Académique Documents
Professionnel Documents
Culture Documents
Industrial/Commercial/Residential
Generator Sets
Models:
20--2800 kW
TP-5700 7/93d
California Proposition 65
WARNING
Engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.
Accessory Description
Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number
Table of Contents
Product Identification Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside front cover
Safety Precautions and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
3
5
5
5
5
Section 3 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Location Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Vibration Isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
7
8
9
11
11
12
13
14
15
16
16
17
18
18
20
20
21
22
22
22
23
25
25
26
27
27
28
29
30
32
32
32
33
33
33
33
34
34
TP-5700 7/93
Table of Contents
35
35
36
36
37
38
38
38
38
39
39
39
Table of Contents
TP-5700 7/93
Electromechanical
equipment,
including generator sets, transfer
switches, switchgear, and accessories,
can cause bodily harm and pose
life-threatening
danger
when
improperly installed, operated, or
maintained. To prevent accidents be
aware of potential dangers and act
safely. Read and follow all safety
precautions and instructions. SAVE
THESE INSTRUCTIONS.
This manual has several types of safety
precautions and instructions: Danger,
Warning, Caution, and Notice.
DANGER
Danger indicates the presence of a
hazard that will cause severe
personal injury, death, or substantial
property damage.
WARNING
Warning indicates the presence of a
hazard that can cause severe
personal injury, death, or substantial
property damage.
CAUTION
Caution indicates the presence of a
hazard that will or can cause minor
personal injury or property damage.
NOTE
Accidental Starting
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working on the generator set.
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling
the
generator set.
Accidental starting can cause
severe injury or death.
Before
working on the generator set or
connected equipment, disable the
generator set as follows: (1) Move the
generator set master switch to the OFF
position. (2) Disconnect the power to
the battery charger. (3) Remove the
battery cables, negative (--) lead first.
Reconnect the negative (--) lead last
when reconnecting the battery. Follow
these precautions to prevent starting of
the generator set by an automatic
transfer switch, remote start/stop
switch, or engine start command from a
remote computer.
Battery
WARNING
TP-5700 7/93
WARNING
Explosion.
Can cause severe injury or death.
Relays in the battery charger
cause arcs or sparks.
Locate the battery in a well-ventilated
area. Isolate the battery charger from
explosive fumes.
Battery gases. Explosion can cause
severe injury or death. Battery gases
can cause an explosion. Do not smoke
or permit flames or sparks to occur near
a battery at any time, particularly when
it is charging. Do not dispose of a
battery in a fire. To prevent burns and
sparks that could cause an explosion,
avoid touching the battery terminals
with tools or other metal objects.
Remove wristwatch, rings, and other
jewelry before servicing the equipment.
Discharge static electricity from your
body before touching batteries by first
touching a grounded metal surface
away from the battery. To avoid sparks,
do not disturb the battery charger
connections while the battery is
charging. Always turn the battery
charger off before disconnecting the
battery connections. Ventilate the
compartments containing batteries to
prevent accumulation of explosive
gases.
Battery electrolyte is a diluted
sulfuric acid. Battery acid can cause
severe injury or death. Battery acid
can cause blindness and burn skin.
Always wear splashproof safety
goggles, rubber gloves, and boots
when servicing the battery. Do not
open a sealed battery or mutilate the
battery case. If battery acid splashes in
the eyes or on the skin, immediately
flush the affected area for 15 minutes
with large quantities of clean water.
Seek immediate medical aid in the case
of eye contact. Never add acid to a
battery after placing the battery in
service, as this may result in hazardous
spattering of battery acid.
Safety Precautions and Instructions
Engine Backfire/Flash
Fire
WARNING
Fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
Servicing the fuel system. A flash
fire can cause severe injury or death.
Do not smoke or permit flames or
sparks near the carburetor, fuel line,
fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors.
Catch fuels in an approved container
when removing the fuel line or
carburetor.
II
Exhaust System
WARNING
Carbon monoxide.
Can cause severe
fainting, or death.
nausea,
Carbon
monoxide
symptoms.
