E-6012 - DC Ad Adasd Ad Adqwe Adas Da

MSET ENGINEERING CORPORATION SDN BHD
DOCUMENT TITLE: DESIGN CALCULATION
DATE: 11.01.2015
DOC. REF. NO.: MSET/M2-251/E-6012/DC
REVISION: 02
SUBJECT: TITLE PAGE
JOB NO: M2-251
SERIAL NO.: MSET/003
DESIGN CALCULATION
Fuel Gas Super Heater
TAG NO: E-6012
PROJECT NAME:
E6 Development Project
CLIENT NAME:
VME Process
02
01
Rev.
No.
11.01.15
11.12.14
Issued for Approval

Issued for Review
Date
Description of Revision
Mohd Faizal
Muhd Faizal
Prepared
by
Yahasliza
Yahasliza
Reviewed
by
Azahar
Azahar
Approved
by

DATE: 11.01.2015
REVISION: 02
SUBJECT: TITLE PAGE
JOB NO: M2-251
SERIAL NO.: M2-234/003
DESIGN DATA
ITEM NO.
FUEL GAS SUPER HEATER

ASME SEC.VIII DIV.1, 2013 EDITION +
DEP 31.22. 20.31
DESIGN CODE
DESIGN
OPERATING
TEST PRESSURE
PRESSURE (barg) (Int./Ext.)
18/FV
TEMPERATURE (C) (Max./Min)
50/0
PRESSURE (barg) (In / Out)
6.8 / 6.0
TEMPERATURE (C) (In / Out)
24.7-38.8 / 39.7-48.8
HYDROTEST (barg)
(1.3xMAPxLSR)(note1) (UG-99c)
24.647 (Horizontal Position)
PNEUMATIC
NO
MAWP (hot & corroded) (barg)
18.398
MAP (new & cold) (barg)
18.998
OUTSIDE DIAMETER / SEAM TO SEAM (mm)
114.3/1050
TYPE OF HEAD
CAP / BODY FLANGE
MATERIAL OF CONSTRUCTION (SHELL & HEAD)
SA 312 TP 316 & SA 182 F

316/SA 403 GR 316
HEAT TREATMENT
NORMALISED
NO
PWHT
NO
IMPACT TEST
YES
MDMT (C)
RADIOGRAPHY
HEAD: 100%, SHELL: 100%
JOINT EFFICIENCY
HEAD:1.0 , SHELL: 1.0
CORROSION ALLOWANCE (mm)
CONTENTS
HC LIQUID/GAS
ERECTION WEIGHT (kg)
80
CAPACITY (m3)
0.01
PRESSURE VESSEL DESIGN CALCULATION

Note: 1.MAP will be used in lieu of MAWP for determining hydro test pressure
(As per DEP 31.22.20.31-Gen, Jan 09)

DATE: 11.01.2015
REVISION: 02
SUBJECT: TITLE PAGE
JOB NO: M2-251
SERIAL NO.: M2-251/003
TABLE OF CONTENT
NO
CONTENT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Input Echo
Flg Calc [Int P] : H1 (flange)
Internal Pressure Calculations
External Pressure Calculations
Element and Detail Weights
Nozzle Flange MAWP
Wind Load Calculation
Earthquake Load Calculation
Center of Gravity Calculation
Lifting Lug Calc : Left Side
Lifting Lug Calc : Right Side
Horizontal Vessel Analysis (Ope.)
Horizontal Vessel Analysis (Test)
Nozzle Calculation
Nozzle Schedule
Nozzle Summary
MDMT Summary
Vessel Design Summary
Attachment 1 : Wind Pressure Calc
PAGE NO.
4
13
19
24
28
31
32
33
34
37
49
61
85
104
149
151
153
155
158
PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

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PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for test)
18.000
Design Internal Temperature
50
Type of Test
bar
C
UG-99(c)
Test Position
Horizontal
Projection of Nozzle from Vessel Top
200.00
mm
Projection of Nozzle from Vessel Bottom
200.00
mm
Minimum Design Metal Temperature

Type of Construction
Welded
Special Service
None
Degree of Radiography
RT 1
Miscellaneous Weight Percent
0.0
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Pressure test
Is this a Heat Exchanger
No
User Defined Test Press. (Used if > 0)
0.0000
bar
User defined MAWP
0.0000
bar
User defined MAPnc
0.0000
bar
Load Case 1
NP+EW+WI+FW+BW
Load Case 2
NP+EW+EE+FS+BS
Load Case 3
NP+OW+WI+FW+BW
Load Case 4
NP+OW+EQ+FS+BS

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Load Case 5
NP+HW+HI
Load Case 6
NP+HW+HE
Load Case 7
IP+OW+WI+FW+BW
Load Case 8
IP+OW+EQ+FS+BS
Load Case 9
EP+OW+WI+FW+BW
Load Case 10
EP+OW+EQ+FS+BS
Load Case 11
HP+HW+HI
Load Case 12
HP+HW+HE
Load Case 13
IP+WE+EW
Load Case 14
IP+WF+CW
Load Case 15
IP+VO+OW
Load Case 16
IP+VE+EW
Load Case 17
NP+VO+OW
Load Case 18
FS+BS+IP+OW
Load Case 19
FS+BS+EP+OW
Wind Design Code
Wind Profile Height mm
User Defined
Pressure
kPa
10000.0000
0.7500
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Damping Factor (Beta) for Wind (Ope)
0.0100
Damping Factor (Beta) for Wind (Empty)
0.0000
Damping Factor (Beta) for Wind (Filled)
0.0000
Seismic Design Code
G Loading

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Seismic Importance Factor
1.000
G Loading Coefficient Gx
0.500
G Loading Coefficient Gz
0.500
G Loading Coefficient Gy
-2.000
Percent Seismic for Test
0.000
Design Nozzle for M.A.W.P. (maximum)
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year
Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
No
Use Table G instead of exact equation for "A"
Yes
Shell Head Joints are Tapered
Yes
Compute "K" in corroded condition
Yes
Use Code Case 2286
No
Use the MAWP to compute the MDMT
Yes
Using Metric Material Databases, ASME II D
No
Complete Listing of Vessel Elements and Details:
Element From Node
20
Element To Node
30
Element Type
Flange
Description
Body flange
Distance "FROM" to "TO"
75.000
mm
Flange Inside Diameter (OD for Blinds)
102.36
mm

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Element Thickness
22.300
mm
Internal Corrosion Allowance
0.0000
mm
Nominal Thickness
24.300
mm
External Corrosion Allowance
0.0000
mm
Design Internal Pressure
18.000
bar
Design Temperature Internal Pressure
50
Design External Pressure
1.0341
Design Temperature External Pressure
50
Effective Diameter Multiplier
C
bar
C
1.2
Material Name
SA-182 F316
Allowable Stress, Ambient
137.90
MPa
Allowable Stress, Operating
137.90
MPa
Allowable Stress, Hydrotest
186.17
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
Yield Stress, Operating
217.74
MPa
External Pressure Chart Name
HA-2
UNS Number
Class / Thickness / Grade
S31600
:: > 5
Product Form
Forgings
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
0.0000
Class of ANSI B16.5/B16.47 Flange

Grade of ANSI B16.5/B16.47 Flange
Element From Node
20
Detail Type
Insulation
Detail ID
Ins: 20
Dist. from "FROM" Node / Offset dist
0.0000
mm
Height/Length of Insulation
75.000
mm
Thickness of Insulation
40.000
mm
Density
8940.0
kg/m

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--------------------------------------------------------------------
Element From Node
30
Element To Node
40
Element Type
Cylinder
Description
Shell
1050.0
mm
Element Outside Diameter
114.30
mm
Element Thickness
7.4898
mm
0.0000
mm
Nominal Thickness
8.5598
mm
0.0000
mm
18.000
bar
50
1.0341
50
C
bar
C
1.2
Material Name
SA-312 TP316
137.90
MPa
137.90
MPa
186.17
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
198.97
MPa
HA-2
UNS Number
Product Form
S31600
Smls. & wld. pipe
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Element From Node
30

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Detail Type
Saddle
Detail ID
Fixed
164.00
mm
Width of Saddle
70.000
mm
Height of Saddle at Bottom
255.00
mm
Saddle Contact Angle
120.0
Height of Composite Ring Stiffener
0.0000
mm
Width of Wear Plate
102.00
mm
Thickness of Wear Plate
8.0000
mm
Contact Angle, Wear Plate (degrees)
132.0
Element From Node
30
Detail Type
Saddle
Detail ID
Sliding
804.00
mm
Width of Saddle
70.000
mm
Height of Saddle at Bottom
255.00
mm
Saddle Contact Angle
120.0
Height of Composite Ring Stiffener
0.0000
mm
Width of Wear Plate
102.00
mm
Thickness of Wear Plate
8.0000
mm
Contact Angle, Wear Plate (degrees)
132.0
Element From Node
30
Detail Type
Insulation
Detail ID
Insulation
0.0000
mm
1050.0
mm
40.000
mm
Density
8940.0
kg/m
Element From Node
30

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Detail Type
Nozzle
Detail ID
N1
123.65
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
0.0
Blind Flange (Y/N)
mm
in.
Weight of Nozzle ( Used if > 0 )
67.101
Grade of Attached Flange
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
30
Detail Type
Nozzle
Detail ID
N2
931.65
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
Layout Angle
180.0
Blind Flange (Y/N)
mm
in.
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
30
Detail Type
Nozzle
Detail ID
N3
427.65
Nozzle Diameter
2.0
Nozzle Schedule
None
Nozzle Class
150
10
mm
in.

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Layout Angle
180.0
Blind Flange (Y/N)
67.101
GR 2.2
Nozzle Matl
SA-182 F316
Element From Node
30
Detail Type
Weight
Detail ID
HEATER
155.00
mm
Miscellaneous Weight
980.60
Offset from Element Centerline
0.0000
mm
--------------------------------------------------------------------
Element From Node
40
Element To Node
50
Element Type
Elliptical
Description
Head
39.700
mm
Element Outside Diameter
114.30
mm
Element Thickness
7.4898
mm
0.0000
mm
Nominal Thickness
8.5598
mm
0.0000
mm
18.000
bar
50
1.0341
50
C
bar
C
1.2
Material Name
SA-403 316
137.90
11
MPa

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137.90
MPa
186.17
MPa
Material Density
8027.2
kg/m
P Number Thickness
0.0000
mm
198.97
MPa
HA-2
UNS Number
Product Form
S31600
Smls. & wld. fittings
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Elliptical Head Factor
2.0
Element From Node
40
Detail Type
Insulation
Detail ID
Ins: 40
0.0000
mm
68.275
mm
40.000
mm
Density
8940.0
kg/m
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2013
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---------------------------------------Flg Calc [Int P] : H1 (flange)
Flng:
2 12:36p Jan 11,2015
Flange Input Data Values
Description: H1 (flange) :
Body flange
Description of Flange Geometry (Type)

Design Pressure
Integral Weld Neck

P
18.00
Design Temperature
bar
50
ci
0.0000
mm
ce
0.0000
mm
Use Corrosion Allowance in Thickness Calcs.
No
Flange Inside Diameter
102.362
mm
Flange Outside Diameter
230.000
mm
Flange Thickness
22.3000
mm
Thickness of Hub at Small End
go
7.4898
mm
Thickness of Hub at Large End
g1
17.7768
mm
52.7000
mm
Length of Hub
Flange Material
SA-182 F316
Flange Material UNS number
S31600
Flange Allowable Stress At Temperature
Sfo
137.90
MPa
Flange Allowable Stress At Ambient
Sfa
137.90
MPa
Bolt Material
SA-193 B7
Bolt Allowable Stress At Temperature
Sb
172.38
MPa
Bolt Allowable Stress At Ambient
Sa
172.38
MPa
Diameter of Bolt Circle
190.500
mm
Nominal Bolt Diameter
15.8750
mm
Type of Threads
TEMA Thread Series
Number of Bolts
13

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Flange Face Outside Diameter
Fod
157.200
mm
Flange Face Inside Diameter
Fid
102.362
mm
Flange Facing Sketch
1, Code Sketch 1a
Gasket Outside Diameter
Go
149.352
mm
Gasket Inside Diameter
Gi
127.000
mm
Gasket Factor
0.0000
Gasket Design Seating Stress
0.00
Column for Gasket Seating
2, Code Column II
Gasket Thickness
tg
3.1750
ANSI Flange Class
150
ANSI Flange Grade
GR 2.2
MPa
mm
ASME Code, Section VIII, Division 1, 2010, 2011a
Hub Small End Required Thickness due to Internal Pressure:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (18.00*(102.3620/2+0.0000))/(137.90*1.00-0.6*18.00)+Ca
= 0.6734 mm
Hub Small End Hub MAWP:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (137.90 * 1.00 * 7.4898 )/(51.1810 + 0.6 * 7.4898 )
= 185.487 bar
Corroded Flange ID,
Bcor = B+2*Fcor
102.362
mm
Corroded Large Hub,
g1Cor = g1-ci
17.777
mm
Corroded Small Hub,
g0Cor = go-ci
7.490
mm
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Code R Dimension,
R = (C-B)/2 - g1
26.292
mm
Gasket Contact Width,
N = (Go - Gi) / 2
11.176
mm
5.588
mm
5.588
mm
149.352
mm
Basic Gasket Width,
bo = N / 2
Effective Gasket Width,
b = bo
Gasket Reaction Diameter,
G = Go (Self-Energizing)
Basic Flange and Bolt Loads:
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 149.3520 * 18.000
= 31536.289 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 5.5880 * 3.1416 * 149.3520 * 0.0000 * 18.00
= 0.000 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P
/ 4
= 3.1416 * 102.3620 *18.0000/4

= 14813.786 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 31536 - 14813
= 16722.504 N
Operating Bolt Load [Wm1]:
= max( H + Hp + H'p, 0 )
= max( 31536 + 0 + 0 , 0 )
= 31536.289 N
Gasket Seating Bolt Load [Wm2]:
= y * b * Pi * G
+ yPart * bPart * lp
15

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= 0.00*5.5880*3.141*149.352+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 31536/172 , 0/172
= 182.967 mm
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 15.875 + 6 * 22.300/(0.00 + 0.5)
= 299.350 mm
Actual Circumferential Bolt Spacing [Bs]:

= C * sin( pi / n )
= 190.500 * sin( 3.142/8 )
= 72.901 mm
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 72.901/( 2 * 15.875 + 22.300 )), 1 )
= 1.1614
Bolting Information for TEMA Imperial Thread Series (Non Mandatory):

----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm
182.967
1042.579
Radial distance bet. hub and bolts
23.812
26.292
Radial distance bet. bolts and the edge
19.050
19.750
Circumferential spacing between bolts
38.100
72.901
299.350
-----------------------------------------------------------------------------
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Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 172.38 * ( 182.9672 + 1042.5786 )/2
= 105617.75 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 31536 - 31536
= 0.00 N
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 190.5000 - 149.3520 )/2
= 20.5740 mm
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2
= ( 26.2922 + 17.7768 + 20.5740 )/2
= 32.3215 mm
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 26.2922 + ( 17.7768/2.0 )
= 35.1806 mm
Summary of Moments for Internal Pressure:

Loading
Force
Distance Bolt Corr
Moment
End Pressure,
Md
14814.
35.1806
1.1614
606. N-m
Face Pressure,
Mt
16723.
32.3215
1.1614
628. N-m
Gasket Load,
Mg
0.
20.5740
1.1614
0. N-m
105618.
20.5740
1.1614
2525. N-m
Gasket Seating, Matm
17

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Total Moment for Operation,
Mop
1233. N-m
Total Moment for Gasket seating, Matm
2525. N-m
Note: User choose not to perform Stress Calculations on this ANSI Flange.
Pressure rating of the flange will be used to check code compliance.
Estimated Finished Weight of Flange at given Thk.

