitudinal Moment
(SUS)
Ml
440.0
N-m
Torsional Moment
(SUS)
Mt
440.0
N-m

WRC107 Version
No
Version
94
March
1979

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18
1:01a Jan 11,2015
No
No

Radial Load
-1910.0
VC
1910.0
Longitudinal Shear
VL
1910.0
MC
440.0
N-m
Longitudinal Moment
ML
440.0
N-m
Torsional Moment
MT
440.0
N-m
Gamma =
37.62

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.123
4C
6.355
(A,B)
N(PHI) / ( P/Rm )
0.123
3C
5.191
(C,D)
M(PHI) / ( P )
0.123
2C1
0.073
(A,B)
M(PHI) / ( P )
0.123
1C
0.106
(C,D)
0.123
3A
1.303
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.123
1A
0.092
(A,B,C,D)
0.123
3B
4.120
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.123
1B
0.041
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.123
3C
5.191
(A,B)
N(x)
/ ( P/Rm )
0.123
4C
6.355
(C,D)
M(x)
/ ( P )
0.123
1C1
0.111
(A,B)
M(x)
/ ( P )
0.123
2C
0.073
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.123
4A
1.964
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.123
2A
0.049
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.123
4B
1.236
(A,B,C,D)
95

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
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1:01a Jan 11,2015
M(x)
/ ( ML/(Rm
* Beta) )
0.123
2B
0.064
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
13
-13
13
-13
18
-18
18
-18
Circ. Memb. MC |
-6
-6
Circ. Bend. MC |
-102
102
102
-102
Circ. Memb. ML |
-20
-20
20
20
Circ. Bend. ML |
-46
46
46
-46
-48.3
17.6
84.6
-33.7
-86.0
81.4
|
Tot. Circ. Str.|
132.2 -111.0
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
19
-19
19
-19
13
-13
13
-13
Long. Memb. MC |
-9
-9
Long. Bend. MC |
-54
54
54
-54
Long. Memb. ML |
-6
-6
Long. Bend. ML |
-71
71
71
-71
-53.4
49.4
101.3
-80.8
-46.1
36.7
82.5
-53.0
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
96

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18
1:01a Jan 11,2015
|
Tot. Shear|
6.7
6.7
3.1
3.1
3.1
3.1
6.7
6.7
-----------------------------------------------------------------------Str. Int. |
58.07
50.79 101.87
81.04
86.26
81.57 133.08 111.82
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
66
68
66
68
66
68
66
68
Circ. Pl (SUS) |
-15
-15
25
25
-2
-2
10
10
Circ. Q
-32
32
59
-59
-83
83
121
-121
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
33
33
33
33
33
33
33
33
Long. Pl (SUS) |
-2
-2
10
10
-4
-4
14
14
-51
51
91
-91
-41
41
67
-67
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
67.0
68.8
67.0
68.8
67.0
68.8
67.0
68.8
-----------------------------------------------------------------------Pm+Pl (SUS)
51.8
53.6
92.5
94.3
64.7
66.6
77.7
79.5
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
40.9
91.6
152.1
82.7
20.3
150.3
199.7
44.1
-----------------------------------------------------------------------97

FileName : V-6011
---------------------------------------Nozzle Calcs. : N1
Nozl:
18
1:01a Jan 11,2015
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
68.81
115.15
Passed
Pm+Pl (SUS)
94.32
172.72
Passed
Pm+Pl+Q (TOTAL)|
199.71
345.44
Passed
------------------------------------------------------------------------
98

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
1850.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
270.00
deg
Diameter
2.0000
in.
99

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316L
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
100

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm
[Int. Press]

= 25.400(exp([18.28/(137.90*1.00]-1)
= 0.3391 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
20.0000
mm
Note:

101

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015

tr16b = 1.5000 mm

Wall Thickness
ta = 0.3761 mm
trb1 = 4.7619 mm
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.3761 , 4.7619 )
= 4.7619 mm
Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed
102

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015
Tmin
8.0000
mm

Required Thickness
Nozzle Weld
5.6000 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438
bar

1,
Description: N5
Vbasis
ID
Cylsph
Cylindrical
Cas
103
0.0000
mm

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015
Vessel Diameter
Dv
594.000
mm
Vessel Thickness
Tv
8.000
mm
-195.57
Design Temperature
Vessel Material
SA-240 316L
Smc
115.15
MPa
Vessel Hot
Smh
115.15
MPa
Type
Round
S.I. Allowable
Attachment Type
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.283
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m

WRC107 Version
No
Version
104
March
1979

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015
No
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
37.62

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.113
4C
6.470
(A,B)
N(PHI) / ( P/Rm )
0.113
3C
5.436
(C,D)
M(PHI) / ( P )
0.113
2C1
0.080
(A,B)
M(PHI) / ( P )
0.113
1C
0.113
(C,D)
0.113
3A
1.219
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.113
1A
0.094
(A,B,C,D)
0.113
3B
3.999
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.113
1B
0.043
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.113
3C
5.436
(A,B)
N(x)
/ ( P/Rm )
0.113
4C
6.470
(C,D)
M(x)
/ ( P )
0.113
1C1
0.118
(A,B)
M(x)
/ ( P )
0.113
2C
0.081
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.113
4A
1.824
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.113
2A
0.050
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.113
4B
1.165
(A,B,C,D)
105

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015
M(x)
/ ( ML/(Rm
* Beta) )
0.113
2B
0.068
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-7
-7
10
-10
10
-10
Circ. Memb. MC |
-5
-5
Circ. Bend. MC |
-98
98
98
-98
Circ. Memb. ML |
-18
-18
18
18
Circ. Bend. ML |
-45
45
45
-45
-53.2
21.7
74.4
-31.7
-90.6
84.0
|
Tot. Circ. Str.|
117.3 -101.3
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
11
-11
11
-11
-7
-7
Long. Memb. MC |
-8
-8
Long. Bend. MC |
-52
52
52
-52
Long. Memb. ML |
-5
-5
Long. Bend. ML |
-70
70
70
-70
-62.5
56.4
90.3
-74.8
-50.6
39.2
71.9
-49.4
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
106

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015
|
Tot. Shear|
6.1
6.1
3.9
3.9
3.9
3.9
6.1
6.1
-----------------------------------------------------------------------Str. Int. |
65.47
57.39
91.18
75.12
91.02
84.37 118.10 102.00
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
66
68
66
68
66
68
66
68
Circ. Pl (SUS) |
-15
-15
21
21
-3
-3
Circ. Q
-37
37
53
-53
-87
87
109
-109
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
33
33
33
33
33
33
33
33
Long. Pl (SUS) |
-3
-3
-5
-5
11
11
-59
59
82
-82
-44
44
60
-60
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
67.0
68.8
67.0
68.8
67.0
68.8
67.0
68.8
-----------------------------------------------------------------------Pm+Pl (SUS)
51.3
53.1
88.4
90.2
63.7
65.5
75.0
76.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
44.5
96.2
142.2
78.8
25.5
153.0
184.8
34.5
-----------------------------------------------------------------------107

FileName : V-6011
---------------------------------------Nozzle Calcs. : N5
Nozl:
19
1:01a Jan 11,2015
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
68.81
115.15
Passed
Pm+Pl (SUS)
90.18
172.72
Passed
Pm+Pl+Q (TOTAL)|
184.76
345.44
Passed
------------------------------------------------------------------------
108

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
200.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
Diameter
109
90.00
deg
2.0000
in.

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316L
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
110

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm
[Int. Press]

= 25.400(exp([18.28/(137.90*1.00]-1)
= 0.3391 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
20.0000
mm
Note:

111

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015

tr16b = 1.5000 mm

Wall Thickness
ta = 0.3761 mm
trb1 = 4.7619 mm
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.3761 , 4.7619 )
= 4.7619 mm
Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed
112

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015
Tmin
8.0000
mm

Required Thickness
Nozzle Weld
5.6000 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438
bar

1,
Description: N6
Vbasis
ID
Cylsph
Cylindrical
Cas
113
0.0000
mm

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015
Vessel Diameter
Dv
594.000
mm
Vessel Thickness
Tv
8.000
mm
-195.57
Design Temperature
Vessel Material
SA-240 316L
Smc
115.15
MPa
Vessel Hot
Smh
115.15
MPa
Type
Round
S.I. Allowable
Attachment Type
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.283
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m

WRC107 Version
No
Version
114
March
1979

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015
No
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
37.62

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.113
4C
6.470
(A,B)
N(PHI) / ( P/Rm )
0.113
3C
5.436
(C,D)
M(PHI) / ( P )
0.113
2C1
0.080
(A,B)
M(PHI) / ( P )
0.113
1C
0.113
(C,D)
0.113
3A
1.219
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.113
1A
0.094
(A,B,C,D)
0.113
3B
3.999
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.113
1B
0.043
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.113
3C
5.436
(A,B)
N(x)
/ ( P/Rm )
0.113
4C
6.470
(C,D)
M(x)
/ ( P )
0.113
1C1
0.118
(A,B)
M(x)
/ ( P )
0.113
2C
0.081
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.113
4A
1.824
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.113
2A
0.050
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.113
4B
1.165
(A,B,C,D)
115

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015
M(x)
/ ( ML/(Rm
* Beta) )
0.113
2B
0.068
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-7
-7
10
-10
10
-10
Circ. Memb. MC |
-5
-5
Circ. Bend. MC |
-98
98
98
-98
Circ. Memb. ML |
-18
-18
18
18
Circ. Bend. ML |
-45
45
45
-45
-53.2
21.7
74.4
-31.7
-90.6
84.0
|
Tot. Circ. Str.|
117.3 -101.3
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
11
-11
11
-11
-7
-7
Long. Memb. MC |
-8
-8
Long. Bend. MC |
-52
52
52
-52
Long. Memb. ML |
-5
-5
Long. Bend. ML |
-70
70
70
-70
-62.5
56.4
90.3
-74.8
-50.6
39.2
71.9
-49.4
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
116

