ROTARY SCREW LIQUID CHILLER

Product Catalogue

REFRIGERANT TYPE : R134a

YN.01 TME 09.03

GB

YN
WATER COOLED
CHILLER WITH
ROTARY SCREW
COMPRESSOR
R134a REFRIGERANT
COOLING CAPACITIES
570kW to 1298kW
The YN range of chillers are designed
for water or water/glycol cooling. The
twin screw compressor is open drive
and close coupled to the motor. Heat
exchangers are the flooded type with
refrigerant passing through the cooler
and condenser shells and water in the
tubes.
Capacity selection is computerised so
that chiller components can be
customed matched to meet individual
building load energy requirements.
A Cooling Tower or Dry Cooler is
required for heat rejection.
All units are designed for plant room
installation

CONTENTS
Specification

AVAILABLE MODELS & NOMINAL COOLING CAPACITIES

Compressor Code

TABLE 1

S2

S3

S4

S5

Evaporator/Condenser
Code Range

RB/RB
to RD/RD

RB/RB
to RD/RD

RB/RB
to SD/SD

RD/RB
to SD/SD

Cooling Capacity Range (kW)

570 to 581

743 to 762

FEATURES

958 to 1042 1223 to 1298

BENEFITS

Manufactured to ISO 9001 EN 29001.

High standard of quality control.

High full load and part load efficiency.

Low operating costs at all load conditions.

Operates at low condenser water temperatures. Cooling tower

bypass not required.

Reduced energy costs during winter. Reduced

capital cost savings.

Open drive motor.

More efficient than refrigerant cooled motor.

Mixed-matched components.

Satisfies exact capacity/energy requirements.

High efficiency industrial type open drive twin helical screw

compressor.

Energy efficient, long life reliable compressor.

Microprocessor control with visual display of temperatures,

pressures, motor currents, operating hours and number of
starts.

System data logging and temperature reset

capability.
Fault diagnostics.
Energy management.

Unit remote alarm contacts.

Warning notification.

Optional remote water temperature and current limit reset.

Improve operating efficiency.

Building management system interface.

For central data logging and single point full

system monitoring and control.

Controls
Accessories and Options

SPECIFICATION

Application Data
Operating Limitations
Identification
Electrical Data
Refrigerant Flow Diagram
Dimensions
Condenser Water Box Nozzle
Arrangement
Evaporator Water Box Nozzle
Arrangement
Nozzle Types and Dimensions
Unit Weights
Motor Weights
Technical Data
Solid State Starter (Optional)

The YORK Rotary Screw Chiller is completely factory packaged including

evaporator, condenser, subcooler, oil separator, compressor, motor, lubrication
system, Control panel, and all interconnecting unit piping and wiring. The unit
contains the full charge of R134a and oil.
Compressor
The rotary twin screw compressor has been engineered and constructed to meet
the exacting requirements of the industrial refrigeration market. It utilizes stateof-the-art technology to provide the most reliable and energy efficient compressor
available at all operating conditions. The compressor operates at 2975 rpm. The
compressor housing is made of cast iron, precision machined to provide minimal
clearance for the rotors. The compressor housing has a design working pressure
of 2413 kPa and is hydro-tested to 3751 kPa.
The rotors are manufactured from forged steel and use asymmetric profiles. The
compressor incorporates a complete anti-friction bearing design for reduced power
and increased reliability. Four separate cylindrical roller bearings handle radial
loads. Two 4-point angular contact ball bearings handle axial loads. Together they
maintain accurate rotor positioning at all pressure ratios thereby minimizing blowby and maintaining efficiency.
A non return valve is installed in the compressor discharge housing (suction for
S4 and S5 compressor) to prevent compressor rotor backspin due to system
refrigerant pressure gradients during shutdown.

Page 1
FORM YN.01 TME 09.03

SPECIFICATION (CONTINUED)
The open-drive compressor has a double
shaft seal and consists of a bellows type,
spring-loaded precision lapped ceramic
ring, PTFE static seal and a precision
lapped ceramic rotating collar. The entire
shaft seal cavity is at low pressure, being
vented to the oil drain from the
compressor. Combining low pressure
with direct oil cooling provides long seal
life.
Capacity Control
Capacity control is achieved by use of a
slide valve which provides fully
modulating control from 100% to 15%
of full load, depending upon unit
selection. The slide valve is actuated by
oil pressure controlled by external
solenoid valves via the control panel.
Motor Driveline
The compressor motor is an open dripproof, squirrel cage, type constructed to
YORK design specifications and
operates at 2975 rpm. The open motor
is provided with a D-flange, factory
mounted to a cast iron adaptor mounted
on the compressor. This unique design
allows the motor to be rigidly coupled to
the compressor to provide factory
alignment of motor and compressor
shafts.
The motor drive shaft is directly
connected to the compressor shaft with
a flexible disc coupling. The coupling is
of all metal construction with no wearing
parts to assure long life, and no
lubrication requirements to provide low
maintenance.
For units utilizing remote electromechanical starters, a steel terminal box
with gasketed front access cover is
provided for field connected conduit.
There are six or three terminals
(depending of motor) brought through
the motor casing into the terminal box.
Jumpers are supplied for three-lead
types of starting. Motor terminal lugs are
not supplied. Overload/overcurrent
transformers are supplied with all units.
For units supplied with factory packaged
Solid State Starters, refer to the
Accessories and Options Section.
Oil Separator
The combined oil separator/reservoir with
a design working pressure of 20 bar shall
be the high efficiency, augmented gas
impingement type to maximise oil
extraction without fragile media to break
down.

Lubrication
The main oil reservoir is located in the
oil separator. The compressor also has
an oil reservoir located at the rotor
bearings to provide lubrication during
startup, coastdown and in the event of a
power failure. During operation, system
pressure differential provides proper oil
flow without the need of an oil pump.
This minimizes system energy
consumption.
The chiller is shipped with a 3 micron
absolute oil filter, ensuring a clean oil
system and superior compressor life. An
optional dual oil filter housing with
isolation valves is available on all units.
This allows immediate switching from
one filter to the other, eliminating
downtime during filter changes. The offline filter can be changed during chiller
operation.
A 500 watt (115 volt - 1 phase - 50Hz)
immersion oil heater is located in the oil
separator reservoir, temperature
actuated to effectively remove refrigerant
from the oil. Power wiring is provided to
the control panel. A refrigerant cooled
oil cooler is provided, factory piped to
the system. An external, replaceable
cartridge, 15 micron oil filter is provided
with manual isolation stop valves for
ease of servicing. An oil eductor
automatically removes oil which may
have migrated to the evaporator and
returns it to the compressor.
Heat Exchangers
Shells - Evaporator and condenser
shells are fabricated from rolled carbon
steel plates with fusion welded seams.
Carbon steel tube sheets, drilled and
reamed to accommodate the tubes, are
welded to the end of each shell.
Intermediate tube supports are
fabricated of 12 mm carbon steel plates.
The refrigerant side of each shell is
designed for 16.2 bar g design working
pressure, tested at 23.2 bar g. With
"High Condensing Pressure" option the
refrigerant side of the condenser is
designed for 20 bar g design working
pressure and tested at 28.6 bar g.
Tubes - Tubes are state-of-the-art, high
efficiency, internally enhanced type to
provide optimum performance. Each
tube is roller expanded into the tube
sheets providing a leak-proof seal, and
are individually replaceable. Tubes are
19 mm OD copper alloy.