Estimated Unfinished Weight of Forging at given Thk
7.9
kgm
20.1
kgm
18

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---------------------------------------Internal Pressure Calculations :
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Element Thickness, Pressure, Diameter and Allowable Stress :
| Int. Press |
From| To | + Liq. Hd
|
bar
|
|
Nominal | Total Corr|
Element |
Allowable |
Thickness | Allowance |
Diameter |
Stress(SE)|
mm
mm
mm
MPa
--------------------------------------------------------------------------Body flang|
18.000 |
24.300 |
... |
102.36 |
137.90 |
Shell|
18.000 |
8.5598 |
... |
114.30 |
137.90 |
Head|
18.000 |
8.5598 |
... |
114.30 |
137.90 |
M.A.P. |
Minimum |
Required |
| New & Cold |
Thickness |
Thickness |
Element Required Thickness and MAWP :
Design |
From| To |
Pressure |
bar
M.A.W.P. |
Corroded
bar
bar
mm
mm
---------------------------------------------------------------------------Body flang|
18.0000 |
18.3984 |
18.9983 |
22.3000 |
No Calc |
Shell|
18.0000 |
190.696 |
190.696 |
7.48983 |
1.50000 |
Head|
18.0000 |
204.863 |
204.863 |
7.48983 |
1.50000 |
18.398
18.998
Minimum
Note : The M.A.W.P is Governed by a Standard Flange !
Internal Pressure Calculation Results :
Cylindrical Shell From 30 To 40 SA-312 TP316 at 50 C
Shell
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Longitudinal
Joint:
Circumferential Joint:
Material UNS Number:
Seamless
Full Radiography per UW-11(a) Type 1
S31600
Required Thickness due to Internal Pressure [tr]:

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (18.000*57.1500)/(137.90*1.00+0.4*18.000)
= 0.7422 + 0.0000 = 0.7422 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (137.90*1.00*7.4898)/(57.1500-0.4*7.4898)
= 190.696 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (137.90*1.00*7.4898)/(57.1500-0.4*7.4898)
= 190.696 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Ro-0.4*t))/(E*t)
= (18.000*((57.1500-0.4*7.4898))/(1.00*7.4898)
= 13.017 MPa
SA-312 TP316, Min Metal Temp without impact per UHA-51: -196 C
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Elliptical Head From 40 To 50 SA-403 316 at 50 C
Head
Longitudinal
Joint:
Circumferential Joint:
Seamless
Full Radiography per UW-11(a) Type 1
S31600

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (18.000*114.3000*1.000)/(2*137.90*1.00+2*18.000*(1.000-0.1))
= 0.7374 + 0.0000 = 0.7374 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.

= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*137.90*1.00*7.4898)/(1.000*114.3000-2*7.4898*(1.00-0.1))
= 204.863 bar
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*137.90*1.00*7.4898)/(1.000*114.3000-2*7.4898*(1.000-0.1))
= 204.863 bar
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (18.000*(1.000*114.3000-2*7.4898*(1.000-0.1)))/(2*1.00*7.4898)
= 12.116 MPa
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Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + ca
per Appendix 1-1 (a)(1)
= (18.000*57.1500)/(137.90*1.00+0.4*18.000)+0.000
= 0.742 mm
Straight Flange Maximum Allowable Working Pressure:

= (137.90 * 1.00 * 8.5598 )/(57.1500 - 0.4 * 8.5598 )
= 219.675 bar
SA-403 316, Min Metal Temp without impact per UHA-51: -196 C
Hydrostatic Test Pressure Results:
Pressure per UG99b
= 1.3 * M.A.W.P. * Sa/S
23.918
bar
Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S
23.400
bar
Pressure per UG99c
= 1.3 * M.A.P. - Head(Hyd)
24.647
bar
Pressure per UG100
= 1.1 * M.A.W.P. * Sa/S
20.238
bar
Pressure per PED
= 1.43 * MAWP
26.310
bar
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:
From To
Stress
Allowable
Ratio
Pressure
----------------------------------------------------------------------
22

FileName : E-6012
Step:
4 12:36p Jan 11,2015
Shell
17.8
186.2
0.096
24.66
Head
16.6
186.2
0.089
24.66
----------------------------------------------------------------------
Elements Suitable for Internal Pressure.
23

FileName : E-6012
---------------------------------------External Pressure Calculations :
Step:
5 12:36p Jan 11,2015
External Pressure Calculation Results :
Cylindrical Shell From 30 to 40 Ext. Chart: HA-2 at 50 C
Shell
Elastic Modulus from Chart: HA-2 at 50 C
: 0.192E+06 MPa
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
SLEN
D/t
L/D
Factor A
7.490
114.30
1097.98
15.26
9.6061
0.0048437
91.55
EMAP = (4*B)/(3*(D/t)) = (4*91.5548 )/(3*15.2607 ) = 79.9802 bar
Results for Required Thickness (Tca):

Tca
OD
SLEN
D/t
L/D
Factor A
0.965
114.30
1097.98
118.48
9.6061
0.0000957
9.19
EMAP = (4*B)/(3*(D/t)) = (4*9.1905 )/(3*118.4784 ) = 1.0341 bar
Results for Maximum Stiffened Length (Slen):

Tca
OD
SLEN
D/t
L/D
Factor A
7.490
114.30
84831.01
15.26
50.0000
0.0047606
91.36
EMAP = (4*B)/(3*(D/t)) = (4*91.3618 )/(3*15.2607 ) = 79.8115 bar
Elliptical Head From 40 to 50 Ext. Chart: HA-2 at 50 C
Head
Elastic Modulus from Chart: HA-2 at 50 C
: 0.192E+06 MPa
24

FileName : E-6012
Step:
5 12:36p Jan 11,2015
Results for Maximum Allowable External Pressure (MAEP):

Tca
OD
D/t
Factor A
7.490
114.30
15.26
0.0091011
97.82
EMAP = B/(K0*D/t) = 97.8199/(0.9000 *15.2607 ) = 71.2110 bar
Results for Required Thickness (Tca):

Tca
OD
D/t
Factor A
0.302
114.30
378.45
0.0003670
35.23
EMAP = B/(K0*D/t) = 35.2308/(0.9000 *378.4536 ) = 1.0342 bar
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.
S31600

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (1.727*114.3000*1.000)/(2*137.90*1.00+2*1.727*(1.000-0.1))
= 0.0715 + 0.0000 = 0.0715 mm

= ((2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)))/1.67
per Appendix 1-4 (c)
= ((2*137.90*1.00*7.4898)/(1.000*114.3000-2*7.4898*(1.00-0.1)))/1.67
= 122.672 bar
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 71.21 , 122.6725 )
= 71.211 bar
25

FileName : E-6012
Step:
5 12:36p Jan 11,2015
Thickness requirements per UG-33(a)(1) govern the required

thickness of this head.
Section |
From| To |
Length |
mm
Outside |
Corroded |
Diameter | Thickness |
mm
mm
Factor
Factor |
MPa
|
|
--------------------------------------------------------------------------20|
30|
No Calc |
... |
22.3000 |
No Calc |
No Calc |
30|
40|
1097.98 |
114.300 |
7.48983 |
0.0048437 |
91.5548 |
40|
50|
No Calc |
114.300 |
7.48983 |
0.0091011 |
97.8199 |
From| To |
|
External |
External
Actual T. | Required T.|Des. Press. |
M.A.W.P.
bar
mm
External |
mm
External
bar
---------------------------------------------------------------20|
30|
22.3000 |
No Calc |
1.03410 |
No Calc |
30|
40|
7.48983 |
0.96473 |
1.03410 |
79.9802 |
40|
50|
7.48983 |
1.50000 |
1.03410 |
71.2110 |
Minimum
71.211
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|

|
mm
mm
Required |
mm**4
Available |
mm**4
------------------------------------------------------------------20|
30|
No Calc |
No Calc |
No Calc |
26
No Calc |

FileName : E-6012
Step:
5 12:36p Jan 11,2015
30|
40|
1097.98 |
84831.0 |
No Calc |
No Calc |
40|
50|
No Calc |
No Calc |
No Calc |
No Calc |
Elements Suitable for External Pressure.
27

FileName : E-6012
---------------------------------------Element and Detail Weights :
Step:
6 12:36p Jan 11,2015
Element and Detail Weights
Element |
Element |
From| To | Metal Wgt. | ID

|
kgm
Corroded |
Volume |Metal Wgt. |

m
kgm
Corroded | Extra due

ID Volume | Misc %
m
kgm
|
|
|
--------------------------------------------------------------------------20|
30|
8.42992 | 0.00063378 |
8.42992 | 0.00063378 |
0.42150 |
30|
40|
24.4520 |
24.4520 |
0.0081364 |
1.22260 |
40|
50|
1.88162 | 0.00043591 |
1.88162 | 0.00043591 |
0.094081 |
0.0081364 |
--------------------------------------------------------------------------Total
34
0.01
34
0.01
Weight of Details
From|Type|
|
Weight of |
X Offset, | Y Offset, |
Detail | Dtl. Cent. |Dtl. Cent. | Description

kgm
mm
mm
------------------------------------------------20|Insl|
26.7406 |
37.5000 |
... |
30|Sadl|
5.26371 |
164.000 |
144.585 |
Fixed
30|Sadl|
5.26371 |
804.000 |
144.585 |
Sliding
30|Insl|
182.018 |
525.000 |
... |
30|Nozl|
7.18497 |
123.650 |
75.0602 |
N1
30|Nozl|
7.18497 |
931.650 |
75.0602 |
N2
30|Nozl|
7.18497 |
427.650 |
75.0602 |
N3
30|Wght|
100.000 |
155.000 |
... |
HEATER
40|Insl|
16.1679 |
34.1375 |
... |
Ins: 40
Total Weight of Each Detail Type
28
Ins: 20
Insulation

FileName : E-6012
Step:
6 12:36p Jan 11,2015
Total Weight of Saddles
10.5
Total Weight of Insulation
224.9
Total Weight of Nozzles
21.6
Total Weight of Weights
100.0
--------------------------------------------------------------Sum of the Detail Weights
357.0 kgm
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------36.5
68.6
36.5
68.6
36.5
293.5
10.5
9.2
10.5
...
10.5
...
21.6
...
21.6
...
...
...
...
...
...
224.9
...
...
...
...
...
...
224.9
...
...
...
...
...
...
100.0
...
...
...
...
...
...
...
...
...
...
21.6
...
-----------------------------------------------------------------------------68.6
77.8
293.5
293.5
293.5
Miscellaneous Weight Percent: 5.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
29
393.5 kgm

FileName : E-6012
Step:
6 12:36p Jan 11,2015
been specified as being installed in the shop.
Weight Summary
Fabricated Wt.
- Bare Weight W/O Removable Internals
68.6 kgm
Shop Test Wt.
- Fabricated Weight + Water ( Full )
77.8 kgm
Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App.
293.5 kgm
Erected
- Fab. Wt + Rem. Intls.+ Insul. (etc)
293.5 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts.
293.5 kgm
Operating Wt.
- Empty Wt + Operating Liq. Uncorroded
393.5 kgm
Oper. Wt. + CA
- Corr Wt. + Operating Liquid
393.5 kgm
Field Test Wt.
- Empty Weight + Water (Full)
302.7 kgm
Wt.
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements
Surface
From| To |
Area
mm
---------------------------20|
30|
73710.1 |
30|
40|
384097. |
40|
50|
29219.5 |
---------------------------Total
487026.844 mm
30

FileName : E-6012
---------------------------------------Nozzle Flange MAWP :
Step:
7 12:36p Jan 11,2015
Nozzle Flange MAWP Results :
Nozzle
----- Flange Rating
Description
Operating
bar
Ambient
Temperature
bar
Class
Grade|Group
---------------------------------------------------------------------------N1
18.4
19.0
50
150
GR 2.2
N2
18.4
19.0
50
150
GR 2.2
N3
18.4
19.0
50
150
GR 2.2
---------------------------------------------------------------------------Minimum Rating
18.4
19.0
bar
Note: ANSI Ratings are per ANSI/ASME B16.5 2009 Metric Edition
31

FileName : E-6012
---------------------------------------Wind Load Calculation :
Step:
8 12:36p Jan 11,2015
Note: Using the User Defined Wind Profile ...
Wind Loads on Masses/Equipment/Piping
ID
Wind Area
mm
Elevation
mm
Pressure
Force
kPa
------------------------------------------------------------------------HEATER
0.00
155.00
0.75
0.00
Wind Load Calculation
Wind
Wind |
Wind |
Wind
Element |
From| To |
Height
Diameter |
Area |
Pressure
Wind Load |
kPa
mm
mm
mm
--------------------------------------------------------------------------20|
30|
255.000 |
215.184 |
16138.8 |
0.75000 |
12.1038 |
30|
40|
255.000 |
233.160 |
244818. |
0.75000 |
183.609 |
40|
50|
255.000 |
233.160 |
20292.7 |
0.75000 |
15.2192 |
32

FileName : E-6012
---------------------------------------Earthquake Load Calculation :
Step:
9 12:36p Jan 11,2015
Earthquake Loading Specified in G's

Horizontal Acceleration factor
(GX)
0.500
Horizontal Acceleration factor
(GZ)
0.500
Vertical
(GY)
-2.000
Acceleration factor
Note: Loads are distributed evenly among all elements for horizontal
geometries.
Earthquake Load Calculation
| Earthquake | Earthquake |
From| To |
|
Element |
Height |
Weight | Ope
mm
Load |
N
------------------------------------------------20|
30|
49.6602 |
771.753 |
385.876 |
30|Sadl|
49.6602 |
771.753 |
385.876 |
Sadl|
40|
49.6602 |
771.753 |
385.876 |
30|
40|
49.6602 |
771.753 |
385.876 |
40|
50|
49.6602 |
771.753 |
385.876 |
33

FileName : E-6012
---------------------------------------Center of Gravity Calculation :
Step:
10 12:36p Jan 11,2015
Shop/Field Installation Options :
Insulation is installed in the
Shop.
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles
559.000 mm
Center of Gravity of Insulation
573.318 mm
Center of Gravity of Nozzles
569.317 mm
Center of Gravity of Added Weights (Operating)
230.000 mm
Center of Gravity of Bare Shell New and Cold
493.697 mm
Center of Gravity of Bare Shell Corroded
493.697 mm
Vessel CG in the Operating Condition
478.085 mm
Vessel CG in the Fabricated (Shop/Empty) Condition
562.609 mm
Vessel CG in the Test Condition
576.310 mm
Rigging Analysis Results:
Total Effective Length of Vessel for this analysis
1164.70 mm
Total vessel weight (No Liquid)
Twt
2878.16 N
Impact weight multiplication factor
Imp
2.00
Design lifting weight,
DWT = Imp * Twt
5756.33 N
Elevation of the Tailing Lug (bottom)
329.00 mm
Elevation of the Lifting Lug (top
882.00 mm
Design Reaction force at the tailing lug
3324.63 N
Design Reaction force at the lifting lug
2431.69 N
CG Distance from Tailing Lug
233.61 mm
34

