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DECK CRANE DOCUMENTATION


COMPONENTS 7/8348
SINGLE DECK CRANE EH 251 - 22m

1.0

DESCRIPTION OF ELECTRIC SYSTEM

1.1

Technical data

1.2

Supplies

1.3

Control

1.3.1

General

1.3.2

Switchgear and Sensors

1.4

Programmable Logic Control

1.4.1

Hardware

1.4.2

Software

1.5

Valve Current Generation

1.6

Fault Removal and Fault Announcement Device

1.7

Emergency Operation

1.8

Maintenance

1.9

Wiring Diagrams Part-No. 2 078 613

2.0

SPARE PARTS LlSTS - ELECTRIC SYSTEM

3.0

DESCRIPTION OF HYDRAULIC SYSTEM WITH DIAGRAM

3.1

SPARE PARTS LlSTS - HYDR. SYSTEM WITH DIAGRAM

3.2

SPARE PARTS - HYDR. SYSTEM - COMPONENTS

3.3

SPARE PARTS DOCUMENTS -PURCHASED PARTS

DECK CRANE DOCUMENTATION

COMPONENTS 7/8348
SINGLE DECK CRANE EH 251 - 22m

1.0

DESCRIPTION OF ELECTRIC SYSTEM

1.1

Technical data

1.2

Supplies

1.3

Control

1.3.1

General

1.3.2

Switchgear and Sensors

1.4

Programmable Logic Contral

1.4.1

Hardware

1.4.2

Software

1.5

Valve Current Generation

1.6

Fault Removal and Fault Announcement Device

1.7

Emergency Operation

1.8

Maintenance

1.9

Wiring Diagrams Part - No. 2 078 613

(
1.1

TECHNICAL DATA

The crane's electrical equipment conforms to the pre scriptions of the classification societies.
It is designed for operation in ambient temperatures rang
ing from -30 to +45C.

Supply voltages
Main supply
Auxiliary supply
Control voltage

3/PEN
2

50 Hz, 380 V
50 Hz; 220 V

24 V =

Motor list
Pump drive
Feed oil pump
Machinery space fan
Hydr. oil cooler
Gear oil cooler

125
9,0

kW

kW
1,3 kW
0,9 kW
0,37 kW

SI, 4 poles
- SI, 4 poles
- SI, 2 poles
- SI, 4 poles
- SI, 4 poles

(
1. 2

SUPPLIES

Before starting any work on the crane's electrical


equipment, all power supplies must be cut off and it must
be checked that the installation is no longer live.
Power supply of the crane is ensured by a slipring body.
The 380 V - supply leads from the slipring body to the
terminals of contactor =MOS-K1 in the switch cubicle

"star/delta control".
The 220 V - supply leads from the slipring body to the
circuit breakers in cubicle "Distribution of lighting"
Contactor =MOS-K1 acts as master switch and is actuated
over switch S1 in the door of cubicle "Star/delta con
trol" .
For this, the switch must be turned into "START" position.
After releasing the switch, it will spring back to "1"position. Before leaving the crane, this switch should
be switched to "O"-position.

1.3

CONTROL

1.3.1 GENERAL
The crane movements are carried out by hydraulic motors.
Control of these drives is
ele,ctro-hydraulic .
.'
During operation the pump drive motor runs permanently at
constant speed. Over a splitter gearbox it drives 3
hydraulic pumps which work independently, and supply the
hoisting, luffing, and slewing gears.
The pumps are controlled over electro-hydraulic energising
units with 2 proportional solenoids each.
Without an energising signal, the pumps run with zero
stroke and do not deliver any oil.
The solenoid valve amperage determines the direction of
delivery and the delivery rate of the pumps.
The valve current thus allows infinitely variable
adjustment of the pumps (adjustment of the discharge rate);
i.e. it allows controlling the speed of the respective
drive.
The valve current is abt. 200 - 600 mA.

A hydraulic variable displacement motor in the hoisting


gear circuit allows moving less heavy loads or the empty
hook at increased speed.
This motor is controlled by a the corrsponding current (200
- 600 mAl over a solenoid valve
The amount by which the motor is adjusted depends on the
load on the hoisting gear which is picked up by apressure
sensor.
In addition to pump adjustment, solenoid valves are
energised for the brakes of the drives.
- Please also refer to the description of the hydraulic
system.
When push button
contactor =M6l-Kl
oil cooler. After
starting the pump

=M06-S12
(drives ON) is actuated,
responds, starting feed oil pump and gear
6 sees, time relay =M09-Kl responds,
drive motor over contactors =M60-K1 and

-K2. This motor is star ted over star/delta. Change-overtime


is 4-5 sees.
When the drive motor runs in delta and there is no fault
announcement, =M07-H4 (ready for operation) will light up
and the crane can then be operated by shifting the master
controller (joystick).
If the joysticks are shifted before "readiness for
operation" is signalled,fault monitor 05 responds, and
blocks crane operation. Depending on the oil temperature in
the hoisting circuit, the machinery space fan and the
hydraulic oil cooler are switched on and off during
operation.
The crane is controlled by a Programmable Logic Controller
(PLC). In the PLC digital input signals of the switchgear
(contactor contacts, master switch contacts, limit switches
etc.) and the analogue values of the set point transmitters
(master switch potentiometers) and of the sensors (pressure
and temperature transformers) are worked off according to
the software, and the respective outlets of the PLC which
switch on the signal lamps, contactors, or solenoid valves
are energised.
The PLC outlets give the calculated valve current value for
adjustment of the pumps as a data record to the valve
current control card.
Control voltage is 24 V D.C., it is generated with the
3-phase current network bridge =M02-Ul.
In addition, a D.C. voltage of +/- 5 V is needed for
feeding the reference value potentiometers in the masters
switches, and the valve current control card. This D.C.
voltage is generated with the electronic power supply
=M02-U2.

1.3.2 SWITCHGEAR AND SENSORS


The power switchgear consists of the contactors =M05-Kl
(mains contactor), =M60-Kl (star contactor), and =M60-K2
(delta contactor).
These contacts have a control voltage of 380 V.
=M05-Kl is actuated directly from master switch SI (in
series with the EMERGENCY-OFF chain).
=M60-Kl and K2 are switched over time relay =M09-Kl.
Contactors =M61-K1 and =M65-K1 have a control voltage of
24 V, and are energised in the same way as =M09-K1 directly from a PLC outlet.

Brake valves =M07-Y2, =M07-Y3, =M07-Y4 are energised over


interposing relay field =M07-A3. This relay field has 4
relais which act as amplifiers, as the valve current of
brake valves is 2 A, and the PLC outlet only supplies 0,4
A.

The contacts of the command switches (selector switches,


press buttons, limit switches, pressure sWltches, master
switch) set the respective PLC inlet to 24 V.
The electronic oil level switch =M06-S4 has an NPN outlet
which switches when the switch is submerged in oil.
The pressure/temperature sensors =M07-Bl and -B2 transform
the oil pressure and oil temperature into the equivalent
electric current. At 0-600 bar, the pressure output value
is 0-20 mA.
Temperature output is from 0-20 mA, at 0 0 C the output
current is 5 mA. This value rises or sinks by 1 mA for
temperature changes of 10 0 C (e.g. 40 0 C = 9 mAl.
Besides directional contacts, the master switches are
equipped with potentiometers.
The potentiometers are supplied with 5 V, output voltage
changes ace. to the angle of deflection from 0 to 5 V (0 V
in zero position, 5 V at maximum deflection).