Evaporator - Evaporator is a shell and

tube, flooded type heat exchanger. A
distributor trough provides uniform
distribution of refrigerant over the entire
shell length to yield optimum heat
transfer. A suction baffle is located above
the tube bundle to prevent liquid
refrigerant carryover into the compressor.
A liquid level sight glass is conveniently
located on the side of the shell to aid in
determining proper refrigerant charge. A
refrigerant charging valve is provided.
Condenser - The condenser is a shell
and tube type, with a discharge gas
baffle to prevent direct high velocity
impingement on the tubes. This baffle is
also used to distribute the refrigerant gas
flow properly for most efficient heat
transfer. The subcooler is located in the
bottom of the condenser section
providing highly effective liquid
refrigerant subcooling to improve cycle
efficiency.
Compact Water Boxes - Removable
water boxes are fabricated of steel. The
design working pressure is 10 bar g.
Integral steel water baffles are located
and welded within the water box to
provide required pass arrangements.
Stub-out water nozzle connections with
victaulic grooves are welded to the water
boxes. These nozzle connections are
suitable for Victaulic couplings, welding
or flanges, are capped for shipment.
Plugged drain and vent connections are
provided in each evaporator and
condenser water box.
Refrigerant Flow Control
The chiller is equipped with a refrigerant
metering device consisting of a fixed
orifice and modulating valve controlled
via the chiller micro panel. This control
ensures proper refrigerant flow to the
evaporator over a wide range of
operating conditions, including thermal
storage applications with chilled water
reset. Valve operation is programmable
and can be customized for a specific
application via the micro panel keypad.
Isolation Mounting
The unit is provided with four vibration
isolation mounts consisting of 25mm
thick neoprene isolation pads for field
mounting under the steel mounting pads
located on the tube sheets. Suitable for
ground floor installations.
Paint
Exterior surfaces are coated with durable
alkyd-modified, vinyl enamel, machinery
paint.
Shipment
Protective covering is supplied on the
motor, control panel, and unit-mounted
controls. water nozzles are capped with
fitted plastic enclosures.

Page 2
FORM YN.01 TME 09.03

CONTROLS
The control panel, supplied as standard
on each chiller, provides the ultimate in
efficiency and chiller protection. Stateof-the-art microelectronics assure
precise, reliable chiller control logic and
safety annunciations. The control centre
allows direct interfacing with the YORK
Integrated Systems Network (ISN)
building automation system, allowing
complete integration of chiller, airside,
and building automation controls.
Information Display
Vital chiller operating information can be
shown on the 40-character alphanumeric
display. All information is in the English
language with numeric data provided in
imperial or metric units.
Information provided on all units as
standard includes:
Chilled liquid temperatures - entering
and leaving
Condenser liquid temperatures entering and leaving
Refrigerant pressures - evaporator and
condenser
Oil pressure - at compressor and oil
filter differential
Oil temperature
% motor current
% slide valve position
Operating hours
Number of compressor starts
Saturation temperatures - evaporator
and condenser
Discharge temperature
Information provided as an option:
Three phase motor current with Solid
State Starter option
Three phase motor voltage with Solid
State Starter option
In addition, all operating and setpoint
information can be transmitted to an
optional remote printer through the
RS-232 port to obtain data logs:
At any time by pressing PRINT button
At set time intervals by programming
the panel
Record of time and cause of safety and
cycling shutdowns with all operating
information just prior to shutdown
History printout of last four shutdowns
Precise Leaving Chilled Water
Temperature Control
Digital keypad entry of setpoint to
0.05C.
Verify actual vs. setpoint temperature
via alphanumeric display.
Remote reset capability standard with
YORK ISN Building Automation
System, optional for other analog or
discreet remote signals.

Adjustable remote reset range (up to

11C) provides flexible, efficient use of
remote signal depending on reset
needs.
Thermal (Ice) Storage Control Mode
Thermal ice storage systems are based
on the concept of using off-peak, lower
cost electricity to build ice for handling
the cooling load during peak hours. The
most efficient way to build ice is to
maximize chiller load and minimize run
time. Standard chiller control systems
are not designed for this operating mode.
In a typical application, chillers will load
and unload to maintain a leaving chilled
liquid setpoint.
When the YORK YN Chiller operates in
the thermal storage control mode, the
unit will remain at 100% load until the
setpoint shutdown temperature is
reached. To add greater operating
flexibility and eliminate unnecessary
chiller cycling, two different Low Water
(Liquid) Temperature Restart Thresholds
can be programmed, one for the ice
mode and one for the standard cooling
mode.
This control enhancement is standard
on all YN chillers. The chiller can also
be left in the standard control mode for
temperatures between 6.7 to 0C, for
applications involving a process cooling
duty that requires leaving chilled liquid
temperature setpoint control.
Motor Current Limiting Controls
Programmable pull-down demand to
automatically limit motor loading for
minimizing building demand charges.
Pull-down time period control up to four
hours.
Verify time remaining in pull-down cycle
from display readout.
Separate digital setpoint for current
limiting between 40 and 100%.
Remote reset capability standard with
YORK ISN Building Automation
System, optional for other analog or
discreet remote signals.
System Cycling Controls
Programmable seven-day time clock for
automatic start/stop of chiller, cooler
and condenser water pumps, and
cooling tower.
Separate schedule input strictly for
holidays.
Remote cycling contacts available for
other field-supplied signals.
System Shutdown Controls
The following safeties responsible for
system shutdown are shown in English
on the alphanumeric display. Each
annunciation details the day, time,
reason for shutdown and type of restart
required. All shutdowns are sequenced
by the micro board except as noted.