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015
|
Tot. Shear|
6.1
6.1
3.9
3.9
3.9
3.9
6.1
6.1
-----------------------------------------------------------------------Str. Int. |
65.47
57.39
91.18
75.12
91.02
84.37 118.10 102.00
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
66
68
66
68
66
68
66
68
Circ. Pl (SUS) |
-15
-15
21
21
-3
-3
Circ. Q
-37
37
53
-53
-87
87
109
-109
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
33
33
33
33
33
33
33
33
Long. Pl (SUS) |
-3
-3
-5
-5
11
11
-59
59
82
-82
-44
44
60
-60
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
67.0
68.8
67.0
68.8
67.0
68.8
67.0
68.8
-----------------------------------------------------------------------Pm+Pl (SUS)
51.3
53.1
88.4
90.2
63.7
65.5
75.0
76.9
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
44.5
96.2
142.2
78.8
25.5
153.0
184.8
34.5
-----------------------------------------------------------------------117

FileName : V-6011
---------------------------------------Nozzle Calcs. : N6
Nozl:
20
1:01a Jan 11,2015
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
68.81
115.15
Passed
Pm+Pl (SUS)
90.18
172.72
Passed
Pm+Pl+Q (TOTAL)|
184.76
345.44
Passed
------------------------------------------------------------------------
118

FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
21
1:01a Jan 11,2015
INPUT VALUES, Nozzle Description: K1
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
1850.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
315.00
deg
Diameter
2.0000
in.
119

FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
21
1:01a Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316L
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
120

FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
21
1:01a Jan 11,2015
Reinforcement CALCULATION, Description: K1
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm
[Int. Press]

= 25.400(exp([18.28/(137.90*1.00]-1)
= 0.3391 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
20.0000
mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K1.

121

FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
21
1:01a Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm

Wall Thickness
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb1 = 4.7619 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.3761 , 4.7619 )
= 4.7619 mm
Weld Size Calculations, Description: K1
122

FileName : V-6011
---------------------------------------Nozzle Calcs. : K1
Nozl:
21
1:01a Jan 11,2015
Tmin
8.0000
mm

Required Thickness
Nozzle Weld
5.6000 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438

123
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
22
1:01a Jan 11,2015
INPUT VALUES, Nozzle Description: K2A
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
1000.0001
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
Diameter
124
0.00
deg
3.0000
in.

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
22
1:01a Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316L
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
125

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
22
1:01a Jan 11,2015
Reinforcement CALCULATION, Description: K2A
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm

= (18.28*44.4500)/(115*1.00+0.4*18.28)
= 0.7014 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
19.0500
mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K2A.

126

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
22
1:01a Jan 11,2015

ta = 0.7014 mm
tr16b = 1.5000 mm

Wall Thickness
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb1 = 4.7619 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.7014 , 4.7619 )
= 4.7619 mm
Weld Size Calculations, Description: K2A
127

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2A
Nozl:
22
1:01a Jan 11,2015
Tmin
7.6200
mm

Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438

128
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
23
1:01a Jan 11,2015
INPUT VALUES, Nozzle Description: K2B
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
200.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
Diameter
129
0.00
deg
3.0000
in.

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
23
1:01a Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316L
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
130

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
23
1:01a Jan 11,2015
Reinforcement CALCULATION, Description: K2B
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm

= (18.28*44.4500)/(115*1.00+0.4*18.28)
= 0.7014 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
19.0500
mm
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: K2B.

131

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
23
1:01a Jan 11,2015

ta = 0.7014 mm
tr16b = 1.5000 mm

Wall Thickness
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb1 = 4.7619 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.7014 , 4.7619 )
= 4.7619 mm
Weld Size Calculations, Description: K2B
132

FileName : V-6011
---------------------------------------Nozzle Calcs. : K2B
Nozl:
23
1:01a Jan 11,2015
Tmin
7.6200
mm

Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438

133
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
24
1:01a Jan 11,2015
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
750.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
135.00
deg
Diameter
3.0000
in.
134

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
24
1:01a Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316L
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
135

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
24
1:01a Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm

= (18.28*44.4500)/(115*1.00+0.4*18.28)
= 0.7014 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
19.0500
mm
Note:

136

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
24
1:01a Jan 11,2015

ta = 0.7014 mm
tr16b = 1.5000 mm

Wall Thickness
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb1 = 4.7619 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.7014 , 4.7619 )
= 4.7619 mm
137

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3A
Nozl:
24
1:01a Jan 11,2015
Tmin
7.6200
mm

Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438

138
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
25
1:01a Jan 11,2015
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
200.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
135.00
deg
Diameter
3.0000
in.
139

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
25
1:01a Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316L
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
140

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
25
1:01a Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm

= (18.28*44.4500)/(115*1.00+0.4*18.28)
= 0.7014 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
19.0500
mm
Note:

141

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
25
1:01a Jan 11,2015

ta = 0.7014 mm
tr16b = 1.5000 mm

Wall Thickness
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb1 = 4.7619 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.7014 , 4.7619 )
= 4.7619 mm
142

FileName : V-6011
---------------------------------------Nozzle Calcs. : K3B
Nozl:
25
1:01a Jan 11,2015
Tmin
7.6200
mm

Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438

143
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
26
1:01a Jan 11,2015
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
1040.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
315.00
deg
Diameter
2.0000
in.
144

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
26
1:01a Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316L
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
145

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
26
1:01a Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm
[Int. Press]

= 25.400(exp([18.28/(137.90*1.00]-1)
= 0.3391 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
20.0000
mm
Note:

146

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
26
1:01a Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm

Wall Thickness
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb1 = 4.7619 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.3761 , 4.7619 )
= 4.7619 mm
147

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4A
Nozl:
26
1:01a Jan 11,2015
Tmin
8.0000
mm

Required Thickness
Nozzle Weld
5.6000 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438

148
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
27
1:01a Jan 11,2015
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
200.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
315.00
deg
Diameter
2.0000
in.
149

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
27
1:01a Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316L
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
150

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
27
1:01a Jan 11,2015
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm
[Int. Press]

= 25.400(exp([18.28/(137.90*1.00]-1)
= 0.3391 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
20.0000
mm
Note:

151

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
27
1:01a Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm

Wall Thickness
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb1 = 4.7619 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.3761 , 4.7619 )
= 4.7619 mm
152

FileName : V-6011
---------------------------------------Nozzle Calcs. : K4B
Nozl:
27
1:01a Jan 11,2015
Tmin
8.0000
mm

Required Thickness
Nozzle Weld
5.6000 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438

153
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
28
1:01a Jan 11,2015
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
1000.0001
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
Diameter
154
30.00
deg
3.0000
in.

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
28
1:01a Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316L
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
155

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
28
1:01a Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm

= (18.28*44.4500)/(115*1.00+0.4*18.28)
= 0.7014 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
19.0500
mm
Note:

156

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
28
1:01a Jan 11,2015

ta = 0.7014 mm
tr16b = 1.5000 mm

Wall Thickness
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb1 = 4.7619 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.7014 , 4.7619 )
= 4.7619 mm
157

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5A
Nozl:
28
1:01a Jan 11,2015
Tmin
7.6200
mm

Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438

158
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
29
1:01a Jan 11,2015
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
550.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
Diameter
159
30.00
deg
3.0000
in.

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
29
1:01a Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316L
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
160

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
29
1:01a Jan 11,2015
3.500
in.
0.300
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm

= (18.28*44.4500)/(115*1.00+0.4*18.28)
= 0.7014 mm

Dl
147.3200
mm
73.6600
mm
Tlnp
19.0500
mm
Note:

161

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
29
1:01a Jan 11,2015

ta = 0.7014 mm
tr16b = 1.5000 mm

Wall Thickness
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
trb1 = 4.7619 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
= max( 0.7014 , 4.7619 )
= 4.7619 mm
162

FileName : V-6011
---------------------------------------Nozzle Calcs. : K5B
Nozl:
29
1:01a Jan 11,2015
Tmin
7.6200
mm

Required Thickness
Nozzle Weld
5.3340 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm


30.438

163
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
30
1:01a Jan 11,2015
INPUT VALUES, Nozzle Description: HH
From : 20
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-240 316L
115.15
MPa
Sa
115.15
MPa
594.00
mm
2297.0000
mm
8.0000
mm
0.0000
mm
co
0.0000
mm
200.0000
mm
0.00
Material
SA-312 TP316L
Material UNS Number

S31603
Smls. & wld. pipe
Sn
115.15
MPa
Sna
115.15
MPa
OD
Layout Angle
250.00
deg
Diameter
4.0000
in.
164

FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
30
1:01a Jan 11,2015

Nominal Thickness
Nominal
tn
Flange Material
80S
SA-182 F316L
Flange Type
Weld Neck Flange
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
8.0000
mm
8.0000
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
165

FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
30
1:01a Jan 11,2015
Reinforcement CALCULATION, Description: HH
4.500
in.
0.337
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.28*297.0000)/(115*1.00-0.6*18.28)
= 4.7619 mm

= (18.28*57.1500)/(115*1.00+0.4*18.28)
= 0.9018 mm

Dl
194.3608
mm
97.1804
mm
Tlnp
20.0000
mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )
= min( 1, 115.1/115.1 )
= 1.000
166

FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
30
1:01a Jan 11,2015

= min( 1, Sn/S )
= min( 1, 115.1/115.1 )
= 1.000

= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5
MAWP
External
Mapnc
Area Required
Ar
462.763
167.548
NA
mm
Area in Shell
A1
314.680
442.346
NA
mm
Area in Nozzle Wall
A2
306.318
323.576
NA
mm
Area in Inward Nozzle
A3
0.000
0.000
NA
mm
A41+A42+A43
64.000
64.000
NA
mm
A5
0.000
0.000
NA
mm
Atot
684.999
829.923
NA
mm
Area in Welds
Area in Element
TOTAL AREA AVAILABLE
The MAWP Case Governs the Analysis.
Nozzle Angle Used in Area Calculations
90.00
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (97.1804*4.7619*1.0+2*8.5598*4.7619*1.0*(1-1.00))
= 462.763 mm
Reinforcement Areas per Figure UG-37.1

