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Oleg

Judin

Digitally signed by
Oleg Judin
DN: cn=Oleg Judin,
c=EE, o=TEE,
email=jov@tavrida.eu
Date: 2008.01.03
14:21:31 +02'00'

Power engineering the natural way

Version

No

5 Dated

01.03.07

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The current Instruction Manual contains information necessary for installation,


commissioning and operation of the TAVRIDA ELECTRIC MV vacuum circuit breakers. It is
absolutely necessary for the proper use of the vacuum circuit breakers to read the Instruction
Manual carefully before starting and to adhere to the instructions and relevant regulations.

SAFETY FIRST
Check that the installation position (distances, spatial separation, and the surroundings) is
suitable for the switching devices.
Check that all the installation, commissioning and the operation is carried out by electrical
specialists.
Check that during installation, commissioning and operation, the respective regulations (such as
IEC) as well as appropriate national safety regulations have been adhered to.
Take note that in the operation of the vacuum circuit breakers inevitably certain parts of this device
are subject to dangerous voltage and that mechanical parts, including remote control ones, can
move quickly. Non-adherence to these warning instructions can lead to equipment damage, serious
injury or death.
Note especially the important or danger information marked as follows in this manual:

Take note of the operating loads of the vacuum circuit breakers specified in the technical data.
Check that this manual is available to all persons concerned with installation, commissioning and
operation.

Low voltage devices (namely control modules of all types) meet the requirements of the EMC Directive 89/336/EEC,
the Low Voltage Directive 73/23/EEC

Contents

Instruction manual
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Marking of switching modules


Marking of control modules
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Sealing of switching modules


Sealing of control modules
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Product range
Design
Overall design
Magnetic actuator
Vacuum interrupters
Operation
Closing
Opening
Manual closing
Manual opening
ISM/TEL-12-20/1000-051(F)
ISM/TEL-12-20/1000-052(F)
ISM/TEL-12-20/1000-055(F)
ISM/TEL-12-20/1000-067(F)
ISM/TEL-12-25/800-066
ISM/TEL-12-25/800-068
ISM/TEL-12-25/800-081
ISM/TEL-12-25/800-082
ISM/TEL-12-25/800-083
ISM/TEL-12-25/1250-066
ISM/TEL-12-25/1250-068
ISM/TEL-12-25/1250-081
IISM/TEL-12-25/1250-082
ISM/TEL-12-25/1250-083
ISM/TEL-12-31.5/1600-066
ISM/TEL-12-31.5/1600-068
ISM/TEL-12-31.5/1600-081
ISM/TEL-12-31.5/1600-082
ISM/TEL-12-31.5/1600-083
ISM/TEL-24-16/800-057
ISM/TEL-24-16/800-058
ISM/TEL-12-20/1000-089
ISM/TEL-24-16/800-053
Auxiliary switches
Overall drawings
ISM/TEL-12-20/1000-051(F)
ISM/TEL-12-20/1000-052(F)
ISM/TEL-12-20/1000-055(F)
ISM/TEL-12-20/1000-067(F)
ISM/TEL-12-25/800-066, ISM/TEL-12-25/1250-066, ISM/TEL-12-31.5/1600-066
ISM/TEL-12-25/800-068, ISM/TEL-12-25/1250-068, ISM/TEL-12-31.5/1600-068

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Instruction manual

Contents

ISM/TEL-12-25/800-081, ISM/TEL-12-25/1250-081, ISM/TEL-12-31.5/1600-081


ISM/TEL-12-25/800-082, ISM/TEL-12-25/1250-082, ISM/TEL-12-31.5/1600-082
ISM/TEL-12-25/800-083, ISM/TEL-12-25/1250-083, ISM/TEL-12-31.5/1600-083
ISM/TEL-24-16/800-057
ISM/TEL-24-16/800-058
ISM/TEL-12-20/1000-089
ISM/TEL-24-16/800-053
Small wiring terminations
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Product range
Design
Operation
Operation modes
Capacitor charging
Closing
Tripping
Antipumping duty
Blocking duty
Supervision
Signalling
Malfunction detection
Origins and operation of Inputs
Close & Supervision input
Closing Coil Simulator
Trip & Supervision input
Trip Coil Supervision input
Tripping Coil Simulator
Alternative Trip & Supervision input
Alternative Tripping Coil Simulator
Dry Contact Close input
Dry Contact Trip input
Current Power Supply
Current Power Supply Mode input
ISM/TEL auxiliary switch input
Destination and operation of outputs
Failure output
Emergency Trip outputs
Fleeting output
Passing output
Actuator Coil output
Ready output
Technical specification
Overall drawings
CM/TEL-X/X-12-01A
CM/TEL-X/X-12-02A (03A)
Small wiring terminations
CM/TEL-X/X-12-01A terminals
CM/TEL-X/X-12-02A terminals
CM/TEL-X/X-12-03A terminals
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Contents

Instruction manual

Selection
Installation
Mounting of the ISM/TEL
Mounting of the CM/TEL
Interlocking
Connection of the position indicator
Connection of manual trip facility
Wiring
Adjustment of the control inputs
Commissioning tests
Operation test
High voltage test
Insulation resistance test
Main contact resistance test
Maintenance
Operation test
High voltage test
Insulation resistance test
Contact resistance test
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Packaging of switching modules


Packaging of control modules
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Insulation hoods mounting


SM rod extension unit. Assembly
Accessories
Mounting of surge arrester SAI/TEL type
CM/TEL installation
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Instruction manual

Presentation

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These modules, based on the latest switching and


electronic control technology, can be used as core
components for medium voltage switchgear.
There are two basic module types:
switching modules (ISM/TEL) used to close and
open primary circuits;
control modules (CM/TEL) used to provide control
(close and trip operations) of ISM/TEL and to
replicate the auxiliary interface of conventional
circuit breakers.
Switching modules are three pole units. Each pole
incorporates a vacuum interrupter and single-coil
magnetic actuator encapsulated in solid
insulation.
Control modules are P electronics units,
containing built-in close and trip capacitors.
These capacitors are discharged to the actuator
coil in different directions to provide the relevant
operations.
When applied to any switchgear, a pair of modules
(one switching module and one control module)
must be used. The ability to choose switching and
control modules separately allows any type of
switchgear to be easily equipped regardless of its
primary and auxiliary circuits.

Draw-out unit equipped with


ISM/TEL 1220/1600 for K- series
switchgear, Russia

Since their first introduction in the early 1990's,


the modules have gained an excellent reputation
among switchgear manufacturing companies.
Tavrida Electric has now supplied more than 100
000 pairs of modules used in over 50 different
types of switchgear (both retrofitted and brand
new). These modules have been the product of
many years of R&D effort by Tavrida Electric
scientists and engineers and their use in your
switchgear will allow you and your customers to
benefit from their unique combination of
features:
no maintenance needed during its entire lifetime;
long mechanical and interrupting life;
fast autoreclosing capability;
easy adaptation to any primary interface (stationary or withdrawable);
easy adaptation to a wide range of auxiliary
voltages;
easy adaptation to any signaling interface;
easy SCADA compatibility;
low power consumption;
compact dimensions and light weight.
Some examples of application of the modules for
different switchgear are presented below.

Draw-out unit equipped with


ISM/TEL 1220/630 for retrofit of
LMT switchgear, UK

Draw-out unit equipped with


ISM/TEL 1220/1600 for KYN
18A10 switchgear, China

Part numbering

Instruction manual

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Part numbering of the switching modules is as follows:

Part numbering of the control modules is as follows:

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Marking of switching modules


The indoor switching module is provided with a label as follows:

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Instruction manual

Marking

Marking of control modules

Control modules and switching modules that are not included in the commercial product list and are not for
use in service are produced in accordance with product ordering procedures. These modules are tagged with
additional film labels.

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Sealing of switching modules


Each switching module is sealed with a red sealing label:

Any attempt to peel the film will result in the display of a hidden "OPENED" indication

Manufacturer warranty does not cover switching modules with damaged or removed sealing labels.

Sealing

Instruction manual

Sealing of control modules


After the routine test procedure, each control unit is sealed with two special films (31x14.5 mm).

These films are attached to a joint of the module's case and cover.
In case of removing or damaging these seal films during the warranty period, the warranty is canceled.

The second seal is on the opposite side of the housing

Instruction manual

Switching modules ISM/TEL

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Product range
ISM/TEL modules differ in rated voltage, rated current, rated breaking current and pole-to-pole distances.
The complete range of products complies with the following Table.
Module type

Rated voltage, kV

Rated normal
current, A

Rated breaking
current, kA

Pole to pole
distance,mm

ISM/TEL-12-20/1000-051(F)*

12

1000

20

200

ISM/TEL-12-20/1000-052(F)*

12

1000

20

250

ISM/TEL-12-20/1000-055(F)*

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1000

20

210

ISM/TEL-12-20/1000-067(F)

12

1000

20

150

ISM/TEL-12-25/800-066

12

800

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150

ISM/TEL-12-25/800-068

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800

25

275

ISM/TEL-12-25/800-081

12

800

25

210

ISM/TEL-12-25/800-082

12

800

25

200

ISM/TEL-12-25/800-083

12

800

25

250

ISM/TEL-12-25/1250-066

12

1250

25

150

ISM/TEL-12-25/1250-068

12

1250

25

275

ISM/TEL-12-25/1250-081

12

1250

25

210

ISM/TEL-12-25/1250-082

12

1250

25

200

ISM/TEL-12-25/1250-083

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1250

25

250

ISM/TEL-12-31.5/1600-066

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1600

31,5

150

ISM/TEL-12-31.5/1600-068

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1600

31,5

275

ISM/TEL-12-31.5/1600-081

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1600

31,5

210

ISM/TEL-12-31.5/1600-082

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1600

31,5

200

ISM/TEL-12-31.5/1600-083

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1600

31,5

250

ISM/TEL-24-16/800-057

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800

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210

ISM/TEL-24-16/800-058

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800

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275

ISM/TEL-12-20/1000-089

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1000

20

ISM/TEL-20-16/800-053

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800

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* Index F (optional) means that ISM is intended for frequent CO operation.

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Switching modules ISM/TEL

Instruction manual

Design
Overall design
In contrast to the majority of conventional circuit
breakers, this patented design incorporates three
independent magnetic actuators: one per pole.
This minimizes the number of moving parts, all of
which are symmetrical about the central axis.

The vacuum interrupter and the magnetic actuator are located at opposite ends of a hollow support insulator. The actuator armature is rigidly
coupled to the vacuum interrupter moving contact by a linear drive insulator within the support
insulator. This provides direct linear movement in
both directions and avoids the use of rotating
shafts, bearings and bell cranks. The result is a
maintenance free ISM/TEL with a long troublefree mechanical life.

The actuators are situated inside the frame as


shown in the figure below. A synchronising shaft
connects the three poles and performs three
functions:
opening synchronization of the poles;
operation of auxiliary switches;
link drive for mechanical interlocks on switchgear.
The design shown in the figure below is used for
rated current up to 1000 A. For rated currents
exceeding 1000 A, a different design (chimney
type) is used. However, it is essentially similar in
structure.

vacuum interrupter

frame
synchronizing shaft
micro switches
interlocking pin
magnetic actuator
shaft interlocking interface
Overall design of ISM/TEL

Instruction manual

Switching modules ISM/TEL

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Magnetic actuator

The actuator is held in its two end positions


without the use of mechanical latches:
in the OPEN position the armature is held by the
opening spring;
in the CLOSED position the armature is held by the
magnetic flux produced by a ring magnet.