FileName : E-6012
Step:
10 12:36p Jan 11,2015
CG Distance from the Nearer Lifting Lug
233.61 mm
Critical Values:
Max Stress
Elevation
Allowables
MPa
mm
MPa
-----------|-----------|---------------|-----------------------Bending
8.28 |
285.00
102.99
(UG-23)
Shear
-1.15 |
285.00
96.53
(0.7*S)
-----------|-----------|---------------|------------------------
Forces and Moments at selected elevations (not all analysis points shown):
Distance
mm
Bending Moment
Bending Stress
N-m
Shear Force
MPa
Shear Stress
MPa
-----------------------------------------------------------------------------0.00
0.0
0.0
-1036.1
-0.4
30.00
24.2
0.4
-1496.6
-0.6
60.00
62.2
1.0
-1957.2
-0.8
285.00
521.7
8.3
-2878.2
-1.1
705.00
278.0
4.4
-139.5
-0.1
1125.00
35.6
0.6
115.1
0.0
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.0804 at elevation 285.0000 mm - Must be <=1
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----
35

FileName : E-6012
Step:
10 12:36p Jan 11,2015
36

FileName : E-6012
---------------------------------------Lifting Lug Calcs : Left Side
Step:
11 12:36p Jan 11,2015
Lifting Lug Calculations: Lug(s) on Left End of Vessel
Input Values:
Lifting Lug Material
SA-240 316
Lifting Lug Yield Stress
Yield
206.85 MPa
Total Height of Lifting Lug
80.0000 mm
Thickness of Lifting Lug
8.0000 mm
dh
14.0000 mm
Radius of Semi-Circular Arc of Lifting Lug
21.0000 mm
Height of Lug from bottom to Center of Hole
40.0000 mm
off
51.0000 mm
Lug Fillet Weld Size
tw
7.0000 mm
Length of weld along side of Lifting Lug
wl
80.0000 mm
Length of Weld along Bottom of Lifting Lug
wb
8.0000 mm
Thickness of Collar (if any)
tc
0.0000 mm
Diameter of Collar (if any)
dc
0.0000 mm
Diameter of Hole in Lifting Lug
Offset from Vessel OD to Center of Hole
Impact Factor
Impfac
Sling Angle from Horizontal
2.00
60.0000 deg
Number of Lugs in Group
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
37

FileName : E-6012
Step:
11 12:36p Jan 11,2015
Force Along Vessel Axis
Fax
959.74 N
Force Normal to Vessel
Fn
1662.32 N
Force Tangential to Vessel
Ft
0.00 N
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis
Ilc 565330.250 mm**4
Weld Group Centroid distance in the Long. Direction
Yll
44.949 mm
Yll_b
40.000 mm
Dist. of Weld Group Centroid from Lug bottom

Weld Group Inertia about the Longitudinal Axis
Ill
3881.227 mm**4
Weld Group Centroid Distance in the Circ. Direction
Ylc
4.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(9592+02+16622)/((2*(80.0+8.0))*4.9490)
= 2.20 MPa
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (1662 *(40.000 -40.000 )) * 44.949/565330 +
(959 *0.000 * 44.949/565330 ) +
(0 *0.000 * 4.000/3881.227 )
= 3.89 MPa
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 2.204 + 3.892
38

FileName : E-6012
Step:
11 12:36p Jan 11,2015
= 6.10 MPa
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 206 * 1.00
= 82.74 MPa
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 16622 + 9592 )/224.000
= 8.57 MPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 206 * 1.00
= 82.74 MPa
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 9592 + 16622 )/( 8.000 * 14.000 )
= 17.14 MPa
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 206 * 1.00 , 186.2 )
= 155.14 MPa
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 51.000/(80.000 * 8.0002/6) +
959 * 51.000/(80.0002 * 8.000/6)
39

FileName : E-6012
Step:
11 12:36p Jan 11,2015
= 5.74 MPa
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 959/(80.000 * 8.000 )
= 2.60 MPa
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 5.7 + 2.6
= 8.33 MPa
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 206 * 1.00 , 155.1 )
= 136.52 MPa
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(16622 + 9592)/( Pi * 82 )]
= 3.8432 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
Input Echo, WRC107/537 Item
Diameter Basis for Vessel
1,
Description: Lift Lug
Vbasis
ID
40

FileName : E-6012
Step:
11 12:36p Jan 11,2015
Cylindrical or Spherical Vessel
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
99.320
mm
Vessel Thickness
Tv
7.490
mm
37.78
Design Temperature
Attachment Type
Type
Rectangular
Parameter C11
C11
22.00
mm
Parameter C22
C22
88.00
mm
Thickness of Reinforcing Pad
Tpad
8.000
mm
Pad Parameter C11P
C11p
62.000
mm
Pad Parameter C22P
C22p
100.000
mm
Dp
0.000

Include Pressure Thrust
bar
No
External Forces and Moments in WRC 107/537 Convention:

Radial Load
(SUS)
-1662.3
Longitudinal Shear
(SUS)
Vl
-959.7
Circumferential Shear
(SUS)
Vc
0.0
Circumferential Moment
(SUS)
Mc
0.0
N-m
Longitudinal Moment
(SUS)
Ml
-38.4
N-m
Torsional Moment
(SUS)
Mt
0.0
N-m
Use Interactive Control

WRC107 Version
No
Version
March
1979
Include Pressure Stress Indices per Div. 2
No
Compute Pressure Stress per WRC-368
No
41

FileName : E-6012
Step:
11 12:36p Jan 11,2015
WRC 107 Stress Calculation for SUStained loads:

Radial Load
-1662.3
VC
0.0
Longitudinal Shear
VL
-959.7
MC
0.0
N-m
Longitudinal Moment
ML
-38.4
N-m
Torsional Moment
MT
0.0
N-m
Dimensionless Parameters used :
Gamma =
5.00 (
3.71)
Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.567
4C
0.749
(A,B)
N(PHI) / ( P/Rm )
0.567
3C
0.603
(C,D)
M(PHI) / ( P )
0.337
2C1 !
0.067
(A,B)
M(PHI) / ( P )
0.337
1C
0.092
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.304
3A
0.175
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.398
1A
0.091
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.483
3B
0.594
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.435
1B
0.033
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.460
3C
0.644
(A,B)
N(x)
/ ( P/Rm )
0.460
4C
0.779
(C,D)
M(x)
/ ( P )
0.479
1C1 !
0.063
(A,B)
M(x)
/ ( P )
0.479
2C
0.042
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.304
4A
0.281
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.560
2A
0.051
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.483
4B
0.214
(A,B,C,D)
42

FileName : E-6012
Step:
11 12:36p Jan 11,2015
M(x)
/ ( ML/(Rm
* Beta) )
0.599
2B
0.053
(A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
Stress Concentration Factors Kn = 1.00,
Kb = 1.00
Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-2
-2
-3
-3
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
Circ. Bend. ML |
-1
-1
6.1
-2.0
2.3
-0.8
5.0
-2.7
5.0
-2.7
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-2
-2
-1
-1
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
Long. Bend. ML |
-1
-1
43

FileName : E-6012
Step:
11 12:36p Jan 11,2015
Tot. Long. Str.|
5.7
-2.5
1.9
-0.3
3.2
-0.3
3.2
-0.3
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
0.4
0.4
-0.4
-0.4
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
6.09
2.50
2.29
0.75
5.03
2.76
5.03
2.76
------------------------------------------------------------------------
WARNING: Ratio of Pad Radius/Rm (0.580) is not between 0.01 and 0.571.
Gamma =
7.13
Dimensionless Loads for Cylindrical Shells at Pad edge:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.916
4C
0.961
(A,B)
N(PHI) / ( P/Rm )
0.916
3C
0.664
(C,D)
M(PHI) / ( P )
0.692
2C1 !
0.032
(A,B)
M(PHI) / ( P )
0.692
1C
0.054
(C,D)
0.681
3A
0.325
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.748
1A
0.081
(A,B,C,D)
0.798
3B
0.750
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.779
1B
0.023
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.812
3C
0.664
(A,B)
N(x)
/ ( P/Rm )
0.812
4C
0.961
(C,D)
M(x)
/ ( P )
0.831
1C1 !
0.053
(A,B)
M(x)
/ ( P )
0.831
2C
0.034
(C,D)
44

FileName : E-6012
Step:
11 12:36p Jan 11,2015
N(x)
/ ( MC/(Rm**2 * Beta) )
0.681
4A
0.711
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.905
2A
0.043
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.798
4B
0.324
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.878
2B
0.041
(A,B,C,D)
* Beta) )
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-5
-5
-9
-9
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
-1
-1
Circ. Bend. ML |
-2
-2
13.5
-2.5
6.0
-1.0
12.4
-6.9
12.4
-6.9
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-9
-9
-6
-6
Long. Memb. MC |
Long. Bend. MC |
45

FileName : E-6012
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Long. Memb. ML |
Long. Bend. ML |
-3
-3
16.5
-9.3
7.7
-3.8
10.1
-2.1
10.1
-2.1
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
0.6
0.6
-0.6
-0.6
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
16.55
9.33
7.66
3.83
12.58
6.98
12.58
6.98
------------------------------------------------------------------------
WRC 107/537 Stress Summations:
Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
Circ. Pl (SUS) |
Circ. Q
-4
-1
-3
-3
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q
-4
-1
-1
-1
(SUS) |
------------------------------------------------------------------------
46

FileName : E-6012
Step:
11 12:36p Jan 11,2015
Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
2.0
2.0
0.8
0.8
1.7
1.7
1.7
1.7
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
6.1
2.5
2.3
0.8
5.0
2.8
5.0
2.8
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
0.00
137.90
Passed
Pm+Pl (SUS)
2.03
206.85
Passed
Pm+Pl+Q (TOTAL)|
6.09
413.70
Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
Circ. Pl (SUS) |
47

FileName : E-6012
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Circ. Q
(SUS) |
-7
-3
-9
-9
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
12
-12
-5
-6
-6
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
5.5
5.5
2.5
2.5
4.3
4.3
4.3
4.3
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
16.5
9.3
7.7
3.8
12.6
7.0
12.6
7.0
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
0.00
137.90
Passed
Pm+Pl (SUS)
5.48
206.85
Passed
Pm+Pl+Q (TOTAL)|
16.55
413.70
Passed
------------------------------------------------------------------------
48

FileName : E-6012
---------------------------------------Lifting Lug Calcs : Right Side
Step:
12 12:36p Jan 11,2015
Lifting Lug Calculations: Lug(s) on Right End of Vessel
Input Values:
Lifting Lug Material
SA-240 316
Lifting Lug Yield Stress
Yield
206.85 MPa
Total Height of Lifting Lug
80.0000 mm
Thickness of Lifting Lug
8.0000 mm
dh
14.0000 mm
Radius of Semi-Circular Arc of Lifting Lug
21.0000 mm
Height of Lug from bottom to Center of Hole
40.0000 mm
off
51.0000 mm
Lug Fillet Weld Size
tw
7.0000 mm
Length of weld along side of Lifting Lug
wl
80.0000 mm
Length of Weld along Bottom of Lifting Lug
wb
8.0000 mm
Thickness of Collar (if any)
tc
0.0000 mm
Diameter of Collar (if any)
dc
0.0000 mm
Diameter of Hole in Lifting Lug
Offset from Vessel OD to Center of Hole
Impact Factor
Impfac
Sling Angle from Horizontal
2.00
60.0000 deg
Number of Lugs in Group
Lifting Lug Orientation to Vessel: Perpendicular

Lift Orientation : Horizontal Lift
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
49

FileName : E-6012
Step:
12 12:36p Jan 11,2015
Force Along Vessel Axis
Fax
701.97 N
Force Normal to Vessel
Fn
1215.85 N
Force Tangential to Vessel
Ft
0.00 N
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia Calculations:
Weld Group Inertia about the Circumferential Axis
Ilc 565330.250 mm**4
Weld Group Centroid distance in the Long. Direction
Yll
44.949 mm
Yll_b
40.000 mm
Dist. of Weld Group Centroid from Lug bottom

Weld Group Inertia about the Longitudinal Axis
Ill
3881.227 mm**4
Weld Group Centroid Distance in the Circ. Direction
Ylc
4.000 mm
Note: The Impact Factor is applied to the Forces acting on the Lug.
Primary Shear Stress in the Welds due to Shear Loads [Ssll]:

= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * (wl + wb) ) * tw )
= sqrt(7012+02+12152)/((2*(80.0+8.0))*4.9490)
= 1.61 MPa
Shear Stress in the Welds due to Bending Loads [Sblf]:

= (Fn*(h-Yll_b)) *Yll/Ilc + (Fax*off *Yll/Ilc) + (Ft*off *Ylc/Ill)
= (1215 *(40.000 -40.000 )) * 44.949/565330 +
(701 *0.000 * 44.949/565330 ) +
(0 *0.000 * 4.000/3881.227 )
= 2.85 MPa
Total Shear Stress for Combined Loads [St]:

= Ssll + Sblf
= 1.612 + 2.847
50

FileName : E-6012
Step:
12 12:36p Jan 11,2015
= 4.46 MPa
Allowable Shear Stress for Combined Loads [Sta]:

= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 206 * 1.00
= 82.74 MPa
Shear Stress in Lug above Hole [Shs]:

= sqrt( Pl2 + Fax2 ) / Sha
= sqrt( 12152 + 7012 )/224.000
= 6.27 MPa
Allowable Shear Stress in Lug above Hole [Sas]:

= 0.4 * Yield * Occfac
= 0.4 * 206 * 1.00
= 82.74 MPa
Pin Hole Bearing Stress [Pbs]:

= sqrt( Fax2 + Fn2 ) / ( t * dh )
= sqrt( 7012 + 12152 )/( 8.000 * 14.000 )
= 12.54 MPa
Allowable Bearing Stress [Pba]:

= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 206 * 1.00 , 186.2 )
= 155.14 MPa
Bending Stress at the Base of the Lug [Fbs]:

= Ft * off/(w * t2/6) + Fax * off/(w2 * t/6)
= 0 * 51.000/(80.000 * 8.0002/6) +
701 * 51.000/(80.0002 * 8.000/6)
51

FileName : E-6012
Step:
12 12:36p Jan 11,2015
= 4.20 MPa
Tensile Stress at the Base of the Lug [Fa]:

= Fn / (w * t)
= 701/(80.000 * 8.000 )
= 1.90 MPa
Total Combined Stress at the Base of the Lug:

= Fbs + Fa
= 4.2 + 1.9
= 6.10 MPa
Lug Allowable Stress for Bending and Tension:

= min( 0.66 * Yield * Occfac, 0.75 * Yield )
= min( 0.66 * 206 * 1.00 , 155.1 )
= 136.52 MPa
Required Shackle Pin Diameter [Spd]:

= sqrt[(2 * sqrt(Fn2 + Fax2)/( Pi * Sta))]
= sqrt[2 * sqrt(12152 + 7012)/( Pi * 82 )]
= 3.2868 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: Since Beta1/Beta2 >= 0.25, C22 (C22p) is adjusted per table 6
in paragraph 4.3 of WRC Bulletin 107.
1,
Description: Lift Lug
Vbasis
ID
52

