Instruction Manual Midtronics

July 2014
167-000546EN-A
DSS-7000
Battery Diagnostic Service System

For testing 6- and 12-volt automotive and 12-volt and 24-volt charging systems.
INSTRUCTION MANUAL
DSS-7000
Contents
Chapter 1: Introduction
Personal Precautions
5
Symbols Conventions
5
Accessories 5
Description 5
Diagnostic Device
5
Tablet Controller
6
Test Preparation
6
Inspecting the Battery
6
Testing Out-of-Vehicle
7
Testing In-Vehicle
7
Connecting To A Battery
7
Connecting An Accessory Cable
7
Setting User Preferences
7
Initial Power Up
7
User Interface
9
Menu Bar
9
Selection Area
9
Chapter 2: Functions
11
12
12
13
13
13
Chapter 3: Applications (Apps)
15
Preventative Maintenance
Battery Test Results
Charging System Test
Charging System Test Results
Battery Return - Vehicle
Battery Replacement
Stock Management
Battery Carry In Return
Pre Sale
15
16
16
16
18
19
19
19
21
22
22
23
24
24
25
25
26
www.midtronics.com
27
Types Of Messages
27
Chapter 5: History
28
Tool History
Totals By Test Results
Totals By Test Type
Totals By Time Interval
Vehicle History
User History
Chapter 6: Setup
28
28
28
28
28
28
29
WiFi 29
Add WiFi Network
29
Printer Setup (Admin Only)
29
Scan For Printers
29
Printer Selection
29
Email Settings (Admin Only)
29
Email Accounts
29
Email Settings
29
User 29
Language & Input
29
Language & Input Settings
29
User Defaults
30
Display 30
Brightness 30
Auto Brightness
30
Sleep Time
30
Dim Time
30
Sounds 30
System Volume
30
Touch Sounds Enabled
30
Notification Sounds Enabled
30
Notification Sounds
30
BMIS Login (Admin Only)
30
Shop Information (Admin Only)
31
Shop Preferences (Admin Only)
31
User Management (Admin Only)
31
Accessories 31
Link Diagnostic Device
31
Link CVG-2 Device
31
About 31
11
Battery Test
System Test
Chapter 4: Messages
Midtronics Inc.
7000 Monroe Street
Willowbrook, IL 60527
Midtronics Inc.
DSS-7000
7000 Monroe Street
www.midtronics.com
DSS-7000
Personal Precautions
Accessories
Risk of explosive gases.

Never smoke or allow a spark or
flame in the vicinity of a battery.
A028 DMM Cables
Batteries can produce a highly explosive mix

of hydrogen gas and oxygen, even when the
battery is not in operation. Always work in a
well-ventilated area.
A033 Lead Post Adapters
Wash hands after handling.
CVG-2 Wireless Convergence

Module and Extension Cable
REQUIRED BY CALIFORNIA PROP. 65: Battery posts,

terminals, and related accessories contain lead and lead
compounds, chemicals known to the state of California
to cause cancer and birth defects or other reproductive
harm.
(Optional)
Inspect the battery for damage and check the electrolyte level.
If the electrolyte level is too low, replenish it and fully charge
the battery. Always use the necessary safety precautions when
working with batteries to prevent severe injury or death.
Follow all manufacturers instructions and BCI (Battery Council
International) safety recommendations, which include the
following precautions:
Battery acid is highly corrosive. If acid enters your eyes,
immediately flush them thoroughly with cold running
water for at least 15 minutes and seek medical attention.
If battery acid gets on your skin or clothing, wash immediately with a mixture of water and baking soda.
Always wear proper safety glasses or face shield when
working with or around batteries.
Keep hair, hands, and clothing as well as the analyzer
cords and cables away from moving engine parts.
Remove any jewelry or watches before you start servicing
the battery.
Use caution when working with metallic tools to prevent
sparks or short circuits.
Never lean over a battery when testing, charging, or jump
starting.
A018 Amp Clamp

(Optional)
Description
The analyzer uses function-specific applications accessed
through a series of menus and icons to guide users through the
battery testing process for consistent testing implementation
and accuracy. These are accessed using the Tablet Controllers
touch screen display. Test results can be displayed, on the
tablet, full-color printed, or wirelessly emailed.
Diagnostic Device
Symbols Conventions
Symbol
Description
The safety symbol indicates instructions for

avoiding hazardous conditions and personal injury.
The safety symbol with the words CAUTION,
WARNING, or DANGER indicates instructions for
avoiding hazardous conditions and personal injury.
The wrench symbol indicates procedural notes and
helpful information.
Front View
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Midtronics Inc.
7000 Monroe Street
DSS-7000
Tablet Controller
Top View
Charger Port: Plug in point for the Diagnostic Device charger.

USB port

RJ45 Connector: For accessory cable connection.

Temperature Sensor: For measuring the ambient tem
Front View
perature of a battery during the testing procedure.
Rear View
Control Panel
Power Button: For powering up analyzer when not con

nected to a battery.
Tablet Controller Release Button: Press to release the

Side View
Tablet Controller module from the Diagnostic Device.
Touch Screen: Primary user interface.

Camera: For VIN scanning and identification

Diagnostic Device Connection: For when the Tablet

Controller is docked with the Diagnostic Device.
Charger Port: Plug in point for the Diagnotic Device charger.

Power Button: For turning the Tablet Controller on and

Status LEDs
Power: Green when analyzer is on.