Carbon monoxide can cause severe
nausea, fainting, or death. Carbon
monoxide is a poisonous gas present in
exhaust gases. Carbon monoxide
poisoning symptoms include but are
not limited to the following:
D Light-headedness, dizziness
D Physical fatigue, weakness in
joints and muscles
D Sleepiness, mental fatigue,
inability to concentrate
or speak clearly, blurred vision
D Stomachache, vomiting, nausea
If experiencing any of these symptoms
and carbon monoxide poisoning is
possible, seek fresh air immediately
and remain active. Do not sit, lie down,
or fall asleep. Alert others to the
possibility of carbon monoxide
poisoning. Seek medical attention if
the condition of affected persons does
not improve within minutes of breathing
fresh air.
Fuel System
WARNING
TP-5700 7/93
Hazardous Noise
DANGER
Hazardous voltage.
Will cause severe injury or death.
Disconnect all power sources before
servicing. Install the barrier after
adjustments,
maintenance,
or
servicing.
(over 600 volts)
WARNING
CAUTION
Hazardous voltage.
Can cause severe injury or death.
Hazardous noise.
Can cause hearing loss.
WARNING
Hazardous Voltage/
Electrical Shock
DANGER
Hazardous voltage.
Can cause severe injury or death.
Disconnect all power sources before
opening the enclosure.
(600 volts and under)
Hazardous voltage.
Will cause severe injury or death.
WARNING
TP-5700 7/93
III
WARNING
Hazardous voltage.
Backfeed to the utility system can
cause property damage, severe
injury, or death.
If the generator set is used for
standby power, install an automatic
transfer switch to prevent inadvertent
interconnection of standby and
normal sources of supply.
Short
circuits.
Hazardous
voltage/current can cause severe
injury or death. Short circuits can
cause bodily injury and/or equipment
damage. Do not contact electrical
connections with tools or jewelry while
making adjustments or repairs.
Remove wristwatch, rings, and jewelry
before servicing the equipment.
IV
TP-5700 7/93
Heavy Equipment
Hot Parts
WARNING
Moving Parts
WARNING
WARNING
WARNING
WARNING
Unbalanced weight.
Improper lifting can cause severe
injury or death and equipment
damage.
Do not use lifting eyes.
Lift the generator set using lifting bars
inserted through the lifting holes on
the skid.
WARNING
Unbalanced weight.
Improper lifting can cause severe
injury or death and equipment
damage.
Rotating parts.
Can cause severe injury or death.
TP-5700 7/93
Notice
NOTICE
This generator set has been
rewired from its nameplate voltage
to
246242
NOTICE
Voltage reconnection. Affix a notice
to the generator set after reconnecting
the set to a voltage different from the
voltage on the nameplate. Order
voltage reconnection decal 246242
from
an
authorized
service
distributor/dealer.
VI
NOTICE
NOTICE
NOTICE
Hardware damage.
The transfer
switch may use both American
Standard and metric hardware. Use
the correct size tools to prevent
rounding of the bolt heads and nuts.
NOTICE
Canadian installations only. For
standby service connect the output of
the generator set to a suitably rated
transfer switch in accordance with
Canadian Electrical Code, Part 1.
TP-5700 7/93
Introduction
This manual provides installation instructions for
20--2800 kW generator sets. Operation manuals and
wiring diagram manuals are available separately.
x:in:001:001
Service Assistance
For professional advice on generator power
requirements and conscientious service, please contact
your nearest Kohler distributor or dealer.
D Consult the Yellow Pages under the heading
GeneratorsElectric
D Visit
office
Africa, Europe, Middle East
London Regional Office
Langley, Slough, England
Phone: (44) 1753-580-771
Fax: (44) 1753-580-036
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 264-6422
Fax: (65) 264-6455
TP-5700 7/93
China
North China Regional Office, Beijing
Phone: (86) 10 6518 7950
(86) 10 6518 7951
(86) 10 6518 7952
Fax: (86) 10 6518 7955
East China Regional Office, Shanghai
Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
India, Bangladesh, Sri Lanka
India Regional Office
Bangalore, India
Phone: (91) 80 3366208
(91) 80 3366231
Fax: (91) 80 3315972
Japan, Korea
North Asia Regional Office
Tokyo, Japan
Phone: (813) 3440-4515
Fax: (813) 3440-2727
Latin America
Latin America Regional Office
Lakeland, Florida, USA
Phone: (863) 619-7568
Fax: (863) 701-7131
X:in:008:001a
Introduction
Section 1 General
Industrial power systems give years of dependable
service if installed using the guidelines provided in this
manual and in applicable codes. Incorrect installation
can cause continuing problems. Figure 1-1 illustrates a
typical installation.
