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1/17/01
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Page 1
HV9000 AF DRIVES
SERIES B
User Manual
HVBasic Application Manual
4/17/00
3:21 PM
Page 2
HV9000
Contents
SAFETY
1.1
Warnings
1.2
Safety instructions . . . . . . . . . . . 3
1.3
1.4
................. 2
Page 1
6.2
6.2.1
6.2.2
Control connections . . . . . . . . . . 46
Control cables . . . . . . . . . . . . . . 46
Galvanic isolation barriers . . . . . 46
6.2.3
CONTROL PANEL
7.1
Introduction . . . . . . . . . . . . . . . . 48
48
EU DIRECTIVE
7.2
2.1
CE label . . . . . . . . . . . . . . . . . . 4
7.3
Monitoring menu M1 . . . . . . . 52
2.2
2.2.1
2.2.2
2.2.3
EMC directive . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . .
Technical criteria
..........
HV9000 EMC levels . . . . . . . . .
4
4
4
4
7.4
7.5
Reference menu M3 . . . . . . . 55
7.6
Buttons menu M4 . . . . . . . . . 55
7.7
RECEIVING
7.8
3.1
7.9
Contrast menu M7 . . . . . . . . . 57
7.10
Operating menu M8 . . . . . . . 58
3.2
7.11
3.3
Warranty . . . . . . . . . . . . . . . . . . 6
TECHNICAL DATA
STARTUP
4.1
General . . . . . . . . . . . . . . . . . . . 7
8.1
Safety precautions . . . . . . . . . . . 61
4.2
Power ratings . . . . . . . . . . . . . .
208-480V Compact NEMA 1 .
208V Drives . . . . . . . . . . . . . .
230V Drives . . . . . . . . . . . . .
480V Drives . . . . . . . . . . . . .
575V Drives . . . . . . . . . . . . .
8.2
Sequence of operation . . . . . . . . 61
FAULT TRACING
63
10
HVBasic APPLICATION
65
10.1
General . . . . . . . . . . . . . . . . . . . 65
10.2
Control connections . . . . . . . . . . 65
10.3
4.3
7
8
8
9
10
12
14
Specifications . . . . . . . . . . . . . . 15
INSTALLATION
17
5.1
Ambient conditions . . . . . . . . . . 17
5.2
Cooling . . . . . . . . . . . . . . . . . . . 17
5.3
Mounting . . . . . . . . . . . . . . . . . . 21
WIRING
6.1
6.1.1
6.1.2
6.1.3
6.1.4
Power connections . . . . . . . . . . 26
Utility cable . . . . . . . . . . . . . . . . 26
Motor cable . . . . . . . . . . . . . . . . 26
Control cable . . . . . . . . . . . . . . 26
Installation instructions . . . . . . . 28
6.1.4.1 Cable selection & installation
for UL listing . . . . . . . . . 30
Cable & motor insulation
checks
46
6.1.5
23
61
67
68
78
78
79
Page 2
SAFETY
HV9000
1 SAFETY
1
!
1.1
Warnings
Internal components and circuit boards (except the isolated I/O terminals)
are at utility potential when the HV9000 drive is connected to the line. This
voltage is extremely dangerous and may cause death or severe injury if you
come in contact with it.
When the HV9000 drive is connected to the utility, the motor connections U
(T1), V (T2), W (T3) and DC-link/brake resistor connections & + are live
even if the motor is not running.
The control I/O terminals are isolated from the utility potential, but relay
outputs and other I/Os (if jumper X4 is in the OFF position refer to Figure
6.2.2-1) may have dangerous external voltages connected even if power is
disconnected from the HV9000.
5
6
HV9000
1.2
Safety instructions
1
2
3
4
5
1.3
Page 3
SAFETY
The HV9000 is meant only for fixed installations. Do not make any
connections or measurements when the HV9000 is connected to the utility.
Do not make any high voltage or megger tests on any part of the HV9000.
Disconnect the motor cables from the HV9000 before meggering cables to
the motor.
Do not touch any IC circuits on the circuit boards. Static voltage discharge
may destroy board components.
Ensure that the HV9000 cover is closed before connecting the drive to the
utility.
1.4
= Dangerous Voltage
= General Warning
! 1
2
Before running the motor, ensure that the motor is properly mounted.
Maximum motor speed (frequency) should never be set to exceed the motor
or load rating.
Page 4
EU DIRECTIVE
HV9000
2 EU DIRECTIVE
2.1
CE label
2.2
EMC directive
2.2.1 General
The EMC directive (Electro Magnetic
Compatibility) states that electrical
equipment must not disturb the environment
and must be immune to other
electromagnetic disturbances in the
environment.
A Technical Construction File (TCF) exists
which demonstrates that HV9000 drives fulfill
the requirements of the EMC directive. A TCF
has been used as a statement of conformity
with the EMC directive as it is not possible to
test all installation combinations.
HV9000
Page 5
RECEIVING
3 RECEIVING
If the received equipment is not the same as
ordered, please contact your distributor
immediately.
NEMA 1(IP21)
OUTPUT
V2:3 0 VIN 0 120HZ
I2:27A
HP:20VT
015
HV9
1HP
2HP
3HP
5HP
7 HP
Control/Communication Options
HP Size at VT Rating
=
=
=
=
=
00
HV9000 VT HP Rating
Model HV900
F10
F20
F30
F50
F75
TYPE: HV9020BS-5M0A00
S.NO:
INPUT
V1:3 440 500V 50/60HZ
I1:27A
010
015
020
025
030
040
050
060
075
100
=
=
=
=
=
=
=
=
=
=
00 - No Modification
10HP
15HP
20HP
25HP
30HP
40HP
50HP
60HP
75HP
100HP
Series (B)
Enclosure Rating
C - Compact NEMA 1 (IP20)
N - Std. Chassis (IP00)
P - Std. Protected Chassis (IP20)
S - Std. NEMA 1 (IP21)
J - Std. NEMA 12 (IP54)
G - Oversized NEMA 1
D - Oversized NEMA 12
Control
M - HV Multi-line
Voltage
2 - 208V , 230V
5 - 480V
6 - 575V
For 208V 8 must be added as a suffix.
Page 6
3.2
RECEIVING
Storing
3
3.3 Warranty
This equipment is covered by the
Cutler-Hammer warranty period.
Cutler-Hammer distributors may have a
different warranty period, which is specified in
their terms, conditions, and warranty.
Should any questions arise concerning the
warranty, please contact your distributor.
HV9000
4 TECHNICAL DATA
4.1
General
Input
L1
IGBT
Inverter
3
DC Link
Capacitor
Input
EMC Filter
L3
Rectifier
AC Choke
L2
Page 7
TECHNICAL DATA
Fan
Power Supply
Measurements
PE
Gate
Drivers
Control
Panel
Cutler-Hammer
READY
RUN
Hand
01
Motor Speed
117.7 %
UP
Hand-Off-Auto
DOWN
ENTER
SEL
START
RS 232
Galvanic
Isolator
Motor
and
Application
Control
Control
I/O
Motor
Control
ASIC
Current
Sensors
Output
EMC Filter
HV9000
Motor
U
V
W
Page 8
TECHNICAL DATA
HV9000
10
15
20
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
M3/Compact NEMA 1
9.9
HV9F10BC-2M0B008
HV9F20BC-2M0B008
16
22
30
M4B/Compact NEMA 1
15.4
HV9F30BC-2M0B008
HV9F50BC-2M0B008
HV9F75BC-2M0B008
43
57
70
M5B/Compact NEMA 1
33.1
HV9010BC-2M0B008
HV9015BC-2M0B008
HV9020BC-2M0B008
Ivt
5.6
10
Ivt
4.7
7.0
10
5
7
10
15
20
25
Dimensions
WHD
in Inches and (mm)
Weight
in lbs.