This actuator has only one coil. To close and trip


the actuator it is necessary to inject current into
the coil in different directions.

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Switching modules ISM/TEL

Instruction manual

Vacuum interrupters
As soon as the vacuum interrupter contacts open,
the interrupting current initiates a so-called
"vacuum arc" that burns essentially as plasma
originating from evaporated contact material. The
current continues to flow through this plasma
until a zero current is reached. At this moment the
arc is extinguished and a transient recovery
voltage appears across the open gap. If the
contact surface is locally overheated, it produces a
lot of vapour, resulting in the deterioration of the
vacuum followed by an electrical breakdown. To
avoid this, effective control of the vacuum arc is
necessary.

The most effective way to achieve this goal is to


apply an axial magnetic field produced by the
interrupting current itself. This method is implemented in vacuum interrupters developed and
manufactured by Tavrida Electric for ISM/TEL
modules.
Several major benefits result from this design:
high interrupting capacity;
very compact dimensions;
low chopping current (4-5 amps) This limits
inductive switching overvoltages to safe values;
axial magnetic field minimizes contact erosion
and ensures a very long and reliable life.

The family of TELvacuum interrupters

Finely dispersed vacuum arc resulting from stabilizing effect of


axial magnetic field.

Instruction manual

Switching modules ISM/TEL

Operation
Closing

In the OPEN position the vacuum interrupter contacts are held open by the force of the opening
spring in the actuator acting through the drive
insulator.
To close the vacuum interrupter contacts a current
pulse, derived from the closing capacitor in the
control module, is injected into the actuator coil.
The current in the coil produces a magnetic flux in
the gap between the upper yoke and the actuator
armature.
Rising coil current increases the magnetic flux and
the electromagnetic attraction between yoke and
armature increases to overcome the restraining
force of the opening spring. (Line 1)
The armature, drive insulator and moving contact
start to move.
As the armature moves towards the upper yoke the
magnetic air gap decreases and consequently the
magnetic attraction force increases. This
increasing force accelerates the armature, drive
insulator and moving contact to a closing speed of
1 m/s. This optimum speed ensures a complete
absence of contact bounce and reduces the
probability of pre-strikes of the vacuum gap before
the contacts close. (Line 2)
The accelerating armature also generates a back
emf in the coil and reduces the coil current
(Line 1-2)
At contact close (Line 2), the moving contact
stops but the armature travel continues for 2mm
under rapid deceleration caused by compressing
the contact pressure spring.
At the limit of its travel the armature latches magnetically to the upper yoke. (Line 2a) The moving
armature induced back emf collapses and the coil
current again increases (Line 2a-3) saturating the
ring magnet.
This saturation increases the power of the ring
permanent magnet to a level that generates flux to
hold the armature in the CLOSED position after the
coil current has been cut off by an auxiliary
switch. ( Line 3) Testing has proved that this flux is
sufficient to hold the actuator CLOSED even under
vibration and impact conditions.
The travel of the armature also compresses the
opening spring in preparation for the next
opening operation.
The synchronising shaft is also driven through 44
of rotation during the closing operation and provides position indication, auxiliary switch
operation and mechanical interlocking actions.

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Opening

To open the interrupter a current of opposite


polarity, derived from the opening capacitor in
the control module, is passed through the coil for
15-20 milliseconds. (Line 4-5)
This current partially demagnetises the ring
magnet and reduces the magnetic holding force

Typical oscillograms of ISM/TEL module operation

Opposing forces from the charged opening spring


and the contact pressure spring cause the armature to release and accelerate rapidly. After 2 mm
of free travel it engages with the drive insulator
and thus the moving contact.
The peak force produced by the armature at this
point exceeds 2000 N which ensures easy breaking of any micro-welds at the contact surfaces
which can appear due to short circuit current
action.
The moving contact accelerates rapidly ensuring
a high interrupting capacity. (Line 5)
At full travel (Line 6) the armature, drive insulator, moving contact assembly is again held open
by the opening spring force.
The synchronising shaft is also driven through
44 of rotation during the opening operation and
provides position indication, auxiliary switch
operation and mechanical interlocking actions.

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Switching modules ISM/TEL

Instruction manual

Manual closing

Manual opening

Closing can only be carried out through the control module.


If the normal substation supply to the control module is deenergized it may be operated using a
portable low voltage source through special emergency power supply inputs. TEE has developed a
generator machine (TEE-HSSG-01) which provides
a sufficient level of voltage for charging close
capacitors of CM/TEL. The generator is enclosed
in metal case, which is convenient for
transportation and supply connection.

The module may be manually opened. By rotating


the synchronizing shaft, a force exceeding the
magnetic attraction forces of the ring magnet is
applied to the armature, which then starts to
move. As the air-gap increases the opening spring
and contact pressure spring overcome any
magnetic holding force and the interrupter opens.

Alternatively, a stationary type power supply unit


(TEE-PSU-01) can be used to provide CM/TEL close
capacitors charging. The set consists of ORACLE
charger and HAWKER GENESIS miniature battery.

Note: It is not possible to close ISM/TEL by forcing the synchronizing shaft to rotate. Any attempt to do so
will result in damage to the mechanism and possible injury to personnel.

Instruction manual

Switching modules ISM/TEL

Technical specification

ISM/TEL-12-20/1000-051(F)
ISM/TEL-12-20/1000-052(F)
ISM/TEL-12-20/1000-055(F)
ISM/TEL-12-20/1000-067(F)

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Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
Rated voltage, kV

12

Rated normal current, A

1000

Rated capacitive switching current, A

800

Rated frequency, Hz

50/60

Rated power frequency test voltage, kV

42

Rated impulse test voltage, kV peak

75

Rated short-circuit breaking current, kA

20

Rated short-circuit making current, kA peak 51


Short time withstand current, 4s, kA

20

Mechanical life, CO cycles, not less than

50000 (150000*)

Interrupting life operations, not less than


- at rated current, Close-Open

50000 (150000*)

- at rated breaking current, Open

100

- at other currents, Open

Refer to Fig. below

Closing time**, ms, not more than

60

Opening time**, ms, not more than

10

Breaking time**, ms, not more than

20

Standard operating duty**

O-0,3 s-CO15 s-CO

Main contacts resistance, Ohm, not more


than

40

Maximum ambient temperature

+ 55C

Minimum ambient temperature

- 40C

Design class with regard to severity of ser1


vice conditions in accordance with IEC 60932
Mechanical vibration withstand capability
in accordance with IEC 721-3-4

Class 4M4

Maximum altitude above sea level, m

1000

Maximum humidity

98 % non condensing
Weights, kg

67

ISM/TEL-12-20/1000-051(F)

33

ISM/TEL-12-20/1000-052(F)

35

ISM/TEL-12-20/1000-055(F)

35

ISM/TEL-12-20/1000-067

33

* For ISM/TEL-12-20/1000-051F, ISM/TEL-12-20/1000-052F, ISM/TEL-12-20/1000-055F, ISM/TEL-12-20/1000-067F only


** Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)

16

Switching modules ISM/TEL

ISM/TEL-12-25/800-066
ISM/TEL-12-25/800-068
ISM/TEL-12-25/800-081
ISM/TEL-12-25/800-082
ISM/TEL-12-25/800-083

Instruction manual
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
Rated voltage, kV

12

Rated normal current, A

800

Rated capacitive switching current, A

800

Rated frequency, Hz

50/60

Rated power frequency test voltage, kV

42

Rated impulse test voltage, kV peak

75

Rated short-circuit breaking current, kA

25

Rated short-circuit making current, kA peak 63


Short time withstand current, 4s, kA

25

Mechanical life, CO cycles, not less than

30000

Interrupting life operations, not less than


- at rated current, Close-Open

30000

- at rated breaking current, Open

100

- at other currents

Refer to Fig. below

Closing time**, ms, not more than

60

Opening time**, ms, not more than

10

Breaking time**, ms, not more than

20

Standard operating duty**

O-0,3 s-CO-15 s-CO

Main contacts resistance, Ohm, not more than 30


Maximum ambient temperature

+ 55C

Minimum ambient temperature

- 40C

Design class with regard to severity of ser1


vice conditions in accordance with IEC 60932
Mechanical vibration withstand capability
in accordance with IEC 721-3-4

Class 4M4

Maximum altitude above sea level, m

1000

Maximum humidity

98 % non condensing
Weights, kg

ISM/TEL-12-25/800-066

60

ISM/TEL-12-25/800-081

65

ISM/TEL-12-25/800-068

75

ISM/TEL-12-25/800-082

65

ISM/TEL-12-25/800-083

68

* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)

Instruction manual

ISM/TEL-12-25/1250-066
ISM/TEL-12-25/1250-068
ISM/TEL-12-25/1250-081
ISM/TEL-12-25/1250-082
ISM/TEL-12-25/1250-083

Switching modules ISM/TEL

17

Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
Rated voltage, kV

12

Rated normal current, A

1250

Rated capacitive switching current, A

800

Rated frequency, Hz

50/60

Rated power frequency test voltage, kV

42

Rated impulse test voltage, kV peak

75

Rated short-circuit breaking current, kA

25

Rated short-circuit making current, kA peak 63


Short time withstand current, 4s, kA

25

Mechanical life, CO cycles, not less than

30000

Interrupting life operations, not less than


- at rated current, Close-Open

30000

- at rated breaking current, Open

100

- at other currents

Refer to Fig. below

Closing time**, ms, not more than

60

Opening time**, ms, not more than

10

Breaking time**, ms, not more than

20

Standard operating duty**

O-0,3 s-CO-15 s-CO

Main contacts resistance, Ohm, not more than 30


Maximum ambient temperature

+ 55C

Minimum ambient temperature

- 40C

Design class with regard to severity of service conditions in accordance with IEC 60932

Mechanical vibration withstand capability


in accordance with IEC 721-3-4

Class 4M4

Maximum altitude above sea level, m

1000

Maximum humidity

98 % non condensing
Weights, kg

ISM/TEL-12-25/1250-066

60

ISM/TEL-12-25/1250-081

65

ISM/TEL-12-25/1250-068

75

ISM/TEL-12-25/1250-082

65

ISM/TEL-12-25/1250-083

68

* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)

18

Switching modules ISM/TEL

ISM/TEL-12-31.5/1600-066
ISM/TEL-12-31.5/1600-068
ISM/TEL-12-31.5/1600-081
ISM/TEL-12-31.5/1600-082
ISM/TEL-12-31.5/1600-083

Instruction manual
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78
Rated voltage, kV