Charging: Red analyzer charging or needs charging, or

off independent of the Diagnostic Device.
Green fully charged.
Check Connection: Red check clamp connection, or

Green clamp connection OK.
Communication: Flashes Blue when the Diagnostic De

vice is communicating with the Tablet Controller.
Reverse Connection: Red clamps reversed, or Green

clamps OK.
Midtronics Inc.
7000 Monroe Street
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DSS-7000
Test Preparation
If you connect the clamps in the wrong polarity (positive to

negative or negative to positive), the tester displays CLAMPS
REVERSED! Reconnect the clamps.
Inspecting the Battery

Before starting the test visually inspect the battery for:
Cracked, buckled, or leaking case. If you see any of these

defects, replace the battery.
Corroded, loose, or damaged cables and connections. Repair or replace them as needed.
Corrosion on the battery terminals, and dirt or acid on the

case top. Clean the case and terminals using a wire brush
and a mixture of water and baking soda.
Low electrolyte level. If the electrolyte level is too low, add

distilled water to fill up to above the top of the plates
and fully charge the battery. Do not overfill.
Corroded or loose battery tray and hold-down fixture.

Tighten or replace as needed.
To make sure both sides of the clamps are gripping the

terminals, rock the each clamp back and forth. A poor
connection will prevent testing, and the tester will display
the message CHECK CONNECTION. If the message reappears
after you have correctly reconnected the clamps, clean the
terminals and reconnect.
Connecting An Accessory Cable
If you are using an accessory cable, plug it as you would a
phone jack into the accessories port on top of the tester. It
locks automatically into the port. To remove it after testing,
press the lever and pull the connector out.
Setting User Preferences
Before starting your test you may want to customize the use
of your analyzer by setting preferences in the Settings ( )
Menu. The Settings Menu is described in Chapter 6.
Testing Out-of-Vehicle
The preferred battery test location is in the vehicle. However, if
you plan to test out of the vehicle:
Always disconnect the negative cable from the battery

first and reconnect it last.
Always use a carry tool or strap to lift and transport the

battery.
Initial Power Up
1. Select the System, Keyboard, Test Result, Email and Printout default language: English, French Canadian, Latin
Spanish. Tap Continue to advance to the next screen.
Failure to properly install lead terminal adapters,

or using adapters that are dirty or worn, may
cause false test results.
When testing side-post or Group 31 batteries, always use lead
terminal adapters provided with the testerdo not test at
the batterys steel bolts. To avoid damage, never use a wrench
to tighten the adapters more than turn.
Testing In-Vehicle
The preferred test position is at the battery posts. If you must
test at a remote-post location, it should have both a positive
and negative post. Otherwise, you must remove the battery
and perform an out-of-vehicle test.
2. Use the keyboard to create a Username and Password.

Tap Continue to advance to the next screen.
At the start of the test, make sure all vehicle accessory loads
are off, the key is not in the ignition, and the doors are closed.
Connecting To A Battery
IMPORTANT: By default, the first account to be
established during the initial setup process will
be an Admin account.
Do not connect the tester to a voltage source

greater than 30 Vdc.
Connect the clamps to the tester: the red clamp to the positive
(+) terminal and the black clamp to the negative () terminal.
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Midtronics Inc.
7000 Monroe Street
DSS-7000
3. Select the Shop Preferences defaults. Tap Continue to advance to the next screen.
If Add WiFi Network was selected, Tap on the button

next to the desired network and tap Next.
Tap Manual Setup to manually enter the Network SSID,
Security, and IP Settings. Tap Next when finished.
Use the onscreen keypad to manually enter the Network

SSID, security type, and IP settings.
Time Format:
12-hour or 24-hour format
Date Format:
DD/MM/YYYY, MM/DD/YYYY, or
YYYY/MM/DD
Time Zone:
Time zone offset from Greenwich

Mean Time
Set Date:
Set the current date
Set Time:
Set the current time in the

selected time zone
Default Battery
Rating:
Default: CCA (Cold Cranking Amps)
Temperature Units:
Select Fahrenheit or Celsius
Battery Rating
Security
None
WEP
WPA/WPA2 PSK
Decimal Separator: Select decimal point or comma
IP Address
4. Select the available connected Accessories, Linked Diagnostic Devices, and Linked CVG-2 Devices. Tap Continue
to advance to the next screen.
DHCP
Static
If necessary, enter the WiFi Password and IP Settings. Tap

Next when finished. A confirmation screen is displayed
when the analyzer has successfully connected to the WiFi
network.
6. Enter the BMIS account Login email address and password. Click on Log In to connect with the BMIS account.
Tap Skip to move to the next Initial Setup screen.
5. Select a default WiFi network. The analyzer scans for detectable WiFi network and displays them on the screen. If
the desired network is not displayed, tap Add WiFi Network to enter the information manually. Tap Continue to
advance to the next screen.
NOTE: The WiFi network must have been successfully set up in the previous step before a BMIS
account can be accessed.
Midtronics Inc.
7000 Monroe Street
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DSS-7000
User Interface
7. Enter the address and server information the analyzer will

use for sending test results via email.
Home Screen
8. Enter the Shop Information including the Store Name,

Street Address, City, State, Zip Code, and Phone #. Tap
Continue to advance to the next screen.
Menu Bar
Selection Area
Android Icons
Menu Bar
Home: Return to the main user screen.

Messages: Displays important system messages including any
analyzer software updates and any scheduled battery tests.
History: Displays a history of tests performed by the tool. See
Chapter 5: History.
Support: Access to the analyzers Instruction Manual.
9. The user sign-on screen is displayed. Select a user to begin using the analyzer.
: Access the analyzers user defaults and settings including WiFi setup, configured printers, system and
keyboard language, display brightness, system volume, connected accessories, and device information.
Selection Area
Displays the available test applications or testing functions.
NOTE: By default, the first user created is assigned Administrator rights. Tap Add User to add
additional users. See Chapter 6: Setup for more
information.
Applications
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Midtronics Inc.
7000 Monroe Street
DSS-7000
Functions
Battery Test: Tests a battery that is not connect to a vehicle.

