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The
flexibility
of
the
rope
enables
uninterrupted
weeding
even
if
there
are
stones
hidden
in
between.
However
wearing
and
breaking
of
the
rope
will
be
more
in
rocky
surface.
An
experienced
operator
spends
5
to
7
meters
of
rope
per
acre.
New
operator
needs
more
length.
Nylon
rope
of
good
quality
costs
10
to
12
rupees
per
meter.
Operator
has
to
knock
the
revolving
head
on
the
ground
like
this
to
release
required
length
of
rope
from
inside.
Flexible
rope
and
hanging
method
of
the
machine
enables
weeding
even
on
undulating
surface
and
nook
and
corners
of
the
land.
Backpack
models
are
also
available
for
weeding
on
steep
slopes
of
the
farm.
5.
Cutting
off
the
weed
before
flowering
is
practiced
in
recent
years
instead
of
uprooting.
Here
the
farmer
practicing
organic
farming
gets
enough
herbage
for
mulching.
This
weeder
can
bring
down
the
application
of
chemical
herbicides.
Nylon
rope
is
enough
for
most
of
the
weeds
including
Parthenium
and
Eupatorium.
But
for
clearing
shrubs
we
need
3
tooth
blade.
Attaching
and
detaching
these
cutting
tools
is
easy
and
takes
very
less
time.
Circular
blade
attachment
is
useful
to
cut
small
trees.
It
can
cut
even
dry
firewood.
It
is
being
used
for
harvesting
fodder
grass
also.
The
cut
herbage
gets
powdered
when
nylon
rope
is
used.
But
3
tooth
or
circular
blades
cut
of
the
weed
just
above
the
ground.
6.
Rotating
cutting
tool
of
the
weeder
throws
small
stones
and
pebbles
on
the
front
side.
Hence
one
should
not
stand
in
front
of
the
working
machine.
This
guard
protects
the
operator.
Using
this
guard
is
a
must
for
the
safety
of
the
operator.
Manufacturers
of
these
machines
recommend
using
helmet,
ear
pad
to
avoid
noise,
eye
glass,
hand
gloves,
thick
pant
and
shirt
covering
full
body
and
shoes.
Farmers
never
wear
all
these.
However
it
is
better
to
use
at
least
eye
glass
and
ear
pad.
Put
off
the
engine
while
changing
the
cutting
tool.
Apart
from
these
the
weeding
machine
is
safe
enough
for
the
operator.
Do
not
forget
to
mix
2T
oil
at
proper
rate
for
2
stroke
machines.
If
the
oil
is
mixed
earlier
itself
in
the
can
shake
the
can
well
before
filling
the
engine
tank.
Weeding
machine
of
a
standard
company
needs
no
major
repair
work
at
least
up
to
800
hours
of
operation.
2
stroke
engine
consumes
750
ml
of
petrol
and
works
at
10,000
RPM.
While
4
stroke
model
consumes
500
ml
fuel
and
works
at
6
to
7000
RPM.
It
means
that
4
stroke
machine
takes
more
time
to
complete
work
in
a
unit
area
compared
to
2
stroke
model.
Hence
2
stroke
models
are
preferred
for
efficient
and
continuous
heavy
work.
This
equipment
costs
20
to
35,000
rupees
depending
on
the
make
and
the
model.
Most
of
the
state
governments
provide
subsidy
up
to
50%.
It
is
better
to
select
the
machines
from
a
reputed
company
after
confirming
service
after
sales,
guarantee,
warrantee,
availability
of
spares
etc.
7.
This
weeding
machine
has
become
multipurpose
equipment
now.
It
is
a
common
practice
to
cut
off
the
mulberry
plant
at
the
base
once
in
a
year.
It
is
necessary
for
healthy
fresh
growth
and
more
leaf
yield.
Manual
pruning
is
cumbersome
and
labor
intensive.
Weeder
is
being
used
by
attaching
this
special
circular
blade
for
this
purpose.
Mulberry
pruning
has
become
easy
and
fast
with
this
equipment.
8.
Pruning
tea
plants
at
half
height
is
practiced
once
in
4
to
5
years.
This
is
necessary
for
high
yield
of
better
quality
sprouts.
Stem
of
this
plant
is
very
hard
and
manual
pruning
is
laborious.
These
plantations
with
thousands
of
acres
and
lakhs
of
tea
plants
have
to
divert
hundreds
of
labors
for
this
work
alone.
Now
they
use
power
weeder
with
special
circular
blade
having
carbide
tip.
It
cuts
the
stem
without
splitting.
Now
most
of
the
tea
plantations
use
this
equipment.
