Académique Documents
Professionnel Documents
Culture Documents
======================================================================
Contents
Chapter No. Title
Acknowledgements
Project Team
List of Annexures
About the Manual
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Page No.
iii
iv
v
vi
Introduction
1.0 About Rajasthan State Pollution Control Board
1.1 About the Industrial Activity
1.2 Classification of Lime Kilns by RSPCB
1.3 Types of Kilns
1.4 Heat Requirement
1
2
4
5
8
Important Definitions
2.0 Important Definitions
11
12
13
13
13
15
18
22
24
24
26
27
28
28
29
Checklist
6.0 Checklist for CTE
6.1 Check list for CTO & HWA
30
32
Annexures
34-58
ii
Acknowledgements
At the instance of Rajasthan State Pollution Control Board, the Administrative Staff College of
India undertook the preparation of Environmental Guidance Manual for Lime Kilns. The
initiative of RSPCB in the preparation of sector specific guidance manual is in line with National
Environmental Policy 2006, which recommends code of practices for different category of
industries.
ASCI would like to thank the constant support extended by Dr. V.S. Singh, Chairperson and Dr.
Deep Narayan Pandey, Member Secretary of RSPCB. ASCI would like to thank Shri Anand Lal
Mathur, Chief Environmental Engineer for coordinating the project and for providing the
guidance whenever needed. ASCI also thank the Core Group and Shri. T. S. Ranawat, Sr. E.E
for their valuable feedback.
iii
Project Team
Project Coordination Dr. Deep Narayan Pandey
Rajasthan State Pollution Control Member Secretary
Board
Mr. Anand Lal Mathur
Chief Environmental Engineer
Core Group - RSPCB
iv
Annexures
Annexure No.
Title
Annexure No.1
Annexure No.2
Annexure No.3
Annexure No.4
Annexure No.5
Annexure No.6
Annexure No.7
Annexure No.8
Annexure No.9
Annexure No.10
Annexure No.11
Annexure No.12
Annexure No.13
Annexure No.14
Annexure No.15
Page No.
35
37
38
39
43
44
46
47
48
49
50
51
54
55
57
Formulate and periodically update, codes of good practices for environment for
different category of projects
Ensure faster decision making with greater transparency and access to information,
together with necessary capacity building
The manual is meant to serve as a guidance purpose only. Although every care has been taken
to avoid errors or omissions, we will not be responsible for any damage or loss to any person,
for the result of any action taken on the basis of this manual. Any discrepancy found may be
brought to the notice of the Board. In case of interpretation of any question related to law, the
provisions of the original law and the rules made thereunder with various government
directions/resolutions will have to be read and followed. In case of amendment to the original
Act/Rules/Notifications made thereunder, the provisions as amended from time to time shall
be applicable.
vi
CHAPTER 1
Introduction
1.0 About Rajasthan State Pollution Control Board
The Rajasthan State Pollution Control Board (RSPCB) is a statutory authority entrusted to
implement environmental laws & rules within the jurisdiction of the State of Rajasthan. The
Board ensures proper implementation of the statues, judicial and legislative pronouncements
related to environmental protection within the state. The Board was established in the year 1975
under the provisions of Water (Prevention & Control of Pollution) Act 1974. Over the years,
RSPCB was entrusted with various responsibilities under different enactments made. Currently
RSPCB is responsible, completely or partially for the implementation of following Acts and
Rules:
The Water (Prevention & Control of Pollution) Act, 1974 and Rules made there off
The Air (Prevention & Control of Pollution) Act, 1981 and Rules made there off
The Water (Prevention & Control of Pollution) Cess Act 1977 and Rules made there off
The Public Liability Insurance Act, 1991 and Rules made there off
The Environmental Protection Act, 1986 and Rules made there off
-
Various limekilns have been used for the specific application. Based on the objective, the
limekiln activity can be classified into intermittent and continuous kilns. In the intermittent
kilns, the limestone is converted into lime and allowing it to cool every time, prior to further
charging. The flare kilns and pot kilns are typical examples intermittent kilns. The intermittent
mixed feed kilns or draw kilns are highly energy intensive and relatively poor quality of lime.
The continuous kilns include vertical shaft kilns, the horizontal kilns, rotary kilns, fluidized bed
calciner and jet or flash calciners. Flow sheet of typical manufacturing process of lime is
depicted in Figure 1.
Limekiln feed
Calciner
Crushing/ screening
Lime Hydrator
Hydrated lime
Screening/ Pulverizing
Storage silos
Bagging
Hydration of Lime
Quick lime (CaO) when hydrated or slacked with water produces hydrated lime [Ca(OH)2]. The
reaction is strongly exothermic and is associated with evolution of 380 to 490BTU/lb of lime.
The reaction can be represented as:
CaO + H2O
Ca (OH) 2 + heat
Ca (OH)2 + heat
CaO+ H2O vapor
There are many forms of hydrated lime, the main distinguishing feature being the amount of
excess water they contain.
Properties of Lime
Physical properties of quick lime and hydrated lime are as follows:
Quick lime
Formula
CaO
Molecular weight 56.08
Density
3.32 gm/cc
Hydrate lime
Formula
Ca (OH) 2
Molecular weight 74.10
Density
2.2 gm/cc
Category
Small
Medium
Large
Project Description
Category
RSPCB
dated S.No 94 Lime / Red Category
21.12.2010
Hydrated
Lime
Manufacturing
G.S.R 73 dated 10.12.2010 of DOE, S.No 39 Lime / Appendix B
Govt of Rajasthan
Hydrated
Lime
Manufacturing
depends on the efficiency of heat recovery in cooling the lime. The ratio of heat requirement of
the burning zone to heat supplied to pre-heating zone depends on CaCO3 content in limestone.
The thermal efficiency of a limekiln is the ratio of total heat supplied by the fuel to that required
to decompose stone completely under ideal condition. The limit of heat consumption is dictated
by the heat of reaction needed for decomposition of CaCO3 into CaO and CO2 i.e. for reaction
enthalpy. The efficiency of kiln depends on
The way in which heat is introduced into the kiln
The efficiency of combustion and the quantity of air in excess of the theoretical requirement
Distribution of heat in the hottest part of the kiln
Utilization of heat available with escaping gases.