12

Rated normal current, A

1600

Rated capacitive switching current, A

800

Rated frequency, Hz

50/60

Rated power frequency test voltage, kV

42

Rated impulse test voltage, kV peak

75

Rated short-circuit breaking current, kA

31,5

Rated short-circuit making current, kA peak 80


Short time withstand current, 4s, kA

31,5

Mechanical life, CO cycles, not less than

30000

Interrupting life operations, not less than


- at rated current, Close-Open

30000

- at rated breaking current, Open

50

- at other currents

Refer to Fig. below

Closing time**, ms, not more than

60

Opening time**, ms, not more than

10

Breaking time**, ms, not more than

20

Standard operating duty**

O-0,3 s-CO-15 s-CO

Main contacts resistance, Ohm, not more than 30


Maximum ambient temperature

+ 55C

Minimum ambient temperature

- 40C

Design class with regard to severity of ser1


vice conditions in accordance with IEC 60932
Mechanical vibration withstand capability
in accordance with IEC 721-3-4

Class 4M4

Maximum altitude above sea level, m

1000

Maximum humidity

98 % non condensing
Weights, kg

ISM/TEL-12-31.5/1600-066

60

ISM/TEL-12-31.5/1600-068

65

ISM/TEL-12-31.5/1600-081

75

ISM/TEL-12-31.5/1600-082

65

ISM/TEL-12-31.5/1600-083

66

* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)

19
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78

ISM/TEL-24-16/800-057
ISM/TEL-24-16/800-058
Rated voltage, kV

24

Rated normal current, A

800

Rated power frequency test voltage, kV

50

Rated frequency, Hz

50/60

Rated impulse test voltage, kV peak

125

Rated short-circuit breaking current, kA

16

Rated short-circuit making current, kA peak 40


Short time withstand current, 4s, kA

16

Mechanical life, CO cycles, not less than

30000

Interrupting life operations, not less than


- at rated current, Close-Open

30000

- at rated breaking current, Close-Open

100

- at other currents

Refer to Fig. below

Closing time**, ms, not more than

70

Opening time**, ms, not more than

10

Breaking time**, ms, not more than

20

Standard operating duty**

O-0,3 s-CO-15 s-CO

Main contacts resistance, Ohm, not more than 40


Maximum ambient temperature

+ 55C

Minimum ambient temperature

- 40C

Design class with regard to severity of ser1


vice conditions in accordance with IEC 60932
Mechanical vibration withstand capability
in accordance with IEC 721-3-4

Class 4M4

Maximum altitude above sea level, m

1000

Maximum humidity

98 % non condensing
Weights, kg

ISM/TEL-24-16/800-057

35

ISM/TEL-24-16/800-058

37

* Excluding acceptance time of the relevant control input (Refer to CM/TEL technical specification for details)

20

Switching modules ISM/TEL

Instruction manual
Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78

ISM/TEL-12-20/1000-089

Rated frequency, Hz

50/60

O-0,3 s-CO-15 s-CO

- 40C

Maximum humidity

98 % non condensing

Instruction manual

21

Switching modules ISM/TEL

Applicable standards:
IEC 62271-100
GB 1984-89
GOST 687-78

ISM/TEL-24-16/800-053

Rated frequency, Hz

50/60

O-0,3 s-CO-15 s-CO

- 40C

Maximum humidity

98 % non condensing

22

Switching modules ISM/TEL

Instruction manual

Auxiliary switches

All three-phase switching modules are equipped


with thirteen auxiliary switches, six normally open
(NO) and seven normally closed (NC).
All single-phase switching modules are equipped
with four auxiliary switches, two normally open
(NO) and two normally closed (NC).

Auxiliary switches are operated by a cam that is


fitted on the synchronizing shaft. One NC
auxiliary switch is used for interconnection with
the control module. All others are available for
external use. Auxiliary switch ratings are shown in
the table below.

Maximum Electrical AC Ratings

Maximum Electrical DC Ratings

Voltage
VAC

Resistive load
A

Inductive load
A

Voltage
VDC

125

10*

up to

250

10*

Minimum Electrical AC/DC Ratings


Voltage
VDC/VAC

Resistive load
mA

Inductive load
mA

12 to 30

100

100

* At 5 min shortterm duty. Continuous current 5A.

Resistive load
A

Inductive load
A

30

10*

50

75

0.75

0.75

125

0.5

0.03

250

0.25

0.03

Instruction manual
Overall drawings
ISM/TEL-12-20/1000-051(F)

ISM/TEL-12-20/1000-052(F)

Switching modules ISM/TEL

23

24

Switching modules ISM/TEL

ISM/TEL-12-20/1000-055(F)

ISM/TEL-12-20/1000-067(F)

Instruction manual

Instruction manual

Switching modules ISM/TEL

25

ISM/TEL-12-25/800-066, ISM/TEL-12-25/1250-066, ISM/TEL-12-31.5/1600-066

ISM/TEL-12-25/800-068, ISM/TEL-12-25/1250-068, ISM/TEL-12-31.5/1600-068, ISM/TEL-17.5-25/1600-068

26

Switching modules ISM/TEL

Instruction manual

ISM/TEL-12-25/800-081, ISM/TEL-12-25/1250-081, ISM/TEL-12-31.5/1600-081, ISM/TEL-17.5-25/1600-081

ISM/TEL-12-25/800-082, ISM/TEL-12-25/1250-082, ISM/TEL-12-31.5/1600-082

Instruction manual

Switching modules ISM/TEL

27

ISM/TEL-12-25/800-083, ISM/TEL-12-25/1250-083, ISM/TEL-12-31.5/1600-083

ISM/TEL-24-16/800-057

86

170

2101

100

M10

30

2101

73

M10
45

M10
560

500,2

45

1320,2
160
265

314
103

68, 5
134

86

57

112

100
30

2100,5

1490,5
2620,5

509

10

35

28

Switching modules ISM/TEL

ISM/TEL-24-16/800-058

Instruction manual

Instruction manual

ISM/TEL-12-20/1000-089

ISM/TEL-24-16/800-053

Switching modules ISM/TEL

29

30

Switching modules ISM/TEL

Instruction manual

Small wiring terminations


All switching modules have identical
terminations as shown below.
WAGO cage clamps are used for the termination.
Wires are connected into the clamps using a
special screwdriver, supplied with each module.
The WAGO clamps can accept either solid or
stranded wire within the range 0.5 - 1.5 sq mm.
Insulation stripping length shall be 6-10 mm.
Terminal arrangement for the three-phase ISM.

X1
Terminal

X2
Designation

Terminal

Designation

NO auxiliary switch 1(1)

15

NC auxiliary switch(1) (AS1)

NO auxiliary switch 1(2)

16

NC auxiliary switch(2) (AS2)

NO auxiliary switch 2(1)

17

NC auxiliary switch 7(1)

NO auxiliary switch 2(2)

18

NC auxiliary switch 7(2)

NO auxiliary switch 3(1)

19

NC auxiliary switch 8(1)

NO auxiliary switch 3(2)

20

NC auxiliary switch 8(2)

NO auxiliary switch 4(1)

21

NC auxiliary switch 9(1)

NO auxiliary switch 4(2)

22

NC auxiliary switch 9(2)

NO auxiliary switch 5(1)

23

NC auxiliary switch 10(1)

10

NO auxiliary switch 5(2)

24

NC auxiliary switch 10(2)

11

NO auxiliary switch 6(1)

25

NC auxiliary switch 11(1)

12

NO auxiliary switch 6(2)

26

NC auxiliary switch 11(2)

13

actuator coil(1)(SC1)

27

NC auxiliary switch 12(1)

14

actuator coil(2)(SC2)

28

NC auxiliary switch 12(2)

Switching modules ISM/TEL

Instruction manual

31

Terminal arrangement for the single-phase ISM


T

XT1
Terminal No.

Connection

Connection

Terminal No.

NC Auxiliary switch 1 (AS1)

NO Auxiliary switch 4

NC Auxiliary switch 1 (AS2)

NO Auxiliary switch 4

NC Auxiliary switch 2

NO Auxiliary switch 5

NC Auxiliary switch 2

10

NO Auxiliary switch 5

NC Auxiliary switch 3

11

Actuator coil (SC1)

NC Auxiliary switch 3

12

Actuator coil (SC2)

Note: NC auxiliary switch with terminals 1, 2 is used for interconnection with control module.

Note: NC auxiliary switch with terminals 15,16 is used for interconnection with control module.

32

Control modules CM/TEL

Instruction manual

C
O
N
T
R
O
L
M
O
D
U
L
E
S
C
M
/
T
E
L

Product range
Control modules differ in their I/O interface and range of rated control voltage. The complete range of
products is shown in the following Table:
Module type

Rated voltage range, V

I/O interface

CM/TEL-24/60-12-01 A

24/30/48/60 DC

See next page

CM/TEL-100/220-12-01 A

110/220 DC, 100/127/220 AC

See next page

CM/TEL-24/60-12-02 A

24/30/48/60 DC

See next page

CM/TEL-100/220-12-02 A

110/220 DC, 100/127/220 AC

See next page

CM/TEL-24/60-12-03 A

24/30/48/60 DC

See next page

CM/TEL-100/220-12-03 A

110/220 DC, 100/127/220 AC

See next page

Potential zones corresponding to electrically isolated terminals are separated with lines.
Outgoing arrows indicate outputs, incoming arrows indicate inputs.

I/O interface for C M/TEL-X/X-12-01A modules

I/O interface for CM/TEL-X/X-12-03A modules

I/O interface for CM/TEL-X/X-12-02A modules

Instruction manual

Control modules CM/TEL

33

Design

The control modules are totally enclosed in a polymeric housing designed for simple flat surface 4 hole
mounting. On the front panel there are:
LED indicators that report on the self-monitoring system of the control module;
Selector switches are to set rated current for type 12-02A and 12-03A control modules;
WAGO cage clamps for small wiring terminations. For CM/TEL-X/X-12-02A and CM/TEL-X/X-12-03A
additional WAGO cage clamps are provided for the termination of control cables.

Overall design of CM/TEL-X/X-12-02A(03A)

Overall design of CM/TEL-X/X-12-01A

34

Control modules CM/TEL

Instruction manual

Operation
Operation modes
Capacitor charging
Both the "Close" and "Trip" capacitors are charged
when an auxiliary voltage is applied to the "Power
Supply" input.
Alternatively the "Close" capacitor can be charged
from the "Emergency Power Supply" input. This
feature allows ISM/TEL to be closed using a low
voltage alternative power supply (for example,
handset battery) when the main "Power Supply"
input is dead.
Alternative charging of the "Trip" capacitor can be
achieved by using the "Current Power Supply"
inputs connected to CTs. This alternative method
also requires the "Current Power Supply Mode"
input terminals to be short-circuited. This feature
allows the control module to maintain tripping
ability in the event of a long control power supply
outage.
For more detailed information refer to the description of relevant inputs.
Closing
ISM/TEL can be closed through the "Close and
Supervision" input or the "Dry Contact Close"
input. For more detailed information refer to the
description of the relevant inputs. Note: after
mechanical tripping, closing will not proceed
unless Trip instruction is activated via any
applicable input.
Tripping
ISM/TEL can be tripped through the "Trip &
Supervision" input, the 'Alternative Trip &
Supervision Input", the "Dry Contact Trip" input
and any of the "Current Power Supply" inputs if
"Current Power Supply Mode" input terminals are
open-circuited.
For more detailed information refer to the description of the relevant input.

