Académique Documents
Professionnel Documents
Culture Documents
TBox-MS
Technical Specifications & Cabling
Version 2.15
Certifications
CE
FCC
CSA for US
C-Tick
and Canada
A-Tick
Telepermit
Disclaimer
Every effort has been made to ensure the accuracy of the information in this guide. However, SEMAPHORE. assumes
no responsibility for the accuracy of the information. Product information is subject to change without notice.
In case of problem, please contact support.tbox@cse-semaphore.com
Windows '95, '98, NT, 2000, XP, VISTA are trademark of Microsoft Corp.
Internet Explorer is a trademark of Microsoft Corp.
Copyright
2004-2010 by
Drve Richelle, 161- Btiment M
B-1410 Waterloo
Edition: October 26, 2010
Author: Jean Burton & Simon Detollenaere
Version: 2.15
Read the instruction manual carefully before using the equipment and comply with the instructions
that it contains to avoid mistakes and to prevent any personal injury or damage to property.
Warning ! It is mandatory that this equipment is earthed by the rack. Connect the crimp terminal
ring to the earth with a stranded wire between 1.5 and 2.5 mm inclusively. The cable must be
crimped consistent with rules of good practice. Connecting only the earth on the power connector is
not permitted.
Installation must be carried out by suitable, competent personnel, according to the steps and stated
specifications described in this manual.
Use only the approved color-coded wires for connecting to mains. The green/yellow colored wire can
be only used as earth wire.
This equipment has been designed for use only by qualified and instructed personnel in an industrial
environment. This equipment must be operated in a restricted access location according to
IEC60950.
If voltage under 60Vdc are used they must be Safety Extra Low Voltage (SELV).
This Equipment has been designed to be also compatible with an IT power distribution system.
This equipment has been designed to meet IEC60950-1 requirements (safety of information
technology equipment)
This equipment has been designed for indoor use in a Pollution Degree 2 environment (dry nonconductive pollution).
The card must be fastened to the rack using a screw driver, with a recommended minimum torque
of 0.5 Nm.
Caution Never power the card when not fixed on the rack. Switch off and disconnect power
before removing the card from the rack.
Connection from the equipment to mains must be protected by a circuit breaker of 16 A on both line
and neutral except for TT or TN power networks with earthed Neutral unequivocally identified where
only the Line need to be protected.
Caution To reduce the risk of fire, use only No. 26 AWG or larger telecommunication line cord.
Do not use your TBox in a wet environment.
Using this instrument in a way not specified by these instructions can impair the equipment safety.
Do not operate the instrument outside its rated supply voltage and environmental ranges.
Do not open power supply unit. There are no user serviceable parts inside.
Do not connect or disconnect any connector when powered.
Protect your TBox from environmental hazards such as dirt, dust, food, liquids, excessive
temperature, and sunlight overexposure. The protection Rating of TBox is IP30.
Keep your TBox away from direct or excessive moisture or rain and extremely hot or cold
temperatures to ensure that the TBox is used within the specified operating range.
Make sure that only fuses with the required rated current and of the specified type are used for
replacement.
End assembler must take appropriate precautions if the equipment is mounted on a wall to ensure
the equipment is safely mounted in order to prevent the risk of detachment.
End assembler must take appropriate precautions in order to prevent risks of electrical shocks if
plugs to be connected to MS-RELAY, MS-8DI-120V or MS-8DI-240VAC are erroneously plugged to
connector of another kind of card (like MS-8AI-420).
Caution Risk of explosion if battery is replaced by an incorrect type. Dispose of used batteries
according to the local regulations.
Caution Depending on Ambient temperature and card consumption, housing of the card may be
hot. Take care when manipulating the cards.
Version: 2.15
Environmental Considerations
Battery Disposal
! CAUTION: There is a danger of a new battery exploding if it is incorrectly installed. Replace
the battery only with the same or equivalent type recommended by the manufacturer. Do
not dispose of the battery along with household waste. Contact your local waste disposal
agency for the address of the nearest battery deposit site.
Your TBox uses a lithium coin cell battery. The lithium coin cell battery is a long-life
battery, and it is very possible that you will never need to replace it. However, should
you need to replace it, see chapter related to the MS-CPUxx for instructions.
To avoid electrostatic discharge, drain off electrostatic charges by touching a know earth
immediately before handling TBox, touching front plate button, connectors or cables.
Ethernet cabling must be with Shielded SFTP cable to guarantee class B immunity.
Ethernet cable of TBOX MS32 must be equipped with a ferrite to guarantee class B
immunity.
Cabling of Inputs/Outputs, RS232 connections, GSM antennas cannot exceed 30 m.,
neither leave the building without surge protection.
Cabling to mains, DC power, PSTN modem and RS485 can exceed 30 m.
In case of DC power to a distribution network, it is mandatory to use a surge protection
(except when using MS-PS230V in DC mode).
Certifications
SAFETY
CSA
CEBEC
EMC
EN 61000-4-11:2004
EN 61326-1:2006
EN61000-4-5:2006
EN 61000-3-2:2000 + A2:2005
EN 61000-3-3:1995 + A1:2001
EN 61000-4-8:1993 + A1:2001
FCC
CE
C-TICK
ACMA N3413
A-TICK
AS/ACIF S002:2005
Telepermit
PTC 211/09/043
Version: 2.15
TABLE
OF
CONTENTS
1. RACKS.....................................................................................................................7
CONNECTION........................................................................7
2.1. INSTALLATION
2.2. INSTALLATION
2.3. INSTALLATION
12.1. CABLING
12.2. CABLING
TO EXTERNAL
TO EXTERNAL
AC RELAY...........................................................................68
DC RELAY...........................................................................68
22.1. ANTENNAS...................................................................................................107
23. GPS - TIMING...................................................................................................108
24. SERIAL PORTS..................................................................................................111
25. ETHERNET 1 PORT.........................................................................................115
26. ETHERNET 4 PORTS.......................................................................................117
27. SUMMARY OF CONSUMPTIONS........................................................................119
APPENDIX A. LIMITS OF COMPLIANCE..................................................................120
INDEX.....................................................................................................................121
Version: 2.15
References:
MS-RACK3
MS-RACK5
MS-RACK10
MS-RACK15
MS-RACK20
1. Racks
3 slots
5 slots
10 slots
15 slots
20 slots
You have to crimp this ring tongue to a cable and screw this ring to the rack as indicated. On
the other side, you must connect the cable to the ground.
The cable must be a 2.5mm, colored green/yellow (ratio 70% / 30%).
Be sure all connections and joints are reliably made and that Safety Earth Ground
connections have no other function that connection to ground.
1. Be aware that RS485 of TBox is not isolated. If connecting several devices
together, be sure they use the same ground connection; otherwise, you have to
use ACC-RS485 (contact your local TBox distributor)
2. If the environment is very noisy, like for instance with the presence of a
frequency variator, be sure :
- the connection to earth stake is as short as possible
- to separate the connection of TBox to ground from other devices
- not to mix AC cabling with low voltage DC cabling
Version: 2.15
Dimensions: Rack 3
Without card
Weight
Dimensions: Rack 5
Without card
Weight
Dimensions: Rack 10
Without card
Weight
Dimensions: Rack 15
Without card
Weight
Dimensions: Rack 20
Without card
Weight
Temperature
Storage
Working (ambient)
Version: 2.15
-40C to 85C
Standard: -20C to 65C
Ruggedized (option) : -40C to 70C
Version: 2.15
150 mm
125 mm
Wall fixings
75 mm
Rack side
25 mm
Wall side
Version: 2.15
10
LEFT
RIGHT
DOWN
Each slot has a unique index number, starting at 0 from the left side.
Version: 2.15
11
The communication cards and/or the I/O cards are placed in any following slots.
Version: 2.15
12
The communication ports and/or the I/O cards are placed in any following slot.
3.3.1.Redundant CPUs
1. When using two redundant CPU, you must place them into slot 0 and
slot 1.
2. When using two redundant power supplies, you can place them where
you want, but preferably on the extreme right, for thermal reason.