The amount of heat left in the lime drawn from cooling zone.
The quantity of heat lost by radiation and in other ways.
Rotary Kilns
The kilns vary in L/D ratio and design. The inclination also varies from 3 to 50 on 4 to 6
foundation piers and resolves on trunnions at each pier. Rotation speed is adjusted with
variable speed drives and operates generally in range of 30 to 50 sec/rev. kilns are lined with 6
to 9 refractory bricks. Limestone is fed into the kiln at the elevated end and discharged at
lower end. The stone moves counter currently to the flow of combustion gases derived from
fuel at the lower end. Solid, gaseous or liquid fuels are generally used. Rotary kilns are ideally
suited to smaller size limestone. This gives best quality product from a given limestone and fuel
consumption.
Fluid Bed Calciner
In this type of calciner the limestone is burnt in a reactor keeping in suspended state. In
fluidization, a mass of finely divided solid is maintained during treatment, in a turbulent dense
state by being dispersed in an upwardly moving gas stream, which imparts to the mass a
turbulence resembling that of boiling liquid. The fluidized bed calciner is a multistage reactor in
which the various stages for drying, pre-heating, calcining and cooling are super imposed into a
single reactor.
In the fluidized bed reactor the feed of 6 mm and finer is fed to the top of the kiln and
continuous counter flow of pre-heated air keeps the incoming feed in fluid suspension. The
high turbulence is fluidized bed causes thorough mixing resulting in rapid heat transfer from
combustion gases to solids. Due to uniform temperature and due to proper combustion, lime of
superior quality and reactivity is obtained. Lime is of soft burned variety and virtually coreless.
The multistage fluid bed reactor is characterized by thermal efficiencies.
Calcimatic Kiln
This is a rotary calciner and consists of horizontal rotating annular platform much like turn
table of a merry-go-round. Limestone is fed on to the moving platform through an unknown
number of zones formed by radial baffles extending downwards almost to the top of the bed.
Due to adjustable speed of hearth (35 to 200 minutes/revolution) it is possible to control
calcinations of limestone of varying sizes and produce soft burned to hard burned lime. It is
reported that the total product cost in the calcimatic kiln is less than rotary and fluo-solid type
kilns. The kiln is claimed to produce 100 -125 tonnes/day with a fuel consumption of 5 million
BTU/tone of lime.
Ellerman Kiln
The ellerman kiln has advantage of lowest capital investment as compared to any modern kiln
for a given capacity. The kiln consists of a rectangular calcining chamber with horizontal tunnel
beams. Heat is generated in a separate adjacent fire box with oil or gas and it enters the kiln
with the combustion gases and the flame raising under induced draft.
Hoffman Kiln
The Hoffman kiln or ring kiln is of German origin. I is essentially a horizontal process
consisting of an annular tunnel (circular, elliptical or rectangular) in which the hot gases from
direct firing of the fuel travels slowly horizontally through the tunnel pre-heating and calcining
the charge. The kiln has thermal efficiency of 45 to 55% and was once considered to be a good
kiln. The kiln involved too much of manual labor and lost its popularity. The fines from
screening, crushing plants, bag house dust etc., are fed to suspension pre-heater which consists
of 2 or 3 stages of cyclones in which heat of rising ho gases is transferred to the counter flowing
fine material. The gas and materials are separated at each cyclone. After final heat exchange
stage, the material is fed into flash calciner to produce completely calcined lime from gas
streams.
Maerz Kiln
The Maerz regenerative lime shaft kiln developed in the early fifties by Schmid-Hofer in Austria
is the most modern and thermally efficient kiln for lime manufacture. The kilns are thermally
efficient and consume only around 880 900 K.Cal/ Kg of lime. The maerz kiln consists of two
or more shafts containing the material for calcining which are connected to each other at the
bottom of burning zone. Both the shafts are alternately changed with limestone and the lime is
discharged continuously at the bottom of both the shafts. Fuel is supplied to only one of the two
shafts. The fuel is introduced and evenly distributed over the cross section of the shaft, at the
bottom end of th preheating zone. Air for combustion is introduced at the throat above charge
and the system is pressurized through out. The air is preheated in the regenerator (preheating
zone) before it mixes with the fuel. The flame passes through the burning zone from top to
bottom (parallel flow heating). The waste gases leaves the fired shaft via bank of material and
Rajasthan State Pollution Control Board
Environmental Guidance Manual Lime Kilns
enter the secondary shaft and heat up its regenerator. The supply of fuel and air for combustion
is transferred from one shaft to the next at intervals of 12 minutes. Cooling air is introduced
under pressure continuously at the bottom end of shafts.
Parallel flow heating is the best pre-condition for the production of soft burned lime. The
excellent thermal conception of the kiln has been satisfactorily proved by means of heat
balances.
The Mearz kilns vary in size and capacities. The kilns have minimum of 2.2 m diameter and 2 or
3 shafts and upto 4.5 m with 2 shafts. He capacities vary from 150 to 600 tones using limestone
of 16 mm to 200 mm size. The Mearz kiln can use a variety of fuels like pulverized fuel, natha,
fuel, oil, BOF gas, coke oven gas, natural gas and even lignite.
Mearz kilns are superior compared to all other types of kilns. As for example it consumes only
around 800 900 K.Cal/ kg of lime compared to rotary kilns which consumes around 1300
1400 K.Cal/ Kg with pre-heater. The refractory consumption is also low i.e. 0.16 Kg/ tone of
lime compared to 0.75 0.80 Kg/tone of lime in the case of rotary kilns. It yields the best
possible soft burnt lime with high reactivity, which is highly desirable in steel mills especially in
BOF steel making process.