Weight
in lbs.
Catalog Number
Catalog Number
M3/Compact NEMA 1
9.9
HV9F10BC-2M0B00
HV9F20BC-2M0B00
HV9F30BC-2M0B00
16
22
30
M4B/Compact NEMA 1
15.4
HV9F50BC-2M0B00
HV9F75BC-2M0B00
HV9010BC-2M0B00
43
57
70
M5B/Compact NEMA 1
33.1
HV9015BC-2M0B00
HV9020BC-2M0B00
HV9025BC-2M0B00
Ivt
3
3.5
5
8
11
15
21
27
34
40
52
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
M3/Compact NEMA 1
9.9
M4B/Compact NEMA 1
15.4
M5B/Compact NEMA 1
33.1
Weight
in lbs.
Catalog Number
HV9F10BC-5M0B00
HV9F20BC-5M0B00
HV9F30BC-5M0B00
HV9F50BC-5M0B00
HV9F75BC-5M0B00
HV9010BC-5M0B00
HV9015BC-5M0B00
HV9020BC-5M0B00
HV9025BC-5M0B00
HV9030BC-5M0B00
HV9040BC-5M0B00
Ivt = continuous rated output current (variable torque load, maximum 40C ambient).
HV9000
Page 9
TECHNICAL DATA
Output Current
Variable Torque
HP
Ivt
2
10
3
16
5
22
7
30
10
43
15
57
20
70
25
83
30
113
40
139
50
165
60
200
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
M4/NEMA 1
17.6
M5/NEMA 1
35.3
M6/NEMA 1
84
M7/NEMA 1
14.7 39.4 13
(373.4 1000.8 330.2)
180
75
M8/NEMA 1
19.5 50.8 14
(495.3 1290.3 355.6)
337
Output Current
Variable Torque
HP
Ivt
2
10
3
16
5
22
7
30
10
43
57
15
70
20
25
83
30
113
40
139
50
165
60
200
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
M4/NEMA 12
17.6
M5/NEMA 12
35.3
M6/NEMA 12
84
M7/NEMA 12
14.7 39.4 13
(373.4 1000.8 330.2)
180
75
M8/NEMA 12
19.5 50.8 14
(495.3 1290.3 355.6)
337
264
208V, NEMA 12
Rated HP &
264
Output Current
Variable Torque
HP
Ivt
2
10
3
16
5
22
7
30
10
43
15
57
20
70
25
83
30
113
40
139
50
165
60
200
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
M4/Protected
15.4
M5/Protected
33.1
M6/Protected
77.2
M7/Protected
135
75
M8/Chassis
300
264
Ivt = continuous rated output current (variable torque load, maximum 40C ambient).
Protected enclosure with option.
Page 10
TECHNICAL DATA
HV9000
230V, NEMA 1
Rated HP &
Output Current
Variable Torque
HP
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
Ivt
10
M4/NEMA 1
17.6
HV9F30BS-2M0B00
5
7
10
15
16
22
30
43
M5/NEMA 1
35.3
HV9F50BS-2M0B00
HV9F75BS-2M0B00
HV9010BS-2M0B00
HV9015BS-2M0B00
20
25
30
40
50
60
75
57
70
83
113
139
165
200
M6/NEMA 1
84
M7/NEMA 1
180
100
264
M8/NEMA 1
337
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
HV9020BS-2M0B00
HV9025BS-2M0B00
HV9030BS-2M0B00
HV9040BS-2M0B00
HV9050BS-2M0B00
HV9060BS-2M0B00
HV9075BS-2M0B00
HV9100BS-2M0B00
230V, NEMA 12
Rated HP &
Output Current
Variable Torque
HP
Ivt
10
M4/NEMA 12
17.6
HV9F30BS-2M0B00
5
7
10
15
16
22
30
43
M5/NEMA 12
35.3
HV9F50BS-2M0B00
HV9F75BS-2M0B00
HV9010BS-2M0B00
HV9015BS-2M0B00
20
25
30
40
50
60
75
57
70
83
113
139
165
200
M6/NEMA 12
84
M7/NEMA 12
180
100
264
M8/NEMA 12
337
HV9020BS-2M0B00
HV9025BS-2M0B00
HV9030BS-2M0B00
HV9040BS-2M0B00
HV9050BS-2M0B00
HV9060BS-2M0B00
HV9075BS-2M0B00
HV9100CS-2M0B00
Ivt = continuous rated output current (variable torque load, maximum 40C ambient).
HV9000
Page 11
TECHNICAL DATA
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
Ivt
10
M4/Protected
15.4
HV9F30BP-2M0A00
5
7
10
15
16
22
30
43
M5/Protected
33.1
HV9F50BP-2M0A00
HV9F75BP-2M0A00
HV9010BP-2M0A00
HV9015BP-2M0A00
20
25
30
40
50
60
75
57
70
83
113
139
165
200
M6/Protected
77.2
M7/Chassis
135
100
264
M8/Chassis
300
HV9020BP-2M0A00
HV9025BP-2M0A00
HV9030BP-2M0A00
HV9040BP-2M0A00
HV9050BN-2M0A00
HV9060BN-2M0A00
HV9075BN-2M0A00
HV9100BN-2M0A00
Ivt = continuous rated output current (variable torque load, maximum 40C ambient).
Page 12
TECHNICAL DATA
HV9000
480V, NEMA 1
Rated HP &
Output Current
Variable Torque
5
7
10
Ivt
8
11
15
15
20
25
21
27
32
30
40
50
60
75
100
125
150
40
52
65
77
96
125
160
180
200
250
300
400
260
320
400
460
HP
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
M4/NEMA 1
17.6
HV9F50BS-5M0A00
HV9F75BS-5M0A00
HV9010BS-5M0A00
M5/NEMA 1
35.3
HV9015BS-5M0A00
HV9020BS-5M0A00
HV9025BS-5M0A00
M6/NEMA 1
83.8
M7/NEMA 1
221
M8/NEMA 1
309
M9/NEMA 1
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
M4/NEMA 12
17.6
M5/NEMA 12
35.3
M6/NEMA 12
83.8
M7/NEMA 12
221
M8/NEMA 12
309
M9/NEMA 12
574
574
HV9030BS-5M0A00
HV9040BS-5M0A00
HV9050BS-5M0A00
HV9060BS-5M0A00
HV9075BS-5M0A00
HV9100BS-5M0A00
HV9125BS-5M0A00
HV9150BS-5M0A00
HV9200BS-5M0A00
HV9250BS-5M0A00
HV9300BS-5M0A00
HV9400BS-5M0A00
480V, NEMA 12
Rated HP &
Output Current
Variable Torque
5
7
10
Ivt
8
11
15
15
20
25
30
40
50
60
75
21
27
32
40
52
65
77
96
100
125
150
200
250
125
160
180
260
320
300
400
400
460
HP
Ivt = continuous rated output current (variable torque, maximum 40C ambient).
HV9000
Page 13
TECHNICAL DATA
Ivt
8
11
15
15
20
25
21
27
32
30
40
50
60
75
100
125
150
40
52
65
77
96
125
160
180
200
250
300
400
260
320
400
460
HP
Frame Size/
Enclosure Size
Dimensions
WHD
in Inches and (mm)
M4/Protected
15.4
HV9F50BP-5M0A00
HV9F75BP-5M0A00
HV9010BP-5M0A00
M5/Protected
33.1
HV9015BP-5M0A00
HV9020BP-5M0A00
HV9025BP-5M0A00
M6/Protected
77.2
M7/Chassis
133
M8/Chassis
309
M9/Chassis
485
HV9030BP-5M0A00
HV9040BP-5M0A00
HV9050BP-5M0A00
HV9060BP-5M0A00
HV9075BP-5M0A00
HV9100BN-5M0A00
HV9125BN-5M0A00
HV9150BN-5M0A00
HV9200BN-5M0A00
HV9250BN-5M0A00
HV9300BN-5M0A00
HV9400BN-5M0A00
Ivt = continuous rated output current (variable torque, maximum 40C ambient).