Cycling those controls which

automatically reset and permit auto
restart of the system (as allowed by antirecycle timers).
Low water temperature as sensed
through the LWT sensor. If a drop in
water temperature occurs, the unit is
stopped at 2.2C below the chilled
liquid temperature setpoint. On a rise
in water temperature, the unit restarts
automatically.
Chilled water pump interlock or flow
switch. Flow must be interrupted for a
minimum of two seconds before
shutdown will occur.
Remote/local cycling devices (field
supplied).
Automatic restart after power failure
(a jumper plug is furnished if automatic
restart is desired).
Multi-unit sequencing.
Power fault relay.
High and low line voltage with Solid
State Starter option.
Safety those controls which (when
employed) require a manual operation
to depress the STOP-RESET switch and
then COMPRESSOR START to restart
the system.
High
Compressor
Discharge
Temperature
fixed cutout provided by thermistor
sensor.
High Oil Temperature
fixed cutout provided by thermistor
sensor.
Manual Restart after Power Failure
(jumper plug furnished if automatic
restart is desired).
High Oil Pressure or Low Oil Pressure
fixed cutout provided by differential
between separate transducer readings
from the compressor sump and bearing
feed line.
Low Evaporator Pressure or High
Condenser Pressure
to avoid nuisance cycling, the
compressor capacity is held at cutout
threshold for a safe period of time; if
condition persists, a fixed cutout is
provided by dedicated transducers.
Clogged oil filter.
Low oil level switch in oil separator.
Remote stop (field-supplied signal).
Differential between Leaving Chilled
Water and Evaporator Saturation
Temperatures
fixed cutout when value falls outside
specified range to detect faulty sensors.
Motor Controller
fixed cutout provided by motor
overloads (manual reset required of
specific controller depending on starter
type).

Page 3
FORM YN.01 TME 09.03

CONTROLS (CONTINUED)
Control Mode Selection
There are three keys for the selection of
the control centre modes:
ACCESS CODE permits access to the
microcomputer PROGRAM and MODE
buttons.
PROGRAM permits the operator to
program the setpoints.
MODE permits the operator to select
the following control modes:
LOCAL allows manual compressor start
from the compressor switch located on
the control centre.

REMOTE allows remote start and stop

of the compressor and remote reset of
the chilled water temperature and
current limit.
SERVICE allows manual operation of
the screw compressor slide valve,
includes LOAD, UNLOAD HOLD and
AUTO keys.
Field Interlocks Chiller Status
Remote mode ready to start - contact
closure indicates that the panel is in
REMOTE mode and that the unit will
start (all safeties and cycling devices

satisfied) when a remote start signal is

received.
Cycling shutdown - contact closure
indicates that a cycling shutdown has
occurred and that the unit will restart
when the cycling control re-closes.
Safety shutdown - contact closure
indicates that a safety shutdown has
occurred and that a manual reset is
required to restart.
Run contact - closure indicates that the
panel is providing a run signal to the
compressor motor starter.

ACCESSORIES AND OPTIONS

Solid State Starter
The solid state starter is a reduced
voltage starter that controls and
maintains a constant current flow to the
motor during start-up. It is compact and
mounted on the unit adjacent to the
motor terminals. Power and control
wiring is factory supplied. The starter
enclosure is IP33 rated with a hinged
access door with lock and key.
Standard features include: digital readout
at the control panel of 3-phase voltage
and current; high and low line voltage
protection; 115 V control transformer;
three-leg sensing overloads; phase
rotation and single-phase failure
protection; and momentary power
interruption protection. An integral door
interlocked and pad-lockable fused
disconnect switch is also available.
Factory Insulation of Evaporator
Factory-applied 19 mm thick anti-sweat
insulation (flexible, closed-cell plastic
type) is attached with vapour-proof
cement to the evaporator shell, flow
chamber, evaporator tube sheets,
suction connection, and (as necessary)
to the auxiliary tubing. This insulation
will normally prevent sweating in
environments with relative humidity up
to 75% and dry bulb temperatures
ranging from 10C to 32C. 38 mm thick
insulation is also available for
environments with relative humidity up
to 90% and dry bulb temperatures
ranging from 10C to 32C. Insulation of
water boxes and nozzles is not included.
Note: It is difficult to insulate the
underside of the chiller when installed.
Water Flanges
Four BS4504/ ISO7005 - NP10 raisedface flanges can be supplied factory
welded or for site welding to the
condenser and evaporator water nozzles
(companion flanges, bolts, nuts and
gaskets are not included).

Page 4
FORM YN.01 TME 09.03

Water Flow Switches

Paddle-type, vapour-proof water flow
switches can be supplied suitable for 10
bar DWP chilled and condenser water
circuits. This or an equivalent switch
must be fitted in the chilled water circuit
to protect against loss of water flow. A
condenser water flow switch is optional.
Isolation Valves
Factory installed valves in compressor
discharge line and refrigerant liquid line
to enable refrigerant isolation/storage in
unit condenser during servicing.
Hot Gas Bypass System
A hot gas bypass system can be factory
installed to allow unit operation down to
virtually zero load if required.
Low Pressure Cut Out Kit/Brine
The Option Low Pressure Cut-out Kit /
Brine is for units with possible condition
of Chilled Leaving Temperature between
3,3C and 0C. The Brine Jumper in the
micropanel is cut in the factory to allow
extending the leaving brine temperature
sensor below 38F(3.3C). An extra low
evaporator pressure cut out is factory
installed and connected to the
micropanel for the required safety
protection.
Spring Isolation Mounts
Spring
Isolation
mounting
is
recommended instead of standard
isolation mounting pads for all upper floor
locations. Four level adjusting springtype vibration isolator assemblies with
non-skid pads are provided with
mounting brackets for field installation.
Isolators are designed for 25 mm
deflection.
Sequence Control Kits
Sequence control kits for two, three or
four units with series or parallel chilled
water arrangement. Kits provide control
and switching based on return water
temperature and enable centralised start/
stop.

Gauge Kit
3 pressures gauge (BP, HP, Oil) added
to the control system.
Marine Water Boxes
Marine water boxes in lieu of standard
compact water boxes.
Fabricated steel construction, bolted-on
(removable), suitable for 10 Barg DWP.
All 2-pass arrangements have a marine
water box, in lieu of standard compact
boxes, at nozzle end only. Return box
will be a standard compact water box.
All 1-pass and 3-pass arrangements are
furnished with a marine water box, in
lieu of standard compact box, at each
end. Box has removable, bolted-on cover
plate. In addition, the entire box is bolted
on to the tube sheet for easy removal
and direct access. Water connections
are pipe stubs with Victaulic grooves to
permit optional welded, flanged or
Victaulic-coupled connections. The
connections are capped for shipment. A
coupling, with well, is provided in the
cooler outlet nozzle for the sensor
element of the temperature control
module. Integral steel baffles provide for
the same pass arrangements as
standard compact water boxes. Plugged
couplings are provided for vent and drain
connections.
Form 3 Shipment Motor/Compressor separate from
Shells
Shipped as three major assemblies:
Compressor/motor assembly removed
from shells and skidded. Evaporator/
condenser is not skidded. Oil separator
is skidded. All wiring integral with
compressor is left on it, and all conduit
is left on shells. All openings on
compressor, oil separator, and shell are
closed and charged with dry nitrogen
(0.5 barg). Miscellaneous packaging of
control panel, tubing, water temperature
controls, wiring, oil isolators, solid state
starter (option), etc; R134a charge not
included.

