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Spares - KM260 / MX260 Disassembly & re-assembly instructions

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KM260 / MX260
The following procedures are aimed to help with dismantling and service repairs.
Always disconnect the appliance from mains supply prior to removal of the covers and suitably protect the finish on the
casings.
Click on the pictures to open a larger version in a seperate window.

Remove the 5 base screws where


indicated by the arrowheads.

Please note the correct positioning for


the weights. These are not held as
spare parts.

This shows the correct route of the


leads.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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View of head lift interlock switch


assembly.

Remove the upper body screws.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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Gently prise off the control knob,


taking care not to damage the
mouldings.

Back view of the control knob.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

Page 4 of 17

The top cover can now be lifted off.


Please note, the top cover can be
removed with the control knob in situ.

Top cover with spigots in situ.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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Underside of top cover with buffers in


position.

General view.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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Medium speed drive coupling. Turn in


a clockwise direction to remove.

High speed drive coupling. Turn in a


clockwise direction to remove.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

Medium speed
assembly in situ.

interlock

Page 7 of 17

switch

High speed interlock switch assembly.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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ON / OFF switch in situ.

View of motor.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

Page 9 of 17

View of main PCB and wiring. If a


replacement PCB is fitted, please reapply the hot melt adhesive.

Underside of main PCB.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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This view shows the correct position


for the sealed fuse.
Please note, the motor fuse is only
available as part of the motor
assembly. It is not a serviceable item,
and this is because the fuse must be
protected from environmental
conditions, i.e. spillages.
If the fuse were to fail, this would
indicate a fault in the motor, requiring
replacement of the complete motor
assembly. No nuisance tripping of
the fuse has been recorded during the
pre-launch endurance testing.

View of how sealed fuse is secured.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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Please note the correct route for the


leads and the position of the tie wrap.

View of ON / OFF switch PCB.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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Potentiometer board wiring.

ON / OFF switch and potentiometer


board assembly.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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Position speed switch assembly.

Medium speed output shaft & gear


assembly.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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View of large gear and small ball race


in situ.

Large gear shim and ball race.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

Page 15 of 17

View with large gear removed.

This shows the large ball race & shims


in situ when gear set removed.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

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Remove these 4 screws to separate


the motor from the gear housing.

View of gear housing.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009

Spares - KM260 / MX260 Disassembly & re-assembly instructions

Page 17 of 17

Correct position for speed control


sensor

Click here to return to the top of the page.


Back.

http://www.kenwoodservice.co.uk/product-files-kar/guide_KM260.htm

30/04/2009