System Test: Tests the battery, starting and charging systems
of a vehicle. The battery must be in the vehicle to perform this
test.
Cable Drop Test: Digital multimeter with 8 test meters, and
options for clamps and probes.
Digital Multimeter: Test the voltage drop of user-defined
circuits.
Midtronics Inc.
7000 Monroe Street
10
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DSS-7000
Access all Functions by tapping on FUNCTIONS in the lower
right corner of the screen. The options under FUNCTIONS are
a series standardized battery tests and functions.
Battery Rating Units
CCA
CA
JIS
DIN(A)
SAE(A)
IEC(A)
EN(A)
EN2(A)
This information is usually printed on the battery label.

Rating
Description
Range
CCA
Cold Cranking Amps: Battery

current at 0 F (17.8 C).
100 to 3000
CA
Cranking Amps: Battery current

at 32F (0 C).
100 to 3000
JIS
Use the Battery Test function to select the test parameters and
interpret the results when testing an out-of-vehicle battery.
Japanese Industrial Standard:

26A17 to
Usually printed on battery label. 245H52
DIN(A)
Deutsche Industrie-Norm
1. Tap Battery Test.
SAE(A) European labeling of CCA
Functions Home Screen
Battery Test
2. Connect the test clamps to the battery and tap Continue.

3. Hold the Diagnostic Device over the battery and tap Capture Temperature. Once the battery temperature has
been successfully measured, tap Continue.
SIDE POST
DUAL POST
International Electrotechnical
Commission
100 to 1000
EN(A)
Europa-Norm
100 to 1700
EN2(A) Europa-Norm
100 to 1700
?
Tap on the box and use the keypad displayed on the

Tablet Controller to enter the battery rating.
Battery Post
TOP POST
100 to 3000
IEC(A)
Battery Rating
4. Enter the battery testing parameters. Tap Continue when

finished.
100 to 1000
NOTE: When JIS is selected, use the drop-down

menu to scroll to the correct JIS number.
Battery Application
MARINE BATTERY
POWERSPORT
GROUP 31
COMMERCIAL 4D/8D
LAWN & GARDEN
AUTOMOTIVE
Battery Type
FLOODED
AGM
AGM/SPIRAL
GEL
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11
Midtronics Inc.
7000 Monroe Street
DSS-7000

After the test the tester displays one of five battery decisions
along with the complete results.
POWERSPORT
GROUP 31
COMMERCIAL 4D/8D
LAWN & GARDEN
Tap PRINT to print the test results or EMAIL to email the

results to the customer. To return to the Home Screen, tap
DONE.
Battery Type
FLOODED
AGM
AGM/SPIRAL
GEL
CCA
CA
JIS
DIN(A)
Decision
SAE(A)
Recommended Action
GOOD BATTERY
Return the battery to service.
IEC(A)
GOOD
RECHARGE
Fully charge battery and return to

service.
EN(A)
CHARGE &
RETEST
Fully charge the battery and retest.

Failure to fully charge the battery
before retesting may cause false
readings. For a repeated CHARGE &
RETEST decision, replace battery.
REPLACE
BATTERY
May also mean a poor connection

between battery cables and battery.
BAD CELL
REPLACE
Replace the battery and retest.
EN2(A)

Rating
System Test
Description
CCA

100 to 3000
CA

at 32F (0 C).
100 to 3000
JIS

26A17 to
DIN(A)
Use the System Test function to select the test parameters and
interpret the results when testing an out-of-vehicle battery.
Range
100 to 1000
100 to 3000
IEC(A)
100 to 1000
1. Tap System Test.
Commission
EN(A)
Europa-Norm
100 to 1700
EN2(A) Europa-Norm
100 to 1700
3. Hold the temperature sensor on the bottom of the Diagnostic Device over the battery and tap Capture Temperature. Once the battery temperature has been successfully
measured, tap Continue.
Battery Rating

4. Enter the battery testing parameters.

Battery Post
TOP POST
SIDE POST
DUAL POST
Battery Application
AUTOMOTIVE
MARINE BATTERY
Midtronics Inc.
7000 Monroe Street
12
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DSS-7000

Tap Print to print the test results or Email to email the results
to the customer. To return to the Home Screen, tap Done or
System Test to continue with the System Test.

The Charging System Test results are displayed on screens 2
and 3. Screen 4 displays a summary of the entire System Test.
to the customer. To return to the Home Screen, tap Done.
Test Results - Summary

Decision
Test Results - Starter
Recommended Action
Decision
Action
GOOD BATTERY
GOOD
RECHARGE

service.
NORMAL
The starter voltage is normal and the

battery is fully charged.
CHARGE &
RETEST

LOW VOLTAGE
The starter voltage is low and the battery

is fully charged.
CHARGE
BATTERY

is discharged. Fully charge the battery
and repeat the starter system test.

After disconnecting battery cables,
retest battery using Battery Test before
replacing.
REPLACE
BATTERY
(If the battery test result was (REPLACE

or BAD CELL.) The battery must be
replaced before testing the starter.
LOW CRANKING
AMPS
The starter voltage is high but the

cranking amps are low.
NO START
The engine didnt start and the test was

aborted.
CRANKING
SKIPPED
The tester didnt detect the vehicles

starting profile and skipped the Starter
Test.
REPLACE
BATTERY *
BAD CELL
REPLACE
* When testing at the jump start posts, the tester may need to verify the
result. It will give you the option of retesting at the battery posts.

1. When using the Amp Clamp, hold the clamp away from
any cables with the jaws closed and tap Continue to reset
the value to zero.
2. With the engine and all electrical loads off, place the clamp
around the positive (+) battery cable and tap Continue.
3. When prompted Start the vehicles engine and leave it
running at idle.
4. Tap Continue once it is displayed. The analyzer tests the
alternator output.
5. Rev the engine to between 2000 to 3000 RPM to the testing threshold and tap Continue. The analyzer tests the
alternator output again.
6. Idle the engine when prompted and then turn it off.
7. Tap Continue to display the test results.
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Midtronics Inc.
7000 Monroe Street
DSS-7000
Test Results - Alternator

Decision
NORMAL
Action
The output from the alternator is normal.
NO OUTPUT No output detected. Check the belts to ensure

the alternator is rotating with the engine
running.
LOW
OUTPUT
HIGH
OUTPUT
Check all connections to and from the

alternator, especially the connection to
the battery. Clean or replace cable if
necessary and retest.
If the belts and connections are in good

working condition, replace the alternator.
(Older vehicles use external voltage
regulators, which may require only
replacement of the voltage regulator.)
The alternator is not providing enough current

to power the systems electrical loads and
charge the battery.