Version: 2.15
13
Slot
(hard)
Address
(soft)
0
1
2
3
4
5
6
7
8
9
1
0
2
3
4
5
7
-
Version: 2.15
Card Description
Power Supply 230 VAC
CPU 32
Modem PSTN
16 Digital Input
16 Digital Input
16 Digital Output
empty
Combo-1 (combination Input/Output)
empty
empty
14
Version: 2.15
15
Slot
(hard)
Address
(soft)
0
1
2
3
4
0
1
2
3
-
Card Description
CPU 16
Modem PSTN
16 Digital Input
16 Digital Output
empty
Version: 2.15
16
3.5. Powering
Working with a Power supply, cabling of the Power supply:
Example:
MS-PS230V
MS-CPU32
Battery +
Earth
Neutral
2 x Ethernet: for communication
to other devices, for programming.
Version: 2.15
17
Example:
MS-CPU16
+6 .. +30 VDC
0V
ON: 100 Mbps - OFF: 10 Mbps
ON: Link - Flash: Communication
Full Duplex
2 Hz: RUN - 0.5 Hz: STOP
Version: 2.15
18
References:
MS-PS230V
MS-PS-DCN
(MS-PS48VN)
4. Power Supplies
MS-PS230V
MS-PS-DCN
MS-PS48VN
230 VAC
-48 + 24 VDC
- 48 VDC
(replaced by MS-PS-DCN)
Version: 2.15
19
TECHNICAL SPECIFICATIONS
Input
Voltage input:
- AC
- DC
Connector
Power
Input Power at I out max.
Input Power in overload or short-circuit
Efficiency
Output Power
Maximum: 20 W
Maximum: 50 W
Minimum: 60% at 2 A
Maximum: 15 W
Output
Backup Battery charger:
Output connections:
- Battery model
- Mode
- Voltage
- Current
+BAT
12/24 UPS
+24 UPS
+24 V
Gnd
Output current on the Bus
(Vcc=3.3V)
Total current used by all secondary outputs:
battery charger, Bus, 24 V output: (Vp=24 V)
Connector
Protection
Test
EMC protection
Overload and short-circuit
FUSE primary voltage
FUSE battery
Isolation
Input between Earth and secondary
Temperature
Storage
Working (ambient)
Internal temperature. Indicated by 2
digital input variables
Humidity
-20C to 85C
Standard: -20C to 65C. Ruggedized (option): -40C to 70C
70C
85C
15 to 95 % without condensation
LED
Main
CS
ER
Version: 2.15
20
Input
Active Power Supply
Power Fail
Temperature
Dimensions
Without connector
Weight (w/o connector)
Version: 2.15
21
C-01, R-01
C-02, R-02
Input
Voltage input:
- either: +24V
- or:
-48V
Connector
+8 .. +30 VDC
-60 .. -24 VDC
Screw connector (4 x 5.08)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
Power
Input power at maximum current
With positive input voltage
With negative input voltage
Input power with short-circuit (or overload)
With positive input voltage
With negative input voltage
Output power
Rev.
Rev.
Rev.
Rev.
01: 85 W
02: 170W
01: Maximum: 15 W
02: Maximum: 30 W @ 50C.
Input Current
Output
Backup Battery charger:
Output connections:
Battery model
- Mode
- Voltage
- Current
+BAT
12/24 UPS
+24 UPS
+24 V
Gnd
Hw.Rev. 01: 3 A
Hw.Rev. 02: 5 A @ 50C.
Protection
Test
EMC protection
Overoad and short-circuit
FUSE battery
Isolation
Between GND and Earth
Version: 2.15
No isolation
22
Temperature
Storage
Working (ambient)
Internal temperature
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized (option) : -40C to 70C
Indicated by 2 digital input variables:
70C
85C
15 to 95 % without condensation
LEDs
Main
CS
ER
Input
Active Power Supply
Power Fail
Temperature
Dimensions
Without connector
Weight (w/o connector)
Version: 2.15
23
- 48 VDC (MS-PS48VN)
This Power Supply cannot be used
with: MS-CPU32, MS-8DOR, MSGSM, MS-4AOVC or ACC-XDSL
Voltage / Current
V in
-60 to 24 VDC
2A
10 mA
Consumption
Power
Input Power at I out=2 A
Input Power in overload or short-circuit
Efficiency
Maximum: 12 W
Maximum: 65 W
Minimum: 60% at 2 A
Protection
Test
Input voltage inversion
EMC protection
Overload and short-circuit
Isolation
No isolation
No isolation
Temperature
Storage
Working (inside the card)
Working (ambient)
Humidity
-40C to 85C
Standard: -40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
LED
Main
CS
ER
Input / Output
Temperature input
Voltage input
Internal input
Use: measurement of the card internal temperature
Precision: 5 C
Internal input
Use: measurement of the Input voltage
Precision: 1 %
Dimensions
Without connector
Weight
Version: 2.15
24
CABLING
For electrical security reason, you
have to manipulate connectors with
power switched OFF.
230 VAC - L
Earth
Description:
Power Supply 110 VAC
230 VAC - N
110 VAC - L
Earth
Description:
Power Supply 110 VDC
110 Vac - N
~
~
Description:
Battery
0V
Earth
110 VDC
24 V backup
UPS 24 (**)
24 V
+24V
Gnd
+Bat
12/24 V backup
Backup Battery
Gnd
Version: 2.15
25
+24V
-48V
Description:
Power Supply - 48 VDC
Gnd
Earth
Gnd
+8 +30 VDC
Earth
-48V
Description:
Battery
+24V
Earth
Gnd
Gnd
Earth
24 V backup
UPS 24 (**)
24 V
+24V
Gnd
12/24 V backup
+Bat
Backup Battery
Gnd
0V
Gnd
2
V-
Earth
Version: 2.15
26
Reference:
MS-CPU32
5. CPU-32 bits
TECHNICAL SPECIFICATIONS
General
Processor
Clock
Clock Drift
Button
LED
Version: 2.15
On (green)
Run/Stop (green)
Ala (red)
Err (red)
27
Power Supply
Input Voltage
Supply Current
I input total
I on Vcc=3.3V
I on Vp (input voltage - 1V)
Card Consumption (w/o USB and IRB)
P Total
Connector
8 .. 30 VDC
Max. 2 A
Max. 3 A
Max. 1.5 A
2.65 W
Spring Cage Terminal Block (5 x 2.54mm)
Internal Battery
Voltage
Use
Lifetime
Memory
Flash
SDRAM
SRAM
SD card (optional)
16 Mbytes (Boot Loader, Linux, OS, Application, Sources, Web & Report)
64 Mbytes (Running part of Linux, OS, Application)
1 Mbytes (Datalogging, log, copy of Tags value)
Max. 1 Gbytes
RS 232
Connector
Cabling
(see schema next)
Protocol
LED
RJ 45
TxD, RxD, RTS, CTS
GND, DTR, DCD, RI
ModBus-RTU Master / Slave
RxD: ON when receiving
TxD: ON when transmitting
RS 485
Connector
Cabling (see schema next)
Protocol
LED
Isolation
Protection
Number of slaves
Termination
USB
(not available)
Model
Connector
1.1
Type A
Ethernet
Quantity
Connector
Model
Cabling
Speed
Protocols
Sockets
LED
Isolation
Version: 2.15
28
Input/Output
Stop Button Input
Voltage input
Redundancy
(optional)
Max. 2 sec.
Applications
Synchronization
Synchronization DIO
Internal temperature
Temperature
Storage
Working
Humidity
-40 to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
29
RS
232
POWER
RS485
US B
ETHERNET
ETHERNET
SD Card
Lithium
Battery
Battery
jumper
Redundancy
(adv. Mode)
not used
Version: 2.15
30
(See also chapter 4.7. Global Reset of TBOX MS in TWinSoft Programming Guide )
Version: 2.15
31
CABLING
Power Supply
Description:
Power Supply
Connector: PS-RS485
Spring Cage Terminal Block (5 x 2.54 mm)
Connection capacity
Without ferrule
0V
Version: 2.15
+Vin
Gnd
32
V+
1 k (12 VDC)
10 k (24 VDC)
R
Syn
Input x
Gnd
V-
Syn
Gnd
0 V.
Vcc
Syn
Syn
Gnd
Gnd
Syn
Gnd
Version: 2.15
33
Description:
Synchronization Input / Output
Connector: PS-RS485
2.54
MM)
DO : Sync. Output
MAIN CPU
Gnd
DI : Sync. Input
Remote CPU
Gnd
DI : Sync. Input
Remote CPU
Gnd
Version: 2.15
34
RS 485
Description:
RS485 communication
Connector: PS-RS485
Spring Cage Terminal Block (5 x 2.54 mm)
A+
BGnd
A+
BGnd
A+
BGnd
Version: 2.15
35
RS 232
Description:
RS232 communication
Connector:
RJ 45
Pin out:
1.