Anti-pumping duty
For any close and trip inputs the following rule is
applicable.
During a close operation, if a trip instruction is
received before the close instruction becomes
passive then the close instruction will be blocked.
For the next close operation the close instruction
must be re-applied after the trip instruction has
become passive.
Blocking duty
For any close and trip inputs the following rule is
applicable.
If a close instruction is received while a trip
instruction remains active then the close
instruction is blocked.
For the next close operation the close instruction
must be re-applied after the trip instruction has
become passive.
Supervision
The control module simulates the behaviour of a
conventional circuit breaker with regard to supervision of the health of the "Close" and "Trip" circuits. To achieve this, the supervision circuits of
the switchgear can be connected to the "Close &
Supervision" and the "Trip & Supervision" inputs.
For more detailed information refer to the description of the relevant inputs.

Instruction manual

Control modules CM/TEL

35

Signalling
The control module provides LED indications and dry contact signaling of a number of events in accordance
with the following Table. For more detailed information refer to the description of the relevant outputs.
Event
(output)
code name

Event

LED indicators

Dry contact indication

CM/TEL-X/X-X-01A

CM/TEL-X/X-X-02A

CM/TEL-X/X-X-03A

CM/TEL-X/X-X-01A

CM/TEL-X/X-X-02A

CM/TEL-X/X-X-03A

Malfunction of the Module

Failure

Power supply ON

Power

The Module is ready to accept any


of the control signals

Ready

ISM has performed a close operation Fleeting

ISM has performed a trip operation

ISM has been tripped through


"Alternative Trip & Supervision",
Emergency
"Dry Contact Trip" or "Current Power Trip
Supply" inputs, Manual Trip

Auxiliary power is applied to


"Emergency Power Supply" input

Passing

Emergency
Power

Malfunction detection
The self-monitoring system within the module detects the malfunctions shown below and signals these on
the "Failure" LED indicator by differing patterns of LED blinks.
Type of malfunction
prescribed limit

Condition of the "Failure" LED indicator


One blink followed by 1,5 s interval

Nonconformity of auxiliary contact of ISM

Two successive blinks followed by 1,5 s interval

Actuator coil is open-circuited

Three successive blinks followed by 1,5 s interval

Actuator coil is short-circuited

Four successive blinks followed by 1,5 s interval

Manual trip

Five successive blinks followed by 1,5 s interval

Nonconformity of Module

Six and more successive blinks followed by 1,5 s interval

36

Control modules CM/TEL

Instruction manual

Origins and operation of inputs


"Close & Supervision " input
The "Close & Supervision" input simulates the
behaviour of the closing coil of a conventional
circuit breaker (CB) with an NC auxiliary switch in
series.

Typical wiring of the dose and supervisory circuits to


conventional circuit breaker
SPR -supervisory relay, SR - signal relay, CS- closing switch
contact R - current limiting resistor, AS - auxiliary switch, CC closing coil.

The input can be in low or high impedance mode


depending on the conditions described below.
When the input is in low impedance mode its
resistance is determined by an external resistor
connected to the terminals of the "Closing Coil
Simulator".

Typical wiring of the close and supervisory circuits to CM/TEL


SPR- supervisory relay, R-current limiting resistor, AS - auxiliary switch, CC -closing coil SR- signal relay, CS- closing
switch contact, ER -external resistor for simulation of closing
coil resistance, 1, 2 - "Close & Supervision" input terminals,
3,4 - "Closing Coil Simulator" input terminals.

Low impedance mode of the input occurs if the


following conditions are met:
ISM/TEL is open (ISM/TEL auxiliary switch closed);
Closing capacitor is charged;
No malfunction is detected;
In this state the close circuit supervision current,
limited by resistance of the supervision relay coil
flows through the input. The relay is activated and
signals that ISM/TEL is ready to close. If the control
switch CS is closed, the total control voltage is
applied to the input. The current is no longer
limited by SPR coil resistance, so it increases and
exceeds the minimum level accepted as a "Close"
instruction. If this current is sustained for a period
longer than the "Close" instruction acceptance
time, then the "Close" instruction is accepted, the
closing capacitor is discharged into the actuator
coil and the ISM/TEL module closes. The input
remains in the low impedance mode for 60 ms to provide enough time for the operation of the signal
relay SR. After this time has expired, the input
impedance becomes high and remains in this mode
until the conditions specified above are met again.
If the supervision relay coil short circuits, this must
not lead to the uninstructed operation of the
circuit breaker. To avoid this situation, resistor R is
generally included in the circuit. This resistor
limits the current values below the minimum
accepted level. However this current is generally
higher than the maximum sustained current. If this
is the case, the input impedance becomes high after
200 ms; it then stays in the low impedance mode for
200 ms every 50 s to check the status of the
supervision circuit. The supervision circuit is
considered healthy when the input current drops
below the maximum sustained level. In this
situation the input impedance mode becomes low
again.

Instruction manual

Control modules CM/TEL

37

"Closing Coil Simulator


This input is used for the connection of external
resistor ER, which replicates the resistance of the
closing coil of a conventional circuit breaker. This
resistor determines the resistance of the "Close &
Supervision" input in the open state.
"Trip & Supervision" input
The "Trip & Supervision" input simulates the
behaviour of the trip circuit of a conventional
circuit breaker with NO auxiliary switch in series.

Typical wiring of the "Trip & Supervision" and "Trip Coil


Supervision" circuits to CM/TEL
SPR1 - supervisory relay, R1, R2 - current limiting resistors,
SR1 - signal relay, TS - tripping switch contact, SPR2 - trip coil
supervision relay, ER1 - external resistor for simulation of the
TC resistance, AS - auxiliary switch, TC - tripping coil, 5,6 terminals of the "Trip & Supervision" input, 7 - terminal for
connection of the "Trip Coil Supervision" input 8,9 -"Tripping
Coil Simulator" input terminals.

Typical wiring of the "Trip & Supervision" and "Trip Coil


Supervision" circuits to conventional circuit breaker
SPR1 - supervisory relay, R1 - current limiting resistor, AS auxiliary switch, TC - tripping coil, SR1 - signal relay, TS tripping switch contact.

The input can be in low or high impedance mode


depending on the conditions described below.
When input is in low impedance mode its resistance is determined by external resistor connected
to the terminals of the "Tripping Coil Simulator".

Low impedance mode of the input occurs if the


following conditions are met:
ISM/TEL is closed (ISM/TEL auxiliary switch is
open);
Tripping capacitor is charged;
No malfunction is detected;
In this state the trip circuit supervision current,
limited by resistance of the supervision relay coil,
flows through the input. The relay is activated and
signals that ISM/TEL is ready to trip. If control
switch TS is closed then the total control voltage is
applied to the input. The current is no longer
limited by relay coil resistance, so it increases and
exceeds the minimum level accepted as a "Trip"
instruction. If this current is sustained for a
period longer than the "Trip" instruction
acceptance time, then the "Trip" instruction is
accepted, the tripping capacitor is discharged into
the actuator coil and the ISM/TEL module opens.
The input remains in the low impedance mode for
60 ms to provide enough time for operation of the
signal relay SRI. After this time has expired, the
input impedance becomes high and remains in
this mode until the conditions specified above are
met again.

38

Control modules CM/TEL


If the supervision relay coil short circuits this
must not lead to the uninstructed operation of the
circuit breaker. To avoid this situation, resistor R1
is generally put in series with the relay coil. This
resistor limits the current values below the
minimum accepted level. However this current is
generally higher than maximum sustained current. If this is the case, the input impedance
becomes high after 200 ms; it then stays in the low
impedance mode for 200 ms every 50 s to check the
status of the supervision circuit. The supervision
circuit is considered healthy when the sustained
current drops below the maximum sustained level.
In this situation the input impedance mode
becomes low again.
Trip Coil Supervision" input
The "Trip Coil Supervision" input is used to simulate the tripping coil of a conventional circuit
breaker (see previous page). It allows the "Trip
Coil Supervision" relay to be connected, which can
supervise the health of the trip coil irrespective of
the position of ISM/TEL. The input can be in the
low or high impedance mode depending on the
conditions described below. When the input is in
the low impedance mode, it's resistance is
determined by the external resistor ER1 connected to the terminals of the "Tripping Coil
Simulator".
The input is in the low impedance mode if no
malfunction is detected.
In this state the trip coil supervision current, limited by the resistance of the supervision relay coil,
flows through the input. Relay SPR2 is activated
and signals that the trip coil is healthy.
"Tripping Coil Simulator"
This input is used for the connection of external
resistor ER1, which replicates the resistance of the
Tripping Coil of a conventional circuit breaker.
This resistor determines the resistance of the "Trip
& Supervision" and "Trip Coil Supervision" inputs
in the open state.

Instruction manual
'Alternative Trip & Supervision" input
The 'Alternative Trip & Supervision" input simulates the behaviour of the alternative shunt
release of a conventional circuit breaker with NO
auxiliary switch in series.

Typical wiring of the 'Alternative Trip & Supervision" circuit to


conventional circuit breaker
SPR3 - supervisory relay, R3 - current limiting resistor, 5R3signal relay, ATS - alternative tripping switch contact, ASauxiliary switch, SRC - shunt release coil

The input can be in the low or high impedance


mode depending on the conditions specified
below. When the input is in the low impedance
mode, its resistance is determined by an external
resistor connected to the terminals of the
'Alternative Tripping Coil Simulator".

Instruction manual

Control modules CM/TEL

Typical wiring of the 'Alternative Trip & Supervision" circuit to


CM/TEL
SPR3S-supervisory relay, R3- current limiting resistor, SR3signal relay, ATS - alternative tripping switch contact ER2external resistor for simulation of the SRC resistance, 10,11 terminals of the "Trip & Supervision" input 12,13- "Tripping
Coil Simulator" input terminals.

Functionality of the input is identical to that of


the "Trip & Supervision" input.
Alternative Tripping Coil Simulator"
This input is used for the connection of external
resistor ER2, which replicates the resistance of the
alternative shunt release of a conventional circuit
breaker. This resistor determines the resistance of
the 'Alternative trip and Supervision" input in the
low impedance mode.

"Dry Contact Close" input


The "Dry Contact "Close" input can be used to
close ISM/TEL. The close instruction is accepted
through this input if the following conditions are
met:
ISM/TEL is open (ISM/TEL auxiliary switch is
closed);
Closing capacitor is charged;
No malfunction is detected;
"Dry Contact "Close" input is short circuited
longer than "Close" instruction acceptance time;
"Dry Contact "Trip" input is open circuited.

39

"Dry Contact Trip" input


The "Dry Contact "Trip" input can be used to trip
ISM/TEL. The "Trip" instruction is accepted
through this input if the following conditions are
met:
Tripping capacitor is charged;
No malfunction is detected;
"Dry Contact "Trip" input is short circuited longer
than "Trip" instruction acceptance time.
"Current Power Supply"
The "Current Power Supply" inputs can be connected to CTs and may be selected for either but
not both of the following functions:
to charge the trip capacitor,;
to simulate the operation of the series trip coils of
a conventional direct tripping circuit breaker. To
select Trip Capacitor Charging the "Current Power
Supply Mode" terminals must be short circuit
together by a local jumper.
The trip capacitor is charged by line current CT
power but trip operation is only available from
"Trip" instructions through other appropriate
inputs.
To select Series Trip Coil simulation the "Current
Power Supply Mode" terminals must be open circuited.
The trip capacitor is again charged by line current
CT power but trip operation results from a trip
instruction from the direct tripping relay.
"Current Power Supply Mode" input
This input is used for selection of the operating
mode of the "Current Power Supply" inputs as
described above.
ISM/TEL auxiliary switch input
This input is used for connection of the NC auxiliary switch of ISM/TEL.