FileName : E-6012
Step:
12 12:36p Jan 11,2015
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
99.320
mm
Vessel Thickness
Tv
7.490
mm
37.78
Design Temperature
Attachment Type
Type
Rectangular
Parameter C11
C11
22.00
mm
Parameter C22
C22
88.00
mm
Thickness of Reinforcing Pad
Tpad
8.000
mm
Pad Parameter C11P
C11p
62.000
mm
Pad Parameter C22P
C22p
100.000
mm
Dp
0.000

bar
No

Radial Load
(SUS)
-1215.8
Longitudinal Shear
(SUS)
Vl
-702.0
(SUS)
Vc
0.0
(SUS)
Mc
0.0
N-m
Longitudinal Moment
(SUS)
Ml
-28.1
N-m
Torsional Moment
(SUS)
Mt
0.0
N-m

WRC107 Version
No
Version
March
1979
No
No
53

FileName : E-6012
Step:
12 12:36p Jan 11,2015

Radial Load
-1215.8
VC
0.0
Longitudinal Shear
VL
-702.0
MC
0.0
N-m
Longitudinal Moment
ML
-28.1
N-m
Torsional Moment
MT
0.0
N-m
Gamma =
5.00 (
3.71)

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.567
4C
0.749
(A,B)
N(PHI) / ( P/Rm )
0.567
3C
0.603
(C,D)
M(PHI) / ( P )
0.337
2C1 !
0.067
(A,B)
M(PHI) / ( P )
0.337
1C
0.092
(C,D)
0.304
3A
0.175
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.398
1A
0.091
(A,B,C,D)
0.483
3B
0.594
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.435
1B
0.033
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.460
3C
0.644
(A,B)
N(x)
/ ( P/Rm )
0.460
4C
0.779
(C,D)
M(x)
/ ( P )
0.479
1C1 !
0.063
(A,B)
M(x)
/ ( P )
0.479
2C
0.042
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.304
4A
0.281
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.560
2A
0.051
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.483
4B
0.214
(A,B,C,D)
54

FileName : E-6012
Step:
12 12:36p Jan 11,2015
M(x)
/ ( ML/(Rm
* Beta) )
0.599
2B
0.053
(A,B,C,D)
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-2
-2
-2
-2
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
Circ. Bend. ML |
4.5
-1.5
1.7
-0.6
3.6
-2.0
3.6
-2.0
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-1
-1
-1
-1
Long. Memb. MC |
Long. Bend. MC |
Long. Memb. ML |
Long. Bend. ML |
-1
-1
55

FileName : E-6012
Step:
12 12:36p Jan 11,2015
Tot. Long. Str.|
4.2
-1.8
1.4
-0.2
2.3
-0.2
2.3
-0.2
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
0.3
0.3
-0.3
-0.3
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
4.45
1.83
1.68
0.55
3.68
2.02
3.68
2.02
------------------------------------------------------------------------
WARNING: Ratio of Pad Radius/Rm (0.580) is not between 0.01 and 0.571.
Gamma =
7.13
Dimensionless Loads for Cylindrical Shells at Pad edge:

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.916
4C
0.961
(A,B)
N(PHI) / ( P/Rm )
0.916
3C
0.664
(C,D)
M(PHI) / ( P )
0.692
2C1 !
0.032
(A,B)
M(PHI) / ( P )
0.692
1C
0.054
(C,D)
0.681
3A
0.325
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.748
1A
0.081
(A,B,C,D)
0.798
3B
0.750
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.779
1B
0.023
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.812
3C
0.664
(A,B)
N(x)
/ ( P/Rm )
0.812
4C
0.961
(C,D)
M(x)
/ ( P )
0.831
1C1 !
0.053
(A,B)
M(x)
/ ( P )
0.831
2C
0.034
(C,D)
56

FileName : E-6012
Step:
12 12:36p Jan 11,2015
N(x)
/ ( MC/(Rm**2 * Beta) )
0.681
4A
0.711
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.905
2A
0.043
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.798
4B
0.324
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.878
2B
0.041
(A,B,C,D)
* Beta) )
Kb = 1.00
Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-4
-4
-7
-7
Circ. Memb. MC |
Circ. Bend. MC |
Circ. Memb. ML |
-1
-1
Circ. Bend. ML |
-1
-1
9.8
-1.8
4.4
-0.7
9.1
-5.0
9.1
-5.0
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-6
-6
-4
-4
Long. Memb. MC |
Long. Bend. MC |
57

FileName : E-6012
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Long. Memb. ML |
Long. Bend. ML |
-2
-2
12.1
-6.8
5.6
-2.8
7.4
-1.5
7.4
-1.5
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
Shear VL |
Shear MT |
0.0
0.0
0.0
0.0
0.5
0.5
-0.5
-0.5
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
12.10
6.82
5.60
2.80
9.20
5.11
9.20
5.11
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
Circ. Pl (SUS) |
Circ. Q
-2
-1
-2
-2
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q
-3
-1
-1
(SUS) |
------------------------------------------------------------------------
58

FileName : E-6012
Step:
12 12:36p Jan 11,2015
Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
1.5
1.5
0.6
0.6
1.2
1.2
1.2
1.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
4.5
1.8
1.7
0.6
3.7
2.0
3.7
2.0
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
0.00
137.90
Passed
Pm+Pl (SUS)
1.48
206.85
Passed
Pm+Pl+Q (TOTAL)|
4.45
413.70
Passed
------------------------------------------------------------------------
Vessel Stress Summation at Reinforcing Pad Edge

-----------------------------------------------------------------------Type of
Stress Int.
Stress Values at
(MPa
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
Circ. Pl (SUS) |
59

FileName : E-6012
Step:
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Circ. Q
(SUS) |
-5
-2
-7
-7
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
Long. Q
-9
-4
-4
-4
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
4.0
4.0
1.8
1.8
3.1
3.1
3.1
3.1
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
12.1
6.8
5.6
2.8
9.2
5.1
9.2
5.1
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
|
|
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
0.00
137.90
Passed
Pm+Pl (SUS)
4.01
206.85
Passed
Pm+Pl+Q (TOTAL)|
12.10
413.70
Passed
------------------------------------------------------------------------
60

FileName : E-6012
---------------------------------------Horizontal Vessel Analysis (Ope.) :
Step:
13 12:36p Jan 11,2015
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Input and Calculated Values:
Vessel Mean Radius
Rm
53.41
mm
Stiffened Vessel Length per 4.15.6
1089.70
mm
Distance from Saddle to Vessel tangent
164.00
mm
Saddle Width
70.00
mm
theta
120.00
degrees
b1
102.00
mm
theta1
132.00
degrees
Wear Plate Thickness
tr
8.0
Wear Plate Allowable Stress
Sr
115.15
MPa
Shell Allowable Stress used in Calculation
137.90
MPa
Head Allowable Stress used in Calculation
137.90
MPa
Saddle Bearing Angle
Wear Plate Width

Wear Plate Bearing Angle
Circumferential Efficiency in Plane of Saddle
1.00
Circumferential Efficiency at Mid-Span
1.00
Saddle Force Q, Operating Case
Horizontal Vessel Analysis Results:
14201.79
Actual
mm
Allowable
------------------------------------------------------------------Long. Stress at Top
of Midspan
-16.81
-2029.24
MPa
Long. Stress at Top
of Midspan
16.81
137.90
MPa
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Long. Stress at Bottom of Midspan
29.64
137.90
MPa
Long. Stress at Top
of Saddles
52.82
137.90
MPa
Long. Stress at Bottom of Saddles
-19.30
-2029.24
MPa
19.30
137.90
MPa
Tangential Shear in Shell
29.06
82.74
MPa
Circ. Stress at Horn of Saddle
8.08
172.38
MPa
Circ. Compressive Stress in Shell
1.42
137.90
MPa
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3.00 * ( 210.9/2 + 0 ) * 255.0000/92.5003
= 872.2 N
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 9.23 , 0.00 , 0 ) * 255.0000/640.0000
= 3.7 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 1929.38 , 0.00 , 0 ) * 255.0000/640.0000
= 768.7 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 1929/2 + 0 ) * 255.0000/92.5003
= 7978.2 N
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Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 6223 + Max( 3 , 872 , 768 , 7978 )
= 14201.8 N
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight)
14253.41
964.69
1929.38
Transverse Shear Load Saddle

Longitudinal Shear Load Saddle
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
K6p = 0.0434
K7P = 0.0434
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -14201*164.00[1-(1-164.00/1089.70+(53.405-0.000)/
(2*164.00*1089.70))/(1+(4*0.00)/(3*1089.70))]
= -332.1 N-m
[M2]:
63

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= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 14201*1089/4(1+2(53-0)/(1089))/(1+(4*0)/
(3*1089))-4*164/1089
= 1559.0 N-m
Longitudinal Stress at Top of Shell (4.15.6)
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 18.000 * 53.405/(2*7.490 ) - 1559.0/(pi*53.4*7.490 )
= -16.81 MPa
Longitudinal Stress at Bottom of Shell (4.15.7)
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 18.000 * 53.405/(2 * 7.490 ) + 1559.0/(pi * 53.4 * 7.490 )
= 29.64 MPa
Longitudinal Stress at Top of Shell at Support (4.15.10)
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 18.000*53.405/(2*7.490)--332.1/(0.1066*pi*53.4*7.490)
= 52.82 MPa
Longitudinal Stress at Bottom of Shell at Support (4.15.11)
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 18.000*53.405/(2*7.490)+-332.1/(0.1923*pi*53.4*7.490)
= -19.30 MPa
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 14201 ( 1089.70 - 2 * 164.00 )/(1089.70 + ( 4 * 0.00/3))
= 9927.0 N
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:
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= K2 * T / ( Rm * t )
= 1.1707 * 9927.05/( 53.4051 * 7.4898 )
= 29.06 MPa
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 53.405 * 7.490 )
= 15.600 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 14201 * 0.1/( 7.490 * ( 70.00 + 15.60 + 15.60 ) )
= -1.42 MPa
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 70.00 + 1.56 * sqrt( 53.405 * 7.490 ), 2 * 164.000 )

= 101.20 mm
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
= min( 115.146/137.900 , 1 )
= 0.8350
Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 14201 * 0.1/( 101.200 ( 7.490 + 0.835 * 8.000 ) )
= -0.75 MPa
Circ. Comp. Stress at Horn of Saddle, L>=8Rm (4.15.27) [sigma7,r]:

= -Q/(4(t+eta*tr)b1) - 3*K7*Q/(2(t+eta*tr))
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= -14201/(4(7.490 + 0.835 * 8.000 )101.200 ) 3 * 0.053 * 14201/(2(7.490 + 0.835 * 8.000 ))

= -8.08 MPa
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.156E-04 * 640.000 * ( 50.0 - 21.1 )
= 0.289 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
132.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
90.0000
mm
Number of Ribs ( inc. outside ribs )
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm
Web Location
Webloc
Center
Moment of Inertia of Saddle - Lateral Direction
AY
Io
4.
989.
3705.
18499.
Wearplate
11.
816.
9376.
112077.
Web
97.
1300.
125776.
15029416.
BasePlate
182.
720.
131040.
23853098.
Totals
294.
3825.
269897.
39013088.
Shell
Value
Value
Value
C1 = Sumof(Ay)/Sumof(A)
I = Sumof(Io) - C1*Sumof(Ay)
As = Sumof(A) - Ashell
71.
19970750.
2836.
66
mm
mm**4
mm

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K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) =
0.2035
Fh = K1 * Q = 0.2035 * 14201.791 = 2890.3728 N
Tension Stress, St = ( Fh/As )
1.0192
MPa
Allowed Stress, Sa = 0.6 * Yield Str =
103.4250
MPa
194.5916
mm
562.6701
N-m
) =
1.9872
MPa
Allowed Stress, Sa = 2/3 * Yield Str =
114.9167
MPa
= B - R*Sin(theta) / theta
Bending Moment, M
= Fh * d
Bending Stress, Sb = ( M * C1 / I
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))
= ( 3 * (14201 + 51 ) * 90.00/( 4 * 132.000 * 114.917 ))
= 7.964 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
= ( 132.0000 - 25.4 )/( 2 - 1 ) = 106.6000 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 106.6000 * 90.0000/2 = 4796.9995 mm
Axial Load [P]:

= Ap * Bp
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= 4797.0 * 1.20 = 5734.5 N
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
= ( 90.000 - 25.4 - 8.000 ) * 8.000 + 106.6000/2 * 8.000
= 879.200 mm
Compressive Stress [Sc]:

= P/Ar
= 5734.5/879.2000 = 6.5230 MPa
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y
AY
Ay
Rib
35.0
474.4
16604.0
0.0
203213.9
Web
35.0
426.4
14924.0
0.0
4548.3
Values
35.0
900.8
31528.0
0.0
207762.2
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 1929.4/( 2 * 132.00 ) * 106.600 * 207.09/2
= 80.699 N-m
KL/R < Cc ( 13.4713 < 151.3192 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
Sca = ( 1-( 13.47 )/(2 * 151.32 )) * 172/
( 5/3+3*(13.47 )/(8* 151.32 )-( 13.47)/(8*151.32)
Sca = 101.00 MPa
AISC Unity Check on Outside Ribs ( must be <= 1.0 )
68
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Check = Sc/Sca + (Rm/Z)/Sba

Check = 6.52/101.00 + (80.70/5936.062 )/114.92
Check = 0.18
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate
Nbolts
Nbt
Total Number of Bolts in Tension/Baseplate

Bolt Material Specification
Bolt Allowable Stress
SA-193 B7
Stba
172.38
MPa
Bca
0.0000
mm
Edgedis
32.9946
mm
Bnd
12.0000
mm
Bolt Corrosion Allowance

Distance from Bolts to Edge
Thread Series
Series
BasePlate Allowable Stress
TEMA Metric
115.15
MPa
BltArea
72.3980
mm
Saddle Load QO (Weight)
QO
6275.2
Saddle Load QL (Wind/Seismic contribution)
QL
768.7
Maximum Transverse Force
Ft
964.7
Maximum Longitudinal Force
Fl
1929.4
Area Available in a Single Bolt
Saddle Bolted to Steel Foundation
Yes
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 1929.38/(172.38 * 2.00 )
= 5.5969 mm
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Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 255.00 * 964.69 + 0.00
= 246.10 N-m
Eccentricity (e):
= Rmom / QO
= 246.10/6275.18
= 39.20 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 132.00/2 - 32.99
= 33.01 mm
K1 = 3 (e - 0.5 * Bplen)
= 3 (39.20 - 0.5*132.00 )
= -80.40 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 1.00 * 144.80/90.00 * (33.01 + 39.20 )
= 697.02 mm
K3 = -K2 * (0.5 * Bplen + f)

= -697.02 * (0.5 * 132.00 + 33.01 )
= -69008.49 mm
Iteratively Solving for the Effective Bearing Length:

Y + K1 * Y + K2 * Y + K3 = 0
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Y + -80.40 * Y + 697.02 * Y + -69008.48 = 0

Y
= 82.14 mm
Num = (Bplen / 2 - Y / 3 - e)
= (132.00/2 - 82.14/3 - 39.20 )
= -0.58
Denom = (Bplen / 2 - Y / 3 + f)
= (132.00/2 - 82.14/3 + 33.01 )
= 71.63
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 6275.18 * -0.58/71.63
= 50.89 N
Bolt Area Required due to Transverse Load [Bltareart]

= Tforce / (Stba * Nbt)
= 50.89/( 172.38 * 2.00 )
= 0.1476 mm
Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 5.5969 , 0.1476 ]
= 5.5969 mm
Baseplate Thickness Calculation per D. Moss:
Bearing Pressure (fc)