167
Degs.

FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
30
1:01a Jan 11,2015
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 97.180 ( 1.00 * 8.0000 - 1.0 * 4.762 ) - 2 * 8.560
( 1.00 * 8.0000 - 1.0 * 4.7619 ) * ( 1 - 1.000 )
= 314.680 mm
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp ) * ( tn - trn ) * fr2
= ( 2 * 20.00 ) * ( 8.56 - 0.90 ) * 1.0000
= 306.318 mm
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo * fr2 + ( Wi-can/0.707 ) * fr2
= 8.0000 * 1.0000 + ( 0.0000 ) * 1.0000
= 64.000 mm

tr16b = 1.5000 mm

Wall Thickness
trb1 = 4.7619 mm
tb1 = max(trb1, tr16b) = 4.7619 mm

Wall Thickness
ta = 0.9018 mm
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 5.2578 mm

= min[ 5.258 , max( 4.762 , 1.500 ) ]
= 4.7619 mm

= max( ta, tb )
168

FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
30
1:01a Jan 11,2015
= max( 0.9018 , 4.7619 )

= 4.7619 mm
Weld Size Calculations, Description: HH
Tmin
8.0000
mm

Required Thickness
Nozzle Weld
5.6000 = 0.7 * tmin.
Actual Thickness
5.6560 = 0.7 * Wo mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (462.7628 - 314.6804 + 2 * 8.5598 * 1.0000 *
(1.00 * 8.0000 - 4.7619 ) ) * 115
= 23432.33 N
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 306.3182 + 0.0000 + 64.0000 - 0.0000 * 1.00 ) * 115
= 42637.22 N
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
169

FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
30
1:01a Jan 11,2015
= ( 306.3182 + 0.0000 + 64.0000 + ( 136.9568 ) ) * 115

= 58405.98 N
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 306.3182 + 0.0000 + 64.0000 + 0.0000 + ( 136.9568 ) ) * 115
= 58405.98 N
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3000 * 8.0000 * 0.49 * 115
= 81034. N
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 52.8701 ) * ( 8.5598 - 0.0000 ) * 0.7 * 115
= 114587. N
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.1416/2.0 ) * 114.3000 * ( 8.0000 - 0.0000 ) * 0.74 * 115
= 122378. N
Strength of Failure Paths:
PATH11 = ( SONW + SNW ) = ( 81033 + 114587 ) = 195620 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 81033 + 0 + 122377 + 0 ) = 203411 N
PATH33 = ( Sonw + Tngw + Sinw )
= ( 81033 + 122377 + 0 ) = 203411 N
170

FileName : V-6011
---------------------------------------Nozzle Calcs. : HH
Nozl:
30
1:01a Jan 11,2015
Summary of Failure Path Calculations:

Path 1-1 = 195620 N
, must exceed W = 23432 N
or W1 = 42637 N
Path 2-2 = 203411 N
or W2 = 58405 N
Path 3-3 = 203411 N
or W3 = 58405 N

Nozzle is O.K. for the External Pressure
22.462
bar
1.034
bar

171

FileName : V-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
31
1:01a Jan 11,2015
From : 40
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-182 F316
137.90
MPa
Sa
137.90
MPa
Outside Diameter of Bolted Blind Flange
812.80
mm
68.0000
mm
0.0000
mm
co
0.0000
mm
L1
205.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
180.00
deg
Diameter
2.0000
in.
172

FileName : V-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
31
1:01a Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316L
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
47.7520
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
173

FileName : V-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
31
1:01a Jan 11,2015
2.000
in.
0.530
in.
[Int. Press]

= 25.400(exp([18.28/(137.90*1.00]-1)
= 0.3391 mm

Parallel to Vessel Wall
Dl
213.7240
mm
Rn+tn+t
106.8620
mm
33.6550
mm
Tlnp
Note:

174

FileName : V-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
31
1:01a Jan 11,2015

ta = 0.3761 mm
tr16b = 1.5000 mm

Wall Thickness
trb1 = 67.8504 mm
tb1 = max(trb1, tr16b) = 67.8504 mm

Wall Thickness
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 67.850 , 1.500 ) ]
= 4.8000 mm

= max( ta, tb )
= max( 0.3761 , 4.8000 )
= 4.8000 mm
Tmin
13.4620
mm

Required Thickness
Nozzle Weld
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm

175

FileName : V-6011
---------------------------------------Nozzle Calcs. : N2
Nozl:
31
1:01a Jan 11,2015

18.364
176
bar

FileName : V-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
32
1:01a Jan 11,2015
From : 40
18.283
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-182 F316
137.90
MPa
Sa
137.90
MPa
Outside Diameter of Bolted Blind Flange
812.80
mm
68.0000
mm
0.0000
mm
co
0.0000
mm
L1
205.0000
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
Layout Angle
Diameter
177
0.00
deg
2.0000
in.

FileName : V-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
32
1:01a Jan 11,2015

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316L
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
175.0000
mm
Wo
9.0000
mm
47.7520
mm
0.0000
mm
Wi
0.0000
mm
Inside Projection
mm
None
150
GR 2.2
____________/|
|
|
\ |
|____________\|__|
178

FileName : V-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
32
1:01a Jan 11,2015
2.000
in.
0.530
in.
[Int. Press]

= 25.400(exp([18.28/(137.90*1.00]-1)
= 0.3391 mm

Parallel to Vessel Wall
Dl
213.7240
mm
Rn+tn+t
106.8620
mm
33.6550
mm
Tlnp
Note:

179

FileName : V-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
32
1:01a Jan 11,2015

ta = 0.3548 mm
tr16b = 1.5000 mm

Wall Thickness
trb1 = 67.8504 mm
tb1 = max(trb1, tr16b) = 67.8504 mm

Wall Thickness
trb2 = 0.2669 mm
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 67.850 , 1.500 ) ]
= 4.8000 mm

= max( ta, tb )
= max( 0.3548 , 4.8000 )
= 4.8000 mm
Tmin
13.4620
mm

Required Thickness
Nozzle Weld
Actual Thickness
6.0000 = Min per Code 6.3630 = 0.7 * Wo mm

180

FileName : V-6011
---------------------------------------Nozzle Calcs. : N4
Nozl:
32
1:01a Jan 11,2015

18.364
181
bar

FileName : V-6011
---------------------------------------Nozzle Schedule :
Step:
50
1:01a Jan 11,2015
Nozzle Schedule:
Nominal Flange
Description
Size
in.
Sch/Type
Noz.
Wall
O/Dia
Thk
mm
Cls
in.
Re-Pad
Cut
ODia
Thick
Length
mm
mm
mm
-----------------------------------------------------------------------------N3
2.000
80S
WNF
2.375
5.537
170.00
8.000
205.84
N1
2.000
600
LWN
3.320 16.764
211.01
N5
2.000
150
LWN
3.060 13.462
210.55
N6
2.000
150
LWN
3.060 13.462
210.55
K1
2.000
150
LWN
3.060 13.462
210.55
K4A
2.000
150
LWN
3.060 13.462
210.55
K4B
2.000
150
LWN
3.060 13.462
210.55
N2
2.000
150
LWN
3.060 13.462
268.05
N4
2.000
150
LWN
3.060 13.462
243.05
K2A
3.000
80S
WNF
3.500
7.620
211.35
K2B
3.000
80S
WNF
3.500
7.620
211.35
K3A
3.000
80S
WNF
3.500
7.620
211.35
K3B
3.000
80S
WNF
3.500
7.620
211.35
K5A
3.000
80S
WNF
3.500
7.620
211.35
K5B
3.000
80S
WNF
3.500
7.620
211.35
HH
4.000
80S
WNF
4.500
8.560
213.55
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
182

FileName : V-6011
---------------------------------------Nozzle Schedule :
Step:
50
1:01a Jan 11,2015
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve
Nozzle
Material
Weld
mm
Noz Shl/Pad Pad OD

Weld
mm
Weld
mm
Pad Grve Inside

Weld
mm
Weld
mm
-----------------------------------------------------------------------------N3
SA-312 TP316L
5.000
8.000
6.000
8.000
N1
SA-182 F316
8.000
8.000
N5
SA-182 F316
8.000
8.000
N6
SA-182 F316
8.000
8.000
K1
SA-182 F316
8.000
8.000
K4A
SA-182 F316
8.000
8.000
K4B
SA-182 F316
8.000
8.000
N2
SA-182 F316
47.752
9.000
N4
SA-182 F316
47.752
9.000
K2A
SA-312 TP316L
8.000
8.000
K2B
SA-312 TP316L
8.000
8.000
K3A
SA-312 TP316L
8.000
8.000
K3B
SA-312 TP316L
8.000
8.000
K5A
SA-312 TP316L
8.000
8.000
K5B
SA-312 TP316L
8.000
8.000
HH
SA-312 TP316L
8.000
8.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Nozzle
From Datum
mm
Layout
Projection
Angle
Outside
Inside
deg.
mm
mm
183
Installed In
Component