Check the belts to ensure the alternator is

rotating with the engine running.
Check the connections from the alternator

to the battery. If the connection is loose
or heavily corroded, clean or replace the
cable and retest.
The voltage output from the alternator to

the battery exceeds the normal limits of a
functioning regulator.

Check for loose connections and a

normal ground connection. If there are
no connection problems, replace the
regulator.
The normal high limit of a typical automotive

regulator is 14.5 volts +/0.5. Refer to the
manufacturer specifications for the correct
limit, which may vary by vehicle type.
Diode Decisions
Decision
Action
EXCESSIVE
RIPPLE
One or more diodes in the alternator are not

functioning or there is stator damage, which is
shown by an excessive amount of AC ripple
current supplied to the battery.

Make sure the alternator mounting is

sturdy and that the belts are in good
shape and functioning properly. If the
mounting and belts are good, replace the
alternator.
OPEN
PHASE
OPEN
DIODE
Replace the alternator.
SHORTED
DIODE
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7000 Monroe Street
14
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DSS-7000

5. If prompted, enter the battery post type and tap Continue.
The options under Applications (Apps) are a series of testing

functions that have been customized for retail or service
oriented locations. Access all Applications by tapping Apps in
the lower right corner.
Battery Post
TOP POST
SIDE POST
DUAL POST
6. A vehicle confirmation screen is displayed showing the record for the vehicle and battery. If the information is correct, tap Continue.
Applications Home Screen
The Preventative Maintenance function automates battery
testing, allowing every vehicle in for service to be tested
quickly with just a few simple steps.
1. Tap the Preventative Maintenance icon.
If any of the data needs to be updated, tap on Edit Record.

After the data has been updated tap Update Record to save
the changes and return to the Confirm Vehicle Record screen.
VIN
Enter VIN
Vehicle Make
Enter Vehicle Manufacturer
Vehicle Model
Enter Vehicle Model Name
Vehicle Year
Enter Vehicle Model Year
NOTE: Tap Find Battery to search for the battery

location based on the vehicle year, make, and
model. To use the VIN tap the scan button or enter the information manually. See Step 4.
Battery Post
TOP POST
SIDE POST
DUAL POST
4. Enter the VIN either by scanning the bar code on the inside of the drivers side door or by entering the number
manually. If an existing record is not found, a new record
will be created.
Battery Application
MARINE BATTERY
POWERSPORT
GROUP 31
COMMERCIAL 4D/8D
LAWN & GARDEN
AUTOMOTIVE
Scan VIN From Bar Code: Use the camera built into the
Tablet Controller to capture a VIN barcode, usually located
on the drivers side door frame.
Battery Type
FLOODED
AGM
AGM/SPIRAL
Manually Type VIN Number: Use the on-screen keypad to

type the VIN manually.
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GEL
15
Midtronics Inc.
7000 Monroe Street
DSS-7000
Decision
CCA
CA
JIS
DIN(A)
SAE(A)
IEC(A)
EN(A)
EN2(A)
GOOD BATTERY
GOOD
RECHARGE

service.
CHARGE &
RETEST

REPLACE
BATTERY *

replacing.
BAD CELL
REPLACE
Battery Rating Units are usually printed on the battery label.

Rating
Description
Range
CCA

100 to 3000
CA

at 32F (0 C).
100 to 3000
JIS

26A17 to
DIN(A)

the value to zero.
100 to 3000
Commission
100 to 1000
EN(A)
Europa-Norm
100 to 1700
EN2(A) Europa-Norm
100 to 1700
Battery Rating
100 to 1000
IEC(A)
around the positive (+) battery cable and tap Continue.
running at idle.
alternator output.
To enter the Battery Rating, tap on the box and enter the
battery rating using the displayed keypad.

7. Tap Continue to begin the test.


Midtronics Inc.
7000 Monroe Street
Recommended Action
16
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DSS-7000

Decision
LOW
OUTPUT
Action
NORMAL

LOW VOLTAGE

is fully charged.
CHARGE
BATTERY

REPLACE
BATTERY

LOW CRANKING
AMPS

NO START

aborted.
CRANKING
SKIPPED

Test.

charge the battery.
HIGH
OUTPUT


cable and retest.



regulator.

Diode Decisions
Decision
Action
EXCESSIVE
RIPPLE



alternator.
OPEN
PHASE
OPEN
DIODE

Decision
NORMAL
SHORTED
DIODE
Action

running.



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Midtronics Inc.
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Battery Return - Vehicle

Battery Post
Use Battery Return-Vehicle to identify potential issues with the

battery or electrical system in vehicles returned for service.
This application also give the option to run a System Test to
test the vehicles Starting and Charging systems.
TOP POST
SIDE POST
DUAL POST
1. Tap the Battery Return-Vehicle icon.

2. Select the symptom or symptoms for the service visit.
NOTE: When displayed, tap for a more detailed

explanation of each symptom/reason.
8. If any of the data needs to be updated, tap on Edit Record.

When all of the data has been updated tap Update Record to return to the Confirm Vehicle Record screen.