9.
Stihl
weeder
has
this
rubber
role
attachment.
This
is
useful
to
heap
paddy,
areca
nut,
coffee
etc.
spread
on
the
floor
of
the
yard.
It
can
clean
the
floor
of
the
cowshed
like
this.
Stihl
dealer
from
Tamil
Nadu
has
designed
a
special
tiny
cage
wheel
attachment.
This
is
useful
for
weeding
in
paddy
transplanted
in
rows.
This
operation
helps
for
better
tillering
also.
This
equipment
saves
lot
of
labor
necessary
for
manual
weeding.
This
paddy
weeder
is
popular
in
SRI
method
of
paddy
cultivation
and
also
in
transplanter
planted
paddy
fields.
Stihl,
Oleo-Mac
and
other
popular
companies
have
introduced
pole
pruner,
hedge
trimmer
and
surface
soil
mixing
attachments
for
this
weed
cutter
machine.
10.
Innovative
farmers
are
using
this
weeder
for
many
interesting
purposes.
This
man
rubs
the
floor
of
his
cow
shed
with
a
metal
wire
brush
attached
to
the
weeder.
The
same
attachment
can
clean
algal
growth
on
the
RCC
wall.
Here
cement
floor
is
getting
wax
polish.
A
metal
blade
covered
with
thick
cotton
cloth
acts
as
polishing
tool.
Now
the
same
machine
has
become
a
grinder
which
is
useful
for
sharpening
the
sickle
and
other
implements.
Likewise
the
weed
cutter
is
a
good
companion
of
a
creative
farmer.
11.
Here
is
one
more
important
usage
of
the
weed
cutter
machine.
Innovative
farmers
converted
this
in
to
a
paddy
reaper.
Circular
blade
and
a
bucket
are
attached
at
the
end.
Blade
cuts
the
paddy
plant
and
the
bucket
helps
to
keep
the
same
in
a
systematic
row.
An
efficient
operator
can
harvest
paddy
in
one
acre
in
a
day
which
otherwise
needs
15
laborers.
Combined
harvesters
are
not
suitable
for
small
compartments
and
terraced
lands.
This
weed
cutter
cum
paddy
reaper
is
sufficient
for
a
small
farmer.
We
can
harvest
finger
millet,
wheat,
soya
bean,
sorghum
stubbles
etc.
with
the
same
reaper.
Farmers
of
western
ghat
region
use
the
same
equipment
for
cutting
jungle
grass
used
as
fodder
and
mulching
material.
Many
people
provide
brush
cutter
service
on
hire
basis
and
earn
attractive
income.
In
this
case
one
machine
is
sufficient
for
many
farms.
Likewise
a
power
tool
introduced
as
a
weeder
has
become
an
essential
equipment
of
our
farms.
12.
Motorized
Milking
Machine:
Now
let
us
introduce
one
more
useful
machine.
Milking
twice
a
day
is
a
tedious
and
compulsory
job.
Scarcity
of
trained
people
for
milking
is
a
major
problem
of
commercial
dairy
farms.
Timely
manual
milking
is
not
that
easy
even
with
10
20
cows
or
buffalos.
Again
the
milk
should
reach
the
consumer
in
time.
Motorized
milking
machine
is
of
great
help
for
this
365
days
job.
This
machine
was
introduced
in
the
80s
itself.
But
it
was
not
accepted
widely
by
our
farmers
due
to
high
cost
and
some
misconceptions.
13.
There
are
both
manual
and
motorized
types.
However
the
manual
model
is
not
popular
with
which
one
has
to
work
continuously.
Hence
we
find
motorized
milking
machine
everywhere.
We
can
milk
with
1,
2,
3
or
4
cans
at
a
time
with
this
machine.
Compressor
for
creating
vacuum,
milk
collection
can
and
milking
tubes
are
the
major
parts
of
this
machine.
This
1.5
HP
compressor
runs
with
single
phase
electric
motor.
However
we
have
to
keep
oil
engine
or
a
generator
set
as
stand
by
to
face
electricity
failure.
More
vacuum
level
disturbs
the
milking
animal
and
less
vacuum
leaves
milk
in
the
udder.
Hence
we
have
to
set
the
vacuum
level
at
5
kg/
square
centimeter
to
9
kg/
square
centimeter
on
this
gauge.
This
PVC
pipe
line
running
along
the
length
of
the
shed
connects
the
vacuum
chamber
with
the
milking
cans.
This
pipe
has
valves
at
regular
intervals
to
enable
attaching
milking
cans.
This
hose
pipe
connects
the
valve
and
the
can.