FileName : V-6011
---------------------------------------Nozzle Schedule :
Step:
50
1:01a Jan 11,2015
---------------------------------------------------------------------------N3
90.00
200.00
0.00
Head
N1
1225.000
270.00
200.00
0.00
Shell
N5
1850.000
270.00
200.00
0.00
Shell
N6
200.000
90.00
200.00
0.00
Shell
K1
1850.000
315.00
200.00
0.00
Shell
K4A
1040.000
315.00
200.00
0.00
Shell
K4B
200.000
315.00
200.00
0.00
Shell
N2
180.00
200.00
0.00
Blind
N4
0.00
175.00
0.00
Blind
K2A
1000.000
0.00
200.00
0.00
Shell
K2B
200.000
0.00
200.00
0.00
Shell
K3A
750.000
135.00
200.00
0.00
Shell
K3B
200.000
135.00
200.00
0.00
Shell
K5A
1000.000
30.00
200.00
0.00
Shell
K5B
550.000
30.00
200.00
0.00
Shell
HH
200.000
250.00
200.00
0.00
Shell
184

FileName : V-6011
---------------------------------------Nozzle Summary :
Step:
51
1:01a Jan 11,2015
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC
bar
UG45 [tr]
bar
Weld
Areas or
Path
Stresses
--------------------------------------------------------------------------N3
19.06
...
...
OK 13.46
OK
NoCalc[*]
N1
30.44
...
...
OK 13.46
OK
NoCalc[*]
N5
30.44
...
...
OK 13.46
OK
NoCalc[*]
N6
30.44
...
...
OK 13.46
OK
NoCalc[*]
K1
30.44
...
...
OK 13.46
OK
NoCalc[*]
K2A
30.44
...
...
OK 13.46
OK
NoCalc[*]
K2B
30.44
...
...
OK 13.46
OK
NoCalc[*]
K3A
30.44
...
...
OK 13.46
OK
NoCalc[*]
K3B
30.44
...
...
OK 13.46
OK
NoCalc[*]
K4A
30.44
...
...
OK 13.46
OK
NoCalc[*]
K4B
30.44
...
...
OK 13.46
OK
NoCalc[*]
K5A
30.44
...
...
OK 13.46
OK
NoCalc[*]
K5B
30.44
...
...
OK 13.46
OK
NoCalc[*]
HH
22.46
OK
...
OK 13.46
OK
Passed
N2
18.36
...
...
OK 13.46
OK
NoCalc[*]
N4
18.36
...
...
OK 13.46
OK
NoCalc[*]
--------------------------------------------------------------------------Min. -
Nozzles
Min. Shell&Flgs
18.36 N4
18.28
Computed Vessel M.A.W.P.
18.28
bar
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles

185

FileName : V-6011
---------------------------------------Nozzle Summary :
Step:
51
1:01a Jan 11,2015
From Node
Nozzle Description
Y Coordinate,
Layout Angle,
Dia. Limit
10
N3
0.000
90.000
98.501
20
N1
1225.000
270.000
101.600
20
N5
1850.000
270.000
101.600
20
N6
200.000
90.000
101.600
20
K1
1850.000
315.000
101.600
20
K2A
1000.000
0.000
147.320
20
K2B
200.000
0.000
147.320
20
K3A
750.000
135.000
147.320
20
K3B
200.000
135.000
147.320
20
K4A
1040.000
315.000
101.600
20
K4B
200.000
315.000
101.600
20
K5A
1000.000
30.000
147.320
20
K5B
550.000
30.000
147.320
20
HH
200.000
250.000
194.361
40
N2
0.000
180.000
213.724
40
N4
0.000
0.000
213.724
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
Checking Multiple Nozzles on Flat Head per ASME Sec. VIII Div. 1 UG-39
Comparing Nozzles on Element: Blind
186

FileName : V-6011
---------------------------------------Nozzle Summary :
Step:
51
1:01a Jan 11,2015
UG-39 Average Nozzle Diameter and Ligament Checks :
Nozzle
Pair Description
Avg.
| Head Dia.| Ligament | Min. dn
dia.
/4
Width
/4
mm
mm
mm
mm
----------------------------------------------------------------N2 & N4
50.800 |
171.45 |
332.28 |
12.700 |
UG-39 Nozzle Spacing and Average Area Checks :
Nozzle
| Center
Pair Description
| Avg. dia.| Avg. Area | Avg. Area |
| Spacing |
|
mm
* 1.25
mm
| Available |
|
mm
Reqd.
mm
------------------------------------------------------------------N2 & N4
410.00 |
63.500 |
No Calc |
No Calc |
UG-39 Nozzle Diameter and Distance to Edge Checks :
Nozzle
Nozzle
Head Dia.
Description
dia.
mm
Distance
/2
| from Edge
mm
mm
Nozzle
dia./4
mm
|
|
|
------------------------------------------------------------------N2
50.800 |
342.90 |
162.54 |
12.700 |
N4
50.800 |
342.90 |
162.54 |
12.700 |
No Multiple Nozzle spacing violations have been detected !
187

FileName : V-6011
---------------------------------------MDMT Summary :
Step:
52
1:01a Jan 11,2015
Minimum Design Metal Temperature Results Summary :
Curve
Description
Notes
Basic
Reduced
UG-20(f)
Thickness
Gov
MDMT
MDMT
MDMT
ratio
Thk
E*
mm
---------------------------------------------------------------------------Blind
[11]
-196
Head
[16]
-196
Shell
[16]
-196
N3
[15]
-196
N1
[15]
-196
N5
[15]
-196
N6
[15]
-196
K1
[15]
-196
K2A
[15]
-196
K2B
[15]
-196
K3A
[15]
-196
K3B
[15]
-196
K4A
[15]
-196
K4B
[15]
-196
K5A
[15]
-196
K5B
[15]
-196
HH
[15]
-196
N2
[15]
-196
N4
[15]
-196
---------------------------------------------------------------------------Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
188
-196

FileName : V-6011
---------------------------------------MDMT Summary :
Step:
52
1:01a Jan 11,2015
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).

[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
189

FileName : V-6011
---------------------------------------Vessel Design Summary :
Step:
53
1:01a Jan 11,2015
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 610.000 mm OD

Vessel Design Length, Tangent to Tangent
2467.40
mm
Distance of Bottom Tangent above Grade
0.00
mm
Specified Datum Line Distance
0.00
mm
Shell Material
SA-240 316L
Lug Material
SA-240 316L
Nozzle Material
SA-312 TP316L
Nozzle Material
SA-182 F316
Re-Pad Material
SA-240 316L
Internal Design Temperature
50
Internal Design Pressure
18.000
External Design Temperature
50
External Design Pressure
Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
bar
1.034
bar
18.283
bar
5.930
bar
23.754
bar
Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
-196
Wind Design Code
User Defined
Earthquake Design Code
G-Loading
Element Pressures and MAWP: bar
Element Desc
| Design Pres. | External |

190
M.A.W.P
| Corrosion

FileName : V-6011
Step:
53
1:01a Jan 11,2015
| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Head
18.097
1.034
19.059
0.0000
Shell
18.080
1.034
30.438
0.0000
Body Flange
18.000
1.034
18.398
0.0000
Blind
18.000
1.034
18.364
0.0000
Liquid Level: 1088.00 mm
Element
Type
"To" Elev
mm
Dens.: 910.000 kg/m
Length
Element Thk
mm
mm
R e q d
Int.
Sp. Gr.: 0.910
T h k
Ext.
Joint Eff
Long
Circ
----------------------------------------------------------------------Ellipse
38.0
38.0
8.0
4.7
1.6
1.00
1.00
Cylinder
2247.0
2209.0
8.0
4.8
3.4
1.00
1.00
Body Flg
2399.4
152.4
47.8
No Calc
No Calc 1.00
1.00
Body Flg
2467.4
68.0
68.0
67.3
37.7
1.00
1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Total Wind Shear on Support
1432.
Total Earthquake Shear on Support
8620.
Wind Moment on Support

Earthquake Moment on Support
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
191
895.
N-m
2468.
N-m

FileName : V-6011
Step:
53
1:01a Jan 11,2015
Fabricated - Bare
W/O Removable Internals
912.8
kgm
1605.8
kgm
Shop Test
- Fabricated + Water ( Full )
Shipping
- Fab. + Rem. Intls.+ Shipping App.
912.8
kgm
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
912.8
kgm
Empty
- Fab. + Intls. + Details + Wghts.
912.8
kgm
Operating
- Empty + Operating Liquid (No CA)
1275.2
kgm
1605.8
kgm
Field Test - Empty Weight + Water (Full)
192
Attachment1
193

DATE : 08.12.2014
REVISION: 01
SUBJECT: WIND FORCE CALC.
JOB NO: M2-251
WINDFORCECALCULATION
(Ref:RecommendedPracticeforPlannning,Design&ConstructionFixedOffshore(APIRP2AWSD,
:DesignandEngineeringPracticeShell(DEP)orPetronasTechnicalSpec.(PTS)37.81.10.31)
3
Densityofair,
Max.windSpeedat10maboveMSL,
Shapecoefficient,Cs
=
=
=
1.225 kg/m
41.8 m/s
0.7
2
Pressure,p=F/A=(/2) Cs
=
=
=
749.129 kg/ms2
2
749.129 N/m
2
76.336 kg/m
194
Attachment2
195

FileName : Transportation
-------------------------------Element and Detail Weights :
Step:
7
2:49a Jan 11,2015
Element |
Element |
From| To | Metal Wgt. | ID

|
kgm
Corroded |
Volume |Metal Wgt. |

m
kgm
Corroded | Extra due
ID Volume | Misc %
kgm
|
|
--------------------------------------------------------------------------10|
20|
33.0736 |
0.039026 |
33.0736 |
0.039026 |
1.65368 |
20|
30|
268.288 |
0.61226 |
268.288 |
0.61226 |
13.4144 |
30|
40|
127.648 |
0.042183 |
127.648 |
0.042183 |
6.38241 |
40|
50|
283.228 |
... |
283.228 |
... |
14.1614 |
--------------------------------------------------------------------------Total
712
0.69
712
0.69
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
mm
mm
------------------------------------------------10|Nozl|
5.56748 |
-150.000 |
... |
N3
20|Sadl|
44.0970 |
400.000 |
440.500 |
Left saddle
20|Sadl|
44.0970 |
1809.00 |
440.500 |
Right saddle
20|Nozl|
8.73081 |
1187.00 |
322.400 |
N1
20|Nozl|
7.18497 |
1812.00 |
322.400 |
N5
20|Nozl|
7.18497 |
162.000 |
322.400 |
N6
20|Nozl|
7.18497 |
1812.00 |
322.400 |
K1
20|Nozl|
8.15833 |
962.000 |
341.450 |
K2A
20|Nozl|
8.15833 |
162.000 |
341.450 |
K2B
196
35