40

Control modules CM/TEL

Instruction manual

Destination and operation of outputs


"Failure" output
The "Failure" output is used to signal the detection of any malfunction as specified in the section
"Malfunction". The output is represented by CO
relay contacts. Its NC contacts open when no
malfunction is detected.
"Emergency Trip" outputs
The "Emergency Trip" output simulates the
behaviour of the relevant mechanical switch of a
conventional circuit breaker.
The output is represented by two bistable relays
(with NO and CO contacts). These relays change
their position at closing. At tripping, they switch
to the original position if the trip instruction has
been accepted through the "Trip and Supervision"
input.
If the trip instruction has been accepted through
another input, the relays do not switch to the
original position. The relays can be reset by the
application of the control voltage to the
"Emergency Trip Reset Input" when the switching
module under control is in the Open position.
"Fleeting" output
The "Fleeting" output is used to simulate the
action of the relevant mechanical switch of a
conventional circuit breaker during a Trip operation. This output is represented by a relay, which
closes NO contacts in 255 ms after the tripping of
the ISM/TEL (closing of the ISM/TEL auxiliary
switch) and opens these contacts after an additional 505 ms.

"Passing" output
The "Passing" output is used to simulate the
action of the relevant mechanical switch of a
conventional circuit breaker during a Close
operation. This output is represented by a relay
which closes NO contacts in 255 ms after closing
of the ISM/TEL (opening of the ISM/TEL auxiliary
switch) and opens these contacts after an additional 505 ms.
"Actuator Coil" output
This output is used for connection of the coil of
the magnetic actuator.

"Ready" output
The "Ready" output is used to indicate that the
control module is ready to accept "Trip" and
"Close" instructions through any of the relevant
inputs. This state appears if the following conditions are met:
"Trip" and "Close" capacitors are fully charged;
No malfunction is detected.
This output is represented by an NO relay that
holds the contact closed if the conditions specified above are met.

Instruction manual

Control modules CM/TEL

41

Technical specification
General
Standard operating duty

O-0,3s-CO-15s-CO

Maximum number of CO operations per hour

100

Maximum operating temperature

+ 55

0C

Minimum operating temperature

- 40

0C

Maximum humidity

98 % non condensing

Maximum altitude above sea level

2000 m

Degree of protection

IP40

Mechanical vibration withstand capability

Class4M4

Atmospheric environment capability in accordance with IEC


600682

96 h,+ 55C
96 h, - 40C

Electrical strength
Power frequency, 1 min in accordance with IEC 62271 100

2000 V

Lightning impulse 1.2/50 s in accordance


with IEC 60255 5

5 kV

Insulation resistance at 1000V DC, not less than

5 MOhm

Electromagnetic Compatibility (EMC)*


Voltage dips, short interruptions and voltage variations immunity
in accordance with IEC 1000 4 11

voltage variations 15%, duration 2..3 s, period 5..10 s

Electrical fast transient/burst immunity in accordance


with IEC 1000 4 4

Level 4, 4 kV

Oscillatory waves immunity in accordance with IEC 1000 4 12

Class III, 1MHz, 2.5kV common, 1kV diff.

Surge immunity in accordance with IEC 1000 4 5

4kV common, 2 kV diff. 1.2/50 s

Power frequency magnetic field immunity in accordance


with IEC 1000 4 8

Level 5(A), 100 A/m 60 s, 1000 A/m 2 s

Pulse magnetic field immunity in accordance with IEC 1000 4 9

Level 5(A), 1000 A/m

Damped oscillatory magnetic field immunity in accordance


with IEC 1000 4 10

Level 5(B), 0,1 MHz and 1 MHz 100 A/m

Weights, not more than


- CM/TEL-X/X-12-01A

1.8 kg

- CM/TEL-X/X-12-02A

2.8 kg

- CM/TEL-X/X-12-03A

3.2 kg

* When Installation regulations are fulfilled (See section Installation)

42

Control modules CM/TEL

Instruction manual
Operating range

for closing

for closing

Power consumption from power supply, not more than


During preparation for Close (close capacitor charging)
Standing load
Preparation time for Close operation, not more than
After initial power application
After previous Close operation
Preparation time for trip operation (Trip capacitor charging)
After initial power application, not more than
Time of ability for Trip operation after power outage, not less
than
Emergency power supply
Voltage range
Power consumption, not more than
During preparation for Close (close capacitor charging)
Standing load

Trip & Supervision, Alternative Trip & Supervision inputs


Voltage range
Rated currant I N (to be adjusted by external resistor and selection
switches)
Minimum accepted level of the control instruction (Trip)
Maximum sustained supervision current

I
I

Control instruction (Trip) acceptance time


Input resistance in low impedance mode
Input resistance in high impedance mode, not less than

Equal to the external resistor

Instruction manual

Control modules CM/TEL

Dry Contact Trip and Dry Contact Close inputs


Control instruction (Trip or Close) recognition time

15 2ms

Voltage on the Dry contact inputs, generated by CM, not more than

30V

Current at the moment of the input closing, not less than

100mA

Time constant of current falloff, not less than

10ms

Current steady-state value, not less than

5mA

3)

1)

Current Power Supply, inputs


Operating current range

2 - 300 A

Power consumption for each phase during preparation for "Trip* ("Trip" capacitor charging), not more than
- at 2A

5 VA

- at 5A

12 VA

- at 10A

25 VA

- at 30A

120 VA

- at 300A

8 kVA
Preparation time for Trip operation (charging of the Trip capacitor), not more2)than

- at 2A

1000 ms

- at 5A

400 ms

- at 10A

150 ms

- at 30A

110 ms

- at 300A

100 ms
Current carrying capacity, not less than

- at 2A

- at 10A

100 s

- at 30A

10 s

- at 150A

1s

- at 300A

0.1 s

1 Applicable to modules CM/TEL-X/X-02 (03) "Close" instruction recognition time is (15 2) ms


2 Parameters of this section are indicated in case currents flow through both inputs
3 Applicable to closed dry contact resistance not more than 100 Ohm

43

44

Control modules CM/TEL

Instruction manual
Close & Supervision input

Voltage range

20.4...275 V AC or DC

Rated currents In (to be adjusted by external resistor and selection


switches)

0,5/1/1,5/2/2,5/3/4/5 A

Minimum acceptable level of the control instruction (Close)

0,8*In

Maximum sustained supervisory current

0,3*In, but not more than 0.2 A

Control instruction (Close) acceptance time

255ms

Input resistance in open state

Equal to the external resistor ER

Input resistance in closed state, not less than

500kOhm

Maximum accepted level of the control instruction (Close)

113A

Trip Coil Supervision input


Input resistance at low-impedance mode, not more than

Equal to the external resistor

Input resistance at high-impedance mode, not less than

500kOhm

Emergency Trip Reset input


Voltage range

20,4...275 V AC or DC

Input resistance

3615%kOhm

Switching parameters of signaling relay contacts Failure, Ready, Fleeting, Passing, Emergency Trip
Maximum direct interrupt current at 250 V and t=1 ms, not more
than

0.12 A

Maximum alternating interrupt current at 250 V and cos=0,3, not


more than

2A

Minimum switching current at 12 V, not less than

10mA

The EMC Directive 89/336/EEC


The Low Voltage Directive 73/23/EEC

Instruction manual

Control modules CM/TEL

Overall drawings
CM/TEL-X/X-12-01A

CONTROL MODULE

CM/TEL-X/X-12-02A (03A)

CONTROL MODULE

45

46

Control modules CM/TEL

Instruction manual

Small wiring terminations


WAGO cage damps are used for small wiring terminations. Wires are connected to the clamps using a
special screwdriver, supplied with each module. The
WAGO clamps can accept either solid or stranded wire
within the range 0.5 - 1.5 sq mm. Insulation
stripping length shall be 6-10 mm.

CM/TEL-X/X-12-01A terminals

X1
Terminal

X2
Designation

Terminal

Designation

Earth

"Ready" (1) (com)

No connection

"Ready" (2) (NO)

"Power Supply" ~(+)

"Ready" (3) (NC)

"Power Supply" ~(-)

"Failure" (1) (com)

No connection

"Failure" (2) (NC)

No connection

"Failure" (3) (NO)

No connection

"Auxiliary Switch" (1)

No connection

"Auxiliary Switch" (2)

"Dry Contact "Close"

"Actuator Coil" (1)

10

"Dry Contact "Close"/"Trip"

10

"Actuator Coil" (2)

11

"Dry Contact "Close"/"Trip"

11

No connection

12

"Dry Contact "Trip"

12

Earth

Instruction manual

Control modules CM/TEL

CM/TEL-X/X-12-02A terminals

X1
Terminal

X2
Designation

Terminal

Designation

Earth

"Ready" (1) (com)

No connection

"Ready" (2) (NO)

"Power Supply" ~(+)

"Ready" (3) (NC)

"Power Supply" ~(-)

"Failure" (1) (com)

No connection

"Failure" (2) (NC)

No connection

"Failure" (3) (N0)

No connection

"Auxiliary Switch" (1)

No connection

"Auxiliary Switch" (2)

"Dry Contact "Close"

"Actuator Coil" (1)

10

"Dry Contact "Close"/"Trip"

10

"Actuator Coil" (2)

11

"Dry Contact "Close"/"Trip"

11

No connection

12

"Dry Contact "Trip"

12

Earth

X3

X4

"Close & Supervision" (1)

"Passing" (1)

"Close & Supervision" (2)

"Passing" (2)

"Closing Coil Simulator" (1)

No connection

"Closing Coil Simulator" (2)

No connection

No connection

No connection

"Trip & Supervision" (1)

No connection

"Trip & Supervision" (2)

No connection

"Tripping Coil Simulator" (1)

No connection

"Tripping Coil Simulator" (2)

No connection

10

"Trip Coil Supervision"

10

No connection

11

No connection

11

No connection

12

"Fleeting" (1)

12

No connection

13

"Fleeting" (2)

13

No connection

14

No connection

14

No connection

15

No connection

15

No connection

16

No connection

16

No connection

47

48

Control modules CM/TEL

Instruction manual

CM/TEL-X/X-12-03A terminals

X1
Terminal

X2
Designation

Terminal

Designation

Earth

"Ready" (1) (com)

No connection

"Ready" (2) (NO)

"Power Supply" ~(+)

"Ready" (3) (NC)

"Power Supply" ~(-)

"Failure" (1) (com)

No connection

"Failure" (2) (NC)

"Emergency Power Supply" (+)

"Failure" (3) (NO)

"Emergency Power Supply" (-)

"Auxiliary Switch" (1)

No connection

"Auxiliary Switch"(2)

"Dry Contact "Close"

"Actuator Coil" (1)

10

"Dry Contact "Close"/"Trip"

10

"Actuator Coil" (2)

11

"Dry Contact "Close"/"Trip"

11

No connection

12

"Dry Contact "Trip"

