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ABSTRACT
Dramatic changes are occurring in production
agriculture, particularly in livestock production. In
this rapidly changing and increasingly competitive
environment, successful production units utilize and
embrace modern manufacturing concepts and principles to improve their competitive position and increase their efficiency and productivity. These concepts have not replaced the well-recognized concepts
of commodity production that were used in the past,
such as an emphasis on cost control through a combination of increased size, improved efficiency, and
adoption of the latest technology in all phases of the
production process. However, the traditional techniques of obtaining efficiency, reducing cost, and increasing margins are no longer sufficient to ensure
successful agricultural production. The manufacturing concepts discussed in this paper suggest additional strategies that are necessary for success in
modern agricultural production.
( Key words: industrialization, manufacturing, integrated systems, success factors)
Abbreviation key: r = recombinant.
INTRODUCTION
Production agriculture, particularly livestock
production, is experiencing dramatic change, much of
which is driven by the trends summarized in Figure 1
( 4 ) and in the literature (1, 2, 3, 4, 5, 6, 7, 8). In this
rapidly changing and increasingly competitive environment, successful production units utilize and
embrace modern manufacturing concepts and principles to improve their competitive position and increase efficiency and productivity. These concepts and
principles do not replace the well-recognized concepts
of commodity production that emphasize cost control
through increased size, improved efficiency, and adoption of the latest technology in all phases of the
production process. The manufacturing concepts discussed here suggest additional strategies that are
necessary for success in modern agricultural production.
RESULTS AND DISCUSSION
The Manufacturing Mentality
Food products versus commodities. The transition of agriculture from a commodity industry to one
of differentiated products, especially when combined
with a focus on the consumer and a manufacturing
approach to production, indicates a dramatic
paradigm shift in the industry ( 7 ) . Instead of producing a product and then trying to sell it, the current
strategy increasingly is to first ask consumers what
they want as attributes in food products and then
creating or manufacturing those attributes in the
products. Such an approach may require changes in
how the raw material is produced and in what is not
contained (i.e., chemical or other residues) as well as
what is contained. This manufacturing mentality has
become more predominant and has the potential to be
increasingly successful as more is learned about the
biological production process and as the capacity is
improved to control and manipulate that process
through genetics, nutrition, building and facility design, and health management programs.
With respect to the dairy industry, milk producers
will increasingly be called upon to produce milk of
varying composition for specific food uses. Obviously,
producers shipping to cheese plants will need to be
concerned about delivering milk with high casein contents. For producers shipping to ice cream plants, fat
may be the most important component, but, for those
shipping to fluid processing plants, delivering milk
with low bacterial counts may be paramount. The
overall theme is that producers must consider the
final market for the products made from the milk
they produce and make decisions on the farm with a
view toward that market.
Systemization and routinization. The predominant characteristics of the manufacturing
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Internationalization
Greater Diversity
Greater reliance upon international trade and foreign comGreater diversity in farm size, volume, efficiency, enterprise
modity markets, substantial foreign sourcing of agriculture inspecialization, financial performance, managerial ability, and
puts, globalization of financial markets, and loss of United
production technology, which results in increased focus on marStates dominance in agriculture research and development.
ket segments and niches and more potential conflicts between
competing segments of agriculture.
The Restructuring of Farm and Agribusiness Firms
Consumer-Driven Production
Strategic Planning
New Technology
Environmental Importance
Further development and adoption of biotechnology and information technology. Ideas and innovation replacing strict reliance on mechanical technology and physical labor.
Heightened interest in sustainable agriculture as well as increased state and federal regulation in the areas of water quality and soil erosion. Incentives to encourage environmentally
sound farming practices.
process include a movement toward systems and routines. With increased understanding and ability to
control the biological production process, it becomes
increasingly possible to routinize, as tasks become
more programmable. Routines generally foster more
efficient use of facilities and personnel and require
less managerial oversight and lower overhead. Hourly
work schedules that identify specific tasks to be done
at specific times on specific days in the modern dairy
operation are examples of the systems and routines in
modern livestock production. In essence, agricultural
production is becoming more of a science and less of
an art.
In the dairy industry, there currently exist a handful of producers who have taken this view of their
dairy farming operations. For these operators, dairy
farming is a production system, not a craft or art
form. These farmers have replicated their operations
not just in their home region, but in other areas of the
country as well. This type of business organization
appears to be growing, particularly in parts of the
Southwest.
Specialization. Modern production systems also
require specialization, not only with respect to busiJournal of Dairy Science Vol. 81, No. 6, 1998
ness venture and focus but also with respect to individual employee tasks or function. As more of the
output of the swine, dairy, beef, and poultry industries is being produced by larger scale, specialized
units, employees within these units are becoming
more specialized in their tasks or functions; for example, some are focused only on breeding, some on feeding, and some on health maintenance. This specialization of function of personnel as well as business focus
of the firm again is increasingly feasible because of
better understanding and control of the biological
process.
In some parts of the country, particularly Florida
and the western states, the raising of grain and concentrate feed, the growing of forages, and the raising
of replacement stock each have emerged as separate
business enterprises often with separate ownership.
Areas where this type of specialization has occurred
seem to be garnering a larger share of national
production while areas where traditional dairy farming combined with feed and heifer raising is practiced
are losing market share. In the future, specialization
could take on another dimension, as dairy farmers
cater to one business segment or another. For exam-
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Dead weight losses can be particularly large in biological production processes because many attributes
naturally vary widely because of variation in genetic
and other inputs as well as growing conditions. Thus,
the potential exists for a very high payoff if manufacturing processes can be used to reduce the dead
weight losses in the system.
Systems cost. Although cost control is critical in
any production system, a manufacturing approach
that is focused on end user products recognizes total
costs for production and distribution systems as being
more critical than the cost at each stage of the value
chain. And, as more resources are out-sourced, the
cost structure of the business changes, and a higher
proportion of the cost is variable. With this changing
proportion of fixed and variable cost, each stage becomes more responsive to the changing demands of
the end user and to competitive pressures. Because
the short-term costs that influence production adjustment decisions are variable, the smaller the proportion is of variable costs to total costs, the more prices
must decline before a firm reduces output. Consequently, firms with a high proportion of fixed costs
are quite lethargic in adjusting to changes in market
conditions, and conversely, firms with a higher
proportion of variable costs are more responsive to
changing market conditions.
In the US dairy industry, the contrast between
operations with high fixed costs and those with relatively low fixed costs can be illustrated by comparing
the milk production systems in place in the Midwest
and in the Southwest. Traditional dairy operations,
where feed and forage production is a large part of the
enterprise (the Midwest), have considerable capital
tied up in planting and harvesting equipment and, in
many cases, feed storage. The colder climate in the
Midwest also necessitates a greater investment in
buildings to shelter animals and equipment. Dairy
drylot operations in the Southwest have a larger
proportion of their total costs in purchased feed and
labor. Consequently, output in western and southwestern operations is more responsive to changing
market conditions.
Input packages. As the capacity increases to control and understand the biological process through
biotechnology and genetic engineering techniques,
producers will be more capable of developing optimal
input combinations that match nutritional and biological attributes to obtain the optimum quality and
characteristics of output. Livestock genetics are being
matched to feed ingredient genetics to obtain the
proper ration and nutrient contents to produce the
most efficient production system as well as specific
animal product attributes. In this situation, the
Journal of Dairy Science Vol. 81, No. 6, 1998
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