Technische Daten: Piezoresistiver Druckaufnehmer der PT-Serie mit integriertem


Verstrker. Absolutdruckaufnehmer

Technical Data: PT series of piezoresistive


pressure sensors with built in amplifier.
Absolute press ure sensor

~~~~~=7=r~~~~~~~--~
~

. 1.5-,~

2-fach1 2-tlmes
Ausgangssignal

Typ rtype
010

bei PAmb .

Output signal

~
-66@0
~

010
~
-GIhj.
~

0
4
1
0

mA
mA
V
V

20
20
3.5
10

at PAmb.

0,5 bzw. 0,3

0,5

Gesamtfehler
(Linearitt + Hysterese
bei 25'C)

s% FS

TK-Nullpunkt
0-85'C

%FS/K

0.10

TK-zero poin~
0-85'C

TK-Empfindlichkeit
0-85'C

%FS/K

0.10

TKsensitivity
0-85 'C

Langzeitstabilitt

% FS/a

0.5

V
V
V
V

+11 ... +25


+11 ... +25
+7 ... +30
15

010

Speisespannung Uel
Spelse~trom

I.

..

-Ge;lJ'
~

Barde Rl

Rl

n
n

-Gell~

bzw.

0,1 auf An(rage _

010

mA
mA
V
V

Schutzart
(auer PT 052)

= (U. -

1,0

0,3

at 25 'Cl

Long term stability

< 250
9,3 V) I 20 mA;
> 2000
> 2000

V/:;;'40 mA
V/:;;'30 mA
VI:;;' 5mA
V/:;;'lOmA

Supply voltage U./


Supply current I.

< 750 n bel 25 V

Load Rl

Proteetion form
(without PT 052)

berspannungsschutz/over voltage protection


Kurzschluschutz/short circuit protection
Verpolungsschutz/reverse polarity protection

Ansprechzeit

<1

ms

otal Error
(Linearityand hystereSiS

Kabe1lange max. 100 m

Sensitive time
m

Kabellllnge max. 10 m sonst Nullpunktfehler 0,3%/Q Kabellnge

m otherwise offset error will be O.3%/s:I of cable

Temperaturausgangssignale

Temperature output signal

TypOl0

~,:~i!~1:.;~_: .~~~~.

i',J! 962

',:-:lU< f

mA

Type 010

Outpil!!gn~rat:

1,625 ..

T=.Q'C; .

mA

mA

15

mAlK

0,1

. ..

mA

15

2,875'
.

mAlK

0,1

'. ViK

::

0.0125

T=I00'C

:T.'

,"}\

Serisltlvity~"

:,y::n,.i.~ .;.;:,.~..:.6\
..

~J

..

,.).~ ,

---'""''--

1,625.

,V~;~':">\2,875:

Schaltbilder und Pinbelegung

PT010
Ausgangssignal:
0- 20mA(lP)
0- 20 mA(1T)
Output signal

r _____
I

Basic circuit and pin connection


0_

'-0-

---1

wei / white

~.y=~~--------------~------~

IIp

braun / brown

gelb / yellow

grn / green

IL __. _____ JJ.)~5~-L___S_c_hw_a_r_Z_/_bl_ac_k______+-~


f~'iti~~\\fr

------,

PT 052
Ausgangssignal:
1 - 3.5V(UP)
1 - 3.5 V (UT)
Output signal

/ brown

t~

I
I

---~

---:;T7-l~

PT 054
Ausgangssignal:
0-10V(UP)
Output signal

'88
5pin
connector

Amphenol Tuchel
SerieC 164 R

c::w
!} I 1\\

'_'_0,__~I~

~3

i O2
.--:-"-r-'--'
40

KMK-SENSORTECHNIK
GmbH & Co.
Seeshaupter Strae 58
Postfach 1252
08122 Penzberg/Obb.
Telefon (08856) 7033-36
Telefax (08856) 9458
Telex 59332 (kmkicd)

Druck-Temperatursensoren
Pressure-temperature sensors
(

Abmessungen (In mm)


Dimensions (In mm)

Druck-Temperatursensor PT fr Absolutdruckmessung

Piezoresisliver Absolutdrucksensor mit Edelstahl-Trennmembran fr Druck- und Temperalurmessungen in gasfrmigen oder flssigen Medien.
Mebereiche von 0 bis 60 bar
bis zu 0 bis 600 bar in verschiedenen Stufen, Einsatzbereich
-30 bis + 125
eingebauter integrierter Verstrker mit
Temperaturkompensation ,und
kalibrierten Ausgangssignalen
(siehe Tabelle), dadurch volle
Austauschbarkeit gewhrleistet. Hohe Genauigkeit ber
den Temperaturbereich, gute
Langzeitstabilitt. Hermetisch
dichtes Edelstahlgehuse fr
den Einsatz auch in rauher
Industrieumgetiung, Schutzart
IP 40 bis IP 67 je nach Art der
verwElndeten elektrischen Anschlustecker bzw. Anschlukabel, Anschlugewinde
G 1/2 A mit Weichdichtung.

oe

oe,

Auf Wunsch werden Meprotokoll und Qualittszertifikat mitgeliefert.

ACHTUNG:

Umreehnungslabelle
Converslon lable

1 bar ...

14,504 psi
10,2 mH,o
1,02 al
0,987 alm
1,02 kp/cm'
750 mmHg (Torr)
10' N/m'
100 kPa

Bei Ausfhrung ohne Prall


p'latte (Membranschutz) ver
rlngert sich die Einschraub
tiefe um 1 mm von 21,8 auf
20,8 mm.

Pressure-Temperature sensor PT for


absolute pressure
measurement

Absolute pressure sensor


using a piezoresistive silicon
chip, with stainless steel separating membrane for pressure
and temperature measurement in gaseous and fluid environments.
Measurement range Irom 0 to
60 bar up to 0 to 600 bar in
various steps.

oe

to
Operating range -30
125
built-in amplilier with
temperature compensation
and calibrated output (see
table), thereby exchangeability
guaranteed.

oe,

High accuracy over the temperature range and good longterm stability.
Hermetically sealed stainless
steel case lor use in heavy duty
industrial environments. Degreeofprotection IP 40 to IP 67
depending on cable socket
and/or connecting cable, connection thread G 1/2 A with
solt seal.
A certilicate 01 accuracy and a
quality certilicate can be supplied on request.
NOTE:
The sensortype without
frontplate (Ior diaphragm
proteetion) has a different
leng1h 01 the threaded part: It
is changed Irom total 21.8 to

20.8mm.

1.4

PROGRAMMABLE LOGIC CONTROL

1.4.1 HARDWARE
1.4.2 SOFTWARE
1.4.1 HARDWARE

The PLC takes over the crane's main control functions. All
control signals enter the PLC, are worked off ace. to the
stored programme, and the corresponding instruction signals
given to the actuators.
The PLC is supplied with 24 V through fuse F2l.
The complete PLC consists of a rack, 3 central modules and
5 input/output modules.
The modules are arranged from left to right in the sequence
given below. The respective drawers can be read through a
small window on the top of the module.
The first two drawers are closed with dummy plates.
S - memory module K4
P - processor module
V - supply module

central modules

00 - Input module with 32 inputs, the signal condition of


the individual input is by an LED which lights up when
supplied with 24 V.
01 - Input module with 32 inputs
02 - Output module with 32 outputs, the signal condition of
the individual outputs is indicated by a~ LED which
lights up when the output is energised (24 V).
The output module is provided with a short-circuit
monitor. If one output circuit short-circuits, all
outputs are switched off and the red LED comes on. The
short-circuit protection is reset by cutting off the
supply.
03 - Analogue input module
This module serves for reading amperages (0 - 20 mAl,
the 4 jumpers on the module are in current position
(I ) .

04 - Analogue input module


This module serves for reading voltages (0 - 10 V),
the 4 jumpers are in "voltage position" (U).
The 3 central modules should only be put into their own
drawers and must never be inserted elsewhere.
The two input modules in drawers 00 and 01 are
interchangeable.
The two analogue input modules in drawers 03 and 04 are
identical, but their jumpers must be set to current or
voltage input. When supplied (spare module) the jumpers are
set to voltage input.
For more detailed information, please consult the
description of the unit by EBERLE.

------------------------------- B[ID@~O::@
The PLS
514 System

/
o

" Technical Data


" System Construction
" System modules

- Peripheral modules
E 41
E 42

A 41

AZ 41

(
Z 41

AD 41
DA 41

R 41
OS 41
PU 41

/
o

------------------------------- @~~[1[

ln/outputs max.

736

Markers + Timers + counters max.

4096 minus number 01 ln/outputs;

Markers

II battery buffered, all markers are


retentive

Number 01 Markers for Timers and


Counters

4 for each decade

Address range

4096

Memory capa city

16K instructions

Type of Memory

EEPROM

Program cycle time

ca 0,4 ms/k

System reactlon time

by Data Exchange programming, = cycle time

Instruction set

9 Blnary operations, 12 Word


operations, 10 organisation instructlons 8 Fixed operations (approximatlng to DIN 19239)

Programming with

PG3, EDOPS 2

Parametering

BC 1, BC2, R41

Simulation with

Test and simulator PSI

System data

Current
consumption

The PLS 514 current consumption must be calculated dependent upon its configuraIion.
PLS 514 with system modules
100ma
E 41

10 mA

Output module

A 41

30mA

Display module

AZ41

180 mA

Counter module

Z 41

20 mA

Analogue input module

AD 41

10 mA

Analogue output module

DA41

30mA

Basic module

A 41

50mA

Data memory module

DS 41

10 mA

Input module

The following points must be noted when handling the modules.


1. Only load the outputs up to the maximum permitted output curren!.
2. Additional improvements in interference resistance can be achieved if the
input/output cables of the PLS 514 are laid as lar as possible from the mains cables, possibly in different cable ducts. The signal wires for the counting, anaJogue
input, analogue output and BASIC module must be screened.
, 3. The earth connection must be connected to the earth 01 the mains supply. If,in
exceptional cases, this cannot be done, an insulatlon monitor must be fitted (VDE
0113 and 0100 paragraph 60). Cross sectlon of the earth wire: 4 mm 2.
4. The maximum ambient temperature 01 the controls is + 55 C. Optimum ventilation conditions exist il air can circulate freely. Therefore, leave at least 100 mm
free space above and below the PLC.
5. Only do work on wlrlng with the system switched off.

6. When switchlng highly inductlve loads, it is recommended that freewheel dlodes


should be used directly on the inductlve load.

7. The modules of the PLS 514 are equipped with highly quality MOS semlconductor components which can be damaged or destroyed by insensitive
handling,
- Leave the module in the protective packing for as long as possible.
-Discharge the electrostatlc potential in your body via the earth connection of your
installation before touching the module.
Avoid direct contact with components or wiring of the module.
Do not place the module on other conducting parts.
Keep to the storage temperature of -20 C to

+ 70 C and avoid direct sunshine.

When returning equipment, use the original packlng with an anti-statlc bag.

(
Never pull the module out or plug It In when live (exceptIon: The Onllne module)
Warningl
The PLC should only be Installed by skilled personel.
The relevant regulations, such as VDE 0100, VDE 0113, IEC 364 etc. must be complied with.

------------------------------- B~~[LJ]l
(

Processor
module P 41

111111111111

CJ

Short description
- 4 bit processor
- Processing speed: 400 ns per bit or word instructlon
-1 K word marker or 4K bit marker with buffe ring (retentlve at zero voltage)
- All input/output channels, bit and word markers can be processed with binary and
word operations
- High reslstance to faults due to high speed CMOS techniques

(
- With external buffering, all marker addresses become retentive addresses.

________________ rn~~~
(

Start/stop
behaviour processor
module P 41
Depending on the supply voltage, the processor Is started or stopped when a voltage
level 01 16 V Is reached.
The processor starts to process about 20 ms after switching on the voitage supply 01
the appJlcation program.
When the voltage supply is switched off, the cycle 01 the controJler currentiy processed is ended Immedlately in order to obtain totaJlY defined signal conditions in the
processor.

u/V
24V

20 V
16 Y -

10 V

Oy

Start
Slap

i""20

JL
l"I.ZK

I
~
I1..0....20 ms t

@~OO[1@
(

Supply
module V 41

--------------------------------

24=
5=

Short descrlptlon
- Generales the internal 5V OC voltage lor the processor, memory Online module eIe
- Input vollage range 24 V OC +}- 20%
- The 5 V LEO IIghts at constani supply voltage
- For short periods 01 voltage loss, the working memory 01 the PLS 514 controller 15
butte red lor about 3 minutes

- Any length 01 butter period may be engineered by conneclion to external batlerycurrent consumption less than 1 mA
- Generation 01 10 ms quartz frequency pulse

-------------~~~~~
6. Input
module E 41

6.1. Construction
6.2. Connection to input module
6.3. Connection cable
6.4. Technical data

________________ ~~~lli
6.2
Connection
of Input
modules
Ta connect the E41 input module use an A41 connection cable with length of 2.5m.
The individual digits (0 to 7) are tagged and the 4 bits (0 to 3) withln the digit are col
our coded.
Code: .0 = black

.1

= brown

.2 = red

.3

= orange

2--11

32 single cares
rj; 0,5 mm bl

single care
\ZS 2,5 mm bl
Speciallengths can be supplied on request.
1. Cable far 32 Inputs
2 . Cable not used with input module

----------------~~~~
(

Number of inputs at each module

32

Width

3 units wide (3 UW)

Status indlcatlon

6.4
Technical
data

. with LED for each input

Protection against disturbances

corresponding to IEC 255-4, class 111

Input voltage range

DC-30 V up to

Input current (24V)

typical 5,4 mA

Input time constant

typical 1.5 mSec.

Input resistor

typical 4,5 K

Input capacitor
Switching threshold
From "1 11 to "OU

typical 10 nF

+ 30V

VI 1,5 mA

From "0" to "1"

13V/3mA
The input levels are adjusted for 2and 3-wiredevices.

Note
It is only possible to read the inputs (not to write them)
Simplified input diagram

(
470 Q
..J

,," ,I,.

-c:J10nF

I--

________________ B~~~
8. Output
module A 41

8.1 Construction
8.2 Connection 01 output modules
8.3 ConnectIon cable
8.4 Setting to work
8.5 Short-circuit alarm
8.6 Derating curve
8.7 Inductive loads
8.8 Technical data
8.9 Installation diagram with common power supply to outputs
8.9.1 Installation diagram with multiple power supplies

________________ ~~~lli
8.2

Connection
of output
modules
To connect the E41 input module use an A41 connectIon cable with length 01 2.5m.
The Individual digits (0 to 7) are tagged and the 4 bits (0 to 3) wlthln the digit are colour coded.
Code:

.0 = black
.1 = brown
.2

= red

.3 = orange

~!,---------JI

2--'

single coreJ
y) 2,5

I II

32 single cores
Q 0,5 mm bl

mm bl

Special lengths can be supplied on request.


1 - Cable to 32 outputs
2 - Cable Irom 24v DC supply to A41
output module.

----------------~~~~
(

After startlng the PLC wlth a new applleatlon program, It Is posslble that the output
module LED'S take up an undeflned status. They show a pleture of that proeess
whleh was produeed bya prevlous program or a random setting on new systems.

e,

From proeessor version 01/02 onwards, the proeess pleture Is reset uslng Instruetions 1.CY and = INI far all perlpheral modules whieh are wrltten to In a program eontainlng Data Exchange Send Instruetlons (DES ... )
Conditlonal eancellation of the proeess pieture ean be programmed similarly to the
following example:
L

1.CY
INI

DES 001

The proeess pieture Is


eaneelled in the 1st eyele

DES 003

KO
INI

DES 007

The proeess pleture Is retalned In the modules following the eaneellatlon of


= INI

8.4
Setting to
work

______________ B~B~~
8.6
Derating
curve

TIm"X
12,BA

1320utput&
BA

(32 outputs)

aOe

~
40 0e

55 0e --->
Temp.

Up to an ambient temperature of 40 C, all 32 outputs of a module can be simultaneously loaded with the maximum load (I = 0.4 A) This gives a total permitted current of 12.8 A at 100% duty (continuous loading).

B~~[l
(

Short-eireuit proteetIon:

Proteetion agalnst induetive switeh-off voltage:

by Zener diode

Residual eurrent

0.15A

Saturation voltage

0.25 V at O.4A

Voltage limitation

DC - 42V relerenee to 24 V

Conneeting eable

AL 41

Outputs

no overload proteetion, ean be


eonneeted in parallel (2A output
by parallel eonneetion 01 5 outputs)

Proteetion against Interferenee and destruetion

aeeording to IEC 255-4/ Class 111

eleetronie (by voltage sensing relerenee to 3.5 V at the output


= operating eurrent, typieally 2A)

8.8
Technical
data -A 41

--------------@~@~~
8.9.1
Example of
installation.

Example of installation using several power supply unlts for outputs

LI
L2
L3

---

N
P(

T
I

---r----- ---

--t----- -- --1"------

511 ,
I

512'
I

513 ,
I

Z Z Z

Il +

l-

l+

l-

l+

l-

5fS

516

514

p cp

::J

'--

JL

I
1

8
0

E&RLE PlS 514


(I

(I

(I

(I

(I

( 2/1,

(I

~~1

PE

C;J

(I

,,

(I

(I

(I

(I

, 0

L_______ -----i--o1. Can be separated for insulation monltoring.


2. Short low resistance earth conneclion (min. 4 mm , possibly HF stranded wire).

----------------@~~~
(

,,,,,,,
(

11.1

Constructlon

11.2

General Descriptlon

11.3

Connection of Analogue I nput Module

11.4

Connection Cable

11.5

Addressing

11.6

Technical Data

11.7

Installation diagram

11.8

Program Example

11.
Analogue
Input Module
AD41

11.2
General
description
The analogue input module AD 41 contains four independent 14 bit BCD analogue/dlgital converters. This corresponds to aresolution of + 0 to 3999. Voltage
and current measuring inputs are available. The input signal reaches the A/D converter component as a voltage via a voltage divider. The converted values are sampled
and stored temporarily 10 times per second and can be scanned by the PLS 514 controls in BCD coded form at any time.
The AD module can be plugged into any peripheral position in the PLS 514 controller
and is addressed by the instruction DEL (data exchange load) in levels 0 - 33.
The voltage supply required for the module Is obtained Irom the 5 V logic voltage.
No ex1ernal voltage has to be supplied to the module.

Each module has 4 channels. Each channel can convert either voltage or curren!,
but not both together. Conversion of the module to current or voltage can be made
by the user with the associated channels 01 P switch. The position selected is
marked "V" for voltage or "I" for curren!.
After the selection is made, the switch should be soldered to reduce the contact resistance.
Warningl
Note the cable designations to the A/D converter channels 1 to 4.

AL 42

Digit no,

Cable designation

-J,.

-Lsa

o
2

Oata
0-3999
BCO coded

Charme]
3

---../1sa

Carry

- - signbit
~LS8

levels 1,2 cr 3

Oata
0-3999
BCO coded

Channel
4

(
7

Carry
=-----" sign bit

-LSB

0
Data

0-3999
BCO coded

Channel
I

_ _ MSa

Carry
- - , signbit

---LSB

Level 0

Oata
0-3999
BCO coded

Channel
2

6
-"MSB

(
Module posiition

02 ....

00 01

Carry

:=---.. si9n brt

. ..

plug - in position for AD converter

LSB = least significant Bit


MSB

most significant Bit

Vol!age Input
Range

+/-10 V

Minimum Resolution

2,5 mV

Input Resistance

125 K ohm

Max. Input Voltage

+ 16 V

Range

+/-20 mA

Minimum Resolution

5 microA.

Input Resistance

129 ohm

Maximum Current Input

+ 26 mA

Connection Cable

AL 42

Current Input

constant
vottage

constant
current

~,

1-

n
I

channel1

, ":Ob voltage
converter
o 'i 1-

I------,':\'

I.1_ 0

(;::)

""

II

- I

I- I

channel 4
current
12c converter

slot position

I- I I- I I- I

slot position

'.

I- I I- I I- I I- I. I- I

0'1

I- I

ul
UI

I
I

I- I

I I I I I

--\ 4,

Siot position 06DIgit

I- I

02

03

Display of sign
Display of carry
Display of thousands
Display of hundreds
Display of tens
Display of units

From the ND converter module in slot position 6, converted data are to be read by
the PLS 514 controls and represented by 2 display modules wh ich are in slot posi
tions 02 and 03. Channel 1 is to process an analogue voltage and channel 3 an analogue curren!.
Channel1 of the ND converter is deposited in digits 3-7 of slot position 02 and chan
nel 4 of the ND converter is deposited on digits 3-7 of slot position 03. Digit 3 is
used to display the sign or the carry, Le. operating mode 2 must be selected.
Negative voltages are marked "." and for positive signals the relevant segment dis
play is masked.
If there is a carry. "E" will appear in the display.

11.8
Programming
example
AD 41

(
1.4.2

PLC - SOFTWARE

2.1

Listing of inputs and outputs and explanation of


standard signal condition
PLC program sequence plans
Fault monitoring and motor control
Control switch monitoring
Pressure transmitter monitoring
Temperature monitoring

2.2
2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6
2.2.7
2.2.8

S1ewing ge ar control
Luffing gear control
Hoisting gear control

2.2.9
2.2.10

Trimot
Data transmission

INPUT CONNECTION

LED STATUS

M - MASTER-(LEADING) CRANE
S - SLA VE- (REPITITION) CRANE

H ~ LIGHTS UP NORMALY
H* - LI6HTS UP BY RUNNING PUMP MOTORS
L - LIGHTS UP NORMALY NOT
* - VALUE-DEPENDENT, VARIABLE INDICATION

0
1
2
3
0
1
2

0
1

0
- 1
2

0
1
2
3
0
1
2
3
0
1
2
3
0
1

3
II-

.-

Z
IZ
7

I~

III-

II2
f-

MCB GEAR OlL COOLER


MCB BOOSTER PUMP
MCB HYDRAULIC OIL COOLER
MCB ENGlNE ROOM FAN
THERMI5TOR RELAY
OlL LEVEL MINIMUM
FILTER PRES5URE
GEAR OlL FLOW
PRE55URE SWITCH 5LEWING GEAR
PRES5URE 5WITCH LUFFIN6 GEAR
PRE55URE 5WITCH HOISTING GEAR
CRANE MOTORS OFF / LAMP TEST
CRANE MOTORS ON
HYDRAULIC PUMP MOTOR (DELTA)
TESTING OPERATION
SPEED LIMITATION
Oll PRE HEATING

M62-F1
M61-F1
M65-F1
M66-F1
M60-F1
10106-54
10106-55
10106-56
10106-57/8
10106-59
10106-510
10106-511
M06-512
M60-K2
M06-S13
10106-514
10166-535

lIMIT SWITCH LUFFING GEAR TOP


LIMIT 5WITCH LUFFING GEAR BELOW
LIMIT SWITCH lUFFING GEAR PRE-ENO

10106-516
10106-516
10106-516

LIMIT SWITCH HOISTING GEAR TOP


lIMIT SWITCH HOI5TING GEAR BELOW
lIMIT 5WITCH HOI5TING GEAR PRE-END

10106-517
10106-517
10106-517

H
EXTIN.UISHE. WtiEN HIQ~EST tiQQ~ PQSITIQN IS BEAetiEQ
H - EXT.NGUISHES WHEN LOWEST HOOK POSIT.ON 15 REACHEO
H - EXTIN.UISHE. WHEN PBE "IMII RESPQNQS (eREEP SPEE~

JIS RE5TING / ADD. HOlST.

10106-518

L -

3
0
f1
I2

f-

0
T p

25.01

:M>tunli'Oou

I lIrn>~n.l"""ttt>"

50

CH

""~~ -'C~...:~no

10.05.93 'Lenz~el"'
~5.

Q6. 93

t..~Der~

AAd,""~.I~nn~_

Oot.

~'"

8O~ro

.o:>t ,/000~~rt,..,nt

~ Ol"anstein & Koppel


O&K
~n)O"1l .... ~llD~naft
:--=
Anlegen und Systeme
'Wll!rk LQbtlcK

_";St.CI'I~Ck

!M

t!

H ti

~XTINQUISH~S IN Q~SE QF QV~B~QAQ


EXTINGUISHES IN CASE QF QVERLQAQ

E~TINQUISHES

IN

C~SE

ASL :945

QF

QV~LQdQ

EXTINGUIStiES IN CASE QF QVERLQAQ


EXTI~.UIStiES IN CASE QF QVERLQAQ
i.IGHT. UP IN CASE QF LQW QIL LEVEL
EXII~2UISHES WHEN EILTER PRESSUBE 15 TQQ HIQH

i.
H H* - E~IINGUISHES SY TQQ LQW OlL FLQW
H*
EXIIN~UI5HES W~EN Q16 PRESSUB~ < Z 6AR
EXTIN.UISHES WHEN OlL PBESSURE < Z ~AR
H*
H* - EXIINGUISHES WtiEN QIL PRESSURE < Z ~AR
H - EXIIM.UISHE. W~EN PUSH eUTTQN 15 AeTUAIEQ
I" - LIGt!IS UP WHEN PUSt! ~UTTQN IS AeTUAIEQ
1:1* - INQICAIES BESPQNSE QF RELTA QQNTACTOR
LIGt!IS UP WHEN SELECIQR SWITQH IS AQIUATEQ
L
LI.tiTS UE WHEN .ELEeTQR SWITQH IS AeTUATEQ
I"
L - LIGHTS UP SY Oll PRE HEATIN6

H H -

EXTI~oUIS~ES W~EN

KGW
PlC

HI.HEST JI6 PQSITION IS

E~TI~GUI~HES W~EN LQ~EST ~I6 eQSIIIQ~


EXTI~UIS~ES

WHEN PBE-LIMII

BE~PQNQS

15

BE~~~EQ
REAQ~EO

(eBEEP

~PEEQl

LIGHTS UP WHEN KEY BUITON IS ACTUATED

SINGLE DECK CRANE

I)
,

7/8348

H
H -

SCHWERIN

INPUTS

MODULE ADRESS 00
Sech Nr.

Typ
-STATUS

2078613
EH25t

!'L

I!:I\.

! 5

""

,
0

INPUT CONNECTION

- LIGHTS UP NORMALY
H* - LIGHTS UP BY RUNNING PUMP MOTORS
L - LIGHTS UP NORMALY NOT
* - VALUE-DEPENDENT, VARIABLE INDICATION
H

LED STATUS

M - MASTER-(LEADING) CRANE
S - SLAVE-(REPITITION) CRANE

C-

I1
I2
I3

I- 1
I2
I-

CONTROL
CONTRDL
CONTROL
CONTROL
CONTROL
CONTROL

LEVER
LEVER
LEVER
LEVER
LEVER
LEVER

SLEWING CLOCKWISE
SLEWING C.-CLOCKWISE
LUFFING IN
LUFFING OUT
HOISTING
LOWERING

M06-S2i
M06-S21
M06-S21
M06-S21
M06-S22
M06-522

I. L

MAIN CONTACTOR MONITORING

M05-Kl

POWER LIMITATION

M60-F2

FEED BACK MULTIPLEX


FEED BACK MULTIPLEX
FEED BACK MULTIPLEX
FEED BACK MULTIPLEX
FEED BACK MULTIPLEX
FEED BACK MULTIPLEX
FEED BACK MULTIPLEX
FAULT RE5ET
FAULT ANNUNCIATOR 1.
FAULT ANNUNCIATOR 1.
FAULT ANNUNCIATOR 1.
FAULT ANNUNCIATOR 1.
FAULT ANNUNCIATOR 2.
FAULT ANNUNCIATOR 2.
FAULT ANNUNCIATOR 2.
FAULT ANNUNCIATOR 2.

M07-Y6
M07-Y7
M07-YB
M07-Y9
M07-Yl0
M07-Y!!
M07-YI2
M06-S25
M06-526
M06-S26
M06-526
M06-526
M06-527
M06-527
M06-527
M06-527

I. I- I-

I.

UP WHEN
uP WHEN
~I2~T6 Up WtlEN
I.IGHTo ~P WHEN
I.I~HTS UE WHEN
I.IG~TS UP W~~~
~I2tlTS

LIGHTS

CQNTRQL
CONTRDI.
CQNTRQL
QQNTRQI.
QQNT8QI.
QQNTRQI.

LEVER 15 ACTUAIEO
LEVER IS ACTUATEQ
LEVER IS ACTUATEQ
I.~V~R IS AQTUATEQ
I.~V~B IS ~QTUAT~Q
I.EVER IS AQTUATEQ

III-

III-

II-

0
1
2
3
0
1
2
3
0
1
2
3

_
_

III-

6
7

0
1
2
3
0
1
2
3
0
1
2
3

DECADE
DECAOE
DECADE
DECAOE
DECADE
DECADE
DECADE
DECADE

A
B
C
D
A
B
C
D

Tva

.,

~.Q11

QN

I*

PERM~NENTI.Y

~~TINGUISHES

WHEN

OatuwOoto

50

DI>~""

.I.. ~ltU~

~~r )CI1eC~M

ND<-rnlSt .::;r,.,~K

'1M.

"ne.-Nr.lt:n~ngo-Nc

OI!t.

i Nc~e

~ er."t,"

~"

10.05.93 Lenzner
15.Q6.93 Alperz

6oG"~N;~.IDr>tlo<"'tlt!Otrt

ASL-S45

O~K
:......::

&

IS INITIATEO
THEY

I~QIQ~IE

IN

eIN~RY

IC~RRENT INT~~SITY)

MQQE

FBQM TtlE

T~E QAT~ V~I.UE

VA~VE

CURBENT

CQNIBQ~

lQ M~
II.S6)
06 IMS6) .. ~2Q MA
I.IGHTS UP WHEN PUSH 6UTTQN

rs AQTUATEQ
- Tt:lE l..EO'i1 6.0 6 3 ANQ 7 Q - 7 ~ LI~HT
- CORRESPONDING TO THE FAULT ANNUNCIATOR.
- T~ INPWI IS 6CQ-QQQEQ
- oQ-o:l = UNITS QIIUT
7,Q - 7.,

E~CE~QEO

THE LED's A.O - 5.2 .LLUMINATE5 WITH AN


INTE8MITTING LIGHT IF A CRANE MOVEMENT

"'''001 I KGW - SCHWERIN

A"uon90e.ll"cnaf~
Anlagen und Sy~teme
Werk Lab~ck

CUBBENT

MAXIMU~

PLC - INPUTS

UP

TENO QIGIT

SINGLE DECK CRANE

i eH

e~

01

0
7/8348

- MUST

MODULE ADRESS 01
Sach-Nr.
Typ

-STATUS

207B613
EH25t

I'"".
I 5

2
IIl.

Zn.

~
1

Z
3
4
5
6

-0
- 1
- 2
- 3
0
- 1
- 2
'-3
0
i1
i2
i3
0
r- 1
r- 2
r- 3
0
r- 1
i- 2
r- 3
0
i1
i2
i3
0
i1
2

r-

3
0

i- 1

r-

i-

M61-Kl
M61-K1
M65-K1
F

MULTIPLEX A
MULTIPLEX B
MULTIPLEX C

MlS-M

MULTIPLEX
MULTIPLEX
MULTIPLEX
MULTIPLEX
MULTIPLEX
MULTIPLEX

M07-K5
M07-H6
M07-H7
M07-Y2
M07-Y3
M07-Y~

H*
H*
*
H
H*
L.
b*
L.
*

01 (LSB)
02
03

M/S-A~

M/S-M

MlS-A~

MlS-M
M/S-M
MlS-M

O~

05
06 (MSB)

TIME RELAY PUMP


FAULT INOICATOR
FAULT INDICATDR
FAULT INOICATOR
FAULT INDICATOR
FAULT INDICATOR
FAULT INDICATOR
FAULT INOICATOR
FAULT INOICATOR

DRIVE MOTOR
A
B
C
0
A
B
C
0

M60-K~

M-Hl1
M-Hl1
M-Hl1
M-Hl1
M-H12
M-H12
M-H12
M-H12

UP

- LIGHTS UP NORMALY
H* - LIGHTS UP BY RUNNING PUMP MOTORS
L - LIGHTS UP NORMALY NOT
* - VALUE-OEPENOENT, VARIABLE INDICATION
W~N

QBIVES ARE

START~O

ARE STARTER

bIGHT~ ~P W~N QRIV~,

fBY Oll TEMPERA TURE

> 45 OEGREES C)

"IGHT~ ~P W~N

* *

~I~HTS

- INQIC COObIN6

MlS-M

PbQ IS STARTEn (2 S~Q. PEbAY~1


IF MQTQR R~NS IN PEbTA WITHQUT FAUL.T
INprQ. A FAUL. T, FQR QRIGIN SEE ANNQUNQEME~T nISEbAY
INQI~AIES R~SPQNS~ QF ANY LIMIT SWITQti
INOIC TQQ !::IEAVY L.Q~C L.QC~S ~PISTI~2
M~T L.I2HT ~ PURIN2 SL.~IN. 2EAR QPERATIQN
MUST bI2HT ~ DUBIN. L.UFFIN. 2E~R QPERATIQN
M~T bIGHT ~ oUBI~G HQISTING GEAR QPERATIQN
L.I2~TS ~P

IbL.UMINAIES WITH
TtlEY I~oIC~IE IN ~IN~RY
V~L.UE QF TtlE VALVE QURRENT QQNTRQL.

Tt:fE L.EQ'!2 ;J.Q

~,2

AN INTEBMIITIN.
MQDE TtlE ADBESS

L.I.~T

- THE LEO's A.O - 5.1 ILLUMINATES WITH AN


- INTERMITTING LIGHT IF A CRANE MOVEMENI
- IS INITIAIEQ
TtlEy

H
* -

IN 6INABY MQQE IHE QATA VALUE


INIENSITYl FBPM I~E VAL.VE CURRENT CQNTRQL.,
10 M~
ol (LoS6l
06 (MSB) ... 320 MA
L.IGHT, UP e SEC. DEL.AYED TQ L.ED 0 Q
I~E L.ED~ o,Q - 7,0 INQICATc THE ~QNTRQ~ SI.NAcS
(8CO COOEOl FOR THE FAULT ANNOUNCEMENT.
L.EQ'~
o Q - 0,0
~NIT, QIIT
l.EO~
7 Q - Z ~ = TENS RI!2IT
~Q L.ED-INQI~~TIQN ey NQRMAk QE~R~TIQN
- FAUl.T INQICATQR nQ Qn
I~OIQ~If

(CUBB.~

SHORT CIRCUlT INOICATION

SINGLE DECK CRANE

50
CH

M07-H~

MlS-A~

o..tumlOilU

25.0i.
SS

LED STATUS

BOOSTER PUMP
BOOSTER PUMP
ENGINE ROOM FAN, HYORAULIC COOLER
RELEASE PLC-INPUTS
READY FOR OPERATION
FAULT
LIMIT POSITIONS
OVERLOAD
SLEWING GEAR BRAKE
LUFFING GEAR BRAKE
HOISTING GEAR BRAKE

0
7/8348
T ,

M - MASTER-lLEADING) CRANE
S - SLAVE-IREPITITION) CRANE

i-

OUTPUT CONNECTION

0
,

!II>&.. cJ .... 'tte"

'"'

Ane. -Nr .IC11""1li'-NO

~,.

ler.oc~n<l

: ",,~.vSt.D:>ec'

~"

OQp ..

-,

115.06.93 Lenzner15.06.93 Alpe!"::;

"""'~P.>.Ilt./ODP~"t",~m:

ASL-S45

~ Orensteln & KC!'Pel


08K
""";l""QGQOlln~~a.t
~

Anlegen und Systeme


'Q-rk LCblllck

KGW

SCHWERIN

PLC - OUTPUTS

MODULE ADRESS 02
Sach-Nr.

Typ
,-STATUS

2078613
EH25t

I",
I 5
~.

3
01.

'"

'

M - MASTEA-(lEADINGl CRANE
S - SLAVE-(AEPITITIONl CRANE

o-

o-

600 BAR

o-

20 MA

- o-

600 BAR

OIl TEMPERATURE

20 MA
-50 - +150 DEGREES C.
GRADE: 1 MA
10 K
(0 DEGREES C.
5 MAl

--

(NO LED STATUS)

MODULE

MEMORY ADRESS

VALENCE

0033
0032
0031
0030

3.d
2.d
l.d
O.d

0037
0036
0035
0034

3.d
2.d
l.d
O.d

2033
2032
2031
2030

3.d
2.d
l.d
O.d

--

--

M-B2

o-

M-B2

HOISTING GEAR PRESSURE

20 MA

M-Bl

LUFFING GEAR PRESSUAE

ANALOG

INPUT CONNECTION

--

150
15
1.5
O. 15

BAR
BAR
BAR
BAR

150
15
1. 5
O. 15

BAR
BAR
BAR
BAR

50
5
O. 5
O. 05

DEGREES
DEGREES
DEGREES
DEGREES

C
C
C
C

SINGLE DECK CRANE


tIotUIIIIDllt&

7/9348
TyQ

25.01

50

S,

CH

10.03.93 Lenzn .. r

Go~r ICNle~."

~5.05.93

1II;>r""~t.CMc~

'"

AM.-N~.JcMng_o

~,.

~"

~"

1k18~~ .Iw~, ttf>n

lII>~r~

.o,:,t./DlloOT'!.f!I[mt

~ Orensteln & Koppel


O~K
.. l<tangeB"l1ac~ t
:"ii":
Anlagen une Systeme

.t.1pers

I
ASL 34.5

KGW - SCHWERIN
PlC - ANALOG INPUTS

MODULE ADRESS 03
Sach-Nr.
Typ

2078613
EH25t
1

",.

Wer).:. LObeck

i-STATUS

I"

"'

"~

M - MASTER-(LEADING) CRANE
S - SLAVE-(REPITITION) CRANE

ANALOG - MODULE

INPUT CONNECTION

(NO LED STATUS)

MEMORY ADRESS

VALENCE

0047
0046
0045
0044

3.d
2.d
I.d
O.d

2043
2042
2041
2040

3.d
2.d
I.d
O.d

2047
2046
2045
2044

3.d
2.d
I.d
O.d

"

SET-UP VALUE
SLEWING GEAR

5 V

5 V

SET-UP VALUE
KOISTING GEAR

V
V
V
V

--

2.5
O. 25
O. 025
O. 0025

V
V
V
V

--

2. 5
O. 25
O. 025
O. 0025

V
V
V
V

--

M07-22K

5 V

2. 5
O. 25
O. 025
O. 0025

M07-S2iW

SET-UP VALUE
LUFFING GEAR

M07-S21D

0
o..tUllll'o.u

7/83<l8

T ,

25.01
BS

50

eH
I

Inc,

;'nd.""" .IC/1onco-N/;t

Dot.

_.

9o.ro.lw"'ttQn

10.03.93 iLenzner

(lo~r IC~.c~QC

15.06.93

NcrwSt .Ch~c .._

I ~bme

11Mre. ""t

,/OO~I'"'t!f\E'nt

SINGLE DECK CRANE

Aloef'~

~ OT"enstein (0 KODcel
08K
""t>""~e&~ll."n.ft
:.F:
Anlagen und Sy:!lteme

KGW
PLC

SCHWERIN

ANALOG INPUTS

MODULE ADRESS 04
Sac:h Nr.
Typ

2078613
EH25t

'Werk LOO2CK

ASL-345

I-STATUS

I ~L

"'.

5
5

'L
~

ELECTR.-S YSTEM
2.2 Program Ftowchart SPS
2.2.1 Perturbation check and motor controt
!

II~'
t :: 5s!'!c I

Program Start

errar in interfermg group 1

Read in of data inputs


(ontrot

set back output

Flag (ounter on 01

02 0.0
master controlter (onta(ts

'Switches. pressure switches.

ow

message 01, 02 or 03

&
~gear

~feed

&

lubricant oil cooler


pump

Iif
I

I
?

Ff
flag zero position

pump drive motor


I-- engine room fan'
I-- hydro oil cooler
I-- filter press ure

not complying with inquiry


conditions, error messages
linterfiring group 2)

not ftagged, output of errar

message 05

sensor controt overtoad tuse

slewing gear controt level


luffing gear contrat hoisting
gear controt lfimot

1~
",. '" ".,,,'"" "'~ ,,'
"
.." '" '"',,',,'"" ","oe ,

2.2.1

1
push press button' Idrive gears off)
push press button Idriv e gears on)
no error in interfering group 2

_signal lamp faiture

.02 1.0

. 3

02 1.0

Flag output 02 0.0

signal tamp operative .

contactor K5

output
02 0.0 f1agged?

7
Return to program start

&

inquiry cf sitching conditions


of contre,1 elements f~r error
messages 51 - 69

not complying with inquiry


conditions output error messages
51 - 69 linterfering group 5-9)

y
. t--gear lubricant oit pressure
f--- controt pressure
f-- slewing gear pressure
f----- tevel luffing qear p.ressure
I-- hoisting gear pressure
f---- oil level min_
L-- oit exeess temperature

't~ec.

I
&
.
ftag output 02 0.1

~~conditions
not complying with inquiry
, error messages 11-17

jinquir y of limit switches /

If signallamp final positions of . I


limit switches lights up: output
of picked-up limit swifch by error
messages 31- 45

&

linterfering group 21

All>
n

braoching in subprograms:
pilot switch contral pressure

error in interfering group 1

&

.,

mo't'ements

master (antratter (ontacts HW

conditions, output of errar

impurity switches

Hag fault iodjcator ta 0, set back


all fault stores release of (rane

master controller contacts WW

~ ,f not complying with inquiry

Safety inquiry of limit

time relay K7

out~

02 0.1 flagged?

y
;e

set back output 02 0.1

push press button ( drive gears off!


error in interfering group 1
test service

r lSL

&

key switch fault reset

end

ELECTR.-S YS TEM
2.2.2. Pilat Switch (antral

ready for
service

directional contact A
directional contact B

?1

? 1
.,
if marker not flagged,
flag Marker for
1 - - - - - output of disturbance
~aster controller
notice, 67, 68 or 69
1.0.

end

ELECTR.-SYSTEM

2.2.3.

Pressure Sensor Control


output 02 0.1 flagged
(Pump drive motor is
workingl

inquiry of output
currents of pressure
sensor hoisting and
level luffing gears
(

hoisting
gear press ure
14bar'?

hoisting

level
luffing gear
pressure
>480bar.

y
(

~stutbance pres~ure

sensor hois ting gear

&
disturbance
controlload

end

.,

dis turban ce pressure


sensor level luffing
gear

ELECTR.-S YS TEM
2.2.4

Temperature (ontrol

output 02 0.1 flagged


Pump drive motor is working

.Inquiry of temperature value


(output eurrent from pressure
trandueer hoisting gear

Inquiry output 02 2.2


hoisting ge ar brake

break down 64
'temperature transmittel

10 min

breakdown 17
oilexeess temperature

flag out put 02 0.2


engme room
fan, hydro
oil cooler

temperature
I
< 3S oe ?

temperature
<: '1S: oe 7

flag output 02 0.2


(engine room fan,
hydro oil cooler

end

ELECTR.-SYSTEM
2.2.6 stewing gear (antrat

heeling control ).
sea intetlock unlocked
00

acfual

-I-

value< set

errer in interfering group

J_J~- master controller o.k.

value?

gradual increase of actual

value \iHn dock rOlle


(ramp timel

slewing gear limit switch right

test service
test mode

actual

~----{
~.L-'"

value > set

turn master (ontr.clUer 10 Ihe leH

value?

gradual decrease of aduat


... alue with dock rate

kamp time)
turn release

10 Ihe (eft

adual
value< minimum
value

turn brake store


10 Ihe right setting

turn brake store

10 Ihe [eH setting

intermediate storage of

aduaL value of slewing

gear

turn (eH and fight / set


back of brake stores

The actua! vaLue is (omDosed bv a


6 - figure binary "'<llue. He LSB bit has CI ... alenee of 10mA Ihe HSBbit has

CI

valenee of 320

~A.

slewing gear
brake

.,
.,
calcutation of sle....ing gear set
value: set value ,. minimum .
value and value of potentiometer
set aclual value .... ith
minimum current vatue

correction factor
limiting of set value before
end of speed reductiGfl

special epuipment

ELECTR.-S YS TEM
Level Luffing [antral

2.2.7.
(

.~

cP

value < set


value

k.
Turn off limit swilch
over load luse
heeling (ontrol
sl<l,k rope level lufting 91'.<lr

~
r

turn on hm! S.... ilth


over [aCid fust".

&

r
/

'! 1

lest service
test mode

/ turn on master

[turn on release

controUer

&

~pre

exdtation

of /

!
&

uffing gear
ressure >brak
store
value

<lcluat
value < minimum
vatue?

Turn on aod off for setting


back brake stores

I
I

$
setting of actu~1 value
with 'he minimum curfen'
value

"an oUtp"t t,n,;on


level luffing ge~r
potentiometer

lurn off brake


store setting

pressure

Gradual decreise of aclual


value ....ith dock rate
(tamp time)

level luffing ge<lr

store setting

.,

actuat
v.llue > set
value

tesean

turn on brake

r controller
turn off master /

,Pf

ge~r

Gradual inerease ~f aelual


value ....ith dock rate
Ir.:lmp time)

OJ

~
r

/ test service
t,,, mode

cf

\ turn off release \

Il!vel tuffing
brOlke

~'

00 error in rnterfHmg gfoup t

master conlroller

tntermediate storage
of actual value of
level tuffing gear

0'/
On.
I

(~lcuIOltion

of level luffing
gear set v~lue: set value <
minimum v~lue value of
potentiometer x torrection fOlctor
limiting of set value before
end of speed reduction

&

store level tutfing


geOlr pressure as brake
store value

.~nd

Th, ad",1 val", ;, "mpmd hy a

6 - figure bin~ry value. The lS8bit h~s a v~lence of 10 mA


fheMS8-bit has Ol valence o'f 320 mA.

ELECTR:-SYSTEM
Hoisting gear (ontrol

2.2.8.
(
~,
\ 2.2.1 ,

~~

,.....--~

I,"" limit "it,h"

""k

cop, h';''''9

t---

IL

r----tJ test service

.,(

lift limit switch


ayer load tuse
heeling contro\

&

I
f

II~------!I

~)J

/_t~'='~t~m~'~d~'----~

test service

Setting 01 actual value


'oI'ith the minimum
current value

test mode

~~--'

ct.-----I/ ",'co""

tower master

~~:;y~------------~------~Cd]

litt master
controller

store hoisting gear


pressure as brake
store value

~
n

Gradual increase of actual


value 'oI'ith clock rate
(ramp limel
\ift release

lo .... er release

I I? I1
-------I-~=======dl

sran hoisting

gear pressure

value?

~!------~5~

~&-~

(~

y________________,

~1

brake store
va[ue '1

~===l-_I=<C] .I-.-----'-y~"c';:;~;u"

.1-

'>

value>
AcI,,'set

Gradual decrease of actual


value 'oI'ith c10ck rate
(ramp timel

.
lift setting brake

Adual
y
value (, minimum -,.!--------------------l
value?

store

.,

pre-exdtation

-,

I
SCOI

output tension

./

hoiding gear potentio[

meter

Setting back of brake


stores lifting and IO'ol'ering

,I

The actuat value 15 tomposed by a


Intermediate sttJ:Jage
6-figure binary value, the lSB - bit
of Ihe actual value
1-------------1 has a valence ollOmA, Ihe HSB-bit
of hoisling gear
has CI valente of 320mA.

i,

end

'\)

',,-----'

* special

cl

"Caltulation cf Ihe set value


of hoisting gecat: set vatue ~
minimum vatue value of
polentiometerxeorreetion value
limitation Gf set value be fore
prognrn end or speed
reduction

> 1

9"'*

I
I

CD

,F
~~]

no furor in interlering group 2

no error in interferiog group 1


Master (cnttoll er o.k.

epuipment

ELECTR.-SYSTEM
(

2.2.9.

Trimat [antral
2.28
2.2.8
B

hoisting
gear pressure
< 140bar?

U >UxO,9Umax?

Adual va(u

> 0,85 trom maximum va(ue

'

hoisting
gear pressure
< 240bar?

U>UxO.9Umax?

holsting

>

hoisting
gear pressure
> 200bar?

gear pressure
>300bar?

Actual value

> 0,85 trom maximum val

[&.

.-_____________________

[1

------------------------------------------~I---------~/r~!-~~~~-:-rt.-s-su-r-.---7'

.,
Set aduat value with
minimum (urrent value

Gradual incfease of the


<letual vatue wlth dock

rate (ramp time) uotl!


maximum value is reached

Set back adual


... alue to sero

Intermediate storage
of Trimot adual
value

o
I

Quick gradual de<rease


of actual vatue with
dock rate tramp time)

.,

ELECTR.-SYSTEM
2.2.10.

Data Transfer
~_ _~

Predrive

brake slore

Jncrease loeation

(Ount!':f

by

Setting on zero of data bits

IDeation counter
'" 4 ?

for Multiplex

.... ith each progr<lm cyde

loeation counter

;,..!.Y_--

IDeal ion counter


=0 ?

6 ?

~_ _~

.turn fight
brake store

loeation counter
=5 ?

(ower brake

store

set loeation counter


10 zero

(
binary number 3digit of 4th bit is
utitized for eventuaL
blocking of vllve
(urrent (ontrat card

loeation counter
1,

>~Y~'..;..-..,

turn leU
brake store
lo~din9 of actual value of
/'J,oisting gear in dah bits
for Multiplex

Predrive
Oidjust brake

store
aduat valut of (oarling of
housting geilt in dah bits
for Hultiplex

laeation counter
" 1 !

output of da ta bits

[oeation counte:
'" 6 ?

~ _ _ _~

n
turn off brake

IDeation couoter
3 ?

store

end

toading of Trirnotactual value


in data bits for Multiplex

..

.
toarling of .. dual value rolary
mechanism in dah bits for
Multiplex

output of data bits

hoisting gear
brake

1.5

VALVE CURRENT GENERATION


For crane control we differentiate between on/off valves
and control valves.
The on/off valves have 2 positions
. If they are energised with 24 V D.C. they switch into a
certain operating condition which they keep until power
supply is cut.
Depending on their size and utilisation, the valves have a
current consumption of 1 - 1,5 - 2 A.

To give an example, the solenoid valves for control of the


brakes are on/off valves.
These on/off valves are energised directly from a PLC
output, the field of interposing relays in-between only
serves as am amplifier, as the PLC output can only be
loaded with 0.4 A.

The control valves are also called proportional valves or


servo valves.
Energised directly with 24 V D.C., these valves have a
current consumption of abt. 1 A.
In operating condition, the valve current is, however, 0,2
to 0,6 A, which means that certain demands'are made on the
control valve current supply.
Other than the on/off valves which only have 2 positions,
the control valves regulate the control pressure for
adjusting the pumps and/or motors as a function of the
control current.
The valve current for these control valves is generated in
the crane's control system by valve current control card
=M07-A4

This card reads the PLC's control signals and converts them
into the corresponding current for the control valves
connected.

The control valves are supplied with 24 V. In order to be


able to continuously vary the current between 0,2 and 0,6
A, pulse width modulation is used:
the control process is repeated with a clock frequency
of abt. 80 Hz (i.e. 80 times per second), the valve is
switched on for part of the clock interval, and switched
off for the rest of the time. The resultant average
valve current is produced by changing the ratio between
pulse and break time.
On the input side, the valve current control card has a 4
bit address bus and a 6 bit data bus.
In each programm cycle of the PLC, the required valve
current va lues for slewing, hoisting, and luffing gears and
for the Trimot are calculated. The cycle lasts abt. 3 mins, in each cycle, the value of the address counter is
incremented by 1.
The address and data values are BCO coded, the addresses
are 0 to 6.
0 = slew slewing gear to the right
1 = slew slewing gear to the left
2 = luff-in luffing gear
3 = luff-out luffing gear
4 = hoist hoisting gear
5 = lower hoisting gear
6 = Trimot, after that the address counter jumps back to o
Bit 4 of the address digit (connecting pin (24) can be used
for blocking the whole card. This input is normally not
used.
The data bus
be varied in
01 = LSB
and 06 = MSB

has a 6 bit size, i . e. the valve current can


63 steps, in which
(least signif icance bit) = 10 mA
(most significance bit) = 320 mA

The data inputs therefore correspond to the following valve


currents:
01 = 10 mA
02 = 20 mA
03 = 40 mA

04

80 mA
05 = 160 mA
06 = 320 mA
To exp1ain how the PLC and the va1ve current contro1 card
function, we shall assume that the hoisting gear is
operated at half speed in the direction "hoisting" and that
valve current is 430 mAl

The output vo1tage from the master switch potentiometer


(abt. 2,5 V) is loaded into the control.
This value, the conversion factor and the minimum current
for hoisting determine the actual value which in this case
is
MSB to LSB 1 0 1 0 1 1
At the moment when the address counter jumps to 4 in the
program cycle, this set of data is recorded on the data bus
and is transmitted to the valve current control card inputs
together with the address code.
The digital to analogue converter converts the data set
into voltage and amplifies it.
The voltage is then transmitted to the sample/hold memory
input.
The BCO/OEC converter converts the address value into a
decadic value so that in our case only output 4 is set.
This control signal allows the energised S/H memory to load
the data value. When the control signal is taken away, this
value is kept in the S/H memory until the S/H ,memory is
re-loaded (when the address counter is on 4 again after 7
program cycles).
The loading voltage of the S/H memory is converted into
valve current by the voltage current converter, and
transmitted to output A30.
The valve current amperage is determined by the data set on
the input, only the data channels which carry a "1" signal
are utilised for determining the valve current.

The data record in our examp1e is


1 0 1 0 1 1
06 (MSB)
D5

04
03
02
01 (LSB)

=1 =
=0 =
=1 =
= 0 =
=1 =
=1 =

320 mA
80 mA
20 mA
10 mA

--------

total

430 mA

Adjustment of the valve current card


The PLC program has a special adjustment mode to adjust the
valve current card and facilitate adjusting of the current
values.
After having put in the secret code characteristic number
(see emergency operation), the program is selected by input
of the digits 97. To do so, TEST operation must be switched
on.
In the adjustment mode, the solenoid valve "hoist hoisting
gear" is permanently energised, to set the valve current