12

Earth

X3

X4

"Close & Supervision"(1)

"Emergency Trip (CO)" (1) (NO)

"Close & Supervision"(2)

"Emergency Trip (CO)" (2) (com)

"Closing Coil Simulator" (1)

"Emergency Trip (CO)" (3) (NC)

"Closing Coil Simulator" (2)

No connection

No connection

"Current Power Supply Mode" (1)

"Trip & Supervision"(1)

"Current Power Supply Mode" (2)

"Trip & Supervision"(2)

No connection

"Tripping Coil Simulator" (1)

"Alternative Trip & Supervision" (1)

"Tripping Coil Simulator" (2)

"Alternative Trip & Supervision" (2)

10

"Trip Coil Supervision"

10

"Alternative Tripping Coil Simulator"(1)

11

No connection

11

"Alternative Tripping Coil Simulator"(2)

12

"Emergency Trip (1)

12

No connection

13

"Emergency Trip (2)

13

"Current Power Supply N1" (1)

14

No connection

14

"Current Power Supply N1" (2)

15

"Emergency Trip Reset" (1)

15

"Current Power Supply N2" (1)

16

"Emergency Trip Reset" (2)

16

"Current Power Supply N2" (2)

Instruction manual

Routine test procedure

49

Routin test procedure


Before delivery, each switching module shall be subjected to the following routin test procedure.
Failure to meet any of the below-mentioned requirements means failure to pass the routine test procedure
Test

Design and visual checks

Conformity criteria
accuracy of nameplate data, compliance of the module type to order,
absence of mechanical damages, scratches, colour variations
affecting module appearance

Mechanical operation tests


(1000 CO operations at rated operating voltage +5%
standard operating duties at rated, minimum and
maximum operating voltage)

proper operation of main and auxiliary contacts, compliance of the


closing and opening times with requirements
of technical specification, absence of contact bounce

Measurement of resistance of the main circuit (for


each pole)

compliance with the requirements of technical specification

Power-frequency-voltage immunity of the main circuits (phase to earth and across open contacts)

absence of breakdowns during 1min after reaching specified test


voltage level

Power-frequency-voltage immunity of the auxiliary


circuits (between any electrically insulated terminals
and earth)

absence of breakdowns during 1 min after voltage application

Before delivery, each control module shall be subjected to the following routine test procedure:
Failure to meet any of the above-mentioned requirements means failure to pass the routine test procedure
Test

Conformity criteria

Standard operating duty test

compliance with the requirements of technical specification


(O-0,3s-CO-15s-CO)

Maximum number of CO operations per hour test

compliance with the requirements of technical specification

Power consumption tests

compliance with the requirements of technical specification

Operation time accuracy tests

compliance with the requirements of technical specification

Operation at various input signal's levels tests

compliance with the requirements of technical specification

Input impedance accuracy tests

compliance with the requirements of technical specification

Both serial switching and control modules are provided with Routine test certificate.

Application guide

50

Instruction manual

A
P
P
L
I
C
A
T
I
O
N
G
U
I
D
E

Selection

Installation

The selection of all modules must be based on:


the required basic operating parameters. The
parameters in the Technical Specification must
not be exceeded under any circumstances.
for ISM/TEL, the pole to pole spacing appropriate
for the switchgear.
for CM/TEL, the Control Voltages and the I/O
Interface requirements.
The following general selection rules with regard
to the choice of interface are applicable.

Every project using Tavrida Electric modules must


have the prior approval of the company Product
Manager.
The following section contains generic requirements to be taken into account when developing
such a project.
Any deviations from these requirements must be
approved by Tavrida Electric. For further advice on
module selection or if there are any other queries,
please contact Tavrida Electric.

1. When the Control Module is connected in the


switchgear panel with DC auxiliary power in
combination with a modern mP relay, providing a
signaling interface of its own,
CM/TEL-X-X/X-12-O1A can be used.
2. When the Control Module is connected in the
switchgear panel with DC auxiliary power with
electromechanical relays or mP relay that does not
pr o v i d e r e q u i r e d s i g n a l i n g i n t e r f a c e ,
CM/TEL-X-X/X-12-02A can be used.
3.When the Control Module is connected in the
switchgear panel with AC auxiliary power and with
electromechanical relays, CM/TEL-X-X/X-12-03A
can be used.

Instruction manual

Application guide

51

Mounting of the ISM/TEL


In any switchgear application, the ISM/TEL modWith stationary switchgear, contact isolation
ules shall be installed with the actuator/interforces do not appear and additional support insurupter drive axis vertical. (For ISM types, the
lators are generally not needed.
actuator may be either below or above the interHowever , fault current can produce
rupter.)
electrodynamic forces in busbars.To avoid damage
Primary connections to the ISM/TEL modules shall
to the modules, the following limits for maximum
be made using rigid busbars, the design of which
unsupported busbar length shall be applied to the
shall avoid excessive static force being applied to
design:
the modules. Additionally, in draw out switchgear,
ISM/TEL-12-20/1000-XX
0.5 m
support insulators shall be used to avoid
ISM/TEL-24-16-800-XX
0.5 m
transferring excessive contact forces to the
ISM/TEL-12-31.5-1600-XX 1.0 m
ISM/TEL module when operating the isolating
Other dimensions necessary for correct mounting
mechanism.
are indicated in the overall drawings.
1 Required fixing points
2 Optional fixing points
3 Additional support structure

Mounting diagram for ISM/TEL-12-20/1000-XX, ISM/TEL-2416/800-XX in draw out switchgear

Mounting diagram for ISM/TEL-12-20/1000-XX, ISM/TEL-2416/800-XX in stationary switchgear.

When ISM/TEL-12-20-1000 is used in a stationary switchgear application with Isc value reaching 20kA,
an additional supporting bar must be used to interconnect all 3 poles.

Mounting diagram for ISM/TEL-12-31.5/1600-XX in draw out


switchgear.

Mounting diagram for ISM/TEL-12-31.5/1600-XX in stationary switchgear.

When ISM/TEL-12-31,5-1600 is used in a stationary switchgear application with Isc value of more than
25kA, the use of all fixing points is compulsory.
* Spring washers are supplied installed on the module terminals. Do not lose these washers when mounting.

52

Application guide

Instruction manual

Mounting threads and specified tightening torques are shown below.

For ISM/TEL-12-20/1000-067, ISM/TEL-24-16/800-57 additional insulation barriers between poles shall be


used as shown in the figures below.

Recommended size and position of insulation


barrier of ISM/TEL-12-20/1000-067

Recommended size and position of insulation


barrier of ISM/TEL-24-16/800-057

Instruction manual

Application guide

53

Main terminal connections


To achieve the 1000 A nominal current rating, aluminium or copper heatsinks having a minimum surface area
of 260 sq. mm must be attached close to both primary terminals of each pole.
Recommended design of the heatsink is shown below.
Heatsink ITEA 741394.006-01

25

100max

Heatsink
ITEA 741394.006
Bolt
ITEA 301611.004-03
Washer
Spring washer
Nut M10

>120

Conductor part
of switchgear

>120

>120

Minimal acceptable distances between the contact terminal and the earthed switchgear enclosure are shown in the
figures.
Conductor part
of switchgear

54

Application guide

Instruction manual

Mounting of the CM/TEL


It is highly recommended to install CM/TEL inside the
low-voltage compartment. In case of CM/TEL
installation at the front panel, it is obligatory to install
it inside metal enclosure. No openings or holes to the
high-voltage compartment is allowed.
CM/TEL is not sensitive to the operation position.
However, general practice is to mount it in a such way to
provide access to the front panel with status
indication.
CM/TEL shall be segregated from high-voltage
compartment by a mild steel shield at least 1 mm thick.
All secondary wiring coming out from low-voltage
compartment including the interconnection between
CM/TEL and ISM/TEL shall be done with the help of
shielded cable.
The length of secondary wiring inside the high-voltage
compartment shall be minimized.

No loops are allowed while secondary wiring


installation.
The length of CM/TEL and ISM/TEL connecting cable
shall not exceed 5m.
For the detailed description regarding the installation
of the CM/TEL, please refer to the Attachment 5.
When the CM/TEL is installed inside a closed
compartment (especially with internal heating
elements), special care shall be taken with regard to
maximum air temperature inside the compartment.
Under no circumstances the limits specified in the
technical specification for CM/TEL shall be exceeded.
The following diagrams demonstrate examples of the
installation of CM/TEL and ISM/TEL in draw-out and
stationary switchgear.

Metal Enclosure

Example of ISM/TEL and CM/TEL in draw-out switchgear.


CM/TEL and all connecting wires are situated inside a Metal
Enclosure.

Example of mounting of ISM/TEL and CM/TEL in stationary


switchgear. CM/TEL is placed inside the Control Box.

Earthing ISM/TEL

Earthing CM/TEL

ISM/TEL shall be earthed through the earthing stud as


shown in the figure below.

CM/TEL shall be earthed with the help of X2:12


terminal.
The metal enclosure with CM/TEL installed inside shall
be earthed.
All cable shields shall be earthed in one common point,
located as close as possible to the CM/TEL.
The shielded cable connecting ISM/TEL with CM/TEL
shall be earthed from both sides.

In case of ISM/TEL application in solid-earthed neutral


systems, the earthing shall be provided with the help of
isolated wire or a copper bar with the cross-section not
less than 4mm2.
In case of ISM/TEL application in isolated neutral
systems, the the choice of the earthing conductor
cross-section shall be made with regard of the IEC
6021-2 or the cross-section table below:
Isc

Maximum
Temperature

Conductor
cross-section

16
20
31.5

300
300
300

55 - 95 mm
70 - 120 mm
95 - 140 mm

Instruction manual

Application guide

55

Interlocking
Two basic types of interlocks are generally applicable:
A mechanical interlock that:
1. In non-withdrawable switchgear prevents operation of the primary isolators when ISM/TEL is
closed.
2. In withdrawable switchgear prevents access to and operation of the truck isolating mechanism when
ISM/TEL is closed.
An electrical interlock that:
1. In non-withdrawable switchgear prevents closing of ISM/TEL when the isolator is in an intermediate
position.
2. In withdrawable switchgear prevents closure of ISM/TEL unless the truck is either fully engaged
or withdrawn.
The mechanical interlock is connected to at least one of the interlocking pins or directly to the synchronizing
shaft.

C
B

Interlocking interface of ISM/TEL

56

Application guide

Instruction manual

Interlocking interface of ISM/TEL

Electrical Interlock

The following conditions must be fulfilled in


carrying out mechanical interlocking:
If the interlocking mechanism is attached to one
of the interlocking pins, the weight of the directly
attached movable part to the interlocking pins
shall not exceed 0,35 kg. If both interlocking pins
are used, the sum of the attached masses shall not
exceed 0,35 kg.

An electrical interlock must be provided by the


connection of the NC contact of the position
switch of the relevant device (disconnector or
draw out truck) in series with the ISM/TEL auxiliary switch as shown in the figure below.

AC - actuator coil
AS - auxiliary switch
PS - position switch
Typical electrical interlocking diagram

If the attached part is joined to a lever


mechanism, the weight (including directly moved
parts) shall be decreased in proportion of the
lever.