ACCESSORIES AND OPTIONS (CONTINUED)

Form 7 Shipment - Split Shells
Shipped as four major assemblies:
Compressor/motor assembly removed
from shells and skidded. Oil separator
is skidded. Evaporator and condenser
shells are separated at tube sheets and
are not skidded. Refrigerant lines
between shells are flanged and capped,
requiring no welding. Tube sheets will
require welding in field.All wiring integral
with compressor is left on it. All wiring
harnesses on shells are removed. All
openings on compressor, oil separator
and shells are closed and charged with
dry nitrogen (0.5 barg). Miscellaneous

packaging of control panel, tubing, water

temperature controls, wiring, oil isolators,
solid state starter (option), etc; R134a
charge not included.

Solid State Starter (SSS) cooling

Chilled water cooling of the SSS is
required when entering condenser water
temperature exceeds 37,5C.

Factory Witness Test

To perform a customer functional witness
test at full load.

MODBUS (RTU) Communication

Protocol Option.- Microgateway Board
- for Standard ISN Panel
The Microgateway board is fitted on the
chiller by the factory. The setting is made
by the factory.
With this option the chillers may be
controlled or monitored locally or
remotely by any device that can process
Modbus (RTU) requests.

High Condensing Pressure

If Leaving Chilled Fluid Temperature
(LCFT) > 50C, oil separator and
condenser have a design working
pressure of 20 bar .
Dual High Pressure Switch (VBG20)

APPLICATION DATA
The following information on the
application and installation of YN chillers
will ensure the reliability and trouble-free
life for which this equipment was
designed. While this guide is directed
towards
normal,
water-chilling
applications,
the
YORK
sales
representative can provide complete
recommendations on other types of
applications.
Location
YN chillers are virtually vibration-free and
may generally be located at any level in
a building where the construction will
support the total system operating
weight.
The unit site must be a floor, mounting
pad or foundation which is level within
8mm and capable of supporting the
operating weight of the chiller.
Sufficient clearance to permit normal
service and maintenance work should
be provided all around and above the
unit. Additional space should be provided
at one end of the unit to permit cleaning
of cooler and condenser tubes as
required. A doorway or other properly
located opening may be used.
The chiller should be installed in an
indoor location where temperatures
range from 4.5C to 43C.
Water Circuits
Flow Rate For normal water chilling
duty, cooler and condenser flow rates
are permitted to any velocity level
between 1.0 m/s and 3.65 m/s). Flow
should be maintained constant at all
loads. Refer to Table 3 for flow limits.
Pressure Drop For normal water
chilling duty, evaporator and condenser
flow rates are permitted to any pressure
drop until 100 kPa. However, notably for
brine applications, pressure drops until
150 kPa are acceptable. Refer to Table
3 for flow limits.

Temperature Ranges For normal

water chilling duty, leaving chilled water
temperatures may be selected between
3.3C and 18.9C for water temperature
differential between 1.6C and 11C.
Water Quality The practical and
economical application of liquid chillers
requires that the quality of the water
supply for the condenser and cooler be
analysed by a water treatment specialist.
Water quality may affect the performance
of any chiller through corrosion,
deposition of heat-resistant scale, or
sedimentation or organic growth. These
will hurt chiller performance and increase
operating and maintenance costs.
Normally, performance may be
maintained by corrective water treatment
and periodic cleaning of tubes. If water
conditions exist which cannot be
corrected by proper water treatment, it
may be necessary to provide a larger
allowance for fouling, and/or to specify
special materials of construction.
General Piping All chilled water and
condenser water piping should be
designed and installed in accordance
with accepted piping practice.
Chilled water and condenser water
pumps should be located to discharge
through the chiller to assure positive
pressure and flow through the unit.
Piping should include offsets to provide
flexibility and should be arranged to
prevent drainage of water from the cooler
and condenser when the pumps are shut
down. Piping should be adequately
supported and braced independent of
the chiller to avoid the imposition of
strain on chiller components. Hangers
must allow for alignment of the pipe.
Isolators in the piping and in the hangers
are highly desirable in achieving sound
and vibration control.

Convenience Considerations To
perform routine maintenance work, some
or all of the following steps may be taken
by the purchaser. Cooler and condenser
water boxes are equipped with plugged
vent and drain connections. If desired,
vent and drain valves may be installed
with or without piping to an open drain.
Pressure gauges with stop cocks, and
stop valves, may be installed in the inlets
and outlets of the condenser and chilled
water line as close as possible to the
chiller. An overhead monorail or beam
may be used to facilitate servicing.
Connections The standard chiller is
designed for 1034 KPa design working
pressure in both the chilled water and
condenser water circuits. The
connections (water nozzles) to these
circuits are supplied with grooves for
Victaulic couplings. Piping should be
arranged for ease of disassembly at the
unit for performance of such routine
maintenance as tube cleaning. All water
piping should be thoroughly cleaned of
all dirt and debris before final
connections are made to the chiller.
Chilled Water The chilled water circuit
should be designed for constant flow. A
flow switch must be installed in the
chilled water line of every unit. The
switch must be located in the horizontal
piping close to the unit, where the
straight horizontal runs on each side of
the flow switch are at least five pipe
diameters in length. The switch must be
electrically connected to the chilled water
interlock position in the unit control
centre. A water strainer of maximum
3.18mm mesh must be field-installed in
the chilled water inlet line as close as
possible to the chiller. If located close
enough to the chiller, the chilled water
pump may be protected by the same
strainer. The flow switch and strainer
assure chilled water flow during unit
operation. The loss or severe reduction
of water flow could seriously impair the
chiller performance or even result in tube
freeze up.
Page 5
FORM YN.01 TME 09.03

APPLICATION DATA (CONTINUED)

Condenser Water The chiller is
engineered for maximum efficiency at
both design and part-load operation by
taking advantage of the colder cooling
tower water temperatures which naturally
occur during the winter months.
Appreciable power savings are realized
from these reduced head conditions.
Exacting control of condenser water
temperature, requiring an expensive
cooling tower bypass, may not be
necessary in all applications.
The minimum entering condenser water
temperature (C) is defined by the
following equation:
Min ECWT = LCHWT + 9 + [(% load/100)
x (5.5 - full load condenser water T)]
Where: ECWT = entering condenser
water temperature
LCHWT = leaving chilled water
temperature
At initial startup, entering condensing
water temperature may be as much as
14C colder than the standby chilled
water temperature. Cooling tower fan
cycling will normally provide adequate
control of entering condenser water
temperature on most installations.
Multiple Units
Selection Many applications require
multiple units to meet the total capacity
requirements as well as to provide
flexibility and some degree of protection
against equipment shutdown. There are
several common unit arrangements for
this type of application. The Millennium
Chiller has been designed to be readily
adapted to the requirements of these
various arrangements.
Parallel Arrangement
COND. 1
COND. 2

S1
EVAP. 1
EVAP. 2

S2
S _ TEMPERATURE SENSOR FOR
CHILLER CAPACITY CONTROL
T _ THERMOSTAT FOR CHILLER
SEQUENCING CONTROL

Chillers may be applied in multiples with

chilled and condenser water circuits
connected in parallel between the units.
Assuming two units of equal size, each
will reduce in capacity, as the load
decreases to about 40% of the total
capacity, at which point one of the units
will be shut down by a sequence control.

