12M304 ENGINEERING METALLURGY

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PRE-REQUISITES:
Engineering physics, Basics of Mechanical Engineering.
COURSE OBJECTIVES:
To select appropriate materials with suitable heat treatment processes, effectively decide and
utilize powder metallurgy technique for newer product development. Learner will be able to
imply advance techniques for weldability testing and Non-destructive approach for materials.

CONSTITUTION OF ALLOYS AND PHASE DIAGRAMS

(09)
Constitution of alloys Solid solutions, substitutional and interstitial phase diagrams, Isomorphous,
eutectic, peritectic, eutectoid and peritectoid reactions, Iron Iron carbide equilibrium diagram.
HEAT TREATMENT AND SURFACE TREATMENT
(09)
Definition Full annealing, process annealing, stress relief, recrystallisation spheroidizing normalising, hardening and tempering of steels austempering, martempering Isothermal transformation diagrams cooling curves superimposed on I.T diagram- CCR - hardenability,
Jominy end quench test. Case hardening, carburising, nitriding, cyaniding, carbonitriding Flame and
Induction hardening.
FERROUS AND NON FERROUS METALS
(09)
Plain carbon steels alloy steels - Effect of alloying elements (Mn, Si, Cr, Mo, V , Ni,Ti & W) on
properties of steel - stainless and tool steels Gray, White malleable, Spheroidal graphite - alloy cast
irons heat resistant steels and die steels. Copper, Aluminium, Nickel, Magnesium, Titanium, Lead, Tin Important alloys - their composition, properties and applications.
FOUNDRY AND POWDER METALLURGY
(09)
Solidification of pure metals and alloys melting super heating fluxing micro and macro
segregation hot tears heat transfer and structural change. Production of powders , mixing, blending,
compacting , sintering and hot pressing secondary operations- application of powder metallurgy
advantages and limitations.
WELDING METALLURGY AND TESTING OF MATERIALS
(09)
Weldability heat distribution during welding and thermal effects on parent metals HAZ factors
affecting HAZ- hardening, cracking, distortion and residual stresses stress relief treatment of welds
Mechanical tests - tension, compression, impact, hardness. Non Destructive Testing basic principles and
testing method for Radiographic testing, Ultrasonic testing, Magnetic Particle inspection and Liquid
penetrant inspection test Eddy current testing.
TOTAL: 45

TEXT BOOKS
1.Higgins R.A., Engineering Metallurgy, 5th edition, EIbs,1983.
2.O.P.Khanna Material Science And Metallurgy, Dhanpat RaiPublication ,2011
3.Sydney H.Avner Introduction to Physical MetallurgyTata McGraw Hill Book Company, 1994.
REFERENCES
1.William D Callsber Material Science and Engineering, Wiley India pvt Ltd 2007.
2.Lakhtin Yu., Engineering Physical Metallurgy and Heat Treatment, Mir Publisher,1985.
3.Kenneth G.Budinski and Michael K.Budinski Engineering Materials Prentice-Hall of India Private
Limited, 4thIndian Reprint 2002.

4.GUY.A.G., Elements of Physical Metallurgy, Oxford &IBH Pub.Co,1990.

COURSE OUTCOME:
CO 1: Acquire knowledge about materials structure, and ascertain the ferrous and non-ferrous

metals.
CO2: Capable to develop newer powder metallurgy products for materials sustainability.
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