1.4 Heat requirement
The theoretical amount of heat required to heat CaCO3 can be calculated from the formula
Q=mst
Q
But there is another larger heat requirement i.e. the retention of the dissociation temperature
until all the CO2 is driven off. The value reported for this requirement varies from 2.5 to 3.0
million BTU/Tone of high calcium quick lime but around 2.6 to 2.7 million BTU/Tone for high
calcined and dolomitic quick limes respectively. These values are for 100% theoretically pure
carbonates with decreasing purity. However, the heat requirements will be less. For purposes of
computation of thermal efficiencies only latter i.e. 2.77 million BTU/ton of CaO is taken into
consideration. The heat requirement of 1.6 million BTU/tonne of quick lime for preheating is
usually not taken into consideration as the calcination occurs only after attainment of
preheating. Lime is produced commercially by heating limestone or chalk to a bright red heat in
kilns. The temperature should be regulated to convert all the carbonate into lime without
overheating the product.
CHAPTER 2
Important Definitions
2.0 Important Definitions
Key word
2 Outlet
Section 2 (e)
Pollution
Section 2 (g)
Sewage
effluent
Sewer
Section 2 (gg)
Section 2 (k)
Trade
effluent
Definition
Any conduit pipe or channel, open or closed, carrying sewage or trade
effluent or any other holding arrangement which causes or is likely to
cause pollution
Contamination of water or such alteration of the physical, chemical or
biological properties of water or such discharge of any sewage or trade
effluent or of any other liquid, gaseous or solid substance into water
(whether directly or indirectly) as may, or is likely to, create a nuisance
or render such water harmful or injurious to public health or safety, or
to domestic, commercial, industrial, agricultural or other legitimate uses,
or to the life and health of animals or plants or of aquatic organisms
Effluent from any sewerage system or sewage disposal works and
includes sullage from open drains
Any conduit pipe or channel, open or closed, carrying sewage or trade
effluent
Includes any liquid, gaseous or solid substance, which is discharged
from any premises used for carrying on any industry, operation or
process, or treatment and disposal system, other than domestic sewage
Air
pollutant
Section 2 (b)
Air
pollution
Approved
appliances
Section 2 (c)
Section 2 (d)
Section 2 (h)
Approved
fuel
Chimney
Section 2 (i)
Control
equipment
Section 2 (k)
Section 2 (j)
Industrial
plant
Emission
Section 2 (m)
Occupier
Local
Authority
Section 2 (c)
Industry
Section
15 Company
(2) (a)
Section 15 (2) Director
(b)
The Hazardous Waste (Management, Handling & Transboundary Movement) Rules, 2008
Rule 3 (l)
Hazardous Any waste which by reason of any of its physical, chemical, reactive,
waste
toxic, flammable, explosive or corrosive characteristics causes danger or
is likely to cause danger to health or environment, whether alone or
when in contact with other wastes or substances, and shall include
Waste specified under column (3) of Schedule-I
Wastes having constituents specified in Schedule-II if their
concentration is equal to or more than the limit indicated in the said
Schedule, and
Wastes specified in Part A or Part B of the Schedule-III in respect of
import or export of such wastes in accordance with rules 12,13 and
14 or the wastes other than those specified in Part A or Part B if they
possess any of the hazardous characteristics specified in Part C of
that Schedule
10
CHAPTER 3
Environmental Acts and Legal Requirements
3.0 Legal Requirements - Air Act
Section 21 (1)
Section 38 (G)
Penalties for
Certain Acts
Restrictions on
new outlets and a. Establish or take any steps to establish any industry, operation or
discharges
process, or any treatment and disposal system or an extension or
addition thereto, which is likely to discharge sewage or trade effluent
into a stream or well or sewer or on land (such discharge being
hereafter in this section referred to as discharge of sewage); or
b. Bring into use any new or altered outlets for the discharge of
sewage; or
Section 44
Penalty of
contravention of
section 25
Section 48
12
S. No
1.
Guidelines
NOC from CGWA shall not be required for abstraction of ground water in the
following cases:
In case of over-exploited areas abstraction<25m3/day
In case of critical areas abstraction <50 m3/day
In case of semi critical areas abstraction <100 m3/day
2.
Industry (proposed/existing) located in safe category areas, are required to
obtain NOC from CGWA if ground water abstraction exceeds 1000 m3/day for
hard rock areas and 2000 m3/day for alluvial areas
Please refer RPCB Circular dated 08.01.2010 for further information
3.3 Legal Requirements - Hazardous Waste Rules, 2008
Processes
Schedule
I:
generating hazardous waste
(S.No 5)
Industrial operations using
mineral/synthetic
oil
as
lubricant in hydraulic systems
or other applications
Rule 5 (1)
Grant of authorization for
handling hazardous waste
13
14
b. The Eco-sensitive zone covers the entire area of Notified Urban Area
Limit, including Mount Abu Municipal Limits adjoining Forest Block Areas
c. The list of the villages in the eco-sensitive zone Sanigaon, Machgaon,
Goagaon, Delwara, Oriya, Jawal, Achalgarh, Salgaon, Torna, Dudhai,
Hetamji, Ama
Regulated
Activities
d. All activities in the Forest Block Areas (both within and outside Municipal
Areas) shall be governed by the provisions of the Rajasthan Forest Act, 1953
and the Forests (Conservation) Act, 1980 (69 of 1980) and all the activities in
the Protected Areas (Sanctuary) shall be governed by the provisions of the
Wildlife (Protection) Act, 1972 (53 of 1972)
Zonal Master Plan
Pending the preparation of the Zonal Master Plan for Eco-sensitive zone and
approval thereof by the Central Government in the MoEF, there shall be no
increase in the existing parameters of permissible floor area ratio, permissible
ground coverage, maximum number of floors and maximum height and all
new constructions shall be allowed only after the proposals are scrutinized
and approved by Monitoring Committee and all other development
activities including additions, alterations, demolitions, repairs, renovations
and restorations of buildings shall require prior approval of the Monitoring
Committee provided that these do not involve structural changes and are on
15
Industrial
units
Quarrying
and mining
Trees
Water
Development
the existing authorized plinth areas in the Mount Abu Municipal Limits and
there shall be no consequential reduction in Tribal area, Forest area, Green
area and Agricultural area
The quarrying and mining activities shall be restricted in the Ecosensitive zone
16
on
and
protection of
hill slopes
17
CHAPTER 4
Statutory Clearance Process
4.0 Consent To Establish (CTE)
The CTE process adopted by RSPCB is explained below in the form of Q & A to facilitate better
understanding for the project proponent as well as other stakeholders.