card, the current consumption of this solenoid valve is
measured with an appropriate instrument.
By pressing down the RESET button in the switch cubicle
door, the valve current changes from minimum to maximum
current value, and vice versa.
The minimum current should be 200 mA, the maximum current
670 mA.
The minimum current is adjusted with the SOOK trimrning
resistance, the maximum current with the 20 K trimrning
resistance.
When changing one value, care should be taken to ensure
that the adjustments influence one another.

~LEO'

HP3

LED3

HP2

LE02

LEO,

HPI

Trt'mme r
1<. '0, -SOOX
(norn. (COk)

Trimmt/-

j( 31- t,Ok.
("."'. ifk1)

L~
~~
q.

2~U

,~

i.i,

,~, -f

E.

II~~'----~--~~~----~--~--~~--I-T------~------------------~
~ f
I I

i
1ji.

,~ l .

"'li

,"."

Code-Ne

T)p

Ma.84 OhM TOIetanz


lr'lQlbe:

Olm. WII/O tOlanees:

ItJ

OIN 7t68-m

16
1

""

11,

,1,"

""

"1111'

Werkst-Ne

ABC
I

OIN/ISO

OI)6f1l.-At\QI.C>e Nd\:
Oim,fo(~~'

P.a IJM;ItSlT'oe6Qr06e:
mvQhl'\H.S c:rrtef ... :

A z OIN

0.,....,

i
8e.afbJPrep.ared

1:302
~768

Name

".f. Jti 1M

T
(

G"",/Checked

NormlSL~k

004lb. AbU Pr.". by dep~L

..J

\
I

i
1

!'Ind.
'<vi 151722

iJ>r

Roht~'Nc'&ank

No

Mastab

Benennung / Description

Scale

VALVE CURRENT CONTROL


..

Sach-Nr:
<S>Aktiet>ge.eIl$cha n Part No

ChanQeNo Dat\.m Norne Urs;x/OriQin.

r"

Modeff-Nc/Pattetn No

O&K Orenstein & Koppel


nd.-Nc

Gewicht
Weight

Werkstoffl Material

Ers. tr/Replacino

..

1 806 048

4
F.K

Silo

I er.. durch/Repiaced by

/'.
Blatt

She<!t

Bltter

Sheets

1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


C-MOS modules are located on the electronic units. These
units must not be put under current or connected to live
wires.
The fault announcement system for the electrical system was
selected to cover as many functional parameters as possible
and to give appropriate warning.
LEDs at the inputs and outputs of the PLC serve this purpose; the particular LED lights up when a signal is present
(+24V).

In section 4 (storage programmable control) there is a listing of all inputs and outputs along with an explanation of
the standard signal condition for the inputs and outputs.

The electrical control system can for the most part only be
checked using this information.
In addition to the LED status explanation a 2-place fault
indicator has been installed to display the most important
operational conditions.
When a fault occurs the red collective fault on the control
panel lights up and the cause of the fault can be read off
from the fault display using the code.
After testing the indicated part of the system and removal
of fault if necessary crane operation can be continued after
the RESET key has been pressed.
The following section covers fault announcements and their
removal in more detail.
In the normal operating mode with no fault announcement the
fault display reads 00.

The fault announcement system is divided into 3 fault


criteria:
Fault group 1 (announcements 11-17) checks for faults that
endanger the system.
If one of these fault occurs the driving aggregates are
switched off immediately.
Fault group 2 (announcements 21-27) checks for faults that
could lead to astall.
If one of these faults occurs all operational movements ean
be completed; on1y renewed lifting of load is prohibited.
The rest of the faults are in group 3. They refer to distinct drive group and lead to these being shut off.

(
1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


Feed and Control Voltage

Switching main switch actuates main contractor = M05-Kl and


control lamp = M05-HI must light up.
If this does not occur, check the f0110wing points:
1. Is the on-board power on ?
2. Is an emergency-off push-button pressed ?
3. Is the circuit breaker = M05-Q1 switched off?

The control voltage of 24 V is produced by the 3-phase A.C.


bridge rectifier = M02-U1. The present control voltage is
shown by the LED on the 3-phase A.C. bridge; the LED must
light up when the main contactor is switched on.
Primary protection of the 3-phase A.C. bridge is provided by
the CB = M02-Q1 and the three fuses (3.15 A); secondary
protection of the 3-phase A.C. bridge is provided by a 16 A
fuse.
The 16 A and 3.15 A fuses are on the 3-phase A.C. bridge.
The 24 V control voltage
fuses = M02-F1 - F25. If
(melted by short circuit
safety unit lights up as

is divided into 5 circuits by the


one of these fuses is defective
or similar cause) the LED in the
a fault signal.

In order to supply the valve current control card = M07-A4


and the set value potentiometer in the master switches 5 V
of additional voltage are needed.
This voltage is produced by the power-pack = M02-U2. The
power-pack = M02-U2 is supplied with AC power by the transformer M7. Primary protection of the power-pack is provided
by a 1 A fuse.
Proper functioning of the power-pack can be checked by measuring the voltage at the control card A4:
+ 5 V at terminal C20
- 5 V at terminal A2
- measured against O (mass) PLC Signal Inputs

Appropriate LEDs on the input and output cards signal the


status of the PLC inputs and outputs. Explanations of status
for individual inputs see description of PLC. If the status
is not as in the explanation the fault is in the approach
circuit or a defective connection.
Adefeet eould also oeeur in the input or output card, in
whieh case the eard must be replaeed.

In the PLC in the supply module V41 the LED must light up,
signalling an intaet supply module.

(
1.6

FAULT REM OVAL AND FAULT ANNOUNCEMENT DEVICE


The red LEDs in the memory module S41 must not light up. If
the signals are not as described something is defective and
the module in question must be replaced.

In addition to the LED signals the PLC is equipped with a


capable fault announcement system that announces any fault
with a code. In normal condition - system fault-free - the
code 00 lights up. Following a fault announcement (and its
removal) the fault announcement system is returned to operation condition by pressing the RESET key.
Fault Announcement 01

Interference voltage at limit switch inputs of PLC (possibly


caused by wire strap or voltage carry-over, e.g. caused by
moisture) or else the input card of the PLC is defective.
Fault removal:
Remove cause of interference voltage.
Replace input card 00.
Fault Announcement 02

Checking of PLC inputs for pressure switches


Same fault possibilities and removal as with announcement
01.
Fault Announcement 03

When control is switched on the code entry switch (beside


the fault announcement display) must read 00.

Fault Announcement 04

Start release (24 V signal) for crane operation must have


been received from the ship's mains.
If that signal is not present fault announcement 04 \1ill
appear ..
Removal of fault:
Check signal from the ship's mains
- Change faulty interposing relay bock K 86
- Replace PLC input card drawer 01
- Check power supply

(
1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


Fault Announcement 05

Sld tching of pump drive motor from star to delta level is


done with timing relay = M07-Kl. Switching time should be
abt. 4 seconds. If switching not completed after 10 seconds
fault announcement 05 appears.
Removal fault:
- Switching time on star/delta relay should be adjusted to
abt. 4 seconds.
- Replace defective timing relay.
- Remove possible fault at delta contactor.
- Replace PLC input card drawer 00.
Fault Announcement 06

The master switches must not be shifted until the operational lamp lights up. In addition, the directional contacts of
the master switches are checked. If one or more contacts are
switched on be fore the operational signal lights up fault
announcement 06 appears.
Removal of fault:
- Switch master switches to 0 position (if needed check
replace switch spring).
- Check contacts of master switches and replace if necessary.
Fault Announcement 11

The oil flows of the gear box -lubrication aggregate is


monitored by a flowtation sensor,without oil-flow the fault
announcement appears.
Removal of fault:
- Check oil flow and remove possible fault in oil circulation. (See also description of hydraulic system).
- Check oil-flow switch on aggregate and replace if necessary.
- Check power lines
- Replace PLC input card drawer 00.
Fault Announcement 12

Fault announcement appears when control pressure of hydraulic system is down to 15 bar (normal operating pressure
27-30 bar), the sensors = M07-Bl and B2 indicate that pressure is too low.
Removal of fault:
- Check control oil circuit.
(See also description of hydraulic system)
- Check power supply to = M07-Bl and B2.
- Replace PLC input card drawer 00.

1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


Fault Announcement 13
The pressure in the slewing gear circuit is checked by 2
pressure switches connected in series (=M06-S8 and S9). When
the pressure sinks to under 7 bar the fault announcement
appears.
Removal of fault:
- Check hydraulic pressure.
(See also description of hydraulic system)
- Measure pressure switch and replace if necessary.
- Check power supply.
- Replace PLC input card drawer 00.

Fault Announcement 14

The pressure in the luffing gear circuit is checked by pressure switch =M06-S9.
When the pressure sinks to under 7 bar the fault announcemeut appears.
Removal of fault:
- Check hydraulic pressure.
(See also description of hydraulic system)
- Measure pressure switch and replace if necessary.
- Check power supply.
- Replace PLC input card drawer 00.

Fault Announcement 15

The pressure in the hoisting gear circuit is checked by


pressure switch =M06-Sl0.
When the pressure sinks to under 7 bar the fault announcement appears.
Removal of fault:
- Check hydraulic pressure.
(See also description of hydraulic system)
- Measure pressure switch and replace if necessary.
- Check power supply.
- Replace PLC input card drawer 00.

Fault Announcement 16
The oil level in the hydraulic oil tank is checked by the
electronic level indicator = M06-S4.
If the oil level sinks to under minimal level the fault
annouucement appears.
Removal of fault:
- Check oil level, refill if necessary aud remove cause of
oil loss.
- Check level indicator.
- Check power supply.
- Replace PLC input card drawer 00.

1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


Fault Announcement 17

The maximum hydraulic oil temperature is checked by the


0
press.jtemp. sensor = M07-BZ. At a temperature of 95 C the
fault announcement appears.
Removal of fault:
- Check cooling circuit of hydraulic oil.
(See also the description of the hydraulic system)
- Check the press.jtemp. sensor B2:
The current at the temperature output must measure between
2.5 and 15 mA.
- Check power supply.
- Replace PLC input card drawers 05 and 06.
The jumpers on the input card must be switched to current
input (Il-4). Normal delivery condition is Jumper on U input.

Fault Announcement 21
The motor circuit breaker on the gearbox cooler motor has
reacted.
Removal of fault:
- Switch on motor protection switch.
- Check power supply for loss of phase.
- Compare the power rating of the motor to the power adjustment on the motor circuit breaker.
- Drive current measurement - in case of overload look for
cause of fault in the gearbox oil cooler. (See also description of hydraulic system).
- Check power supply.
- Replace PLC input card drawer 00.

Fault Announcement 22

The motor circuit breaker on the oil feed pump has reacted.
Removal of fault:
- Switch on motor circuit breaker.
- Check power supply for loss of phase.
- Compare the power rating of the motor to the power adjustment on the motor circuit breaker.
- Drive current measurement - in case of overload look for
cause of fault in the feed pump or hydraulic system.#
- Check power supply.
- Replace PLC input card drawer 00.

(
1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


Fault Announcement 23
The protective thermistor relay for checking the winding
temperature of the pump motor has reacted. This can happen
when the drive is overloaded or the motor cooling is not in
order.
Removal of fault:
- Check air circulation in engine room (air intake through
crane column, out let through engine room filter and hydraulically controlled vent).
- Check thermistors in motor.
Normal resistance of thermistors is 250-700 ohm when
temperature is excessive the resistance is greater than
3,5 kohm.

Be careful when checking the thermistors.


They are very sensitive and are destroyed by over 2 V of
interference voltage.
- Check thermistor relays for proper functioning.
- Check power supply.
- Replace PLC input card drawer 00.

Fault Announcement 24

The circuit breaker switch for the engine room ventilator


has reacted.
Removal of fault:
- Switch on circuit breaker switch.
- Check power supply for loss of phase.
- Compare the power rating of the motor to the power adjustment on the motor circuit breaker.
- Drive current measurement - in case of overload look for
cause of fault in the engine room ventilator.
- Check power supply.
- Replace PLC input card drawer 00.

Fault Announcement 25
The motor circuit breaker on the hydraulic oil cooler has
reacted.
Removal of fault:
- Switch on circuit breaker switch.
Check power supply for loss of phase.
Compare the power rating of the motor to the power adjustment on the motor circuit breaker.
Drive current measurement - in case of overload look for
cause of fault in the oil cooler.
(See also description of hydraulic system)
Check power supply.
Replace PLC input card drawer 00.

(
1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


Fault Announcement 26

Pressure switch = M06-S5 on the clogged filter indicator has


reacted. This occurs when total pressure on the filter exceeds 1,5 bar. (See also description of hydraulic system).
Removal of fault:
- Replace filter element.
- Measure pressure switch (contact must be closed).
- Check power supply.
- Replace PLC input card drawer 00.
Fault Announcement 27 (special equipment)

Appears when accessories (e.g. cable drum, load turning


device, spreader) are defective. This fault is discussed in
detail in the descriptions of the accessories.
Fault Announcement 31-33 (announcement of operational
condition)

The luffing range of the crane is limited by the luffing


gear limit switch = M06-S16. In addition to switching off at
minimum and maximum load the luffing speed is reduced before
these limitations are reached. (BE - be fore end).
The BE-contacts for luffing out and in are connected in
series in the limit switch.
If one of these fault announcements appearswhen the luffing
gear is in the free zone, the following measures must be
undertaken in order to remove the fault:
- Check mechanical operation of limit switch (connection to
luffing gear drum, limit switch coupler, limit switch
gearbox, camshaft).
- Check switch contacts.
- Check power supply.
- Replace PLC input card drawer 01.
The switch contacts in the
following order (beginning
switch):
1. Swi.tch off minimal load
2. Speed reduction minimal
3. Switch off maximum load
4. Speed reduction maximum
5. Additional level 1) for
6. Additional level 2) for

limit switch are mounted in the


with the drive side of the limit
(HG - up)
load (BE - up)
(LG - down)
load (BE - down)
higher hook and small outreaches
higher hook and small outreaches

(
1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


Fault Announcement 34-36 (announcement of operational
condition)

The hoisting range of the crane is limited by the hoisting


gear limit switch = M06-S17. In addition to switching off at
highest and lo,~est level the hoisting speed is reduced before these limitations are reached. (BE - before end).
The BE-contacts for hoisting and lowering are connected in
series in the limit switch.
If one of these fault announcements appear when the hoisting
gear is in the free zone, the following measures must be
undertaken in order to remove the fault:
- Check mechanical operation of limit switch (connection to
hoisting gear drum, limit switch coupler, limit switch
gearbox, camshaft).
- Check switch contacts.
- Check power supply.
- Replace PLC input card drawer 01.
The switch contacts in the limit switch are mounted in the
following order (beginning with the drive side of the limit
swi tch) :
1. Switch off highest level (HG - up)
2. Speed reduction hook at highest level (BE - up)
3. Switch off hook at lowest level (LG - down)
4. Speed reduction hook at lowest level (BE - down)
5. Additional level 1) for higher hook and small outreaches
6. Additional level 2) for higher hook and small outreaches

Fault Announcements 37-38 (announcement of operational


condition-accessories)

If the crane's hook curve has one or two additional hook


levels, that is the hook can be raised further in short
lUffing, these intermediate levels will be checked by the
hoisting and luffing gear limit switches.
For instance, if the switch contact "interm. level 1" reacts
to the hoisting gear limit switch and if "interm. level 1"
reacts to the luffing gear limit switch, the hoisting as
weIl as the luffing out of the hook will be switched off.
If one of these fault announcements appear when the switching off point has not been reached the luffing and hoisting
gear limit switches as weIl as the power connections from
the limit switches to the PLC must be checked. (See also
fault removal 31-33 and 34-36).

Fault Announcements 41-43 (announcement of operational


condition-accessories)
The slewing range of the crane is limited by the slewing
gear limit switch = M06-S15. In addition to switching off
the slewing speed is reduced before these limitations are
reached. (BE - before end).
The BE-contacts are connected in series in the limit switch.

(
1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


If one of these fault announcements appear when the slewing
gear is in the free zone, the following measures must be
undertaken in order to remove the fault:
- Check mechanical operation of limit switch (limit switch
gearbox, camshaft).
- Check switch contacts.
- Check power supply.
- Replace PLC input card drawer 01.
Fault Announcements 44-45 (applies only when tower has
inside winches)

The hoisting and 1uffing gears are equipped with slack rope
switches that prevent the drive form lowering a load. Above
the winch drum the cable runs between two contact rails.
If the cable touches one of these contact rails the gear in
question shuts off.
Removal of fault:
- Measure voltage on the contact rails (must measure 24 V
against mass).
- Check the rails and their insulated fastening for possible
grounding through foreign bodies or leakage current.
- Check power supply.
- Replace PLC input card drawer 01.
Fault Announcement 46 (accessories)

The slewing gear of cranes which do not stow jib when at sea
are mechanically blocked in the foundation column with spindIes.
When the spindies are pulled tight the slewing drive is
blocked by two limit switches connected in series.
Removal of fault:
- Remove sea journey blocking.
- Check spindie limit switches.
- Check power supply.
- Replace PLC input card drawer 01.

1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


Fault Announcement 51
The maximum outreach of the crane is limited by the luffing
gear limit switch.
In order to luff the jib into full down position the key in
the right-hand control panel has to be turned. This reduces
the hoisting capacity of the crane.
If the load is too heavy this fault announcement appears.

Fault Announcement 52 (accessories)

Cranes with several different load ranges are protected from


overloading by an overload safety device. In case Of this
fault announcement check whether the load to be hoisted
exceeds the capacity of the crane in the given load range.
Removal of fault:
- Lessen load and/or outreach
Check switch contacts additional level 1 and possibly also
additional level 2 in luffing gear limit switch. (See also
fault announcement 31-33).
Replace hoisting gear sensor = M07-B2
Check power supply.
Replace PLC input card drawer 01.

Fault Announcement 53

Maximum power consumption of the pump drive motor is exceeded, this reduces the hoisting speed.
If this fault announcement appears check the motor for possible overload.
Removal of fault:
Check transformer and current monitoring relais = M60-F2.
- Check cable connections.
- Replace PLC input card drawer 01.

Interference Signal 54 (accessory)


The heeling control has responded and blocks slewing, lifting and luffing out.
Fault clearance:
- Reduce heeling by movements working in opposite direction
- Exchange round spirit level in front of the right desk
- Check cable connection
- Exchange PLC input card plug place 01.

Fault Announcement 61
The safety shut-off on the hydraulic variable adjustment
motor (Trimot) of the hoisting gear has reacted. Reset using
RESET key in switch cabinet. If this fault occurs often the
following fa~lt removal measures are possible:

(
1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


- Check the sensor = M07-B2 (hoisting gear); see also the
description of the sensor.
- Measure the solenoid current
(Control in TEST mode, master switch hoisting gear all the
way out, then the solenoid current should increase from
abt. 250 mA to abt. 670 mA within abt. 5 seconds).
- If the current values are in order check the hydraulic
control.
- If the current values are nil replace the solenoid card
A4 or replace the PLC output card drawer 04.
- Check power supply.

Fault Announcement 62

Dysfunction of sensor = M07-B2 (hoisting gear).


With pumps on (no crane movements), the output current of
the booster should be ca. 0.9 mA. (See also description of
the booster). If the measured value is below 0.5 mA or above
16 mA this fault announcement results.
Removal fault:
- Measure power supply voltage to booster.
- Measure output current.
- Check power supply.
- Replace PLC input card drawer 05 or 06.
Attention
The 4 inputs on this card can be switched from voltage input
to current measurement input using jumpers. On delivery the
jumpers are adjusted to voltage measurement U1-U4. The respective inputs must be set at (I position) current measurement.

Fault Announcement 63
Dysfuction of sensor = M07-Bl (luffing gear).
With pumps on (no crane movements), the output current of
the sensor should be ca. 0.9 mA. (See also description of
the booster). If the measured value is below 0.5 mA or above
16 mA this fault announcement results.
Removal fault:
- Measure power supply voltage to sensor.
- Measure output current.
- Check power supply.
- Replace PLC input card drawer 05.
Attention
The 4 inputs on this card can be switched from voltage input
to current measurement input using jumpers. On delivery the
jumpers are adjusted to voltage measurement U1-U4. The respective inputs must be set at (I position) current measurement.

(
1.6

FAULT REMOVAL AND FAULT ANNOUNCEMENT DEVICE


Fault Announcement 64
Dysfunction of temperature signal from = M07-B2 (hoisting
gear). The output current of the sensor should be 2.5 mA 15 mA. (See also description of the pressurejtemperature
sensor. If the measured value is below 2.5 mA this fault
announcement results.
Removal fault:
- Measure output current.
- Check power supply.
- Replace PLC input card drawer 05 or 06.
Attention

The 4 inputs on this card can be switched from voltage input


to current measurement input using jumpers. On delivery the
jumpers are adjusted to voltage measurement U1-U4. The respective inputs must be set at (I position) current measurement.

Fault Announcement 67-69


The speed of the individual crane movements is controlled by
the potentiometer of the master switches. Depending on the
position of the master switch the output voltage ranges from
o to +5 V. At the 0 setting the output voltage of the
potentiometer is checked. The fault announcement appears
when the voltage is above 0.5 V.
Removal fault:
- Measure supply and output voltage of the appropriate
potentiometer.
- Check power supply.
- Replace PLC input card drawer 07 or 10.
(

Attention
The 4 inputs on this card can be switched from voltage input
to current measurement input using jumpers. On delivery the
jumpers are adjusted to voltage measurement U1-U4. The inputs must be set at (U-position) voltage measurement.

Fault Announcement 99
The " pre -heating" mode is selected. The normal crane operation is blockaded. Switching on or off the pre-heating by
the key-operated switch at the control cabinet.

(
TABLE .OF FAULTS

00 = no fault (crane 15 running trollble-free)


01
s..aEety test limit switches
02
saEety test pressure switches
0)
safety test by-pass assignment switch
04

== OTCYTCTBlfC neHCnpaBlIOcTCH(Kpau pa60'l'aeT IfcnpaBlIO)


= npoBepKa UCrrpaDHOCTH KOHe4'HUX llllK.JIlUtlaTeJleH
02 = npoBepKa IfcnpaBnocTl{ Jl,aTllltKa Jl,B.JIeml MaClla

03 =

rrpoBepKB. HCnpanu:OCTH 06BO}~HOI'O UKJII04aTCJUI

04 = CIfCTEHA, YKA3UBAIJ~A )lE<I'HlIHT HO~1I0CTIf


05 = ::ul.Jl..BHrareJlb lIacoca He nepeKJOO'.lH.Jl.CR ila 1pCyr'OJIhffi{}{

pump drive motor not in delta


contral lever not in zero position

00 = I'Ji.

11
12
1]

gear-oil'pressure
contral pressure
slewing gear pressure

11 = J\annellHe TpaHCMHCCHOIlIJOro HaClla B Kopo6Ke nepeJ\aq


12 ~ AB.BnellHe B CHCTeHe ynpaBJIeHH
13 ~ Jl,aDJlelrne B MeXBlllf3He nOBopoT8
14 = Jl.8JIeHHe B MeX8.H3Me no.qWMa c1'peJD1
15 = JI,8JIellHe B HeXaHH3He nO}:(WHIl KpOKa
16 = ~ ypoaeHb uaCJIa
17 -= nOBbllllel1lJa Tel-alepa.'rypa MaCM

= luEfing

gear pressure

15
16
17

hpisting gear ~ressure


oll level mine
= oil overtemperature

21
22
23
24
25
26

overload gear oil cooler


overload feed oll pump
= ogerload pump drive motor
overload machinery space fan
overload hydro oil cooler
Eilter pressure

= fault

in basic equipment

]1
limit switch luEfillg in
32 = limit switch luffing out
3]
pre-limit swltch luffing gear
34 = limit switch hoisting
35
limit switch 10wering
]6
pre-limit switch hoisting gear

37
38
39

lIUKJlIOllaTeJlb He B 1I0JIenOH nOJIOl:eHHH

21
22
23
24

= neperpY3K.a Ox.na,rprreJlR TpaHCMHCCHOIDIOI'O WlCJla


= neperpY3K.a mrrareJlhlIoro IJaCoca
= neperpY3K.a a. J\BHraTeJUI npHB0J\a uacoca
= neperpy3K.a BeHnt.JlTOpa HlWHHHoro OTJ\e.nell
25 = neperpY3Ka OXJI.a.I\H'l'JU I'HJWflBJIlf4ecKoro MaCJIa
2 = llarueHHe D qw"Tpe

Zl

~ nonpeJ:p,eHHe AOnOJUiHTe.n:hlWI'O 06oPYAOB8lUI

31
32
33
34

-=

3)
~

-=

KOOOt.IIW BbIKJI()tUlre.m'> no.qWHIl cTpeBhI


KOuetQILIQ Bf:.iQJIOlJa.re OOYCKllliHfl cTpeJlLI
npe~ KOaeQUhI BLJKJI. NeXa.mt3MH no}{l>ua cTpeJlLI

=
-= KOOOllBL! YOIOQBTeJ[b DO~ JqDm
= KODetUDl: ~ OIl,YCK8l1W1 KpOK8.
= ~ KOOOl.lHLlll BYOI. HeXmrn3Mil nowMa KfUl
= I1pOIOl>yTO'IlJaJI CTyIIBHh 1
= I1pOIOl>yTO'IlJaJI CTYDe"" 2

iJl
38
39 = Y""'Il"'l C'l'Jl6.ILI

hook step 1
step 2
jib resting

= hook

41
limit switch slewing clockwise
42
limit switch slewing counter-clockwise
43 = pre-limit switch slewing gear
44 = slack cape luffing gear
45 = slack cape haisting gear
46
jib support GEMINI-interlocking
47 ~ limit switch GEMINI-interlocking
48
synchronous contral luffing gear
48
synchronous contral hoisting gear

41
42
43
44
45
46
47
48
49

51 = jib resting limitation

51 = orpamrtleHHe ClmI DO~t4a YJJoJ:mnIo


52 = DpeIl0xpaHelIHe OT neperpJ'3<lK

52 = overlaad pratectian
53
power reductiall
S4
heeling monitoring
55
56
57
t .... istleck monitoring
61 = Trimot overpressure
62
pressure transmitter Iloisting gear
63 = pressure transmitter lilffing gear
64
temperature transmitter
67 = contral lever slewing gear
68 = centrol lever luffing gear
69
control lever hoisting gear
71

00
01

OS

27

CUI'lIaJIH3altUH 1I0Upel:JI,CHHH

06

14

POHE:R HII!lIIGEMENT SYSTEM

Ta6JIHI~a

72 =
73 =
74 :::;
75
76
77
78 =

99

electric fault
slewing clockwise
electric fault
slewing counter-clockwise
electric fault
luffing in
electric fault
luffing out
electric fault
hoisting
electric fault
lowering
electric fault
TRIMOT
valve current control

= pre-Ileatlng
(no fault)

of hydratllic oil

= KOuemlLl BtIK1I04llreJlb nOBopTa nnpaBo

KOuellHLlH BUK.lIKJtIaTe.!L nODopoTa wreBO

= ~ KouetmUii BbIKJI. MeXaUH3M8. DOB0poT8

-= CM.6oe
-= cm60e

HaT.RXeHHe TJXlca HeXaHH3MB. no,qWM8. cTJ?6lIbI

8.Tl:eHHe TpOC8 MeX8.HH3H8 no,rp,eMa KpICI<8.


6!:oKHpOK8 YJlOl:eHHO c:rpe.!bI
= KOOOlJLi.i BbIKJIIOq8,TeJIh COO.qHIIHT.IIT81IT1f }\MI COBMeC'l1IOH pa60w
;::; CHHXpOHHLii XO.Q uexaHH3J.4a DO~ cT}JeJl1I
= cHHXpOHHl:.I xop; MexaJW3H8 no,I:tIM./l KpILI{a

;::;

CTpeJIhI

53 ;::; orpaHHtJeJnte CKOPOCTH (MOI;IIOCTH)


54

= KpeH

55=
56=
57 =

61 =
62 =
63

6~OKHpOBKa nOBOpoTHUX aaTBopo


DOblleHHOO ,qB.Jleffife B "TpIDfI')T"

,qaTQHK Jl,8BJl:eIDUI ~xaJrn3H8 no~


= AaTQHK }:(8BJJelfim MeX8.Jrn3M8 no~
= ,qa'l'lHK TelUeJl'lT)'lH

64
07 = KOlfT'{X)UCP ynpaanemm
f8 = KOJrrpo.vtep ynpaaneHH
69 = KOIrrpDMep ynpaBJIeHH

71 =
72 =
73"",
74 =
75 =
76 =
Tl

Kf*'K8

C1'fl6J1U

~xaHH3HOM nOBopGTa
MeXBlOi3HOM nO~Ma C'1'PJlh1
MexaJnt3MOM no,I{bf!Ha. IqD<8

nOBpeJl;l\elrne B 3.11. 4llCTH B~eHWI

nOBpeX,qeHHe B
DOBpeI.I\euHe B

rurpaBo
3JleKTpKtlecKoii tUlCTH B~eHHR
3.1. 4B.CTH no,l{l>oBHa CTpe.m.I

DOB~e.HHe B M. qaCTH OIl,YCKaHWI CTpeJ1LI


DOBpex;qe.HHe B 311. tlaCTU DOw.ewa tqn<a
nOBpeI,Il.eHHe B 3JJ. lUlCTU onyCKllHHfl KpCfCa

78

= nOBpex;t:(eHHe B 3.11. tlaCTH "TPM()'l'"


= KapTd ynpan.aemm nOTOKOM rHJIJXlKll8nB.IIOB

00

= no,qorpeB PJJ.P'lB1IH4CCKOro HaCJJa

(ne BJleTCH nOB(X!I1\eHHeH)

nJIeBO

1.7

EMERGENCY OPERATION
Only trained specialists may work on the electrical
equipment in the crane.
Using the circuit diagrams, the instrument descriptions,
the manufacturer's documents and the fault removal
instructions in the list of fault announcements as weIl as
the explanations of the status of the input and output LEDs
in the PLC it should be easy to localise any fault.

Attention:
If a fault cannot be removed because, for instance, the
necessary spare part is not available, many fault causes
can be by-passed with an emergency operation system.
When a fault announcement is to be by-passed by the
emergency operation system one should check beforehand to
see that the necessary checking system, which is supposed
to protect the drive from overloading and damage, is not
damaged and that the crane drive is not damaged.
The emergency operation system by-passes the fault
announcement and reinstates the "operational" condition,
although it does not get rid of the cause of the fault.
The cause of the fault must be removed as soon as possible
in order to avoid danger. The crane must not be put to use
in the emergency operation mode.
Example 1:
Fault 11 signals a defect in gearbox lubricationjgearbox
oil cooling
Without gearbox lubricationjgearbox oil cooling the pump
splitter gearbox would be destroyed.
A 0.5 bar pressure switch checks the flow of oil in the
feed line to the pump splitter gearbox by measuring the
total pressure there.
In an intact system the pressure is between 0.8 and I bar;
under 0.5 bar the fault announcement appears.

The cause of the fault could also be a defective pressure


switch. If this were the case and no replacement part were
available the fault announcement could be by-passed.
First one must check to see if the aggregate is pumping
oil.
To do this, unroll the hose on the pump splitter gearbox,
hold it in a pail and start up the crane.
Only if oil flows out of thehose can the fault
announcement be by-passed until the replacement part has
been obtained.
Example 2:
Fault announcement 32 blocks luffing out; the cause of the
fault announcement is a defective switch contact in the
luffing gear limit switch.
No replacement is available. The fault announcement is
by-passed by the emergency system until the part can be
obtained.
In this case the luffing range is then no longer limited to
maximum loading. Overloading of the crane could occur; in
an extreme case the entire luffing gear cable could be
wound out.
Example 3:
Fault announcement 62 blocks the hoisting gear. The cause
of the fault is the defective booster and the fault
announcement is by-passed by the emergency system until the
part can be obtained. The hoisting gear now runs without a
pressure check, that is, at the beginning of t~e hoisting
process the load is carried by an oil column which is not
under pressure. Even if an overload safety device were in
the system it would no longer function. The Trimot drive is
blocked.
Operating without the pressure test over long periods lead
to damage of the hoisting gear system.

Fault Announcement by-pass with emergency system


By pass-only according to previous instructions
In order to activate the programmed emergency system switch
on TEST using the key in the switch cabinet door

Then set number entry switch at 14 and press RESET key, set
at 45 and press RESET again.

Entry of Code number 1445 in test mode activates emergency


system; set the key switch from test back to normal.
Now the displayed faults can be by-passed by setting the
number entry switch at the fault code number and entering
the number into the control system with the RESET key; the
fault announcement display then returns to "00".
Series of fault announcements can be by-passed one at a
time starting with the fault currently displayed.
Pressing the RESET key stores the by-pass in the PLC.
The code number and the fault by-pass remain stored until
the master switch is switched off.

Keep code number secret.


Only trained crew members assigned to the crane by the
ship's management may by-pass fault announcements.
This crew member must explain the new operational system to
the crane operator.
In addition to the programmed safety feature of the
emergency system it is possible to prohibit unauthorised
by-passing by sealing the cover to the fault announcement
display arid number entry switch.
Other entries with number entry switch
First select code, then press RESET key.

Code 80:
Luffing gear pressure is
drawer 02 in the display
BCD display:
One bit, digit 5 =
1.5
One bit, digit 6 = 15.0
One bit, digit 7 = 150.0

displayed on the PLC output card


for digits 5, 6 and 7.
bar
bar
bar

Example:
The following LEDs light up
5.0 - 5.3 - 6.1 - 6.2 - 7.0
5.0 and 5.3 binary is 9 decimal x 1.5 bar = 13.5 bar
6.1 and 6.2 binary is 6 decimal x 15.0 bar = 90.0 bar
7.0
binary is 1 decimal x150.0 bar = 150.0 bar

----------253.5 bar
Code 81:
The hoisting gear pressure is displayed on the PLC output
card.
(For details see description code 80)

Codes 82:
Oil temperature display - measured by the temperaturel
press ure booster in the hoisting gear circuit.
BCD display
One bit, digit 5 = 0.5 0 C
One bit, digit 6 = 5.0 0 C
One bit, digit 7 = 50.0 0 C"

Index 83:
The tension value of the potentiometer of the slewing gear
master switch is indicated on the PLC output card. This
indication is effected in the BCD-code like for index 80.

a bit in digit 5 has the valence of 0.025 V


a bit in digit 6 has the valence of 0.25 V
a bit in digit 7 has the valence of 2.5
V
In addition to the voltage indication, the slewing gear can
be operated by setting the index 83 in the testing mode,
i.e no slewing gear movements can be made, also in case no
operation release is given (interferences are ignored) .
There is no limit switch monitoring.
Only skilled personnel, familiar to the risks, may operate
the drive. (Please also see emergency service).
Index 84
Indication of the reference input value of the luffing gear
and the luffing movements in the testing mode.
(Please see description index 83).

Index 85
Indication of the reference input value of the hoisting
gear and the hoisting gear movements in the testing mode.
(Please see description index 84).
Index 86 (in test operation)
The feed pump drive motor for adjustment of the feed oil
circuit is not controlled, and the monitoring elements do
not switch off.
Start and/or stop the motor by actuating the RESET button.

Index 97 (in test operation)


Valve current control card adjusting mode (see description
of the valve current control card).

1.8

MAINTENANCE
Maintenance and repair work must only be performed by
skilIed personnel after the plant concerned has been
switched off. The appropriate labour safety regulations
must be observed. In addition, legislation relating to
cranes and hoists and to accident prevention that is in
force at the site and relevant works' regulations must
also be observed.
Special importance mus t be at t ached to swi tching off
feeders to auxiliary plants and the deck illumination
(separate feeder)

The state of the insulation of wiring, cables, motors


and switchgear belonging to the low voltage system must
be checked and these items must be cleaned and if necessary dried (s~eat for-mation) if they have not been
used for a considerable time, depending on the location
of the site.
All equipment must be kept clean at all times. Covers
must be replaced after maintenance work has been completed, and the electrical equipment must be closed in
accordance with the appropriate regulations.
Feeders, especially those serving heater circuits, must
be switched on again to prevent sweat formation after
maintenance work has been completed.
'Iotors
,\11 matc',,, ar',o equipped ~ith antifriction bearings,
h'hich must be regr(,ased as specified in the instruction manuals issued by the man~facturers.

Slip-rinq boclies
Attention!
Before working on slip-ring bodies, make sure that the
power supply from the ship' s po\wr supply system i8
switched off!
Every three months:
Check the
Coat the
grease to
Lubricate
Check the

brushes for ~ear,


slip-rings ~ith a thin film
reduce abrasion.
the bearings.
connections for tightness.

of

contact

Power contactors
Check the contacts for h'ear at intervals appropriate to
the ser\'ice conditions, but at least once a year.

Safety equipment
The satisfactory condition of safoty devices sucll as
limit switches, overload trips, pressure switches,
etc., must be checked at regular intervals.
I-Ihen checking equipmen t, make sure at the same time
that all moni toring and safety devices, especially
safety switches, and their actuation mechanisms are
firmly seated.
Modification of the safety devices and the installation
uf different devices Is permitted only after consultation with and approval by 0 & K.

All safety devices must be rechecked after repalrs or


prolonged periods of idleness.

.
'I'he emergency 1 igh ting
after five years.

accumula tor mus t

be

replaced

Annual qhec.ks of the whole electrical ?ystem


The following checks and work must be performed:
Check the fastenings of all units (especially safety
devices, limit switches, etc.).
Check tha t
met.

the speci fied enClOSU1"e condi tions

are

Check all terminals for firm connection.

Check all protective earth connections.


Replace damaged or worn units and parts (contacts).
Check that all fuses are firmly seated.
Clean all parts of the plant.

DECK CRANE DOCUMENTATION


COMPONENTS 7/8348
SINGLE DECK CRANE EH 251 - 22m

1.9

WIRING DIAGRAMS PART - NO. 2078613

(
o'

I,

SYSTEM'S COVER PAGE

<@>

<@>

TECHNICAL DATAS

PLANT DESIGNATION .
DECK CRANE EQUIPMENT
FOR
KGW
SCHWER IN
MANUFACTURER
O&.K ORENSTEIN &. KOPPEL

CRANE NUMBERS

8348/50/69/75

YEAR OF CONSTRUCTION

1993

PLC SYSTEM

EBERLE PLC 514


3x 3BOVAC

OPERATING VOLTAGE
FREQUENCE

50Hz

RATED CURRENT

240A

CONTROL VOLTAGE

380VAC
24VOC, 12VOC, +/-5VOC

ANLAGEN u. SYSTEME
EINSIEDELSTRASSE 6
2400 LBECK 1
PROJECT ENGINEER
OEPARTMENT
TELEPHONE
TELEFAX
TELEX

7/8348
Typ

HR. ALPERS
ASL-345

: 0451 / 4501-601
: 0451 / 4501-230
26823-12
:

I);at",..ro.te

25.01
BS

50

~U-llJl'rltte.,

CH

us:r.ltr.et~~

~'e

19.07.90 lenzner
07.10.93 Alpers

Ir/St.D->1'ol<
In~.

,lr-.j.--N'.lD">!.r.. ~ N":l

00'.

=.

f'Hro.IJH .IDeputUM

ASl 345

~ Of'enstein

O&K

-=-

& Koppel
~UHroG.,s.llEl:haft

AnlBgen und S)'stel'e

Werk LObe!:k

KGW - SCHWERIN

OECK CRANE
COVER PAGE

Sach-Nr,
Typ
cGENERAL

2078613
EH25t

B1.

~.

".
~.

o\

MARKS OF THE LOCATION


+AT.ANN

~NN

+Ai
+A!.W
+A1. J
+A1.S
+A1.L!
+A1.L2
+Mi
+M1.H
+M1.L9
+M1.LiO
+Fi
+F1.P7
+F1.pe
+Ki

Oi
02
03
04
05
06
07
OB
09
60
61
65
66
80

~=====rI======~7======]I======J8c======rI==j( ~'~9====l

MARKS OF THE EQUIPMENT CHARTS

OUTSIDE EOUIP.
WINCH PLATFORM
JIB
COLUMN (SLIP RING ASSEMBLY)
TERMINAL BOX POWER SUPPLY
TERMINAL BOX CDNTAOL
ENGINE AOOM
CONTROL CABINET CONTROL
TERMINAL BOX PUMP
TERMINAL BOX VALVE BOARD
CABIN
CONTAOL DESK AIGHT
CONTROL DESK LEFT
E-EOUIPMENT KGW

MARKS OF THE UNIT


-ANN

POWER SUPPLy, ~IAIN SUPPL Y


CONTROL VOLTAGE GENERATION
LIGHT
AIR CONDITION / FAN / HEATER
SECURITY SWITCH
PLC INPUTS
PLC OUTPUTS
INSTRUMENTATION
CONNECTIONS
HYDRAULIC
BOOSTER PUMP / GEAA OlL PUMP
OlL COOLER / ENGINE AOOH FAN
OlL PAE HEA TING
GRAB CONTROL

-A
-B
-C
-0
-E
-F
-G
-H
-K
-L
-H
-N
-P
-0
-R
-S
-T
-U
-V
-W
-X
-Y

CHART OF TERMINAL BLOCKS


Xl
X2
X5
X7
xe
X9
XiO
X11
X2i

POWER SUPPLY
EMERG.-STOP
CONTROL
CONTROL DESK RIGHT
CONTROL DESK LEFT
TERMINAL BOX PUMP
TERMINAL BOX VALVE BOARD
LIGHT AND HEATER
DISTRIBUTION BOX M.ROOM FAN

CONDUCTOR COLOURS AND CROSS-SECTIONAL AREAS


(OELAYED TO VDE 0113)
THE FOLLOWING COLOURS AND CROSS-SECTIONAL AREAS
ARE VALIO, IF NO FURTHER INSTRUCTIONS
ARE MADE:
-HAIN CIRCUITS
-AC CONTROL CIRCUITS
-DC CDNTRDL CIRCUITS

7/S3<\8

Typ

125.01
I as

n",U""'/L\n..

50

eH

m"
Lenzner

~ortl.l~~ltum

19.07.90

&e~~

15.06,93 Alpers

10,",,""

AA-j ......... lo-"'''i.-t;~

~,.

t;au

~!r..,.;t.O"t _It'<~ert""'"

AWG-16 BLK
AWG-i6 REO
AWG-20 BL

~ Orenste1n & Koppel

OGK

Al:t1 ....;... HI1~Nlft

Anlagen und Systene


Werk lObee!<

Ibrr/St.o-",<"

'"'

SYSTEM GROUPS
TRANSFORMERS, FROM NON ELECTRICAL GUANTITY
IN ELECTRICAL GUANTITY OR VICE-VERSA
CAPACITORS
STORAGE DEVICES
MISCELLANEUS
PROTECTION OE VI CES
GENERATORS, POWER SUPPLIES
SIGNALING OEVICES
RELAYS/CONTACTORS
INOUCTORS
MOTORS
AMPLIFIERS/REGULATOAS
MEASURING/TESTING EGUIPMENT
MECHANICAL SWITCHING OEVICES FOR POWER CIRCUITS
RESISTORS
SWITCHES/SELECTORS
TRANSFORMERS
MODULATORS/TRANSFORMERS
TUBES/SEMICONDUCTORS
TRANSMISSION PATHS/WAVEGUIOES/AERIALS
TEmUNALS/PLUGS/SOCKETS
ELECTRIC OPERATED MECHANICAL OE VI CES

ASl 345

KGW

SCHWERIN

DECK CRANE
GENERAL MARKINGS

Sach

Nr.

Typ
-GENERAL

207B613
EH25t

I"

~.

.-"

o\

+K1

,
\

DISTRIBUTION BOX X21


M.ROOM FAN

1
CONTROL DESK LEFT
TERMINAL BLOCK XB
+F1.P8

CONTAOL DESK RIGHT


TERMINAL BLOCK X7
+F1. P7

CDNTROL CABINET
CRANE CONTROL
TERMINAL BLOCKS X2, X5, Xii

TERMINAL 80X X10


VALVE BOARD
+M1.L10

TERMINAL BOX X9
PUMP
+M1.L9

+M1.H

E-EQUIPMENT KGW
+K1

7/8348
Typ

125.01
SB

oau,,..ro.u
5\l

eH
l~d.

hv.I.---h~.ID"b!"i'-N>

~"

..

~H-tI.t~~'tt~n

19.07.90 Lenzner

SO'~,. jO",UI<~d

15.05.93 Alpers

O/;K

..... tH~.... IH<' ... ft


Anlagen und SYBtel!e
Werk LObecK

f'.I7U5l.o-.. u-.
I><1H-tI.,,,t /ClO'pytr",nt

~ Orenstel.n I> Koppel

ASl.-345

KGW

SCHWER IN

OECK CRANE
EGUIPMENT CHART
TERMINAL BLOCKS

Sach Nr.

Typ
GENERAL

2078613
EH25t

I>.,~'

"

~==~OC\~===C====~I====~======I2====~=====i( -====rI====~,======[1====~5====~I====i( ~====II====~7======II====~B====~I==~(


VIEW

SECTIONAL VIEW

FRONT

SECTIONAL VIEW

B-B

FRONT

C-C

(1,\
I

\ /
,

'"
~

Bt

~L-

____________

130

lc

2(

""

'"

-;-80

\0

DETAIL
DRILLINGS

o
o

\0
N

\0

\0

~L-

_ _ _ _ _ _ _~

J45.f

55

55

"'

"'
--+-----'<

J t

JI'-

0-9

45

200

Datl.OllDate

7/8348
Typ

125.01

50

BIl

CH

KGW

m ..

19.07.90 Lenzner
&<j:~.Io" ...

15.05.93

AJpers

Anlagen uno Systee


WerK LObeck

,"",d5t.Cl>e<~

ASL-345

SCHWERIN

DECK CRANE
CONTROL DESK - RIGHT
MACHINE PLAN

Sach Nr.

2078613

Typ

EH25t

-GENERAL

I",
I 7
~,

"

~--o=,(

12

[@]EB

7/83<18

Typ

125.01
100

oatUl!ioate

50

eH
~,

W.-l<!".I~n;e--I.'J

..

m'e

~u"J~~.tle~

19.07.90 lenzner