2.
3.
4.
5.
6.
7.
8.
RI
DCD
DTR
Gnd
RxD
TxD
CTS
RTS
(input)
(output)
(input)
(output)
Adapter
RJ 45
2
5
6
3
4
8
7
1
DB-9
1
2
3
4
5
6
7
8
9
PC
DB-9
1
2
3
4
5
6
7
8
9
Description
DCD
RxD
TxD
DTR
GND
DSR
RTS
CTS
RI
Version: 2.15
36
Ethernet
Description:
Ethernet
Connector: RJ45
Pin out:
1.
2.
3.
4.
5.
6.
7.
8.
Tx+
TxRx+
not used
not used
Rxnot used
not used
Ethernet ports of MS-CPU32 accept indifferently direct and cross over cables.
PC Ethernet
RJ45
Tx + 1
1 Tx +
Tx - 2
2 Tx -
Rx + 3
3 Rx +
n.u. 4
4 n.u.
n.u. 5
5 n.u.
Rx - 6
6 Rx -
n.u. 7
7 n.u.
n.u. 8
8 n.u.
Version: 2.15
37
Reference:
MS-CPU16E
6. CPU-16 bits
TECHNICAL SPECIFICATIONS
General
Processor
Clock
Clock Drift
Button
LED
On (green)
Run/Stop (green)
Ala (red)
Err (red)
Power Supply
Input Voltage
Supply Current
I input total
I on Vcc=3.3V
I on Vp (input voltage - 1V)
Card Consumption
P Total
Connector
Version: 2.15
8 .. 30 VDC
Max. 2 A
Max. 1 A
Max. 1.5 A
0.83 W
Screw connector (4 x 5.08mm)
38
Internal Battery
Voltage
Use
Lifetime
Memory
Flash
RAM
SD card (optional)
RS 232
Connector
Cabling
(see schema next)
Protocol
LED
RS 485
Connector
Cabling (see schema next)
Protocol
LED
Isolation
Protection
Number of slaves
Termination
Ethernet
Model
Connector
Cabling
Speed
Protocols
Sockets
LED
Isolation
Version: 2.15
39
Input/Output
Stop Button Input
Synchronization I/O
Synchronization Input
Synchronization Output
Internal temperature
Temperature
Storage
Working
Humidity
-40 to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
40
RS 232
E
T
H
E
R
N
E
T
POWER
Lithium
Battery
MultiMedia
Card
Battery
Jumper
Version: 2.15
41
Example of System.xml:
<?xml version="1.0"?>
<System>
<ComPort>
<PortName>COM3</PortName>
<IPconfig>
<IP>192.168.1.75</IP>
<Subnet>255.255.255.0</Subnet>
<Gateway>192.168.1.1</Gateway>
<PrimaryDNS>192.168.1.1</PrimaryDNS>
</IPconfig>
</ComPort>
</System>
<PortName>
<IP>
<Subnet>
<Gateway>
<PrimaryDNS>
Version: 2.15
42
(See also chapter 4.7. Global Reset of TBOX MS in TWinSoft Programming Guide )
Version: 2.15
43
CABLING
Power Supply
Description:
Power Supply
+8 .. +30 VDC
V in
2
3
4
0V
Gnd
MM)
MAIN CPU
1
2
3
4
Remote CPU
1
Gnd
2
3
It is used to synchronize
Actions of the different CPUs.
Gnd
Remote CPU
1
2
3
4
Version: 2.15
44
V+
1 k (12 VDC)
10 k (24 VDC)
R
DO
Input x
Gnd
V-
12 V.
DO
Gnd
0 V.
Vcc
DO
Gnd
DI
Gnd
DI
Gnd
Version: 2.15
45
RS 485
Description:
RS485 communication
Connector: RS485
Screw connector (3 x 5.08 mm)
1
A+
Gnd
B-
A+
Gnd
B-
A+
Gnd
B-
Version: 2.15
46
RS 232
Description:
RS232
Connector: RS232
9 Pin Sub D
Pin out:
1.
2.
3.
4.
5.
6.
7.
8.
9.
1
6
RxD (input)
TxD (output)
Gnd
RTS (Output)
CTS (input)
Cabling to a PC
TBOX MS - COM1
PC - DB 9
RxD 2
2 RxD
TxD 3
3 TxD
GND 5
5 GND
RTS 7
7 RTS
CTS 8
8 CTS
Printer DB 25
Printer - DB 25
RxD 2
2 TxD
RxD 2
2 TxD
TxD 3
3 RxD
TxD 3
3 RxD
GND 5
7 GND
GND 5
7 GND
RTS 7
4 RTS
RTS 7
4 RTS
CTS 8
5 CTS
CTS 8
5 CTS
Version: 2.15
47
Ethernet
Description:
Ethernet
Connector: RJ45
Pin out:
1.
2.
3.
4.
5.
6.
7.
8.
Tx+
TxRx+
not used
not used
Rxnot used
not used
TBOX MS COM4
RJ45
PC Ethernet
RJ45
Tx + 1
1 Tx +
Tx - 2
2 Tx -
Rx + 3
3 Rx +
n.u. 4
4 n.u.
n.u. 5
5 n.u.
Rx - 6
6 Rx -
n.u. 7
7 n.u.
n.u. 8
8 n.u.
Version: 2.15
48
Reference:
MS-IO-SIMUL
7. I/O Simulation
MS-IO-SIMUL is the ideal card for making tests and demonstrating TBOX MS.
General
Consumption
P Total
0.41 W
Temperature
Storage
Working
Humidity
Version: 2.15
-40 to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
49
Reference:
MS-16DI
8. 16 x digital Inputs
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
Replacement
Compatibility
Connector
Version: 2.15
P Total
16 inputs
0.17 W
Hot insertable/removable. There is no risk to damage hardware,
but a reset is required.
Concerning voltages, with type 1 and 2 of IEC61131-2
Screw connector (10x5.08mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
50
Isolation
Isolation from the Ground
2 groups isolated
Level of isolation
Protection
Test
RC filter
Voltage inversion
Protection EMC
Voltage at input
Typical
Maximum for a LOW level
Minimum for a HIGH level
Maximum
24 VDC
5 VDC
11 VDC
60 VDC
Current
Maximum at the input
Resistance
2.0 mA at 30 VDC
4.5 mA at 60 VDC
Typical: 12 k
Sampling
Minimum period LOW HIGH
Frequency (software)
Temperature
Storage
Working (ambient)
Humidity
-40 to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
51
CABLING
Description:
Cabling of inputs
Connector:
Screw connector
1
2
+12 .. 60 VDC
3
4
5
6
Group A
7
8
9 10
0V
1
2
+12 .. 60 VDC
3
4
5
6
Group B
7
8
Version: 2.15
9 10
0V
Pin Out:
1
2
3
4
5
6
7
8
9
10
NC
Input
Input
Input
Input
Input
Input
Input
Input
V-
0
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
10
NC
Input
Input
Input
Input
Input
Input
Input
Input
V-
8
9
10
11
12
13
14
15
52
V+
Input x
0V
V-
R:
1 k (12 VDC)
10 k (24 VDC)
Input x
0V
V-
Input x
0V
V-
Sensor
Input x
V-
Version: 2.15
53
Reference:
MS-48DI
9. 48 x digital Inputs
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
Replacement
Compatibility
Connector
Version: 2.15
P Total
48 inputs
0.08 W
Hot insertable/removable. There is no risk to damage hardware,
but a reset is required.
Concerning voltages, with type 1 and 2 of IEC61131-2
Spring Cage Terminal (14 x 2.54mm)
Wire range: 0.14 0.75 mm (with ferrule)
54
No individual LED
Card Selection: the card corresponds to a card declared in TWinSoft.