Your authorized generator set distributor/dealer may
also provide advice about or assistance with your
installation.
This manual references several organizations and their
codes that provide installation requirements and
guidelines such as the National Fire Protection
Association (NFPA) and Underwriters Laboratories Inc.
(UL).
D NFPA 54 National Fuel Gas Code
D NFPA 70 National Electrical Coder; the National
TP-5700 7/93
Section 1 General
2
1
9
10
6
TP-5700-1
1.
2.
3.
4.
5.
Figure 1-1
6.
7.
8.
9.
10.
Mounting base
Controller
Electrical conduit
Water trap with drain
Fresh air intake
Section 1 General
TP-5700 7/93
TP-5700 7/93
TP-5700-2
Figure 2-2
TP-5700-2
1. Lifting fixture
Figure 2-3
TP-5700-2
Figure 2-1
TP-5700 7/93
2.1.3
1
TP-5700-2
1. Reinforcing plate
Figure 2-4
2.1.1
Weather Housing
2.1.2
Sound Shield
TP-5700 7/93
Notes
TP-5700 7/93
Section 3 Location
3.1 Location Factors
3.2 Weight
The weight of the generator set will determine the type of
construction at the site. Most sets are mounted on
concrete at ground level. Some, however, are located
on upper levels of steel, concrete or wood construction.
The generators weight will determine how strong this
construction should be. Generator weights can be found
in the specification sheet for your particular model. Be
sure that the weight of accessory items is added to the
total requirements. This is especially important in upper
story or roof installations.
TP-5700 7/93
Section 3 Location
3.3 Mounting
Typical mounting surface details and dimensions are
shown in Figure 3-1. The recommended mounting
surface is a concrete mounting pad. This must be a level
surface as shown in Figure 3-2, or raised pads as shown
in Figure 3-3 and Figure 3-4.
The advantage of the arrangement shown in Figure 3-3
is that the engine oil can be drained more conveniently.
An oil drain piped to the side of the mounting base is
usually available as an accessory from the
manufacturer. If there is not sufficient clearance below
the oil outlet for a pan large enough to hold the full
engine oil capacity, it will be necessary to use a pump
whenever oil is changed.
The double-pedestal arrangement shown in Figure 3-4
has the advantage of providing more working room
under the engine without raising the engine or generator
set off its mountings. With either arrangement, the
mounting pad should extend six inches (15 cm) beyond
the mounting base dimensions. When using the
double-pedestal arrangement, the pedestals should
extend at least six inches (15 cm) back from the location
of the front engine mount and six inches (15 cm) toward
the engine from the generator mounting point. A
minimum of 18 inches (46 cm) between the generator
and any adjacent walls or other obstructions should be
maintained for ease of servicing.
TP-5700-3
Figure 3-2
Single-Pad Mounting
TP-5700-3
Figure 3-3
Dual-Pad Mounting
2
1
6
7
6
1.
2.
3.
4.
5.
6.
7.
Engine end
Battery rack
Generator end
Concrete surface
Generator set mounting base
6 in. (15.24 cm)
18 in. (45.72 cm)
Figure 3-1
4
TP-5700-3
Figure 3-4
Four-Pad Mounting
Section 3 Location
TP-5700 7/93
TP-5700 7/93
1
3
TP-5700-3
1. To engine-generator
2. Skid cross member
3. Neoprene vibration isolator
Figure 3-5
Section 3 Location
Notes
10
Section 3 Location
TP-5700 7/93
Figure 4-1
Figure 4-2
TP-5700 7/93
11
Figure 4-3
Figure 4-4
12
TP-5700 7/93
1
2
1. Air oulet
2. Air inlet opening
3. Blower housing
Figure 4-5
TP-5700 7/93
TP-5700-4
13
finned areas, and then out into the scroll located at the
front of the engine.The heated air is forced through
ductwork to the outside of the building. See Figure 4-6.
Note: Order Air-Vac cooling systems factory installed
since major components of the engine are
affected making it difficult and uneconomical to
install at a later time.