Opening
this
valve
will
run
the
vacuum
to
the
milking
can.
14.
Suck
water
in
the
bucket
by
dipping
the
milking
tubes.
Cleaning
these
tubes
and
the
can
before
milking
will
avoid
spoiling
of
milk.
Then
close
the
cap
of
the
can
and
lock
it
so
that
the
can
becomes
airtight.
Clean
the
udder
and
the
teats
as
usual.
Then
open
the
vacuum
and
attach
the
milking
tubes
to
the
teats.
It
attaches
itself
firmly
due
to
vacuum.
Now
the
vacuum
is
continuous
from
the
compressor
to
the
udder
of
the
cow.
The
milking
tube
presses
the
teat
gently
like
this
and
takes
out
the
milk.
It
does
not
suck
the
milk.
Milk
flows
to
the
collecting
can
through
these
tubes.
Now
the
flow
of
milk
is
seen
clearly
through
these
transparent
tubes.
Hold
the
milking
tubes
pulled
down
gently
like
this
once
the
milk
flow
recedes.
This
helps
to
take
out
leftover
milk
in
the
udder.
Delay
in
detaching
the
milking
tubes
after
milking
is
over
will
not
create
any
problem.
Blood
will
never
come
out
as
many
innocent
people
suspect.
Animal
will
take
2
to
3
days
to
adjust
to
this
machine
milking
in
its
first
calving.
Later
it
will
be
a
routine
thing
for
the
cow.
15.
Single
person
can
handle
milking
with
2
cans.
In
bigger
dairies
using
4
cans
at
a
time
needs
2
people.
We
can
milk
8
cows
with
10
to
12
liters
of
milk
yield
in
one
hour
with
one
can.
Technically
milking
should
be
completed
in
6
to
7
minutes
from
an
animal
with
any
amount
of
milk
for
maximum
milk
yield.
This
milking
machine
completes
the
task
in
specified
time
and
hence
farmers
record
higher
milk
yield
up
to
10%.
Machine
milking
avoids
any
damage
to
the
udder
muscles.
Clean
and
complete
milking
avoids
the
chance
of
mastitis
also.
Milk
remains
unspoiled
up
to
2
to
3
hours
in
machine
milking
due
to
cleanliness.
However
big
dairies
store
the
milk
in
chilling
cattle
at
12
to
14
centigrade
till
it
is
sent
to
the
market.
Clean
the
milking
tubes
and
the
can
by
sucking
hot
water
after
milking
is
over.
Clean
it
again
in
cold
water
with
soap
powder.
Any
negligence
in
cleaning
will
lead
to
spoiling
of
milk
on
the
next
day.
16.
We
find
many
brands
in
this
motorized
milking
machine
in
the
open
market.
However
DeLaval
machine
from
Sweden
is
very
popular.
This
machine
and
the
spare
parts
are
highly
durable.
We
need
to
replace
the
milking
tube
cluster
once
in
2
years
which
costs
around
1200
rupees.
Now
this
machine
is
common
even
in
small
dairies
with
15
to
20
cows.
Hand
milking
is
seen
even
now
in
most
of
the
buffalo
dairies.
However
this
milking
machine
is
equally
suitable
for
buffalo
also.
The
manufacturer
will
provide
cluster
with
bigger
milking
tubes
for
buffalos.
Compressor
with
one
milking
can
set
will
cost
rupees
60,000.
Additional
milking
can
set
costs
rupees
25,000
each.
Cost
of
a
high
yielding
cow
or
buffalo
is
50
to
60,000
rupees
now.
Then
for
a
farmer
keeping
10
or
20
animals
this
machine
is
definitely
affordable.
We
can
conclude
that
for
timely
and
clean
milking
this
machine
is
very
helpful.
This
plays
a
major
role
in
the
success
of
a
dairy
farm.
17.
Electric
Fence:
Protecting
the
farm
and
the
crops
is
one
of
the
important
jobs
on
any
farm.
Many
types
of
fences
are
in
use
to
avoid
wild
animals,
stray
cattle
and
thieves.
Stone
walls
and
wooden
fences
are
the
age
old
practices.
In
non-forest
areas
people
use
thorny
twigs
for
the
purpose.
But
it
is
very
laborious,
costly
and
difficult
to
manage
on
large
farms.
Few
farmers
practiced
fencing
with
thorny
metal
wires.
But
this
costly
wire
itself
became
the
target
of
thieves.
Live
fencing
by
planting
tall
growing
species
on
the
borders
is
practiced
everywhere.
But
none
of
these
fences
give
absolute
protection.