~~~ IUoHH

15.05.93 Alpers

E... r!).~t_/C":"~""t""H

EHERB. - OFF BUTTON

=M05-S3

EMERG. OFF

SELECTOR SWITCH

=M80-S31

CABLE REEL

SELECTOR SWITCH

=MBO-S32

GRAB CONTROL

INDICA TION LAMP

YELLOW

=M07-H6

LIMIT POSITION

INDICA nON LAMP

RED

=M07-H7

OVERLOAO

RESERVE

KEY BUTTON

=M06-S18

JIB RESTING / ADD. HorST.

SELECTOR SWITCH

=M08-S!

WINDSCREEN WIPER

RESERVE

10 =

SELECTOR SWITCH

=M03-S32

WDRKING LIGHT

11 =

SELECTOR SWITCH

=M03-S31

CABIN LIGHT

12 =

CONTROL LEVER

=M06-S22

HOISTING GEAR/GRAB

~ Orenstein & Koppel


~

.... tl.,.-~UUleOMft

Anl<!gen und Systere


Werk. LObeeK

tr.;<,.ISt,D-.. do;

~"

ASl-345

KGW

SCHWERIN

DECK CRANE
CONTROL DESK - RIGHT
LAYOUT

Sach-Nr.

Typ
=GENERAL

2078613
EH25t

IBl.

~.

"

o\

VIEW

SECTIONAL VIEW

FRONT

B-B

SECTIONAL VIEW

FRONT

C-C

/1\
I

\ /
0

'"
~

It:~
0= 72

::'~ ~

JB

'"

ru~

0=3 5

K,-~~

'" ~l
~

B.l

0=5 5

'. .

l~--/

f-l-i
L i,;8 . 2J,

1 1.30 . 30

ru

]
I

40

cL

Jc

I<---

40 ,
60
- - - --'

90
L

120

+
40

130

80

ru

"

-$- $

DETAIL
DRILLINGS

(Q

(Q

22. 3

-$- $

1v1

Typ

SB

CI!

~ut>.I~~.tte"

6e;c.lcr.. ,"~"

~"

19.07.90 Lenzner
15.06.93 Alpers

Jr<:l.-t<'.ID!~'-f'O

00'.

~"

~er-o.~"t

.Ir:>;;rN'tr"nt

ASL 345

Je-

I~

'"

'"
45

,f

55

200

<::@::>
O&K
-='

Or-enstein Ii Koppel
.l<tl.r~""H1HtJfl

Anlagen und S)'stere


Werk LObecK

tu./St.O>':<~.

1M

--ffi

Dattr.'/o.t~

50

ru

(Q

i
125.01

0
0

(Q

~f2+\

7/8348

I~

ru

0
0

--

;+/

:Ft

0=9

KGW

SCHWERIN

DECK CRANE
CONTROL OESK
~IACHINE PLAN

LEFT

Sach-Nr.
Typ

-GENERAL

2078613
EH25t

I...~l.
I

"

~,

o \

[][@]
~

~2
@3 ~4
~5 @6
~1
F

7/8349
Typ

125.01
es

oaturr-./o.te

50

B<.ce.l~"ltten
~,

CH
IM.

'-'"<l.-l'.~.Io;,,"iI.-M

ru"

..

Irr",ul'il

~,.

19.07.90 Lenznel'
15.05.93 Alpers

SELECTOR SWITCH

=M65-S1

CABIN FAN

SELECTOR SWITCH

cM03-SB

CABINE HEATER

INDICATION LAMP

RED

=M07-H5

FAULT

INDICATION LAMP

GREEN

=M07-H4

READY FOR OPERATION

PUSH BUTTON

RED

=M06-S11

STOP / LAMP TEST

PUSH BUTTON

GREEN

cM06-S12

START

CONTROL LEVER

=M06-S2i

SLEWING GEARILUFFING GEAR/HORN

~ Or>enstein & Koppel

O&K
-=-

nt,.,..,;~ .. ll.~t"ft

Anlagen und Systere


Werk LQbeek

'<;;rr/St.D"-.. tJ<
1IC'N>.l.Ot .loo~~~t".ot

ASL 345

KGW

SCHWERIN

DECK CRANE
CONTROL DESK - LEFT
LAYOUT

Sach-Nr.
Typ

=GENERAL

2078613
EH25t

I~'.,.
I

7
7

"

0\

I
HAIN POWER SUPPLY
3BOv/50Hz
\

SUPPLY
GRAB CONTROL

\
I
AUX. POWER SUPPLY 1
LIGHT I HEATER
220v/50Hz

I
AUX. POWER SUPPLY 2
OECK LIGHT
220v/50Hz
7

"

3BOV!50Hz

1~60-L1. 1/,,1>160/1.1

1160-L2. iI~H60/ 1.1


-1j60-L3.1/=-1>I60/1.1

~~'ii

-F~"'ij
-~ -~
160A
-----

tQOA

~M05-K1

eH05/1.4

A't1G-I0 BLK

M02-L1.2/"'H02lt.l

M02-L2. 2/a).l02l1. 1
H02-L3.2/=1>I02l1.1

-~

4=

M05-L1/=Wj5l1.1

t<105-L2/=Y.05Il.l
- - . - .-

r
PE

r- - - -

._--

._--

PE

~~--

XPE

._-- ---._--

i
i
----'

i
-KGW i +Kl

7/8348

Typ

KGW-G Li

L2

L3

CONTROL CABINET
G1lAIL1;(lli~

..

