Académique Documents
Professionnel Documents
Culture Documents
Approved
Date:22.05.12
04.07.2012
4A
4B
Transmittal
TransmittalRef:
RefLII/11119/CPL/404/037
: LII/11041/PLL/419/827
TECHNICALDATASHEETFOR85/25TTGHALLEOTCRANE
SLNo Description
Unit
Data
1.0
GENERAL
1.1
Manufacturer
UniqueIndustrialHandlersPvt.Ltd
1.2
Type/Model
DoubleGirderConstructionBox
typeEOTCrane
1.3
Quantity
Two(2)
1.4
Designaccordingtostandardservice
class/loadclass
OverallClassM5(ElectM7)asper
IS:31771999
1.5
SafeWorkingLoadcarryingcapacity
(SWL)
ForMainHoist
85
ForAuxiliaryHoist
25
B
1.6
Span(RailtoRailCentreLine)
25.492
1.7
HighestPositionofHook
MH:24.1AH:24.6
1.8
Lowestpositionofhook
MH:0.00AH:()3.5
1.9
TotalLiftprovided
MH:24.1AH:28.1
1.10
Operatingfloorelevation
12.6
1.11
Deflectionformaingirderwithload
atcentre(SWL+Crabweightwithout
consideringImpactFactor)
SPAN/900
2.0
SPEEDS
2.1
LongTravellingspeed
Normal
m/min
15
Creep
m/min
1.5
2.2
CrossTravellingspeed
Normal
m/min
10
Creep
m/min
1.0
2.3
HoistingSpeedMH
Normal
m/min
2.0
Creep
m/min
0.2
Sheet 2 of 9
2.4
HoistingSpeedAH.
Normal
m/min
5.0
Creep
m/min
0.5
3.0
ACCELERATION
3.1
CrossTravel
cm/sec2
3.2
LongTravel
cm/sec2
3.3
Location(Indoor/Outdoor)
Indoor
3.4
Clearancesandhookapproaches,as
pertender(ifno,specify)
ReferGAdrawingno.
BD/004/01/00.00&
BD/004/02/00.00
3.5
Typeofcontrolproposed
Fromopentypecabinthrough
MasterController&fromfloor
throughmovablePBPendantfor
Aandfromopentypecabin
throughMasterController&Radio
RemoteControlforcraneB
3.6
GantryRailSize
105Lbs/yd
4.0
CONSTRUCTIONALFEATURES
4.1
Weightofcompletecraneunladen
72
4.2
Weightoftrolleyunladen
23.5
4.3
WeightofBogie
1.0
4.4
Weightofgirder
15.5(includingCTRail)
4.5
Maximumwheelloadw/oimpact
32
5.0
HOISTINGSYSTEM
5.1
Rope
5.1.1
Ropediameter
5.1.2
Ropeconstruction
6x36
5.1.3
Ropequality(material)
Steelcore
5.1.4
RopeStrength
Kgf/mm2
200
5.1.5
WireRopeconformsto
IS:2266
5.1.6
BreakingStrength
72.9
5.1.7
NumberofRopefalls
mm
MH:32AH:18
23.1
Sheet 3 of 9
Formainhoist
ForAuxiliaryhoist
5.1.8
FactorofSafety
5.25
5.2
RopeDrum(mainhoist/aux.hoist)
5.2.1
Drumdiameterandlength
5.2.2
Drummaterial
5.2.3
Whetherstressrelieved
5.2.4
Bearingtype/make
5.2.5
Life
5.3
mm
MH:650diax4000Long
AH:500diax3600Long
SeamlessPipeASTM106GrBor
FabricatedFe410wtoIS:2062GrB
Yes/No
Yes,iffabricatedshellused.
AntifrictionRollerorBallbearing
Hrs
Min10000
Hook(mainhoist/auxhoist)
5.3.1
Hooktype
MH:Ramshorn
AH:PlainShankCtype
5.3.2
Hookmaterial
MH:Cl2IS1875
AH:Cl2GradeL,IS1875
5.3.3
ISStandardforhook
5.3.4
Safetylatchesprovided(bothmain
andaux.hook)
Yes/No
Yes
5.3.5
Swivellockpin(bothmainandaux.