Now
electric
fence
has
come
as
a
boon
to
solve
this
problem
especially
in
the
forest
areas.
18.
Traditional
fences
can
not
stop
wild
bears,
deers,
bison,
elephant
and
human
beings.
But
this
electric
fence
can
keep
away
all
of
them.
This
is
quite
useful
even
in
cities
to
protect
properties
and
big
compounds.
There
is
no
life
threat
by
this
legally
permitted
fencing
system.
But
the
person
touching
the
fence
will
never
forget
the
shock
in
his
life
time.
This
was
first
introduced
by
Ibex-Galligar,
a
New
Zealand-India
joint
venture
brand.
Now
we
find
hundreds
of
indigenous
brands
in
the
open
market.
The
main
working
principle
of
the
electric
fence
is
the
flow
of
very
high
voltage
of
electric
current
once
in
a
second
in
the
metal
wires
of
the
fence.
But
there
will
be
no
continuous
flow.
This
gives
shock
but
no
chance
of
casualty.
Hence
this
is
a
systematic
method
of
chasing
away
the
animals
entering
the
farm.
Flow
of
maximum
of
10,000
volts
and
6
joules
energy
is
allowed
in
the
fence
in
our
country.
Authorized
manufacturers
of
the
fence
unit
need
to
get
clearance
from
CPRI
and
state
health
department
and
quality
certification
from
BIS.
Hence
this
electric
fencing
system
is
totally
legal
and
safe
for
the
farmers.
19.
Battery,
charger,
fence
energizer
and
the
fence
in
the
field
are
the
main
components
of
this
system.
If
the
fence
covers
large
area
2
batteries
of
60
AH
are
necessary.
For
less
than
10
acres
single
battery
of
35
AH
is
sufficient.
These
are
tubular
batteries.
Charging
is
done
by
solar
electricity.
These
two
solar
panels
are
meant
for
the
purpose.
This
is
solar
charge
controller.
It
avoids
over
charging
and
emptying
of
these
batteries.
These
batteries
remain
perfect
for
7
to
8
years
if
maintained
properly.
Electric
fence
will
work
efficiently
24x365
days
with
this
system.
However
one
can
use
regular
electric
charger
if
the
electricity
supply
is
good.
Normally
the
charger
is
kept
on
throughout
the
day.
This
may
lead
to
over
charging
of
the
battery
which
will
reduce
its
life
span.
Failure
of
the
charger
is
also
common.
Ultimately
all
these
interrupt
continuous
working
of
the
fence.
However
the
method
of
working
of
the
fence
unit
remains
same
in
both
the
systems
and
solar
charging
is
not
compulsory.
20.
This
is
fence
energizer,
the
main
component
of
the
electric
fence
system.
Wires
from
the
positive
and
negative
terminals
of
the
battery
are
connected
to
these
terminals
at
the
base
of
this
unit.
This
is
on-off
switch
of
the
fence
unit.
This
second
switch
decides
the
pulse
and
energy
flow
to
the
fence.
It
has
low,
medium
and
high
positions
which
give
out
56,
58
and
60
pulse
per
minute
respectively.
Normal
output
from
the
fence
energizer
is
10,000
volts.
But
depending
on
the
condition
of
the
fence
the
voltage
flow
in
the
fence
wires
will
be
around
8000
volts.
Fence
units
of
different
capacities
are
selected
based
on
dry
or
wet
land,
length
of
the
fence,
type
of
animal
entering
the
farm
etc.
This
red
knob
is
the
phase
terminal.
Fence
wires
get
energy
from
this
terminal.
This
green
knob
is
neutral
or
earthing.
Electric
fence
system
needs
systematic
earthing
like
regular
electricity
connection.
This
neutral
terminal
is
connected
to
the
earthing
point
as
well
as
to
the
earthing
line
on
the
fence.
Put
water
to
the
earthing
pit
to
maintain
moisture
in
dry
season.
Strong
earthing
will
enhance
the
strength
of
the
fence.
This
red
indicator
confirms
the
working
of
the
fence
unit.
The
design
of
the
fence
unit
varies
with
the
company.
But
the
working
principle
remains
same.
21.
Strength
of
the
fence
is
measured
with
this
Neon
tester.
It
has
indicator
lamps
to
show
the
conditions
as
low,
medium,
good
and
very
good.
This
is
siren
system.
Fence
will
not
work
properly
if
phase
and
neutral
wires
join
together
or
the
live
wire
touches
earth
or
live
plants.
It
is
difficult
to
observe
the
fence
throughout
the
length
every
day.