4
TP-5700-4
1. Air-Vac scroll
2. Air inlet opening
3. Ductwork
Figure 4-6
14
TP-5700 7/93
TP-5700-4
Figure 4-7
TP-5700 7/93
4. Canvas section
5. Air inlet opening
6. Air vent adapter
15
9
7
8
12
11
10
Figure 4-8
16
TP-5700 7/93
5
1.
2.
3.
4.
5.
6.
TP-5700-4
Exterior
Interior
Air outlet duct
Generator set
Dampers
Controlled air outlet louvers
Figure 4-9
6
8
5
4
11
TP-5700 7/93
9
10
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
From radiator
Cool side
Hot well
From engine
Hot side
Auxiliary pump
To radiator
Remote radiator
Engine water pump
Suction side
Maximum allowable vertical head (varies with engine)
17
18
TP-5700 7/93
7
3
4
1.
2.
3.
4.
Figure 4-11 Installation Using City Water Cooling System with Heat Exchanger
2
1
6
1. Engine water pump
2. Surge tank
5
3. Cooling tower
4. Drain
4
5. Heat exchanger
6. Auxiliary water pump
19
20
TP-5700 7/93
design
8
TP-5700-5
5
6
7
8
1.
2.
3.
4.
5.
6.
7.
8.
TP-5700-5
Supports
Pitch line downward
Muffler
Water trap
Drain petcock
Flexible section
Solid section 6--8 in. (152--203 mm)
Manifold
Figure 5-1
TP-5700 7/93
1.
2.
3.
4.
5.
6.
7.
8.
9.
Figure 5-2
21
5.3 Piping
1. Condensation trap
Figure 5-3
22
TP-5700-5
Condensation Trap
TP-5700 7/93
8
7
10
11
15
12
14
13
TP-5700-5
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Figure 5-4
TP-5700 7/93
23
Notes
24
TP-5700 7/93
13
12
11
8
TP-5700-6
10
1.
2.
3.
4.
5.
6.
7.
Figure 6-1
TP-5700 7/93
8.
9.
10.
11.
12.
13.
25
2
1
4
3
TP-5700-6
Figure 6-2
TP-5700 7/93
6
10
1.
2.
3.
4.
5.
Vent
Return line
Main supply line
Overhead main tank
Maximum 25 ft. (762 cm), minimum 1 in. (31 cm)
Figure 6-3
TP-5700 7/93
7
6.
7.
8.
9.
10.
Diesel Fuel System with Overhead Main Tank and Transfer Tank
27
28
TP-5700 7/93
1.
2.
3.
4.
Fuel tank
Fuel pump
Gasoline shutoff
Gasoline carburetor
Figure 6-4
TP-5700 7/93
WARNING
TP-5700-6
29
1.
2.
3.
4.
5.
5
Carburetor
Secondary regulator
Solenoid valve
Pressure gauge
Primary regulator (supplied by gas supplier or installer)
Figure 6-6
(Figure 6-11)
The engine-mounted components of all these systems
are similar and usually include a carburetor, secondary
gas regulator, electric gas fuel solenoid shutoff valve,
and flexible fuel connector.
2
Figure 6-5
TP-5700-6
1.
2.
3.
4.
Carburetor
Converter (vaporizer)
Solenoid valve
LP gas filter (supplied by gas supplier or installer)
30
1.
2.
3.
4.
5.
TP-5700 7/93
4
1
5
9
10
6
4
TP-5700-6
1.
2.
3.
4.
5.
TP-5700-6
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Carburetor
Load adjustment valve
Converter (vaporizer)
Solenoid valve
LP gas filter (supplied by gas supplier or installer)
LP gas supply
Natural gas supply
Primary regulator (supplied by gas supplier or installer)
Secondary regulator
Pressure gauge
Figure 6-8
4 5
7
6
TP-5700-6
7
1.
2.
3.
4.
5.
6.
7.
1.
2.
3.
4.
5.
6.
7.
8.