NOTE: Tap Find Battery to search for the battery
location based on the vehicle year, make, and
model. To use the VIN tap the scan button or enter the information manually. See Step 4.
VIN
Enter VIN
Vehicle Make
Vehicle Model
Vehicle Year
Battery Post
TOP POST
will be created.
SIDE POST
DUAL POST
Battery Application
MARINE BATTERY
POWERSPORT
GROUP 31
COMMERCIAL 4D/8D
LAWN & GARDEN
AUTOMOTIVE
Battery Type
FLOODED

AGM
AGM/SPIRAL
GEL
Midtronics Inc.
7000 Monroe Street
18
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DSS-7000
CCA
CA
JIS
DIN(A)
SAE(A)
IEC(A)
EN(A)
EN2(A)
Decision

Rating
Description
100 to 3000
CA

at 32F (0 C).
100 to 3000
JIS

26A17 to
DIN(A)
GOOD
RECHARGE

service.
CHARGE &
RETEST

REPLACE
BATTERY *

replacing.
BAD CELL
REPLACE

the value to zero.
100 to 1000
100 to 3000
IEC(A)
Commission
100 to 1000
EN(A)
Europa-Norm
100 to 1700
EN2(A) Europa-Norm
100 to 1700
Battery Rating
GOOD BATTERY
Range
CCA
Recommended Action
around the negative () battery cable and tap Continue.
running at idle.

alternator output.


9. Tap Continue to begin the test.


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Midtronics Inc.
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DSS-7000

Decision
LOW
OUTPUT
Action
NORMAL

LOW VOLTAGE

is fully charged.
CHARGE
BATTERY

REPLACE
BATTERY

LOW CRANKING
AMPS

NO START

aborted.
CRANKING
SKIPPED

Test.
HIGH
OUTPUT

charge the battery.



cable and retest.



regulator.

Diode Decisions
Decision
Action
EXCESSIVE
RIPPLE



alternator.
OPEN
PHASE
OPEN
DIODE

Decision
NORMAL
SHORTED
DIODE
Action

running.



Midtronics Inc.
7000 Monroe Street
20
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DSS-7000
Battery Replacement
Use the Battery Replacement function to track battery

replacements resulting from a Replace Battery decision and
test new batteries after installation in a vehicle. Using the
CVG module, the analyzer will communicate directly with
the vehicle to register the new battery to that vehicle. It can
also provide reset information in the event of battery power
interruption.
1. Tap the Battery Replacement icon.
2. Select the record for the vehicle in which the battery has
been installed.
6. If any of the data needs to be updated, tap on Edit Record.

When all of the data has been updated tap Update Record to return to the Confirm Vehicle Record screen.
will be created.
VIN
Enter VIN
Vehicle Make
Vehicle Model
Vehicle Year
Battery Post
TOP POST
SIDE POST
DUAL POST
Battery Application
MARINE BATTERY
POWERSPORT
GROUP 31
COMMERCIAL 4D/8D
LAWN & GARDEN
AUTOMOTIVE

Battery Type
FLOODED
AGM
Battery Post
TOP POST
SIDE POST
DUAL POST
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AGM/SPIRAL
GEL
21
Midtronics Inc.
7000 Monroe Street
DSS-7000

CCA
CA
JIS
DIN(A)
SAE(A)
IEC(A)
EN(A)
EN2(A)

Rating
Description
Range
CCA

100 to 3000
CA

at 32F (0 C).
100 to 3000
JIS

26A17 to
GOOD BATTERY
DIN(A)
GOOD
RECHARGE

service.
CHARGE &
RETEST

REPLACE
BATTERY *

replacing.
BAD CELL
REPLACE
Decision
100 to 1000
100 to 3000
IEC(A)
Commission
100 to 1000
EN(A)
Europa-Norm
100 to 1700
EN2(A) Europa-Norm
100 to 1700
Battery Rating
Tap on the box and use the keypad displayed on the Tablet
Controller to enter the battery rating and tap Continue.
Recommended Action
7. If a Reset Electronics screen is displayed, tap the check

boxes next to each listed vehicle function after confirming they are operating correctly following the new battery
installation. Tap Continue when finished to display the
test results.

the value to zero.
around the negative () battery cable and tap Continue.
running at idle.
alternator output.
Midtronics Inc.
7000 Monroe Street
22
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DSS-7000


Decision
NORMAL
Action
LOW VOLTAGE

is fully charged.
CHARGE
BATTERY

REPLACE
BATTERY

LOW CRANKING
AMPS

NO START

aborted.
CRANKING
SKIPPED

Test.



charge the battery.

NORMAL

running.
LOW
OUTPUT
Decision
Action
HIGH
OUTPUT


cable and retest.



regulator.

Diode Decisions
Decision
Action
EXCESSIVE
RIPPLE



alternator.
OPEN
PHASE
OPEN
DIODE
SHORTED
DIODE
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23
Midtronics Inc.
7000 Monroe Street
DSS-7000
2. Select the symptom or symptoms for the service visit.
NOTE: When displayed, tap for a more detailed

explanation of each symptom/reason.
Stock Management
Use the Stock Management function to schedule regular
testing of batteries in inventory to identify any that need
charging and ensure all batteries in stock are ready for sale.
This function also feeds reminders within other parts of the
user interface.

finished.
Battery Post
TOP POST
SIDE POST
DUAL POST
Battery Application
MARINE BATTERY
POWERSPORT
GROUP 31
COMMERCIAL 4D/8D
LAWN & GARDEN
AUTOMOTIVE
Battery Type
Use this function to test customer batteries out-of-vehicle for

possible return.
FLOODED
AGM
1. Tap the Battery Carry-in Return icon.
AGM/SPIRAL
GEL

CCA
CA
JIS
DIN(A)
SAE(A)
IEC(A)
EN(A)
EN2(A)
Midtronics Inc.
7000 Monroe Street
24
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DSS-7000

Rating
Description
Range
CCA

100 to 3000
CA

at 32F (0 C).
100 to 3000
JIS

26A17 to
DIN(A)
REPLACE
BATTERY *

replacing.
BAD CELL
REPLACE
Pre Sale
100 to 1000
Use the Pre Sale function to test each new battery before
customer purchase to confirm it is good and prevent potential
customer service or warranty issues.
100 to 3000
IEC(A)
Commission
EN(A)
Europa-Norm
100 to 1700
1. Tap Pre Sale icon.
EN2(A) Europa-Norm
100 to 1700
Battery Rating
100 to 1000
3. Hold the Diagnostic Device over the battery and tap Capture Temperature. Once the battery temperature has
been successfully measured, tap Continue.


finished.