= 2 * (QO + Tforce) / (Y * Bplen)
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= 2 * (6275.18 + 50.89 )/(82.14 * 132.00 )

= 11.67 bar
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (132.00 - 81.20 )/2
= 25.4000 mm
Overturning Moment due To Bolt Tension [Mt]:

= Tforce * Adist
= 50.89 * 25.40
= 1.29 N-m
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 11.67 * (82.14 - 25.40 )/82.14
= 8.06 bar
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist * Bpwid / 6) * (f1 + 2 * fc)
= (25.40 * 90.00/6) * (8.06 + 2 * 11.67 )
= 30.40 N-m
Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))
= (6 *max(1.29 ,30.40/(90.00 * 172.72 ))
= 3.4249 mm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

72

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Vessel Mean Radius
Rm
53.41
mm
1089.70
mm
246.00
mm
Saddle Width
70.00
mm
theta
120.00
degrees
b1
102.00
mm
theta1
132.00
degrees
tr
8.0
Sr
115.15
MPa
Inside Depth of Head
h2
24.83
mm
137.90
MPa
137.90
MPa
Wear Plate Width

1.00
1.00
Saddle Force Q, Operating Case
13227.72
Actual
mm
Allowable
of Midspan
2.60
137.90
MPa
10.24
137.90
MPa
of Saddles
117.64
137.90
MPa
-55.23
-2029.24
MPa
55.23
137.90
MPa
Long. Stress at Top
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20.61
82.74
MPa
7.53
172.38
MPa
1.33
137.90
MPa

= 3.00 * ( 210.9/2 + 0 ) * 255.0000/92.5003
= 872.2 N

= max( 9.23 , 0.00 , 0 ) * 255.0000/640.0000
= 3.7 N
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 1929.38 , 0.00 , 0 ) * 255.0000/640.0000
= 768.7 N
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3.00 * ( 1929/2 + 0 ) * 255.0000/92.5003
= 7978.2 N

= 5249 + Max( 3 , 872 , 768 , 7978 )
= 13227.7 N
74

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13 12:36p Jan 11,2015

13279.33
964.69
1929.38


K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
K6p = 0.0434
K7P = 0.0434
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -13227*246.00[1-(1-246.00/1089.70+(53.405-24.830)/
(2*246.00*1089.70))/(1+(4*24.83)/(3*1089.70))]
= -796.0 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 13227*1089/4(1+2(53-24)/(1089))/(1+(4*24)/
(3*1089))-4*246/1089
= 256.6 N-m
75

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[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 18.000 * 53.405/(2*7.490 ) - 256.6/(pi*53.4*7.490 )
= 2.60 MPa
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 18.000 * 53.405/(2 * 7.490 ) + 256.6/(pi * 53.4 * 7.490 )
= 10.24 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 18.000*53.405/(2*7.490)--796.0/(0.1066*pi*53.4*7.490)
= 117.64 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 18.000*53.405/(2*7.490)+-796.0/(0.1923*pi*53.4*7.490)
= -55.23 MPa

= Q(L-2a)/(L+(4*h2/3))
= 13227 ( 1089.70 - 2 * 246.00 )/(1089.70 + ( 4 * 24.83/3))
= 7041.5 N

= K2 * T / ( Rm * t )
= 1.1707 * 7041.47/( 53.4051 * 7.4898 )
= 20.61 MPa
76

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= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 53.405 * 7.490 )
= 15.600 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 13227 * 0.1/( 7.490 * ( 70.00 + 15.60 + 15.60 ) )
= -1.33 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 70.00 + 1.56 * sqrt( 53.405 * 7.490 ), 2 * 246.000 )

= 101.20 mm

= min( Sr/S, 1 )
= min( 115.146/137.900 , 1 )
= 0.8350

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 13227 * 0.1/( 101.200 ( 7.490 + 0.835 * 8.000 ) )
= -0.70 MPa

= -13227/(4(7.490 + 0.835 * 8.000 )101.200 ) 3 * 0.053 * 13227/(2(7.490 + 0.835 * 8.000 ))
= -7.53 MPa
Results for Vessel Ribs, Web and Base
77

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Baseplate Length
Bplen
132.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
90.0000
mm
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm
Web Location
Webloc
Center
AY
Io
4.
989.
3705.
18499.
Wearplate
11.
816.
9376.
112077.
Web
97.
1300.
125776.
15029416.
BasePlate
182.
720.
131040.
23853098.
Totals
294.
3825.
269897.
39013088.
Shell
Value
Value
Value
71.
19970750.
2836.
mm
mm**4
mm
Fh = K1 * Q = 0.2035 * 13227.716 = 2692.1272 N
0.9493
MPa
103.4250
MPa
194.5916
mm
524.0776
N-m
Bending Moment, M
= Fh * d
78
0.2035

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13 12:36p Jan 11,2015
) =
1.8509
MPa
114.9167
MPa

AllStress ))
= ( 3 * (13227 + 51 ) * 90.00/( 4 * 132.000 * 114.917 ))
= 7.687 mm

= ( 132.0000 - 25.4 )/( 2 - 1 ) = 106.6000 mm

= e * Bpwid / 2
= 106.6000 * 90.0000/2 = 4796.9995 mm
Axial Load [P]:

= Ap * Bp
= 4797.0 * 1.11 = 5341.2 N

= ( 90.000 - 25.4 - 8.000 ) * 8.000 + 106.6000/2 * 8.000
= 879.200 mm

= P/Ar
79

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= 5341.2/879.2000 = 6.0756 MPa

Y
AY
Ay
Io
Rib
35.0
474.4
16604.0
0.0
203213.9
Web
35.0
426.4
14924.0
0.0
4548.3
Values
35.0
900.8
31528.0
0.0
207762.2

= Fl /( 2 * Bplen ) * e * rl / 2
= 1929.4/( 2 * 132.00 ) * 106.600 * 207.09/2
= 80.699 N-m
KL/R < Cc ( 13.4713 < 151.3192 ) per AISC E2-1

Sca = ( 1-( 13.47 )/(2 * 151.32 )) * 172/
( 5/3+3*(13.47 )/(8* 151.32 )-( 13.47)/(8*151.32)
Sca = 101.00 MPa

Check = 6.08/101.00 + (80.70/5936.062 )/114.92
Check = 0.18
Nbolts
Nbt

SA-193 B7
80

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13 12:36p Jan 11,2015
Stba
172.38
MPa
Bca
0.0000
mm
Edgedis
32.9946
mm
Bnd
12.0000
mm

Thread Series
Series
TEMA Metric
115.15
MPa
BltArea
72.3980
mm
QO
5301.1
QL
768.7
Ft
964.7
Fl
1929.4
Yes


= 1929.38/(172.38 * 2.00 )
= 5.5969 mm

= 255.00 * 964.69 + 0.00
= 246.10 N-m
Eccentricity (e):
81

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13 12:36p Jan 11,2015
= Rmom / QO
= 246.10/5301.11
= 46.40 mm > Bplen/6 --> Uplift in Transverse direction
f = Bplen / 2 - Edgedis
= 132.00/2 - 32.99
= 33.01 mm
K1 = 3 (e - 0.5 * Bplen)
= 3 (46.40 - 0.5*132.00 )
= -58.79 mm
K2 = 6 * n1 * At / Bpwid * (f + e)
= 6 * 1.00 * 144.80/90.00 * (33.01 + 46.40 )
= 766.55 mm
K3 = -K2 * (0.5 * Bplen + f)

= -766.55 * (0.5 * 132.00 + 33.01 )
= -75892.66 mm
Iteratively Solving for the Effective Bearing Length:

Y + K1 * Y + K2 * Y + K3 = 0
Y + -58.79 * Y + 766.55 * Y + -75892.66 = 0
Y
= 64.97 mm
Num = (Bplen / 2 - Y / 3 - e)
= (132.00/2 - 64.97/3 - 46.40 )
= -2.06
Denom = (Bplen / 2 - Y / 3 + f)
= (132.00/2 - 64.97/3 + 33.01 )
82

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Step:
13 12:36p Jan 11,2015
= 77.35
Total Bolt Tension Force [Tforce]:

= - QO * Num / Denom
= - 5301.11 * -2.06/77.35
= 141.22 N
Bolt Area Required due to Transverse Load [Bltareart]

= Tforce / (Stba * Nbt)
= 141.22/( 172.38 * 2.00 )
= 0.4097 mm

= max[0.0000 , 5.5969 , 0.4097 ]
= 5.5969 mm
Baseplate Thickness Calculation per D. Moss:
Bearing Pressure (fc)

= 2 * (QO + Tforce) / (Y * Bplen)
= 2 * (5301.11 + 141.22 )/(64.97 * 132.00 )
= 12.69 bar
Distance from Baseplate Edge to the Web [ADIST]:

= (Bplen - Weblngth) / 2
= (132.00 - 81.20 )/2
= 25.4000 mm
Overturning Moment due To Bolt Tension [Mt]:
83

FileName : E-6012
Step:
13 12:36p Jan 11,2015
= Tforce * Adist
= 141.22 * 25.40
= 3.59 N-m
Equivalent Bearing Pressure (f1):

= fc * (Y - Adist) / Y
= 12.69 * (64.97 - 25.40 )/64.97
= 7.73 bar
Overturning Moment due to Bearing Pressure [Mc]:

= (Adist * Bpwid / 6) * (f1 + 2 * fc)
= (25.40 * 90.00/6) * (7.73 + 2 * 12.69 )
= 32.06 N-m
Baseplate Required Thickness [Treq]:

= (6 * max(Mt,Mc) / (Bpwid * Sba))
= (6 *max(3.59 ,32.06/(90.00 * 172.72 ))
= 3.5172 mm
84

FileName : E-6012
---------------------------------------Horizontal Vessel Analysis (Test) :
Step:
14 12:36p Jan 11,2015
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Vessel Mean Radius
Rm
53.41
mm
1089.70
mm
164.00
mm
Saddle Width
70.00
mm
theta
120.00
degrees
b1
102.00
mm
theta1
132.00
degrees
tr
8.0
Sr
115.15
MPa
186.17
MPa
186.17
MPa
Wear Plate Width

1.00
1.00
Saddle Force Q, Test Case, no Ext. Forces
1699.14
Actual
mm
Allowable
of Midspan
6.01
186.17
MPa
11.57
186.17
MPa
85

FileName : E-6012
Step:
14 12:36p Jan 11,2015
Long. Stress at Top
of Saddles
14.34
186.17
MPa
5.71
186.17
MPa
3.48
111.70
MPa
1.21
279.25
MPa
0.17
186.17
MPa

= 3.00 * ( 69.6/2 + 0 ) * 255.0000/92.5003
= 287.8 N

= max( 9.23 , 0.00 , 0 ) * 255.0000/640.0000
= 1.2 N

= 1411 + Max( 1 , 287 , 0 , 0 )
= 1699.1 N

Hydrostatic Test Pressure at center of Vessel:
24.653 bar
86
1750.76
34.80
3.05

FileName : E-6012
Step:
14 12:36p Jan 11,2015

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
K6p = 0.0434
K7P = 0.0434
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -1699*164.00[1-(1-164.00/1089.70+(53.405-0.000)/
(2*164.00*1089.70))/(1+(4*0.00)/(3*1089.70))]
= -39.7 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 1699*1089/4(1+2(53-0)/(1089))/(1+(4*0)/
(3*1089))-4*164/1089
= 186.5 N-m
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 24.653 * 53.405/(2*7.490 ) - 186.5/(pi*53.4*7.490 )
= 6.01 MPa
87

FileName : E-6012
Step:
14 12:36p Jan 11,2015
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 24.653 * 53.405/(2 * 7.490 ) + 186.5/(pi * 53.4 * 7.490 )
= 11.57 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 24.653*53.405/(2*7.490)--39.7/(0.1066*pi*53.4*7.490)
= 14.34 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 24.653*53.405/(2*7.490)+-39.7/(0.1923*pi*53.4*7.490)
= 5.71 MPa

= Q(L-2a)/(L+(4*h2/3))
= 1699 ( 1089.70 - 2 * 164.00 )/(1089.70 + ( 4 * 0.00/3))
= 1187.7 N

= K2 * T / ( Rm * t )
= 1.1707 * 1187.70/( 53.4051 * 7.4898 )
= 3.48 MPa

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 53.405 * 7.490 )
= 15.600 mm
88

FileName : E-6012
Step:
14 12:36p Jan 11,2015
= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 1699 * 0.1/( 7.490 * ( 70.00 + 15.60 + 15.60 ) )
= -0.17 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 70.00 + 1.56 * sqrt( 53.405 * 7.490 ), 2 * 164.000 )

= 101.20 mm

= min( Sr/S, 1 )
= min( 115.146/186.165 , 1 )
= 0.6185

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 1699 * 0.1/( 101.200 ( 7.490 + 0.619 * 8.000 ) )
= -0.10 MPa

= -1699/(4(7.490 + 0.619 * 8.000 )101.200 ) 3 * 0.053 * 1699/(2(7.490 + 0.619 * 8.000 ))
= -1.21 MPa
Results for Vessel Ribs, Web and Base:

Baseplate Length
Bplen
132.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
90.0000
mm
Nribs
Rib Thickness
Ribtk
8.0000
89
mm

FileName : E-6012
Step:
14 12:36p Jan 11,2015
Web Thickness
Webtk
8.0000
Web Location
Webloc
Center
mm
AY
Io
4.
989.
3705.
18499.
Wearplate
11.
816.
9376.
112077.
Web
97.
1300.
125776.
15029416.
BasePlate
182.
720.
131040.
23853098.
Totals
294.
3825.
269897.
39013088.
Shell
Value
Value
Value
71.
19970750.
2836.
mm
mm**4
mm
0.2035
Fh = K1 * Q = 0.2035 * 1699.144 = 345.8128 N
0.1219
MPa
103.4250
MPa
194.5916
mm
67.3195
N-m
) =
0.2378
MPa
114.9167
MPa
Bending Moment, M
= Fh * d

90

FileName : E-6012
Step:
14 12:36p Jan 11,2015
AllStress ))
= ( 3 * (1699 + 51 ) * 90.00/( 4 * 132.000 * 114.917 ))
= 2.791 mm

= ( 132.0000 - 25.4 )/( 2 - 1 ) = 106.6000 mm

= e * Bpwid / 2
= 106.6000 * 90.0000/2 = 4796.9995 mm
Axial Load [P]:

= Ap * Bp
= 4797.0 * 0.14 = 686.1 N

= ( 90.000 - 25.4 - 8.000 ) * 8.000 + 106.6000/2 * 8.000
= 879.200 mm

= P/Ar
= 686.1/879.2000 = 0.7804 MPa

Rib
AY
35.0
474.4
16604.0
Ay
0.0
91
Io
203213.9

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Step:
14 12:36p Jan 11,2015
Web
35.0
426.4
14924.0
0.0
4548.3
Values
35.0
900.8
31528.0
0.0
207762.2

= Fl /( 2 * Bplen ) * e * rl / 2
= 3.0/( 2 * 132.00 ) * 106.600 * 207.09/2
= 0.127 N-m
KL/R < Cc ( 13.4713 < 151.3192 ) per AISC E2-1

Sca = ( 1-( 13.47 )/(2 * 151.32 )) * 172/
( 5/3+3*(13.47 )/(8* 151.32 )-( 13.47)/(8*151.32)
Sca = 101.00 MPa