This
siren
starts
blowing
if
the
live
fence
touches
earthing
point.
However
this
siren
system
is
not
compulsory.
This
is
cut-
off
fuse
system.
It
physically
disconnects
the
fence
wires
from
the
fence
energizer
unit.
During
rainy
season
lightning
flows
very
high
voltage
back
to
this
unit
from
the
fence
wire.
If
not
disconnected
physically
unit
gets
destroyed.
Hence
this
cut-off
fuse
is
a
must.
22.
Now
let
us
understand
the
fencing
system
on
the
farm.
Output
wires
from
the
fence
energizer
unit
run
to
the
fence
posts.
Granite
or
RCC
poles
are
preferred
for
electric
fence.
However,
small
farmers
use
wooden
poles.
But
it
absorbs
water
in
the
rainy
season
which
drains
the
energy
of
the
fence.
Poly
poplin
or
porcelain
insulators
of
good
quality
are
tied
to
the
fence
posts.
Porcelain
insulators
are
cheap
but
breakage
and
loss
of
voltage
is
more.
Some
farmers
use
regular
pipe
pieces
as
insulator
to
save
money.
But
the
fence
fails
to
work
due
to
earthing
in
the
rainy
season
spoiling
the
very
purpose
of
the
system.
Metal
wires
are
passed
through
these
insulators
and
tied
tightly
at
the
ends.
Decide
the
height
of
the
fence
and
number
of
wires
depending
on
the
animal
entering
the
farm.
3
to
4
wires
are
sufficient
for
pig,
cattle,
man
etc.
Fencing
for
bison,
deer,
elephant
etc.
needs
6
to
9
lines.
Use
break
insulators
in
the
corners
where
the
fence
changes
its
direction.
This
type
of
spring
is
available
for
wider
entry
gates.
23.
Rust
proof
metal
wires
are
used
for
this
electric
fence.
Normally
farmers
use
GI
wire
of
12
to
14
gauge.
This
is
cheaper
than
HT
wire,
but
keeps
good
for
3
to
4
years
only.
It
is
better
to
use
HT
wires
of
260
GSM
which
lasts
for
20
years.
However
the
working
of
the
fence
remains
same
irrespective
of
the
type
and
thickness
of
the
wire
used.
In
heavy
rainfall
area
fence
will
have
all
phase
or
live
lines.
Body
of
the
animal
touching
the
fence
itself
will
act
as
earthing
and
animal
experiences
the
shock.
But
in
dry
area
it
is
better
if
one
neutral
line
is
provided
in
the
fence.
This
will
be
connected
to
the
neutral
terminal
of
the
fence
unit.
Apart
from
that
connect
this
earthing
line
to
nearby
live
plants
to
strengthen
earthing.
This
enhances
the
strength
of
the
fence.
Join
all
the
phase
lines
on
the
fence
with
a
wire
and
connect
it
to
the
phase
terminal
of
the
fence
unit.
We
can
measure
the
strength
of
the
fence
with
this
neon
tester.
But
the
regular
electric
tester
will
give
shock
to
the
testing
person
itself.
Otherwise
connect
a
wire
with
cover
to
the
phase
line
and
touch
another
end
to
earthing
line
or
to
a
live
plant.
It
gives
spark
sound
if
the
fence
is
working.
In
one
more
method
tie
a
burnt
florescent
tube
to
the
fence
pole.
Connect
one
end
to
the
phase
line
and
another
to
the
earthing
line
or
to
the
ground.
The
tube
flickers
with
the
pulse
of
current
in
the
fence.
These
tubes
are
fitted
at
the
distant
corners
of
the
farm
to
confirm
working
of
the
fence
in
night
hours.
This
is
also
useful
to
threaten
the
nocturnal
wild
animals.
24.
Maintenance
of
the
electric
fence
is
not
so
difficult.
Clear
live
plants
and
vines
touching
the
fence
once
in
a
month.
Tighten
the
fence
wires
once
or
twice
a
year.
These
special
pulleys
are
attached
for
the
purpose.
Tighten
the
wire
by
turning
the
pulley
with
this
handle
provided
by
the
fence
manufacturer
and
lock
it.
Avoid
earthing
of
phase
lines
on
the
fence.
Maintain
required
distilled
water
level
in
the
battery
of
the
fence
unit.
Clean
the
solar
panel
once
in
a
year.
To
avoid
deposition
of
salts
on
the
battery
terminals,
clean
it
with
a
cloth
and
apply
grease.
Do
not
forget
to
open
cut-off
fuse
during
lightening.
25.