Battery Post
TOP POST
SIDE POST

DUAL POST
Battery Application

DONE.
MARINE BATTERY
POWERSPORT
GROUP 31
COMMERCIAL 4D/8D
LAWN & GARDEN
AUTOMOTIVE
Battery Type
FLOODED
AGM
AGM/SPIRAL
GEL
Decision
Recommended Action
GOOD BATTERY
GOOD
RECHARGE

service.
CHARGE &
RETEST

www.midtronics.com
25
Midtronics Inc.
7000 Monroe Street
DSS-7000

CCA
CA
JIS
DIN(A)
SAE(A)
IEC(A)
EN(A)
EN2(A)

DONE.

Rating
Description
Range
CCA

100 to 3000
CA

at 32F (0 C).
100 to 3000
JIS

26A17 to
DIN(A)
Decision
Recommended Action
100 to 1000
GOOD BATTERY
100 to 3000
GOOD
RECHARGE

service.
CHARGE &
RETEST

REPLACE
BATTERY *


BAD CELL
REPLACE

IEC(A)
Commission
100 to 1000
EN(A)
Europa-Norm
100 to 1700
EN2(A) Europa-Norm
100 to 1700
Battery Rating

Midtronics Inc.
7000 Monroe Street
26
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DSS-7000
Chapter 4: Messages
Chapter 4: Messages
The Messages function displays alerts and notifications
for upcoming tests and activities. This includes scheduled
testing as well as tool software updates and maintenance
opportunities.
To access the Messages function, tap Messages on the Menu
Bar at the top of the Tablet Control screen.
Home
Messages (1)
History
Support
Types Of Messages
www.midtronics.com
27
Midtronics Inc.
7000 Monroe Street
Chapter 5: History
DSS-7000
Chapter 5: History
Totals By Test Type
Displays test totals by test type.
The History function allows access to the tool usage history, a

vehicle history based on VIN, and user histories.
To access the History function, tap History on the Menu Bar at
the top of the Tablet Control screen.
Home
Messages (1)
History
Support
Tap on Tool History in the menu bar at the bottom of the Tablet
Controller screen to display the tool usage totals.
Vehicle History
Presale
Battery Replacement
Battery Return Vehicle
Totals By Time Interval

Displays test totals by time interval. Also displays the number
of tests performed in and out of vehicle.
Tool History
Tool History
Stock Management
User History
Last 7 Days
In Vehicle
Last 30 Days
Out Vehicle
Last 90 Days
Use Tool History to view test total history as well as in vehicle

and out of vehicle test totals. Individual test results are also
displayed.
Vehicle History
Tap on Vehicle History in the menu bar at the bottom of the
Tablet Controller screen to display the tool usage totals.
Tool History
Vehicle History
User History
Vehicle History displays test totals conducted on specific

vehicles based on the VIN. It is also possible to enter a VIN
to search for test records for a specific vehicle by tapping the
displayed buttons.
Scan VIN From Bar Code: Use the camera built into the Tablet
Controller to capture a VIN barcode, usually located on the
drivers side door frame.
The tool testing history is displayed in a series of screens on
the left side of the Tablet Controller. Tap
or
to scroll to
between screens.
Tap on the records displayed on the right side of the screen to
view the individual test results.
Totals By Test Results
The totals are displayed by possible results for all battery
chemistries and potential test results.
Manually Type VIN Number: Use the on-screen keypad to type

the VIN manually.
GOOD BATTERY
BC OPEN OR LOAD FAIL

REPLACE
GOOD RECHARGE
BROKEN WELD REPLACE
User History
MARGINAL RECHARGE
FROZEN BATTERY
MARGINAL
TOO HOT REPLACE
Tap on User History in the menu bar at the bottom of the

Tablet Controller screen to display the tool usage totals.
CHARGE & RETEST
TEMP SENSOR FAILED
REPLACE BATTERY
ABORTED
Tool History
ABORTED/24V
SIDE POST
OUT OF BALANCE
Midtronics Inc.
7000 Monroe Street
User History
User History displays test totals for the user that is currently
logged in to the analyzer. The possible test results are the
same as used in Test History.
BADCELL SHORT REPLACE INVALID TEST

REMOTE POST
Vehicle History

28
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DSS-7000
Chapter 6: Settings
Chapter 6: Settings

Use the Setup options to setup and adjust WiFi, printer setup and selection, email settings, user information, default language, display settings, sound settings, BMIS login information, shop information, user
management, connected accessories, and device information.
Use the onscreen keypad to manually enter the Network

SSID, security type, and IP settings.
To access Setup, tap on the

icon displayed in the upper
right corner of the Tablet Controller screen.
Home
Messages (1)
History
Support
Battery Rating
WiFi
Security
None
Use the WiFi function to select from a list of detectable wireless

networks. Wireless networks can also be deleted from the
displayed list.
WEP
WPA/WPA2 PSK
Add WiFi Network

Use the Add WiFi Network function to add to the list of wireless
networks available for the analyzer to use.
IP Address
DHCP
Static
If necessary, enter the WiFi Password and IP Settings. Tap

Next when finished. A confirmation screen is displayed
when the analyzer has successfully connected to the WiFi
network.
Battery Rating
Security
1. Tap the Add WiFi Network button.
None
2. A list of detected wireless networks is displayed. Tap on

the button next to the desired network and tap Next.
WEP
WPA/WPA2PSK
Tap Manual Setup to manually enter the Network SSID,

Security, and IP Settings. Tap Next when finished.
IP Settings
DHCP
Static
3. If necessary, enter the WiFi Password and IP Settings. Tap

Next when finished.
4. A confirmation screen is displayed when the analyzer has
successfully connected to the WiFi network.
www.midtronics.com
29
Midtronics Inc.
7000 Monroe Street
Chapter 6: Settings
DSS-7000
Printer Setup (Admin Only)
Language & Input
The Printer Setup function detects and displays a list of

allowed printers available on the connected WiFi network.
Use the Language & Input function to select the default

system language used by the tool. User defaults also include
Test Results, Email, and Print languages.
NOTE: WiFi network communication must be successfully established before allowable printer(s) can
be detected and setup.
Language & Input Settings

Select the default language for the analyzer to use for all tests
and results displayed on the Tablet Controller.
Scan For Printers

Scans for WiFi enabled printers that are connected to the same
WiFi network.
English (US)
French (Canada)
Spanish (Mexico)
1. Tap the Scan For Printers button.