Check = 0.78/101.00 + (0.13/5936.062 )/114.92
Check = 0.01
Nbolts
Nbt

SA-193 B7
Stba
172.38
MPa
Bca
0.0000
mm
Edgedis
32.9946
mm
Bnd
12.0000
mm

Thread Series
Series
92
TEMA Metric
115.15
MPa

FileName : E-6012
Step:
14 12:36p Jan 11,2015
BltArea
72.3980
QO
1462.9
QL
1.2
Ft
34.8
Fl
3.0
Yes


= 3.05/(172.38 * 2.00 )
= 0.0088 mm

= 255.00 * 34.84 + 0.00
= 8.89 N-m
Eccentricity (e):
= Rmom / QO
= 8.89/1462.92
= 6.07 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
93
mm

FileName : E-6012
Step:
14 12:36p Jan 11,2015

= max[0.0000 , 0.0088 , 0.0000 ]
= 0.0088 mm
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Vessel Mean Radius
Rm
53.41
mm
1089.70
mm
246.00
mm
Saddle Width
70.00
mm
theta
120.00
degrees
b1
102.00
mm
theta1
132.00
degrees
tr
8.0
Sr
115.15
MPa
Inside Depth of Head
h2
24.83
mm
186.17
MPa
186.17
MPa
Wear Plate Width

1.00
1.00
94
mm

FileName : E-6012
Step:
14 12:36p Jan 11,2015
Saddle Force Q, Test Case, no Ext. Forces
1741.68
Actual
Allowable
of Midspan
8.29
186.17
MPa
9.29
186.17
MPa
of Saddles
23.44
186.17
MPa
0.67
186.17
MPa
2.71
111.70
MPa
1.24
279.25
MPa
0.17
186.17
MPa
Long. Stress at Top

= 3.00 * ( 69.6/2 + 0 ) * 255.0000/92.5003
= 287.8 N

= max( 9.23 , 0.00 , 0 ) * 255.0000/640.0000
= 1.2 N

= 1453 + Max( 1 , 287 , 0 , 0 )
= 1741.7 N
95

FileName : E-6012
Step:
14 12:36p Jan 11,2015
1793.29
34.80
3.05

Hydrostatic Test Pressure at center of Vessel:
24.653 bar

K1
= 0.1066
K2
= 1.1707
K3
= 0.8799
K4
= 0.4011
K5
= 0.7603
K6
= 0.0529
K7
= 0.0529
K8
= 0.3405
K9
= 0.2711
K10 = 0.0581
K1* = 0.1923
K6p = 0.0434
K7P = 0.0434
[M1]:
= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]

= -1741*246.00[1-(1-246.00/1089.70+(53.405-24.830)/
(2*246.00*1089.70))/(1+(4*24.83)/(3*1089.70))]
= -104.8 N-m
[M2]:
= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
= 1741*1089/4(1+2(53-24)/(1089))/(1+(4*24)/
(3*1089))-4*246/1089
= 33.8 N-m
96

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Step:
14 12:36p Jan 11,2015
[Sigma1]:
= P * Rm/(2t) - M2/(pi*Rmt)
= 24.653 * 53.405/(2*7.490 ) - 33.8/(pi*53.4*7.490 )
= 8.29 MPa
[Sigma2]:
= P * Rm/(2t) + M2/(pi * Rm * t)
= 24.653 * 53.405/(2 * 7.490 ) + 33.8/(pi * 53.4 * 7.490 )
= 9.29 MPa
[Sigma*3]:
= P * Rm/(2t) - M1/(K1*pi*Rmt)
= 24.653*53.405/(2*7.490)--104.8/(0.1066*pi*53.4*7.490)
= 23.44 MPa
[Sigma*4]:
= P * Rm/(2t) + M1/(K1* * pi * Rm * t)
= 24.653*53.405/(2*7.490)+-104.8/(0.1923*pi*53.4*7.490)
= 0.67 MPa

= Q(L-2a)/(L+(4*h2/3))
= 1741 ( 1089.70 - 2 * 246.00 )/(1089.70 + ( 4 * 24.83/3))
= 927.1 N

= K2 * T / ( Rm * t )
= 1.1707 * 927.14/( 53.4051 * 7.4898 )
= 2.71 MPa
97

FileName : E-6012
Step:
14 12:36p Jan 11,2015

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 53.405 * 7.490 )
= 15.600 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.7603 * 1741 * 0.1/( 7.490 * ( 70.00 + 15.60 + 15.60 ) )
= -0.17 MPa

= min( b + 1.56 * sqrt( Rm * t ), 2a
= min( 70.00 + 1.56 * sqrt( 53.405 * 7.490 ), 2 * 246.000 )

= 101.20 mm

= min( Sr/S, 1 )
= min( 115.146/186.165 , 1 )
= 0.6185

= -K5 * Q * k / ( B1( t + eta * tr ) )
= -0.7603 * 1741 * 0.1/( 101.200 ( 7.490 + 0.619 * 8.000 ) )
= -0.11 MPa

= -1741/(4(7.490 + 0.619 * 8.000 )101.200 ) 3 * 0.053 * 1741/(2(7.490 + 0.619 * 8.000 ))
= -1.24 MPa
98

FileName : E-6012
Step:
14 12:36p Jan 11,2015
Results for Vessel Ribs, Web and Base
Baseplate Length
Bplen
132.0000
mm
Baseplate Thickness
Bpthk
8.0000
mm
Baseplate Width
Bpwid
90.0000
mm
Nribs
Rib Thickness
Ribtk
8.0000
mm
Web Thickness
Webtk
8.0000
mm
Web Location
Webloc
Center
AY
Io
4.
989.
3705.
18499.
Wearplate
11.
816.
9376.
112077.
Web
97.
1300.
125776.
15029416.
BasePlate
182.
720.
131040.
23853098.
Totals
294.
3825.
269897.
39013088.
Shell
Value
Value
Value
71.
19970750.
2836.
mm
mm**4
mm
Fh = K1 * Q = 0.2035 * 1741.678 = 354.4694 N
0.1250
MPa
103.4250
MPa
194.5916
mm
99
0.2035

FileName : E-6012
Step:
14 12:36p Jan 11,2015
Bending Moment, M
= Fh * d
69.0047
N-m
) =
0.2437
MPa
114.9167
MPa

AllStress ))
= ( 3 * (1741 + 51 ) * 90.00/( 4 * 132.000 * 114.917 ))
= 2.825 mm

= ( 132.0000 - 25.4 )/( 2 - 1 ) = 106.6000 mm

= e * Bpwid / 2
= 106.6000 * 90.0000/2 = 4796.9995 mm
Axial Load [P]:

= Ap * Bp
= 4797.0 * 0.15 = 703.3 N

= ( 90.000 - 25.4 - 8.000 ) * 8.000 + 106.6000/2 * 8.000
= 879.200 mm
100

FileName : E-6012
Step:
14 12:36p Jan 11,2015
= P/Ar
= 703.3/879.2000 = 0.8000 MPa

Y
AY
Ay
Io
Rib
35.0
474.4
16604.0
0.0
203213.9
Web
35.0
426.4
14924.0
0.0
4548.3
Values
35.0
900.8
31528.0
0.0
207762.2

= Fl /( 2 * Bplen ) * e * rl / 2
= 3.0/( 2 * 132.00 ) * 106.600 * 207.09/2
= 0.127 N-m
KL/R < Cc ( 13.4713 < 151.3192 ) per AISC E2-1

Sca = ( 1-( 13.47 )/(2 * 151.32 )) * 172/
( 5/3+3*(13.47 )/(8* 151.32 )-( 13.47)/(8*151.32)
Sca = 101.00 MPa

Check = 0.80/101.00 + (0.13/5936.062 )/114.92
Check = 0.01

Nbolts
Nbt
101

FileName : E-6012
Step:
14 12:36p Jan 11,2015

Thread Series
SA-193 B7
Stba
172.38
MPa
Bca
0.0000
mm
Edgedis
32.9946
mm
Bnd
12.0000
mm
Series
TEMA Metric
115.15
MPa
BltArea
72.3980
mm
QO
1505.5
QL
1.2
Ft
34.8
Fl
3.0
Yes


= 3.05/(172.38 * 2.00 )
= 0.0088 mm

= 255.00 * 34.80 + 0.00
= 8.88 N-m
102

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Step:
14 12:36p Jan 11,2015
Eccentricity (e):
= Rmom / QO
= 8.88/1505.46
= 5.90 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)

= max[0.0000 , 0.0088 , 0.0000 ]
= 0.0088 mm
103

FileName : E-6012
---------------------------------------Nozzle Calcs. : N1
Nozl:
4 12:36p Jan 11,2015
INPUT VALUES, Nozzle Description: N1
From : 30
Pressure for Reinforcement Calculations
18.398
Temperature for Internal Pressure
Temp
50
Pext
1.03
Tempex
50
Temperature for External Pressure
Shell Material
bar
C
bar
C
SA-312 TP316
Shell Allowable Stress at Temperature
137.90
MPa
Sa
137.90
MPa
Inside Diameter of Cylindrical Shell
97.18
mm
Design Length of Section
1097.9767
mm
Shell Finished (Minimum) Thickness
7.4898
mm
Shell Internal Corrosion Allowance
0.0000
mm
Shell External Corrosion Allowance
co
0.0000
mm
198.6500
mm
0.00
Shell Allowable Stress At Ambient
Distance from Bottom/Left Tangent
User Entered Minimum Design Metal Temperature
Type of Element Connected to the Shell : Nozzle
Material
SA-182 F316
Material UNS Number
S31600
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
Diameter Basis (for tr calc only)
ID
104

FileName : E-6012
---------------------------------------Nozzle Calcs. : N1
Nozl:
4 12:36p Jan 11,2015
Layout Angle
Diameter
Size and Thickness Basis

Actual Thickness
0.00
deg
2.0000
in.
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
Joint Efficiency of Shell Seam at Nozzle
E1
1.00
Joint Efficiency of Nozzle Neck
En
1.00
Outside Projection
ho
200.0000
mm
Weld leg size between Nozzle and Pad/Shell
Wo
9.0000
mm
Groove weld depth between Nozzle and Vessel Wgnv
7.4898
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm
Weld leg size, Inside Element to Shell

ASME Code Weld Type per UW-16
mm
None
Class of attached Flange
150
Grade of attached Flange
GR 2.2
The Pressure Design option was Overall MAWP.
Nozzle Sketch (may not represent actual weld type/configuration)
____________/|
105

FileName : E-6012
---------------------------------------Nozzle Calcs. : N1
Nozl:
4 12:36p Jan 11,2015
|
|
\ |
|____________\|__|
Insert Nozzle No Pad, no Inside projection
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Division 1, 2010, 2011a, UG-37 to UG-45
Actual Inside Diameter Used in Calculation
2.000
in.
Actual Thickness Used in Calculation
0.530
in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.40*48.5902)/(137*1.00-0.6*18.40)
= 0.6536 mm
Reqd thk per App. 1 of Nozzle Wall, Trn
[Int. Press]
= R( exp([P/(SE)] - 1 ) per Appendix 1-2 (a)(1)

= 25.400(exp([18.40/(137.90*1.00]-1)
= 0.3412 mm
Required Nozzle thickness under External Pressure per UG-28 : 0.3761 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit)
Dl
101.6000
mm
Parallel to Vessel Wall, opening length
50.8000
mm
Tlnp
18.7246
mm
Normal to Vessel Wall (Thickness Limit), no pad
106

FileName : E-6012
---------------------------------------Nozzle Calcs. : N1
Nozl:
4 12:36p Jan 11,2015
Note:
Taking a UG-36(c)(3)(a) exemption for nozzle: N1.

This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation or
force the Appendix 1-10 computation in Nozzle Design Options.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures
Wall Thickness per UG16(b),
ta = 0.3761 mm
tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure
trb1 = 0.6536 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.5000 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
Wall Thickness per table UG-45
tb3 = 4.8000 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 4.800 , max( 1.500 , 1.500 ) ]
= 1.5000 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 0.3761 , 1.5000 )
= 1.5000 mm
Available Nozzle Neck Thickness = 13.4620 mm --> OK
107

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Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
SA-182 F316, Min Metal Temp without impact per UHA-51: -196 C
Nozzle Calculations per App. 1-10: Internal Pressure Case:
Thickness of Nozzle [tn]:

= thickness - corrosion allowance
= 13.462 - 0.000
= 13.462 mm
Effective Pressure Radius [Reff]:

= Di/2 + corrosion allowance
= 97.180/2 + 0.000
= 48.590 mm
Effective Length of Vessel Wall [LR]:

= 8 * t
= 8 * 7.490
= 59.919 mm
108

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Thickness Limit Candidate [LH1]:

= t + 0.78 * sqrt( Rn * tn )
= 7.490 + 0.78 * sqrt( 25.400 * 13.462 )
= 21.913 mm

= Lpr1 + T
= 200.000 + 7.490
= 207.490 mm

= 8( t + te )
= 8( 7.490 + 0.000 )
= 59.919 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:

= min[ LH1, LH2, LH3 ]
= min[ 21.913 , 207.490 , 59.919 )
= 21.913 mm
Effective Vessel Thickness [teff]:

= t
= 7.490 mm
Determine Parameter [Lamda]:

= min( 10, ( Dn + Tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 10, (50.80 + 13.462 )/( sqrt((97.18 + 7.490 ) * 7.490 )) )
= 2.295
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
109

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Area Contributed by the Vessel Wall [A1]:

= t * LR * max( Lamda/4, 1 )
= 7.490 * 59.919 * max( 2.295/4, 1 )
= 448.780 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:

= tn * LH
= 13.462 * 21.913
= 294.995 mm
Area Contributed by the Outside Fillet Weld [A41]:

= 0.5 * Leg412
= 0.5 * 9.0002
= 40.500 mm
The total area contributed by A1 through A43 [AT]:

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 448.780+1.000(294.995+0.000)+40.500+0.000+0.000
= 784.275 mm
Allowable Local Primary Membrane Stress [Sallow]:

= 1.5 * S * E
= 1.5 * 137.900 * 1.000
= 206.9 MPa
Determine Force acting on the Nozzle [fN]:

= P * Rn( LH - t )
= 18.398 * 25.400 ( 21.913 - 7.490 )
= 674.1 N
Determine Force acting on the Shell [fS]:
110

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= P * Reff * ( LR + tn )
= 18.398 * 48.590 * ( 59.919 + 13.462 )
= 6560.5 N
Discontinuity Force from Internal Pressure [fY]:

= P * Reff * Rnc
= 18.398 * 48.590 * 25.400
= 2270.8 N
Area Resisting Internal Pressure [Ap]:

= Rn( LH - t ) + Reff( LR + tn + Rnc )
= 25.400 ( 21.913 - 7.490 ) + 48.590 ( 59.919 + 13.462 + 25.400 )
= 5166.1 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/teff )
= 206.850/( 2 * 5166.123/784.275 - 48.590/7.490 )
= 309.3 bar

= S[t/Reff]
= 137.900 [7.490/48.590 ]
= 212.5 bar
Maximum Allowable Working Pressure [Pmax]:

= min( Pmax1, Pmax2 )
= min( 309.297 , 212.532 )
= 212.532 bar
Average Primary Membrane Stress [SigmaAvg]:

= ( fN + fS + fY ) / AT
111

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= ( 674.071 + 6560.483 + 2270.849 )/784.275

= 12.121 MPa
General Primary Membrane Stress [SigmaCirc]:

= P * Reff / teff
= 18.398 * 48.590/7.490
= 11.9 MPa
Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 12.121 - 11.938 , 11.938 )
= 12.3 MPa
Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Sallow
206.85
MPa
PL
12.30
MPa
Pmax
212.53
bar
Strength of Nozzle Attachment Welds per 1-10 and U-2(g)
Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 25.400 + 13.462 )/25.400
= 1.530 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:

= pi/2 * ( Rn + tn )
= pi/2 * ( 25.400 + 13.462 )
= 61.044 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
112

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= 6.364,
0.000,
0.000, mm
Weld Load Value [fwelds]:

= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(2270*1.53,1.5*137.9(294.995+0.000),pi/4*18.4*25.40^2*1.53^2)
= 2182.458 N
Weld Stress Value [tau]:

= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 2182.458/(61.044 (0.49*6.364 + 0.6*7.490 + 0.49*0.000 ) )
= 4.697 < or = to 137.900 Weld Size is OK
Weld Size Calculations, Description: N1
Intermediate Calc. for nozzle/shell Welds
Tmin
8.5598
mm
Results Per UW-16.1:

Required Thickness
Nozzle Weld
5.9919 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm
NOTE : Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 19.4225 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 226.9124 mm
113
190.696
bar

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---------------------------------------Nozzle Calcs. : N1
Nozl:
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1,
Description: N1
Vbasis
ID
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
97.180
mm
Vessel Thickness
Tv
7.490
mm
-195.57
Design Temperature
Vessel Material
SA-312 TP316
Vessel Cold S.I. Allowable
Smc
137.90
MPa
Vessel Hot
Smh
137.90
MPa
Type
Round
S.I. Allowable
Attachment Type
Diameter Basis for Nozzle
Nbasis
Corrosion Allowance for Nozzle
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
Nozzle Cold S.I. Allowable
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.398
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
114

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(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m
No
WRC107 Version
Version
March
1979
No
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
6.99

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.650
4C
0.947
(A,B)
N(PHI) / ( P/Rm )
0.650
3C
0.660
(C,D)
115

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M(PHI) / ( P )
0.650
2C1 !
0.033
(A,B)
M(PHI) / ( P )
0.650
1C
0.055
(C,D)
0.650
3A
0.319
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.650
1A
0.082
(A,B,C,D)
0.650
3B
0.739
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.650
1B
0.023
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.650
3C
0.660
(A,B)
N(x)
/ ( P/Rm )
0.650
4C
0.947
(C,D)
M(x)
/ ( P )
0.650
1C1 !
0.053
(A,B)
M(x)
/ ( P )
0.650
2C
0.034
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.650
4A
0.696
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.650
2A
0.043
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.650
4B
0.317
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.650
2B
0.042
(A,B,C,D)
* Beta) )
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-3
-3
-6
-6
116

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Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-97
97
97
-97
Circ. Memb. ML |
-21
-21
21
21
Circ. Bend. ML |
-27
27
27
-27
-42.3
5.2
54.7
-7.5
-99.0
84.3
114.6
-92.9
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-5
-5
-3
-3
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-50
50
50
-50
-51.4
36.9
66.7
-45.2
-65.3
30.7
78.0
-33.3
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
6.5
6.5
4.2
4.2
4.2
4.2
6.5
6.5
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
54.80
38.15
68.05
45.62
99.51
84.62 115.75
93.62
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
|
|
Stress Values at
(MPa
117

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---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
11
12
11
12
11
12
11
12
Circ. Pl (SUS) |
-18
-18
23
23
-7
-7
10
10
Circ. Q
-23
23
31
-31
-91
91
103
-103
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
-7
-7
10
10
-17
-17
22
22
-44
44
55
-55
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
11.1
12.9
11.1
12.9
11.1
12.9
11.1
12.9
-----------------------------------------------------------------------Pm+Pl (SUS)
7.7
5.9
34.7
36.6
15.7
17.5
28.1
28.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
48.3
44.0
74.3
45.8
88.5
97.5
126.7
80.8
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
12.92
137.90
Passed
Pm+Pl (SUS)
36.57
206.85
Passed
Pm+Pl+Q (TOTAL)|
126.69
413.70
Passed
------------------------------------------------------------------------
118

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From : 30
18.398
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316
137.90
MPa
Sa
137.90
MPa
97.18
mm
1097.9767
mm
7.4898
mm
0.0000
mm
co
0.0000
mm
1006.6500
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
119

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---------------------------------------Nozzle Calcs. : N2
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Layout Angle
180.00
deg
Diameter
2.0000
in.

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.4898
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
120

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|
|
\ |
|____________\|__|
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.40*48.5902)/(137*1.00-0.6*18.40)
= 0.6536 mm
[Int. Press]

= 25.400(exp([18.40/(137.90*1.00]-1)
= 0.3412 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
18.7246
mm
121

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Note:


ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 0.6536 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.5000 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.500 , 1.500 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.3761 , 1.5000 )
= 1.5000 mm
122

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Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed

= 13.462 - 0.000
= 13.462 mm

= 97.180/2 + 0.000
= 48.590 mm

= 8 * t
= 8 * 7.490
= 59.919 mm
123

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= t + 0.78 * sqrt( Rn * tn )
= 7.490 + 0.78 * sqrt( 25.400 * 13.462 )
= 21.913 mm

= Lpr1 + T
= 200.000 + 7.490
= 207.490 mm

= 8( t + te )
= 8( 7.490 + 0.000 )
= 59.919 mm

= min[ 21.913 , 207.490 , 59.919 )
= 21.913 mm

= t
= 7.490 mm

= min( 10, (50.80 + 13.462 )/( sqrt((97.18 + 7.490 ) * 7.490 )) )
= 2.295
124

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= t * LR * max( Lamda/4, 1 )
= 7.490 * 59.919 * max( 2.295/4, 1 )
= 448.780 mm

= tn * LH
= 13.462 * 21.913
= 294.995 mm

= 0.5 * Leg412
= 0.5 * 9.0002
= 40.500 mm

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 448.780+1.000(294.995+0.000)+40.500+0.000+0.000
= 784.275 mm

= 1.5 * S * E
= 1.5 * 137.900 * 1.000
= 206.9 MPa

= P * Rn( LH - t )
= 18.398 * 25.400 ( 21.913 - 7.490 )
= 674.1 N
125

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= P * Reff * ( LR + tn )
= 18.398 * 48.590 * ( 59.919 + 13.462 )
= 6560.5 N

= P * Reff * Rnc
= 18.398 * 48.590 * 25.400
= 2270.8 N

= 25.400 ( 21.913 - 7.490 ) + 48.590 ( 59.919 + 13.462 + 25.400 )
= 5166.1 mm

= 206.850/( 2 * 5166.123/784.275 - 48.590/7.490 )
= 309.3 bar

= S[t/Reff]
= 137.900 [7.490/48.590 ]
= 212.5 bar

= min( 309.297 , 212.532 )
= 212.532 bar

= ( fN + fS + fY ) / AT
126

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Nozl:
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= ( 674.071 + 6560.483 + 2270.849 )/784.275
= 12.121 MPa

= P * Reff / teff
= 18.398 * 48.590/7.490
= 11.9 MPa

= max( 2 * 12.121 - 11.938 , 11.938 )
= 12.3 MPa

Sallow
206.85
MPa
PL
12.30
MPa
Pmax
212.53
bar

= ( 25.400 + 13.462 )/25.400

= pi/2 * ( Rn + tn )
= pi/2 * ( 25.400 + 13.462 )
= 61.044 mm
127

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= 6.364,
0.000,
0.000, mm

= min(2270*1.53,1.5*137.9(294.995+0.000),pi/4*18.4*25.40^2*1.53^2)
= 2182.458 N

= 2182.458/(61.044 (0.49*6.364 + 0.6*7.490 + 0.49*0.000 ) )
Tmin
8.5598
mm

Required Thickness
Nozzle Weld
5.9919 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm



128
190.696
bar

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
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1,
Description: N2
Vbasis
ID
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
97.180
mm
Vessel Thickness
Tv
7.490
mm
-195.57
Design Temperature
Vessel Material
SA-312 TP316
Smc
137.90
MPa
Vessel Hot
Smh
137.90
MPa
S.I. Allowable
Attachment Type
Type
Round
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.398
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
129

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Nozl:
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(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m
No
WRC107 Version
Version
March
1979
No
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
6.99

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.650
4C
0.947
(A,B)
N(PHI) / ( P/Rm )
0.650
3C
0.660
(C,D)
130

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M(PHI) / ( P )
0.650
2C1 !
0.033
(A,B)
M(PHI) / ( P )
0.650
1C
0.055
(C,D)
0.650
3A
0.319
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.650
1A
0.082
(A,B,C,D)
0.650
3B
0.739
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.650
1B
0.023
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.650
3C
0.660
(A,B)
N(x)
/ ( P/Rm )
0.650
4C
0.947
(C,D)
M(x)
/ ( P )
0.650
1C1 !
0.053
(A,B)
M(x)
/ ( P )
0.650
2C
0.034
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.650
4A
0.696
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.650
2A
0.043
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.650
4B
0.317
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.650
2B
0.042
(A,B,C,D)
* Beta) )
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-3
-3
-6
-6
131

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5 12:36p Jan 11,2015
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-97
97
97
-97
Circ. Memb. ML |
-21
-21
21
21
Circ. Bend. ML |
-27
27
27
-27
-42.3
5.2
54.7
-7.5
-99.0
84.3
114.6
-92.9
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-5
-5
-3
-3
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-50
50
50
-50
-51.4
36.9
66.7
-45.2
-65.3
30.7
78.0
-33.3
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
6.5
6.5
4.2
4.2
4.2
4.2
6.5
6.5
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
54.80
38.15
68.05
45.62
99.51
84.62 115.75
93.62
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
|
|
Stress Values at
(MPa
132

FileName : E-6012
---------------------------------------Nozzle Calcs. : N2
Nozl:
5 12:36p Jan 11,2015
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
11
12
11
12
11
12
11
12
Circ. Pl (SUS) |
-18
-18
23
23
-7
-7
10
10
Circ. Q
-23
23
31
-31
-91
91
103
-103
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
-7
-7
10
10
-17
-17
22
22
-44
44
55
-55
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
11.1
12.9
11.1
12.9
11.1
12.9
11.1
12.9
-----------------------------------------------------------------------Pm+Pl (SUS)
7.7
5.9
34.7
36.6
15.7
17.5
28.1
28.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
48.3
44.0
74.3
45.8
88.5
97.5
126.7
80.8
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
12.92
137.90
Passed
Pm+Pl (SUS)
36.57
206.85
Passed
Pm+Pl+Q (TOTAL)|
126.69
413.70
Passed
------------------------------------------------------------------------
133

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
From : 30
18.398
Temp
50
Pext
1.03
Tempex
50
Shell Material
bar
C
bar
C
SA-312 TP316
137.90
MPa
Sa
137.90
MPa
97.18
mm
1097.9767
mm
7.4898
mm
0.0000
mm
co
0.0000
mm
502.6500
mm
0.00
Material
SA-182 F316
Material UNS Number
S31600
Forgings
Sn
137.90
MPa
Sna
137.90
MPa
ID
134

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
Layout Angle
180.00
deg
Diameter
2.0000
in.

Actual Thickness
Actual
tn
Flange Material
13.4620
mm
SA-182 F316
Flange Type
Long Weld Neck
Corrosion Allowance
can
0.0000
E1
1.00
En
1.00
Outside Projection
ho
200.0000
mm
Wo
9.0000
mm
7.4898
mm
Inside Projection
0.0000
mm
Wi
0.0000
mm

mm
None
150
GR 2.2
____________/|
135

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
|
|
\ |
|____________\|__|
2.000
in.
0.530
in.

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (18.40*48.5902)/(137*1.00-0.6*18.40)
= 0.6536 mm
[Int. Press]

= 25.400(exp([18.40/(137.90*1.00]-1)
= 0.3412 mm

Dl
101.6000
mm
50.8000
mm
Tlnp
18.7246
mm
136

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
Note:


ta = 0.3761 mm
tr16b = 1.5000 mm
trb1 = 0.6536 mm
Wall Thickness
tb1 = max(trb1, tr16b) = 1.5000 mm
Wall Thickness
tb2 = max(trb2, tr16b) = 1.5000 mm
tb3 = 4.8000 mm

= min[ 4.800 , max( 1.500 , 1.500 ) ]
= 1.5000 mm

= max( ta, tb )
= max( 0.3761 , 1.5000 )
= 1.5000 mm
137

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
Sustained
15.2,
Allowable :
137.9 MPa
Passed
Expansion
0.0,
Allowable :
329.5 MPa
Passed
Occasional :
1.4,
Allowable :
183.4 MPa
Passed
Shear
8.3,
Allowable :
96.5 MPa
Passed

= 13.462 - 0.000
= 13.462 mm

= 97.180/2 + 0.000
= 48.590 mm

= 8 * t
= 8 * 7.490
= 59.919 mm
138

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
= t + 0.78 * sqrt( Rn * tn )
= 7.490 + 0.78 * sqrt( 25.400 * 13.462 )
= 21.913 mm

= Lpr1 + T
= 200.000 + 7.490
= 207.490 mm

= 8( t + te )
= 8( 7.490 + 0.000 )
= 59.919 mm

= min[ 21.913 , 207.490 , 59.919 )
= 21.913 mm

= t
= 7.490 mm

= min( 10, (50.80 + 13.462 )/( sqrt((97.18 + 7.490 ) * 7.490 )) )
= 2.295
139

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
= t * LR * max( Lamda/4, 1 )
= 7.490 * 59.919 * max( 2.295/4, 1 )
= 448.780 mm

= tn * LH
= 13.462 * 21.913
= 294.995 mm

= 0.5 * Leg412
= 0.5 * 9.0002
= 40.500 mm

= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 448.780+1.000(294.995+0.000)+40.500+0.000+0.000
= 784.275 mm

= 1.5 * S * E
= 1.5 * 137.900 * 1.000
= 206.9 MPa

= P * Rn( LH - t )
= 18.398 * 25.400 ( 21.913 - 7.490 )
= 674.1 N
140

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
= P * Reff * ( LR + tn )
= 18.398 * 48.590 * ( 59.919 + 13.462 )
= 6560.5 N

= P * Reff * Rnc
= 18.398 * 48.590 * 25.400
= 2270.8 N

= 25.400 ( 21.913 - 7.490 ) + 48.590 ( 59.919 + 13.462 + 25.400 )
= 5166.1 mm

= 206.850/( 2 * 5166.123/784.275 - 48.590/7.490 )
= 309.3 bar

= S[t/Reff]
= 137.900 [7.490/48.590 ]
= 212.5 bar

= min( 309.297 , 212.532 )
= 212.532 bar

= ( fN + fS + fY ) / AT
141

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
= ( 674.071 + 6560.483 + 2270.849 )/784.275

= 12.121 MPa

= P * Reff / teff
= 18.398 * 48.590/7.490
= 11.9 MPa

= max( 2 * 12.121 - 11.938 , 11.938 )
= 12.3 MPa

Sallow
206.85
MPa
PL
12.30
MPa
Pmax
212.53
bar

= ( 25.400 + 13.462 )/25.400

= pi/2 * ( Rn + tn )
= pi/2 * ( 25.400 + 13.462 )
= 61.044 mm
142

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
= 6.364,
0.000,
0.000, mm

= min(2270*1.53,1.5*137.9(294.995+0.000),pi/4*18.4*25.40^2*1.53^2)
= 2182.458 N

= 2182.458/(61.044 (0.49*6.364 + 0.6*7.490 + 0.49*0.000 ) )
Tmin
8.5598
mm

Required Thickness
Nozzle Weld
5.9919 = 0.7 * tmin.
Actual Thickness
6.3630 = 0.7 * Wo mm