hook)
Yes/No
Yes
5.4
Sheaves(main/aux.hoist)
5.4.1
Lowersheavediameter
5.4.2
Lowersheavematerial
5.4.3
No.ofSheavesforMH&AH
(Top/Bottom)
5.4.4
No.ofEq.sheavesforMH&AH
5.4.5
Equalisingsheavediameter
5.4.6
Equilisingsheavematerial
mm
D
IS15560AH
710
400
CSGr280520,IS1030/Fe410IS
2062
4/2
1
mm
IS5749MH
500
250
CSGr280520,IS1030/Fe410IS
2062
Sheet 4 of 9
5.5
HoistBrake(bothmainandaux)
5.5.1
Type
DCEM
EHT
DCEM
EHT
5.5.2
Make
BCH
SOC/Eq
BCH
SOC/Eq
5.5.3
Size
mm
300
300
300
250
5.5.4
Torque
Kgm
76
62
76
35
5.5.5
CoefficientofReserve
1.5
1.5
1.5
1.5
5.5.6
No.ofbrakes
Qty
5.5.7
BrakesareFailsafe
5.6
BrakeDrum(bothmainandaux)
5.6.1
5.6.2
MainHoist
AuxHoist
YES
Material
CastSteel/ForgedSteel/Rolled
Width
510mmgreaterthanShoewidth
LimitSwitch
5.7.1
Numbers
5.7.2
Type
PerHoist1no.Rotary+1no.
Gravitytype
5.7.3
Make
SOC/Omega/EMM
6.0
CROSSTRAVELMOVEMENT
6.1
CTBrake
6.2
Type
DCElectromagnetic+Electro
HydraulicThrustortype
6.3
Make
SOC/Omega/EMM/BCH
6.4
Size
mm
160
6.5
Torque
Kgm
DCEM:7.5EHT:9.00
6.6
No.ofbrakes
Qty
1noeach
6.7
BrakeDrum
6.7.1
Material
CastSteel/ForgedSteel/Rolled
6.7.2
Width
510mmgreaterthanShoewidth
6.8
Couplingtype
6.8.1
Gearboxinput
Flexiblegearedtype
6.8.2
Gearboxoutput
Drumgearedjoint
6.8.3
GearboxCasing
FabricatedFe410wIS:2062
6.8.4
Materialofgears
CastSteel/En9/C55Mn75
5.7
Sheet 5 of 9
6.5.5
Hardnessforgear
Min217BHN
6.8.6
Materialofpinion
En19/En24
6.8.7
Hardnessforpinion
Min266BHN
6.8.8
Differenceinhardnessforgear&
pinion
Min20BHN
6.8.9
Typeofgears/pinion
Helical/spur
6.8.10 No.ofGearStages
6.8.11
Lubrication
Splash
Wheels
6.9.1
Standardconformsto
3177:99
6.9.2
Materials
C55Mn75asperIS1570withnot
morethan0.06%ofSorP
6.9.3
Hardness
BHN
Min300
6.9.4
Type
DoubleFlangedtype
6.9.5
Diameter
mm
400
6.9.6
Wheelbearingtype/make
Antifrictionsphericalrollertype
2nos2waylevertype
6.10.2 Make
6.10.3 TypeofBuffers
Hydraulic
6.10.4 Numberofdrivenwheels
6.10.5 Numberoftotalwheels
7.0
LONGTRAVELMOVEMENT
7.1
Endcarriagelength
ReferGAdrawingBD/004/01/00.00
7.2
GearBoxinputSideCoupling
FlexibleGearedtype
7.3
GearBoxoutputSideCoupling
7.4
GearBoxcasing
7.5
Materialofgears
CastSteel/En9/C55Mn75
7.6
Materialofpinion
En19/En24
7.7
Typeofgears/pinion
Helical/Spur
7.8
LTBrakes
6.9
6.10
LimitSwitches
6.10.1 Number&Type
SOC/Omega/EMM
FabricatedFe410wIS:2062
Sheet 6 of 9
7.8.1
Type
DCElectromagnetic+Electro
HydraulicThrustortype
7.8.2
Make
SOC/Omega/EMM/BCH
7.8.3
Size
mm
160
7.8.4
Torque
Kgm
DCEM:7.5EHT:9.00
7.8.5
No.ofbrakes
7.9
Wheels
7.9.1
Materials
C55Mn75asperIS1570withnot
morethan0.06%ofSorP
7.9.2
Hardness
BHN
7.9.3
Type
7.9.4
Diameter
7.9.5
Wheelbearingtype/make
Antifrictionsphericalrollertype
7.10
LimitSwitches
7.10.1 Number&Type
2nos2waylevertype
7.10.2 Make
SOC/Omega/EMM
7.10.3 TypeofBuffers
Spring
7.10.4 Numberofdrivenwheels
7.10.5 Numberoftotalwheels
8.0
CraneLubrication
CentralizedGrease
9.0
MOTORMAIN
(CREEPSPEEDBYVVVFDRIVES)
Main
Hoist
9.1
GENERAL
9.1.1
Make
9.1.2
Type
SC
9.1.3
Number
9.1.4
Rating(consumedkw)
9.1.5
Qty
mm
2nosDC+2nosEHT+2nosEHT
ParkingBrakes
Min320
DoubleFlangedtype
400
Bridge
Travel
Trolley
Travel
SC
SC
SC
46.32
34.21
3.663
3.322
Rating:kwat50oC
47
39
4.6
4.6
9.1.6
Rating
40%CDF
9.1.7
PermissibleStarts/hr
150st/hr
Aux.