Step:
7
2:49a Jan 11,2015
20|Nozl|
8.15833 |
712.000 |
341.450 |
K3A
20|Nozl|
8.15833 |
162.000 |
341.450 |
K3B
20|Nozl|
7.18497 |
1002.00 |
322.400 |
K4A
20|Nozl|
7.18497 |
162.000 |
322.400 |
K4B
20|Nozl|
8.15833 |
962.000 |
341.450 |
K5A
20|Nozl|
8.15833 |
512.000 |
341.450 |
K5B
20|Nozl|
19.8200 |
162.000 |
354.150 |
HH
20|Wght|
100.000 |
2100.00 |
... |
MIST ELIMINATOR
20|Wght|
35.0000 |
1771.00 |
... |
LUGS SUPPORT
40|Nozl|
7.18497 |
2460.00 |
431.800 |
N2
40|Nozl|
6.61229 |
2460.00 |
431.800 |
N4
Total Weight of Each Detail Type
Total Weight of Saddles
88.2
Total Weight of Nozzles
132.8
Total Weight of Weights
135.0
--------------------------------------------------------------Sum of the Detail Weights
356.0 kgm
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------747.8
968.8
747.8
968.8
747.8
1003.8
88.2
693.0
88.2
...
88.2
...
132.8
35.0
132.8
...
...
...
...
...
...
...
...
135.0
197

Step:
7
2:49a Jan 11,2015
...
...
...
...
...
-35.0
...
...
...
...
132.8
...
...
...
...
...
35.0
...
-----------------------------------------------------------------------------968.8
1696.9
968.8
1003.8
1003.8
1103.8 kgm
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
968.8 kgm
Shop Test Wt.
- Fabricated Weight + Water ( Full )
1696.9 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
968.8 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
1003.8 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
1003.8 kgm
Operating Wt.
- Empty Wt + Operating Liq. Uncorroded
1103.8 kgm
Oper. Wt. + CA
- Corr Wt. + Operating Liquid
1103.8 kgm
Field Test Wt.
- Empty Weight + Water (Full)
1696.9 kgm
Wt.
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
198

Step:
7
2:49a Jan 11,2015
Outside Surface Areas of Elements
Surface
From| To |
Area
mm
---------------------------10|
20|
484863. |
20|
30|
4.233E+06 |
30|
40|
582175. |
40|
50|
692506. |
----------------------------Total
5992808.500 mm
199

-------------------------------Wind Load Calculation :
Step:
9
2:49a Jan 11,2015
Note: Using the User Defined Wind Profile ...
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
mm
Elevation
mm
Pressure
Force
kPa
------------------------------------------------------------------------MIST ELIMINAT
0.00
2100.00
0.75
0.00
LUGS SUPPORT
0.00
1771.00
0.75
0.00
Wind
Wind |
Wind |
Wind
Element |
From| To |
Height
Diameter |
Area |
Pressure
Wind Load |
mm
mm
mm
kPa
--------------------------------------------------------------------------10|
20|
600.000 |
732.000 |
102075. |
0.75000 |
76.5547 |
20|
30|
600.000 |
732.000 | 1.617E+06 |
0.75000 |
1212.71 |
30|
40|
600.000 |
712.320 |
108558. |
0.75000 |
81.4163 |
40|
50|
600.000 |
975.360 |
66324.5 |
0.75000 |
49.7422 |
200

-------------------------------Earthquake Load Calculation :
Step:
10
2:49a Jan 11,2015
Earthquake Loading Specified in G's

(GX)
0.500
(GZ)
0.500
Vertical
(GY)
-2.000
Acceleration factor
Note: Loads are distributed evenly among all elements for horizontal
geometries.
| Earthquake | Earthquake |
From| To |
|
Element |
Height |
Weight | Ope
mm
Load |
N
------------------------------------------------10|
20|
300.000 |
1804.03 |
902.016 |
20|Sadl|
297.000 |
1804.03 |
902.016 |
Sadl|
30|
297.000 |
1804.03 |
902.016 |
20|
30|
297.000 |
1804.03 |
902.016 |
30|
40|
296.800 |
1804.03 |
902.016 |
40|
50|
406.400 |
1804.03 |
902.016 |
201

-------------------------------Horizontal Vessel Analysis (Ope.) :
Step:
12
2:49a Jan 11,2015
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note: Wear Pad Width (200.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 150.000 + 1.56*sqrt( 301.0000 * 8.0000 ), 2 * 438.000 )
= 226.5513 mm
Input and Calculated Values:
Vessel Mean Radius
Rm
301.00
mm
Stiffened Vessel Length per 4.15.6
2247.00
mm
Distance from Saddle to Vessel tangent
438.00
mm
Saddle Width
150.00
mm
Saddle Bearing Angle
theta
120.00
degrees
Inside Depth of Head
h2
150.00
mm
Shell Allowable Stress used in Calculation
115.15
MPa
Head Allowable Stress used in Calculation
115.15
MPa
Circumferential Efficiency in Plane of Saddle
1.00
Circumferential Efficiency at Mid-Span
1.00
202

Step:
12
2:49a Jan 11,2015
Saddle Force Q, Operating Case
Horizontal Vessel Analysis Results:
20847.71
Actual
Allowable
------------------------------------------------------------------Long. Stress at Top
of Midspan
-0.84
-386.09
MPa
Long. Stress at Top
of Midspan
0.84
115.15
MPa
Long. Stress at Bottom of Midspan
0.84
115.15
MPa
Long. Stress at Top
of Saddles
8.61
115.15
MPa
Long. Stress at Bottom of Saddles
-4.77
-386.09
MPa
4.77
115.15
MPa
Tangential Shear in Shell
5.68
69.09
MPa
30.55
143.93
MPa
0.87
115.15
MPa
Circ. Stress at Horn of Saddle

Circ. Compressive Stress in Shell
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 1420.4/2 + 0 ) * 600.0000/521.3474
= 2452.1 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 263.02 , 0.00 , 0 ) * 600.0000/1409.0000
= 112.0 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:
203

Step:
12
2:49a Jan 11,2015
= max( Fl, Friction Force, Sum of X Forces ) * B / Ls

= max( 5412.10 , 0.00 , 0 ) * 600.0000/1409.0000
= 2304.7 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 5412/2 + 0 ) * 600.0000/521.3474
= 9342.9 N
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 11504 + Max( 112 , 2452 , 2304 , 9342 )
= 20847.7 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight)
21280.13
Transverse Shear Load Saddle
2706.05
Longitudinal Shear Load Saddle
5412.10
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
204

Step:
12
2:49a Jan 11,2015
Moment per Equation 4.15.3
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -20847*438.00[1-(1-438.00/2247.00+(301.000-150.000)/
(2*438.00*2247.00))/(1+(4*150.00)/(3*2247.00))]
= -2091.5 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 20847*2247/4(1+2(301-150)/(2247))/(1+(4*150)/
(3*2247))-4*438/2247
= 1913.6 N-m
Longitudinal Stress at Top of Shell (4.15.6)
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 0.000 * 301.000/(2*8.000 ) - 1913.6/(pi*301.0*8.000 )
= -0.84 MPa
Longitudinal Stress at Bottom of Shell (4.15.7)
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 0.000 * 301.000/(2 * 8.000 ) + 1913.6/(pi * 301.0 * 8.000 )
= 0.84 MPa
Longitudinal Stress at Top of Shell at Support (4.15.10)
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 0.000*301.000/(2*8.000)--2091.5/(0.1066*pi*301.0*8.000)
= 8.61 MPa
Longitudinal Stress at Bottom of Shell at Support (4.15.11)
[Sigma*4]:
205

Step:
12
2:49a Jan 11,2015
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 0.000*301.000/(2*8.000)+-2091.5/(0.1923*pi*301.0*8.000)
= -4.77 MPa
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 20847 ( 2247.00 - 2 * 438.00 )/(2247.00 + ( 4 * 150.00/3))
= 11680.5 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.1707 * 11680.51/( 301.0000 * 8.0000 )
= 5.68 MPa
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 301.000 * 8.000 )
= 38.276 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 20847 * 0.1/( 8.000 * ( 150.00 + 38.28 + 38.28 ) )
= -0.87 MPa
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t)
= -20847/(4*8.000 *(150.000 +38.276 +38.276 )) 12 * 0.053 * 20847 * 301.000/(2247.000 * 8.000)
= -30.55 MPa
206

Step:
12
2:49a Jan 11,2015
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 150.00 + 1.56 * sqrt( 301.000 * 8.000 ), 2 * 438.000 )

= 226.55 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.155E-04 * 1409.000 * ( 40.0 - 21.1 )
= 0.413 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
580.0000
mm
Baseplate Thickness
Bpthk
10.0000
mm
Baseplate Width
Bpwid
150.0000
mm
Number of Ribs ( inc. outside ribs )
Nribs
Rib Thickness
Ribtk
10.0000
mm
Web Thickness
Webtk
10.0000
mm
Web Location
Webloc
Center
Moment of Inertia of Saddle - Lateral Direction
AY
Io
4.
2208.
8833.
47111.
12.
1600.
19200.
238933.
Web
150.
2690.
404845.
77150032.
BasePlate
290.
1500.
435000.
126162376.
Totals
457.
7998.
867878.
203598448.
Shell
Wearplate
207