TP-5700-6
Fuel pump
Gasoline shutoff
Gasoline carburetor
Fuel mixer
Secondary regulator
Solenoid valve
Gas fuel supply
Gasoline fuel supply
Carburetor
Load adjustment valve
Secondary regulator
Solenoid valve
LP gas supply
Natural gas supply
Low pressure switch
Figure 6-9
TP-5700 7/93
31
fuel supply
D Pressure loss due to number of fittings
32
TP-5700 7/93
TP-5700 7/93
33
34
TP-5700 7/93
7.1 Batteries
Batteries should be located in a clean, dry area. Position
them so that the caps are readily accessible for checking
the electrolyte level. Keep batteries out of areas subject
to high temperatures. Locate them close to the set to
keep cables short and thus insure maximum output.
Several types of battery racks are used throughout the
product linebe sure to refer to the submittal drawings
for your unit. Figure 7-1 shows a typical battery system.
Starting batteries are usually lead-acid type sized
according
to
the
engine
manufacturers
recommendation for a particular ambient temperature
and required cranking time. Recommended cranking
periods are specified in NFPA 110. It allows a single
45-second cranking cycle for generator sets below
20 kW. For larger models, three 15-second crank cycles
separated by 15-second rests are required. The battery
industry rating standard most commonly used to specify
batteries is the cold-cranking ampere rating. Refer to the
units specification sheet for battery cold-cranking
ampere rating.
4
1.
2.
3.
4.
3
TP-5700-7
Battery cables
Battery secured in mounting rack
End view
Generator set skid
Figure 7-1
35
Row
Temp. Rating
Al Only
60_C (140_F)
or
75_C (167_F)
60_C (140_F)
75_C (167_F)
Use 75_C wire, either No. *[ AWG Cu or Use 75_C wire, No.*[
AWG
No. *[ AWG Al
90_C (194_F)
Use 90_C wire, either No. *[ AWG Cu or Use 90_C wire, No.*[
AWG
No. *[ AWG Al
* The wire size for 60_C (140_F) wire is not required to be included in the marking. If included, the wire size is based on ampacities for the wire
given in Table 310-16 of the National Electrical Coder, in ANSI/NFPA 70, and on 115% of the maximum current that the circuit carries under
rated conditions. The National Electrical Coder is a registered trademark of the National Fire Protection Association, Inc.
[ Use the larger of the following conductors: the same size conductor as that used for the temperature test or one selected using the guidelines in
the preceding footnote.
Figure 7-2
36
2
TP-5700-7
Figure 7-3
TP-5700 7/93
Hexagonal HeadExternal
Drive Socket Wrench
Split-Bolt
Connectors
Other
Connections
18--10 (0.82--5.3)
2.3 (20)
4.0 (35)
9.0
(80)
8.5 (75)
8 (8.4)
2.8 (25)
4.5 (40)
9.0
(80)
8.5 (75)
6--4 (13.3--21.2)
4.0 (35)
5.1 (45)
18.6 (165)
12.4 (110)
3 (26.7)
4.0 (35)
5.6 (50)
31.1 (275)
16.9 (150)
2 (33.6)
4.5 (40)
5.6 (50)
31.1 (275)
16.9 (150)
1 (42.4)
5.6 (50)
31.1 (275)
16.9 (150)
1/0--2/0 (53.5--67.4)
5.6 (50)
43.5 (385)
20.3 (180)
3/0--4/0 (85.0--107.2)
5.6 (50)
56.5 (500)
28.2 (250)
250--350 (127--177)
5.6 (50)
73.4 (650)
36.7 (325)
400 (203)
5.6 (50)
93.2 (825)
36.7 (325)
500 (253)
5.6 (50)
93.2 (825)
42.4 (375)
600--750 (304--380)
5.6 (50)
113.0 (1000)
42.4 (375)
800--1000 (406--508)
5.6 (50)
124.3 (1100)
56.5 (500)
1250--2000 (635--1016)
124.3 (1100)
67.8 (600)
* For values of slot width or length not corresponding to those specified, select the largest torque value associated with the conductor size.
Slot width is the nominal design value. Slot length is to be measured at the bottom of the slot.
Note:
If a connector has a clamp screw such as a slotted, hexagonal head screw with more than one means of tightening, test the connector
using both applicable torque values.
Figure 7-4
Note:
3.2
(1/8)
4.0
4.8
Tightening Torque,
Nm (in. lb.)