2. Make sure the WiFi printer(s) is on and connected to the
same wireless network as the analyzer.
User Defaults
Select the default language for all Test Result, Email, and Print
results.
3. Tap Next to begin scanning.

4. A list of eligible printers is displayed.
Test Result Language

Prompt user
Printer Selection
English (US)
Use this function to select a default printer from a displayed list

of allowed printers available on the connected WiFi network.
French (Canada)
Spanish (Mexico)
NOTE: The analyzer must be successfully communicating with a WiFi network before a printer can be detected and selected.
Email Language
Prompt user
English (US)
Email Settings (Admin Only)
French (Canada)
Use the Email Settings function to establish Email Accounts for

outgoing email and outgoing email settings.
Spanish (Mexico)
Print Language
Email Accounts
Displays all created email accounts. Accounts can also be
added, edited, and deleted. Entered email accounts are added
to the email address book. Frequently used email addresses
can be selected from the displayed address list rather than
being re-typed each time.
Prompt user
English (US)
French (Canada)
Spanish (Mexico)
Display
Email Settings
Enter and edit the email settings for sending outgoing email.
Includes Host, Post, Login, Password, SMTP Authorization, TLS
Enablement, sending email address. Use the displayed keypad
on the Tablet Controller to enter and edit the port settings.
Adjust the Tablet Controller display including the Brightness,

Sleep Time, and Dim Time. Auto Brightness can also be turned
on and off.
Brightness
Adjust the display Brightness by tapping and holding the
slider, then moving it right or left to make the screen brighter
or darker.
User
Create a Username and Password for each individual analyzer
technician.
Midtronics Inc.
7000 Monroe Street
Dim
30
Bright
www.midtronics.com
DSS-7000
Chapter 6: Settings
BMIS Login (Admin Only)
Auto Brightness
Enable and disable Auto Brightness by taping on the check box.
Enter and edit BMIS Login and Password information. Log into
a BMIS account.
Auto Brightness
Sleep Time
Adjust the amount of elapsed time before the Tablet Controller
goes into a power saving (Sleep) mode. The default is 5
minutes.
2 minutes
3 minutes
4 minutes
5 minutes
1 minute
Zone3@yourshop.com
Password
Shop Information (Admin Only)

Use the onscreen keypad to enter the store name, address, and
phone number.
Dim Time
Adjust the amount of elapsed time before the Tablet Controller
goes into a power saving (Dim) mode. The default is 1 minute.
30 seconds
Login
Store Name
Your Shop Name
Street Address
1000 Any Street
Street Address 2
#104
City
Your Town
State
Your State
Zipcode
Your Postal Code
Phone #
Your Phone Number
Shop Preferences (Admin Only)

Set time, date, and battery test parameter defaults.
Sounds
Select Time Format

12 Hour
Enable and adjust the System Volume, touch screen sounds,

and notification sounds. The Notification Sound can also
changed.
24 Hour
Select Date Format
06/19/2014
System Volume
Adjust the System Volume by tapping and holding the slider,
then slide it left or right to make the screen brighter or darker.
Low
19/06/2014
2014/06/19
High
Multiple Time Zones

Set Date
Set Date
Set Time
Enable and disable Notification Sounds by taping on the check
box.
Default Battery Ratting

CCA
Temperature Units
F
Notification Sounds
Select a default Notification Sound.
www.midtronics.com
Set Time
Chime
Bells
Select Time Zone

Enable and disable screen Touch Sounds by taping on the
check box.
Pixie Dust
Decimal Separator
00.00
00,00
31
Midtronics Inc.
7000 Monroe Street
Chapter 6: Settings
DSS-7000
User Management (Admin Only)
About
Set user type (Admin or Standard), reset registered user

passwords or delete registered users.
Use About to display data about the WiFi connection as wel

as the DSS Controller, Diagnostic Device, and CVG-2 Device
software version information.
Accessories
About Device
This function displays the connected and linked accessory

devices. Additional devices and CVG-2 modules can also be
detected and linked to the analyzer.
WiFi MAC Address
00;11:F6:A6:34:47
Configuration Version
192-410506-A00-0008
Data Version
192-480001-A00-0001
Link Diagnostic Device