Page 14
TECHNICAL DATA
HV9000
Dimensions
WHD
in Inches and (mm)
40
50
60
75
100
Ivt
4.5
7.5
10
14
19
23
26
35
42
52
62
85
100
125
150
200
250
122
145
222
287
M9/Chassis
300
400
325
390
M10/Chassis
HP
3
5
7
10
15
20
25
30
Frame Size/
Enclosure Size
M5/NEMA 1
33.1
M6/NEMA 1
83.8
M8/Chassis
300
602
466
HV9F30BS-6M0A00
HV9F50BS-6M0A00
HV9F75BS-6M0A00
HV9010BS-6M0A00
HV9015BS-6M0A00
HV9020BS-6M0A00
HV9025BS-6M0A00
HV9030BS-6M0A00
HV9040BS-6M0A00
HV9050BS-6M0A00
HV9060BS-6M0A00
HV9075BS-6M0A00
HV9100BS-6M0A00
HV9125BN-6M0A00
HV9150BN-6M0A00
HV9200BN-6M0A00
HV9250BN-6M0A00
HV9300BN-6M0A00
HV9400BN-6M0A00
Ivt = continuous rated output current (variable torque load, maximum 40C ambient).
HV9000
4.3
TECHNICAL DATA
Page 15
Specifications
Utility
Connection
Motor
Connection
Input Frequency
45 to 66 Hz
Output Voltage
0 to Vin
Starting Torque
200%
Starting Current
Output Frequency
0 to 120 Hz
Frequency Resolution
0.01 Hz
Control Method
Switching Frequency
Frequency Reference
Control
Characteristics Field Weakening Point
Acceleration Time
Environmental
Limits
EMC
Safety
Deceleration Time
Braking Torque
DC Brake 30% TN
Ambient Operating
Temperature
10 to +40C at Ivt
Storage Temperature
40 to +60C
Relative Humidity
Operating Environment
Altitude
Enclosure
Noise Immunity
Emissions
Page 16
Control
Connections
4
Protective
Functions
TECHNICAL DATA
HV9000
Analog Voltage
Analog Current
Auxiliary Voltage
Potentiometer Reference
Analog Output
Digital Output
Relay Outputs
Overcurrent Protection
Overvoltage Protection
Undervoltage Protection
Utility Supervision
Unit Overtemperature
Protection
Yes
Yes
Stall Protection
Yes
Yes
230V
1.41Vin
480V
575V
1.41Vin 1.62Vin
HV9000
Page 17
INSTALLATION
5 INSTALLATION
5.1
Ambient conditions
5.2
Cooling
Dimensions in Inches
a2
0.5
0.5
c
Figure 5.2-1 Installation Space
HP
Voltage/Enclosure
1-2
208/Compact NEMA 1
2-3
1-3
230/Compact NEMA 1
3-5
1-10
480/Compact NEMA 1
5-15
3-20
3-15
208/Compact NEMA 1
5-10
M5/NEMA 1
5-20
230/Compact NEMA 1
1.5
6.5 3.5
7-15
M6/NEMA 1
1.5
1.5
6.5 3.5
15-30
480/Compact NEMA 1
3 (1.5)
3 (2.5)
20-50
25-75
M7/NEMA 1
M8/Chassis & NEMA 12
M8/NEMA 1
M9/Chassis & NEMA 12
M9/NEMA 1
M10/Chassis & NEMA 12
M10/NEMA 1
10 (3)
8 (3)
8 (3)
12
12
12
12
2.5
2.5
20
208/Compact NEMA 1
15-30
25
230/Compact NEMA 1
20-40
40
480/Compact NEMA 1
60-75
100
M11/NEMA 1
40-75
Consult Factory
M12/NEMA 1
50-100
100-150
200-250
125-150
300-400
200-250
300-400
Required Airflow
(CFM)
42
100
218
383
765
1148
1736
Page 18
INSTALLATION
HV9000
6000
1200
HV9025
HV9020
800
HV9015
600
HV9010
400
HV9F75
HV9F50
HV9F30
200
0
Power Loss / W
Power Loss / W
HV9150
5000
1000
HV9125
4000
HV9100
HV9075
3000
HV9060
HV9050
2000
HV9040
HV9030
1000
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
12000
HV9300
10000
HV9250
HV9200
8000
6000
4000
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1200
HV9100
HV9020
800
HV9015
600
HV9010
400
HV9F75
HV9F50
HV9F30
200
fsw [kHz]
1
Power Loss / W
HV9025
1000
Power Loss / W
Power Loss / W
14000
3000
HV9075
2000
HV9060
HV9050
HV9040
HV9030
1000
Figures 5.2-2d and 5.2-2e show power dissipation as a function of the switching frequency for
230V standard enclosure variable torque drives (Types N, P, S and J).
HV9000
300
900
200
HV9F20
150
HV9F10
100
700
Power Loss / W
HV9F30
HV9020
800
HV9F50
250
Power Loss / W
Page 19
INSTALLATION
HV9015
600
500
HV9010
400
HV9F75
300
200
50
100
0
0
3
10
16
1600
HV9040
Power Loss / W
1400
1200
HV9030
HV9025
1000
800
600
400
200
0
10
16
10
16
Page 20
HP
INSTALLATION
Curve
3.6kHz
1 - 7
10
15
20
25
HV9010
HV9010
No Derating
35
30
HV9025
No Derating
HV9040
HV9010
Ivt 10 kHz
20
15
HV9010
Ivt 16 kHz
50
HV9050
10
60
75
HV9060
HV9075
100
125
150
175
200
250
HV9075
No Derating
HV9150
No Derating
HV9200
HV9250
300
No Derating
HV9300
400
HV9400
HV9400
20
30
40
50
Figure 5.2-3a
HV9150
Not Allowed
No Derating
HV9250
10
HV9100
HV9125
120
Ivt
HV9075 10 kHz
100
HV9075
3.6 kHz
HV9060 10 kHz
80
HV9050
10 kHz
HV9040
16 kHz
60
40
20
0
600
HV9025
Ivt 16 kHz
40
25
No Derating No Derating
30
40
Ivt
45
10kHz
16kHz
No Derating No Derating
HV9000
10
20
30
40
50
Figure 5.2-3b
Ivt
HV9400 10 kHz
500
HV9400
3.6 kHz
HV9300 10 kHz
400
250
Ivt
200
HV9250 10 kHz
HV9150 10 kHz
HV9250
3.6 kHz
300
HV9150
3.6 kHz
HV9125 10 kHz
150
HV9100 10 kHz
HV9200
10 kHz
200
100
100
50
0
0
10
20
30
40
Figure 5.2-3d
50
0
0
10
20
30
Figure 5.2-3c
40
50
HV9000
Page 21
INSTALLATION
5.3 Mounting
D1
W1
W2
R2
R1
H1 H2
H3
R2
H4
5
Frame
Enclosure
Voltage
Compact NEMA 1
208/230/480
M3
M4B
M5B
M4
M5
M6
M7
208/230/480
NEMA 1/12
M8
M9
480
Dimensions in Inches
W1
4.7
W2
3.7
H1
H2
13.5 13.1
H3
12
5.3
7.3
3.7
5.5
17 16.5
23.4 22.8
4.7
6.2
3.7
5
8.7
14.7
H4
D1
5.9
R1
0.28
R2
0.14
15.4
21.7
8.1
8.5
0.28
0.35
0.14
0.18
16.7 16.2
22.1 21.5
15.4
20.3
8.5
9.4
0.28
0.35
0.14
0.18
7.1
13.6
27.6 26.9
41.3 40.6
25.6
39.4
11.4
13
0.35
0.35
0.18
0.18
19.5
27.6
18
26
53.1 36.5
57.9 40.2
50.8
56.1
13.9
15.4
0.45
0.45
0.24
0.24
M4
M5
208/230/480
4.7
6.2
3.7
5
12.7 12.3
17.8 17.1
11.4
15.9
1.6
1.8
8.5
9.4
0.28
0.35
0.14
0.18
M5
M6
575
208/230/480
6.2
8.7
5
7.1
19.1 18.5
22.6 22
17.3
20.7
1.8
3.9
10.4
11.4
0.35
0.35
0.18
0.18
600
208/230/480
8.7
9.8
7.1
8.7
26.3 25.6
33.6 32.9
24.3
31.5
3.9
11.4
12.4
0.35
0.35
0.18
0.18
575
19.5
27.6
18
26
37.4 36.5
41.1 40.2
35
39.4
13.9
15.4
0.45
0.45
0.24
0.24
38.9
37.3
41.1 40.2
39.4
15.4
0.45
0.24
M6
M7
M8
M9
M10
Chassis Protected
480/575
Page 22
INSTALLATION
HV9000
INCORRECT
CORRECT
Lifting Holes
Lifting Bar
L1
L2
L3
L1
L2
L3
NOTE: Insert a lifting rod through the lifting holes when lifting 200-400HP units.