5.1
(45)
(5/32)
11.4
(100)
(3/16)
13.8
(120)
5.6
(7/32)
17.0
(150)
6.4
(1/4)
22.6
(200)
7.9
(5/16)
31.1
(275)
9.5
(3/8)
42.4
(375)
12.7
(1/2)
56.5
(500)
14.3
(9/16)
67.8
(600)
Figure 7-5
TP-5700 7/93
37
Remote Annunciator
A-258782
42A 2
K1 K2 K3
K4 K5 K6
K7
PCB LOAD
ASSY A--320639
10A @120VAC RES.
INPUT CONTACT RATINGS:
.01A @28VDC MIN.
10A @28VDC MAX.
NOK1C
NOK2 C
NOK3C
NOK4 C
NOK5 C
NOK6 C
NOK7C
NOK8C
LOT NO.
NOK9C
NO
K10C
NOK11C
NOK12C
NOK13C
NOK14C
42B
P
FBA--1 10 AMP
A-293983
Figure 7-6
Front View
Side View
38
A-292887
Figure 7-7
Audiovisual Alarm
TP-5700 7/93
PULL TO
BREAK
GLASS
7.11 Wiring
Connections between the components of a standby
generator system differ based on the type of equipment
used, options, and installation. Figure 8-6 on the
following page gives examples of the possible options
and wire connections necessary to make a standby
system operational. You should always refer to the
wiring diagram for details regarding wire sizing, location,
and number.
GENERATOR
EMERGENCY
STOP
Figure 7-8
TP-5700 7/93
39
TP-5700 7/93
40
CUSTOMER
ACCESSORIES
3 WIRES MAX.
18-20 GA.
Figure 7-9
TP-5700 7/93
SEE NOTE 2
TRANSFER
SWITCH
(OPTIONAL)
RUN RELAY
KIT
SAFEGUARD
CIRCUIT BREAKER
TERMINAL STRIP
(IN JUNCTION BOX)
GENERATOR BATTERY
POSITIVE CONNECTION
LOW FUEL
SWITCH KIT
BATTERY
CHARGER
KIT
2 WIRES
18-20 GA.
1 WIRE
18-20 GA.
GENERATOR BATTERY
NEGATIVE
CONNECTION
CUSTOMER
ACCESSORIES
30 WIRES MAX.
18 GA.
10-RELAY DRY
CONTACT KIT
REMOTE
START SWITCH
(Installer
Supplied)
SINGLE
RELAY DRY
CONTACT KIT
3 WIRES
18-20 GA.
200 FT. MAX.
CUSTOMER
CONNECTION
KIT
GENERATOR SET
CONTROLLER
MUST BE MOUNTED
AT GENERATOR
REMOTE
ANNUNCIATOR
3 WIRES
18-20 GA.
CUSTOMER
ACCESSORIES
3 WIRES MAX.
18-20 GA.
2 WIRES
18-20 GA.
COMMON
FAULT
RELAY KIT
REMOTE
EMERGENCY
STOP KIT
14--RELAY
DRY CONTACT
MUST BE MOUNTED
AT GENERATOR
3 WIRES
18-20 GA.
AUDIOVISUAL
ALARM KIT
SEE NOTE 1
BLOCK
HEATER KIT
GENERATOR
HEATER KIT
BASED ON
ADV-5795-S-B
AC POWER INDEPENDENT
OF GENERATOR
OPTIONAL EQUIPMENT
NOTE 2:
FOR REMOTE ANNUNCIATOR: C
TERMINALS OF THE REMOTE ANNUNCIATOR
DRY CONTACTS MUST BE HARD WIRED TO
THE GENERATOR BATTERY NEGATIVE
ENGINE CONNECTION. P TERMINAL OF
THE REMOTE ANNUNCIATOR DRY CONTACT
MUST BE HARD WIRED TO THE GENERATOR
BATTERY POSITIVE ENGINE CONNECTION.
NOTE 1:
HARD WIRED TO GENERATOR BATTERY
NEGATIVE ENGINE CONNECTION.
AC
CONNECTION
BOX (Installer
Supplied)
BATTERY
HEATER KIT
Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV
AHWT
AISI
ALOP
alt.
Al
ANSI
AO
API
approx.
AR
AS
ASE
ASME
assy.
ASTM
ATDC
ATS
auto.
aux.
A/V
avg.
AVR
AWG
AWM
bat.