Page 6
FORM YN.01 TME 09.03

Assuming chilled water flow to the

inoperative unit is stopped by pump
shutdown and/or a closed valve, the
remaining unit will pick up the total
remaining load and continue to reduce
in capacity as the load decreases. The
unit will cycle off on the low chilled water
temperature control when the load
reduces below minimum unit capacity.
The controls can maintain constant
(0.28C) leaving chilled water
temperature at all loads.
If chilled water continues to flow through
the non-operating unit, the chilled water
flowing through the operating unit will
mix with the water leaving the nonoperating unit to produce a common
water supply to the load. Since control
of the operating unit is from its own
leaving chiller water temperature, the
common temperature to the load will rise
above the full-load design temperature.
This higher chilled water temperature
occurs below 40% load when the
dehumidification load in normal air
conditioning applications is usually quite
low. In such instances, this temperature
rise will save additional energy.
The running time may be apportioned
between both units by alternating the
shut off sequence.
Series Arrangement

COND. 1

COND. 2

S1
EVAP. 1

S2
EVAP. 2

The chillers may be applied in pairs with

chilled water circuits connected in series
and condenser water circuits connected
in parallel. All of the chilled water flows
through both coolers with each unit
handling approximately one-half of the
total load. When the load decreases to
about 40% of the total capacity, one of
the units will be shut down by a
sequence control. Since all water is
flowing through the operating unit, that
unit will cool the water to the desired
temperature.
Brine Applications
The YN Screw Chiller, utilizing the
industrial screw compressor, is a good
match for the high head requirements of
low temperature brine applications. This
is particularly true of thermal ice storage
systems, typically requiring 5.6C to
4.4C leaving brine temperatures. This
performance is enhanced with the
standard thermal storage control mode.

Particular attention must be paid to the

application of two or more chillers with
evaporators in parallel or series when
the brine temperature is below 0C. The
brine must not flow through the
evaporator of the idle chiller, because it
can cause the condenser water to
freeze. A bypass or other type of
arrangement is required that shuts off
flow to the idle evaporator. When units
are applied in series with lead/lag
capability, the units should be identical.
Refrigerant Relief Piping
Each chiller is equipped with pressure
relief devices. The purpose of the relief
devices is to quickly relieve excess
pressure of the refrigerant charge to
atmosphere, as a safety precaution in
the event of an emergency such as a
fire.
They are set to relieve at an internal
pressure of 2069 KPa and are located
on the condenser, evaporator and oil
separator.
Each unit is also equipped with a rupture
disk which relieves the entire pumping
capacity of the compressor if electronic
safeties fail, providing protection for
property and personnel.
Sized to the requirements of applicable
codes, a vent line must run from the
relief device to the outside of the
building. This refrigerant relief piping
must include a cleanable, vertical-leg dirt
trap to catch vent-stack condensation.
Vent piping must be arranged to avoid
imposing a strain on the chiller
connections and should include one
flexible connection.
Sound and Vibration Considerations
A Millennium chiller is not a source of
objectionable sound and vibration in
normal air conditioning applications.
Neoprene isolation mounts, supplied as
standard with each chiller, are perfectly
adequate for ground-floor installations.
For upper-floor installation standard,
level-adjusting spring isolator assemblies
designed for 25mm static deflection
should be used (available from York as
an option).
YN chiller sound pressure level ratings
will be supplied on request.
Control of sound and vibration
transmission must be taken into account
in the equipment room construction as
well as in the selection and installation
of the equipment.

APPLICATION DATA (CONTINUED)

Thermal Insulation
No appreciable operating economy can
be achieved by thermally insulating the
chiller. However, the chillers cold
surfaces should be insulated with a
vapour barrier insulation sufficient to
prevent sweating. A chiller can be factory
insulated with 19mm or 38mm thick
insulation, as an option. This insulation
will normally prevent sweating in
environments with dry bulb temperatures
of 10C to 32C and relative humidities

up to 75% (19mm thickness) or 90%

(38mm thickness). The insulation is
painted and the surface is flexible and
reasonably resistant to wear. It is
intended for a chiller to be installed
indoors and, therefore, no protective
covering of the insulation is usually
required. If insulation is applied to the
water boxes at the job site, it must be
removable to permit access to the tubes
for routine maintenance.

Ventilation
Local and other related codes should
be reviewed for specific requirements.
Since the chiller motor is air-cooled,
ventilation should allow for the removal
of heat from the motor.

OPERATING LIMITATIONS

TABLE 2

All Models

Min.

Max.

Leaving Chilled Water Temperature

3.3

18.9

Leaving Water/Glycol Temperature

-6.7

Leaving Condenser Water Temperature

58.0

Entering Condenser Water Temperature above Leaving Chilled Liquid Temperature

6.0

Evaporator Water Velocity LWT 5.5C and above

m/s

1.0

3.65

Evaporator Water Velocity LWT less than 5.5C

m/s

1.5

3.6

Condenser Water Velocity

m/s

1.0

3.6

WATER FLOW LIMITS (L/S)

Shell

Condenser

Pass

Code
RB

RD

Evaporator

Min.

Max.

Min.

Max.

38.6

139.1

26.7

96.2

19.4

69.5

13.3

48.1

12.9

39.1*

8.9

48.6

174.9

39.9

24.3

87.5

20.0

71.8

13.3

38.6*

Shell
Code

Pass

TABLE 3
Condenser

Evaporator

Min.

Max.

Min.

Max.

49.2

177.1

43.2

155.4

24.7

85.5*

21.6

71.9*

25.8*

16.6

45.2*

14.4

37.7*

143.6

88.2

317.6

69.1

248.7

44.2

153.0*

34.5

114.7*

23.0

59.7*

SA

SD

The maximum flows have been calculated the 2 following limiting conditions: a maximum velocity of 3.65 m/s in the exchange
pipes; a maximum pressure drop of 150 kPa in the circuit. When the maximum pressure drop is the limiting condition, the
values are indicated with an asterisk.