Figure 5.3-3 Lifting 200-400HP Units
HV9000
Page 23
Wiring
6 Wiring
General wiring diagrams are shown in
Figures 6-1 thru 6-3. The following chapters
and sections have more detailed instructions
about wiring and cable connections.
Reference
(voltage
1-10 k)
Reference
(current)
24 V
GND
x)
24 V
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
+10 Vref.
I o u t + 18
I o u t - 19
Vi n +
GND
0(4)/20mA
RL<500 Ohms
20
Iin +
DO1
GND
RO1/1 21
1/2 22
DIA1
RO1/3
23
RO2/1
24
24Vout
V<+48V
I<50mA
Iin -
ac/dc
DIA2
DIA3
2/2 25
CMA
24Vout
RO2/3
GND
DIB4
26
Switching:
<8A/24V DC
<0.4A/300V DC
<2kVA/250V AC
Continuously:
<8A/24V DC
<2Arms
DIB5
DIB6
x)
x) dotted line
indicates the
connection
with inverted
signal levels
CMB
1)
L1
L2 L3
RFI-filter (optional)
L1
L2
L3
M
3
Page 24
Wiring
Reference
(voltage
1-10 k)
Reference
(current)
+10 Vref.
Vin +
GND
Iin +
HV9000
Iout+
18
Iout-
19
DO1
Iin 6 24Vout
7 GND
5
DIA1
DIA2
RO1/1 21
1/2 22
RO1/3
RO2/1 24
2/2 25
10 DIA3
11 CMA
24 V
GND
x)
RO2/3
12 24Vout
13 GND
14 DIB4
15 DIB5
16 DIB6
CMB
24 V
GND
x)
x) dotted line
indicates the
connection
with inverted
signal levels
1)
L1
L2
L3
+
U
M
3
RFI-Filter (Optional)
L1
L2
L3
0(4)/20mA
RL<500 Ohms
+
V<+48V
I<50mA
AC/DC
Switching:
<8A/24V DC,
<0.4A/300V DC,
<2kVA/250V AC
Continuously:
<8A/24V DC,
<2Arms
HV9000
Page 25
Wiring
Reference
(voltage
1-10 k)
Reference
(current)
+10 Vref.
Uin +
GND
Iin +
Iout+
18
out-
19
DO1
Iin 6 24Vout
7 GND
5
24 V
GND
x)
DIA1
DIA2
0(4)/20mA
RL<500 Ohms
V<+48V
I<50mA
RO1/1 21
1/2 22
RO1/3
RO2/1 24
2/2 25
10 DIA3
11 CMA
12 24Vout
RO2/3
13 GND
14 DIB4
AC/DC
Switching:
<8A/24V DC,
<0.4A/300V DC,
<2kVA/250V AC
Continuously:
<8A/24V DC,
<2Arms
15 DIB5
16 DIB6
24 V
CMB
GND
x)
x) dotted line
indicates the
connection
with inverted
signal levels
6
L1
L2
L3
Internal RFI-
1)
L1 L2
L3
+
U
M
3
Page 26
6.1
Wiring
HV9000
Power connections
6
Ivt Fuse
Copper Cable
Utility and Motor
(Ground)
Cable
Level N
Level I
230V HP
Utility Cable
Motor Cable
1
2
1
2
4.7
7
10
16 (16)
2
3
10
Control Cable
5
7
16
22
20
25
14 (14)
10 (10)
10
15
30
43
35
50
8 (8)
20
25
57
70
60
80
6 (6)
4 (6)
30
40
83
113
100
125
2 (6)
0 (4)
50
60
139
165
150
200
00 (2)
75
100
200
264
200
300
000 (0)
350MCM (000)
HV9000
480V HP
1
3
5
7
10
15
20
25
30
40
50
60
75
100
125
150
200
250
300
400
Ivt Fuse
3
5
8
11
15
21
27
32
40
52
65
77
96
125
160
180
260
320
400
460
Copper Cable
Utility and Motor
(Ground)
10
16 (16)
15
20
25
35
50
50
60
80
100
125
150
200
200
300
400
500
600
14 (14)
12 (12)
10 (10)
8 (8)
6 (6)
4 (6)
2 (6)
0 (4)
00 (2)
000 (0)
350 MCM (000)
2 [250 MCM (00)]
2 [350 MCM (000)]
2 [550 MCM (250 MCM)]
M6
M7
M8
M9
M10
Page 27
Wiring
575V HP
3
5
7
10
15
20
25
30
40
50
60
75
100
125
150
200
250
Ivt Fuse
Copper Cable
Utility and Motor
(Ground)
14
15
14 (14)
19
23
26
35
42
52
62
85
100
122
145
222
287
20
25
35
35
50
60
100
100
100
125
100
250
300
12 (12)
10 (10)
8 (8)
6 (6)
2 (6)
0 (4)
00 (2)
300 MCM (00)
350 MCM (000)
HP
Voltage
Cable (AWG/MCM)
All
14
14
All
230/480
10
10
All
6
6
All
230/480/575
15-25
230
25-40
480
20-40
230
2
30-40
480
00
40-60
575
50-75
480
0 Copper
00 Aluminum
75-100
575
50-75
230
350 MCM
100-150
480
100
230
000
2 500 MCM
200-250
480
Aluminum
125-150
575
300-400
480
2 600 MCM 2 500 MCM
200-250
575
300-400
575
4 500 MCM 2 500 MCM
For NEMA 1/12 units, a maximum of 3 parallel connected cables can be used.
Page 28
Wiring
HV9000
6
2
HV9000
Wiring
Page 29
Connecting cables.
Motor and utility cables should be stripped as detailed in Figure 6.1.4-1
and Table 6.1.4-2.
Open the cover of the HV9000 as shown in Figure 6.1.4-3.
To insert the cables, remove the required grommets from the cable cover
of open chassis units, or from the bottom of NEMA 1/12 units.
Cable installation must be consistent with UL instructions as explained in
section 6.1.4.1. Connect the utility, motor and control cables to the correct
terminals as shown in Figures 6.1.4-3 thru 6.1.4-16. If the RFI filter option
is used, refer to the RFI Filter Instruction Manual.