BBDC
BC
BCA
BCI
BDC
BHP
blk.
blk. htr.
BMEP
bps
br.
BTDC
Btu
Btu/min.
C
cal.
CARB
CB
cc
CCA
ccw.
CEC
cfh
cfm
ampere
after bottom dead center
alternating current
analog to digital
analog to digital converter
adjust, adjustment
advertising dimensional
drawing
anticipatory high water
temperature
American Iron and Steel
Institute
anticipatory low oil pressure
alternator
aluminum
American National Standards
Institute
(formerly American Standards
Association, ASA)
anticipatory only
American Petroleum Institute
approximate, approximately
as required, as requested
as supplied, as stated, as
suggested
American Society of Engineers
American Society of
Mechanical Engineers
assembly
American Society for Testing
Materials
after top dead center
automatic transfer switch
automatic
auxiliary
audiovisual
average
automatic voltage regulator
American Wire Gauge
appliance wiring material
battery
before bottom dead center
battery charger, battery
charging
battery charging alternator
Battery Council International
before dead center
brake horsepower
black (paint color), block
(engine)
block heater
brake mean effective pressure
bits per second
brass
before top dead center
British thermal unit
British thermal units per minute
Celsius, centigrade
calorie
California Air Resources Board
circuit breaker
cubic centimeter
cold cranking amps
counterclockwise
Canadian Electrical Code
cubic feet per hour
cubic feet per minute
TP-5700 7/93
CG
CID
CL
cm
CMOS
cogen.
Com
conn.
cont.
CPVC
crit.
CRT
CSA
CT
Cu
cu. in.
cw.
CWC
cyl.
D/A
DAC
dB
dBA
DC
DCR
deg.,
dept.
dia.
DI/EO
DIN
DIP
DPDT
DPST
DS
DVR
E, emer.
EDI
EFR
e.g.
EG
EGSA
EIA
EI/EO
EMI
emiss.
eng.
EPA
EPS
ER
ES
ESD
est.
E-Stop
etc.
exh.
ext.
F
center of gravity
cubic inch displacement
centerline
centimeter
complementary metal oxide
substrate (semiconductor)
cogeneration
communications (port)
connection
continued
chlorinated polyvinyl chloride
critical
cathode ray tube
Canadian Standards
Association
current transformer
copper
cubic inch
clockwise
city water-cooled
cylinder
digital to analog
digital to analog converter
decibel
decibel (A weighted)
direct current
direct current resistance
degree
department
diameter
dual inlet/end outlet
Deutsches Institut fur Normung
e. V.
(also Deutsche Industrie
Normenausschuss)
dual inline package
double-pole, double-throw
double-pole, single-throw
disconnect switch
digital voltage regulator
emergency (power source)
electronic data interchange
emergency frequency relay
for example (exempli gratia)
electronic governor
Electrical Generating Systems
Association
Electronic Industries
Association
end inlet/end outlet
electromagnetic interference
emission
engine
Environmental Protection
Agency
emergency power system
emergency relay
engineering special,
engineered special
electrostatic discharge
estimated
emergency stop
et cetera (and so forth)
exhaust
external
Fahrenheit, female
fglass.
FHM
fl. oz.
flex.
freq.
FS
ft.
ft. lbs.
ft./min.
g
ga.
gal.
gen.
genset
GFI
fiberglass
flat head machine (screw)
fluid ounce
flexible
frequency
full scale
foot, feet
foot pounds (torque)
feet per minute
gram
gauge (meters, wire size)
gallon
generator
generator set
ground fault interrupter
GND,
gov.
gph
gpm
gr.
GRD
gr. wt.
HxWxD
HC
HCHT
HD
HET
hex
Hg
HH
HHC
HP
hr.
HS
hsg.
HVAC
ground
governor
gallons per hour
gallons per minute
grade, gross
equipment ground
gross weight
height by width by depth
hex cap
high cylinder head temperature
heavy duty
high exhaust temperature
hexagon
mercury (element)
hex head
hex head cap
horsepower
hour
heat shrink
housing
heating, ventilation, and air
conditioning
high water temperature
hertz (cycles per second)
integrated circuit
inside diameter, identification
International Electrotechnical
Commission
Institute of Electrical and
Electronics Engineers
improved motor starting
inch
inches of water
inches of mercury
inch pounds
incorporated
industrial
internal
internal/external
input/output
iron pipe
International Organization for
Standardization
joule
Japanese Industry Standard
kilo (1000)
kelvin
kiloampere
kilobyte (210 bytes)
HWT
Hz
IC
ID
IEC
IEEE
IMS
in.
in. H2O
in. Hg
in. lbs.