125.01

!
!

Xl

Li

L2

A'riG-14 BLK

M03-LB/-m31 i.1
f'.f03-L9/=M03Il.1
KU 1

o;ottr..I00te

~~~

CH
Jr>~.-~.ID">!,.,..--t..,

~'-

Irr.&Ho

r~~

19.07.90 Lenzner
15.05.93 Alpers

~ Orenstein
~

& KOPPEll

.. ti...-.... eJ.HLMft

Anlagen und Systel!:e


WerK LObet\<

~n/5t.er..~
B<"CI>.~t.lDl>~utunt

L'

B"<'I>.I~~ltt .. o

l',~

PE

L3

IrOWER SUPPL Y ~ ~ w

50

t103-L4/"'M03Il.1
M03-L5jBM03Il.1

--

-:--;--

-:-- ; - - - ,

,.,

ye-gn

~~~~~---C

'---. --_._-- ._-- ._-- ._--

~1_ _

---

ASL 345

L5

KGW - SCHWER IN

DECK CRANE
POWER SUPPLY 380v/220V
CIACUIT DIAGRAM

L"

L9

I
I

Sach-Nr.

Typ
MO!

2078613
EH25t
I+M1.H

I~l.

~.

""

I
0\

SUPPLY VOLTAGE

+24VOC
PLC

+24VOC

,
\

OVDC
INTERNAL
TAANSM.

EXTERNAL
TAANSM.

SOLENOID
VALVES

AUX.
CONSUMERS

II
.
~1.~_UIB~~~~~~~~IE~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~1~1.2~1/1.2
380VJ50Hz

AWG-I0 BlK

-L2.2/=)!,ol/1.a<

"!61-L2.2/=M61/L2

-L3.2/~",..ollj.a

1461-L3.2/~V.6i11.2

-Qj
1-1,6A

3'

,13

I I I

14

rEB-;\-\-'\ ----\
r

L2.3/2.2
L3.3/2.2
Li

l2

L3

OVOC/2.2

-Ul

>--

400VAC

-F21

24VDC

'0'

-F22

4'

A'fiG-14 BL

'"

>-,~"

-F25
~

.,

.,

.,

"'

,,

"'

,w
,>,

"0
>
"

"'

,,

,,

0
L

>

'"

>

{\j

{\j

{\j

I
<D

I
<D

I
<D

{\j

:>:

<:

>

:>:
11

*,

6, JA

3'

>-Z0

-r---' ---, --- ---,

J -F24

4'

>-

>--

, Z0
>-

-F23

4A

"''''

.
~
3~

>-

>--

>-

"

>-

.,

"'

lD

>

>

I
<D

ro

~
>
~

{\j

>:

,,

{\j

0
I
<D

,,;
~

,>,
'"
<:
0

'"

>
0
I

, ,...<:

<:

>:

PE

PE

PEJ.

Dattrt'./oou

7/8348
Typ

1 25.0J

SB

'0
eH

~'<'!I.I""!tte'-,
&eP~

y"

A'W.-Nr'.ID">O<>;O---M

..

lo ..c ~

I<>H

15.06.93 Lenzner
15.06.93 A}pers

~.rt>.,l!;t -'C'e~a-t~~ot

O&K

-=-

Of'en!lteln & Koppel


~~tl.n;e'Hl'C""ft
Anlag~n

und syste/le

Werk LObee;:

""""r/St.~<,,
~~

<::@::>

ASl-345

KGW - SCHWERIN
DECK CRANE
SUPPLY VOLTAGE +24VOC
CIACUIT DIAGRAM

Sach-Nr.
Typ
1>102

2078613
EH25t

I+M1. H

I'"
"'.

1
2

"

~,

o\

CONTROL VOLTAGE
+ 12VOC
+/- 5VDC

S80V/5Hz

-L2.3/1.B:
-L3.3/1.8

-Ti

~'~nl

N60-L2. 3/~)ffi()/2.2
t~60-L3. 3/")ffi()/2.2

180V (155V)

-rPE

PE
-_._>- --_._-_. - - - - - -

--- - -

PE~

-U2

1.0 A

>
+

Typ

ru

"'

"'

rn

A3

A4

eH

~;I07-5VDC-

~M07-12VDC

~~..o7/2.0

=!-!07/Z.0

~!olO7/5.1

_..

~!rO./~rltten

15.06.93 Lenzner

S<-tC IU-.K'~d

15.06,93 Alpers

1-4.4.'" .ID"I.",;e-N>

~,.

""~~

~!rv./Jlt-'C.. ~ .... t"";.t

~ orenste1n & Koppel


O&K
~.ti""';~Hll"" ..... 1t
Anlagen und Syete;-,e
We/'K LObee!<

Itrt.lSt.er.e<~_

tc,d

A6

~'107-5VDC

oatUl'./oote

BB

_-_._--

>

>

-OVDC/l.8

50

..

BI

B2

A2

125.01

--- ._-- ---

AWG-14 YE-N

B4

7/83-48

- - - '--_.

PE

ASL 345

KGW

SCHWERIN

DECK CRANE
CONTROL VOLTAGE +12VDC
CIRCUIT DIAGRAM

+/ 5VOC

Sach Nr.
Typ
-M02

2078613
EH25t

I+M1. H

I:'

~.

"

o\

LIGHT
HYDR.ROOM

=tci;:~:;:::::================+t----'t

t: '

I
-Fs~ ~ -~

-K1

A2

-L9/~V.ol/1.6~-+-<

-lOA

-K1
1.2

-----t-

-F3~ -~

1:

23

14

24

Xii 7

10A

PE

.. ---. - f--

- PEJ. . - - XH 5

~.----

X7

L ~~'

r-t=t=======~~===~-,
PE

-S31~:~::

13

14

P"E_ _

+-<_
15

PE

16

P"E_ _ . _ _ _ .
PE

PE

I+F1.-P7S32::: ::

+-<_
13

PE

1.
11

14

__~~~_ec~~___________ ~lC'_~'~2.~P~E____~____~~~--J
XU 9
L

Kml-Li

10
Il

PE
PE

L--j,L'1-+'H~1-+'P~E,---J
Xll

11

12

PE

--~--+----------------------- --- -1---------+--1---1-1

iI
\1

-Kml!

i1~+"K,--1

----.---- ----.---- ----

PE

1-!

BUS BAR

F2, 1

PE

PE

tI=-======================It=r;=:=:=========:: =-tci;~::

AWG-i-4 BLK
-L8f~v'{)1/1.8-

I
LIGHT
E-ROOM

411~ 5,"2

:#:

220v/5OHz

I
\
DESK HEATER

LIGHT
CABIN

LIGHT
JIB

DECK LIGHT

-4

I
LN!

-E~~

1\
________________________________________________________ 1

I
1
1

'---

,----~--I-+__-----

f-- -- - - - - ,

I -KGW
I +Kl

t 4F1.P.?-_ _ _ _ _ J

L'I, " -_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

.1

*-*

1.3
S.3 - , . -

oolL1'1'.Io.te

7/8348
Typ

[25.01

100

50

l!e",oJ~~.tt<m

eH

s;,p-

JU"'~HO

19.07.90

Lenzner

15.06.93 1.1pers

IDrr.l5t.U,,<~
lt:~

k.d.-N>".I~,....-.t-l:l

~,.

Mu

"", .. tI./>.Ilt

_I .... erl"""t

ASL-345

~ Or'enstein & Koppel


O!;<K
~HH~>GH~llE''"'ft

-=-

Anlagen und S)'stell:e


Wer)( LObee!<

KGW

SCHWERIN

DECK CRANE
LIGHT / HEATER
CIACUIT OIAGRAM

Sach-Nr.

Typ
M03

207B613
EH25t
l+Ml.H

BI.

~.

""

I
o\

HEATER
SLIP RING
ASSEMBLY

FAN
CDNTRDL CABINET

HEATER
CONTROL CABINET

HEATER
HYORAULIC RDOM

_-+-

SOCKET

HEATER
PUMP '~OTOR

220V

1-'1--' _ _ , ___ 1_-1-_',/"E_ _ , _


;;M05~K1

~K05/ 1. 4

-Ti
220

~M60-K2

8"60/2.3

Xl1'17

11. 1'E

'"

'22

'PE

PE

220
iKVA

'2.

-KGWI

-E2

35>

I
1

220V

I -tKl

P>tUl'./lMte

7/83-48
Typ

25.01

BB

50

CH

~"

e<'oro.l""ltten

19.07.90 Len2ner

Ger.~ JUUl<oD

15.06.93 t.lpers

Werk labee!<

~.JSt.O-,u~
.lr.~

.lr.d.-#'.Ier..og~--tO

~"

~.

~",O./.,!)t ,/t>o~6.'"t<rl!t.t

~ Of'enstein & Koppel


O&K
A>;tUl";;uollUMtt
-=Anlagen und Syaten:e

ASl-345

KGW

SCHWERIN

DECK CRANE
LIGHT / HEATER
CIRCUIT DIAGRAI~

Sach-Nr.

Typ
~M03

..

""

o\

I
ChBINE HEhTER

SOCKETS
12V

HORN

DESK HEhTER

-L5/2.9~
11
-L4/2.9~=============================+-,
BUS BAR

220v/50Hz

-F6'" _ '"

WA ~

-~

Xii

I,

-L4. 1/2 . 9

31

32

XB12

t?PE

~M06

,~---,

~L5 . 1/2 . , ,~---+---,

::r .

-58~~
c ,13
33

-Fl~

0,63A

PE

-T2

I
I
l tFl.PB

22<>

12
63VA

PE

1.4

PE

-S21Hfo~

34pf

13
1A

'
1
1.

f.--'i'--O - - - . - - . -+-

PE

I-

PE
XB

~~
5
6
PE
7
8
I
r - ' - - - - - - - - - - --+--------1-- ___ J

14

,-------.
,
I
.

r---;:::==~l=t'{':jpEjE":;-1

-KG~I

12V

12V

12V

I,'

-E13

2x500W

,-

I
1

'

Da'U!".Iwu

7/8348

Typ

125.01
es

50

CH

m ..

~.ct>.N"ltte"

19.07.90 Lenzner-

!;e~"Jv.. cn<l

15.06.93 Alpers

Nc.../5t.O'>e<~
IM.

.trJ<l.-w.lo.. .... r-tl'

WL

m ..

e... rt>.'!l!./DIoper,r-Er,t

ASl-345

<:::@::>
O&K

Ot"enstein & Koppel

~HHroG<;ull.c""ft
Anlagen Und Systel!e
WerK LObee).:

KGW

,
I
I
I

,
,
,
I
I

-H1

Q::J

I'

I
I
I
I
I

-. I
II

NPE-j

LN

II
I I -E1~

,11.

,1

10W

, ,

SCHWERIN

,I
~ _________ i I +F1.PH

DECK CRhNE
HEATER
CIRCUIT DIAGRAM

I
f
.

Sach Ne.

Typ
-M03

'--,
I

2078613
EH25t
T+M1.H

I:'..
I 3

"

5
I
EMERG. STOP /
HAIN CONTACTOR ON

380V/50Hz

-LlI.HOl/l.B====t-1

-L2/ ..).ffil/1.B

-Fl ~

SWITCH -SI
CONTACTS 2 AND 4
INTERNAL IN SWITCH
BRIDGEO

_~

6A

"<

~Z"

oow

-SLF--v

t:'~'2t2J
++
I

---

-Ki

t,'- -r.--

1.<

13
14

X2

, - - - - - - - - - f-----l

-S2(13..

I-fMl

='-----

A'ftG-16 REO

"2
I
---~ - - - - - '

X2 2
X2
f-----l
I
"
I
-S3(13..
2
i
~ ___I
"
X2
3

I
I[ iFLP7

19,A2

-Kl

-Hl

I]J

~M03I2.5i~
=MOj/1.33~
~M:l1IL3-~

a!J.:01/1.3 1~---hU43~
=11.0617.1 - ____

~l,,"';Di!U

7/8348

Typ

125.01

.G

50

eH

s..rt>.Iwrltten

19.07.90

len~ner-

w'

15.06.93

Alp~ps

/P-.HHrI

l.'<l.-N:./o-~N,i.-M

~,.

E<'.r-D.~t./w~,....tr"ot

Anlagen und Systelle


Werk LObee!<

rqr/St.[7.. c~
lr.~.

~ Orenste1n & Koppel


O&K
~~tH'o(;Uell<-Cl\aft

ASL-345

KGW
SCHWERIN
OECK CRANE
MAIN CONTACTOR
CIRCUIT DIAGRAf.!

Sach-Nr.

Typ
M05

2078613
EH25t
I+Ml.H

I~l.

~.

....

o \

I
VOLTAGE SUPPLY PLC 514

-24VOC 1/"'10402/ i

24V

oe

02

-Al
OUTPUT 02

RACK E8ERLE PLC514


PE

-OVDC/~H02/1.8

PE

PEl

7/a3~a

Typ

125.01

I es

OVQC/2.1

- - - ' - - - - - - . _ - - - - _ . _ - - ...

--_. --_. - - - ._--.

wt ....,/oote

50

CH

~"

Lenzner-

~.ro.l~",tten

19.07.90

sc~~.ID">On~o

15.05.93 Alpers

.t.-,.j.-t.nJ~"'i!~

:.'"

~,.

~1.

feU(l.~tJ~&"tc.,nt

~ O!'enstein & Koppel

O&K
-

Ht,~~.... ll""t"'!t

Anlagen und SystllftJe


Werk LQbecK

:><-r/St.~"<~

Ir1-:! .

--

--_._-- '---

---

---

PE

ASL 345

KGW

SCHWER IN

DECK CRANE
PLC SUPPLY
CIRCUIT DIAGRAM

Sach-Nr.
Typ

eM06

2078613
EH25t
/+Ml.H

I~l.

~.

"

0,

GEAR Oll
COOLER

HYORAULIC Oll
COOLER

BOOSTER
PUMP

o\

ENGINE ROOM
FAN

THERMISTOR
RElAYS

TRANSM.
Oll lEVEL
MINIMUM

FILTER
PRESSURE

GEAR Oll
PUMP

"

24Voe

-24VOC2/3.0

-24VDC2/=K02/1.5
-24VOC3/=Y.02Il.6

-24VOC3/3.0

-OVOC/1.9

""M07-0VDC/e~m/l.1

1
",
0

,..,"
cu
I

'"
"
0

13
~M61-F2

"'HG1f 1.8

13

;;M65-Ff

~M61-Fl

14

=-t'.61/1.3

:M6511.2

14

11

13

13

~t~60-Fl

~t165-F2

=M65IL4

14

"'HBO/3.3 12

14

14

"

-S4

1
1
1

,
," I!
~
0

CU

t
Ai-EGO

000

(Xl3

002

001

0.0

0.1

,----1---11
I

Oe

01'

I1 !

IYs
y'

11
1 -S5!E}-

I1 I
I1

1,5 BAR

_ _ _ ---.---I

011

1.1

j'

X9 1

I!
1!
11
. 1

1
1
1

I---- -3.1/3.0

I1 !! -S6@-

1
3

I
! GH1.L~~

X5 22

1.0

XlO

I~----

010

0.3

0.2

10

X5 1

Xl0 8

1
11
11
!1
11

~ __ j

X9 2

1 tMLL9

23

24

012

013
1.3

1.2

-Al EOO
EBERlE PlC514 - E41

7/8348
Typ

125.01
BB

50

CH

l.'O.rt>Jwntteo

ItwO!te
~"
19.07.90 Lenzn!']"'

~.~,/o-.ECH<I

15.06.93

Alpers

JN.-fi"'.ICl><"!IE-"'''

~L

~"

NU'tI.;t,'Jt .I~~,...t,."M

OGK
-=-

Orenste}n I: Koppel

...\t . .r,~sollECMIt

Anlagen und Systee


\oIerk LObe!;k

w.-rJSt.O><u,
IM.

<::@::>

ASL-345

KGW

SCHWERIN

DECK CRANE
PlC INPUTS EOO 0.0-1.3
CIRCUIT DIAGRAM

Sach-Nr.
Typ
~M06

2078613
EH25t
I+MI.H

SI.
~.

"s.

o\

I
PRESS. SWITCH
HOISTING
GEAR

PRESS. SWITCH
SLEWING
GE AR

PRESS. SWITCH
LUFFING
GE AR

I
CRANE MOTORS
OFF /
LAMP TEST

I
CRANE MOTORS
ON
5

HYDRAULIC
PUMP MOTOR
(DELTA)

TESTING
OPERATION

SPEED
LIMITATION

"

~24VDC2/2.B

24V

oe

24VDC2/7.1

-24VOC3/2.8
-F ./~ym/Li

24VDC3/5.o
F/4.1

-3.1/2.8
X5 ,
I---~

,..--------3

I
!

II -S7~[E}-'
P
178M!

.3

-s~[E}-'

-Sl~[E}-'

1
.3

7 SM!

i
i

7 BAH

II
I
I

1
3

~Ml.L9

-S12E-

22

l'

1 - - - - - - - - C'..._~
7

X5 25

020

!-tF1.PB
XB 10
__
e_

11

26

27

2B

29

021

022

023

030

2.1

2.0

.. )'.60/2.3

13

-S13B'-"

13

-S14 B'-"

13

l'

l'

l'

031

032

033

I
I
I

X9 6

=1160-K2

Ii

i
i
i I
I !

I
II
I

Ai-EOO

13

21

Ii II

I"'"
I

-Sl1 E'

II

I -s~[E}-'

X, 9

X9 ,

2.3

2.2

3.0

3.1

3.2

3.3

-Al EOO
E8ERLE PLC5l4 - E41

7/6348
Typ

125.01
BB

o.two.te
50

I!.>H-tl.ll'l'lttE!l

CH

G;;f;f

IU .."H"

m"

19.07.90 Lenzner
15.06.93 Alpers

1br~/St.U,,",".
l~d.

.lr.<:l.--1.-.lo-.. r~.--1><;I

WL

~"

~.rc.I.ot,/t>;,"-t"",-,t

ASL-345

~ Drenstein & Koppel


O&K
.kt>a-~"'''ll""MIt
-=-

Anlagen uno SystelOO


Werk LObeck

KGW - SCHWERIN

DECK CRANE
PLC INPUTS EOO 2.0-2.3
CrRCUIT DIAGRAM

Sach-Nr-.

Typ
=10106

2078613
EH25t
I+Ml.H

I"'.

BI.

.."

o \

Oll
PRE HEATING

RESERVE

RESERVE

I
lUlIT SWITCH
lUFFING IN
5

RESERVE

RESERVE
lUFFING OUT

PRE-ENO

"

24Voe

-F/3.6

F/s.o

X5 20

r~~~~

ru

--

;::
w

II

,"

"'

"
"

-516t]- - - - - - - - -

3<

2<

32

22

--------

<.......:...:.._--

~-

'5 3<

t0 42

t'"

"0

'.0

'-'

050

t"3
4.3

4.2

0.0

I
I
I

"- - I
"
- - ~J
-S16

I-tALW

A1-EOO

- -

i
I
I
I

32

05'
5.'

33

t053

052

5.3

5.2

-AI EOO
EBERlE PlC514 - E41

7/8348

Typ

.s

o;ot""./wte

125,01

50

CH

B... rD.I~~IHe"
G!';>r .lU-,HHd

..."

Lenzner
15.06.93 Alpers

19.07.90

Werk LObet](

tr....-r.l5~.cr..'~
l~u.

Js.j.--l'.r.lo.-.rq ....o;"

m ..

~.

B<'.rO.,t.!:Jt .Io.''''"'-~Ht

~ OI"ensteln & Koppel


O&K
ntj~..sellvt"'lt
Anlagen und S)'stelre

ASL-345

KGW

SCHWERIN

DECK CRANE
PlC INPUTS EOO 4.0 5.3
CIRCUIT DIAGRAM

Sach

Typ
-MOG

Ne.

2078613
EH25t
I+M!.H

I'"

~.

.,"

LIMIT SWITCH
HOISTING

LOWEAING

o \

RESERVE
(INTERM.
STEP 1)

PAE-ENO

RESERVE
(INTEAM.
STEP 2)

RESERVE

9
\
I
BUTTON AOO. HOlST .I
JlB AESTING

RESERVE

-24VOC3/3.B
-F/4.9

24Voe

FI7.i

X5 21

I
I
I

I
I
I

11

-5171]

31

---------

21

---------

12

I
I

- -

22

[32

42

I
I
I

I
I
I

i
I
I
I

1 - - - - - - - - - ~_J

Ai-EOO

35

060

14

I
i

X7 6
37

t0 63

062

6.1

I
I

13

36

061

6.0

- S18 8-

l-tF1.P7

~-- ~-----

X5 34

II

X7 5

I
I
I

-sn . -, I

I -tAl. W

1770
7.0

6.3

6.2

1,071
7.1

72

073

1:

7.3

7.2

-Al EOO
EBERLE PLC5l4 - E41

7/8348

Typ

Ilatl$.'lte

125.01

50

8S

eH

1.'O~'-t;J.'Hte~

"""~O Icr~."

Na""

19.07.90 Lenzner
15.06.93 Alpers

Iter-k LObeck

tb<"r/St.cr... ~~
IM.

.lJ>d . .-t;r.lDooc... -4<l

~<.

M"

BnrO .."t J~~a'UeM

~ Drenstein & Koppel


O&K
},Hi.,-,;... Hloc .... ft
-=Anlagen und SysteE!e

ASL 345

KGW

SCHWERIN

DECK CRANE
PLC INPUTS EOO 6.0-7.3
CIRCUIT DIAGRAM

Sach-Nr.

Typ
-M06

2078613
EH25t
I+M1.H

I"

~.

"

o\

CONTROL LEVER
SLEWING GEAR
RIGHT

RESERVE
LUFFING GEAR
LUFFING IN

LEFT

HOISTING GEAR
HOISTING

LUFFING OUT

RESERVE

LOWERING

-24VOC4/=~2Il.6

24Voe
M07-24VDC4/=~07/2.1

X5 6

XB 12

II

II

-521

q .;. _ '!______
~

.:-

4:05'

'

3 .:" _ _ _ _ _ _ _ _ _ J2:,-3 _ _ _ _ _ _

3.03

2:03

"

k II
5

"

l!F1.P8

16

15

I
I I
I
I I
I [

-X5 3B

"

39

X7 16

II -522 +'

1.051

XB 13

iI

!
~

t'+ I
~

X7

6.5
- -

6'05

- - - - -

' ,

16

6.3

5.03

17

I,
,
I

[+F1.P7

"

II

"

<3

6. 9R/"~07/2. 7
6. 9L/-M07/2. 7
6. gE/-~07/2. 7

AI-EOI

001

000
0.0

002

0.1

010

003
0.3

0.2

011

1.0

1.1

6. 9A/"-M07/2. 7
6.9H/-H07/2.8
6.9S/-M07/2.8

012

1,"13
1.3

1.2

-Al EOl
E8ERLE PLC514 - E41

7/83~8

Typ

Do-tu-Joo.te

[25.01

50

es

CH

~"

<~ro.I,....,tte~

19.07.90 Lenznel'

6e"~ /D""'C~E-a

15.06.93 Alpers

Werk LObecK

N!>rr/St.o-~c>;

1<:0.

.lr>:t .......~.Jo-.a~.gE-N"

~"

~"

u.,.-<;.;O.:it.IDE"~ ..~t~ot

~ Orenstein & Koppel


O&K
ntHr~rona"Mft
Anlagen und Systere

ASL 345

KGW

SCHWERIN

DECK CRANE
PLC INPUTS EOI 0.0-1.3
CIRCUIT OIAGRAM

Sach-Nr.

Typ
=MOG

2078613
EH25t

I+MI. H

I~'
I 9
~.

".

o\

HAIN CONTACTOR
ON

RESERVE

RESERVE

RESERVE

RESERVE

,
I

POWER
LIMITATION

RELEASE
GRAB OPERATION

GRAB
OPEN

24Voe

-24VOC2/3.e

24VOC2/a.l

-F/5.9

'5 73

I
I
I

~1~05-Kl

11

"

~~160-F2

-v.o5li.4 44

=),(50/3.6 12

II

KGtl-G

-K14

l.!~_

KGtI-B

----.

22

-K3.1

020

021

2.1

2.0

22

30
r303.0

1,023
2.3

2.2

II

-K5

I
I
I
I
I

I
I
I
I
23
-

X5 74

Ai-EOt

28

031
3.1

29

91

032

033

3.2

3.3

-Al EOl
EBERLE PLC514 - E41

7/8348
Typ

125.01
SB

Dat""'o.te

50

E'2.,o./~~lttec.

eH

&et'

IU"""~d

~"

19.07.90 Lenzner
15.06.93 Alpers

Jrol.-t-i'.I0\0"'O-U;

~L

~"

Ei'HII . .<Ot./O<1o""tr.. ~t

Oli:K
-=-

Ht .. '.,;eUllur.>If'

Anlagen und S)'stEtle


WerK LObet:!<:

tCrr/St.(T.. o-~

,",

~ Of'enste:ln & Koppel

ASl 345

KGW - SCHWERIN

DECK CRANE
PLC INPUTS EOl 2.0-3.3
CIRCUIT DIAGRAM

Sach-Nr.

Typ
~M06

2078613
EH25t
/+Ml.H

..

I~L

"

{
0\

-24VOC2/7.8

(
B
I
FAULT
ACKNOWLEDGE

24Voe

24VOC2/9.1

-S25E-

'3

14

8.9C6t"M07/3.1
8 . 9A6/"'v'o7/3.1

8.9C4/-WH/3.1
8.9A4/=1>7/3.1
8. 9A30/=H07/3. 1

8.9C30/=X07/3.1
8.9A28/ c ,"W7/3.1

Af~E01~ 0"

'0 0<,

,.,

'.0

~ 042

~ 043

'.2

4.3

050
5.0

'i 05!

5.'

'I

\ 053

052

5.3

5.2

-Al EO!
EBERLE PLC514

7/8348

Typ

- E41

O't ......Joat~

125.01

50

B'

eH

f.o!to.l"",tteo

E<c""

Iv..HI

~~

Lenzner
15.06.93 Alpers
19.07.90

JM.-~.ICT>!c.,..--t<:l

~L

M"

&o~rb.J..!Jt

,/u.,p .... t~..,"t

OrBnste1n & Koppel


Jil'Y-~.H1Ht.aft
Anlagen Und Systel!le
WerK LObeeK

lurlSt.D><<i<
1M.

<:@::>

ASL-345

KGW

SCHWER IN

DECK CRANE
PLC INPUTS EOI 4.0-5.3
CIRCUIT DIAGRAM

Sach-Nr.

Typ
M06

2078613
EH25t
I+MLH

".

~.

".
~

(
I

EMERG. OPERATION
E-A
E-B

E-D

E-C

Z-B

Z-A

Z-C

,
\

Z-D

"

-24VOC2/B.8

24Voe

M07-24VOC2/"'H07/ 4. j

-S26

- --

---------

------

A1-EOl~ 060

061

6.0

6.1

-S27

--------11

~ 062

~ 063

6.2

6.3

---------

---------

--------

070
7.0

I. 071
7.1

11

~ 073

072

7.3

7.2

-Ai EOi
EBERLE PLC514

7/8348
Typ

125.01
BS

- E41

Dat.".JO>.t~

50
CH

"U~

E-cU'o.ll'<'ltt<'~

19.07.90 Len2ner-

e..;:.~ Itr~~~

15.06.93 Alpers

t-Ior~/St.Q-.. ~",

'"

JM!.-!."'.ID!~'--t."