Amount
of
shock
by
the
fence
depends
on
the
capacity
of
the
fence
energizer,
length
of
fence,
accuracy
of
earthing
etc.
Voltage
on
the
fence
line
will
be
between
5000
to
8000
volts.
No
animal
will
dare
to
touch
the
fence
at
least
in
the
rainy
season.
This
farm
spreads
over
50
acres.
This
fence
unit
costs
around
45,000
rupees
excluding
the
cost
of
wires
and
poles.
Just
to
give
an
estimate
electric
fencing
for
one
acre
will
cost
around
20
to
25,000
rupees.
However
per
acre
cost
will
come
down
with
more
area
together.
Hence
cost
of
electric
fencing
for
5
acres
together
will
be
60,000
rupees.
Fence
established
with
good
quality
materials
and
equipment
will
work
properly
for
at
least
10
to
15
years.
This
investment
on
the
electric
fence
is
very
reasonable
when
we
need
to
spend
lakhs
of
rupees
on
cultivation
of
crops.
26.
ASTRA
Dryer:
Drying
agriculture
products
is
a
difficult
job
in
heavy
rainfall
areas.
Here
the
sun
will
hide
behind
the
clouds
for
months
together.
But
the
farmer
is
compelled
to
dry
tender
areca
nut,
cardamom,
nutmeg
and
other
products
despite
of
persistent
rain.
Traditional
drying
system
using
firewood
puts
a
layer
of
soot
on
the
product
spoiling
its
quality.
This
process
consumes
lots
of
firewood
also.
Further
drying
under
sun
in
open
yard
allows
dust
sitting
on
the
product.
Unseasonal
rain
is
one
more
problem.
To
put
an
end
to
all
these
problems
ASTRA
division
of
Indian
Institute
of
Science,
Bangalore
has
developed
a
fuel
efficient
dryer
system.
This
ASTRA
dryer
is
useful
even
for
home
and
small
scale
industries
producing
Papad,
dry
banana,
dry
jack
fruit
etc.
27.
He
is
Mr.
M.S.
Bhat,
an
areca
nut
grower.
Mrs.
Sujata
Bhat
puts
dried,
un-husked
areca
nut
again
in
this
dryer.
It
helps
for
easy
de-husking.
Unseasonal
rain
is
a
major
problem
here.
Hence
they
dry
tender
areca
nut,
cardamom,
pepper
etc.
in
this
dryer
itself.
This
person
is
Mr.
Govind.
He
uses
this
dryer
to
produce
dry
banana.
Mr.
G
K
Hegde
also
produces
dry
banana
and
Papad
with
the
help
of
this
ASTRA
dryer.
Dryer
technician
Mr.
Arunkumar
Joshi
constructed
all
these
dryers
in
a
systematic
design.
We
find
hundreds
of
such
success
stories
in
the
western
ghat
regions
of
Karnataka
and
Kerala.
28.
Fuel
efficient
choola,
hot
air
cum
smoke
tunnel
and
drying
trays
are
the
main
components
of
this
dryer.
We
have
permanent
big
dryer
and
portable
small
dryer
models
for
our
choice.
We
can
fabricate
dryer
of
any
size
depending
on
the
requirement.
The
wall
of
this
small
dryer
is
fabricated
by
placing
a
layer
of
glass
wool
between
two
thick
iron
sheets.
This
big
dryer
is
built
with
hollow
tile
bricks.
Both
this
glass
wool
and
hollow
brick
avoids
escaping
of
heat
from
inside.
The
choola
at
the
bottom
is
of
fuel
efficient
ASTRA
type.
Firewood
pieces
and
agriculture
waste
is
used
as
fuel.
This
air
vent
supplies
air
for
proper
burning
of
the
fuel.
Hot
air
and
smoke
pass
through
this
tunnel
releasing
heat
inside
the
dryer.
But
there
is
no
chance
of
leakage
of
smoke
inside.
Smoke
goes
out
through
the
smoke
outlet
at
the
top.
The
doors
have
glass
wool
layer
to
prevent
escaping
of
heat
from
inside.
This
thermometer
is
fitted
to
measure
the
temperature
inside.
This
is
the
moisture
outlet
for
the
escape
of
moisture
generated
during
drying
process.
Even
the
exhaust
fan
may
be
fitted
to
take
out
excess
moisture
collected
inside
when
the
material
spread
is
too
wet.
This
helps
for
speeding
up
of
the
drying
process.
Temperature
inside
the
dryer
is
regulated
by
increasing
or
decreasing
the
fire
in
the
choola.
It
is
better
to
construct
the
dryer
under
roof
to
facilitate
drying
in
the
rainy
season.