Step:
12
2:49a Jan 11,2015
Value
Value
Value
C1 = Sumof(Ay)/Sumof(A)
I = Sumof(Io) - C1*Sumof(Ay)
As = Sumof(A) - Ashell
109.
109427280.
5790.
mm
mm**4
mm
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) =
0.2035
Fh = K1 * Q = 0.2035 * 20847.715 = 4242.9629 N
Tension Stress, St = ( Fh/As )
0.7329
MPa
Allowed Stress, Sa = 0.6 * Yield Str =
148.9320
MPa
346.3830
mm
1470.2858
N-m
) =
1.4575
MPa
Allowed Stress, Sa = 2/3 * Yield Str =
165.4800
MPa
= B - R*Sin(theta) / theta
Bending Moment, M
= Fh * d
Bending Stress, Sb = ( M * C1 / I
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))
= ( 3 * (20847 + 432 ) * 150.00/( 4 * 580.000 * 165.480 ))
= 4.995 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 580.0000 - 25.4 )/( 2 - 1 ) = 554.6000 mm
208

Step:
12
2:49a Jan 11,2015
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 554.6000 * 150.0000/2 = 41595.0000 mm
Axial Load [P]:

= Ap * Bp
= 41595.0 * 0.24 = 9967.4 N
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 150.000 - 25.4 - 10.000 ) * 10.000 + 554.6000/2 * 10.000
= 3919.000 mm
Compressive Stress [Sc]:

= P/Ar
= 9967.4/3918.9998 = 2.5436 MPa
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y
AY
Ay
Rib
75.0
1273.0
95475.0
0.0
2156899.5
Web
75.0
2773.0
207975.0
0.0
46216.6
Values
75.0
4046.0
303450.0
0.0
2203116.2
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 5412.1/( 2 * 580.00 ) * 554.600 * 439.50/2
= 568.843 N-m
209
Io

Step:
12
2:49a Jan 11,2015
KL/R < Cc ( 18.5365 < 126.0993 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Sca = ( 1-( 18.54 )/(2 * 126.10 )) * 248/
( 5/3+3*(18.54 )/(8* 126.10 )-( 18.54)/(8*126.10)
Sca = 142.64 MPa
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 2.54/142.64 + (568.84/29374.883 )/165.48
Check = 0.13
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle



= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 150.000 + 1.56*sqrt( 301.0000 * 8.0000 ), 2 * 438.000 )
= 226.5513 mm
Vessel Mean Radius
Rm
301.00
mm
2247.00
mm
438.00
mm
210

Step:
12
2:49a Jan 11,2015
Saddle Width
150.00
mm
theta
120.00
degrees
115.15
MPa
137.90
MPa
1.00
1.00
Saddle Force Q, Operating Case
29445.79
Actual
Allowable
of Midspan
-1.86
-386.09
MPa
Long. Stress at Top
of Midspan
1.86
115.15
MPa
1.86
115.15
MPa
Long. Stress at Top
of Saddles
7.91
115.15
MPa
-4.38
-386.09
MPa
4.38
115.15
MPa
8.74
69.09
MPa
43.15
143.93
MPa
1.24
115.15
MPa


= 3.00 * ( 1420.4/2 + 0 ) * 600.0000/521.3474
= 2452.1 N
211

Step:
12
2:49a Jan 11,2015

= max( 263.02 , 0.00 , 0 ) * 600.0000/1409.0000
= 112.0 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 5412.10 , 0.00 , 0 ) * 600.0000/1409.0000
= 2304.7 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 5412/2 + 0 ) * 600.0000/521.3474
= 9342.9 N

= 20102 + Max( 112 , 2452 , 2304 , 9342 )
= 29445.8 N

29878.21
2706.05
5412.10
212

Step:
12
2:49a Jan 11,2015

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -29445*438.00[1-(1-438.00/2247.00+(301.000-0.000)/
(2*438.00*2247.00))/(1+(4*0.00)/(3*2247.00))]
= -1921.2 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 29445*2247/4(1+2(301-0)/(2247))/(1+(4*0)/
(3*2247))-4*438/2247
= 4239.3 N-m
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 0.000 * 301.000/(2*8.000 ) - 4239.3/(pi*301.0*8.000 )
= -1.86 MPa
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 0.000 * 301.000/(2 * 8.000 ) + 4239.3/(pi * 301.0 * 8.000 )
= 1.86 MPa
213

Step:
12
2:49a Jan 11,2015
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 0.000*301.000/(2*8.000)--1921.2/(0.1066*pi*301.0*8.000)
= 7.91 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 0.000*301.000/(2*8.000)+-1921.2/(0.1923*pi*301.0*8.000)
= -4.38 MPa

= Q(L-2a)/(L+(4*h2/3))
= 29445 ( 2247.00 - 2 * 438.00 )/(2247.00 + ( 4 * 0.00/3))
= 17966.3 N

= K2 * T / ( Rm * t )
= 1.1707 * 17966.26/( 301.0000 * 8.0000 )
= 8.74 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 301.000 * 8.000 )
= 38.276 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 29445 * 0.1/( 8.000 * ( 150.00 + 38.28 + 38.28 ) )
214

Step:
12
2:49a Jan 11,2015
= -1.24 MPa

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t)
= -29445/(4*8.000 *(150.000 +38.276 +38.276 )) 12 * 0.053 * 29445 * 301.000/(2247.000 * 8.000)
= -43.15 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 150.00 + 1.56 * sqrt( 301.000 * 8.000 ), 2 * 438.000 )

= 226.55 mm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
580.0000
mm
Baseplate Thickness
Bpthk
10.0000
mm
Baseplate Width
Bpwid
150.0000
mm
Nribs
Rib Thickness
Ribtk
10.0000
mm
Web Thickness
Webtk
10.0000
mm
Web Location
Webloc
Center
Shell
Wearplate
Web
AY
Io
4.
2208.
8833.
47111.
12.
1600.
19200.
238933.
150.
2690.
404845.
77150032.
215

Step:
12
2:49a Jan 11,2015
BasePlate
290.
1500.
435000.
126162376.
Totals
457.
7998.
867878.
203598448.
Value
Value
Value
109.
109427280.
5790.
mm
mm**4
mm
0.2035
Fh = K1 * Q = 0.2035 * 29445.795 = 5992.8584 N
1.0351
MPa
148.9320
MPa
346.3830
mm
2076.6658
N-m
) =
2.0585
MPa
165.4800
MPa
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (29445 + 432 ) * 150.00/( 4 * 580.000 * 165.480 ))
= 5.918 mm
216

Step:
12
2:49a Jan 11,2015

= ( 580.0000 - 25.4 )/( 2 - 1 ) = 554.6000 mm

= e * Bpwid / 2
= 554.6000 * 150.0000/2 = 41595.0000 mm
Axial Load [P]:

= Ap * Bp
= 41595.0 * 0.34 = 14078.1 N

= ( 150.000 - 25.4 - 10.000 ) * 10.000 + 554.6000/2 * 10.000
= 3919.000 mm

= P/Ar
= 14078.1/3918.9998 = 3.5926 MPa

Y
AY
Ay
Rib
75.0
1273.0
95475.0
0.0
2156899.5
Web
75.0
2773.0
207975.0
0.0
46216.6
Values
75.0
4046.0
303450.0
0.0
2203116.2

= Fl /( 2 * Bplen ) * e * rl / 2
217
Io

Step:
12
2:49a Jan 11,2015
= 5412.1/( 2 * 580.00 ) * 554.600 * 439.50/2

= 568.843 N-m
KL/R < Cc ( 18.5365 < 126.0993 ) per AISC E2-1

Sca = ( 1-( 18.54 )/(2 * 126.10 )) * 248/
( 5/3+3*(18.54 )/(8* 126.10 )-( 18.54)/(8*126.10)
Sca = 142.64 MPa

Check = 3.59/142.64 + (568.84/29374.883 )/165.48
Check = 0.14
218

-------------------------------Horizontal Vessel Analysis (Test) :
Step:
13
2:49a Jan 11,2015
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 150.000 + 1.56*sqrt( 301.0000 * 8.0000 ), 2 * 438.000 )
= 226.5513 mm
Vessel Mean Radius
Rm
301.00
mm
2247.00
mm
438.00
mm
Saddle Width
150.00
mm
theta
120.00
degrees
Inside Depth of Head
h2
150.00
mm
155.14
MPa
155.14
MPa
1.00
1.00
219

Step:
13
2:49a Jan 11,2015
Saddle Force Q, Test Case, no Ext. Forces
5084.59
Actual
Allowable
of Midspan
44.54
155.14
MPa
44.95
155.14
MPa
Long. Stress at Top
of Saddles
46.85
155.14
MPa
43.58
155.14
MPa
1.39
93.08
MPa
7.45
232.71
MPa
0.21
155.14
MPa

= 3.00 * ( 468.7/2 + 0 ) * 600.0000/521.3474
= 809.2 N

= max( 263.02 , 0.00 , 0 ) * 600.0000/1409.0000
= 37.0 N

= 4275 + Max( 36 , 809 , 0 , 0 )
220

Step:
13
2:49a Jan 11,2015
= 5084.6 N

5517.01
234.37
86.80

Hydrostatic Test Pressure at center of Vessel:
23.783 bar

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -5084*438.00[1-(1-438.00/2247.00+(301.000-150.000)/
(2*438.00*2247.00))/(1+(4*150.00)/(3*2247.00))]
= -510.1 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 5084*2247/4(1+2(301-150)/(2247))/(1+(4*150)/
221