~,.

~"

BcuC.J.:it IOS-pvu:.;nt

ASL-345

~ Df'en9teln G Koppel
O&K
..tH'-"HHH~""H

Anl<lgen und S)'stelle


...erk lObee!<

KGW

SCHWERIN

DECK CRANE
PLC INPUTS E02 4.0 5.3
CIACUIT DIAGRAM

Sach

Typ
M06

Nr.

207B613
EH25t

I+ML H

I'".~'

9
9

"".

o'

GE AR Oll
COOLER.
BOOSTER PUMP

ENGINE AOOM
FAN.
HYDRAULIC Oll
COOLER

lHiIT SWITCH
RELEASE

INDIC. LIGHT
READY FOR
OPERATION

FAULT

LIMIT
POSITIONS

,
\

OVERlOAO

24V IX:

-Ai E02
EBERlE PlC514 - A41
0.0

A1-E02

0.1

00{)

0.2

001

1.0

0.3

002

003

010

1.2

LI

1.3

011

012

013

X5 44

45

46

47

X818

19

X7i9

20

=M06-F J',V.06!3.0----t----------+-------+--------'

, - - - - - - - - - - - - --I 1-----/------- ----.---.--.,


1

i
I

II

=1l09-M

jl

. I

II
I I
I.

~OO9/L5

I
I
I

I I

II

XI

-H4 (Xl.

X2

. I
11

I .

11

~F1.P8

xe

17

X6

11

I
I
I
J

1
-H6r-:J:'

-H7(:J:'

>'e.2

'e.2

I1

t-------<-+<MOB-1.1/<"OB/1.2

I
I
I
1
II iFLP7 X7 18
I1
~~~--r------'-'---------12

-OVOC/=M06/2.a-----------------------------------"---------------4--------~-OVDC/2.0

7/8348

Wo

! 25.01
86

50

BE''''''.I .''tun

eH

&!!~r

"

Jr;;!.""""",.I~ ..... -t.'"O

..

1D".. ne~

.. <::@::>

oat='vete
~
19.07.90 Lenzner
15.06.93 J.lpers

:<-"'~t.Cr>ecY.

""'H

~H<I.,I.b, 1['5!.a~'~."t

ASl 345

O&K
-

Orenstein & Koppel


JJ:t1"-~Hell'""'.aft
An}lIgen und Systerre
Werk lOblle!<

KGW

- SCHWERIN
DECK CRANE
PlC OUTPUTS E02 0.0-1.3
CIRCUIT OIAGRAM

Sach-Nr.
Typ

=M07

2078613
EH25t
/+M1.H

,..
I 6
1 BI.

".
'"

o '

SG-BRAKE

24V

----'-------4~-----r1------~5------'1-----:(

LG-BRAKE

HG-BRAKE

LG-AUX.
BRAKE

HG-AUX.
BRAKE

MULTIPLEX
A

RESERVE
B

oe

-Al E02
EBERLE PLC514 - A41
2.1

2.0

3.0

2.3

2.2

3.1

3 .3

3.2

030
031
ri'033
AI-E02 020
021
022
023
032
-24VOC4/:).wfif6 .e-~----t-------------__If__----~------__+--------------+--------~----_t_--------------f__------------__+----------------------~

-A3

C2

L---O=-------,,4.------------C2~4C--------------------------C3~4.--------,4~4~

C26

A26

<24

-A4
10..20

IA22

C22

C32

A2

C20

CB

aa

;;;

00

1,2-----1

,II

I-~~~----\;-----~-------- 2----------""T

-Y2

II

~ -Y3?~ -Y3'lt~ -Y4?~ -Y4.1

XIO 5

63

63

7/8348
Typ

125.01
I

BS

~ i
I

Cl

..J
Cl

W
Cl

"'I
"'o
'"

"'
"'o
'""

;;;
,~

A16

C16

"'

AlB

;;;

;;;

,f

A32

C18

m
w

;;;

,~

Cl

:r:

Cl

UJ
Cl

"'
"'o
'",

"'I
"'o,

"'I
"'o
'"

"'1
"'o

'"

'"

I
Cl

'"

13

OOluU05ta

50

~Htl.l.",H"~

eH

~~

Iv..n.o

~"

19.07.90 Lenzner15.0&.93

Al pers

Jr.d.--!.-~J~"'ilE-W

~,.

M.u

EUrtl nt./D<>J:.rt".. M

-<:@:::>

orenste~n & Koppel

-=

Anlagen und SystB&tlE

O&K

AHH~"llHr.aft

WerK LObet:k

N:>rrJSt.V,,<~.

lnj.

IT

AB

-+H1.UO

xe

:
6,

6,

- 24 VOC4/3. 0

ASL-345

KGW - SCHWERIN

DECK CRANE
PLC OUTPUTS E02 2.0-3.3
CIRCUIT DIAGRAI~

Sach-Nr.

Typ
M07

2078613
EH25t
+Ml.H

I~L

~.

"

(
('

r'~\

MULTIPLEX
01 (LS8l
SV SLEWING
RIGHT

02
SV SLEWING
LEFT

03
SV LUFFING
IN

.,-!

05
SV HOISTING

04
SV LUFFING
OUT

06 (t~S8l
SV LOWERING

STAR/DELTA
RELAY
TIME RELAY-PUMP MOTOR

SV TRIMOT

24Voe

-Ai E02
E8ERLE PLC514 - A4i
4.0
Ai-E02

040

041

SG-R

'.3

SG-L

LG-LI

5.3

~052

053

Ai<

C14

LG-LO

15 . 2

051

050

Ai2

C12

5.1

5.0

043

0<2

Cl0

AiO

-M

4.2

HG-H

HG-L

TRI

~M09-P
=119/1.5

L---------rcC<6-------------,A"6,-------------rcC~4-------------,A~4,-------------"A>30~-----------,C~3~0-------------r.A02B~

""M06-B. 9C6/-M06/e.B +-----------

=~I06-8. 9A6/~!-106/a .8---+--------------4

9C4/=!.(06/B.B~~~~~~~~~~~~~~~~~~1~~~~~~~$=======l======J--------------J

=M06-B. 9A4/BMos/a.8

=~i06-8. 9A30/.Etl6/8.8

=H06-B.9C30/=t-!os/s.B
=M06-B.
=~I06-8. 9A28/"'K05/8.8

X5

51

,-------:f----.~~.-----

X9 15

1
.
1

-Y6

52

53

------

----.-.~-.-.__+---------- C--------l-~-I

17

18

1
' ' l - Y7~
1

2---/S--

-Y8

19

\!
7i

20

-Y9lr-\!

7i

011 _ _ .________. _ _
12
_________

57

55

-YIO

b.L9__ ~~_

5'

l1

21

,---- ----

1 1
1 1
1 1
/S!i

Yli

2 ' _ _ _ \ / -_ _ I

Yi2

-24VDC4/2.9~----------~--------------------------------------------------------------------------------------"

Typ

125.01
IIlB

IlO.twOote

50

~!rt>.I.rltt~~
Hp~ Itt~'.d

eH

~,.

19.07.90 Lenzner
15.06.93 I.lper5

Y.'

J.M.-),-.I~,.g~-f'~

~,.

""~~

~ Orenstein & Koppel


O&K
Hh"'~UH1HMft
Anlagen und Systeme
'risr-K LObeck

tl:Irr/St.o-... <k

.,nt

~!ct>.J..tltJDep~t ..

ASL-345

1:

KGW
SCHWERIN
DECK CRANE
PLC OUTPUTS E02 4.0-5.3
CIRCUIT DIAGRAM

i
1
1

~._._
611_3______________1_'__. _ _ _ . _____6_'1~ l +A~___

X5 B

7/8348

I
9

Sach-Nr.

Typ
eMD7

2078613
EH25t

I+Mi. H

I"'.~L

3
6

"

Y.

0\

FAULT ANNOUNCEMENT
O. DECAOE
A
B

,
\

1. DECAOE

24V

oe-

-Ai E02
EBERLE PLC5i4 - Mi
6.0
Af-E02

6.1

060

6.2

061

10

6.3

062

063

7.1

7.0
070

071

-Hi2

I"

I
I

--6

I'

---

--2

073

---

---

7.3

072

10

---

-HiJ

7.2

I'

"

-211VDC2/~H06/9 .B

'160-24VOC2/ cH60/3.2
~jQ9-0VOC/"WJgj 1. f

-OVDC/2.9

7/6348
Typ

125.01
BO

Dattunloote

50

CH
l"~

J.'>d.-l<o.,...ID">! C90--f<Ol

rnL

..

I<>~~

l!<!Ht>.f~rltt~,.

19.07.90 lenzner

G<~~ lu~<""o

15.06.93 Alpers

O/;K

AUif>!:UHHCMft
Anlag~n und Systel!e
~E!rk

).j;...-.JSt.O"-,H~

N""'.I!Jt ,/o.'5-u,_.mt

~ Orenstein & Koppel

ASl-345

LObe!::K

KGW

SCHWERIN

DECK CRANE
PLC OUTPUTS E02 6.0-7.3
CIRCUIT DIAGRAM

Sach Nr.

Typ
-10107

20786i3
EH25t
T+M1.H

".

~.

"

~,

f-'=====JC~-===~======I;;;=;==~;===~c======r======:i{.
0'
1
2
I
\
LUFFING GEAR
PRESSURE

I
5
OIL TEMPERATURE

HOISTING GEAR
PRESSURE

i2V oe
-12VOC;=Ho2f2.5f>---OV .Me/~H02l1.8--+-------~------------------------------------------------.,---OV.MeB/6.l
16

X5 58
15
~--~--~--~-.~--~--~--~----~~~--~--.~--~-----~~--~~--~--.-----,I'
X9 22

23

~=

-Bl

LI

~= ~=

-B2

CONNECTIONS:
1 = br

3 = wt IRED)
4 = gn

~.---~---t~------~.----~--------~~~~~~I

f--.

---

----------------------------

~-------------------------------

X 59

-------------------------------~

----------------------------

---

6<l

61

--

------------- --,~

'.

~----------,

Schirm
62

_____________ ___ ~chirm

--

'--

(~~~~~~~~~~~~~~~~~~~:~

- - -------------- -- ,

Al-E03

4.

6B

3.or

!4C

12B

Lye

3.br

2.ye

i.RED

(---------------- --,~

TI--

-,

(br)

5 = SHIELD (PLUGSIDES
NOT CONNECTED)

<"~:::::::::::-":': -::::::::::- ~-: : :::::_: -:::::::::----:--: :~"~:.j" I

i 'Hl.L9_~~

(blk)

2 = ye (or)

12C
2.REO

-Al E03
EBERLE PLC514 - AD41 / 4 X CURRENT

- SHIELD ISOLATEO WITH ISOLATION RUBBER


7183t1S

I 25.01

oat"....Ioote

50

t.ttH

19 07 90 L

f-C=~_+'::=t_::":'--+-t_-----t_-+-+'~"."'ro"J':".'''''~''''''+~.~.~F.'"o",:"",~r_t
I-T~Y~P_~~B~'_rC'_'H_t-_+-----+--I__t!_:R=''::'_;;'=~''=~:_fl'''5.c.O"6,,.9"3fA,,lp"",-,r'~-t
"""r/5t.o-... <t

(~t.

~.

ASt. 345

~ Orenstein
O&K

-=-

& Koppel

.... t,.,.<GU.Il.CHft
Anle.9,~~ uL.nb',;~stel!:e
"

,...

.. ..

KGW - SCHWERIN

DECK CRANE
PLC ANALOG INPUTS E03
CIRCUIT OIAGRAM

Sach-Nr.

2078613

Typ

EH25t

M07

+Ml.H

I ...

I~.

o\

I
4

/
\

SET-UP VALUE
SLEWING GE AR

7
I
SET-UP VALUE
HOISTING GEAR

SET-UP VALUE
LUFFING GEAR

2<lVoe
-5VDC/2.9~-------------------------------;--------------------------------------------------------_,
~ov

. Me /5.9 ~----------------------------------t--T----------------------------------------------------------t--T------------------------------_,
X5 63

64

17

I---f----I----------------------------~

xe

20

11~=============+~1

I'"~~" :1,...... . . . ~~t' :;' ",, ,.


i

,_~6 2:~~~~~~~~~~~~~~~~~~~~~~~~~~~

23"

I
I

Schirm 24

(-- -- -

-- -- -- -- -- -- - - -- -- -- -- --

-------------

65

--,~

E" H

4K~

1,

IA

"~: ~~~'

. ______Sc_h_i_r--.Jm 24

'_':_- _- +- _-~_:-_ _____ ._S_C_h.]_.r_m______ I

-".,=__

.----J

,,--

---~':~-------,

Schirm

Schirm
67

66

69

________________ ,Schirm

_______________ ',Schirm

66

------------- --',

----------------~

'._Ai-EOll

-S22H

'}-'- - - - - - - - ,

',------------------------------X

l~f1.P7

f-------------.-J

I-+F1.PB

i--X7~22

21

J8

'-58

3.AEO

36

136

1.or

3.bl!:

116

5C

!.br

3C
4.blk

4.REO

2.or

2.or

-Al E04
E8ERLE PLC514 - AD41 / 4 X VOLTAGE

- SHIELD ISOLATEO WITH ISOLATION RU88ER


7/8348

Tyo

125.01
I

6S

50

CH

l!<~rtl.l~c1tte.,

19.07.90 Lenzner

s.~~

15.05.93 Alpers

Icr"'cHa

ASl-345

~
O&K

Of'ensteln & Koppel


""t,.-r~.HlUMft

Anlagen und Systeee


Werk. LObecK

KGW

SCHWERIN

DECK CRANE
PLC ANALOG INPUTS E04
CIRCUIT OIAGRAM

Sach-Nr.

2078613

Typ

EH25t

eM07

/+Ml.H

".

~.

".
~.

o (

WINDSCREEN WIPER

"

24voe

1,166-24VDC5/~l'.66Il.2

-24VOC5/"'H02l1.7

X5 70

I
X7

-1.1

"'),(07/1.8

I
I

-51 JVl

I-t-Fj,P7

133
"

13

"
Xl

~-----

Ii
I

25

---------,

-KGI1!

I
i

I
I
I +K.l

7/83-48

Typ

/25.01
I .B

(\;>llmlPat ..

50

l'eufl.l.ntten
$i>~ Jtr,ff~~

CH
Je,:I.

L-,;l.--I." ./tnac"o-N<l

~L

..

19.07.90 Leolner15.06,93 Alpers

O&K
-

Ht'u.;u.llHl>alt

Anlagen und Systeme


WerK lQbec1c.

)UlI/5t.OeOl<
5NI'll./.!lt,/IlI>~",.t~nt

~ Orensteln & Koppel

ASL-345

KGW

SCHWERIN

DECK CRANE
WIND5CREEN WIPER
CIRCUIT DIAGRAM

Sach-Nr.

2078613

Typ

EH25t

"'MOB

I+M1.H

I:'

~.

"

HYDRAULIC PUMP
STAR-DELTA
START

5
I
I
HYDRAUlIC Oll COOLER.
ENGINE ROOM FAN ON

OPERATION
HOURS
COUNTER

BOOSTER.
GEAR Oll
PUMPS ON

>

w
N

","

"

,"

'"
~

(L

:::,
,,

,"

::>:

'"
I

,f,

>

-A2

,,

14

,~"

"-

'",
19

15

,b

, ,
2

,w

l'
11

All RES IST aRS


1.2 XOHM
2 WATT

17

20

22

24

Al

-K1

-K2

Al

[b

-H1 h

<D

Al

-K3

A2

A2

A2

W
0

'"
I

A2

<D
0

::>:

"

-OVDC/"~07/ ~.8

M60-0YDC/"'MSO/3.2

~);()/2.2

g--Ta-

~!I.5t/L2

~J0!5{)/2.3-_

=U5I/L2

'"
7/8348
Typ

125.01
8B

;1":61/1.2

-t-t
----'6

oott.""'l>ate

50

~or!>.f.~1tum

eH

U~"

lu",c""

m ..

19.07.90 Lenznel'
15.06.93 Alpers

~~.I5t,0;0<t.

tr.

W.--I.r.lo-..

,.,..-m

NO.

~'e

e<1.rt>.,t,:)t-'t>e-~"..'t~t,t

-1J.6511 13~
~511.15~
~Y.6511.2 - _

5
-.__

ASL 345

~ Orenste1n

OoS:K
-

& Koppel
A~t!.'wu.llK''''ft

Anlagen und Syste~


'tier!<: lOollc!o:.

KGW

SCHWERIN

DECK CRANE
CDUPLING FIElD
CIRCUIT DIAGRAM

Sach-Nr.

Typ
-MOg

207B613
EH25t
+M1. H

I"..

1
1

"

0\

MAIN
STAR

HAIN MOTOR
DELTA

I
'~OTOR

\
I
THERMISTOR

STANDSTILL
HEATER

"

,----

-K2
2.3
3BOV!50Hz

,2

,--'

_Kl
2.2

m5
-

-~

-4

-L1.1I~HOi/1.8

-L2.1I",v,OlJL8

-L3.

1/=~1/1.8
AI\'-16 NT

~3.

5/3.5

Tl

-1.8/3.5

-1PE

PE~

. _ - - . _ - - r--

,I
~.mo-Iu

II

-Mi

u,

ccVI

125kW

PE

--_.

.--

PE

W2

U2

-",nc""tJ

-1Il/HEIZ

3.3

((

I
I

V2

Y0

- - _ . _ - _ . - - - . _ - - . _ - _ . - - - - - - . ----

1--

i--

"'

-.

~~O3/2.6

Ty,

125.01
BO

50

OOtu:-,'OH"

e...to.l.c.ltun
E<p~ lo .. ck.a

eH

..

19.07.90

Lenzner

15.05.93

Alpers

1M.-l'<".I~CoS.--t<;>

~L

MH

eurO.""t

IDe~.~,c"nt

~ Orenstein I> Koppel

O&K

...~tlU.,~U1HN.aft

Anlagen und SysteM


WerK LObec:k

k<'-r/5t.(;r~"~_
~,

II
I
I
I

I
I
I

--.J

I-tH1

7/8348

10

ASL-345

KGW

SCHWERIN

OECK CRANE
HYORAULIC PUMP
CIRCUIT DIAGRAM

Sach Nr.

Typ
-1>160

2078613
EH25t

I+M1. H

I"'"'.

1
3

".
S",

o\

HYDRAULIC PUMP
STAR

DELTA

38ov/5OHz
~L2.

3;""'.02/2.7 J

=1.109-Kl
-

-1-109/1.2

-K2
2.3

--------~

18

28

3'

-Kl

19z

'9z

-Kl

-K2

A2

.2

-L3.3/"M02/2.7

=H03l2.6iT
L33~

1..43'""""'-;;LA

5-S

;:~~

31

2.2 32

32

~H01l2.6lT

1'7

j.35~

L3T3~

=MD5I:::~
0.1,..,.... 00.1"

7/8346

Typ

.s

125.01

50
eH

m ..

B<'~,.t>.llo':'Ut .. o

19.07.90 Lenzner-

&eP~ ICt~"~'"

15.06.93

Alper$

J,,~."""~Jcn.c'li.""""

~L

~.

B<Ht> . ..."t.lo.~..,.t~nt

D&K

Hh~"""'.'IHClOafl

Anlagen und Syster.e


\<Ierk LObeck

r..,...-d5t.t;;!1<><l<

'"

~ Drenstein & Koppel

ASL-345

KGW

SCH\1ERIN

DECK CRANE
HYDRAULIC PUMP
CIRCUIT DIAGRAM

Sach-Nr,
Typ

-M60

2078613
EH25t

I+Ml.H

I'"

>"..

"

&,

o\

HYDRAULIC PUMP
THER~IISTOR RELAY

,
\

POWER LIMITATION

"

24V

-24VOC2/=Mo7/4.e

oe

ro

1.5

:::
"'

-M1/ HERI~rt Y'\I'

<Xl
n
I

'"
I

X5 71

72
A'II'G-16 WT

AWG-16 'fiT
L

-Fl

-F1

mIJ.06/2.5

~
12

-OVDC!,,~o9fj

7/8348

Typ

]25.01
I

.s

IN

~ .....o617 .6

A2

"

11

-F2

-F2

~ ,
'2

"

~166-0VDC/=J.l6611.2

.8

OOt""'o.t ..

50

eH

~"

Lenzner

E;<'NlJ~,..tt""

19.07.90

&<'~r Iv.e~'.tI

15.05.93 .t.lpers

),br';St.O",.,<~

Iod.

Al

11

Jr.o .......-./cn.ng...-M

mL

~"

s.~rt>.lJlt./D!<pvt""nt

ASL-345

~ Orenstein & Koppel


OGK
J.HH-f".g<> nOCMft
-

Anlaijen und Systelrle


We!"K lObileK

KGW

SCHWERIN

DECK CRANE
HYDRAULIC PUMP
CIRCUIT DIAGRAM

Sach-Nr.
Typ
-M60

2078613
EH25t
I+M1.H

I..~l.
I

3
3

.-"

I
GE AR Oll PUMP
5

BOOSTER PUMP

_-=~==~==~~c=~~\(
I
7
f
8
I

360V/50Hz

AWG-jO BLK

-L1_2/"'WJ2fl'B::~~~=I=~~~================================~~~~=====:::
I
I

-L2.2;"'H02l1.B
-L3.2/ a t-I02/1.6

=t.l09-K2

-F1

16-20A

_ -' _-'

- ....09/1.3

ffE-;

::~:;\,

J I I

.3

.I

,13

-F2
0,6-iA

~165-L2_2/=H6511 . .1

:t.165-Ll.
t,165-L3.2/~H65/Ll
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113

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76

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77

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Sach-Nr.

Typ
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207B613
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I'"

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82

83

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84

85

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KGW

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I
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II

I
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HYDAAULIC Oll COOLER. ENGlNE
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Sach-Nr.
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2078613
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I'"

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2<1V
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Ii

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i
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'5

14

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7/8348

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125.01

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50

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CH
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lrr,!.--N:"./cr..,"9~-~

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i9.07.90

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SCHWERIN

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CIRCUIT OIAGRAM

Sach-Nr.
Typ
cl~66

2078613
EH25t
I+M! .H

I'"

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0,

0\

CABLE REEL
1 c HOISTING
2 c LOWERING

5
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OPEN

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"

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I
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26

27

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DattrJOiIt"

50

CH

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KGW - SCHWERIN

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Sach-Nr.

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2078613
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I~L..
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PAGE I PAIH

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CAalE TYPE
C01O.'1ECI ION

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korr/St .cr..~~

Dat"".INH

m~e

15.06.93 Lenzner

ASt. 345

0&1<

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Anlagen und SysterrE
~"r,..

KGW
SCHWERIN
DECK CRANE
TERMINAL BOX X9
PUMP

Sach-Nr,
Typ

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EH25t

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7/8348

IM.

Oc:.K

'.l:t,.r~'HHH.. ft
t..nlagen und Systet'.e

~ Orensteln & Koppel

Werk LObECk

KGW - SCHWERIN
DECK CRANE
TERMINAL BOX X9
PUMP

Sach-Nr.
Typ

2078613
EH25t

..'L

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CABLE NAHE

IO:5IXIO

..J

..:
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W
f-

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eH

50

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Typ

.. O.1

PAGE / PA TH

~1"'1"'

CABLE TYPE

COHNECTIOH

INTERNAL

BRIOGE

QEVICE

TER\.41NAL NO

CONNECTIOH

EXTERNAl
DVICE

J.r.d .-f,.-.Ier-.. ",e---l><l

CABlE lYPE

I~d.

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e.utl.l~,.,tte~
~~~ 100"~Hd

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O&K
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SCHWERIN
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TERMINAL BOX
VALVE BOARD

Sach Ne.
Typ

2078613
EH25t

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Werk LDbec!':

Anlagen und Syster.e

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X21

SCHWERIN
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DISTRIBUTION BOX
ENGINE RDDM FAN

Sach Nr.

EH25t

2078613

Typ

~.

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"

DECK CRANE DOCUMENTATION


COMPONENTS 7/8348
SINGLE DECK CRANE EH 25t - 22m

2.0

( .

SPARE PARTS LlSTS - ELECTRIC SYSTEM

,. .J

r-------------------------------,------------------------r-----------------------.------------------~Mt:
Datum/Date:
27 05 93
Fertigungs-Nr.:
Name:
&K
SPARE PARTS LIST
1....,-,....-",.--_______ --.---------1 Comm.NoJNo.Fabr.:

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 D-2400 LUEBECK
McngcfQuant

Position

Scite/Page:

MB

Sachnummer
Part No.

F2271
HAEN.

gupr.:

1 von/of:

BenennUDg)~ption)~ation

01 00 00

1,000

00

2078612

DOCUMENTATION

01 05 00

1,000

00

207861~

CIRCUIT PLAN

02 00 00

1,000

00

2078611

BOUGHT PARTS

02 20 00

2,000

00

2D78636

LIMIT SWITCH

02 20 01

2,000

00

1637792

LIMIT SHITCH RllO-B3/B5 24 NE-490 FVGL

02 20 02

2,000

00

1637265

COUPLING F+M ZU 852 E4

02 50 00

1,000

00

2078666

SENSOR

02 50 01

2,000

00

2078635

PRESSURE TEMPERATURE SENSOR 600 BAR-150 GR.C


=M07-Bl/B2

02 50 02

2,000

00

1976046

SOCKET AND CABLE


=M07-Bl/B2

05 00 00

1,000

00

2078610

PRE ASSEMBL Y OF SIHTCH GEAR


SIEHE BAUGR. / SEE ASSEMBLY GROUP 25.05.00

7/8348.25.00.00.00.00
Werksfoff/Materlal
Materiel

normgcpr.:

PE.

Gewichf/Weighl/Poids
(kg)

***
Kunde/Customcr/Client

E-SYSTEM COMPL.
SN. 2078499-6

IMB (ult/untte): 00 -Stck/pIece/pIece 13 - Meter/mette/metre 43 - Kdogramm/ktlogramme 50 - Ltter/htre


ERU

Eo;atzteilableilunglSpares dcpt/Dept pie<es dc rccbange

ErzeugnisIProducl/Produit

Telex... : 0451/26823-13
Fux..... : 0451/4501430

DWG. 25.

SS

Tel .... : 0451/4501511


ok 1116826

o &K

MengelQuant.

Datum/Datc:

1 von/of:

ME

Sachnummer
Part No.

F2271
HAEN.

27 05 93

Fertigungs-Nr.:
1-::-:-=----.--.- - - - I Comm.No./No.Fabr.:
Seile/Page:

SPARE PARTS LIST

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 D-2400 LUEBECK
Position

BenennungnDescription)~gnation

06 00 00

1,000

00

2078661

SI1ITCH GEAR S/D 125 KI1


SIEHE BAUGRP./SEE ASSEMBLY GROUP 25.05.06

11 00 00

1,000

00

2078794

SI1ITCH CABINET F.CONTROL STANDARD


SIEHE BAUGRP./SEE ASSEMBLY GROUP 25.05.11

40 00 00

1,000

00

2078793

CONTROL DESK L.H.


SIEHE BAUGRP. / SEE ASSEMBLY GROUP 25.05.40

50 00 00

1,000

00

2078663

CONTROL DESK R.H.


SIEHE BAUGR. / SEE ASSEMBLY GROUP 25.05.50

gepr.:

7/8348.25.05.00.00.00
Werl<s!olf/Malerial
Materiel

normgcpr.:

PE.

GcwichI/We4!Jtf/Poids
(kg)

60 00 00

1,000

00

2078792

TERMINAL - X9

60 01 00

1,000

00

1605358

HOUSING TYPE 116 2609 S

60 02 00

30,000

00

0750578

TERMINAL ASTIKRG 2663.2

60 03 00

2,000

00

0750579

TERMINAL PLATE AP 2664.2

60 04 00

2,000

00

0598025

PLASTIC SOCKET EI1K NR 2061

60 05 00

2,000

00

0264637

TRANSFER CONNECTION QO 3367.0

60 06 00

1,000

00

0251277

TRANSFER CONNECTOR Q3 3368.0

Kundc/Cuslomerjaient

Em:U~ASSfMBty OF SI1ITCH GEAR


SN. 2078610-6

ME (untt/unlte). 00 == Stck/piece/ptece 13 - Meter/metre/metre 43 - Kilogramm/kdogra01me 50 - Liter/htte


ERU

l!n;atzteilabteilunr/Spares dept/Dept. pieres de reebange

Telex. .. : 045112682313
Fax..... : 0451/4501-430

DI1G. 25.2

SS

Tel. ... : 0451/4501511


ok 1116826

o &K

Position

Mengc/Quant.