IDENTIFICATION
Chiller type
Cooler code
Condenser code
Compressor code
Motor code (5 for 50 Hz)
Design Level
YN

RB

RB

S3

5CE

COMPRESSOR
CODE

EVAPORATOR
CODE

CONDENSER
CODE

S2

RB, RD

RB, RD

5CB, 5CC, 5CD, 5CE, 5CF, 5CG, 5CH

S3

RB, RD

RB, RD

5CC, 5CD, 5CE, 5CF, 5CG, 5CH, 5CI, 5CJ, 5CK

RB, RD

RB, RD

5CE, 5CF, 5CG, 5CH,

SA, SD

SA, SD

5CI, 5CJ, 5CK, 5CL, 5CM, 5CN

RD

RB, RD

5CE, 5CF, 5CG, 5CH, 5CI, 5CJ,

SA, SD

SA, SD

5CK, 5CL, 5CM, 5CN, 5CO, 5CP, 5CQ

S4
S5

MOTOR
CODE

Page 7
FORM YN.01 TME 09.03

ELECTRICAL DATA
Electrical Considerations
Motor Voltage Low voltage motors (up
to and including 600 volts) are furnished
with six leads.
Motor circuit conductor size must be in
accordance with National Electrical
Codes, for the motor full-load amperes
(FLA). Flexible conduit should be used
for the last several feet to the chiller in
order to provide vibration isolation. Table
4 lists the allowable variation in voltage
supplied to the chiller motor. The unit
nameplate is stamped with the specific
motor voltage and frequency for the
appropriate motor.
Starters The chiller is available with a
factory-mounted and wired YORK Solid
State Starter for voltages up to 600 volts.
Other types of remote mounted starters
may be used, supplied by others. These
electro-mechanical starters must be
supplied in accordance with YORK
Standard Specifications. This will ensure
that starter components, controls,
circuits, and terminal markings will be
applicable for required overall system
performance.
Controls A 115 volt, single phase, 50
Hertz power supply must be supplied to
the chiller from a separate, fused
disconnect or from a control transformer
included as an option with electromechanical starters. No field control
wiring is required, when the YORK Solid
State Starter is supplied.

Copper Conductors Only copper

conductors should be connected to
compressor motors and starters.
Aluminum conductors have proven to be
unsatisfactory when connected to copper
lugs. Aluminum oxide and the difference
in thermal conductivity between copper
and aluminum cannot guarantee the
required tight connection over a long
period of time.
Capacitors Capacitors can be applied
to a chiller for the purpose of power
factor correction. For Star-Delta ClosedTransition and Across-the-Line starters,
the capacitors should be located on the
load side of the starter. For YORK Solid
State Starters, the capacitors must be
located on the line side of the starter.
Capacitors are not recommended for use
with Star-Delta Open-Transition starters.
The capacitors must be sized and
installed to meet National Electrical
Codes and be verified by York.
Compressor Motor Power Supply
Electrical power wire size to the chiller
is based on the minimum unit ampacity.
For Solid State Starters, this wiring is
done at the factory. For remote starters,
National Electrical Codes defines the
calculation of ampacity, as summarized
below. More specific information on
actual amperage ratings will be supplied
with the submittal drawings.
Six-lead type of starting (Star-Delta)
Minimum circuit ampacity per conductor
(1 of 6):
Ampacity = .721 x compressor motor
amps.

Three-lead type of starting

(Across-the-Line, Autotransformer and
Primary Reactor)
Minimum circuit ampacity per conductor
(1 of 3):
Ampacity = 1.25 x compressor motor
amps.
Fused Disconnect Switch The fused
disconnect switch for the compressor
motor starter must be sized in
accordance with National Electrical
Codes. Below 600 volts, the formula
generally is:
Amp rating = 115% x amps of all loads
on the circuit
This would include compressor motor,
and may include control transformer.
Refer to submittal drawings for specific
calculations for each application.
Ampacity on Line Side of Starter
Min. Circuit Ampacity =
125% of Compressor. motor amps FLA
+ of all other loads on the circuit
The only additional load on the circuit
for the chiller would be the control
transformer, unless they are supplied by
a separate source.
Branch Circuit Overcurrent
Protection
The branch circuit overcurrent protection
device(s) should be a time-delay type,
with a minimum rating equal to the next
standard fuse/breaker rating above the
calculated value. It is calculated taking
into account the compressor motor amps
and may also include control
transformer. Refer to submittal drawings
for the specific calculations for each
application.

MOTOR VOLTAGE FACTORS

Rated

Page 8
FORM YN.01 TME 09.03

TABLE 4

Operating Voltage

Voltage

Min.

Max.

400

360

423

415

374

440

ELECTRICAL DATA (CONTINUED)

MOTOR ELECTRICAL DATA

TABLE 5

MOTOR CODE

5CB 5CC 5CD 5CE 5CF 5CG 5CH

5CI

5CJ 5CK 5CL 5CM 5CN 5CO 5CP 5CQ

ELECTRICAL
POWER (kW)

102

119

134

159

180

201

217

232

255

280

308

330

363

398

428

450

SHAFT POWER
(kW)

95

110

125

148

168

188

203

218

240

263

291

313

345

378

407

429

FLA

165

190

219

259

295

406

452

496

530

589

645

703

737

LRA

1185 1327 1383 1490 1797 2201 2716 2718 2943 3495 3705 3491 3758 4211 4843 5216

AMPERES (MAX)
400 V
415 V

211

249

278

324
313

350
344

369

FLA

183

364

391

441

478

510

561

619

668

700

LRA

1150 1170 1280 1500 1830 2100 2300 2300 2750 3000 3000 3300 3660 4100 4200

Motor must be selected with 8% margin over rated shaft power.

FLA : Full Load Amps - LRA : Locked Rotor Amps
For brine cooling applications, higher margin is advisable to achieve higher capacities during the start-up conditions.

MOTOR STARTER DATA

TABLE 6

Starter Type

SOLID STATE

Transition

NONE

CLOSED

STAR DELTA
OPEN

ACROSS THE LINE

-

Inrush amperage (% of LRA)

45

33

33

100

Page 9
FORM YN.01 TME 09.03

REFRIGERANT FLOW DIAGRAM

S4 & S5 COMPRESSORS
RD
BP

17 bar

BT

FHP

S2 & S3 COMPRESSORS
YS
VL

YS
VUL

FHP

RD
17 bar

S2 & S3 COMPRESSORS

SC8

b(+)

YSV

EOH

A B
P T

a(-)

BP

BSVP

SC1

+
SC2

SM1
SC5

S4 & S5 COMPRESSORS

YORK

10
PSV

16,2 bar

16,2 bar

CUSTOMER YORK
ATMOSPHERE

ATMOSPHERE

PSV

PW

10

PSV

PSV

16,2 bar

16,2 bar

BP

BP
PW

YORK

CUSTOMER YORK

WATER

BT

3-4

5
SG

SG

BT

CUSTOMER

PW

TRANSFER

BT

WATER

TSH

CUSTOMER YORK

YORK

S
SOL

OIL
CHARGE
AND DRAIN

SC11

SC12

SB3

SB2

LG

BT

SC6

DRAIN

BT

DRAIN

YSV

LEGEND
BP

PRESSURE TRANSDUCER

COMPRESSOR

MOTOR

CONDENSER

BT

SUB-COOLER

EOH

OIL HEATER

EVAPORATOR

FHP

HIGH PRESSURE SAFETY

OIL COOLER (optional)