Check that control cables and wires do not make contact with electrical
components inside the unit.
Ensure that the ground cable is connected to the
terminal of the frequency converter and motor.
For 200-400HP open chassis units, connect the isolator plates of the
protective cover and terminals as shown in Figure 6.1.4-11.
If a shielded power cable is used, connect the shield to the ground
terminals of the drive, motor and supply panel.
Ensure that the control cables and any internal wiring is in place before
reinstalling the cable cover or unit cover.
NOTE: For frame sizes M7-M10, transformer connections within the unit
must be changed if the input supply voltage to the drive is other than
the default supply voltage.
Voltage Code (VC)
2
5
6
Page 30
Wiring
HV9000
Frame
M3
M4-M12
RMS Symmetrical
Voltage Maximum
Amps on Supply Circuit
All
35,000
All
100,000
Frame
HP
Voltage
M3
All
All
Tightening Torque
(in-lbs)
7
M4B
M5B
All
All
All
All
7
20
M4
M5
All
All
All
All
7
20
M6
M6
20-25
30-40
230
230
35
44
M6
M6
30-40
50-75
480
480
35
44
M6
M6
40-50
50-100
575
575
35
44
M7
M8
All
All
All
All
44
610
M9
All
All
610
HV9000
Page 31
Wiring
L4
Frame
L1
L3
L2
Ground
Conductor
Utility
Cables
M3
All
M4
M4B
All
All
M5
All
15-25
M5B
Voltage
230/480
480
230
30-40
40-60
480
575
50-75
75-100
M7
M8
M9
Stripping Lengths
in Inches
L1 L2
0.47 2.2
L3 L4
2.2 0.47
0.24 1.4
2.4
0.6
0.6
25-40
20-40
M6
HP
0.6
1.6
0.6
480
575
1.6
0.6
50-100
125-150
230
480
200-250
125-150
480
575
300-400
200-250
480
575
350-400
575
Contact Factory
Page 32
Wiring
HV9000
M4, M5 Frame
Power card
Control card
Control I/O
terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Utility cable
terminals
(L1, L2, L3)
Ground
terminals
(PE)
Fixing screw
DC link/Brake
resistor
terminals (,+)
L1 L2 L3 -
+ U V W
Motor cable
terminals
(U,V,W)
Fixing screw
Motor Cable
Brake resistor cable
HV9000
Page 33
Wiring
M4 FRAME
Control card
I/O terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Ground terminal
+ U V W
Motor cable
terminals
Ground terminal
Rubber grommets
Motor cable
Brake resistor cable
Utility cable
Control cable
Figure 6.1.4-4 Cable Assembly for Standard NEMA 1 & 12
3HP Voltage Code 2
5-10HP Voltage Code 5
2-3HP Voltage Code 2-8
Page 34
Wiring
HV9000
M5 Frame
Control card
I/O terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Connect the
shield to
the terminal
Fix the control
cable with a tie
wrap
Utility cable
terminals
L1 L2 L3
- + U
V W
DC link/brake
resistor terminals
Motor cable
terminals
Ground terminal
Ground terminal
Rubber grommets
Motor cable
Brake resistor cable
Control cable
Utility cable
Figure 6.1.4-5 Cable Assembly for Standard NEMA 1
5-15HP Voltage Code 2
15-25HP Voltage Code 5
5-10HP Voltage Code 2-8
HV9000
Page 35
Wiring
M5 Frame
Control card
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
I/O terminals
Internal
cooling fan
Connect the
shield to
the terminal
Utility cable
terminals
DC link/brake
resistor terminals
L1 L2 L3 -
+ U V W
Motor cable
terminals
Ground terminal
Ground terminal
Rubber grommets
Motor cable
Brake resistor cable
Control cable
Utility cable
Figure 6.1.4-6 Cable Assembly for Standard NEMA 12
5-15HP Voltage Code 2
15-25HP Voltage Code 5
5-10HP Voltage Code 2-8
Page 36
Wiring
HV9000
M6 Frame
Power card
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Control card
Control I/O
terminals
Connect the
shield to the
terminal
Fix the control
cable with a tie
wrap
L1
L2
L3
Utility cable
terminals
(L1, L2, L3)
Ground
terminals
(PE)
Fixing screw
DC link/Brake
resistor
terminals (,+)
Motor cable
terminals
Fixing screw
Cable cover
Utility cable
Control cable
Figure 6.1.4-7 Cable Assembly for Open Chassis
20-40HP Voltage Code 2
30-75HP Voltage Code 5
15-30HP Voltage Code 2-8
Motor Cable
Brake resistor cable
HV9000
Page 37
Wiring
M6 Frame
Control card
I/O terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Connect the
shield to the
terminal
Fix the control
cable with a tie
wrap
Utility cable
terminals
DC link/Brake
resistor terminals
Motor cable
terminals
L1 L2 L3 -
Ground terminal
+ U
V W
Ground terminals
Rubber grommets
Motor Cable
Control cable
Brake resistor cable
Utility cable
Figure 6.1.4-8 Cable Assembly for Standard NEMA 1 &12 20-40HP Voltage Code 2
30-75HP Voltage Code 5 15-30HP Voltage Code 2-8
Page 38
Wiring
HV9000
M7 Frame
Utility cable
Ground terminal
(PE)
Utility cable
terminals
(L1, L2, L3)
L1
L2
Power card
Control card
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Control I/O
terminals
6
Connect the shield
to the terminal
Fix the control cable
with a tie wrap
L3
DC link/Brake
resistor
terminals (, +)
Ground
terminals
(PE)
Brake resistor
cable
Control cable
Figure 6.1.4-9 Cable Assembly for Open Chassis
50-75HP Voltage Code 2
100-150HP Voltage Code 5
40-60HP Voltage Code 2-8
Motor cable
terminals
Motor Cable
HV9000
Page 39
Wiring
Control I/O
terminals
Control cable
grounding
Control cable
fixing
L1
L2
L3
PE terminal
for utility and
motor cables
DC link/Brake
resistor
cables
Insulated
(yellow-green)
grounding
conductor twisted
or shielded cable
Terminal
isolator
plates
Utility
cable
Control
cable
Motor
Cable
Page 40
Wiring
HV9000
Protective Cover
Fixing Screws
L1
L2
L3
Before Switching on the Utility Supply After Making the Cable Connections:
1. Insert all 10 terminal isolator plates A between the terminals as shown below.
2. Insert and fix the 3 protective plastic covers B , C and D over the terminals.
Insert plate
into the slots
Figure 6.1.4-11 Cable Cover & Terminal Assembly for Open Chassis 100HP Voltage Code 2
200-400HP Voltage Code 5 125-400HP Voltage Code 6
Cable Cover & Terminal Assembly for NEMA 1 & 12 100HP Voltage Code 2
200-400HP Voltage Code 5 75HP Voltage Code 2-8
HV9000
Page 41
Wiring
M5 Frame
Control card
Control I/O
terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Connect the
shield to
the terminal
L1 L2
L2 L3
L3
L1
Ground terminals
Fixing screw
Control cable
Utility cable
V W
Utility cable
terminals
DC link/Brake
resistor terminals
Motor cable
terminals
Ground terminal
Fixing screw
Motor Cable
Brake resistor cable
Figure 6.1.4-12 Cable Assembly for Open Chassis 3-30HP Voltage Code 6
Page 42
Wiring
HV9000
M6 Frame
Control card
I/O terminals
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Connect the
shield to
the terminal
L1
Ground terminals
Fixing screw
Control cable
Utility cable
L2
L3
Utility cable
terminals
DC link/Brake
resistor terminals
Motor cable
terminals
Ground terminal
Fixing screw
Motor Cable
Brake resistor cable
Figure 6.1.4-13 Cable Assembly for Open Chassis 40-100HP Voltage Code 6
HV9000
Page 43
Wiring
M3 Frame
Utility cable
terminals
(L1, L2, L3)
DC link/brake
resistor
terminals
Motor cable
terminals
(U, V, W)
Yellow-green
protective
cable
Yellow-green
protective
cable
Ground
terminal
Ground
terminal
Utility cable
Ground terminal
for the control cable
Motor cable
Page 44
Wiring
HV9000
M4B Frame
DC link/brake
resistor
terminals (, +)
Motor cable
terminals
(U, V, W)
Utility cable
terminals
(L1, L2, L3)
Yellow-green
protective
cable
Yellow-green
protective
cable
Ground
terminal
Ground
terminals
Motor
cable
Utility cable
Ground terminal
for the control cable
Motor cable
HV9000
Page 45
Wiring
M5B Frame
DC link/brake
resistor
terminals (, +)
Utility cable
terminals
(L1, L2, L3)
Motor cable
terminals
(U, V, W)
Yellow-green
protective
terminal
Connect the
braided grounding
strap to the terminal
exposing no more
than 2 cm of braided
wire
Connect the
braided grounding
strap to the terminal
exposing no more
than 2 cm of braided
wire
Earth
terminals
Earth
terminals
Utility cable
Control cable
(other)
Motor cable
Control cable
(relay outputs)
Page 46
Wiring
6.2
HV9000
Control connections
HV9000
Page 47
Wiring
Input
X4
10 Vref.
GND
L1 L2 L3
1M Ohm
+24V
GND
Control I/O Ground
Vin
Iin +
Iin -
DIA1
...
DIA3
DIB4
...
DIB6
CMB
Digital Input
Group A
Main Circuits
Digital Input
Group B
Iout +
Analog Output
I out DO1
Digital Output
RO1.1
RO1.2
RO1.3
RO2.1
RO2.2
U V W
RO2.3
Motor
Figure 6.2.2-1 Isolation Barriers
6.2.3 Digital input function inversion
The active signal level of the digital input logic
depends on how the common input (CMA,
CMB) of the input group is connected. The
connection can be either to +24V or to GND.
+24V
Ground ()
Ground ()
DIA1
DIA1
DIA2
DIA2
DIA3
DIA3
CMA
+24V
CMA
Page 48
CONTROL PANEL
HV9000
7 CONTROL PANEL
7.1
Introduction
READY ,
STOP
, ALARM , FAULT
Off
, Auto
HV9000
CONTROL PANEL
Page 49
UP
UP
UP/DOWN BROWSER
ENTER
DOWN
Hand-Off-Auto
SEL
START
STOP
Changes values.
Changes values.
Hand-Off-Auto
ENTER
START
STOP
STOP / RESET
Stops the motor in Hand/Auto modes.
Resets all active faults.
Page 50
7.2
CONTROL PANEL
HV9000
HV9000
Page 51
CONTROL PANEL
V2
.. Output Frequency
V21 Calc Motor Temp
V1
Motor speed
61.6 %
M1
Monitor
V 1-21
Press
G0
P 1.1
P 1.1
SYSTEM PARAMETERS
Min Frequency
Min Frequency
M2
Parameters
G 0-1
G1
M3
Reference
R 11
R5
Reference
77.7 %
100.0 %
77.7 %
P 1-3
ENTER
P1.1
Min Frequency
..
P1.27 Power-up restart
BASIC PARAMETERS
P 1-27
Press
R5
Reference
100.0 %
ENTER
B2
Clr MWh Countr
Off
Press
M4
Buttons
B 12
B1
Clr Oph Countr
Off
M5
Active Faults
F 19
F1
1. Overcurrent
M6
Fault History
H 19
H1
2. Overvoltage
M7
Contrast
22
C
Contrast
17
ENTER
2-3 Sec.
B1
Clr Oph Countr
On
B1
Clr Oph Countr
On
02
.. Output Frequency
021 Calc Motor Temp
M8
Operate
O 121
Press
ENTER
2-3 Sec.
01
Motor speed
61.6 %
01
Motor speed
61.6 %
Page 52
7.3
CONTROL PANEL
HV9000
Monitoring Menu M1
V2
.. Output Frequency
V21 Calc Motor Temp
M1
Monitor
V 121
V1
Motor speed
61.6 %
Unit
Description
V1
Motor Speed
Motor Speed in %
V2
Output Frequency
Hz
V3
Motor Speed
RPM
V4
Motor Current
V5
Motor Torque
V6
Motor Power
V7
Motor Voltage
V8
DC-Bus Voltage
V9
Unit Temperature
V10
Op Day Counter
V11
Service Days
DD
V12
Op Hours Counter
V13
MWh Counter
MWh
V14
Megawatt Hrs
MWh
V15
Kilowatt Hrs
KWh
V16
Voltage/Analog Input
V17
Current/Analog Input
mA
V18
V19
V20
V21
Control Program
V22
Drive Option SW
V23
kW
V24
DD = Full Days
HV9000
Page 53
CONTROL PANEL
0 = Open Input
1 = Closed Input (Active)
V18
Dig input A Stat
011
Example:
Input
Terminal
DIA1
Closed
DIA2
Closed
DIA3
Open
10
V19
Dig input B Stat
101
Example:
Input
Terminal
DIB4
Closed
14
DIB5
Open
15
DIB6
Closed
16
V20
Dig & Rel Output
001
Example:
Input
Terminal
Digital Output
Closed (Sinking Current)
20
Relay Output 1
Open
21
Relay Output 2
Open
24
Page 54
7.4
CONTROL PANEL
HV9000
P0.1
..
P0.3
P0.2
Load Parameters
LoadDefaults
ENTER
G0
SYSTEM PARAMETERS
P 13
P0.2
Load Parameters
Select
P0.2
P1.1
Min Frequency
12 Hz
P1.1
Load Parameters
LoadDefaults
Min Frequency
33.33 Hz
ENTER
M2
Parameters
G 01
G1
BASIC PARAMETERS
P 127
P1.2
..
P1.27
P1.1
Min. Frequency
33.33 Hz
HV9000
7.5
Page 55
CONTROL PANEL
Reference Menu M3
R5
Reference
100.0 %
ENTER
R5
Reference
100.0 %
R5
Reference
77.7 %
M3
Reference
R 11
7.6
Buttons Menu M4
B2
Clr MWh Countr
Off
Press
ENTER
2-3 Sec.
B2
Clr MWh Countr
On
Press
M4
Buttons
B 12
B1
Clr Oph Countr
On
ENTER
2-3 Sec.
B1
Clr Oph Countr
Off
Page 56
7.7
CONTROL PANEL
HV9000
M5
Active Faults
F 19
F1
1. Overcurrent
7.8
H1
2. Overvoltage
2-3 Sec.
HV9000
7.9
CONTROL PANEL
Page 57
Contrast Menu M7
M7
Contrast
22
C
Contrast
17
Page 58
CONTROL PANEL
HV9000
M1
Monitor
V 121
Output Frequency
.02
.
021 Calc Motor Temp
ENTER
Press
M8
Operate
O 121
ENTER
2-3 Sec.
01
Motor speed
61.6 %
Press
ENTER
2-3 Sec.