01.
What
are
the The project proponent shall apply in the prescribed CTE
documents required for application form along with requisite enclosures. It can be
submission?
downloaded from RSPCB web also (www.rpcb.nic.in).
02. What is the fee to be CTE fee is to be paid along with CTE application as notified by the
submitted?
DoE, Government of Rajasthan vide Notification dated 10th
December 2010. Please visit www.rpcb.nic.in for details of
notification. CTE fee structure is given in Annexure 2 & 3
19
6 weeks
4 weeks
The appellate authority may entertain the appeal after the expiry of
the said period of thirty days if such authority is satisfied that the
appellant was prevented by sufficient cause from filing the appeal
in time
Where a person to whom consent has been granted by the State
Board transfers his interest in the industry to any other person,
such consent shall be deemed to have been granted to such other
person and he shall be bound to comply with all the conditions
subject to which it was granted as if the consent was granted to
him originally
CTE will be valid for a period of three years or till the
commissioning of the unit, which ever is earlier (RPCB Office order
dated. 10.08.2001)
MoEF notified standards for stack height and standards for
particulate matter vide GSR 93 (E) dated 21.02.1991 published in
the Gazette No. 79 dated 27.02.1991(Annexure 5)
14.
Are
there
any
standards notified specific
to Lime Kilns under the
provisions of the E (P)
Rules, 1986?
15. Are there are any Notification No. 371(E) dated 27.05.2002 - E (P) Act, 1986:
Rajasthan State Pollution Control Board
Environmental Guidance Manual Lime Kilns
20
Requirement of certification
Every manufacturer or importer of DG set to which these
regulations apply must have valid certificates of type approval and
also valid certificates of conformity of production for each year, for
all the product models being manufactured or imported from 1st
July 2003 with the noise limit specified in the Notification.
The conformance label must contain the following information:
a. Name and address of the supplier (if the address is described in
the owners manual, it may not be included in the label)
b. Statement This product confirms to the Environment
(Protection) Rules, 1986
c. Noise limit viz. 75 dB (A) at 1 m
d. Type approval certificate number
21
16. Is there any guideline The CPCB had evolved the minimum height of the stack to be
to calculate the minimum provided to the DG set and published in Emission Regulations Part
requirement of the stack IV: COINDS/26/1986-87.
of D.G set?
H= h+0.2 x KVA
H
h
17.
Is
there
fuel
specification
applicable
for Diesel Gen sets?
18. What are standards
notified for ambient air
quality?
19. Where shall the The ambient air quality standards in respect of noise as notified
ambient noise levels be under E (P) Act, 1986 shall be monitored at the boundary of the
monitored
for project for compliance (Annexure 7)
compliance?
22
23
24
25
CHAPTER 5
Environmental Aspects and Guidance
5.0 Sources of Emissions
The typical pollution source during the lime manufacturing includes particulate & gaseous
emissions from:
The major reactions inside a limekiln, which causes gaseous emissions, can be summarized as
follows:
Calcinations of limestone
Combustion of fixed carbon in coal
Combustion of volatile matter in coal
Combustion of S content of coal
Other reactions
CaCO3
C
+
O2
CnHm + (n+m/4)O2
S
+
O2
CO2
+
C
+
XO2
N2
CaO + CO2
CO2
nCO2+ (m/2) H2O
SO2
2CO
2NOx
Solid Waste
The product lime discharged through the doors at the bottom of kiln contains besides good
quality lime, some amount of under burnt or over burnt lime and fines. The under burnt lime
does not pose much threat as a pollutant as it is usually recharged into the kiln for re-burning or
dumped on ground within the plant for leveling purposes. The over burnt material containing
less available lime is hydrated and the hydrated fines are packed and sold. The coarse material
left during hydration is dumped within the plant site or sold at a lower price as a building
material. The lime fines that settle on the floor are usually collected, hydrated and sold. Lime
dusts from pollution control equipments viz. cyclones can be taken to a waste dump, used as a
landfill or for agricultural land treatment. The dust from hydrates can be scrubbed and used for
hydration.
Water pollution
Water pollution is not significant from lime manufacturing process.
About 90-92% of efficiency can be obtained by using cyclone scrubber in limekiln having a
pressure drop of 5 water and gas discharge rate of 26,000 CFM gases.
Gravel bed filter
The gravel bed filter is divided into separate parallel compartments under each of which the
flue gases flow upwards through a horizontal bed of filter medium. Due to force of inertia and
adhesion, the fine dust particles are trapped in the bed. The bed is mounted on springs and
vibrated by motor. It can handle the gas up to a temperature of 3500C and the pressure drop is
around 70 -120 mm water gauge
Fabric filter
In this system of separation of particles on the fabric, involves more than single mechanical
trapping since the open spaces between fibers are usually larger than individual particles.
Fabric filter acts as an inertial impaction target to collect the particulate matter. Fabric filers are
being extensively used in lime industry abroad but these plans are larger capacities. Single kiln
gases are frequently discharged hot; it is usual practice to cool the gases prior to the entry of
bags. 98% and above collection efficiency have been reported.
27
Electrostatic precipitator
In ESP, the dust particles from gases are removed by making them acquire a charge by passage
through an electrical field. The charged dust particles migrate towards the oppositely charged
collecting electrodes and gets collected. When the dust layer is sufficiently thick and
agglomerated, it is dislodged from electrodes either by rapping, in case of dry separation or by
liquid flushing in case of wet separation.
5.2 Air Pollution Control System A case study
A model APC developed by MPCB and installed in one of the kilns is given in the Figure 5.2.
(Source: COINDS/12/1991-92)
28
02.
03.
04.
05.