Step:
13
2:49a Jan 11,2015
(3*2247))-4*438/2247
= 466.7 N-m
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 23.783 * 301.000/(2*8.000 ) - 466.7/(pi*301.0*8.000 )
= 44.54 MPa
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 23.783 * 301.000/(2 * 8.000 ) + 466.7/(pi * 301.0 * 8.000 )
= 44.95 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 23.783*301.000/(2*8.000)--510.1/(0.1066*pi*301.0*8.000)
= 46.85 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 23.783*301.000/(2*8.000)+-510.1/(0.1923*pi*301.0*8.000)
= 43.58 MPa

= Q(L-2a)/(L+(4*h2/3))
= 5084 ( 2247.00 - 2 * 438.00 )/(2247.00 + ( 4 * 150.00/3))
= 2848.8 N
222

Step:
13
2:49a Jan 11,2015
= K2 * T / ( Rm * t )
= 1.1707 * 2848.78/( 301.0000 * 8.0000 )
= 1.39 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 301.000 * 8.000 )
= 38.276 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 5084 * 0.1/( 8.000 * ( 150.00 + 38.28 + 38.28 ) )
= -0.21 MPa

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t)
= -5084/(4*8.000 *(150.000 +38.276 +38.276 )) 12 * 0.053 * 5084 * 301.000/(2247.000 * 8.000)
= -7.45 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 150.00 + 1.56 * sqrt( 301.000 * 8.000 ), 2 * 438.000 )

= 226.55 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
580.0000
mm
Baseplate Thickness
Bpthk
10.0000
mm
Baseplate Width
Bpwid
150.0000
mm
223

Step:
13
2:49a Jan 11,2015
Nribs
Rib Thickness
Ribtk
10.0000
mm
Web Thickness
Webtk
10.0000
mm
Web Location
Webloc
Center
AY
Io
4.
2208.
8833.
47111.
12.
1600.
19200.
238933.
Web
150.
2690.
404845.
77150032.
BasePlate
290.
1500.
435000.
126162376.
Totals
457.
7998.
867878.
203598448.
Shell
Wearplate
Value
Value
Value
109.
109427280.
5790.
mm
mm**4
mm
Fh = K1 * Q = 0.2035 * 5084.591 = 1034.8246 N
0.1787
MPa
148.9320
MPa
346.3830
mm
358.5909
N-m
) =
0.3555
MPa
Bending Moment, M
= Fh * d
224
0.2035

Step:
13
2:49a Jan 11,2015
165.4800
MPa

AllStress ))
= ( 3 * (5084 + 432 ) * 150.00/( 4 * 580.000 * 165.480 ))
= 2.543 mm

= ( 580.0000 - 25.4 )/( 2 - 1 ) = 554.6000 mm

= e * Bpwid / 2
= 554.6000 * 150.0000/2 = 41595.0000 mm
Axial Load [P]:

= Ap * Bp
= 41595.0 * 0.06 = 2431.0 N

= ( 150.000 - 25.4 - 10.000 ) * 10.000 + 554.6000/2 * 10.000
= 3919.000 mm

= P/Ar
225

Step:
13
2:49a Jan 11,2015
= 2431.0/3918.9998 = 0.6204 MPa

Y
AY
Ay
Rib
75.0
1273.0
95475.0
0.0
2156899.5
Web
75.0
2773.0
207975.0
0.0
46216.6
Values
75.0
4046.0
303450.0
0.0
2203116.2

= Fl /( 2 * Bplen ) * e * rl / 2
= 86.8/( 2 * 580.00 ) * 554.600 * 439.50/2
= 9.123 N-m
KL/R < Cc ( 18.5365 < 126.0993 ) per AISC E2-1

Sca = ( 1-( 18.54 )/(2 * 126.10 )) * 248/
( 5/3+3*(18.54 )/(8* 126.10 )-( 18.54)/(8*126.10)
Sca = 142.64 MPa

Check = 0.62/142.64 + (9.12/29374.883 )/165.48
Check = 0.01
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

226
Io

Step:
13
2:49a Jan 11,2015


= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 150.000 + 1.56*sqrt( 301.0000 * 8.0000 ), 2 * 438.000 )
= 226.5513 mm
Vessel Mean Radius
Rm
301.00
mm
2247.00
mm
438.00
mm
Saddle Width
150.00
mm
theta
120.00
degrees
155.14
MPa
155.14
MPa
1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces
12308.55
Actual
Allowable
of Midspan
43.97
155.14
MPa
45.53
155.14
MPa
Long. Stress at Top
48.06
155.14
MPa
of Saddles
227

Step:
13
2:49a Jan 11,2015
42.92
155.14
MPa
3.65
93.08
MPa
18.04
232.71
MPa
0.52
155.14
MPa


= 3.00 * ( 468.7/2 + 0 ) * 600.0000/521.3474
= 809.2 N

= max( 263.02 , 0.00 , 0 ) * 600.0000/1409.0000
= 37.0 N

= 11499 + Max( 36 , 809 , 0 , 0 )
= 12308.6 N

12740.97
234.37
86.80

Hydrostatic Test Pressure at center of Vessel:
23.783 bar
228

Step:
13
2:49a Jan 11,2015

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -12308*438.00[1-(1-438.00/2247.00+(301.000-0.000)/
(2*438.00*2247.00))/(1+(4*0.00)/(3*2247.00))]
= -803.1 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 12308*2247/4(1+2(301-0)/(2247))/(1+(4*0)/
(3*2247))-4*438/2247
= 1772.0 N-m
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 23.783 * 301.000/(2*8.000 ) - 1772.0/(pi*301.0*8.000 )
= 43.97 MPa
229

Step:
13
2:49a Jan 11,2015
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 23.783 * 301.000/(2 * 8.000 ) + 1772.0/(pi * 301.0 * 8.000 )
= 45.53 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 23.783*301.000/(2*8.000)--803.1/(0.1066*pi*301.0*8.000)
= 48.06 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 23.783*301.000/(2*8.000)+-803.1/(0.1923*pi*301.0*8.000)
= 42.92 MPa

= Q(L-2a)/(L+(4*h2/3))
= 12308 ( 2247.00 - 2 * 438.00 )/(2247.00 + ( 4 * 0.00/3))
= 7510.0 N

= K2 * T / ( Rm * t )
= 1.1707 * 7510.02/( 301.0000 * 8.0000 )
= 3.65 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 301.000 * 8.000 )
= 38.276 mm
230

Step:
13
2:49a Jan 11,2015

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 12308 * 0.1/( 8.000 * ( 150.00 + 38.28 + 38.28 ) )
= -0.52 MPa

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t)
= -12308/(4*8.000 *(150.000 +38.276 +38.276 )) 12 * 0.053 * 12308 * 301.000/(2247.000 * 8.000)
= -18.04 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 150.00 + 1.56 * sqrt( 301.000 * 8.000 ), 2 * 438.000 )

= 226.55 mm
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
580.0000
mm
Baseplate Thickness
Bpthk
10.0000
mm
Baseplate Width
Bpwid
150.0000
mm
Nribs
Rib Thickness
Ribtk
10.0000
mm
Web Thickness
Webtk
10.0000
mm
Web Location
Webloc
Center
231

Step:
13
2:49a Jan 11,2015
AY
Io
4.
2208.
8833.
47111.
12.
1600.
19200.
238933.
Web
150.
2690.
404845.
77150032.
BasePlate
290.
1500.
435000.
126162376.
Totals
457.
7998.
867878.
203598448.
Shell
Wearplate
Value
Value
Value
109.
109427280.
5790.
mm
mm**4
mm
0.2035
Fh = K1 * Q = 0.2035 * 12308.552 = 2505.0576 N
0.4327
MPa
148.9320
MPa
346.3830
mm
868.0611
N-m
) =
0.8605
MPa
165.4800
MPa
Bending Moment, M
= Fh * d

AllStress ))
= ( 3 * (12308 + 432 ) * 150.00/( 4 * 580.000 * 165.480 ))
= 3.865 mm
232

Step:
13
2:49a Jan 11,2015

= ( 580.0000 - 25.4 )/( 2 - 1 ) = 554.6000 mm

= e * Bpwid / 2
= 554.6000 * 150.0000/2 = 41595.0000 mm
Axial Load [P]:

= Ap * Bp
= 41595.0 * 0.14 = 5884.8 N

= ( 150.000 - 25.4 - 10.000 ) * 10.000 + 554.6000/2 * 10.000
= 3919.000 mm

= P/Ar
= 5884.8/3918.9998 = 1.5017 MPa

Y
AY
Ay
Rib
75.0
1273.0
95475.0
0.0
2156899.5
Web
75.0
2773.0
207975.0
0.0
46216.6
233
Io

Step:
13
2:49a Jan 11,2015
Values
75.0
4046.0
303450.0
0.0

= Fl /( 2 * Bplen ) * e * rl / 2
= 86.8/( 2 * 580.00 ) * 554.600 * 439.50/2
= 9.123 N-m
KL/R < Cc ( 18.5365 < 126.0993 ) per AISC E2-1

Sca = ( 1-( 18.54 )/(2 * 126.10 )) * 248/
( 5/3+3*(18.54 )/(8* 126.10 )-( 18.54)/(8*126.10)
Sca = 142.64 MPa

Check = 1.50/142.64 + (9.12/29374.883 )/165.48
Check = 0.01
234
2203116.2
Attachment3
235
Input Echo, Leg & Lug Item
1,
Description: Trunnion

Design Temperature for Attachment
Vessel Outside Diameter
Vessel Wall Thickness
Vessel Corrosion Allowance
Vessel Material
Vessel Material UNS Number
Vessel Allowable Stress at Design
Analysis Type:
0.00
40.00
609.600
8.0000
0.0000
SA-240 316L
S31603
S
115.23
Trunnion
Empty Weight of Vessel

Operating Weight of Vessel (vertical load )
TEMP
OD
Ts
Cas
Trunnion Material
Trunnion Material UNS Number
Trunnion Yield Stress
Trunnion Outside Diameter
Trunnion Thickness
Trunnion Length
Bail/Sling Width
Pad Outside Diameter
Pad Thickness
Ring Outside Diameter
Ring Thickness
Trunnion Type
Lift Orientation
Impact Factor
Wemp
W
9810.00
0.00
Force Along Vessel Axis