29.
Now
let
us
see
the
arrangement
for
drying
the
products.
These
are
the
trays
with
iron
frame
and
wire
mesh.
It
sits
on
iron
angles
to
make
pushing
and
pulling
easy.
Product
is
spread
directly
on
the
mesh
or
on
the
cotton
cloth
spread
on
the
mesh.
In
this
big
dryer
size
of
the
tray
is
also
big
and
two
trays
sit
in
a
step.
Weight
of
the
tray
is
also
more
when
the
material
is
spread.
Hence
an
independent
tray
stand
is
fabricated
on
small
wheels.
It
enables
easy
pulling
and
pushing
of
the
trays
along
with
the
stand.
Spread
of
heat
is
good
inside
the
dryer.
But
it
is
not
totally
uniform.
The
temperature
at
the
middle
tray
is
10
to
20
centigrade
less
compared
to
the
trays
at
the
top
and
the
bottom.
Hence
it
is
necessary
to
interchange
the
trays
once
or
twice
a
day
to
achieve
uniform
drying
of
the
product.
Different
products
need
different
temperature
and
duration.
Hence
it
is
advised
not
to
put
many
products
at
a
time
for
drying.
We
have
to
decide
suitable
temperature
and
duration
by
trail
and
error
in
first
drying.
10
For
example
cardamom
needs
50
to
60
centigrade
temperature
for
24
hours,
areca
nut
needs
70
to
80
centigrade
temperature
for
24
hours
in
two
phases
and
coconut
needs
55
to
70
centigrade
temperature
for
26
hours
for
optimum
drying.
Maintain
required
temperature
by
regulating
the
fire
in
the
choola.
Closing
the
smoke
outlet
after
putting
off
the
fire
in
the
choola
will
keep
the
drier
warm
for
sometime.
30.
This
ASTRA
dryer
is
useful
for
drying
Papad,
banana,
papaya,
jack
fruit,
chili,
groundnut,
ginger,
mushroom
and
many
more
products.
We
get
hygienic
and
clean
output
of
products.
Remove
soot
deposited
in
the
outlet
once
in
a
year.
Paint
the
trays
and
the
dryer
body
once
at
the
end
of
the
season.
Cost
of
construction
of
this
dryer
is
around
40,000
to
1,60,000
rupees
depending
on
the
size.
Many
state
governments
provide
subsidy
for
this
dryer
up
to
50%.
31.
This
is
a
modified
big
dryer
constructed
by
Kadamba
society.
This
is
being
used
for
drying
cocoa
beans
on
a
large
scale.
Fans
push
fresh
air
in
this
big
metal
pipe.
Agriculture
waste
is
used
as
fuel
in
this
choola.
Air
passing
in
this
pipe
gets
heated
up
by
the
fire
and
enters
the
dryer
chamber
directly.
Continuous
circulation
of
smokeless
hot
air
dries
the
product
spread
in
the
trays.
The
output
will
be
hygienic
and
clean
dried.
This
is
also
a
fuel
efficient
dryer
system.
However
this
dryer
is
better
suited
for
small
scale
industries.
32.
Poly
Tunnel
Dryer:
Unseasonal
rain
is
a
major
problem
in
recent
years
may
be
due
to
phenomena
of
climate
change.
Crops
harvested
from
kharif
season
often
suffer
with
incessant
rain.
Innovative
farmers
from
western
ghat
region
could
find
a
solution
for
this
problem.
That
is
poly
tunnel
dryer.
This
gentleman
is
Mr.
Nagaraj
Manchale.
His
RCC
roof
was
oozing
rainwater
due
to
hairline
cracks.
He
fabricated
this
poly
dryer
on
the
terrace.
It
is
being
used
to
dry
areca
nut,
cardamom,
coconut
etc.
Problem
of
oozing
of
rainwater
is
also
solved.
Mr.
Prakash
Manchale
wants
to
dry
medicinal
herbs
and
products
grown
on
his
farm
throughout
the
year.
Here
you
find
cinnamon,
Ondelaga,
Pippali,
Pepper,
Bellerica,
Chebula
and
other
products
spread
in
the
poly
dryer
for
drying.
He
could
save
his
products
from
rain
and
dust
thanks
to
this
poly
dryer.
Agriculture
technician
Mr.
Raghava
Bhat
is
popularizing
this
technology.
He
has
fabricated
more
than
500
such
poly
tunnels
already.
33.
This
poly
tunnel
is
similar
to
regular
poly
house
constructed
for
horticulture
purpose.
Skeleton
is
erected
with
GI
pipes
of
required
size
and
shape.