Notification/Circular
G.S.R 93 (E) dated 21.02.1991 published in the
Gazette No 79 dated 27.02.1991
(Annexure 5)
MoEF Notification 16th November 2009
(Annexure 6)
The Noise Pollution (Regulation & Control)
Rules, 2000 S.O. 123 (E) dated 14th February
2000 and as amended in S.O. 1046 (E) dated
22.11.2000 and S.O 50 (E) dated 11th January 2010
(Annexure 7)
Noise Limit for Generator Sets Notification No. G.S.R 371 (E) dated 17th May,
Run With Diesel
2002
(Annexure 14)
Hazardous
Waste Hazardous Material (Management, Handling
Categorization
and Transboundary Movement) Rules, 2008
(www.moef.nic.in)
29
CHAPTER 6
Checklist
6.0 Checklist for CTE
The project proponent and the reviewer may use the following checklist to have a better
understanding on the environmental aspects and requirements concerned with limekilns
08.
09.
10.
11.
Document
Completely filled application form duly signed
by authorized signatory
Document authorizing the applicant for signing
application and other documents
Copy of memorandum of article of
Association/Partnership deed
Demand Draft for consent fee
Copy
of
the
DIC
Registration
or
enlistment/copy of SIA acknowledgement
Copy of the duly signed project report
Certificate from Chartered Accountant for
capital investment (In case capital investment is
25 lakhs or more)
Copy of letter of land allotment/conversion
letter from the competent authority
Copy of the site plan
EMP (For all Red category units and
large/medium scale units in Orange category)
Legal undertaking in the prescribed format on
non-judicial stamp paper of RS. 10/- only duly
attested by notary public
Yes
12.
13.
General
Category of industry (Orange)
Requirement of Consent To Establish (Water
Act only/ Air Act only/ Both Acts)
Whether the technology adopted for lime kiln is
defined?
No
Remarks
Land Environment
14.
15.
16.
17.
18.
19.
20.
22.
24.
25.
26.
27.
28.
29.
31
Noise Environment
30.
31.
32.
05.
06.
07.
08.
09.
Category of industry
Requirement of Consent To Establish (Water Act
only/ Air Act only/ Both Acts)
Whether the unit applied for the same line of
products and capacity as per CTE (in case of first
CTO) or CTO (in case of renewal of CTO)?
Whether any change in the categorization of the unit
due to expansion/modernization or due to change
in the Board guidelines?
32
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
33
======================================================================
Annexures
======================================================================
Annexure - 1
Performa Affidavit for CTE / CTO
I, _______________ (with name and designation) S/o Shri __________________ Resident of
__________________ do solemnly affirm and declare as under:1.
2.
3.
4.
That the number of workers to carry out various activities in the unit is
_________________________.
5.
6.
7.
8.
That the quantity of trade/domestic effluent shall not exceed __________ KLD. The
mode of disposal shall be ________________. In case of any increase in quantity of
effluent or alteration in outlet or mode of disposal, we shall obtain prior consent from
the Board.
OR
That there will no effluent discharge from the premises (applicable only in the case of
dry units).
9.
That the industry is a small/medium/large scale unit with SSI Registration No. / DGTD
Registration No. /Letter to Intent No. ___________________.
10.
That all adequate measures for control / treatment / disposal of water/air pollution and
Hazardous solid waste from the various processes/activities will be taken to meet the
prescribed standards as per the Environment (Protection) Rules, 1986 as amended to
date and/ or as stipulated by the RSPCB.
11.
That adequate pollution control measures will be provided to comply the norms
35
12.
That if Diesel Generator Sets (of capacity 5 KVA or more) shall be installed it will be EcoFriendly or with inbuilt acoustic enclosures to meet the prescribed norms w.r.t. noise as
per the Gazette Notification on Ministry of Environment & Forests, Government of India
dated 2.1.1999. Adequate stack height with D.G. Set(s) shall also be provided and
maintained and shall submit noise monitoring report.
13.
That all orders and directions issued by the Board from time to time shall be complied
with.
14.
That the name and addresses of Managing Director or other working Directors or
Partner shall be given ____________ under. Any change there of shall be intimation
immediately to the State Board.
DEPONENT
VERIFICATION
Verified at _____________ on this __________ (day, month and year) that the above
contents of this affidavit are true and correct to the best of my knowledge and belief and
nothing has been concealed there from.
DEPONENT
Note: The aforementioned Affidavit must be duly signed by the Deponent and duly attested by
the Notary Public thereof.
Note: Please omit whatever is not applicable.
36
Annexure - 2
Consent To Establish Fee (Schedule IV) Air Act
S. No Capital Investment of the Industry
Upto 5 Lacs
3,000
Other than
Appendix A and B
2,000
1,000
4,500
3,000
1,500
6,000
4,000
2,000
9,000
6,000
3,000
15,000
10,000
5,000
18,000
12,000
6,000
24,000
16,000
8,000
30,000
20,000
10,000
37,500
25,000
12,500
10
45,000
30,000
15,000
11
1,05,000
70,000
35,000
12
1,27,500
85,000
42,500
13
1,50,000
1,00,000
50,000
14
1,87,500
1,25,000
62,500
75,000
(Rs.)
Appendix A
Appendix B
Note:
1. The categorization of the projects is as Notified by the DOE, Government of Rajasthan vide dated
10th December, 2010
2. All projects requiring environmental clearance under the Environmental (Protection) Act, 1986 shall
pay an extra amount of Rs. 15,000/- as one time consent fee to establish in addition to that mentioned
in Schedule.
3. All industries/process/projects/activities generating HW as defined under the HW (MH&TM) Rules
2008 and requiring authorization thereunder, the application for consent shall be accompanied with
fee equal to one and half times of the amount of fee prescribed under the schedule, other than th HW
covered under category 5.1 of schedule 1 of HW (MH&TM) Rules 2008 if the quantity of waste /used
/spent oil is < 5 KL per annum
Rajasthan State Pollution Control Board
Environmental Guidance Manual Lime Kilns
37
Annexure- 3
Consent To Establish Fee (Schedule IV) - Water Act
S.
Capital Investment of the Industry
Consent Fee to Establish (Rs)
No
Other than
(Rs.)