Inc.
ind.
int.
int./ext.
I/O
IP
ISO
J
JIS
k
K
kA
KB
Appendix A-1
kg
kg/cm2
kilogram
kilograms per square
centimeter
kgm
kilogram-meter
kilograms per cubic meter
kg/m3
kHz
kilohertz
kJ
kilojoule
km
kilometer
kOhm, k kilo-ohm
kPa
kilopascal
kph
kilometers per hour
kV
kilovolt
kVA
kilovolt ampere
kVAR
kilovolt ampere reactive
kW
kilowatt
kWh
kilowatt-hour
kWm
kilowatt mechanical
L
liter
LAN
local area network
L x W x H length by width by height
lb.
pound, pounds
lbm/ft3
pounds mass per cubic feet
LCB
line circuit breaker
LCD
liquid crystal display
ld. shd.
load shed
LED
light emitting diode
Lph
liters per hour
Lpm
liters per minute
LOP
low oil pressure
LP
liquefied petroleum
LPG
liquefied petroleum gas
LS
left side
Lwa
sound power level, A weighted
LWL
low water level
LWT
low water temperature
m
meter, milli (1/1000)
M
mega (106 when used with SI
units), male
m3
cubic meter
m3/min. cubic meters per minute
mA
milliampere
man.
manual
max.
maximum
MB
megabyte (220 bytes)
MCM
one thousand circular mils
MCCB
molded-case circuit breaker
meggar
megohmmeter
MHz
megahertz
mi.
mile
mil
one one-thousandth of an inch
min.
minimum, minute
misc.
miscellaneous
MJ
megajoule
mJ
millijoule
mm
millimeter
mOhm, m
milliohm
MOhm, M
megohm
MOV
metal oxide varistor
MPa
megapascal
mpg
miles per gallon
mph
miles per hour
MS
military standard
m/sec.
meters per second
MTBF
mean time between failure
MTBO
mean time between overhauls
mtg.
mounting
A-2 Appendix
MW
mW
F
N, norm.
NA
nat. gas
NBS
NC
NEC
NEMA
NFPA
Nm
NO
no., nos.
NPS
NPSC
NPT
NPTF
NR
ns
OC
OD
OEM
OF
opt.
OS
OSHA
OV
oz.
p., pp.
PC
PCB
pF
PF
ph.,
PHC
PHH
PHM
PLC
PMG
pot
ppm
PROM
psi
pt.
PTC
PTO
PVC
qt.
qty.
R
rad.
RAM
RDO
ref.
rem.
RFI
RH
RHM
rly.
megawatt
milliwatt
microfarad
normal (power source)
not available, not applicable
natural gas
National Bureau of Standards
normally closed
National Electrical Code
National Electrical
Manufacturers Association
National Fire Protection
Association
newton meter
normally open
number, numbers
National Pipe, Straight
National Pipe, Straight-coupling
National Standard taper pipe
thread per general use
National Pipe, Taper-Fine
not required, normal relay
nanosecond
overcrank
outside diameter
original equipment
manufacturer
overfrequency
option, optional
oversize, overspeed
Occupational Safety and Health
Administration
overvoltage
ounce
page, pages
personal computer
printed circuit board
picofarad
power factor
phase
Phillips head crimptite (screw)
Phillips hex head (screw)
pan head machine (screw)
programmable logic control
permanent-magnet generator
potentiometer, potential
parts per million
programmable read-only
memory
pounds per square inch
pint
positive temperature coefficient
power takeoff
polyvinyl chloride
quart
quantity
replacement (emergency)
power source
radiator, radius
random access memory
relay driver output
reference
remote
radio frequency interference
round head
round head machine (screw)
relay
rms
rnd.
ROM
rot.
rpm
RS
RTV
SAE
TP-5700 7/93
TP-5700 7/93d
E 1993, 2001, 2003 by Kohler Co. All rights reserved.