Error: The card type does not correspond to the one declared in
TWinSoft.
Isolation
Isolation from the Ground
2 groups isolated
Level of isolation
Protection
Test
RC filter
Voltage inversion
Protection EMC
Voltage at input
Typical
Maximum for a LOW level
Minimum for a HIGH level
Maximum
24 VDC
5 VDC
11 VDC
60 VDC
Current
Maximum at the input
Resistance
2.0 mA at 30 VDC
4.5 mA at 60 VDC
Typical: 12 k
Sampling
Minimum period LOW HIGH
Frequency (software)
Temperature
Storage
Working (ambient)
Humidity
-40 to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
55
CABLING
Description:
Cabling of inputs
+12 .. 60 VDC
Reference:
Weidmller 9021050000
Connector:
Spring-cage terminal
V+
0 - 12 - 24 - 36
1 - 13 - 25 - 37
Group A
2 - 14 - 26 - 38
3 - 15 - 27 - 39
4 - 16 - 28 - 40
Group B
5 - 17 - 29 - 41
6 - 18 - 30 - 42
Group C
7 - 19 - 31 - 43
8 - 20 - 32 - 44
9 - 21 - 33 - 45
Group D
10 - 22 - 34 - 46
11 - 23 - 35 - 47
0V
Version: 2.15
V-
Pin Out:
NC
Inputs
Inputs
Inputs
Inputs
Inputs
Inputs
Inputs
Inputs
Inputs
Inputs
Inputs
Inputs
V-
0 12 24 - 36
1 13 25 - 37
2 14 26 - 38
3 15 27 - 39
4 16 28 - 40
5 17 29 - 41
6 18 30 - 42
7 19 31 - 43
8 20 32 - 44
9 21 33 - 45
10 22 34 - 46
11 23 35 - 47
56
V+
Input x
0V
V-
R:
1 k (12 VDC)
10 k (24 VDC)
Input x
V-
V-
Input x
V-
V-
Sensor
Input x
V-
Version: 2.15
57
References:
MS-8DI-48
MS-8DI-120
MS-8DI-240
8 inputs
3 models:
MS-8DI-48:
MS-8DI-120:
MS-8DI-240:
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
Replacement
Connector
Version: 2.15
8 inputs
P Total 0.17 W
Hot insertable/removable. There is no risk to damage hardware,
but a reset is required.
Screw connector (2x5.08mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
58
Isolation
Isolation between Inputs and BUS
Isolation between Inputs
Isolation between Inputs and GND
3000 Vrms
1500 Vrms.
1500 Vrms
Temperature
Storage
Working (ambient)
Humidity
-40 to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
MS-8DI-48
Voltage ranges
Frequency range
Maximum Voltage for a LOW level
Maximum Current for a LOW level
Minimum Voltage for a HIGH level
Minimum Current for a HIGH level
Minimum Input impedance
Maximum Current at Maximum Voltage
2060 Vrms
20..60 VDC
47..63 Hz
8V
1 mA
20 V
2 mA
6210
10 mA
MS-8DI-120
Voltage ranges
Frequency range
Maximum Voltage for a LOW level
Maximum Current for a LOW level
Minimum Voltage for a HIGH level
Minimum Current for a HIGH level
Minimum Input impedance
Maximum Current at Maximum Voltage
90132 Vrms
90..132 VDC
47..63 Hz
35 V
1 mA
90 V
2 mA
33480
4 mA
MS-8DI-240
Voltage range
Frequency range
Maximum Voltage for a LOW level
Maximum Current for a LOW level
Minimum Voltage for a HIGH level
Minimum Current for a HIGH level
Minimum Input impedance
Maximum Current at Maximum Voltage
Version: 2.15
190265 Vrms
47..63 Hz
60 V
2 mA
190 V
3 mA
33045
8 mA
Technical Specifications - Cabling
59
CABLING
Description:
AC inputs
Connector:
Screw connector
Pin Out:
1
2
1
2
1
2
1
2
1
2
Input ~ 0
Input ~ 0
1
2
Input ~ 1
Input ~ 1
1
2
Input ~ 2
Input ~ 2
1
2
Input ~ 3
Input ~ 3
1
2
Input ~ 4
Input ~ 4
1
2
Input ~ 5
Input ~ 5
1
2
Input ~ 6
Input ~ 6
1
2
Input ~ 7
Input ~ 7
1
2
2
1
2
1
2
Version: 2.15
60
Reference:
MS-10DI-HS
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
Replacement
Connector
Version: 2.15
P Total
10 inputs
0.50 W
Hot insertable/removable. There is no risk to damage hardware,
but a reset is required.
Screw connector (10 x 5.08mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
61
Isolation
Isolation Level
1500 Vrms
- between inputs
- between Inputs and ground
Protection
Test
Voltage inversion
Protection EMC
Voltage at input
Maximum
Maximum for a LOW level
Minimum for a HIGH level
30 VDC
1.234 VDC (or 470 A)
5 VDC (or 7mA)
Current
Typical
Maximum
8.0 mA
12.5 mA @ 30 VDC
Frequencies
Frequency max.
Debounce filter
50 kHz
Software filter (see next)
Variables
Digital Input (Group 0)
Counter
(Group 1)
Quadrature (Group 2)
Temperature
Storage
Working (ambient)
Humidity
-40 to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
62
Software configuration
Each channel can be configured independently from each other.
After you have declared the card, go to the context menu Properties Advanced....
Invert polarity:
by default, input=1 when signal is present. You can invert the logic.
Debounce Filter:
Version: 2.15
63
CABLING
Description:
Cabling of inputs
+5 .. 30 VDC
Connector:
Screw connector
2
3
4
5
6
Group A
7
8
1
+5 .. 30 VDC
9 10
0V
2
3
4
5
6
Group B
7
8
Version: 2.15
9 10
0V
Pin Out:
1
2
3
4
5
6
7
8
9
10
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
0
0
1
1
2
2
3
3
4
4
+
+
+
+
+
-
1
2
3
4
5
6
7
8
9
10
Input
Input
Input
Input
Input
Input
Input
Input
Input
Input
5
5
6
6
7
7
8
8
9
9
+
+
+
+
+
-
64
V+
Input x +
0V
Input x -
Sensor
Input x -
R:
1 k (12 VDC)
10 k (24 VDC)
Input x +
0V
Input x +
Input x +
Input x -
0V
Input x -
RS485 Cabling
RS485
A+
B-
Input x +
Input x -
Quadrature Cabling
Quadrature Variables
Pulse Train 1
Pulse Train 2
Quadrature 1
Input 0
Input 1
Quadrature 2
Input 2
Input 3
Quadrature 3
Input 4
Input 5
Quadrature 4
Input 6
Input 7
Quadrature 5
Input 8
Input 9
Version: 2.15
65
Reference:
MS-16DO
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
Type
Replacement
Connector
Version: 2.15
P Total
16 outputs
0.33 W
Current Sourcing (PNP transistor)
Hot insertable/removable. There is no risk to damage hardware,
but a reset is required.