UV
stabilized
poly
sheet
is
fitted
on
the
structure.
This
poly
sheet
withstands
direct
sun
for
at
least
5
to
6
years.
Regular
poly
house
construction
techniques
are
used
to
tighten
the
poly
sheet
and
also
to
keep
it
tight.
11
Horticultural
poly
house
is
designed
to
maintain
normal
temperature
and
high
humidity.
But
this
poly
tunnel
dryer
has
to
keep
high
temperature
and
low
humidity.
To
achieve
this,
the
poly
tunnel
is
constructed
on
a
platform
at
3
to
4
feet
height
above
the
ground,
whereas
the
horticultural
poly
house
will
be
on
ground.
Space
below
the
platform
is
kept
empty
for
free
movement
of
air.
Platform
is
constructed
with
locally
available
wooden
materials
keeping
enough
gaps
for
air
movement.
Shade
net
is
spread
on
the
platform
to
facilitate
drying
of
products.
Air
inside
the
poly
house
gets
heated
up
by
the
sun.
As
the
hot
air
rises
up
cool
air
enters
the
poly
tunnel
through
the
platform.
This
circulation
of
air
speeds
up
with
the
rise
in
temperature
inside
the
poly
tunnel.
Hot
air
goes
out
through
this
vent
provided
at
the
top.
This
process
dries
the
products
spread
on
the
platform.
This
is
the
mechanism
of
drying
in
this
poly
tunnel.
If
this
poly
tunnel
is
built
on
the
ground
one
can
not
expect
this
systematic
circulation
of
air
and
quick
drying
of
the
product.
34.
Temperature
inside
the
poly
tunnel
is
always
double
the
temperature
outside.
During
hot
summer
midday
temperature
in
the
poly
tunnel
will
touch
60
to
65
centigrade.
This
poly
tunnel
will
remain
hot
enough
even
in
the
rainy
season
and
hence
the
products
spread
inside
will
not
develop
fungus.
This
system
is
best
suited
for
drying
areca
nut,
coconut,
pepper,
cardamom,
ginger,
chili
and
any
other
farm
produce.
Poly
tunnel
provides
protection
against
rain,
wind
and
dust.
It
also
avoids
monkey,
cat,
dog,
crow
and
other
birds.
It
needs
no
fuel
unlike
other
dryers.
Keep
open
the
door
of
the
poly
tunnel
if
the
temperature
accedes
65
centigrade
in
hot
summer
and
bring
it
down.
Otherwise
the
quality
of
the
produce
may
be
affected.
Closing
the
door
by
evening
will
retain
temperature
inside
for
sometime.
This
poly
tunnel
technology
is
useful
even
for
small
scale
industries
for
different
purposes.
35.
This
poly
tunnel
is
built
with
150
GSM
thickness
UV
stabilized
poly
sheet.
This
keeps
good
at
least
for
5
to
6
years.
Even
the
wooden
platform
maintains
fitness
since
it
is
not
exposed
to
rain.
Stable
construction,
shape
of
the
tunnel
and
tightly
fitted
poly
sheet
make
this
poly
tunnel
durable
for
many
years.
Poly
tunnel
of
15
feet
length
and
10
feet
width
or
otherwise
150
square
feet
area
needs
50,000
rupees
for
construction.
Many
state
governments
provide
subsidy
up
to
50%.
Other
specialties
of
poly
tunnel
dryer-
Color,
taste
and
the
quality
of
the
products
dried
remains
unchanged
This
poly
tunnel
technology
enables
easy
storage
in
less
space
Cost,
effort
and
time
taken
for
drying
is
less
The
same
poly
tunnel
can
be
used
with
alternative
fuels
during
rainy
season
12
36.
Dear
viewers,
the
world
keeps
on
changing.
Earlier,
farming
was
just
a
way
of
life.
But
now
it
has
become
a
commercial
activity.
It
should
become
a
profitable
profession
if
we
expect
the
younger
generation
to
return
to
their
farms.
We
need
to
acquaint
professionalism
and
improve
efficiency
of
our
farming.
Dependence
on
man
power
and
cost
of
production
must
come
down.
To
achieve
all
these
farm
mechanization
is
one
of
the
best
ways.
This
change
over
is
quite
evident.
We
are
on
the
phase
of
transition.
Your
Shramajeevi
will
be
with
you
throughout
this
process.
Let
us
meet
again
in
the
next
part
of
this
film
with
many
more
technologies.
Bye.
A
Script
by-
DR.
Venkatramana
Hegde,
Hosagadde
www.shramajeevi.com