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PC15
02
16-17 Apr
Kuala Lumpur
7-8 May
Penang
14-15 May
Johor Bahru
Nadeem has more than two decades of diverse professional engineering experience in various industrial
sectors viz. Aviation, Power Plants and Petrochemicals. Key specialties include consulting, training and
development as a Mechanical Power Engineer in:
Process, Power Generation Plants & Aviation
- Life cycle Asset Management
- RCM based Maintenance & Reliability Program development and implementation
- Reliability Analysis & Risk Based Studies
- Remaining Life Assessment Studies, Evaluation, Extension Recommendations
Work-scope Optimization on Aero and Aero derivative Power Plant Turbo machinery
Maintenance Repair & Overhaul
Thermal and CCPP Power Generation Performance Evaluation
Critical / Rotating Equipment Performance / Functional Reliability & Specific Equipment Plans
Plant, Equipment Failure Analysis, RBD Modeling, FMECA, RCM Program Implementation
Focused Lean Six Sigma Certifications for Maintenance and Reliability Professionals
Well versed with RCM Tools & Softwares Weibull 6++, Minitab and Statistica
ABOUT THE
TRAINER
S. Nadeem Ahmed
Course Description
This course is designed to provide pertinent information and practical insight about preventative & predictive maintenance management to improve the
performance of machines and extend their life in plant environment. A comprehensive understanding of the principles and practices of Maintenance
methodologies and philosophies with specific focus on predictive and preventive maintenance will be covered in detail with practical examples and case
studies. Participants can use the skills and knowledge gained in this course to:
Minimize the breakdowns failures in equipment and reduce downtime and cost
Perform regular preventive maintenance and condition monitoring of equipment
Repair vs. replacement decision during life cycle
Preventative Maintenance (PM) is a series of routine tests, measurements, adjustments, and parts replacement, to identify and resolve potential equipment
problems before they arise. Predictive Maintenance (PdM), or Condition Monitoring (CM) involves monitoring the machines vibration characteristics or
symptoms to diagnose its condition. This method relies on the machines condition to accurately schedule the repair interval. The course will explain when
to adopt PM or PDM, their relative merits and their implementation in actual practice. The course will be interactive covering extensive case studies and
reallife situations.
Course Benefits
Learning Objectives
Training Methodology
The training will be facilitated using modern techniques supported by case
studies from real plant environmentand videos. Deep understanding of
Maintenance strategies and philosophies as applied to rotating equipment,
static equipment and BOP will supplement the course. The Analysis tools
application to maintenance, reliability and failure analysis of plant, its
systems and equipment will be exercised with mini workshop during the
sessions. Participants are requested to bringtheir laptops to exercise
analysis software with their own plant & equipment functional and performance data.
2
Course Agenda
DAY
01
Overview of Plantsand Equipment Used
Types of Plants
- Process, Power Generation
- Plant as an Asset, Special Facilities, LNGs
- Plant Economics, basic Insight
- Role of Equipment in Process Chain
- Static vs. Rotating Equipment
- Special Purpose Equipment
- Plant Systems, Components
- Compressors, Gas Turbines, Fans
- Motors, Heat Exchangers, Boilers, HRSG,
Generators etc.
- Application of Equipment and their part in your
Process Chain
- Importance of Equipment as an Asset in Plant
- Videos
DAY
02
Reliability Program for Plant Equipment
The RCM Process and Method
Forecasting and Predicting the Failures
- RCM Programs and Gains
- Reliability Program elements, Implementation
and Control
- RCM Exercises, Reliability Analysis
- Understanding a Reliability Program Implementation
- Performance Measurement and Parameters
- Monthly Plant Reliability Report
- Reliability Based Inspections
- MRB, RCB and RRB Functioning (Baselines)
- Implementing RCB Recommendations.
Exercises
Conclusion
Venue
Dates
Kuala Lumpur
Penang
5% for 3 5 participants
7% for 6 8 participants
10% for 9 or more participants
Johor Bahru
Price
2. Bank Transfer
Account Name: BizTree Ventures Sdn Bhd
Bank Name: Maybank (Malayan Banking Berhad)
Account No.: 564490411615
Swift Code: MBBEMYKL
Bank Address: Lot C21-C, Concourse Expansion Suria KLCC,
Kuala Lumpur City Centre, 50088 Kuala Lumpur, Malaysia