Screw connector (10x5.08mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
66
Isolation
Isolation from the Ground
2 groups isolated
Level of isolation
Protection
Test
Protection diode
Overload
Reverse voltage
Short-circuit + Overload
Voltage / Current
Working voltage on V+
Current per output
Voltage per output
Short-Circuit current
Impedance
6 to 60 VDC
Maximum: 200 mA
Maximum: 60 VDC (depending on V+)
Minimum: 0.2 A
Typical: 0.9A
Maximum: 1.2A
Typical: 1 ohm
Maximum: 10 ohms
Temperature
Storage
Working (inside the card)
Working (ambient)
Humidity
-40 to 85C
Standard: -40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
67
CABLING
Description:
Cabling of outputs
Connector:
Screw connector
1
+6 .. 60 VDC
2
3
4
5
6
Group A
7
8
1
+6 .. 60 VDC
9 10
0V
2
3
4
5
6
Group B
7
8
9 10
0V
Pin Out:
1
2
3
4
5
6
7
8
9
10
V+
Output
Output
Output
Output
Output
Output
Output
Output
V-
0
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
10
V+
Output
Output
Output
Output
Output
Output
Output
Output
V-
8
9
10
11
12
13
14
15
Version: 2.15
68
OUT
AC
V-
AC
OUT
+DC
V-
-DC
Version: 2.15
69
Reference:
MS-16DI0
Version: 2.15
70
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
Replacement
P Total
Test
Connector
LED
Individual
CS
ER
Isolation
Isolation from the Ground
2 groups isolated
Level of isolation
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
71
Inputs
Voltage at input
Typical
Maximum for a LOW level
Minimum for a HIGH level
Maximum
Compatibility
24 VDC
5 VDC
11 VDC
60 VDC
with type 1 and 2 of IEC61131-2
Current
Maximum at the input
Resistance
2.0 mA at 30 VDC
4.5 mA at 60 VDC
12 k
Sampling
Minimum period LOW HIGH
Frequency (software)
Protection
RC filter
Voltage inversion
Protection EMC
1592 Hz
Up to 55 VDC
Outputs
Voltage / Current
Working voltage on V+
Current per output
Voltage per output
Short-Circuit current
Impedance
Protection
Protection diode
Overload
Reverse voltage
Short-Circuit + Overload
Version: 2.15
72
CABLING - INPUTS
Description:
Cabling of inputs
+12 .. 60 VDC
Connector:
Screw connector
2
3
4
5
6
Group A
7
8
1
+12 .. 60 VDC
9 10
0V
2
3
4
5
6
Group B
7
8
9 10
0V
Pin Out:
1
2
3
4
5
6
7
8
9
10
V+
Input
Input
Input
Input
Input
Input
Input
Input
V-
0
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
10
V+
Input
Input
Input
Input
Input
Input
Input
Input
V-
8
9
10
11
12
13
14
15
Version: 2.15
73
V+
Input x
0V
V-
R:
1 k (12 VDC)
10 k (24 VDC)
Input x
V-
0v
Input x
0v
V-
Sensor
Input x
V-
V+
Input/Output x
0v
V-
Version: 2.15
74
CABLING - OUTPUTS
Description:
Cabling of outputs
Connector:
Screw connector
1
+12 .. 60 VDC
2
3
4
5
6
Group A
7
8
9 10
0V
+12 .. 60 VDC
2
3
4
5
6
Group B
7
8
9 10
0V
Pin Out:
1
2
3
4
5
6
7
8
9
10
V+
Output
Output
Output
Output
Output
Output
Output
Output
V-
0
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
10
V+
Output
Output
Output
Output
Output
Output
Output
Output
V-
8
9
10
11
12
13
14
15
Version: 2.15
75
Reference:
MS-COMBO-1
Version: 2.15
76
COMBO (next)
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
Replacement
Test
Connector
P Total
8 x digital inputs
4 x digital outputs
3 x analog inputs (14 bits)
0.17 W
Hot insertable/removable. There is no risk to damage hardware,
but a reset is required.
Automatic test of the access of the card by the CPU
(See LED CS below)
Screw connector (10x5.08mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
LED
Individual
CS
ER
Isolation
2 groups isolated:
Level of isolation:
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
77
COMBO (next)
8 x Digital Inputs
Voltage at input
Typical
Maximum for a LOW level
Minimum for a HIGH level
Maximum
Compatibility
24 VDC
5 VDC
11 VDC
60 VDC
with type 1 and 2 of IEC61131-2
Current
Maximum at the input
Resistance
2.0 mA at 30 VDC
4.5 mA at 60 VDC
12 k
Sampling
Minimum period LOW HIGH
Frequency (software)
Protection
RC filter
Voltage inversion
Protection EMC
1592 Hz
Up to 55 VDC
4 x Digital Outputs
Voltage / Current
Working voltage on V+
Current per output
Voltage per output
Short-Circuit current
Impedance
12 to 60 VDC
Maximum: 200 mA
Maximum: 60 VDC (depending on V+)
Minimum: 0.2 A
Typical: 0.9A
Maximum: 1.2A
Typical: 1 ohm
Maximum: 10 ohms
Protection
Protection diode
Overload
Reverse voltage
Short-Circuit + Overload
Version: 2.15
78
COMBO (next)
3 x Analog Inputs
General
Model
Mode 4..20 mA
Range
Impedance
Typical: 4 mA to 24 mA
Minimum: 4 mA to 22 mA
Minimum: 21 ohms
Typical: 23.9 ohms
Maximum: 26.4 ohms
Typical: 2.935 A
Digital Input
Validity input associated to
each analog input
Protection
Double RC filter
Against voltage inversion
Against over surge
Against short-circuit of the
sensor
ADC conversion
AD Converter
Precision at 25 C
Integral linearity
Differential linearity
Cabling
Twisted pair cable
Version: 2.15
Maximum: 50 m
79
COMBO (next)
Description:
Cabling of inputs
Connector:
Screw connector
1
2
3
4
5
6
7
8
9
10
1
2
+12 .. 60 VDC
3
4
5
6
Group A
7
8
9 10
0V
Input x
0V
V-
Sensor
Version: 2.15
0
1
2
3
4
5
6
7
1 k (12 VDC)
10 k (24 VDC)
V-
Input x
V-
Input x
0v
NC
Input
Input
Input
Input
Input
Input
Input
Input
V-
V+
V+
Pin Out:
Input x
0v
V-
80
COMBO (next)
Description:
Cabling of Outputs
+12 .. 60 VDC
Connector:
Screw connector
2
3
4
Group B
5
6
0V
Pin Out:
1
2
3
4
5
6
V+
Output
Output
Output
Output
V-
0
1
2
3
7
8
9 10
Version: 2.15
81
COMBO (next)
Description:
Cabling of 4..20mA sensors
Connector:
Screw connector
Pin Out:
1
2
3
4
Group C
5
6
4..20 m A
4..20 m A
4..20 m A
9 10
0V
SENSOR
Input 0
Input 1
Input 2
Gnd
7
8
9
10
IN x
Measure
Protection
10
GND
IN x
Measure
Protection
+
10
SENSOR
Version: 2.15
GND
82
Reference:
MS-8AIVC
Version: 2.15
83
8 ANAIN-VC (next)
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
P Total
Signals:
- for the 8 inputs
8 analog inputs
0.37 W
Choice between:
4..20mA : 'Current' cabling
-20..+20mA (to select if 0..20mA required) : 'Current' cabling
-10..+10V : 'Voltage' cabling
Choice between Pt100 or Pt1000 2 wires : 'Temperature' cabling
No hardware configuration required
signal selection during channel configuration with TWinSoft
14 bits
5.85 A
3 mV
0.125 C
Bipolar (on all ranges)
Passive input. Input stage powered internally
0.1% Full Scale
0.1% Full Scale
0.5C Full Scale
Maximum: 26.4
Minimum: 100 k
Hot insertable/removable. There is no risk to damage hardware, but a
reset is required.
Automatic test of the access of the card by the CPU
(See LED CS below)
Screw connector (10x5.08 mm). Wire range: 0.142.5mm (max.12 AWG)
Protection
Current input
Voltage input
Temperature input
Isolation
Isolation from the Ground
1 group isolated
Level of isolation
Digital Input
Validity input associated to
each analog input 4..20mA
LED
CS
ER
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
84
8 ANAIN-VC (next)
Description:
Cabling of Analog Inputs
Connector:
Screw connector
1
2
3
4
Group A
5
6
7
8
Description:
Cabling of Analog Inputs
9 10
0 V (of sensors)
Connector:
Screw connector
1
2
3
4
Group B
5
6
7
8
9 10
0 V (of sensors)
Pin Out:
1
2
3
4
5
6
7
8
9
10
Input 0 - Temperature
Input 0 - Voltage
Input 0 - Current
Input 1 - Voltage
Input 1 - Current
Input 2 - Voltage
Input 2 - Current
Input 3 - Voltage
Input 3 - Current
Com (V-)
Pin Out:
1
2
3
4
5
6
7
8
9
10
Input 0 - Temperature
Input 0 - Voltage
Input 0 - Current
Input 1 - Voltage
Input 1 - Current
Input 2 - Voltage
Input 2 - Current
Input 3 - Voltage
Input 3 - Current
Com (V-)
Isolation is global.
It means both Com are connected
together and must be cabled to the
same reference.