Appendix A Appendix B
Appendix A and B
1 Upto 5 Lacs
3,000
2,000
1,000
2 More than 5 Lacs upto 10 Lacs
4,500
3,000
1,500
6,000
4,000
2,000
9,000
6,000
3,000
15,000
10,000
5,000
18,000
12,000
6,000
24,000
16,000
8,000
30,000
20,000
10,000
37,500
25,000
12,500
45,000
30,000
15,000
1,05,000
70,000
35,000
1,27,500
85,000
42,500
1,50,000
1,00,000
50,000
1,87,500
1,25,000
62,500
75,000
Note:
1. The categorization of the projects is as Notified by the DOE, Government of Rajasthan vide dated 10th
December, 2010
2. All projects requiring environmental clearance under the Environmental (Protection) Act, 1986 shall
pay an extra amount of Rs. 15,000/- as one time consent fee to establish in addition to that mentioned
in Schedule.
3. All industries/process/projects/activities generating HW as defined under the HW (MH&TM) Rules
2008 and requiring authorization thereunder, the application for consent shall be accompanied with
fee equal to one and half times of the amount of fee prescribed under the schedule, other than th HW
covered under category 5.1 of schedule 1 of HW (MH&TM) Rules 2008 if the quantity of waste /used
/spent oil is < 5 KL per annum
Rajasthan State Pollution Control Board
Environmental Guidance Manual Lime Kilns
38
Annexure - 4
Areas as Identified by CGWA
S.No
District
No of Blocks
Safe
Semi-Critical
Critical
Ajmer
1.kekri
2. Masuda
Alwar
14
1.Thanagaji
Banswara
Baran
Barmer
Bharatpur
Bhilwara
Pipalkunt
1. Chhabra
2.kishangarh
3. Shabad
1.Anandpuri
2.Bagidaura
3.Ghatol
4.Kushalgarh
5.Sajjangarh
6.Talwara
1.Chuhtan
2.Singhri
1.
2.
3.
4.
5.
Deeg
Kaman
Kumher
Nagar
Rupwas
11
7
1.Arain
2.Bhinai
3.jawala
4,.3Peesangan
5.Silora
6.srinagar
1.Bahror
2.Bansur
3.ktathumar
4. kishangarhbas
5.kotkasim
6.Laxmangarh
7.Mandawar
8.Neemrana
9.Rajgarh
10.Ramgarh
11.Raini
12.Tijara
13.Umrain
Gadi
1.chhipabarod 1.Anta
Over-Exploited
1.Atru
2.Baran
1.Bayatu
2. Balotra
3.Dhorimanna
4.Shiva
1.
2.
3.
1.Bayana
1.
2.
3.
Kotadi
Shaara
Shahpura
Nadbai
Sewar
Weir
1.Asind
2.Baneda
3.Hurda
4.Jahajpur
39
Bikaner
1. Lunkaransar
2. Kolayat
Bundi
10
Chittorgarh
14
11
Churu
1. Churu
2. Atangarh
3. Sardarshahar
12
Dausa
13
Dholpur
1. Bari
14
Dungarpur
1. Aspur
15
Ganganagar
1. Anupgarh
2. Ganganagar
3. Karanpur
4. Padampur
5. Raisingh nagar
6. Sadulshahar
7. Suratgarh
16
Hanumangarh
1. Bhadra
2. Hanumangarh
3. Nohar
1. Dungargarh
-
1. Kesorai Patan
2. Talera
1. Bhainsrorgarh -
1. Sujangarh
5.Mandal
6.Mandalgarh
7.Raipur
8.suwana
1. Bikaner
2. Nokha
1. Hindoli
2. Nainwa
1. Amod
2. Bari Sadri
3. Begun
4. Bhadesar
5. Bhopalsagar
6. Chhotisadri
7. Chittorgarh
8. Dungla
9. Gangrar
10. Kapasan
11. Nimbahera
12. Pratapgarh
13. Rashmi
1. Rajgarh
1. Baseri
1. Bichhiwara
2. Dungarpur
1. Bandikui
2. Dausa
3. Lalsot
4. Mahua
5. Sirai
1. Dholpur
2. Rajakhera
1. Sagwara
2. Simalwara
40
1. Dudu
2. Phagi
17
Jaipur
13
18
Jaisalmer
19
Jalore
20
Jhalawar
21
Jhunjhunu
1. Alsisar
22
Jodhpur
1. Bap
23
Karauli
24
Kota
1. Sam
1. Amer
2. Bairath
3. Bassi
4. Chaksu
5. Govindgarh
6. Jamwa Ramgarh
7. Jhotwara
8. Kotputli
9. Sambher
10. Sanganer
11. Shahpura
1. Jaisalmer
2. Sankra
1. Ahore
2. Bhinmal
3. Jalore
4. Jaswantpura
5. Raniwara
6. Sanchore
7. Sayla
1. Bakani
2. Dag
3. Jhalra Patan
4. Khanpur
1. Manoha Thana
2. Pirawa
1. Bhuhana
2. Chirawa
3. Jhunjhunu
4. Khetri
5. Nawalgarh
6. Surajgarh
7. Udaipurwati
1. Phalodi
1. Luni
2. Shergarh
1. Nadauti
1. Sapotra
1. Sultanpur
1. Balesar
2. Bhopalgarh
3. Bilara
4. Mandore
5. Osaian
1. Hindaun
2. Karauli
3. Todabhim
1. Itawa
2. Khairabad
3. Ladpura
4. Sangod
41
1. Nagaur
1. Ladnu
1. Jayal
2. Makrana
1. Degana
2. Didwana
3. Kuchaman
4. Merla
5. Mundwa
6. Parbaisar
7. Riyan
1. Jaitaran
2. Kharchi
3. Rani
4. Sojat
5. Sumerpur
1. Amet
2. Bhim
3. Deogarh
4. Khamnor
5. Kumbhalgarh
25
Nagaur
11
26
Pali
10
27
Rajsamand
28
Sawaimadhopur
29
Sikar
30
Sirohi
1. Abu Road
2. Pindwara
3. Sirohi
31
Tonk
1. Deoli
2. Malpura
3. Newai
4. Toda Rai Singh
5. Tonk
1. Untara
32
Udaipur
11
1. Kherwara
2. Kotra
3. Sarada
1. Badgaon
2. Bhinder
3. Dhariawad
4. Girwa
5. Gogunda
6. Jhadot
7. Mavli
8. Salumber
1. Bali
2. Desuri
3. Pali
4. Raipur
5. Rohit
1. Railmagra
2. Rajsamand
1. Bamanwas
2. Bonli
3. Khandar
1. Fatehpur
Total
237
32
14
(Source: CGWA No: 21-4/Guidelines/CGWA/2009-832 dated 14.10. 2009)
1. Gangapur
2. Sawai Madhopur
1. Danta Ramgarh
2. Dhod
3. Khandella
4. Lachhmangarh
5. Neem Ka Thana
6. Piprali
7. Sri Madhopur
1. Reodar
2. Sheoganj
50
140
42
Annexure - 5
E (P) Act Norms for Lime Kilns
Capacity
Up to 5 T/day
LIME KILN
Parameter
Stack Height
Above 5T/day
Stack height
49.