OIL SEPARATOR

PSV

PRESSURE RELIEF VALVE

FILTER

PW

PRESSURE TAPPING

ORIFICE

RD

BURSTING DISC

10

FILTER DRIER

SG

SIGHT GLASS

BSVP

LG

SSOL

TEMPERATURE TRANSDUCER

LEVEL GAUGE

LOW LEVEL SAFETY

TSH

HIGH TEMPERATURE SAFETY

YSV

SOLENOID VALVE

YSVL

COMP. LOAD SOLENOID VALVE

YSVUL

Page 10
FORM YN.01 TME 09.03

POSITION POTENTIOMETER

COMP. UNLOAD SOLENOID VALVE

DIMENSIONS

SEE NOTE 1

OIL SEPARATOR

MICROCOMPUTER
CONTROL
CENTER
COMPRESSOR

MOTOR
SOLID STATE
STARTER
(Optional)

M
SEE NOTE 5

CONDENSER EVAPORATOR

K2

K1

J2

J1
P

Y
SEE
NOTE 2

Overall Dimensions
Compressor

Shell Code
(Evap - Cond)

M(5)

Y(2)

S2, S3

R-R

2400

1549

394

775

3050

52

3048

R-R

2400

1549

394

775

3050

245

3048

S-S

2500

1676

445

838

3650

50

3657

R-R

2410

1585

394

775

3050

494

3048

S-S

2500

1700

445

838

3650

300

3657

S4

S5
Dimensions in mm
Notes
1. Unit height includes steel mounting plates under tube sheets. To determine overall installed height, add 25mm for neoprene
isolators (40 mm for optional spring isolators).
2. Dimension with largest motor.
3. Determine overall unit length by adding:
- tube sheet length (P),
- compressor side water box depth (from table below),
- greater dimension between motor side water box depth (from table below) and "Y" dimension.
5. Tube pulling space (either end).
6. All dimensions are approximate. Certified dimensions are available on request.

DIM.
J1
J2

TYPE COMPACT WATER BOX

EVAPORATOR CODE
CONDENSER CODE
R
S
DIM.
R
S
1-Pass 2-Pass 3-Pass 1-Pass 2-Pass 3-Pass
1-Pass 2-Pass 3-Pass 1-Pass 2-Pass 3-Pass
171
187
K1
156
172
361
361
361
367
367
367
K2
356
356
356
367
367
367

Dimensions in mm
Dimensions based on Victaulic connection. Add 15 mm to each compact water box with optional flanged nozzles.

Page 11
FORM YN.01 TME 09.03

DIMENSIONS (CONTINUED)
Floor Layout with Neoprene Isolators
R

= P =

115

SHELLS
CENTERLINE

EVAPORATOR CENTERLINE

CONDENSER CENTERLINE

Floor Layout with Spring Isolators (Optional)

= P =

57

57

=X=

SHELLS
CENTERLINE

EVAPORATOR CENTERLINE

57

57

CONDENSER CENTERLINE

Compressor

Shell Code
(Evap - Cond)

S2, S3

R-R

3048

1549

11

26

115

170

155

83

197

R-R

3048

1549

11

26

115

170

155

83

197

S-S

3657

1676

48

63

152

170

155

86

242

R-R

3048

1549

11

26

115

170

155

86

242

S-S

3657

1676

48

63

152

170

155

86

242

S4

S5
Dimensions in mm

Page 12
FORM YN.01 TME 09.03

CONDENSER WATER BOX NOZZLE ARRANGEMENT

FRONT
OF UNIT

1-PASS

FRONT
OF UNIT

Nozzle Arrangements
P

No. Of

Condenser

C2

C2

Passes
1
CONDENSER

CONDENSER

MOTOR END

COMPRESSOR END

FRONT
OF UNIT

In

Out

2-PASS

FRONT
OF UNIT

Nozzle Arrangements
C3
C1

C1

C3

No. Of

CONDENSER

CONDENSER

MOTOR END

COMPRESSOR END

FRONT
OF UNIT

Condenser

Passes

In

Out

3-PASS

FRONT
OF UNIT

Nozzle Arrangements

C3
C1

C1

C3

No. Of

CONDENSER

CONDENSER

MOTOR END

COMPRESSOR END

CONDENSER NOZZLE POSITIONS (See Note 2)

2-Pass

Condenser

Passes

In

Out

CONDENSER NOZZLE DIMENSIONS

Shell

1-Pass

3-Pass

Shell

No. of Passes

Code

C2

C1

C3

C1

C3

Code

RB

727

562

892

549

905

RB

DN 250

DN 150

DN 150

RD

727

562

892

RD

DN 250

DN 150

SA

778

588

968

588

968

SA

DN 300

DN 200

DN 150

SD

778

588

968

SD

DN 300

DN 200

NOTES:
1. Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges, or use
of Victaulic couplings. Factory installed PN10 or PN20 round slip-on water flanged nozzles are optional (add 15 mm to nozzle
lenght). Companion flanges, nuts, bolts and gaskets are not furnished.
2. Add 25 mm for neoprene isolators
3. One, two and three pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator
nozzles may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be
used with marine water boxes on the other heat exchanger.
4. Condenser water must enter the water box through the bottom connection for proper operation of the subcooler to achieve rated
performance.
5. Connected piping should allow for removal of compact water box for tube access and cleaning.
6. All dimensions are approximate. Certified dimensions are available on request.

Page 13
FORM YN.01 TME 09.03

EVAPORATOR WATER BOX NOZZLE ARRANGEMENT

1-PASS

REAR
OF UNIT

Nozzle Arrangements
No. Of
H

Evaporator

Passes

E2

EVAPORATOR

EVAPORATOR

MOTOR END

COMPRESSOR END

In

Out

2-PASS

REAR
OF UNIT

Nozzle Arrangements

Evaporator

E3

E1

No. Of
Passes

EVAPORATOR

EVAPORATOR

MOTOR END

COMPRESSOR END

In

Out

3-PASS

REAR
OF UNIT

Nozzle Arrangements

No. Of
E3

Passes
P

E1

Evaporator

EVAPORATOR

EVAPORATOR

MOTOR END

COMPRESSOR END

EVAPORATOR NOZZLE POSITIONS (See Note 2)

2-Pass

In

Out

EVAPORATOR NOZZLE DIMENSIONS

Shell

1-Pass

Code

E2

E1

E3

E1

3-Pass
E3

Code

Shell
1

No. of Passes
2

RB

574

371

777

371

777

RB

DN 200

DN 150

DN 100

RD

574

371

777

371

777

RD

DN 200

DN 150

DN 100

SA

626

404

848

404

848

SA

DN 250

DN 200

DN 150

SD

626

404

848

404

848

SD

DN 250

DN 200

DN 150

NOTES:
1.Standard water nozzles are furnished as welding stub-outs with Victaulic grooves, allowing the option of welding, flanges, or use
of Victaulic couplings. Factory installed PN10 or PN20 round slip-on water flanged nozzles are optional (add 15 mm to nozzle
lenght). Companion flanges, nuts, bolts and gaskets are not furnished.
2.Add 25 mm for neoprene isolators
3.One, two and three pass nozzle arrangements are available only in pairs shown and for all shell codes. Any pair of evaporator
nozzles may be used in combination with any pair of condenser nozzles. Compact water boxes on one heat exchanger may be
used with marine water boxes on the other heat exchanger.
4.Water must enter the water box through the bottom connection for proper operation of the subcooler to achieve rated performance.
5.Connected piping should allow for removal of compact water box for tube access and cleaning.
6.All dimensions are approximate. Certified dimensions are available on request.