Version: 2.15
85
SENSOR
Measure
IN x
Protection (1)
Com
Measure
IN x
Protection (1)
+
SENSOR
Com
IN x
Measure
PROBE
Com
Version: 2.15
86
Reference:
MS-6 RTD
Version: 2.15
87
6 RTD (next)
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
Probes
Configuration
P Total
Hardware
Software
Pt100, Pt1000
temperature range
curves
Ni100, Ni1000
temperature range
curves
Resolution
- AD converter
temperature
Precision
Filter
Replacement
Test
Connector
6 temperature inputs
0.83 W
Choice between Pt100E, Pt100A, Pt1000, Ni100, Ni1000
2 wires or 3 wires
No hardware configuration required
signal selection during channel configuration with TWinSoft
-100C ... +850C
conforms to IEC 751
-50C ... +200C
conforms to DIN 43760
24 bits
0.1 C
0.3 % FS
1 Hz. New value available each second.
Hot insertable/removable. There is no risk to damage hardware, but
a reset is required.
Automatic test of the access of the card by the CPU
(See LED CS below)
Screw connector (10 x 5.08 mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
Isolation
Between channel
Group to Ground/Earth
Non isolated
Global isolation
Digital Input
Validity input (DI)
LED
CS
ER
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
88
6 RTD (next)
Description:
Cabling Probes 2 Wires
Description:
Cabling Probes 3 Wires
Group A
1
1
2
2
3
Com
Com
4
5
6
5
6
Com
Com
7
8
9 10
9 10
8
Com
Com
Com
Com
Group B
1
Com
Com
Com
Com
9 10
9 10
Com
Com
Com
Com
Isolation is global.
It means all Com are connected
together and must be cabled to the
same reference.
Version: 2.15
89
Reference:
MS-4AOVC
Version: 2.15
90
4 ANAOUT (next)
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
P Total
Signals
- for each output
Configuration
Hardware
Software
AD converter
Mode
- Current
Full Range
- Current
- Voltage
Resolution AD converter
- Current
- Voltage
Accuracy
- Current
- Voltage
Reactivity
- Current
- Voltage
Load impedance limit
- Current
- Voltage
Replacement
Test
Connector
4 analog outputs
0.85 W
Choice between 4..20mA OR 10V..+10V
No hardware configuration required
signal selection during channel configuration with TWinSoft
12 bits, bipolar
Active mode. Supplies a nominal voltage of 24 VDC (see cabling).
0 to 20mA
-10V to +10V
12 bits
11 bits + sign
5 A
5 mV
25 msec
1 msec
Resistance of the actuator:
maximum 1000 : gives a drop of 20 V, maximum allowed.
minimum 3000 : gives a current of 3.33 mA, maximum allowed.
Hot insertable/removable. There is no risk to damage hardware, but
a reset is required.
Automatic test of the access of the card by the CPU
(See LED CS below)
Screw connector (10 x 5.08 mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
Digital Input
Validity input associated to
each analog output 4..20mA
LED
CS
ER
Isolation
4 channels isolated
From the Ground
Level of isolation
Individually isolated
Isolation from the CPU ground and the earth
500 Vrms between each output
1500 Vrms between each output and earth
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
4 ANAOUT (next)
Version: 2.15
91
Description:
Cabling to 4..20mA OR
-10V..+10V actuators
Connector:
Screw connector
1
2
3
4
Group A
5
6
7
8
9 10
Description:
Cabling to 4..20mA OR
-10V..+10V actuators
Connector:
Screw connector
1
2
3
4
Group B
Pin Out:
1
2
3
4
5
6
7
8
9
10
No connection
Output 0 : 4..20mA - I OUT (+)
Output 0 : 4..20mA - I IN (-)
Output 0 : -10V..+10V - V OUT (+)
Output 0 : G0
Output 1 : 4..20mA - I OUT (+
Output 1 : 4..20mA - I IN (-)
Output 1 : -10V..+10V - V OUT (+)
Output 1 : G1
No connection
Pin Out:
5
6
7
8
9 10
1
2
3
4
5
6
7
8
9
10
No connection
Output 2 : 4..20mA - I OUT (+)
Output 2 : 4..20mA - I IN (-)
Output 2 : -10V..+10V - V OUT (+)
Output 2 : G2
Output 3 : 4..20mA - I OUT (+
Output 3 : 4..20mA - I IN (-)
Output 3 : -10V..+10V - V OUT (+)
Output 3 : G3
No connection
Version: 2.15
92
I OUT (+)
+
Actuator
24 V
I IN
(-)
Feedback
Gx
V OUT (+)
+
Actuator
Gx
Version: 2.15
(-)
93
Reference:
MS-RELAY
Version: 2.15
94
TECHNICAL SPECIFICATIONS
General
Quantity
Consumption
Replacement
P Total
Test
Connector
8 outputs
1.88 W (with all relays active)
Hot insertable/removable. There is no risk to damage hardware,
but a reset is required.
Automatic test of the access of the card by the CPU
(See LED CS below)
Screw connector (2 x 5.08 mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
LED
CS
ER
Voltage
With DC
With AC
Max: 30 VDC at 3A
Max: 250 VAC
Current
DC
AC
3A
3A
Operating life
Mechanical life time
Electrical life time
(keeping all electrical parameters)
10,000,000 operations
100,000 operations
Protection
To an external relay
Isolation
Individual
Each relay is totally isolated from the rack and other relays .
Isolation voltage: 3 KV
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
95
Description:
Relay outputs
Connector:
Screw connector
1
2
1
Group A
2
1
2
1
2
Description:
Relay Outputs
Connector:
Screw connector
1
2
1
Group B
2
1
2
1
2
Version: 2.15
Pin Out:
1
2
1
2
1
2
1
2
Load
Load
Load
Load
Load
Load
Load
Load
0
0
1
1
2
2
3
3
Pin Out:
1
2
1
2
1
2
1
2
Load
Load
Load
Load
Load
Load
Load
Load
4
4
5
5
6
6
7
7
96
Reference:
MS-4AI420
Version: 2.15
97
TECHNICAL SPECIFICATIONS
General
Quantity
Model
Consumption
Signal
4 analog inputs
Passive, input stage powered by the loop
P Total 0.02 W
4..20 mA
14 bits
Resolution
Current 3.1 A
Mode
unipolar
Precision
0.1% Full Scale
Input Voltage on input
Typical: 4.5 VDC
Maximum: 6 VDC
Replacement
Hot insertable/removable. There is no risk to damage hardware, but
a reset is required.
Test
Automatic test of the access of the card by the CPU
(See LED CS below)
Connector
Screw connector (2 x 5.08 mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
Digital Input
Validity input associated to
each analog input
LED
CS
ER
Isolation
Each input
From the Ground
Level of isolation
Individually Isolated
Isolation from the CPU ground and the earth
500 Vrms
- between groups
- between Inputs and ground
- between Inputs and earth
Protection
Polarity
Voltage
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
98
CABLING ISOLATED AI
Description:
Connector:
Screw connector
Pin Out:
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
3.25 V.
protection
IN +
SENSOR
Measure
+
+
10
IN -
3.25 V.
protection
IN +
+
Measure
10
Version: 2.15
SENSOR
IN -
99
Reference:
MS-8AI420
Version: 2.15
100
TECHNICAL SPECIFICATIONS
General
Quantity
Model
Consumption
Signal
Resolution
P Total
Current
Mode
Precision
Input Voltage on input
Replacement
Test
Connector
8 analog inputs
Passive, input stage powered by the loop
0.02 W
4..20 mA
14 bits
3.1 A
unipolar
0.1% Full Scale
Typical: 4.5 VDC
Maximum: 6 VDC
Hot insertable/removable. There is no risk to damage hardware, but
a reset is required.