Standards
A hood should be
provided with a stack
of 30 meter height from
ground level (including
kiln height).
H=14 (Q) 0.3 where Q is
emission rate of SO2 in
kg/hr and H=Stack
Height in meters.
500 mg/Nm3
150 mg/Nm3
(Source: G.S.R. 93 (E) dated 21.02.1991 published in the Gazette No. 79 dated 27.02.11991)
43
Annexure - 6
National Ambient Air Quality Standards
S.
No
Pollutant
(1)
1
(2)
Sulphur dioxide
(SO2), g/m3
Nitrogen Dioxide
(NO2), g/m3
Particulate Matter
(Size less than
10m) or
PM10g/m3
Particulate Matter
(Size less than
2.5m) or
PM2.5g/m3
Ozone (O3)
g/m3
Lead (Pb)
g/m3
Carbon
Monoxide (CO)
mg/ m3
Ammonia (NH3)
g/m3
Benzene (C6H6)
g/m3
Time
Weighted
Average
24 hours**
Annual*
40
40
24 hours**
60
60
8 hours**
100
100
1 hour**
Annual*
180
0.50
180
0.50
24 hours**
1.0
1.0
8 hours**
02
02
1 hour**
Annual*
24 hours**
04
100
400
04
100
400
Annual*
05
05
(3)
Annual*
24 hours**
Annual*
24 hours**
Annual*
- Gravimetric
- TOEM
- Beta attenuation
- UV photometric
- Chemiluminescence
- Chemical method
-AAS/ICP method after
sampling on EPM 2000
or equivalent filter paper
-ED-XRF using Teflon
filter
-Non Dispersive Infra
Red (NDIR)
spectroscopy
- Chemiluminescence
- Indophenol blue
method
-Gas chromatography
based continuous
analyzer
-Adsorption and
Desorption followed by
GC analysis
44
10
11
12
Benzo(a)Pyrene
(BaP)
particulate phase
only, ng/m3
Arsenic (As)
ng/m3
Annual*
01
01
-Solvent extraction
followed by HPLC/GC
analysis
Annual*
06
06
Nickel (Ni)
ng/m3
Annual*
20
20
* Annual arithmetic mean of minimum 104 measurements in a year at a particular site taken
45
Annexure - 7
Noise Ambient Air Quality Standards
Area code
A
B
C
D
Category of area
Industrial area
Commercial area
Residential area
Silence zone
Note:
1.
2.
3.
4.
* dB(A) Leq denotes the time weighted average of the level of sound in decibels on scale A
which is relatable to human hearing.
A decibel is a unit in which noise is measured.
A, in dB(A) Leq, denotes the frequency weighting in the measurement of noise and
corresponds to frequency response characteristics of the human ear.
Leq: It is an energy mean of the noise level over a specified period.
(Source: Noise pollution (Regulation and control) Rules, 2000)
46
Annexure - 8
Certificate of Capital Investment
(To be issued by C.A.)
This is to certify that the total capital investment (without deprecation) made by the project
proponent M/s.. for the project situated at
. as on the end of the financial year 31st March of financial year .is
Rs .. .The details of investment in various subheads are as follows
S.No
1
2
3
4
Item
Land
Building
Plant & Machinery
Miscellaneous fixed Assets
Total
Investment in Lakhs
Signature
Name:..
Designation:..
Name of firm:..
Registration Number:..
Date .
Note:
In case of Limited company (public /private) or partnership firm please enclose copy of latest
balance sheet
In case of the project or any item of the project is taken on lease or on rent investment will
include the cost of the item /project incurred by the owner / lessor
47
Annexure - 9
Consent To Operate Fee (Schedule IV) - Air Act
For Consent To Operate
Appendix A
Appendix B
1. The categorization of the projects is as Notified by the DOE, Government of Rajasthan vide dated 10th
December, 2010
2. All industries/process/projects/activities generating HW as defined under the HW (MH&TM) Rules
2008 and requiring authorization thereunder, the application for consent shall be accompanied with fee
equal to one and half times of the amount of fee prescribed under the schedule, other than th HW
covered under category 5.1 of schedule 1 of HW (MH&TM) Rules 2008 if the quantity of waste /used
/spent oil is < 5 KL per annum
3. The Concessional fee for consent to operate shall only be applicable for the period as specified in the
schedule and no concessional fee is applicable for intervening period
48
Annexure -10
Consent To Operate Fee (Schedule IV) - Water Act
For Consent To Operate
Appendix A
Appendix B
1. The categorization of the projects is as Notified by the DOE, Government of Rajasthan vide dated 10th
December, 2010
2. All industries/process/projects/activities generating HW as defined under the HW (MH&TM) Rules
2008 and requiring authorization thereunder, the application for consent shall be accompanied with fee
equal to one and half times of the amount of fee prescribed under the schedule, other than th HW
covered under category 5.1 of schedule 1 of HW (MH&TM) Rules 2008 if the quantity of waste /used
/spent oil is < 5 KL per annum
3. The Concessional fee for consent to operate shall only be applicable for the period as specified in the
schedule and no concessional fee is applicable for intervening period
49
Annexure -11
Consent Fee Structure with Reference to Submission Time
Consent To Operate (First Time)
S.No
1
2
Consent Fee
Fee as per Schedule IV
Consent Fee
Fee as per Schedule IV
50
Form-V
Annexure - 12
Part B
Water and Raw Material Consumption
(1)
(1)
(2)
(3)
* Name of raw
Materials
Name of
products
51
*Industry may use codes if disclosing details of raw material would violate contractual
obligations; otherwise all industries have to name the taw materials used.