If the interlocking mechanism is directly attached


to the synchronization shaft the moment of
inertia of the attached mechanism shall not
exceed 4.3 x 10-4 kg/m2.

The position switch must be positively driven in


both directions and must fully operated before the
interlocked device starts to move to its alternative
position.
Connection of the position indicator
A circuit breaker position indicator may be
attached to one of the pins or to the interlocking
levers.
Connection of manual trip facility
A manual trip facility (button, pedal, lever, etc.)
may apply external force to one of the pins when
ISM/TEL is required to trip manually.When not in
use, it must not apply any static force to the
synchronizing shaft or pins. The tripping force
required can be as high as 250 N, therefore it may
be necessary, rather than directly pushing the pin,
to magnify the force with a lever system.

If both stub shafts of the synchronizing shaft are


used, the sum of the attached moments of inertia
-4
-4
2
shall not exceed 4.3 x 10 kg/m .
It is not permissable to perform electrical
trip/close commands while blocking the
interlocking pins or the synchronization shaft
mechanically.
Note: Equivalent moment of inertia applied to all functions used for interlocking, manual tripping and position
-4
2
indication shall not exceed 4.3 x 10 kg/m . (The distance between the axis of the interlocking pin and the axis
of the synchronizing shaft is 35 mm. Equivalent moment of inertia of the mass M attached to the interlocking pin
2
is calculated as 0.035 M.)

Instruction manual

Application guide

57

Wiring
Dry contact inputs are available at all CMs for close
and trip operations. Each of these inputs can be
connected with one or more parallel-switched dry
contacts. In no case must an external voltage be
applied to these in puts.
ISM/TEL and CM/TEL modules shall be
interconnected by four wires as shown in the
previous figure.
If, despite effective electrical closing lock-out, a
Close attempt is made, the Malfunction LED
Typical wiring of CM/TEL-X/X-12-01A

will blink 2 times (see malfunction indication


table). The reason for the malfunction must be
removed to eliminate the electrical closing lockout and to activate the Close readiness. The
wiring of other terminals of ISM/TEL and CM/TEL is
determined by the requirements of the particular
switchgear. Several typical examples of wiring of
different CM/TEL versions are presented on the
following pages.

58

Application guide
Typical wiring of CM/TEL-X/X-12-02A

Instruction manual

Instruction manual
Typical wiring of CM/TEL-X/X-12-03A

Application guide

59

60

Application guide

Instruction manual

Adjustment of the control inputs


This procedure is applicable for CM/TEL-X/X-12-02A,
CM/TEL-X/X-12-03A.
Close & Supervision", "Trip & Supervision",
"Alternative Trip & Supervision" inputs shall be
adjusted to the required control voltage and current.
This adjustment is achieved by the connection of a
proper external resistor to the relevant inputs (see also
section "Control Modules Operation") and by selection
of the control current with the aid of relevant selection
switches (see also Section "Control Modules Design").
Rated voltage, V

Parameter

For rated voltages not exceeding 60 V the critical


parameter of the external resistor (in addition to its
value R) is rated power P. For rated voltages exceeding
60 V, the critical parameter is impulse power Pi, that can
be absorbed by the resistor from a 100 ms current pulse.
These values are determined by rated voltage and
current of the input and shall be chosen in accordance
with the following table. (See also Notes below the
table.)

Rated control current,

Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W
Ohm
W
W

Note 1: The power ratings shown above ensure reliable operation of the external resistor in a static condition. Some resistors are
highlysensitive to temporary overloads caused by frequent switching operations or application of high energy lightning impulses. In
these cases, the required rated power may exceed that shown in the table above. In case of doubt please contact manufacture.
Note 2: When choosing the value of R, check that it is less than the combined value of the resistors R,R1andR3 connected in series
with the supervision relays by at least 3.5 times (See also Section "Destination and operation of inputs"). If this is not achieved then
failure of a supervision relay coil to a short circuit condition could result in an uninstructed circuit breaker operation.
Note 3: External resistors applied shall be wire type and shall have tolerance 5% or better.

Instruction manual

Application guide

61

General

Commissioning tests

Commissioning and servicing is only permissible


by qualified and trained personnel. In so far as an
installation where commissioning and change
work is carried out on live equipment, relevant
safety regulations must be adhered to (in
accordance with appropriate national standards).
This procedure applies to both primary and
secondary power circuits.
When mounting and installation a newly designed
panel for the first time, an acceptance of the
equipment must be carried out with TAVRIDA
ELECTRIC in order to ensure the proper installation
conditions.
The ISM must always be tested and operated with
the CM. Individual testing is not possible and
leads to the destruction of the ISM.
The selection switch of the relevant input shall be
set to a required control current as shown below.

After the installation of the ISM/TEL and CM/TEL


modules, please follow the routine test procedure
specified for relevant switchgear. This procedure
shall cover (but shall not be necessarily limited to)
the following tests:

1. Selection switch for Close & Supervision input


2. Selection switch for Trip & Supervision input
3. Selection switch for Alternative Trip & Supervision input

Operation test

1. Apply auxiliary power.


Check CM/TEL signaling:
LED indicator "Power" shall light immediately
after power application;
LED indicator "Ready" shall light within 15s after
power application;
Dry contact "Ready" shall switch on within 15s
after power application;
LED indicator "Failure" shall not light.
2. Prove close and trip operations using all
applicable inputs of CM/TEL
In the factory, the magnetic actuator coils are
connected and tested according to the existing
circuit diagram. If the actuator coil is connected
with reversed polarity it is possible that the first
operations cannot be performed successfully. This
is not a failure of the ISM and after a few switching
operations this possible effect disappears
permanently (unless the polarity is changed
again).
Check proper signaling. Do not apply a "Close"
instruction when CM/TEL is not ready for the next
operation ("Ready" LED indicator is off). The
operation will be blocked.
3. Check antipumping duty.
Apply a "Close" instruction followed by the
application of a "Trip" instruction. ISM/TEL shall
perform CO duty.
This checking is normally done using local control
pushbuttons.
4. Check blocking duty.
Apply a "Trip" instruction followed by the
application of a "Close" instruction. ISM/TEL shall
stay open. This checking is normally done using
local control push buttons.
5. Check proper operation of mechanical and electrical interlocks.

62

Application guide

Instruction manual

High voltage test

Insulation resistance test

Apply a slowly rising AC voltage to each of the


vacuum interrupters and support insulation. The
voltage shall be increased up to the limit specified
in the Technical Specification and then kept
steady for 1 min.
During testing of vacuum interrupters, self-fading
restrikes may appear.
In this case, reduce the voltage slightly until the
restrikes disappear (for 10-15 seconds) and then
increase again until the required test level is
achieved.
Test vacuum interrupters separately to avoid their
mutual influence caused by the above mentioned
restrictions.
If test set uses long connecting wires, the restrikes
may cause switching surges resulting in insulation
failure during the test. To avoid this, try to use the
shortest wires possible. To coordinate the surge
impedance between the test set and switching
module, an extra resistor as shown below shall be
used.

Use standard methods to check the insulation


resistance of the auxiliary insulation. It shall not
be below the limits given in the switching module's technical specification.

Main contact resistance test


Use standard methods to check resistance of the
main contacts of ISM/TEL. Values must not exceed
limits specified in the switching module's
technical specification.

Instruction manual

Application guide

63

Maintenance
These modules are inherently maintenance free.
However when maintenance is carried out on the
switchgear in which they are assembled,
commissioning tests should be repeated. Test
results should be treated as below:
Operation test
Modules shall be operable. Otherwise, check the
control circuitry.
If necessary, change the failed module.
High voltage test
Use a dry cloth or a cloth soaked in alcohol to clean
the insulation prior to testing. Dielectric strength
of interrupters and support insulation may
deteriorate in service. A reduction to 80% of
initial value is acceptable, below this the module
should be replaced.

Insulation resistance test


Where necessary, clean the insulation before testing.
The insulation resistance shall comply with the
Specification.
In the case of noncompliance try to find the "weak
point". Note that, generally, there are other
devices installed parallel to the modules
Contact resistance test
If the Module has contact resistance that exceeds
the specified limit but is less than twice this limit,
continuation of use is possible, if actual
continuous current does not exceed the following:

where:
Ia, Ra - actual current and contact resistance
respectively,
Ir, Rr- rated values.
If the contact resistance more than doubles the
specified limit, the Module must be replaced.

64

Application guide

Instruction manual

P
A
C
K
A
G
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G
Packaging of switching modules
Each switching module is packed in a corrugated cardboard box. Dimensions of boxes are shown in the table.

Title of package

Dimensions, mm

Weight, kg
(including packing materials)

Packing
material

Corrugated cardboard 1

625

290

550

2,2

Foam inserts

Corrugated cardboard 2

725

290

550

2,3

Foam inserts

Corrugated cardboard 3

790

290

550

2,5

Foam inserts

Corrugated cardboard 4

625

290

750

2.5

Foam inserts

Corrugated cardboard 5

725

290

750

2.6

Foam inserts

Instruction manual

Packaging

65

Pictorial symbols "THIS WAY UP", "FRAGILE", "EXTERNAL LOAD LIMIT" and "KEEP AWAY FROM RAIN" are shown
on the frontal sides of the boxes.
Top and bottom flaps are fixed and sealed by means of Scotch tape. Boxes can be put on standard pallets and
attached by plastic tape. Not more than 2 layers are permitted.

General information about packed switching module (type and serial number of SM, order information) is
given on adhesive labels attached to the package. Barcodes have 128C format.

35522
:

44021717
# in Batch

01

Batch

Brutto:

01

37kg

010136421055

Label 2
Label 1

66

Packaging

Instruction manual

Construction code vs Package type reference table.


Construction
code of SM

051
052

1
37

053

15

055
057
058
066
067
068
081
082

38
38

083
089

Gross weight, kg
Corrugated board box
3

39

39

37 (3 pcs)

40
77
36
82
70
73

73

78
15

37 (3 pcs)

Packaging of control modules


Each control module is embedded into individual pasteboard boxes. Joints of pasteboard boxes are sealed
with Scotch tape. Pasteboard boxes are labeled with self-stick film as follows.

Marking of a packing label

Instruction manual

Packaging

67

Marking of a packing label


Maximum 30 kg weight can be put in the pasteboard box. The following information shall be used during piling and
warehousing.

Control module's type

Gross, kg

Maximum number of pasteboard boxes at piling

CM/TEL-24/60-12-01A

1.9

15

CM/TEL-100/220-12-01A

2.0

15

CM/TEL-24/60-12-02A

2.5

12

CM/TEL-100/220-12-02A

2.6

11

CM/TEL-24/60-12-03A

3.2

CM/TEL-100/220-12-03A

3.3

During transportation, individual pasteboard boxes are packed into a corrugated cardboard box (refer to chapter
Packaging of switching modules). Holding capacity of the group corrugated cardboard box is as follows:

Group packaging

Corrugated cardboard box 1

Corrugated cardboard box 2

Control module's type

Number of embedded individual pasteboards

CM/TEL-X/X-12-01A

14

CM/TEL-X/X-12-02A(03A)

10

CM/TEL-X/X-12-01A

18

CM/TEL-X/X-12-02A(03A)

12

The label is stuck on the side of the group packaging. The label indicates number and type of imbedded control
modules as follows.