Automatic test of the access of the card by the CPU
(See LED CS below)
Screw connector (2 x 5.08 mm)
Wire range: 0.14 2.5 mm (or max. 12 AWG)
Digital Input
Validity input associated to
each analog input
LED
CS
ER
Isolation
Each input
From the Ground
Level of isolation
Individually Isolated
Isolation from the CPU ground and the earth
500 Vrms
- between groups
- between Inputs and ground
- between Inputs and earth
Protection
Polarity
Voltage
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
101
CABLING ISOLATED AI
Description:
Connector:
Screw connector
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Pin Out:
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
input
input
input
input
input
input
input
input
input
input
input
input
input
input
input
input
0:
0:
1:
1:
2:
2:
3:
3:
4:
4:
5:
5:
6:
6:
7:
7:
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
4..20m
(+)
(-)
(+)
(-)
(+)
(-)
(+)
(-)
(+)
(-)
(+)
(-)
(+)
(-)
(+)
(-)
Version: 2.15
102
Reference:
MS-PSTN
RS485 / RS232 cabling is the same as for RS232 and RS485 of MS-SERIAL (see chapter 23)
Version: 2.15
103
TECHNICAL SPECIFICATIONS
General
Consumption
Test
P Total
0.21 W
Automatic test of the access of the card by the CPU
(See LED CS below)
LED
CS
ER
Modem PSTN
Description
Speed
Mode
Compression
Standards
Other characteristics
Connectors
Isolation
Protection
RS232 RS485
Mode
Isolation
RS232
RS485
LEDs
(common to 2 ports)
RxD
TxD
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
104
CABLING TELEPHONE
LINE
RJ11 or RJ12
Plug
Telephone. lines
See note
below
NOTE:
Required in some countries (like France), points 2-3 and 4-5 of RJ12 jack are short-circuited
internally.
With some telephone switches (PABX or simulator), this may cause connection problems.
In such case, try the CITO 2 connection, where only 2 wires are used (see next).
Telephone. lines
Version: 2.15
105
Reference:
MS-GSM
GSM / GPRS
Quad Band (850, 900, 1800, 1900 MHz)
1 port RS232/RS485 non isolated
RS485 / RS232 cabling is the same as for RS232 and RS485 of MS-SERIAL (see chapter 23)
Version: 2.15
106
TECHNICAL SPECIFICATIONS
General
Consumption
Replacement
P Total
Test
1.32 W
Hot insertable/removable. There is no risk to damage hardware, but
a reset is required.
Automatic test of the access of the card by the CPU
(See LED CS below)
LED
CS
ER
Modem GSM/GPRS
Frequencies
QUAD-BAND: GSM 850 / EGSM 900 / DCS 1800 / PCS 1900 MHz
GPRS
Emitting power
LEDs
Network
On Line
RxD
TxD
Antenna connector
RS232 RS485
Mode
Isolation
RS232
RS485
LEDs
(common to 2 ports)
RxD
TxD
Temperature
Storage
Working (ambient)
Humidity
-40 to 85 C
Standard: -20C to 65C
-10 C to 55 C: fully operational
-20 C to 65 C: functional without risk for the network
Ruggedized: not available yet ...
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
107
22.1. Antennas
There are four kinds of antenna:
1. The magnetic car antenna (ref :ACC-GSM-CARANT)
2. The right angle antenna (ref: ACC-GSM-ANTANGLE) (should be used for demo
purpose only because it may interfere with analog measurement)
3. The industrial antenna +3 dB (ref: ACC-GSM-ANT) and the 5 meters cable (ref:
ACC-GSM-EXT5).
4. The flat antenna (ref :ACC-GSM-ANT-FLAT).
1.
2.
3.
4.
Version: 2.15
108
Reference:
MS-GPS
GPS receiver
Clock
Provides a clock with absolute value (UTC) with high
precision (<1ms), without drift of time.
Allows synchronizing in datalogging.
Positioning
Allows vertical and horizontal positioning of a mobile
equipment.
Port RS232 / RS485 non isolated
RS485 / RS232 cabling is the same as for RS232 and RS485 of MS-SERIAL (see chapter 23)
Version: 2.15
109
TECHNICAL SPECIFICATIONS
General
Consumption
Replacement
P Total
Test
LED
CS
ER
0.58 W
Hot insertable/removable. There is no risk to damage hardware, but a
reset is required.
Automatic test of the access of the card by the CPU (See LED CS below)
Card Selection: the card corresponds to a card declared in TWinSoft.
Error: The card type does not correspond to the one declared in TWinSoft.
GPS Receiver
General
Precision:
position
clock
Acquisition:
Cold start
Warm start
Antenna connector
LEDs
Tik Sec
Lock
Ant. Status
System Variables
Synchronization
Internal
Tick to CPU-16
Tick to CPU-32
Time synchronization
Digital Output
Use
Type
Voltage
Current
Impedance
Version: 2.15
110
RS232 RS485
Mode
Isolation
RS232
RS485
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Vcc
MS-GPS
Version: 2.15
Out
DI
Gnd
Gnd
MS-CPU
111
Reference:
MS-SERIAL
2 x Serial Ports
each port : RS232 or RS485
Version: 2.15
112
TECHNICAL SPECIFICATIONS
General
Consumption
Replacement
P Total
Test
0.10 W
Hot insertable/removable. There is no risk to damage hardware, but
a reset is required.
Automatic test of the access of the card by the CPU
(See LED CS below)
LED
CS
ER
RS232 RS485
Quantity
Mode
Baudrates (bps)
Data bits
Parity
Stop bits
Isolation
RS232
RS485
LEDs
(common to 2 ports)
RxD
TxD
2 ports
RS232 or RS485 (no simultaneous use of both modes)
300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200
7, 8
none, even, odd, mark (parity bit=1), space (parity bit=0)
1, 1.5, 2
No isolation. Gnd is linked to earth by internal connection
Signals: RxD, TxD, CTS, RTS, DTR, DSR, DCD, RI
Connector: 9 pin Sub-D (male)
Cabling: 2 wires (A+ and B-) for multi-points connection
Termination: no need for termination resistor (failsafe bias resistors
included: pullup and pulldown resistors which assures a logical level
TRUE when A and B are open or in short circuit)
Number of slaves: 256 (if RS485 technology of slaves allows it too)
Connector: screw connector (3 x 5.08 mm)
Indicates reception of data
Indicates transmission of data
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: -40C to 70C
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
113
CABLING
RS 485
Description:
RS485 communication
Connector: RS485
Screw connector (3 x 5.08 mm)
1
A+
Gnd
B-
A+
Gnd
A to A
B to B
Gnd to Gnd
B-
A+
Gnd
B-
114
RS 232
Description:
RS232
Connector: RS232
9 Pin Sub D
1
6
Pin out:
1.
2.
3.
4.
5.
6.
7.
8.
9.
DCD
RxD
TxD
DTR
Gnd
DSR
RTS
CTS
(input)
(input)
(output)
(output)
(input)
(output)
(input)
Cabling to a PC
TBOX MS - COMx
PC - DB 9
RxD 2
2 RxD
TxD 3
3 TxD
GND 5
5 GND
RTS 7
7 RTS
CTS 8
8 CTS
Cabling to a modem
TBOX MS - COMx
modem - DB 9
RxD 2
2 RxD
TxD 3
3 TxD
DTR 4
GND 5
5 GND
RTS 7
7 RTS
CTS 8
8 CTS
Cabling to a PRINTER
TBOX MS - COMx
Version: 2.15
Printer - DB 25
RxD 2
2 TxD
TxD 3
3 RxD
GND 5
7 GND
RTS 7
5 CTS
CTS 8
4 RTS
115
Reference:
MS-ETHER
1 Ethernet port
10/100 Mbits
Full Duplex
Version: 2.15
116
TECHNICAL SPECIFICATIONS
General
Consumption
Replacement
P Total
Test
0.62 W
Hot insertable/removable. There is no risk to damage the card but a
reset is required
Automatic test of the card by the CPU
LED
Cs
Er
Ethernet
Connector
Cables
Speed
Protocols
LED
100
Lk
FD
RJ-45
To a Hub : with a straight cable CAT5
To a Computer: with a cross cable CAT5
10/100 Mbits
ModBus/TCP Master and slave, SMTP, FTP, HTTP, NTP, POP3, Ping
on: connection at 100 Mbits off: connection at 10 Mbits
on: link flickering : in communication
on : Full Duplex - off : Half Duplex
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: not available
15 to 95 % without condensation
Dimensions
Without connector
Weight
Version: 2.15
117
Reference:
MS-ETHER-4
Version: 2.15
118
TECHNICAL SPECIFICATIONS
General
Consumption
Replacement
P Total
Test
1.24 W
Hot insertable/removable. There is no risk to damage the card but a
reset is required
Automatic test of the card by the CPU
LED
Cs
Er
Ethernet
Switch
Connectors
Cables
Speed
Protocols
LED
100
LK
FD
4 x Ethernet
4 x RJ-45
To a Hub : with a straight cable CAT5
To a Computer: with a cross cable CAT5
10/100 Mbits
ModBus/TCP Master and slave, SMTP, FTP, HTTP, NTP, POP3, Ping
on: connection at 100 Mbits off: connection at 10 Mbits
on: link flickering : in communication
on : Full Duplex - off : Half Duplex
Temperature
Storage
Working (ambient)
Humidity
-40C to 85C
Standard: -20C to 65C
Ruggedized: not available
15 to 95 % without condensation
Dimensions
Without connector
Weight
IP addressing
The IP address you assign to the card corresponds to the internal Ethernet. Do not give the
same IP as the Ethernet of the CPU, and avoid using the same subnet of the CPU.