Hoist
KEC/CGL/ABB
Sheet 7 of 9
9.1.8
SuitableforInverterDuty
Yes
9.1.9
ClassofProtection/Enclosure/
ClassofInsulation
IP55/TEFC/ClassFwithtemp.
riselimitedtoclassB
9.1.10 MotorRPM
975
975
935
9.1.11 Voltagephase,frequency
9.1.12 Ratedcurrent
Aspermotordatasheet
9.1.13 Ratedtorqueinkg.m
46.90
i)Starting
ii)Braking
935
415V(+/10%,3Ph,50z(+/5%,
combinedVolt&frequency
variationof10%
38.92
4.79
4.79
150%ofratedtorque
150%ofratedtorque
9.1.14 10%marginormotorratings
considered
Yes
9.1.15 SpaceHeaters
Providedfor30KW&above.
9.2
CraneControl
9.2.1
Type
Fromopentypecabinthrough
MasterController&fromfloor
throughmovablePBPendantfor
Aandfromopentypecabin
throughMasterController&Radio
RemoteControlforcraneB
9.2.2
No.ofspeednotches
(MH/AH/CT/LT)
9.2.3
InchingSpeedControl
ThroughVVVFDrivearrangement
9.2.4
Type
Cabin+Pendant(forCraneA)And
Cabin+RadioRemote(forCraneB)
9.2.5
Inchingspeedin%fullloadspeed
10%
9.2.6
CT
Flexibletrailingcable
9.2.7
DSL
PVCcoppershrouded(bothPhases
&neutralbusbarsmadeofcopper
withnecessaryshrouding)forbay
lengthof169.5m
9.2.8
Detailedwriteupfurnishedon
inchingspeedcontrol
9.2.9
Individualcontrolpanelfurnished
Shallbefurnishedalongwith
Electricaldrawings&documents
Yes
Sheet 8 of 9
onforallcranemotors?
9.2.10 Detailedwriteuponspeedcontrol
furnished?
Shallbefurnishedalongwith
Electricaldrawings&documents
10.0
Operatorscabin
10.1
Mastercontrollerforallmotions
Provided
10.1
CabinSize
2.5X2X2(clearheight)
10.2
Emergencystoppushbutton
Provided
10.3
Switchesforlightingfixtures
Provided
10.4
FireExtinguisher
3KgCO2type(1no.incabin&3
nos.onbridge)
10.5
Insulatingmat&swingwaytype
operatorschair
Provided
10.6
Cabinlight
Provided
10.7
Cabinfan
Provided
10.8
Hooter
Provided
10.9
Annunciation
Provided
10.10 Ventilationfanwithguard
Provided
10.11 Maintenancetools&tackles
Provided
11
Painting
Asperpaintingprocedure
12
LoadTest&overloadtestat125%
SWLatworks&atsite
YES
13
MinimumThicknessofmetal
Forloadcarryingmembers,the
component,plates,bars,angles&
otherrolledsectionswillbe8mm
thick.Fortubeshavingbothends
sealed,themin.thicknesswillbe
4.9m.Forunsealedtubes,themin.
thicknesswillbe8mm.The
chequeredplates,min8mmthick.
14
Slendernessratio
Max120forcompressionmembers
&max.180forotherloadcarrying
members
15
Maintenancecageprovided
YES
Sheet 9 of 9