Datum/Date:

SPARE PARTS LIST

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 0-2400 LUEBECK

ScitcfPage:

MB

Sachnummer
Part No.

enennungIDescription/Designation

60 07 00

1,000

00

1624630

DESIGNATION STRIP FH 4681. 6/1-50

60 12 00

1,000

00

2078775

PLATE TERMINAL X 9

***
KundefCustomer/Oicnt

PRE ASSEMBL Y OF SrlITCH GEAR

ME (unit/unite): 00 -Stck/piece/piece 13 - Meter/mette/metre 43 =K.ilogramm/kitogramme 50 - Liter/litte

Abt:

Fertigungs-Nr.:
Comm.NoJNo.Fabr.:

27.05.93

Name:

F2271
HAEN.

~pr.:

2 von/of:

7/8348.25.05.00.00.00
WcrkstolflMateria1
Materiel

norrogepr.:

PE.

Gewicht/Weigbf/Poids
(kg)

Ilr5atzteilabteilunWSpares deptJDept pieces de recban~

Erzeug,tislProducf/Prodult

SN. 2078610-6
ERU

--.J

Tele",,: 0451/2682313

Fax"",: 0451/4501430

DI'IG. 25.2

SS

Tel. ".: 0451/4501511


ok 1116826

o &

SPARE PARTS lIST

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 0-2400 lUEBECK
MengelQuant

Position

DatumJ])ate:

Sachnummer
Part No.

r-'

1,000

00

2078669

CONTACTOR COMBINATION 125KI1

02 01 00

1,000

00

2088704

CONTACTOR Oll 8-22 380/440V


=M05-Kl

02 02 00

1,000

00

2088705

COVER 3 TYP HV-0Il8=M05-Kl

02 05 00

1,000

00

2088708

CONTACTOR Oll 4-22 380/440V


=M60-K2

02 06 00

1,000

00

1909532

COVER 4 TYP HV-OIl 4


=M60-K2

02 08 00

1,000

00

2088732

CONTACTOR Oll 3-22 380/440V


=M60-Kl

02 09 00

1,000

00

1909533

COVER 3 TYP HV-OIl 3


=M60-Kl

02 10 00

1,000

00

2088733

STAR CONNECTION BAR BZ 138


=M60-Kl

Name:

F2271
HAEN.

gepr.:

1 von/of:

7/8348.25.05.06.00.00
WerkstofflMaterial
Materiel

02 00 00

Abt:

Fertigungs-Nr.:
CoDlOLNo./No.Fabr.:

27.05.93

Seite/Page:

ME

normgepr.:

PE.

Gewicht/WeightJPoids
(kg)

En;atzteilabteilung!Spores deptJDept pleces de reclIange

Kunde/OJstomer/Oient:

Telex. .. : 0451/2682313

SN. 2078661-6
l\1E (unttlumte}.OO

StUck/piece/piece 13 - Meter!metre!metre 43 -Kilogramm/kdogramme 50 -Uter/lItre


ERU

Pax..... : 0451/4501430

OI1G. 25.5.6

SS

Tel.... : 0451/4501-511
ok 1116826

(
& K

Position

Menge/Quant.

Datum/Date:

SPARE PARTS LIST

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 0-2400 LUEBECK
Sachnummer
Part No.

1,000

00

2078645

PARTS F.CONTACTOR COMBINATION

03 05 00

1,000

00

2088731

TRANS FORMER 200/1A - ASK 31.4


=M60-Tl

Fertigungs-Nr.:
QmlID.NoJNo.Fabr.:

Abt:
Name:

F2271
HAEN.

&Cpr.:

2 von/of:

BenennungIDescriptionJDesignation

03 00 00

r-',

27.05.93

Seite/Page:

ME

7/8348.25.05.06.00.00
WemtoffIMaterial
Materie!

normgepr.:

PE.

Gewichf/Weighf/Poids
(kg)

03 10 00

1,000

00

1652464

PILOT LAMP CASING BFT380/24


=M05-H1

I
03 11 00

1,000

00

1652463

PILOT LAMP ATTACHMENT RLF-\oIS


=M05-H1

03 12 00

1,000

00

1656811

PLATE SUPPORT 3SB1906-0AX


=M05-H1

03 13 00

1,000

00

1656367

DESIGNATION PLATE 3SB1906-2AA


=M05-H1

03 14 00

1,000

00

1058414

BULB 24V 211 BA9S


=M05-H1

03 18 00

1,000

00

1608376

TRIPLE POLE FUSED ISOLATOR 3863.06304


=M01-F1

Kunde/Customer/Oient

SWITCH GE AR S/D 125 KW

SN. 2078661-6

IME (unlVumte): 00 - Stck/piece/piece 13 - Meter/metre/metre 43;::: Kilogramm/kJlogramme SO


ERU

ErsatzteiIabteilungtSpares dept./Dept pieres de rechange

Erzeu~roductJProduit

Uter/lltre

Telex. .. : 0451/2682313
Fax..... : 0451/4501-430

DWG. 25.5.6

SS

Tel. .,,: 0451/4501511


ok 1116826

,.-(

.-------------------------------~----------------------_r----------------------_r------------------~Abt:

Dafum/Date:

SPARE PARTS LIST

& K

MengelQuant.

Seite/Page:

ME

Sachnummer
PartNo.

EenennungflJescriptionnDerignation

03 19 00

3,000

00

1608405

FUSE LINK 002 440/35 1701.0354


=M01-Fl

03 20 00

3,000

00

1608403

FITTING SLEEVE 002/35 1706.035


=M01-Fl

03 22 00

1,000

00

2088711

FUSE BLOCK 8490.062105


=M01-Fl

03 23 00

2,000

00

0273009

FUSE LINK DIN 49522-D01X 4X380


=M01-Fl

05 00 00

1,000

00

2078646

STANDARD FITTINGS
=M60-Tl

05 01 00

1,000

00

1652449

05 02 00

1,000

00

2088712

TIME RELAY-DELTA STAR TE 51-60-A=M09-K1

05 05 00

1,000

13

1080033

CARRIER RAIL DIN EN 50022-35X7,5-ST

S~/ITCH

=M05-S1

-1

1-;;-::-;;;--_ _ _ _
_ ._ _ _ _

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 0-2400 LUEBECK
Position

27 05 93

Fertigun&<-Nr.:
Comm.NoJNo.Fabr.:

Name:

F2271
HAEN.

gepr.:

3 von/of:

7/8348.25.05.06.00.00
Wcrkstoff/Material
Materiel

normgepr.:

PE.

Gewichl/Weighf/Poids
(kg)

C18-A178-600/850

BrsatzteilabteilunglSpares dept./Dept pieres de rechange

KundeiCostomerlaient

Telex. .. : 0451/2682313

SN. 2078661-6
ME (unlt/unne): 00 -Slck/piece/piece 13 -Meter/metre/metre 43 -Kllogramm/kllogramme 50 -Uter/htre
ERU

Fax..... : 0451/4501430

DHG. 25.5.6

SS

Tel .... : 0451/4501511


ok 1116826

Position

MengelQnant

Datum/Date:

SPARE PARTS LIST

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK
Sachnummer
Part No.

Fertigung&-Nr.:
Comm.No./No.Fabr.:

27.05.93

Seite/Page:

ME

Abt:
Name:

F2271
HAEN.

~pr.:

4 von/of:

BenennunWIJescription/Dcsignation

05 06 00

10,000

00

1791266

TERMINAL GR. 3 LAD DER 280-641

05 07 00

3,000

00

1791268

PROTECTIVE COND.CLAMP 3 LADDER 280-637

05 08 00

4,000

00

1791265

TERMINAL CLIP 19,5A GRAU 280-402

05 09 00

1,000

00

1791269

SIOE PLATE GR. 280-312

05 10 00

2,000

00

1791302

SIOE ANGLE 209-101

05 27 00

1,000

00

2010573

EARTHING STRIP SZ 2566

08 00 00

1,000

00

2078647

SUPPLY F. SOCKETS

08 01 00

1,000

00

2078368

TRANSFORMER 220/12V-63VA
=M03-T2

7/8348.25.05.06.00.00
WerkstofflMaterial
Materie!

normgepr.:

PE.

Gewicht/Weif!)Jl/Poids
(kg)

i
08 02 00

1,000

00

2078693

TRANSFORMER 220/12V-220V-1000 VA
=M03- Tl

08 03 00

1,000

00

2078689

SMALL MEMBER

08 03 01

4,000

00

1666908

FUSE TERMIANL M.LED 281-622


=M02-F21-25

08 03 02

1,000

00

1676952

END PLATE GR. 281-311


En;atzteilabteilung!Spares dept./Dept pieres de reebnn~

Kunde{OJstomer/Oient

Telex. .. : 0451/2682313

SN. 2078661-6

I
ME (unif/unite): 00 Stck/piece/piece 13
ERU

Meter/metre/metre 43 Kilogramm/kilogramme 50= Liter/litre

Fax. .... : 0451/4501430

OHG. 25.5.6

SS

Tel .... : 0451/4501.511


ok1116826

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 0-2400 LUEBECK
Position
I

MengelQuant

Datum/Date:

SPARE PARTS LIST

Sachnummer

Abt:

FertigunrrNr.:

Name:

Comm.NoJNo.Fabr.:

F2271
HAEN.

gepr.:

5 von/of:

Benennung/Description/Designation

Part No.

r-'

27.05.93

Seite!Page:

ME

08 03 03

2,000

00

0559115

FUSE LINK DIN 41571-T 0,63

08 03 04

1,000

00

0119299

FUSE LINK OIN 41576-T 4

08 03 05

1,000

00

1652471

G-FUSE CARTRIDGE DIN 41660-F 6,3

08 03 10

4,000

00

1791266

TERMINAL GR. 3 LAD DER 280-641

08 03 11

2,000

00

1791268

PROTECTIVE COND.CLAMP 3 LAODER 280-637

08 03 12

1,000

00

1791269

SIOE PLATE GR. 280-312

08 03 13

3,000

00

1791302

SIOE ANGLE 209-101

10 00 00

1,000

00

2078664

SUPPLY F. GRAB

10 01 00

1,000

00

1636832

FLUSED ISOLATOR 3 NP 5060-0CAOO

10 02 00

1,000

00

1636833

COVER 3NYl 106

10 03 00

3,000

00

0058095

LOH VOCT.POHER FUSE DIN 43620-00-100-GL-660HS

***

7/8348.25.05.06.00.00
WerkstoWMaterial
Materiel

normgepr.:

PE.

Gewichf/Weighf/Poids
(kg)

En;alztellabteilung/Spares dept/Dept pie<es de =hange

Kunde/Customer/aient

Tele" .. : 0451/26823-13

SN. 2078661-6

Fax..... : 0451/4501-430

Oi/G.
ME (untt!umte): 00 -Stck/piece/pIece 13 - Meter/metre/metre 43 - Kilogramm/kdogramme 50 - Llter/lltre
ERU

25. 5. 6

SS

Tel.... : 0451/4501-511
ok 1116826

....

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 0-2400 LUEBECK
Position

MengelQuant.

Datum/Date:

SPARE PARTS LIST

Sei'e/Page:

ME

Sachnummer

Fertigungs-Nr.:
Comm.No./No.Fabr.:

28.05.93

Abt:

Name:

F2271
HAEN.

gcpr.:

1 von/of:

BenennungnDeocriptionnD~gnation

PartNo.

r-(

01 00 00

1,000

00

2078784

SrlITCH CABINET 800X1800X400 RA

01 01 00

1,000

00

2078685

HOUSING

01 04 00

1,000

00

1095137

CABINET FAN 220V 60HZ SK3152


=M03-E2

01 06 00

1,000

00

1740773

TEMPERATURE CONTROLLER 15-65GRD SK 3112


=M90-S10

01 07 00

1,000

00

2090712

HEATING FLH 350


=M03-El

02 00 00

1,000

00

2028497

PROGRAMMABLE LOGIC CONTROL


=M06/07-A1

02 01 00

1,000

00

1652100

MODULE BRACKET MT 43
=M06/07-A1

02 02 00

1,000

00

1652101

PROCESSOR MODULE P 41
=M06/07-A1

02 03 00

1,000

00

1652102

SUPPLY MODULE V 41
=M06-A1

7/8348.25.05.11.00.00
Werkstoff/Material
Materie!

normgepr.:

PE.

Gewichl/Weigbl/Poids
(kg)

Ersalzleilableilun&'Spares dept./Dept pieres de rechangc

Kunde/CustomerjOient:

Telex. .. : 0451/2682313

SN. 2078794-6
ME (unit/unite): 00 - Stck/piece/piece 13 - Meter/metre/metre 43 - Kilogramm/kilogramme 50 - Liter/litre
ERU

Fax..... : 0451/4501430

DWG. 25.5.11

SS

Tel. ...: 0451/4501511


ok 1116826

Menge/Quant

Position

ME

DalumJI)ale:

SPARE PARTS LIST

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK

Seite/Page:

Sachnummcr
Part No.

~(

(
Fcrtigungs-Nr.:
Comm.No./No.Fabr.:

28.05.93

Abt:

Name:

F2271
HAEN.

gepr.:

2 von/of:

Bencnnung)eocriptionnD~gnation

7/8348.25.05.11.00.00
Werkstoff/Material

normgepr.:

PE.

Gewichf/Weigb1/Poids

Materie!

(kg)

02 04 00

1,000

00

1652103

MEMORY MODULE S 41/4K


=M06-A1

02 05 00

2,000

00

1652105

INPUT MODULE E 41
=M06-A1EOO/-A1E01

02 06 00

1,000

00

1652106

OUTPUT MODULE A 41
=M07-A1E02

02 07 00

2,000

00

1652107

ANALOGUE MODULE 'INPUT' AD 41


=M07-A1E03/-A1E04

02 08 00

3,000

00

1652108

CONNECTING CABLE AL 41

02 09 00

2,000

00

1652109

CONNECTING CABLE AL 42

02 10 00

1,000

00

1652490

OUTPUT RELAYS MODULE 051195200000


=M07-A3

02 11 00

2,000

00

1652491

PROTECTION SHIELD 051410000000

03 00 00

1,000

00

1606048

VALVE-CURRENT CONTROL
=M07-A4

KundeJCustomer/Oient:

WITCH CABINET F.CONTROL STANDARD

SN. 2078794-6
:ME (llflil/unite): 00 -Stck/piece/piece 13 - Meter/metre/metre 43 t:::Kilogramm/ldlogramme 50 - Liter!litre
ERU

Ersalzteilabteilung/Spares dept./Dcpt pieces de rcchange

Erzeu~roduCt/Produit

Telex. .. : 0451/2682313
Fax..... : 0451/4501430

D\oIG. 25. 5. 11

SS

Tel. ...: 0451/4501-511


ok 1116826

(
Datum/Date:

SPARE PARTS LIST

& K
ANLAGEN + SYSTEME GMBH

1-::-::-:::--_ _ _2_8_.0_5_._9_3___

Mcnge/Quant.

MB

gepr.:

Seile/Page:

POSTFACH 1601 0-2400 LUEBECK


Position

Sachnummer

3 von/of:

BenennungnDeocriptionnD~goation

PartNo.

F2271
HAEN.

FertigunfP-Nr.:
-1 Comm.No./No.Fabr.:

04 00 00

1,000

00

1608654

TRANSFORMER 440/180V-16VA
=M02-Tl

05 00 00

1,000

00

2062820

ASSEMBLY PLATE COMPL.


=M09-A2

05 01 00

1,000

00

1652460

MOUNTING PLATE MP12 NR. 62010


=M09-A2

05 02 00

3,000

00

1652461

RESISTANCE DIN 44052-1,2K-5-0,8-0922


=M09-A2

05 03 00

9,000

00

0599813

DIODE 1N4007
=M09-A2

08 00 00

1,000

00

2078648

DISTRIBUTION OF LIGHTING

08 01 00

5,000

00

2090713

FUSE BLOCK 10A NR.8490.102105


=M03-F1-F6

08 02 00

1,000

00

2090714

CONNECTING BAR NR.2961.002

7/8348.25.05.11.00.00
Werkstoff/Matcrial

Materiel

normgepr.:

PE.

Gewichf/Weight/Poids
(kg)

ErsalzleilableilunglSpares dept/Depl pieces de rechange

Kunde/Customerlaient

Telex... : 0451/26823-13

SN. 2078794-6

Fax..... : 0451/4501430

DvIG.
ME (unlt/umte): 00 -Stck/piece/pIece 13 - Meter/metre/metre 43 - Kdogrammllologramme 50 - Llter/lltre
ERU

25. 5. 11

SS

Tel .... : 0451/4501511


ok 1116826

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK
Position

I,

Menge/Quant.

Datum/Date:

SPARE PARTS LIST

Sachnummcr
Part No.

Fertigungs-Ne.:

28.05.93

Abt:

Name:

Comm.No./No.Fabr.:

F2271
HAEN.

gepe.:

Seite/Page:

ME

-{

4 von/of:

DenennungnDesoriptionnDerignation

08 03 00

2,000

00

2090715

END COVER NR.1796

08 11 00

2,000

00

1666904

TERMINAL 284-101

08 12 00

1,000

00

1666905

FINAL PLATE 284-301

08 13 00

20,000

00

1666916

TERMINAL 280-557

08 14 00

1,000

00

1666917

FINAL PLATE 280-303

08 15 00

15,000

00

1791265

TERMINAL CLIP 19,5A GRAU 280-402

08 16 00

2,000

00

1791302

SIDE ANGLE 209-101

10 00 00

1,000

00

2078649

POHER COMPONENTS

10 01 00

1,000

00

2078573

POHER PACK

10 02 00

1,000

00

1608356

ELECTRONIC POHER SUPPLY LHT-1-D


=M02-U2

7/8348.25.05.11.00.00
WerkstoffJMaterial
Materiel

no:rmgepr.:

PE.

Gewichl/Weighf/Poids
(kg)

10 04 00

1,000

00

2088720

CONTACTOR DIL OAM -G/11 24V=M09-K2

10 05 00

1,000

00

2088721

CONTACTOR DIL EM-10-G 24V=M09-K3

Kunde/Olstomerlaient:

IlrsatzteilabteilunglSpares dept./Dept pieres de rechange

ErzeU~WProdUCl/Produit:

HITCH CABINET F.CONTROL STANDARD

SN. 2078794-6

I
MB (unit/llnite): 00 t:::Stck!piecc!piccc 13 -Meter/metre/metre 43 -Kilogrammlkilogramme 50 -Liter/litre
ERU

Telex. .. : 04511W!23-13
Fax..... : 0451/4501-430

DI~G.

25.5.11

SS

Tel. ... : 0451/4501-511


ok 1116826

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK
I

Position

McngelQuant.

10 10 00

2,000

ME

DatumIDate:

SPARE PARTS LIST

Seite/Page:

Sachnummer

1656548

r-\
Abt:

Fertigengs..Nr.:
CommNo./No.Fabr.:

28.05.93

Name:

F2271
HAEN.

gepr.:

5 von/of:

BenennungIDescriptionJI)csignation

Part No.

00

7/8348.25.05.11.00.00
Werb:toffIMaterial
Materiel

normgepr.:

PE.

Gewichf/Weight/Poids

(kg)

PROTECTIVE MOTOR SIHTCH O,6-1A


=M61-F2/=M65-F3

10 11 00

1,000

00

1656543

PROTECT.MOTOR SHITCH1,6-2,4A PKZM 1-2,4


=M65-Fl

10 12 00

1,000

00

1725038

PROTECTIVE MOTOR
=M65-F2

S~IITCH

PKZM 1-4

10 13 00

1,000

00

1872108

PROTECTIVE SHITCH PKZMl-20


=M61-Fl

10 16 00

3,000

00

2088727

3-PHASE
BUS BAR B3.1/2-PKZM1

10 17 00

4,000

00

2088722

AUXILIARY SIHTCH NH/10-PKZM1

11 00 00

1,000

00

2078785

INSTALLATION PARTS STANDARD


SIEHE BAUGR. / SEE ASSEMBLY GROUP 25.05.11.11

20 00 00

1,000

00

2078786

PRE HEATING

20 01 00

1,000

00

1654781

KEY-OPERATED CONTROL SHITCH RS-S


=M66-S35

Kundelo,stomer/aient:

sHITCH CABINET F.CONTROL STANDARD

SN. 2078794-6
Nm (untt/uflIte). OO:=Stck!plece!plcce 13 =Mcter/metrc/metre 43 -Kilogramrulkliogramme 50 -LIter/htte
ERU

En;atzteilabteilung/Spares dept./Dept pieres de rcchange

Erzeu~wProduct/Produit:

Telex. .. : 0451/2682313

Fax..... : 0451/4501430

DI'IG. 25. 5. 11

SS

Tel. ...: 0451/4501511


ok 1116826

o &

MengelQuant.

Position

DatumIDate:

SPARE PARTS LIST

K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK
Sachnummer
Part No.

1,000

00

1652394

CONTACT BANK BK01


=M66-S35

20 03 00

1,000

00

1652428

CONTACT ELEMENT EK10


=M66-S35

20 04 00

1,000

00

1656811

PLATE SUPPORT 3SB1906-0AX


=M66-S35

20 05 00

1,000

00

1656367

DESIGNATION PLATE 3SB1906-2AA


=M66-S35

20 06 00

1,000

00

2078774

PLATE "PRE HEATER"


=M66-S35

80 00 00

1,000

00

2078795

SPECIAL EQUIPMENT

80 01 00

1,000

00

1656548

PROTECTIVE MOTOR SWITCH 0,6-1A


=M65-F3

80 03 00

1,000

00

1652426

SELECTOR SIHTCH RWK1 V-S


=M65-S1

KundeJOlstomer/Ctient:

6 von/of:

:;WITCH CABINET F.CONTROL STANDARD

ME (unit/unite): 00 -Stck/piece/piece 13 - Meter/metre/metre 43 - KilogrammfkiJogramme 50 - Ufer/litre

Comm.No./No.Fabr.:

Abt:
Name:

F2271
HAEN.

7/8348.25.05.11.00.00
Werkstoff/Material

Materiel

normgepr.:

PE.

Gewichf/Weigbf/Poids
(kg)

EmatzteilabteilunglSpares dept./Dept pieces de rechangc

Erzeu~ls/Product/Produit

SN. 2078794-6
ERU

28.05.93

~nennungnDeocriptionnD~goation

20 02 00

Fertigungs-Nr.:

gcpr.:

Seife/Page:

ME

r-I

Telex. .. : 0451/26823-13
Fax..... : 0451/4501430

DI~G.

25.5.11

SS

Tel. ... : 0451/4501-511


ok 1116826

r-------------------------------,-----------------------~----------------------_r------------------_;Abt:
Datum/Date:
28 05 93
Fertiguny;;.Nr.:
Name:
&K
SPARE PARTS LIST
1-::--:-:::--_ _ _ _. _ ._ _ _ _--1 O>mm.No./No.Fabr.:
gepr.:
ANLAGEN + SYSTEME GMBH
Seite/Page:

7 von/of:

POSTFACH 1601 0-2400 LUEBECK

Position

Menge/Quant.

ME

Sachnummer
Part No.

Denennung)~riptio~gnation

80 04 00

1,000

00

1652395

CONTACT BANK BK10


=M65-S1

80 05 00

1,000

00

1652428

CONTACT ELEMENT EK10


=M65-S1

80 06 00

1,000

00

1656811

PLATE SUPPORT 3SB1906-0AX


=M65-S1

80 07 00

1,000

00

1656367

DESIGNATION PLATE 3SB1906-2AA


=M65-S1

80 10 00

1,000

00

2088724

AUXILIARY CONTACTOR OlL ER-22 220V50HZ


=M03-K1

80 15 00

12,000

00

1791281

TERMINAL GR. 282-601

80 16 00

3,000

00

1791283

TERMINAL PROTECTIVE COND. 282-607

80 17 00

1,000

00

1791284

SIDE PLATE GR. 282-316

80 18 00

2,000

00

1791302

SIDE ANGLE 209-101

***
KundetOJstomer/Oient:

Erzeu~rHC?~i'~h F. CONTROL STANDARD


SN. 2078794-6

ME (umt/unlte). 00 -Stck/pIece/piece 13 -Meter/metre/metre 43 -Kilogramm/kdogramme 50 - Llter/i1tre


ERU

7/8348.25.05.11.00.00
WerbtoffIMaterial
Materiel

F2271
HAEN.

PE.

normgepr.:

Gewichf/Wcighl/Poids
(kg)

Ersa tzteilabteilunlifSpares deptJDept pieres de rcchange

Telex. .. : 0451/2682313

SS

Fax. .... : 0451/4501430

D\/G. 25.5.11

Tel. ...: 0451/4501511


ol(

1116826

o &

K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK
Position

Mcngc!Quanl

Datum/Datc:

SPARE PARTS LIST

Seite/Page:

ME

Sachnummer
Part No.

1 von/of:

Benennungfl)escriptionnD~gnation

001

1,000

00

1652458

THERMISTOR RELAY (TMS) 24V= INT 69


M60-F1

002

1,000

00

2010834

CURRENT MONITOR. RELAY P1IK/24VGS/IM3A


=M60-F2

004

1,000

00

1660027

SERVICE HOURS METER 331.811/002/015


=M09-Hl

010

2,000

00

1652472

DISPLAY 815-057-21
=M07 -H11/H12

011

2,000

00

1652477

SWITCH SA 731 SO
=M06-S26/S27

012

4,000

00

1652473

PLUG CU 400215
=M06-S26/S27

013

1,000

00

1652474

FINAL ANGLE 800-03-302


=M06-S26/S27

014

2,000

00

1652475

THREAOED BAR 000-20-50L


=M06-S26/S27

Kunde/Olstomerlaient:

INSTALLATION PARTS STANDARD

ME (uOlt/untte). 00 Stck/piece/pIece 13 - Meter/metre/metre 43 - Kllogramm/kllogramme 50 - liter/lItte

gepr.:

7/8348.25.05.11.11.00
WerkstoffJMaterial
Materiel

normgepr.:

PE.

GewichI/Weigbt/Poids
(kg)

ErsatzteilabreilunWSpares dept/Dept pieces de xechange

BrzeugnislProduct/Produit:

SN. 2078785-6
ERU

F2271
HAEN.

Fertigungs-Nr.:

28.05.93
1--=-.,....",-------------1 Comm.NoJNo.Fabr.:

Telex. ..: 0451/2682313


Fax..... : 0451/4501430

DWG. 25.5.11.1

SB

Tel .... : 0451/4501-511


ok 1116826

Position

Menge/Quant

ME

DatumIDate:

SPARE PARTS LIST

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 0-2400 LUEBECK

Seite/Page:

Sachnummer
Part No.

,-/

Fertigungs-Nr.:
o,mm.NoJNo.Fabr.:

28.05.93

Abt:

Name:

F2271
HAEN.

gepr.:

2 von/of:

BcnennungIDcscription/Designation

7/8348.25.05.11.11.00
WerkstoffJMaterial
Materiel

normgepr.:

PE.