P1.17
Password
0
Unit
Description
O1
Motor Speed
Motor Speed in %
O2
Output Frequency
Hz
O3
Motor Speed
RPM
O4
Motor Current
O5
Motor Torque
O6
Motor Power
O7
Motor Voltage
O8
DC-Bus Voltage
O9
Temperature
O10
DD.dd
O11
Service Days
DD
O12
Operate Hrs
HH.h
O13
MW Hours Counter
MWh
Total MWh
O14
Megawatt Hrs
MWh
O15
Kilowatt Hrs
KWh
O16
Voltage/Analog Input
O17
Current/Analog Input
mA
O18
O19
O20
O21
Control Program
O22
Drive Option SW
O23
kW
O24
DD = Full Days
HV9000
Page 59
CONTROL PANEL
0 = Open Input
1 = Closed Input (Active)
018
Dig input A Stat
011
Example:
Input
Terminal
DIA1
Closed
DIA2
Closed
DIA3
Open
10
019
Dig input B Stat
101
Example:
Input
Terminal
DIB4
Closed
14
DIB5
Open
15
DIB6
Closed
16
020
Dig & Rel Output
001
Example:
Input
Terminal
Digital Output
Closed (Sinking Current)
20
Relay Output 1
Open
21
Relay Output 2
Open
24
Page 60
CONTROL PANEL
ALARM
HV9000
.
Code Warning
Check:
A15
Check motor.
A28
A30
A45
HV9000
STARTUP
Page 61
8 STARTUP
8.1
Safety Precautions
!
8.2
Internal components and circuit boards (except the isolated I/O terminals)
are at utility potential when the HV9000 drive is connected to the line. This
voltage is extremely dangerous and may cause death or severe injury if you
come in contact with it.
2
3
4
When the HV9000 drive is connected to the utility, the motor connections U
(T1), V (T2), W (T3) and DC-link/brake resistor connections & + are live
even if the motor is not running.
The control I/O terminals are isolated from the utility potential, but relay
outputs and other I/Os (if jumper X4 is in the OFF position refer to Figure
6.2.2-1) may have dangerous external voltages connected even if power is
disconnected from the HV9000.
Before connecting to the utility make sure that the cover of the HV9000 is
closed.
Do not make any connections when the HV9000 drive is connected to the
utility line.
Do not open the cover of the HV9000 immediately after disconnectiong
power from the unit, because components within the drive remain at a
dangerous voltage potential for some time. Wait until at least five minutes
after the cooling fan has stopped and the keypad or cover indicators are
dark before opening the HV9000 cover.
Sequence of operation
Page 62
STARTUP
HV9000
3 Check the quality of the cooling air as detailed in sections 4.3 and 5.2.
4 Check that moisture has not condensed inside the HV9000 drive.
5 Check that all start/stop switches connected to the I/O terminals are in the stop state.
6 Connect the HV9000 to the utility and switch the power on.
7 Ensure that Group 1 parameters match the application by setting the following
parameters to match the motor nameplate:
Parameter 1.11 = the nominal voltage or the motor.
Parameter 1.12 = the nominal F.L. frequency of the motor.
Parameter 1.13 = the nominal F.L. speed of the motor.
Parameter 1.14 = the motor nominal current.
and the incoming power supply:
Parameter 1.15 = the nominal input supply voltage to the drive.
Parameter 1.16 = the type of power supply 1 or 3.
8 Perform either Test A or Test B without the motor connected to the drive.
Test A Control from the Control Panel.
Apply input supply power to the drive.
Press the ENTER button for (2) seconds, then press ENTER again to acknowledge
password.
Press the START button.
Go to the Monitoring Menu and check that the output frequency follows the reference as
detailed in section 7.3.
Press the STOP/RESET button.
Test B Control from the I/O Terminals.
Apply input supply power to the drive.
Press the ENTER button for (2) seconds, then press ENTER again to acknowledge
password.
Change control from the keypad to the I/O terminals.
Change the frequency reference.
Check from the monitoring menu at the control panel that the output frequency follows the
frequency reference.
Stop the drive by either opening the run enable contact at DIA3 or the interlock contact at
DIB6.
9 Disconnect all power to the drive. Wait until the cooling fan on the unit stops and the
indicators on the panel are not lit. If no keypad is present, check the indicators in the
cover. Wait at least 5 more minutes for the DC bus to discharge. Connect the motor
to the drive and check for correct motor rotation. If possible, perform a startup test
with the motor connected to the drive but not connected to the process. If the drive
must be tested with the motor connected to the process, perform it under no-load or
low-load conditions.
HV9000
Page 63
Fault Tracing
9 Fault Tracing
When a fault trip occurs, the fault indicator is
illuminated and the fault code and its
description are displayed. The fault can be
cleared with the reset button or via an I/O
terminal.
Fault
Fault
Codes
Possible Cause
Check:
F1
Overcurrent
Check loading.
HV9000 frequency converter has
measured too high a current (> 4 In) Check motor size.
in the motor output:
Check cables.
Sudden heavy load increase.
Short circuit in the motor cables.
Unsuitable motor.
F2
Overvoltage
F3
Ground Fault
F4
Inverter Fault
F5
Charge Switch
F9
Undervoltage
F10
Input Line
Supervision
F11
Output Phase
Supervision
Page 64
Fault
Fault
Codes
Fault Tracing
Possible Cause
F13
HV9000
Temperature of heat sink below
Undertemperature 10C.
F14
HV9000
Overtemperature
HV9000
Checking
Temperature of heat sink over 75C. Check the cooling air flow.
For compact Nema 1 over 80C.
Check that the heat sink is not dirty.
Check ambient temperature.
Check that the switching frequency is
not too high when compared to
ambient temperature and motor load.
F15
Motor Stalled
F16
Motor
Overtemperature
F17
Motor Underload
F18
Analog Input
Hardware Fault
F20
10V Voltage
Reference
F21
24V Supply
F22
F23
EEPROM
Checksum Fault
Interference fault.
Component failure.
F25
Microprocessor
Watchdog
Interference fault.
F26
Panel
Communication
Error
F55
Protocol Not
Supported
(FLN(P1) only)
F56
Paraset not OK
(FLN only)
F57
Communication
Loss (FLN only)
F59
No/Wrong Option
(N2 only)
Component failure.
HV9000
Basic Application
Page 65
10 Basic Application
10.1 General
The HVBasic application is the default
application set at the factory. Control I/O
signals are programmed with parameter
Group 1.
Input Current
from Utility
*A
*B
+24V, 50mA
* 3-Position Switches
X = Contact Closed
O = Contact Open
GND
I/O Ground
Iin +
Iin
6
7
GND
DIA1
DIA2
Hand / Auto
DIA3
Vin +
+24V
CMA
D1A1-D1A3 Common
12
13
+24V
GND
I/O Ground
14
DIB4
Smoke Purge
15
DIB5
PM Setback
16
DIB6
External Interlock
CMB
Iout +
Common
Output Frequency
Analog Output
Iout
20
D01
21
22
R01
23
R01
24
R02
25
R02
26
R02
18
19
17
Description
10
11
READY
Signal
R01
Relay Output 1
RUN
Relay Output 2
FAULT
10
Page 66
Basic Application
HV9000
Iin
Vin
Logic Signal
Reference Signal
Smoke Purge
PM Setback
Par. 1.20
Ref. Src. Hand
Keypad
Current (I)
Voltage (V)
Par. 1.7
Smoke
Purge
Par. 1.5
PM Setback
Network
Drive Speed
Hand
Keypad
Current (I)
Auto
Voltage (V)
Network
Par. 1.22
Ref. Src. Auto
DIA2
BAS
3-Wire
Par. 1.21
Start Src. Hand
Par. 1.19
HOA Control
Keypad
DIA2
Keypad
Network
Self-Start
Network
BAS Start /
DIA1 3-Wire Start
Hand
Drive Start
Auto
BAS
3-Wire
Keypad
Self-Start
Network
DIA3
DIB6
10
Par. 1.23
Start Src. Auto
STOP
Keypad
Drive Stop
When DIA3 is not used for HOA control, a maintained closed contact or jumper
must be present at DIA3. If DIB6 is not used, it must jumpered to start the drive.