68

Storage & other

Instruction manual

S
T
O
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A
G
E

D
I
S
P
O
S
A
L

Switching and control modules shall be stored in


indoor closed dry areas.
Under no circumstances must TEL products be
stored outdoor. This will lead to a product damage
and loss of warranty.
Ambient temperature shall not exceed
50C +55 limits. Average humidity measured
over 1 year period shall not exceed 75 % at 50C.
Attention! Control modules contain electrolytic
capacitors that are to be trained at least once per
year in order to provide specified capacity.
Training procedure is described below. When
storage period of CM/TEL exceeds one year from
the moment of production (date is marked on the
package), then before its usage such procedure
should be done:
1. Power supply should be applied to CM/TEL and
20 seconds pause should pass.
2. Switch OFF the power supply and pause for 1
minute .
3. Repat two times items 1. and 2.
4. Power supply should be applied to CM/TEL and
this voltage should remain applied for at least
7...8 hours.

Switching and control modules do not contain any


materials that are hazardous for the environment
or for personnel. No special methods of disposal
are required.
W
A
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R
A
N
T
I
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S

The expected lifetime of switching modules is 25


years.
The expected lifetime of control modules is 25
years.
The warranty period of the switching and control
modules is 3 years from production date. In the
case of failure during the warranty period,
Manufacturer refunds all financial losses related
to replacement/repair and transportation of the
failed module providing the conditions specified
in this VCB Instruction Manual have been meet.
Under no circumstances is Tavrida Electric
responsible for indirect losses associated with the
failure of any modules.
D
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L
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Y
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Note: When storing CM/TEL for a long time (several


years) this procedure should be done each year.

T
R
A
N
S
P
O
R
T
A
T
I
O
N

Transportation of switching and control modules


shall be done in the standard package by any kind
of transport or transport combinations.
Transportation shall be provided in waterproof
spaces. If airplanes are used, control modules shall
be transported inside heated, pressurized
compartments. The goods shall be handled in
accordance with pictorial symbols. The number of
boxes in piles shall not exceed 2 layers. Handling
and transportation shall avoid all drops and any
mechanical damages.

ISM including:
WAGO screwdriver
ISM Routine test certificate
VCB Instruction manual
CM including:
WAGO screwdriver
CM Routine test certificate

Instruction manual

Amendment sheet

69

A
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Amendment number
1
2
3
4
5
6
7
8
9
10
11

VCB Instruction manual


Page number
Date of correction
1
01.03.07
All
01.03.07
01.03.07
6
01.03.07
14
01.03.07
15
01.03.07
21
01.03.07
27, 28
01.03.07
54
01.03.07
57
01.03.07
01.03.07
last

Tavrida Electric Export


Author
O. Judin
O. Judin
O. Judin
O. Judin
O. Judin
O. Judin
O. Judin
O. Judin
O. Judin
O. Judin
O. Judin

5
Comments
Actual version 5, TEE
Spelling
Replacing with new ISM photo
Manual closing. Available sets.
New ISM photo
Misspelling 089 instead 059
Correction of height dimension
Separation and integration of ISM and CM earthing
Misspelling
Non-conformity report void
Domain and area code correction

70

Attachment 1

Instruction manual

Insulating hood mounting


ISM/TEL-24-16/800-057 and ISM/TEL-24-16/800-058 modules shall be connected in accordance with the
figure below.

Instruction manual

Attachment 2

73

ISM rod extension unit. Assembly.


After ISM has been mounted on a supportive frame, it is necessary to install the ISM rod extension unit. The unit
provides connection between the ISM rod and an interlocking & signaling unit. Depending on the type of
switchgear, one or two rod extension units may be installed.
Unit set consists of:
1.
2.
3.

Taper washer Fig. 1


Coupler
Fig.2
Bolt
Fig.3

Assembly working procedure is as following:


Insert taper washer (1) into the coupler (2). Insert bolt
(3) into the coupler (2) through taper washer (1) inside
the coupler. Insert the coupler into the ISM
interlocking hole and tighten it with the help of the
bolt. When tightening the bolt (3) orient head of the
bolt as is shown in the Fig.4 on the cross-section C-C.
Behind the taper washer along the edge of the bolt's
head, after the tightening with the ISM is done. I do not
understand the meaning of this sentence.
Further rod extension can be effected by means of any
shaft connected with the rod by 2 bolt sets Fig. 5.
Detailed dimensions of the coupler and taper washer
are in the Fig.1 and Fig.2.

74

Attachment 3

Instruction manual

Accessories

Auxiliary switches boards

Control box TEE

Auxiliary switches (NO) board ITEA 468262.005


for 055, 057, 058, 068, 081 modules.

Auxiliary switches (NC) board ITEA 468262.006


for 055, 057, 058, 068, 081 modules.

/TEE-01

Tulip Contacts

Heatsinks

Resistors

Stickers

Intermediate relay
(4 CO contacts)

Shaft Interface

Filter F/TEL-03

Auxiliary switches (NO) board ITEA 468262.011


for 066, 067, modules.

Auxiliary switches (NC) board ITEA 468262.012


for 066, 067, modules.

Shaft Extension

Filter F/TEL-04

Please note that a full range of accessories is presented in the Retrofit Product Guide.

Instruction manual

Attachment 4

75

Mounting of SAI/TEL surge arresters


Motors and Transformers
(switching; ferroresonance, starting motors overvoltages)
Motor

Load

Transformer
Over 50 meters

Feeder Length

Up to 50 meters

How to install

Phase-to-Earth

In parallel to
the main contact

Place of installation

Cable compartment
(Fig.1)

On the truck
(Fig.2)

(Choose any of the two)

Up to 300 meters

Over 300 meters

Phase-to-Earth

No need

Phase-to-Earth

as close to a motor Cable compartment


(Fig. 1)
as possilbe

No need

Cable distribution lines


(single-phase earth fault overvoltages)
How to install

Phase-to-Earth

Place of installation

Cable compartment (Fig.1)

Overhead distribution lines


(lightning, single-phase earth fault and ferroresonance overvoltages)
Where

Outdoor

Indoor

How to install

Phase-to-Earth

Phase-to-Earth

Place of installation

On the overhead line

Cable compartment (Fig.1)

ISM/TEL

SAI/TEL

Fig. 1 SAI installation inside the cable compartment (after the current transformer)

ISM/TEL
SAI/TEL

Fig. 2 SAI installation in parallel to the main contact on the truck

76

Attachment 5

Instruction manual

CM/TEL installation:
1. Install CM/TEL inside a Control Box on the front panel, or inside the relay compartment of a cubicle. It is
also permissible to place it on the front panel inside any metal enclosure. The design of the enclosure must
be approved by Tavrida Electric.

2. CM/TEL must not be installed inside a high-voltage compartment.


3. Always use shielded control cables for the connections between ISM/TEL and CM/TEL. The length of this
cable must not exceed 4m. Any control cable going out from the relay compartment or the Control Box must
be shielded. The cable shielding must be earthed at the common earthing point with the CM/TEL.
A common Earth point must be a
welded stud, which is connected to
Main Earth Contour.

The common Earth point at a welded stud


Connection to the Main Earth Contour

Instruction manual

Attachment 5

77

Earthing of the cable shielding must be done as shown in the picture. Use the metal cramp surrounding the
entire cable shielding or connect the stranded shielding to the earth terminal.
Soldering an extension for shielding of the cable is prohibited.

78

Attachment 5

Instruction manual

4. CM/TEL must be earthed at a designated terminal using the shortest possible wire to the nearest earth
terminal.

Minimum Distance

5. It is prohibited to place the control cables together with the high-voltage cables.
6. Always tie wires up together with cable ties. No wire loops are allowed.
7. Always separate cable routes with different assignments. Control cables must be routed aside from power
wires. In case of power and control cable intersection, lay them perpendicularly as shown in the picture.

8. When Earthing, always clean the metal surface of paint and rust.
9.The application of Interference Suppressing Power filters F/TEL must be performed for all load types with
the nominal voltage of 24kV. For the nominal voltage below 24kV use the following table to determine the
necessity of Filter application:

Instruction manual

Attachment 5

79

Application of Filters is compulsory, if your load has 3 or 4 stars.


Application of Filters is recommended, if your load has 1 or 2 stars.
Load type

Nominal Voltage 6kV

Motors, kW
50 - 200
Motors, kW
200 - 500
Motors, MW
0.5 - 1
Motors, MW
>1
Generator, kW
50 - 200
Generator, kW
200 - 500
Generator, MW
0.5 - 1
No-load trafo, kVA
50 - 200
No-load trafo, kVA
200 - 500
No-load trafo, MVA
0.5 - 1

Nominal Voltage 12kV

Nominal Voltage 24kV

**

***

**

**

***

***

***

****

***

***

****

**

***

***

***

***

***

***

****

***

***

***

***

***

***

***

***

****

Capacitor Battery

***

***

****

Arc Furnace < 2 MW

***

***

****

Arc Furnace > 2 MW

***

****

****

F/TEL Filter installations:


The Interference Suppressing Power Filters series F/TEL are used to minimize the risk of CM/TEL failures while
working under strong EMI.
Filter F/TEL-03 is intended to be used in the ISM/TEL actuator coil circuit.
Filter F/TEL-04 is intended to be used in the CM/TEL power supply circuit.
Connection diagram:

CM/TEL-12-XXA

Actuator Coil Power Supply -(+)


X2

9 10

1 2

F/TEL-03

X1

3 4

1 2

X1

X2
X2
1 2 3

X1

1 2 3

F/TEL-04

Proper installation of the F/TEL filters must be


accomplished in order to reach their maximum
effectiveness.
1.Filters must be placed as close to CM/TEL as
possible.
2.Proper Earthing must be provided by mounting
filters on a metal earthed surface or by
connecting a separate earth wire to the
designated earth studs.
3.Shielded cables must be used to integrate filters
into the Power Supply and the Actuator
Coil circuits.

80

Attachment 5

Instruction manual

Filters are mounted on


earthed metal surface.
Filters are placed as close to
CM/TEL as possible.
Shielded cables are used to
integrate filters into Power
Supply and Actuator Coil
circuits.

For filters technical description please refer to filters manual:


Interference Suppressing Power Filters F/TEL-03, F/TEL-04 Technical Manual ITEA.468829.002TM.

Instruction manual
N
O
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S

Notes

81

Power engineering the natural way

A
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E-mail: export@tavrida.eu
www.tavrida.eu
Tallinn Office
9a, Vase
10125 Tallinn Estonia
Tel: +372 6 258 147
Fax: +372 6 258 119
Moscow Office
1, Marshal Birjuzov Str.
123298 Moscow Russia
Tel: +7(495) 787 25 25
+7(495) 787 87 40
Fax: +7(495) 943 12 95

This document is copyright and is intended for users and distributors of Tavrida Electric products. It contains information that is the intellectual
property of Tavrida Electric and this document, or any part thereof, should not be copied or reproduced in any form without the prior permission
of Tavrida Electric
Tavrida Electric applies a policy of ongoing development and reserves the right to change products without notice. Tavrida Electric does not accept
any responsibility for loss or damage incurred as a result of acting or refraining from action based on information in this Catalogue.

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