Part C
Pollution discharged to environment/unit of output (Parameter as specified in the consent
issued)
(1) Pollutants
Quality of
pollutants
discharged
(mass/day)
Concentrations of
pollutants
discharges
(Mass/volume)
Percentage of
variation from
prescribed
standards with
reasons
(a) Water
(b) Air
Part D
HAZARDOUS WASTES
(As specified under hazardous wastes (Management and Handling) Rules, 1989)
Hazardous Wastes
a. From process
b. From pollution control facilities
Part E
Solid Wastes
Total Quantity
-----------------------------------------------------During the Previous During the current
Financial year
financial year
a. From process
b. From pollution control facilities
c. (1)
Quantity recycled or reutilized within the unit.
(2)
Sold
(3)
Disposed
Rajasthan State Pollution Control Board
Environmental Guidance Manual Lime Kilns
52
PART F
Please specify the characterizations (in terms of composition of quantum) of hazardous as well
as solid wastes and indicate disposal practice adopted for both these categories of wastes.
PART G
Impact of the pollution abatement measures taken on conservation of natural resources and on
the cost of production.
PART H
Additional measures/investment proposal for environmental protection including abatement of
pollution, prevention of pollution
PART I
Any other particulars for improving the quality of the environment
53
Annexure - 13
HW Annual Returns
FORM 4
[See rules 5 (6) and 22 (2)]
To be submitted by occupier/operator of disposal facility of Sate Pollution Control
Board/Pollution Control Committee by 30th June of every year for the preceding period April to
March
1.
2
3.
4.
:
:
Chemical form
(a)
(b)
(c)
..
5.
6.
7.
Description of Treatment
Description of transportation
Details of transportation
:
:
:
8.
9.
Name &
Address
Mode of
packing
Mode of
transportation
Date of
transportation
Name &
address of
consignee
Mode of
packing
Mode of
transportation
Date of
transportation
Quantity in Tonnes/KL
Manufacturers*
Others#
Signature:
Designation:
54
Annexure -14
Noise Limits for Generator Sets run with Diesel
1. Noise limit for diesel generator sets (up to 1000 KVA) manufacture on or after the 1st July
2003
The maximum permissible sound pressure level for new diesel generator (DG) sets with rated
capacity up to 1000 KVA, manufactured on or after the 1st July, 2003 shall be 75 dB (A) at 1
meter from the enclosure surface
The diesel generator sets should be provided with integral acoustic enclosure at the
manufacturing stage itself
The implementation of noise limit for these diesel generator sets shall be regulated as given in
paragraph 3 below
2. Noise limit for DG sets not covered by paragraph 1
Noise limits for diesel generator sets not covered by paragraph 1, shall be as follows:
2.1 Noise from DG set shall be controlled by providing an acoustic enclosure or by treating the
room acoustically, at the users end
2.2 The acoustic enclosure or acoustic treatment of the room shall be designed for minimum 25
dB (A) insertion loss or for meeting the ambient noise standards, whichever is on the higher
side (if the actual ambient noise is on the higher side, it may not be possible to check the
performance of the acoustic enclosure/acoustic treatment. Under such circumstances the
performance may be checked for noise reduction up to actual ambient noise level, preferably, in
the nighttime). The measurement for insertion loss may be done at different points at 0.5m from
the acoustic enclosure/room, and then averaged
2.3 The DG set shall be provided with proper exhaust muffler with insertion loss of minimum
25 dB (A)
2.4 these limits shall be regulated by the State Pollution Control Boards and the State Pollution
Control Committees
2.5 Guidelines for the manufacturers/users of Diesel Generator sets shall be as under:
01. The manufacturer shall offer to the user a standard acoustic enclosure of 25 dB (A)
insertion loss and also a suitable exhaust muffler with insertion loss of 25 dB(A)
02. The user shall make efforts to bring down the noise levels due to the DG set; outside hid
premises, within the ambient noise requirements by proper siting and control measures
Rajasthan State Pollution Control Board
Environmental Guidance Manual Lime Kilns
55
03. Installation of a DG set must be strictly in compliance with the recommendations of the
DG set manufacturer
04. A proper routine and preventive maintenance procedure for the DG set should be set
and followed in consultation with the DG set manufacturer which would help prevent noise
levels of the DG set from deteriorating with use
3. Limits of noise for DG Sets (Up to 1000 KVA) Manufactured on or after the 1st July 2003
3.1 Applicability
01. These Rules apply to DG sets up to 1000 KVA rated output, manufactures of imported in
India, on or after 1st July 2003
02. These rules shall not apply to
a. DG sets manufactures or imported for the purpose of exports outside India; and
b. DG sets intended for the purpose of sample and not for sale in India
(Please refer Notification No. G.S.R. 371 (E) dated 17th May, 2002 for details)
56
Annexure - 15
Application for obtain Hazardous Waste Authorization
From: .
To
The Member Secretary,
..Pollution Control Board/Pollution Control Committee
Sir,
I/We hereby apply for authorization/renewal of authorization under sub-rule (3) of
Rule 5 of the Hazardous Waste (Management, Handling and Transboundary Movement) Rules,
2008 for collection/reception/treatment/transport/storage/disposal of hazardous wastes.
For Office Use Only
5. Code No.
6. Whether the unit is situated in a critically polluted area as identified by Ministry of
Environment and Forests
To be filled in by Applicant
Part A: General
3.
4.
5.
6.
:
:
:
:
:
:
:
7. Furnish a flow diagram of manufacturing process showing input and output in terms of
products, waste generated including for captive power generation and demineralised water
Rajasthan State Pollution Control Board
Environmental Guidance Manual Lime Kilns
57
:
:
:
:
:
:
:
:
:
:
:
:
:
:
Signature:..
Designation:.
58