Force Normal to Vessel
Force Tangential to Vessel
Perform WRC-107 Analysis on the Trunnion
SA-312 TP316L
S31603
SY
171.23
TOD
88.900
TTHK
7.6200
TL
232.0000
TT
25.4000
POD
154.000
PTHK
8.0000
Rod
172.00
Rthk
8.00
Hollow
Vertical
Impfac
2.00
4905.00
2832.00
491.00
Yes
Occfac
1.00
Occasional Load Factor (AISC A5.2)
Fax
Fn
Ft
bar
C
mm.
mm.
mm.
MPa
N .
N .
MPa
mm.
mm.
mm.
mm.
mm.
mm.
mm.
mm.
N .
N .
N .
Results for Trunnions, Description : Trunnion

Trunnion Lifting Load [Tlf]:
= ((Fa^2 + Ft^2)^1/2)
= ((4905.00 ^2 + 491.00 ^2)^1/2) * 2.00
= 9859.03 N .
Z = pi * (TOD^4 - TID^4) / (32.0 * TOD)
= 3.14 * ( 88.90 ^4 - 73.66 ^4) / (32.0 * 88.90 )
= 36466.53 mm.^3
Trunnion Bending Moment [Tmom]:
= (TL - 0.5 * TT)/1.001* Tlf
= ( 232.00 - 0.5 * 25.40 )/1.001 * 9859.03
= 2162.96 N-m .
Trunnion Calculated Bending Stress [SBC]:
= TMOM * 1.001/ Z
= 2162.96 *1.001/ 36466.53
= 59.34 MPa [Passed] SBC < Min(0.66* SY* Occfac, .75* SY) (113.01)
Trunnion Cross Section Area [Txsa]:
= pi / 4 * (TOD^2- TID^2)
= 3.14 /4 * ( 88.90^2- 73.66^2)
= 1945.76 mm^2
Trunnion Calculated Shear Stress [SSC]:
= Tlf / Txsa
= 9859.03 / 1945.76
= 5.07 MPa [Passed] SSC < 0.4 * SY * Occfac (68.49)
Trunnion Unity Check [UCHK]:
= SBC / SBA + SSC / SSA
= 59.34 / 113.01 + 5.07 / 68.49
= 0.60 [Passed] UCHK, Must be less than 1.
Trunnion Bearing Contact Area [Tbca]:
= TOD * TT
= 88.90 * 25.40
= 2258.06 mm^2
236
Trunnion Bearing Stress [SBEC]:

= Tlf / Tbca
= 9859.03 / 2258.06
= 4.37 MPa [Passed] SBEC < Min(0.75* SY* Occfac, 0.9* SY) (128.42)
Results of WRC-107 Analysis on the trunnion:
Note: This following Stress Analysis assumes that the Trunnion
passes through the pad and is welded to the shell via a groove weld.
Additionally the re-pad is welded to the shell at the outside
edge via a fillet weld.
WRC 107 Stress Calculation for OCCasional loads:
Radial Load
Longitudinal Shear
Longitudinal Moment
Torsional Moment
P
VC
VL
MC
ML
MT
Gamma =
-5664.0
982.0
9810.0
215.4
2152.2
0.0
N .
N .
N .
N-m
N-m
N-m
.
.
.
19.05

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.128
4C
3.402
(A,B)
N(PHI) / ( P/Rm )
0.128
3C
3.034
(C,D)
M(PHI) / ( P )
0.128
2C1
0.098
(A,B)
M(PHI) / ( P )
0.128
1C
0.133
(C,D)
0.128
3A
0.528
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.128
1A
0.098
(A,B,C,D)
0.128
3B
1.817
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.128
1B
0.049
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.128
0.128
0.128
0.128
0.128
0.128
0.128
0.128
3C
4C
1C1
2C
4A
2A
4B
2B
3.034
3.402
0.135
0.098
0.763
0.055
0.501
0.079
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(MPa
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
3
3
3
3
3
3
3
3
Circ. Bend. P |
12
-12
12
-12
17
-17
17
-17
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
-12
12
12
-12
Circ. Memb. ML |
-20
-20
20
20
0
0
0
0
Circ. Bend. ML |
-63
63
63
-63
0
0
0
0
|
Tot. Circ. Str.| -67.1
33.7 100.9 -51.7
7.8
-1.9
34.5 -26.3
-----------------------------------------------------------------------Long. Memb. P |
3
3
3
3
3
3
3
3
Long. Bend. P |
17
-17
17
-17
13
-13
13
-13
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
-7
7
7
-7
Long. Memb. ML |
-5
-5
5
5
0
0
0
0
Long. Bend. ML |
-102
102
102
-102
0
0
0
0
|
Tot. Long. Str.| -87.0
82.7 130.0 -111.6
8.9
-2.8
25.0 -15.3
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-4
-4
4
4
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.4
0.4
-0.4
-0.4
-4.4
-4.4
4.4
4.4
-----------------------------------------------------------------------237
Str. Int. | 86.99 82.67 130.00 111.57 12.78

8.83 36.23 27.80
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma =
37.60
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.224
4C
5.002
(A,B)
N(PHI) / ( P/Rm )
0.224
3C
3.009
(C,D)
M(PHI) / ( P )
0.224
2C1
0.030
(A,B)
M(PHI) / ( P )
0.224
1C !
0.062
(C,D)
0.224
3A
1.538
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.224
1A
0.074
(A,B,C,D)
0.224
3B
3.604
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.224
1B
0.022
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)
/
/
/
/
/
/
/
/
(
(
(
(
(
(
(
(
P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm
*
*
*
*
Beta)
Beta)
Beta)
Beta)
)
)
)
)
0.224
0.224
0.224
0.224
0.224
0.224
0.224
0.224
3C
4C
1C1
2C !
4A
2A
4B
2B
3.009
5.002
0.060
0.032
3.085
0.035
1.536
0.034
(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(MPa
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
11
11
11
11
7
7
7
7
Circ. Bend. P |
15
-15
15
-15
32
-32
32
-32
Circ. Memb. MC |
0
0
0
0
-2
-2
2
2
Circ. Bend. MC |
0
0
0
0
-22
22
22
-22
Circ. Memb. ML |
-47
-47
47
47
0
0
0
0
Circ. Bend. ML |
-65
65
65
-65
0
0
0
0
|
Tot. Circ. Str.| -86.0
13.9 141.1 -21.8
15.7
-5.7
64.2 -46.0
-----------------------------------------------------------------------Long. Memb. P |
7
7
7
7
11
11
11
11
Long. Bend. P |
31
-31
31
-31
16
-16
16
-16
Long. Memb. MC |
0
0
0
0
-4
-4
4
4
Long. Bend. MC |
0
0
0
0
-10
10
10
-10
Long. Memb. ML |
-20
-20
20
20
0
0
0
0
Long. Bend. ML |
-102
102
102
-102
0
0
0
0
|
Tot. Long. Str.| -84.1
57.5 162.1 -107.1
14.2
1.1
43.2 -11.4
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-5
-5
5
5
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.5
0.5
-0.5
-0.5
-5.1
-5.1
5.1
5.1
-----------------------------------------------------------------------Str. Int. | 86.17 57.52 162.10 107.13 20.13 12.20 65.38 46.69
-----------------------------------------------------------------------SUMMARY OF RESULTS:
Trunnion unity check value:
Bending Stress (MPa )
Shear Stress
(MPa )
Bearing Stress (MPa )
0.5991
Actual
59.34
5.07
4.37
Allowable
113.01
68.49
128.42
Pass/Fail
Pass
Pass
Pass
Vessel Maximum Stress Intensity Comparison:

At Nozzle Edge: 130.00
Allowable: 1.5 * S: 172.85 MPa [Passed]
At Pad Edge
: 162.10
Allowable: 1.5 * S: 172.85 MPa [Passed]
238
239

Design Calculation Fuel Gas Scrubber

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Design Calculation Fuel Gas Scrubber

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MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION

DOC. REF. NO.: MSET/M2-251/V-6011/DC

SUBJECT: TITLE PAGE

JOB NO: M2-251

SERIAL NO.: 002

Issued for Approval

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-251/V-6011/DC

SUBJECT: TITLE PAGE

JOB NO: M2-251

SERIAL NO.: M2-234/001

FUEL GAS SCRUBBER

PRESSURE (barg) (Int./Ext.)

TEMPERATURE (C) (Max./Min)

PRESSURE (barg) (Max)

TEMPERATURE (C) (Max)/(Min)

23.754 (Horizontal Position)

MAWP (hot & corroded) (barg)

MAP (new & cold) (barg)

OUTSIDE DIAMETER / TL TO FACE (mm)

2:1 ELLIP HEAD/BODY

HEAD: 100%, SHELL: 100%

HEAD:1.0 , SHELL: 1.0

CORROSION ALLOWANCE (mm)

ERECTION WEIGHT (kg)

PRESSURE VESSEL DESIGN CALCULATION

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-251/V-6011/DC

SUBJECT: TITLE PAGE

JOB NO: M2-251

SERIAL NO.: M2-251/001

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for test)

Design Internal Temperature

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Miscellaneous Weight Percent

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Pressure test

Is this a Heat Exchanger

User Defined Test Press. (Used if > 0)

User defined MAWP

User defined MAPnc

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Wind Design Code

Wind Profile Height mm

Damping Factor (Beta) for Wind (Ope)

Damping Factor (Beta) for Wind (Empty)

Damping Factor (Beta) for Wind (Filled)

Seismic Design Code

Seismic Importance Factor

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Percent Seismic for Test

Design Nozzle for M.A.W.P. (maximum)

Consider MAP New and Cold in Noz. Design