143
190.696
bar

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
1,
Description: N3
Vbasis
ID
Cylsph
Cylindrical
Cas
0.0000
mm
Vessel Diameter
Dv
97.180
mm
Vessel Thickness
Tv
7.490
mm
-195.57
Design Temperature
Vessel Material
SA-312 TP316
Smc
137.90
MPa
Vessel Hot
Smh
137.90
MPa
S.I. Allowable
Attachment Type
Type
Round
Nbasis
ID
Can
0.0000
mm
Nozzle Diameter
Dn
50.800
mm
Nozzle Thickness
Tn
13.462
mm
Nozzle Material
SA-182 F316
SNmc
137.90
MPa
Nozzle Hot
SNmh
137.90
MPa
Dp
18.398
bar
S.I. Allowable

No

Radial Load
(SUS)
-1040.0
Longitudinal Shear
(SUS)
Vl
1040.0
(SUS)
Vc
1040.0
144

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
(SUS)
Mc
380.0
N-m
Longitudinal Moment
(SUS)
Ml
380.0
N-m
Torsional Moment
(SUS)
Mt
380.0
N-m
No
WRC107 Version
Version
March
1979
No
No

Radial Load
-1040.0
VC
1040.0
Longitudinal Shear
VL
1040.0
MC
380.0
N-m
Longitudinal Moment
ML
380.0
N-m
Torsional Moment
MT
380.0
N-m
Gamma =
6.99

------------------------------------------------------------------Curves read for 1979
Beta
Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.650
4C
0.947
(A,B)
N(PHI) / ( P/Rm )
0.650
3C
0.660
(C,D)
145

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
M(PHI) / ( P )
0.650
2C1 !
0.033
(A,B)
M(PHI) / ( P )
0.650
1C
0.055
(C,D)
0.650
3A
0.319
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.650
1A
0.082
(A,B,C,D)
0.650
3B
0.739
(A,B,C,D)
M(PHI) / ( ML/(Rm
0.650
1B
0.023
(A,B,C,D)
* Beta) )
N(x)
/ ( P/Rm )
0.650
3C
0.660
(A,B)
N(x)
/ ( P/Rm )
0.650
4C
0.947
(C,D)
M(x)
/ ( P )
0.650
1C1 !
0.053
(A,B)
M(x)
/ ( P )
0.650
2C
0.034
(C,D)
N(x)
/ ( MC/(Rm**2 * Beta) )
0.650
4A
0.696
(A,B,C,D)
M(x)
/ ( MC/(Rm
* Beta) )
0.650
2A
0.043
(A,B,C,D)
N(x)
/ ( ML/(Rm**2 * Beta) )
0.650
4B
0.317
(A,B,C,D)
M(x)
/ ( ML/(Rm
0.650
2B
0.042
(A,B,C,D)
* Beta) )
Kb = 1.00

-----------------------------------------------------------------------|
Type of
Stress Values at
(MPa
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P
Circ. Bend. P
-3
-3
-6
-6
146

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
Circ. Memb. MC |
-9
-9
Circ. Bend. MC |
-97
97
97
-97
Circ. Memb. ML |
-21
-21
21
21
Circ. Bend. ML |
-27
27
27
-27
-42.3
5.2
54.7
-7.5
-99.0
84.3
114.6
-92.9
|
Tot. Circ. Str.|
-----------------------------------------------------------------------Long. Memb. P
Long. Bend. P
-5
-5
-3
-3
Long. Memb. MC |
-19
-19
19
19
Long. Bend. MC |
-51
51
51
-51
Long. Memb. ML |
-9
-9
Long. Bend. ML |
-50
50
50
-50
-51.4
36.9
66.7
-45.2
-65.3
30.7
78.0
-33.3
|
Tot. Long. Str.|
-----------------------------------------------------------------------Shear VC |
-1
-1
Shear VL |
-1
-1
Shear MT |
6.5
6.5
4.2
4.2
4.2
4.2
6.5
6.5
|
Tot. Shear|
-----------------------------------------------------------------------Str. Int. |
54.80
38.15
68.05
45.62
99.51
84.62 115.75
93.62
------------------------------------------------------------------------

-----------------------------------------------------------------------Type of
Stress Int.
|
|
Stress Values at
(MPa
147

FileName : E-6012
---------------------------------------Nozzle Calcs. : N3
Nozl:
6 12:36p Jan 11,2015
---------------|-------------------------------------------------------Location
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
11
12
11
12
11
12
11
12
Circ. Pl (SUS) |
-18
-18
23
23
-7
-7
10
10
Circ. Q
-23
23
31
-31
-91
91
103
-103
(SUS) |
-----------------------------------------------------------------------Long. Pm (SUS) |
Long. Pl (SUS) |
-7
-7
10
10
-17
-17
22
22
-44
44
55
-55
-47
47
55
-55
Long. Q
(SUS) |
-----------------------------------------------------------------------Shear Pm (SUS) |
Shear Pl (SUS) |
-1
-1
-1
-1
Shear Q
(SUS) |
-----------------------------------------------------------------------Pm (SUS)
11.1
12.9
11.1
12.9
11.1
12.9
11.1
12.9
-----------------------------------------------------------------------Pm+Pl (SUS)
7.7
5.9
34.7
36.6
15.7
17.5
28.1
28.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)|
48.3
44.0
74.3
45.8
88.5
97.5
126.7
80.8
------------------------------------------------------------------------
-----------------------------------------------------------------------Type of
Stress Int.
Max. S.I.
S.I. Allowable
MPa
Result
---------------|-------------------------------------------------------Pm (SUS)
12.92
137.90
Passed
Pm+Pl (SUS)
36.57
206.85
Passed
Pm+Pl+Q (TOTAL)|
126.69
413.70
Passed
------------------------------------------------------------------------
148

FileName : E-6012
---------------------------------------Nozzle Schedule :
Step:
18 12:36p Jan 11,2015
Nozzle Schedule:
Nominal Flange
Description
Size
in.
Sch/Type
Noz.
Wall
O/Dia
Thk
mm
Cls
in.
Re-Pad
Cut
ODia
Thick
Length
mm
mm
mm
-----------------------------------------------------------------------------N1
2.000
150
LWN
3.060 13.462
226.91
N2
2.000
150
LWN
3.060 13.462
226.91
N3
2.000
150
LWN
3.060 13.462
226.91
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve
Nozzle
Material
Weld
mm
Noz Shl/Pad Pad OD

Weld
mm
Weld
mm
Pad Grve Inside

Weld
mm
Weld
mm
-----------------------------------------------------------------------------N1
SA-182 F316
7.490
9.000
N2
SA-182 F316
7.490
9.000
149

FileName : E-6012
---------------------------------------Nozzle Schedule :
Step:
18 12:36p Jan 11,2015
N3
SA-182 F316
7.490
9.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Nozzle
From Datum
mm
Layout
Projection
Installed In
Angle
Outside
Inside
deg.
mm
mm
Component
---------------------------------------------------------------------------N1
174.350
0.00
200.00
0.00
Shell
N2
982.350
180.00
200.00
0.00
Shell
N3
478.350
180.00
200.00
0.00
Shell
150

FileName : E-6012
---------------------------------------Nozzle Summary :
Step:
19 12:36p Jan 11,2015
Nozzle Calculation Summary:
Description
MAWP
Ext
MAPNC
bar
UG45 [tr]
bar
Weld
Areas or
Path
Stresses
--------------------------------------------------------------------------N1
190.70
...
...
OK
1.50
OK
NoCalc[*]
N2
190.70
...
...
OK
1.50
OK
NoCalc[*]
N3
190.70
...
...
OK
1.50
OK
NoCalc[*]
--------------------------------------------------------------------------Min. -
Nozzles
Min. Shell&Flgs
190.70 N3
18.40
Computed Vessel M.A.W.P.
18.40
bar
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles
From Node
Nozzle Description
X Coordinate,
Layout Angle,
Dia. Limit
30
N1
198.650
0.000
197.561
30
N2
1006.650
180.000
197.561
30
N3
502.650
180.000
197.561
The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
151

FileName : E-6012
---------------------------------------Nozzle Summary :
Step:
19 12:36p Jan 11,2015
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !
152

FileName : E-6012
---------------------------------------MDMT Summary :
Step:
20 12:36p Jan 11,2015
Minimum Design Metal Temperature Results Summary :
Curve
Description
Notes
Basic
Reduced
UG-20(f)
Thickness
Gov
MDMT
MDMT
MDMT
ratio
Thk
E*
mm
---------------------------------------------------------------------------Shell
[16]
-196
Head
[16]
-196
N1
[15]
-196
N2
[15]
-196
N3
[15]
-196
---------------------------------------------------------------------------Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
153
-196

FileName : E-6012
---------------------------------------MDMT Summary :
Step:
20 12:36p Jan 11,2015
[16] - Shell or Head Material
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
154

FileName : E-6012
---------------------------------------Vessel Design Summary :
Step:
21 12:36p Jan 11,2015
Design Code: ASME Code Section VIII Division 1, 2010, 2011a
Diameter Spec : 114.300 mm OD

Vessel Design Length, Tangent to Tangent
Specified Datum Line Distance
Shell Material
1164.70
mm
24.30
mm
SA-312 TP316
Head Material
SA-403 316
Nozzle Material
SA-182 F316
Internal Design Temperature
50
Internal Design Pressure
18.000
External Design Temperature
bar
50
External Design Pressure
1.034
bar
18.398
bar
External Max. Allowable Working Pressure
71.211
bar
Hydrostatic Test Pressure
24.647
bar
Required Minimum Design Metal Temperature

Warmest Computed Minimum Design Metal Temperature
-196
Wind Design Code
User Defined
Earthquake Design Code
G-Loading
Element Pressures and MAWP: bar
Element Desc
| Design Pres. | External |
M.A.W.P
| + Stat. head | Pressure |
| Corrosion
| Allowance
155

FileName : E-6012
Step:
21 12:36p Jan 11,2015
--------------------------------------------------------------------Body flange
18.000
1.034
18.398
0.0000
Shell
18.000
1.034
190.696
0.0000
Head
18.000
1.034
204.863
0.0000
Element
"To" Elev
Type
mm
Length
mm
Element Thk
mm
R e q d
Int.
T h k
Ext.
Joint Eff
Long
Circ
----------------------------------------------------------------------Body Flg
50.7
75.0
24.3
No Calc
No Calc 1.00
Cylinder
1100.7
1050.0
8.6
1.5
1.0
1.00
1.00
Ellipse
1140.4
39.7
8.6
1.5
1.5
1.00
1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width
70.000
mm
120.000
deg.
Centerline Dimension
255.000
mm
Wear Pad Width
102.000
mm
8.000
mm
Wear Pad Thickness

Wear Pad Bearing Angle
132.000
deg.
Distance from Saddle to Tangent
164.000
mm
Baseplate Length
132.000
mm
8.000
mm
90.000
mm
Baseplate Thickness
Baseplate Width
Number of Ribs (including outside ribs)
Rib Thickness
8.000
mm
Web Thickness
8.000
mm
186.000
mm
Height of Center Web
156
1.00

FileName : E-6012
Step:
21 12:36p Jan 11,2015
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load
14253.41
964.69
1929.38
1793.29
34.80
3.05
Maximum Transverse Saddle Shear Load

Maximum Longitudinal Saddle Shear Load
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load
Maximum Transverse Saddle Shear Load
Maximum Longitudinal Saddle Shear Load
Weights:
Fabricated - Bare
W/O Removable Internals
68.6
kgm
77.8
kgm
Shop Test
- Fabricated + Water ( Full )
Shipping
- Fab. + Rem. Intls.+ Shipping App.
293.5
kgm
Erected
- Fab. + Rem. Intls.+ Insul. (etc)
293.5
kgm
Empty
- Fab. + Intls. + Details + Wghts.
293.5
kgm
Operating
- Empty + Operating Liquid (No CA)
393.5
kgm
302.7
kgm
Field Test - Empty Weight + Water (Full)
157
Attachment1
158

DATE : 08.12.2014
REVISION: 01
SUBJECT: WIND FORCE CALC.
JOB NO: M2-251
WINDFORCECALCULATION
(Ref:RecommendedPracticeforPlannning,Design&ConstructionFixedOffshore(APIRP2AWSD,
:DesignandEngineeringPracticeShell(DEP)orPetronasTechnicalSpec.(PTS)37.81.10.31)
3
Densityofair,
Max.windSpeedat10maboveMSL,
Shapecoefficient,Cs
=
=
=
1.225 kg/m
41.8 m/s
0.7
2
Pressure,p=F/A=(/2) Cs
=
=
=
749.129 kg/ms2
2
749.129 N/m
2
76.336 kg/m
159

E-6012 - DC Ad Adasd Ad Adqwe Adas Da

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MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION

DOC. REF. NO.: MSET/M2-251/E-6012/DC

SUBJECT: TITLE PAGE

JOB NO: M2-251

SERIAL NO.: MSET/003

Issued for Approval

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-251/E-6012/DC

SUBJECT: TITLE PAGE

JOB NO: M2-251

SERIAL NO.: M2-234/003

FUEL GAS SUPER HEATER

PRESSURE (barg) (Int./Ext.)

TEMPERATURE (C) (Max./Min)

PRESSURE (barg) (In / Out)

TEMPERATURE (C) (In / Out)

24.647 (Horizontal Position)

MAWP (hot & corroded) (barg)

MAP (new & cold) (barg)

OUTSIDE DIAMETER / SEAM TO SEAM (mm)

CAP / BODY FLANGE

MATERIAL OF CONSTRUCTION (SHELL & HEAD)

SA 312 TP 316 & SA 182 F

HEAD: 100%, SHELL: 100%

HEAD:1.0 , SHELL: 1.0

CORROSION ALLOWANCE (mm)

ERECTION WEIGHT (kg)

PRESSURE VESSEL DESIGN CALCULATION

MSET ENGINEERING CORPORATION SDN BHD

DOC. REF. NO.: MSET/M2-251/E-6012/DC

SUBJECT: TITLE PAGE

JOB NO: M2-251

SERIAL NO.: M2-251/003

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for test)

Design Internal Temperature

Projection of Nozzle from Vessel Top

Projection of Nozzle from Vessel Bottom

Minimum Design Metal Temperature

Miscellaneous Weight Percent

Use Higher Longitudinal Stresses (Flag)

Select t for Internal Pressure (Flag)

Select t for External Pressure (Flag)

Select t for Axial Stress (Flag)

Select Location for Stiff. Rings (Flag)

Consider Vortex Shedding

Perform a Corroded Pressure test

Is this a Heat Exchanger

User Defined Test Press. (Used if > 0)

User defined MAWP

User defined MAPnc

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Wind Design Code

Wind Profile Height mm

Damping Factor (Beta) for Wind (Ope)

Damping Factor (Beta) for Wind (Empty)

Damping Factor (Beta) for Wind (Filled)

Seismic Design Code

PV Elite 2013 Licensee: MSET ENGINEERING SDN BHD

Seismic Importance Factor

Percent Seismic for Test