When Hand or Auto Self Start is selected, and power is applied to the drive, the
drive will start without a separate START command from the keypad or terminals.
Inputs DIA2 and DIA3 should be used together to ensure that the drive stops
when expected.
HV9000
Page 67
Basic Application
Default
1.1
Min Speed
0 Max 200%
20%
1.2
Max Speed
0 200%
100%
1.3
Accel Time 1
60.0 Sec
1.4
Decel Time 1
60.0 Sec
1.5
PM Setback speed
0.0 200.0%
20.0 %
1.6
Smokepurge speed
0.0 200.0%
60.0 %
1.7
Smoke P Priority
Low / High
Low
1.8
Current Limit
1.9
Squared/Linear
Squared
None / AutoTorqBoost
None
208 575
(Nominal Motor Nameplate Voltage)
208V / 230V /
480V / 575V
30 120 Hz
(Nominal Motor Nameplate Frequency)
60 Hz
1705 rpm
Motor F.L.
Amps
(Drive
Dependant)
3-Phase
1.17 Password
0 32000
0 32000
0 10
(Number of Auto Restarts Allowed)
1 6000 s
(Multi-Attempt Maximum Trial Time)
30 s
Ramping
Disabled
Set to
Keypad
Current
10
Page 68
Basic Application
HV9000
DEFAULT SETTING
0% 200%
0% 200%
(20%)
(100%)
Parameters 1.1 and 1.2 define the minimum and maximum motor
speed of the HV9000. 100% = Motor Nominal Frequency
Although the minimum and maximum speed can be set at any
value between 0 and 200, internally the minimum speed is limited
to a value between 0% and (max speed - 1 Hz). Setting the
minimum speed to a value greater than the maximum speed will
result in the drive calculating a internal minimum speed of (max
speed - 1Hz).
Similarly, the maximum speed is internally limited to a value
between (min speed + 1 Hz) and 0%. Setting the maximum speed
to a value lower than the minimum speed will result in the drive
calculating an internal maximum speed of (min speed + 1 Hz).
PARAMETER NO. AND NAME
DEFAULT SETTING
(60.0 Sec)
(60.0 Sec)
Parameters 1.3 and 1.4 set the limit that corresponds to the time
required for the output frequency to accelerate/decelerate
between the minimum frequency set by parameter 1.1, and the
maximum frequency set by parameter 1.2.
PARAMETER NO. AND NAME
DEFAULT SETTING
0.0 200.0%
(20.0%)
DEFAULT SETTING
(60.0 %)
10
HV9000
Page 69
Basic Application
DEFAULT SETTING
Low / High
(Low)
Low When set to low, the following signals will prevent a drive Run
command from being executed or will Stop the drive if it is
already running.
10
Page 70
Basic Application
HV9000
DEFAULT SETTING
Running
DRIVE
STATUS
Running
DRIVE
STATUS
Off
SMOKE Closed
PURGE
DIB4
Closed
SMOKE
PURGE
DIB4 Open
Open
BAS Closed
START
DIA1 Open
KEYPAD,
3-WIRE, OR
SELF START
RUN Closed
ENABLE/OFF
DIA3
Off
Start
Stop
RUN Closed
ENABLE/OFF
DIA3 Open
Open
EXTERNAL Closed
INTERLOCK
DIB6 Open
Closed
EXTERNAL
INTERLOCK
DIB6 Open
Off
SMOKE Closed
PURGE
DIB4 Open
BAS Closed
START
DIA1 Open
RUN Closed
ENABLE/OFF
DIA3 Open
10
EXTERNAL Closed
INTERLOCK
DIB6 Open
Off
Closed
SMOKE
PURGE
DIB4 Open
KEYPAD,
3-WIRE, OR
SELF START
Start
Stop
RUN Closed
ENABLE/OFF
DIA3 Open
Closed
EXTERNAL
INTERLOCK
DIB6 Open
HV9000
Page 71
Basic Application
DEFAULT SETTING
(1.0 InHV9 A)
Where InHV9 = The output amp limit of the drive as listed on the
HV9000 nameplate.
PARAMETER NO. AND NAME
DEFAULT SETTING
Squared / Linear
(Squared)
Parameter 1.11
r
re
ea
ua
lin
sq
Frequency (Hz)
Parameter 1.12
10
Page 72
Basic Application
HV9000
DEFAULT SETTING
None / AutoTorqBoost
(None)
None
208 575V
DEFAULT SETTING
(Drive Dependant)
DEFAULT SETTING
30 120 Hz
(60 Hz)
10
DEFAULT SETTING
(1705 rpm)
HV9000
Page 73
Basic Application
DEFAULT SETTING
(1.0 InHV9 A)
DEFAULT SETTING
(Drive Dependant)
DEFAULT SETTING
(3-Phase)
DEFAULT SETTING
1.17 Password
0 32000
(0)
DEFAULT SETTING
0 32000
(0)
10
Page 74
Basic Application
HV9000
DEFAULT SETTING
(Keypad)
10
Hand
X
X
Off
0
0
Auto
0
X
HV9000
Page 75
Basic Application
DEFAULT SETTING
(Keypad)
This parameter sets the speed reference for the Hand Mode.
Keypad = Speed reference is set by the UP/DOWN Browser
Keypad Button.
Current = Speed reference is set by the analog input current at
terminals 4 and 5.
Voltage = Speed reference is set by the analog input voltage at
terminals 1-3.
Network = Speed reference is set by network.
This parameter cannot be changed while the drive is running.
PARAMETER NO. AND NAME
DEFAULT SETTING
Network
The drive may start automatically when the run enable (DIA3) and
external interlock (DIA6) are cleared, and start source is set to
BAS, self-start, or network start (DIA). Other start sources require
a new start command after external interlock or run enable are
cleared.
DEFAULT SETTING
(Current)
10
Page 76
Basic Application
HV9000
DEFAULT SETTING
(BAS Start)
Network
speed
Par. 1.6
Smokepurge speed
Par. 1.5
PM Setback speed
Par. 1.20
Ref. source hand
Par. 1.22
Ref. source auto
Output Frequency = 0 Hz
RUN
On
Off
Hand
HAND/AUTO DIA2
PM SETBACK DIB5
Auto
Closed
Open
Closed
Open
time
10
HV9000
Page 77
Basic Application
DEFAULT SETTING
0 10
(0)
Defines how many times the drive will try to automatically restart
during the trial time set in parameter 1.25. If the drive restarts
within the trial time, the count is cleared after the trial time has
elapsed. If the drive does not restart within the trial time, the count
is reset after the drive is restarted.
1.25 Trial Time
1 6000 s
(0)
The time interval over which the number of restart tries will take
place. The time counting starts from the first autorestart.
1.26 Start Function
(Ramping)
Disabled / Enabled
(Disabled)
10
Page 78
Basic Application
HV9000
Default
2.1
Network Address
2.2
Comm Timeout
Set to
DEFAULT SETTING
FLN: 0-99
N2: 1-255
(99)
(1)
DEFAULT SETTING
0-320 seconds
(0)
10
HV9000
Contents
Page 79
I
Current Limit
(par. 1.8)
OVERLOAD AREA
IT
100% INmotor
45% INmotor
f
35 Hz
Page 80
Contents
Preliminary
HV9000
4/17/00
3:21 PM
Page 1
GP30671-FLM
1/17/01
2:43 PM
Page 2
Cutler-Hammer
Pittsburgh, Pennsylvania U.S.A.
Publication No. TD.08H.40.T.E
January 2001
Printed in U.S.A. / GSP 1632