5. Tap on the Link Diagnostic Device button.
DSS Controller Version
192-4700001A-0007
Diagnostic Device Version
Unknow
CVG-2 Device Version
No Device Configured
6. Move the diagnostic device to be linked within 30 feet of

the Tablet Controller, turn on the device, then tap Next
7. A list of detected devices is displayed. Tap on the button
next to the desired device to select it and then tap Next.
If the desired device is not displayed in the list, tap Retry
Scan to search for the device again.
NOTE: A passkey number is automatically generated once the Bluetooth pairing has been established.
8. A confirmation message is displayed when the device has
been successfully linked. Tap Done to return to the Accessories screen.
9. To unlink the device, tap Unlink.
Link CVG-2 Device
1. Tap on the Link CVG-2 Device button.
2. Plug the CVG-2 into the OBDII port of any vehicle.
3. With the Tablet Controller located within 30 feet of the vehicle, start the engine when prompted, then tap Next
4. A list of detected devices is displayed. Tap on the button
next to the desired device to select it and then tap Next.
If the desired device is not displayed in the list, tap Retry
Scan to search for the device again.
NOTE: A passkey number is automatically generated once the Bluetooth pairing has been established.
5. A confirmation message is displayed when the device has
been successfully linked. Tap Done to return to the Accessories screen.
Midtronics Inc.
7000 Monroe Street
32
www.midtronics.com
PATENTS
This product is made by Midtronics, Inc., and is protected by one or more U.S. and foreign patents. For specific patent information,
contact Midtronics, Inc. at +1 630 323-2800.
LIMITED WARRANTY
Midtronics products are warranted to be free of defects in materials and workmanship for a period of one (1) year from date of
purchase. Midtronics will, at our option, repair or replace the unit with a re-manufactured unit. This limited warranty applies only to
Midtronics products, and does not cover any other equipment, static damage, water damage, overvoltage damage, dropping the unit,
or damage resulting from extraneous causes including owner misuse. Midtronics is not liable for any incidental or consequential
damages for breach of this warranty. The warranty is void if owner attempts to disassemble the unit or to modify the cable assembly.
SERVICE
To obtain service, contact Midtronics at 1-800-776-1995 and press option 1. Have your model and serial numbers ready. This first step
is critical as we will trouble-shoot the problem(s) over the phone, and many perceived problems are in fact resolved during this step.
If the problem cannot be resolved, then the CS Agent will issue you a Return Material Authorization or RMA. This number becomes
your tracking number. The final step is to return the unit to Midtronics freight prepaid (you pay), to the attention of the RMA
number obtained.
In USA:
Midtronics, Inc.
Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics)
7000 Monroe St.
In Canada:
Midtronics c/o FTN (FTN is Fed-ex Trade Networks this is NOT a Midtronics facility)
Attn: RMA # xxxxx (this is the RMA number that you must obtain from Midtronics)
7075 Ordan Drive
Mississauga, ON L5T1K6
Midtronics will service the unit and reship the next scheduled business day following receipt (in most cases), using the same type
carrier and service as received. If Midtronics determines that the failure was caused by misuse, alteration, accident, or abnormal
condition of operation or handling, purchaser will be billed for the repaired product and it will be returned freight prepaid with
shipping & handling charges added to the invoice. Midtronics products beyond the warranty period are subject to the repair charges
in place at that time. Optional re-manufacturing service is available to return our products to like-new condition. Out-of-warranty
repairs carry a 3-month warranty. Re-manufactured units purchased from Midtronics are covered by a 6-month warranty.
www.midtronics.com
Corporate Headquarters
Willowbrook, IL USA
Phone:
1.630.323.2800
Canadian Inquiries
Toll Free:
+1 1 866 592 8052
Midtronics b.v.
European Headquarters
Houten, The Netherlands
Serving Europe, Africa, the Middle
East, and The Netherlands
Phone:
+31 306 868 150
Midtronics China
China Operations
Shenzhen, China
Phone: +86 755 8202 2036
Midtronics India
Navi Mumbai, India
Phone: +91 22 27564103/1513
Asia/Pacfic (excluding China)
Contact Corporate Headquarters
Phone:
+1.630.323.2800
167-000546EN-A 7/14 2014 Midtronics, Inc. All rights reserved.

Instruction Manual Midtronics

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July 2014

Battery Diagnostic Service System

Chapter 3: Applications (Apps)

7000 Monroe Street

7000 Monroe Street

Risk of explosive gases.

A028 DMM Cables

Batteries can produce a highly explosive mix

A033 Lead Post Adapters

Wash hands after handling.

CVG-2 Wireless Convergence

REQUIRED BY CALIFORNIA PROP. 65: Battery posts,

A018 Amp Clamp

The safety symbol indicates instructions for

7000 Monroe Street

Charger Port: Plug in point for the Diagnostic Device charger.

perature of a battery during the testing procedure.

Power Button: For powering up analyzer when not con

Tablet Controller Release Button: Press to release the

Tablet Controller module from the Diagnostic Device.

Touch Screen: Primary user interface.

Controller is docked with the Diagnostic Device.

Charger Port: Plug in point for the Diagnotic Device charger.

Power: Green when analyzer is on.

off independent of the Diagnostic Device.

Green fully charged.

Check Connection: Red check clamp connection, or

Communication: Flashes Blue when the Diagnostic De

Reverse Connection: Red clamps reversed, or Green

7000 Monroe Street

If you connect the clamps in the wrong polarity (positive to

Inspecting the Battery

Cracked, buckled, or leaking case. If you see any of these

Corrosion on the battery terminals, and dirt or acid on the

Low electrolyte level. If the electrolyte level is too low, add

Corroded or loose battery tray and hold-down fixture.

To make sure both sides of the clamps are gripping the

Always disconnect the negative cable from the battery

Always use a carry tool or strap to lift and transport the

Failure to properly install lead terminal adapters,

2. Use the keyboard to create a Username and Password.

Do not connect the tester to a voltage source

7000 Monroe Street

If Add WiFi Network was selected, Tap on the button

Use the onscreen keypad to manually enter the Network

12-hour or 24-hour format

Time zone offset from Greenwich

Set the current date

Set the current time in the

Default: CCA (Cold Cranking Amps)

Select Fahrenheit or Celsius

Decimal Separator: Select decimal point or comma

If necessary, enter the WiFi Password and IP Settings. Tap

7000 Monroe Street

7. Enter the address and server information the analyzer will

8. Enter the Shop Information including the Store Name,

Home: Return to the main user screen.

7000 Monroe Street

Battery Test: Tests a battery that is not connect to a vehicle.

7000 Monroe Street

Battery Rating Units

This information is usually printed on the battery label.

Cold Cranking Amps: Battery

Cranking Amps: Battery current