The 4 Ethernet ports are connected to the same switch.
MS-ETHER-4
Internal
Ethernet
Ethernet 1
IP address of
MS-ETHER-4
S
W
I
T
C
H
Ethernet 2
Ethernet 3
Ethernet 4
119
Qty
MS-CPU16
MS-CPU32 (1)
MS-16DI
MS-48DI
MS-8DI-AC
MS-10DI-HS
MS-16DO
MS-16DIO
MS-COMB0
MS-8AIVC
MS-6RTD
MS-4AO
MS-RELAY (2)
MS-4AI420
MS-8AI420
MS-PTSN
MS-GSM
MS-GPS
MS-SERIAL
MS-ETH1
MS-ETH4
MS-IOSIMUL
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Qty
0.20
0.40
0.04
0.02
0.04
0.12
0.08
0.09
0.04
0.09
0.20
0.06
0.02
0.01
0.01
0.05
0.03
0.14
0.03
0.15
0.30
0.10
.
x
.
.
.
.
.
.
.
.
.
x
x
.
.
x
x
.
.
.
.
.
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
P (Vp)
P (Vp) (W)
0.6
1.8
=
=
1.2
Total Icc . . . . . . .
Working with a MS-PS-xxx
Using EXT.BATTERY
Vout (current)
..1.. x 2
.. ma x 24/1000
Total P(Vp) . . . . . . .
(1)
(2)
Summary of consumptions
Powering with MS-PSxxx
(1)
(2)
(3)
(4)
Total
Total
Total
Total
Icc
P (Icc) = [Icc*3.3/0.8]
P (Vp)
Power = [P (Icc) + P (Vp)]
.................. A
.................. W
.................. W
.................. W
.................. A
.................. W
.................. A
[P (Vp)/(v)-1]
Maximum current/power allowed depending on the different ways of powering TBOX MS:
MS-PSxxx
MS-CPU16
MS-CPU32
Version: 2.15
Icc max.
see (1)
I (Vp) max.
see (5)
I in max.
Power max.
see (4)
3A
1A
3A
x
1.5 A
1.5 A
x
2A
2A
15 W
x
x
120
Some of the above settings are configured by default in the modem, some others are
available when selecting New Zealand as country and declaring a PSTN modem.
There shall be no more than 10 call attempts to the same number within any 30-minute
period for any single manual call initiation.
The equipment shall go on-hook for a period of not less than 30 seconds between the end of
one call attempt and the beginning of the next attempt to the same number.
Automatic calls to different numbers shall be not less than 2 seconds apart.
Failure to set these parameters correctly could negate the User Rights under the Telecom
Terms of Service.
Version: 2.15
121
I NDEX
1
Antennas...............................................................107
Hardware....................................................................
card insertion......................................................11
rack installation.....................................................9
racks....................................................................7
vs. Software (addressing).....................................14
Battery........................................................................
charger.........................................................20, 21
lithium...........................................................29, 40
Button........................................................................
CPU-16...............................................................42
CPU-32...............................................................30
I/O cards....................................................................
10 DI-HS.............................................................60
16 DI..................................................................49
16 DIO................................................................69
16 DO.................................................................65
4 AI420...............................................................96
4 AO...................................................................89
48 DI..................................................................53
6 RTD.................................................................86
8 AI420...............................................................99
8 AIVC................................................................82
8 DI AC/DC.........................................................57
8 RELAYS............................................................93
COMBO...............................................................75
I/O Simulation..........................................................48
C
Cabling.......................................................................
10 DIHS..............................................................63
16 DI..................................................................51
16 DIO................................................................72
16 DO.................................................................67
4 AI420...............................................................98
4 AO...................................................................91
48 DI..................................................................55
6 RTD.................................................................88
8 AI420.............................................................101
8 AIVC................................................................84
8 RELAYS............................................................95
CPU-16...............................................................43
CPU-32...............................................................31
Power Supply......................................................24
PSTN.................................................................104
serial ports........................................................113
Certifications..............................................................4
Consumptions........................................................119
CPU-16....................................................................37
cabling DI DO......................................................43
SD memory card..................................................41
CPU-32....................................................................26
cabling DI0..........................................................32
SD memory card..................................................30
E
Earth Grounding.........................................................7
Ethernet......................................................................
CPU-16..........................................................38, 47
CPU-32..........................................................27, 36
Ethernet-1 port......................................................115
Ethernet-4 ports.....................................................117
G
GPS Timing card.....................................................108
Ground......................................................................7
GSM/GPRS..................................................................
modem card......................................................105
Version: 2.15
L
Lithium Battery...................................................29, 40
M
Memory......................................................................
CPU-16...............................................................38
CPU-32...............................................................27
Modem.......................................................................
PSTN.................................................................102
MS-10DI-HS.............................................................60
MS-16DI..................................................................49
MS-16DIO................................................................69
MS-16DO.................................................................65
MS-48DI..................................................................53
MS-4AI420...............................................................96
MS-4AOVC...............................................................89
MS-6RTD.................................................................86
MS-8AI420...............................................................99
MS-8AIVC................................................................82
MS-8DI-AC/DC.........................................................57
MS-COMBO-1...........................................................75
MS-CPU16...............................................................37
MS-CPU32...............................................................26
MS-ETHER.............................................................115
MS-ETHER-4..........................................................117
MS-GPS.................................................................108
MS-GSM.................................................................105
MS-IO-SIMUL...........................................................48
MS-PSTN...............................................................102
MS-PSxxx................................................................19
MS-Racks..................................................................7
122
MS-RELAY................................................................93
MS-SERIAL.............................................................111
P
Plug & Go..........................................................30, 41
Power Supplies.............................................11, 17, 19
Precautions................................................................4
PSTN..........................................................................
cabling..............................................................104
modem card......................................................102
R
Racks..........................................................................
19" cabinet mounting...........................................10
installation............................................................9
Racks...................................................................7
wall fixing............................................................10
Redundant CPUs......................................................13
Redundant Power Supplies........................................12
Reset..........................................................................
CPU-16...............................................................42
CPU-32...............................................................30
RS232.........................................................................
CPU-16...............................................................46
CPU-32...............................................................35
serial/modem card.............................................114
RS485.........................................................................
CPU-16...............................................................45
CPU-32...............................................................34
serial/modem card.............................................113
S
Safety Earth Ground...................................................7
Version: 2.15
SD memory card.................................................30, 41
Serial Ports............................................................111
System.xml..............................................................41
T
Technical Specifications................................................
10 DIHS..............................................................60
16 DI..................................................................49
16 DIO................................................................70
16 DO.................................................................65
4 AI420...............................................................97
4 AOVC...............................................................90
48 DI..................................................................53
8 AI420.............................................................100
8 AIVC................................................................83
8 DI-AC/DC.........................................................57
8 RELAYS............................................................94
COMBO-1............................................................76
CPU-16...............................................................37
CPU-32...............................................................26
Ethernet - 1 port................................................116
Ethernet - 4 ports...............................................118
GPS..................................................................109
modem GSM/GPRS.............................................106
modem PSTN.....................................................103
power supplies.....................................................20
Racks...................................................................8
serial ports........................................................112
W
Wall Fixings.............................................................10
Working Modes............................................................
CPU-16...............................................................42
CPU-32...............................................................30
123