Page 14
FORM YN.01 TME 09.03

NOZZLE TYPES AND DIMENSIONS

Optional PN 20 Flanges

Connections
Standard chilled liquid connections on all coolers and
condensers are of the Victaulic Groove type. Optionally,
flanges may be fitted. Dimensions are as follows :

For nominal connection sizes for individual models of chiller,

see condenser or evaporator water box nozzle arrangement
Section.

Standard Victaulic :
B

1.6
T

C
T

PN 20 WELD FLANGE
Nom. Size

T
mini

Bolts

DN 100

190.5

157.2

33

23.9

8 x M16

DN 150

241.3

215.9

40

25.4

8 x M20

DN 200

298.4

269.9

44

28.6

8 x M20

362.0

323.8

49

30.2

12 x M24

431.8

381.0

56

31.8

12 x M24

Nom. Size

DN 250

DN 100

114.3

6.3

15.9

9.5

109.9

DN 300

DN 150

168.3

7.1

15.9

9.5

163.7

DN 200

219.1

8.0

19.0

11.1

214.1

DN 250

273.0

8.0

19.0

12.7

268.0

DN 300

323.9

8.0

19.0

12.7

317.9

Dimensions in mm

Dimensions in mm

Optional PN 10 Flanges

PN 10 WELD FLANGE
Nom. Size

Bolts

DN 100

180

22

8 x M16

DN 150

240

24

8 x M20

DN 200

295

24

8 x M20

DN 250

350

26

12 x M20

DN 300

400

26

12 x M20

Dimensions in mm

Page 15
FORM YN.01 TME 09.03

UNIT WEIGHTS

TABLE 7

Shipping

Operating

Refrigerant

Compressor

Weight

Weight

Charge

(kg)

(kg)

(kg)

S2

4682

5017

295

RB-RD

S2

4762

5127

295

RD-RB

S2

4782

5157

295

RD-RD

S2

4862

5267

295

RB-RB

S3

4762

5097

295

RB-RD

S3

4842

5207

295

Shell Code
Evaporator-Condenser
RB-RB

RD-RB

S3

4862

5237

295

RD-RD

S3

4942

5347

295

RB-RB

S4

5141

5476

295

RB-RD

S4

5221

5586

295

RD-RB

S4

5241

5616

295

RD-RD

S4

5321

5726

295

SA-SA

S4

6289

6919

567

SA-SD

S4

6644

7408

567

SD-SA

S4

6495

7160

567

SD-SD

S4

6850

7649

567

RB-RB

S5

5312

5647

295

RB-RD

S5

5392

5757

295

RD-RB

S5

5412

5787

295

RD-RD

S5

5492

5897

295

SA-SA

S5

6460

7090

567

SA-SD

S5

6815

7579

567

SD-SA

S5

6666

7331

567

SD-SD

S5

7021

7820

567

NOTE:
Calculate total chiller weight by adding motor weight and solid state starter weight, if applicable.
Shipping weight includes refrigerant and oil charge.
Operating weight includes water in tubes and water boxes.
Weights based on standard tubes in evaporators and condensers.

MOTOR WEIGHTS

TABLE 8

Motor Code
50 Hz

Weight
(kg)

Motor Code
50 Hz

Weight
(kg)

5 CB

454

5 CJ

810

5 CC

486

5 CK

854

5 CD

490

5 CL

990

5 CE

490

5 CM

1120

5 CF

654

5 CN

1200

5 CG

699

5 CO

1200

5 CH

740

5 CP

1430

5 CI

785

5 CQ

1430

Page 16
FORM YN.01 TME 09.03

TECHNICAL DATA
OIL CHARGE

TABLE 9

Recommended Evaporator/Condenser
Pipework Arrangement

CHARGE
(liters)

Compressor Code
S2,S3 & S4

57

S5

76
Water

SHELL WATER CAPACITIES TABLE 10

Shell

Evaporator

Condenser

Code

liters

liters

RB

165

170

RD

205

200

SA

360

270

SD

395

404

Water
Refrigerant
Flow Switch
Isolating Valve

Strainer
Pressure Tapping

Regulating Valve
Flanged Connection
Flow Measurement Device

SOLID STATE STARTER (OPTIONAL)

SELECTION TABLE
MOTOR CODE

5CB to 5CD

5CE to 5CJ

5CK to 5CQ

STARTER MODEL

SSS-7LCE-50A

SSS-14LCE-50A

SSS-26LCE-50A

Page 17
FORM YN.01 TME 09.03

SOLID STATE STARTER (CONTINUED)

Solid State Starter with R Shell Code

S2, S3

S4, S5

S4, S5

SSS Size

7L, 14L

7L, 14L

26L

SOLID
STATE
STARTER

Compressor

mm

864

864

889

mm

543

543

645

mm

279

279

305

mm

50

37

62

mm

280

262

262

mm

140

140

152

mm

1172

1208

1106

91

91

136

POWER WIRING ENTRANCE COVER WITH 22 mm

KNOCKOUTS USED AS LEAD HOLES FOR POWER
WIRING CONDUIT CONNECTORS

kg

Weight

CL OF POWER
CONNECTION
LOCATION

D
A

Solid State Starter with S Shell Code

SOLID
STATE
STARTER

POWER WIRING ENTRANCE COVER WITH 22 mm

KNOCKOUTS USED AS LEAD HOLES FOR POWER
WIRING CONDUIT CONNECTORS

Compressor

S4, S5

S4, S5

SSS Size

7L, 14L

26L

mm

864

889

mm

543

645

mm

279

305

mm

157

133

mm

338

338

mm

140

152

mm

1309

1207

91

136

Weight

C
L OF POWER
CONNECTION
LOCATION

Page 18
FORM YN.01 TME 09.03

D
A

kg

NOTES

Page 19
FORM YN.01 TME 09.03

NOTES

Page 20
FORM YN.01 TME 09.03

This manual has been prepared with

the greatest care.

Should you nevertheless encounter

errors or omissions, or should you feel
additions would be useful, do not
hesitate to contact the Technical
Literature Department (see below).

Any suggestions for improvement are

most welcome.

Europe
FORM YN.01 TME 09.03
Supersedes : Nothing
Subject to change without notice
ALL RIGHTS RESERVED