Gewichl/Weight/Poids
(kg)

015

2,000

00

1652476

SLOTTEO ROUND NUT 000-20-000


=M06-S26/S27

016

1,000

00

1652478

FINAL ANGLE HAW


=M06-S26/S27

i
i,

017

2,000

00

1652479

THREADED BAR G2-X30MM


=M06-S26/S27

018

2,000

00

1652476

SLOTTED ROUND NUT 000-20-000


=M06-S26/S27

020

1,000

00

1652465

PUSH PRESS BUTTON TYPE RD-01S


=M06-S25

021

1,000

00

1652466

KEY-OPERATED CONTROL SI1ITCH


=M06-S14

022

1,000

00

1654781

KEY-OPERATED CONTROL
=M06-S13

S~/ITCH

RS-S

Kunde/Customer/Client

E=U~At'L?frO~C PARTS STANDARD


SN. 2078785-6

i
ME (unit/unite): 00 - Stck/piece/piece 13;:::t Meter/metre/metre 43 - Kilogramm/kilogramme 50 - Liter/litre
ERU

Ersatzteilabteilung/Spares depl/Dept pieres de rechange

Telex. .. : 0451/2682313
Fax..... : 0451/4501430

DI'/G. 25.5.11.1

SB

Tel. ... : 0451/4501511


ok 1116826

,-(

;-----------------------------~----------------------,_--------------------~------------------_4
Datum/Date:
5
Fcrtigungs-Nr.:
0 & K
SPARE PARTS LIST
1-=-:--=_ _ _ _
28_._0_.9_3_ _ _-1 Comm.No./No.l'abr.:

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 D-2400 LUEBECK
Menge/Quant.

Position

Seite/Page:

ME

Sachnummer
Part No.

3,000

00

1652395

CONTACT BANK BK10

024

3,000

00

1656811

PLATE SUPPORT 3SB1906-0AX

025

3,000

00

1656367

DESIGNATION PLATE 3SB1906-2AA

031

1,000

00

1397396

PRINTED CIRCUIT SOCKET SKBI 32/D 2261054


=M07-A4

032

1,000

00

1397397

FIXING BRACKET SKBI 31/32 2261009


=M07-A4

038

4,000

13

1080033

CARRIER RAIL DIN EN 50022-35X7,5-ST

040

20,000

00

1791281

TERMINAL GR. 282-601

041

6,000

00

1791283

TERMINAL PROTECTIVE COND. 282-607

042

1,000

00

1791284

SIDE PLATE GR. 282-316

043

3,000

00

1791285

TERMINAL CLIP 282-402

045

130,000

00

1791266

TERMINAL GR. 3 LADDER 280-641

046

5,000

00

1791268

PROTECTIVE COND.CLAMP 3 LAD DER 280-637

047

10,000

00

1791265

TERMINAL CLIP 19,5A GRAU 280-402

7/8348.25.05.11.11.00

INSTALLATION PARTS STANDARD

MB (uOlf/untte). 00 Stck/piece/piece 13 - Meter/metre/metre 43 - Kilogramm/kllogramme SO - Ltter/htre

normgepr.:

PE.

Gewich1/Weigbf/Poids

(kg)

ErsatzteiJabteilung/Spares deptJDept pieres de rechange

Erz.eugnisIProduct/Produit

i
ERU

WerkstoffJMaterial
Materiel

SN. 2078785-6

F2271
HAEN.

gepr.:

3 von/of:

023

Kundc/Olstomer/aient:

Mt:
Name:

Tele" ..: 0451/2682313


Fax..... : 0451/4501430

DWG. 25.5.11.1

SB

Tel. ... : 0451/4501511


0\(1116826

Position

Menge/Quant.

DaturolDate:

SPARE PARTS LIST

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 0-2400 LUEBECK

Seitc/Pagc:

ME

Sachnummer
Part No.

10,000

00

1666915

TERMINAL CLIP 280-409

049

10,000

00

1676951

WIRE CLIP 249-125

050

3,000

00

1791269

SIDE PLATE GR. 280-312

051

5,000

00

1666909

FUSE TERMINAL M.LED 281-622/281-541

052

4,000

00

1791276

TERMINAL CLIP 281-402

060

1,000

00

1676952

END PLATE GR. 281-311

063

1,000

00

1791284

SIDE PLATE GR. 282-316

064

12,000

00

1791302

SIDE ANGLE 209-101

066

4,000

00

1652471

G-FUSE CARTRIDGE DIN 41660-F 6,3

KundelOlstomer/Client

INSTALLATION PARTS STANDARD

MB (uOIt/uOlte): 00 -StUck/piece/piece 13 = Meter/mette/mette 43 c:Ktlogramm/kllogramme 50 c::Llter/htre


ERU

Abt:
Name:

F2271
HAEN.

7/8348.25.05.11.11.00
Werkstoff/Material

normgepr.:

PE.

Gewichf/Weigbt/Poids

Materie!

(kg)

ErsatzteilabteilungfSpares dept/Dept. pieres de rechange

BtzeugnislProducf/Produit:

SN. 2078785-6

Fertiguogs-Nr.:
Comm.No./No.Fabr.:

gepr.:

4 von/of:

BenennungIDescription/Designation

048

-\

28.05.93

***
f

Telex. .. : 0451126823-13
Fax..... : 0451/4501-430

DrIG. 25.5.11.1

SB

Tel. ... : 0451/4501-511


ok 1116826

Position

Menge/Quant.

Datum/Date:

SPARE PARTS LIST

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK

Seite/Page:

ME

Sacbnummer
PartNo.

1,000

00

1686798

DESK HOUSING

01 01 00

1,000

00

1654844

TERMINAL BOX KL 1506

01 02 00

6,000

00

1654845

QUICK ACTING CLOSURE KL 1593

01 03 00

2,000

00

1654846

HINGE FOR CAP KL 1592

01 05 00

1,000

00

1656561

SHITCH CABINET JS 3021

02 00 00

1,000

00

2078788

DESK FITTINGS STANDARD

02 02 00

1,000

00

1652392

PUSH BUTTON TYPE RD-10S


=M06-S11

02 03 00

1,000

00

1652393

PUSH BUTTON TYPE RD-11S


=M06-S12

02 04 00

1,000

00

1652394

CONTACT BANK BK01


=M06-S11

02 05 00

1,000

00

1652395

CONTACT BANK BK10


=M06-S12

02 06 00

1,000

00

1652396

SIGNAL LAMP ATTACHMENT RLF-RT


=M07-H5

ME (unit/unite): 00 -Stck/piece/piece 13 - Meter/metre/mette 43 -Kilogramm/kilogramme 50 -Liter/litre


ERU

Name:

F2271
HAEN.

7/8348.25.05.40.00.00
WcrkstoffJMaterial
Materie!

norrogepr.:

PE.

Gewi<:ht/Weighl/Poids
(kg)

IlrsatzteilabteilunglSpares dept./Depl pieces de rcchange

CONTROL DESK L.H.

Abt:

gepr.:

1 von/of:

Btzeu~roducf/Produit

SN. 2078793-6

Pertigungs-Nr.:
Comm.No./No.Fabr.:

28.05.93

BcncnnungIDcscrlptionJI)esignation

01 00 00

Kunde/Customer/aient:

,(

Telex. .. : 0451/2682313
Fax..... : 0451/4501430

DHG. 25.5.40

SS

Tel. ... : 0451/4501-511


ok 1116826

SPARE PARTS LIST

& K

ANLAGEN + SYSTEME GM8H


POSTFACH 1601 D-2400 LUEBECK
Position

MengelQuant

ME

Datum/Date:

1-;;-7.'-;;;------.--._ _ _- I
Scitc/Page:

Sachnummer
Part No.

Abt:

28 05 93

2 von/of:

BenennungnDescription)~gnation

Fertigungs-Nr.:
Comm.NoJNo.Fabr.:

Name:
gcpr.:

7/8348.25.05.40.00.00
Werkstoff/Malcria!
Materiel

F2271
HAEN.

normgepr.:

PE.

Gewichl/Weigbl/Poids

(kg)

02 07 00

1,000

00

1652397

SIGNAL LAMP ATTACHMENT RLF-GN


=M07-H4

02 08 00

2,000

00

1652398

,
I

LAMP HOLDER BLOCK BF


=M07-H4/H5

02 09 00

2,000

00

1058414

BULB 24V 2W BA9S


=M07-H4/H5

02 10 00

4,000

00

1656811

PLATE SUPPORT 3SB1906-0AX


=M07-H4/H5

02 11 00

4,000

00

1656367

DESIGNATION PLATE 3SB1906-2AA


=M07-H4/H5

02 15 00

0,600

13

1080033

CARRIER RAIL DIN EN 50022-35X7,5-ST

02 16 00

26,000

00

1791266

TERMINAL GR. 3 LADDER 280-641

02 17 00

2,000

00

1791268

PROTECTIVE COND.CLAMP 3 LADDER 280-637

02 18 00

1,000

00

1666902

SEPARATING WALL 280-348

i
i

!
!

Kunde/Customer/aient:

ONTROL DESK L.H.

SN. 2078793-6
MB (unit/unite): 00 -Stck/piece/piece 13 - Meter/metre/metre 43 -KUogramm/kilogramme 50 - Liter/litre
ERU

Bmltzteilabteilun!iSpares dept/Dept pie=; de recllangc

Erzeuf<islProduCtJProduit:

Tele" .. : 0451126823-13
Fax..... : 0451/4501-430

DWG. 25.5.40

SS

Tel. ... : 045114501-511


ok 1116826

(
& K

Position

I
I

MengelQuant.

Datum/Date:

SPARE PARTS LIST

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 D-2400 LUEBECK

Seite/Page:

ME

Sachnummer

3 von/of:

02 19 00

1,000

00

1791269

SIDE PLATE GR. 280-312

02 20 00

2,000

00

1791302

SIDE ANGLE 209-101

02 35 00

1,000

00

1636863

HEATER 220V 50HZ lOH SK 3105


=M03-E14

Abt:
Name:

Fertigungs-Nr.:
Comm.No./No.Fabr.:

28.05.93

enennungIDescription/Designation

Part No.

..1,.

F2271
HAEN.

&Cpr.:

7/8348.25.05.40.00.00
WcrkstofflMaterial
Materiel

normgepr.:

PE.

Gewicht/Weigbt/Poids
(kg)

03 00 00

1,000

00

2078690

CONTROL SHITCH SLEHING LUFFING GEAR


=M06-S21

80 00 00

1,000

00

2078789

SONDERAUSRUESTUNG

80 01 00

2,000

00

1652426

SELECTOR SHITCH RI1K1V-S


=M03-S8/=M65-S1

80 02 00

2,000

00

2079925

ADAPTER BE6
=M03-S8/=M65-S1

80 03 00

3,000

00

2088725

CONTACT ELEMENT EC 20
=M03-S8/=M65-S1

80 05 00

2,000

00

1656811

PLATE SUPPORT 3SB1906-0AX


=M03-S8/=M65-S1

Kunde/Customer/Cient:

cONTROL DESK L.H.


SN. 2078793-6

ME (unit/unite): 00 =Stck/piece/piece 13 = Meter/metre/metre 43 - Kilogramm/kilogramme 50 - Ufer/litre


ERU

Ersatzteilabteilun!rlSpares dept/Dept pieces de rechange

Erz.eu~islProductJProduit:

Telex..,: 0451/2682313
Fax..... : 0451/4501430

DlIG. 25.5.40

SS

Tel....: 0451/4501511
ok 1116826

F2271
HAEN.

Fcrtigungs-Nr.:

1-::--::-:;:-----------1 Corom.No./No.Fabr.:

gcpr.:

7/8348.25.05.40.00.00
WerkstoffJMaterial
Materiel

***
Kunde/Customer/aient:

CONTROL DESK L.H.

ME (unit/unite): 00 -Stck/piece/piece 13 - Meter/metre/metre 43 -Kilogramm,lkilogramme 50 = Literllitre


ERU

PE.

Gewichf/Weighf/Poids

(kg)

Ersatzteilabteilun/VSpares depl./Depc pieres de rechangc

Erz.eu~ucVProduit:

SN. 2078793-6

normgepr.:

Telex. .. : 0451/26823-13
Fax..... : 0451/4501430

D~IG.

25.5.40

SS

Tel. ... : 0451/4501511


ok1116826

-{

r----------------------------,.---------------------r-------------------~r_----------------~Mt:
DatumJDate:
Fertigungs-Nr.:

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK
MengelQuant

Position

SPARE PARTS LIST

28.05.93
1-::-::-=:--_ _ _ _ _ _ _ _-1
Seite/Page:

ME

Sachnummer
Part No.

1 von/of:

~nennung)eocriptionno~gnation

01 00 00

1,000

00

1686798

DESK HOUSING

01 01 00

1,000

00

1654844

TERMINAL BOX KL 1506

01 02 00

6,000

00

1654845

QUICK ACTING CLOSURE KL 1593

01 03 00

2,000

00

1654846

HINGE FOR CAP KL 1592

01 05 00

1,000

00

1656561

SWITCH CABINET JS 3021

02 00 00

1,000

00

2078790

DESK FITTI NGS

02 02 00

1,000

00

1652425

EMERGENCY PUSH BUTTON RPV


=M05-S3

02 03 00

1,000

00

1608390

PLATE ZK-299
=M05-S3

02 04 00

3,000

00

1652426

SELECTOR SWITCH RWKIV-S


=M03-S31/S32/=M08-S1

02 06 00

1,000

00

1652427

KEY-OPERATED CONTROL SWITCH RS-KMSIA2S


=M06-S18

02 07 00

2,000

00

1652398

LAMP HOLDER BLOCK BF


=M07-H6/H7

Kunde/Costomer/Oient

CONTROL DESK R.H.

ME (UDIt/Untte). 00 -Stck/piece/piece 13 -Meter/metre/metre 43 -Kilogramm/lulogramme 50 -Llter/htre


ERU

Comm.NoJNo.Fabr.:

7/8348.25.05.50.00.00
WerkstofflMaterial
Materiel

nonngepr.:

F2271
HAEN.
PE.

Gewichl/Weighl/Poids
(kg)

Ersalzteilabteilun!>'Spares deptIDept pieres de rechange

Erz.eu~roduct/Prodult:

SN. 2078663-6

Name:
gepr.:

Telex .. : 0451/2682313
Fax..... : 0451/4501430

DWG. 25.5.50

SS

Tel. ...: 0451/4501.511


ok1116826

MengelQuanl

Position

Datum/Date:

SPARE PARTS LIST

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK
Sachnummer
Part No.

2,000

00

1058414

BULB 24V 2W BA9S


=M07-H6/H7

02 09 00

1,000

00

1652396

SIGNAL LAMP ATTACHMENT RLF-RT


=M07-H7

02 11 00

1,000

00

1608392

SIGNAL LAMP ATTACHMENT RLF-GE


=M07-H6

02 12 00

1,000

00

1652394

CONTACT BANK BKOI

02 13 00

4,000

00

1652395

CONTACT BANK BK10

02 14 00

3,000

00

1652428

CONTACT ELEMENT EK10

02 17 00

6,000

00

1656811

PLATE SUPPORT 3SB1906-0AX


=M07-H6

02 18 00

6,000

00

1656367

DESIGNATION PLATE 3SB1906-2AA


=M07-H6

02 27 00

26,000

00

1791266

TERMINAL GR. 3 LADDER 280-641

Kunde/o,stomer/Uient

DESK R.H.

MB (unit/unite): 00 -Stck/piece/piece 13 -Meter/metre/metre 43 -Kilogramm/Idiogramme 50 -Liter/litre

Abt:
Name;

F2271
HAEN.

7/8348.25.05.50.00.00
WerkstoffIMaterial
Materie1

normgepr.:

PE.

Gewichf/Weigbf/Poids
(kg)

Ersatztcilableung!Spares dept/Dept pieces derechange

Erzeugt!is/Product/Produit
~ONTROL

SN. 2078663-6
ERU

2 von/of: 4

Bencnnung)esariptio~gnation

02 08 00

Fertigunp;;-Nr.:
Comm.NoJNo.Fabr.:

28.05.93

gepr.:

Seite/Page:

ME

-{

Telex. .. : 045112682313
Fax..... : 0451/4501430

DI~G.

25.5. 50

SS

Tel .... : 0451/4501511


ok 1116826

Datum/Date:

POSTFACH 1601 D-2400 LUEBECK


MengelQnant

Position

MB

3 von/of:

Sachnummer
PartNo.

BcnennungnDesoriptionnD~tion

02 28 00

3,000

00

1791268

PROTECTIVE COND.CLAMP 3 LADDER 280-637

02 29 00

1,000

00

1666902

SEPARATING HALL 280-348

02 30 00

1,000

00

1791269

SIDE PLATE GR. 280-312

02 31 00

2,000

00

1791302

SIDE ANGLE 209-101

02 47 00

1,000

00

1636863

HEATER 220V 50HZ lOH SK 3105


=M03-E40

02 48 00

0,600

13

1080033

CARRIER RAIL DIN EN 50022-35X7,5-ST

03 00 00

1,000

00

2078692

CONTROL SIHTCH HOISTING GEAR/GRAB


=M06-S22

10 00 00

1,000

00

2078791

SUPPLY F. GRAB CONTROL

10 01 00

1,000

00

2088767

CONTROL SHITCH CA4/A211-600/FS2-22

10 02 00

1,000

00

2088768

CONTROL SHITCH CA4/A213-600/FS2-22

10 03 00

10,000

00

1791266

TERMINAL GR. 3 LADDER 280-641

10 04 00

2,000

00

1791268

PROTECTIVE COND.CLAMP 3 LADDER 280-637

10 05 00

1,000

00

1791269

SIDE PLATE GR. 280-312

KundeiCostomer/Oient

cONTROL DESK R.H.

ME (uOlt/unlte): 00 -Stck/piece/piece 13 -Meter/metre/metre 43 -Kilogramm/kdogramme 50 =Utcr/htre

gepr.:

7/8348.25.05.50.00.00
Werl<stolf/Matcria1
Materiel

normgcpr.:

PE.

Gewichf/Weight/Poids
(kg)

ErsatzteilabteilunWSpares deptJDept pieres de rechange

Erz.eugt!WProduct/Produit

SN. 2078663-6
ERU

F2271
HAEN.

28 05 93

Fertigungs-Nr.:
1-::-:--=----.--._ _ _----I Comm.NoJNo.Fabr.:
Seite/Page:

SPARE PARTS LIST

& K
ANLAGEN + SYSTEME GMBH

Tele)<. .. : 0451/2682313
Fax..... : 0451/4501430

DWG. 25.5.50

SS

Tel. ... : 0451/4501511


ok 1116826

o &K

Menge/QuanL

10 06 00

2,000

Datum/Date:
1-:::-::-;;:-_ _ _
Seite/Page:

SPARE PARTS LIST

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 D-2400 LUEBECK
Position

ME

Sachnummer
Part No.

00

1791302

2_8_._0_5_._9_3___
4 von/of: 4

BenennungIDescriptiontDesignation

WeIkstoff/Material
Materie!

normgepr.:

PE.

Gewicht/Weigbf/Poi<ls
(kg)

ErsatzteilabteiJung/Spares deptJDepL pieres de reehange

Erzeu~uct!Produit

CONTROL DESK R.H.

Tele" .. : 0451/2682313 ,

SN. 2078663-6

IMB (untt!unlte). 00 z=Stck!plece!plcce 13 _ Meter/mette/metre 43 _ Kilogramm/kllogramme 50


ERU

gepr.:

7/8348.25.05.50.00.00

SIDE ANGLE 209-101

***
Kunde/Customerlaient

F2271
HAEN.

Fertigungs-Nr.:
--1 Comm.No./No.Fabr.:

Fax..... : 0451/4501430
D~IG.

t::I

Liter/htte

25. 5. 50

SS

Tel .... : 0451/4501511


ok 1116826

DECK CRANE DOCUMENTATION


COMPONENTS 7/8348
SINGLE DECK CRANE EH 251 - 22m

3.0

DESCRIPTION OF HYDRAULIC SYSTEM WITH DIAGRAM

3.1

SPARE PARTS LlSTS - HYDR. SYSTEM - WITH DIAGRAM

3.2

SPARE PARTS DOCUMENTS - HYDR. SYSTEM COMPONENTS

3.3

SPARE PARTS DOCUMENTS - PURCHASED PARTS

DECK CANE DOCUMENTATION


COMPONENTS 7/8348
SINGLE DECK CRANE EH 251 - 22m

3.0

DESCRIPTION OF HYDRAULIC SYSTEM WITH DIAGRAM

HYDRAULIC EQUIPMENT

3.01

Functiona1 Description
- Hydraulic diagram
- Leaflets of pumps and motors
3.01.01

Hoisting gear circuit

3.01.02

Luffing gear circuit

3.01.03

Slewing gear circuit

3.01.04

Boosting and control oil circuit


- Feed
- Pump control
- Hoisting motor control
- Brake actuation
Special Devices
- Device for jerkfree starting
- Pipe burst safety devices
- Filter clogging indicator
- Hydraulic pressure relief
- Electronic and hydro constant pressure

automatic control
- Leakage oil
3.01.05

Oil cooling

3.01.07

Filling-in of oil

3.01.08

Emergency operation

3.01.09

Lubrication of pump distribution gear

3.02

Putting equipment into operation which is either new,


has been repaired, or after oil changes

3.03

Maintenanceof hydraulic system

3.00

3.00

HYDRAULIC EQUIPMENT

3.01

Functional description

Basis of this description is the enclosed hydraulic diagram.


The items included in the diagram are divided into 9 groups:

1.
2.
3.
4.
5
6. ..
7.
8 ...
9.

Hoisting gear circuit


Luffing gear circuit
Slewing gear circuit
Boosting and contro1 oi1 circuit
eoo1ing system
oi1 'tank
Manual fi11ing pump
Manual pump for emergency operation
Lubrication for distribution gearbox

Hydrau1ic Pump Set


A powerfu1 electric motor drives 3 hydraulic pumps via a
distribution gearbox with constant speed and always with the
same direction of rotation:
1 pump
1 pump
1 pump
(

for the hoisting gear circuit


for the slewing gear circuit
for the luffing gear circuit

(1. 0)

(30 )

( 2 0)

HYDRAULIC EQUIPMENT

3.00

Hoisting gear circuit


Displacement of pump and motor are adjusted according to the
diagram below:
3.01.01

Full
load

Half
load

Speed at
the hook

25\

25

SO\

75\

100

25

25

Pump

25

10

Motor

B
A = pump adjust-s from 0stroke to max. displacement. Motor starts
with max. piston stroke
and stays there.

= pump

at max. piston stroke


and stays there. Motor swashes
from max. stroke back to
smaller stroke (not to 0) while
the working pressure rises with
constant load.

Sequence: First: adjustment of pump; then adjustment of motor not noticed by the crane operator. He has only one control lever
for hoistingjlowering.
When hoisting the load-, the pump delivers oil to the motor.
When lowering the load, the weight of the load pulls the winch.
'H1e motor delivers oil to the pump; the pump turns tne electric
motor which then acts as generator and generates current which is
fed back into the ship's mains.
The line which is under high pressure during hoisting is also
under high pressure when lowering; merely the direction of oil
flow in the lines has reversed.
The load is supported by the pump.

HYDRAULIC EQUIPMENT

3.01.01

3.00

Hoisting gear circuit 1.0

The hoisting gear


gear motor (1.5).
pump. This is the
heavier lines.
The hoisting gear

pump (1.1) delivers to the respective hoisting


From the motor, the oil is returned to the
"closed circuit" shown in the diagram by
pump is a variable displacement pump, type A4V

EL

The inclination of the swivel rocker determines the stroke of the


piston and, therefore, the volume of discharge.
25 inclination corresponds to maximum discharge
00 inclirtation: no discharge
When swashing past O-position to the other side, the direction of
delivery changes while the direction of rotation of the shaft
remains the same.
Displacement control of the pumps is described in detail in
Section Control Oil Circuit - pump Control.
The hoisting gear has variable displacement motors (1.5) in addition to the variable displacement pump (1.1). The motor is type
A6V. (TRIMOT is the name given to a motor of this type by the
maker.)
In the case of the pump, the volume of discharge - and therefore
the speed of the drive - is always the higher the greater the
piston stroke. However, in the case of the variable displacement
motor (TRIMOT), the speed (rpm) is always the higher the
smaller the piston stroke.
Remark:

If the variable displacement motor swashes back,


i.e. the piston stroke decreases and the rpm increase
(hoisting speed increases), the pressure will
increase while the load remains the same.

The max. swash angle is 25 0 The min. swash angle (i.e max.
rpm) is 70 To keep the max. rpm within certain limits, the
minimum swash angle is limited to 10
Displacement control is described in detail in Section "Control
Oil Circuit - Adjustment of Hoisting Motors".

HYDRAULIC EQUIPMENT

(
3.01.01 Hoisting gear circuit 1.0

with this system: variable displacement pump + variable


displacement motor, high operating speeds can be attained in
operation with partial loads or no load, while components are
kept small. Pipe and hose lines are also small.

oisplacement control of the hoisting gear motor (TRIMOT)


Displacement control of the hoisting gear motor is not
connected with the control oil circuit. In this case pressure
is admitted to the control cylinder (L) from the high pressure
circuit by operating the control piston (N) by control magnet
(M) via non-return valves (MI or M2). In the case of the
variable displacement motor, measuring spring (0) produces a
displacement angle which i8 proportional to the magnetic
force.

3.00

HYDRAULIC EQUIPMENT

3.00

(
3.01.02

Luffing gear circuit 2.0

The luffing gear pump (2.1) delivers to the luffing gear motor
(2.5). From the motor, the oil flow returns to the pump.
This closed circuit as weIl is shown in the diagram by heavy
lines.
The luffing gear pump is also a variable displacement pump type
A4V EL.

The luffing gear motor is a fixed displacement motor with fixed


piston stroke. Its displacement in cm 3/revolution is
constant.
The motor speed is solely dependent upon the variable pump
discharge.
Section "control oil circuit - pump control" applies to the
control of the pump, same as for the hoisting and slewing gears.

HYDRAULIC EQUIPMENT

3.00

(
3.01.03

Slewing gear circuit 3.0

The slewing gear pump (3.1) delivers to the slewing gear motor
(3.4)

From the motor , the oil flow is returned to the pump.


Here, too, this "closed circuit" is marked by heavy lines in the
diagram.
The slewing pump also is a variable displacement pump type A4V
EL.

The slewing gear motor is a fixed displacement motor, i.e. the


piston stroke remains unchanged. The consumption of
cm 3/revolution is constant.
The rotating speed is solely determined by the variable pump
discharge volume.
For control of the pump of the slewing gear, please refer to
section "Boosting and Control oil Circuit - pump Control".
In the case of the slewing gear the high and the low pressure
sides change, depending on the direction in which the crane is
required to slew against the heeling angle of the vessel.

This is the information concerning the "closed circuits" of the


hoisting gear, the slewing gear and the luffing gear. So far the
drives are still incomplete. The leakage oil emerging from the
pumps and motors (broken lines in the diagram) flows to the tank
and has to be replaced in the circuits being cooled and filtered
at the same time (boosting circuit).
Auxiliary equipment, such as brakes have to be operated.

HYDRAULIC EQUIPMENT

3.01.04

3.00

Boosting and control oil circuit

The 3 "pump units" for the hoisting, slewing and


luffing gear not only consist of the pumps themselves but also include all valves required to feed
into the circuits and to control the pressure. In
addition, the respective control devices to adjust
the discharge volume and reverse the direction of

delivery are flange connected.


The first step of the twin pump (4.1) which is
flanged onto the slewing gear pump (3.1) supplies
the boosting and control oil circuit.
This lamellar pump with constant discharge rate
draws the required oi1 from the tank, and deli vers
it through the filter (4.9) to the three pump connections G of pumps 1.1, 2.1 and 3.1.
Oil is delivered to the respective low pressure
eide via non-return valves B or C. Pressure relief
valve (4.1.1 ) hold the boosting pressure at abt.
28 bar.

The control oil circuit


The control oil circuit keeps the necessary control
pressure in readiness for:
Control of the pump displacement (volume and
direction of discharge)
Operation of holding brakes

HYDRAULIC EQUIPMENT
3.01.04

3.00

Boosting and control oil circuit


This control oil circuit is supplied by the same pump
(4.1) as the boosting oil circuit, i.e. after filter
(4.9), the control oil is branched off from the boosting oil circuit, i.e. it is taken to the pump control
units (1.1,2.1 and 3.1) after entering into the pump
units ( G ).
The abt. 28 bar pressure relief valve for the boosting
circuit also ensures pressure relief for the control
circuit.

(
The control oil circuit has the followinq functions
1.

Pump control
(adjustment of discharge volume and change of the direction of
flow)
The hydraulic control is designed to convert the electric
signal quickly and precisely, i.e. current which can vary
between abt. 200 to 600 mA coming from the master controller
in the operator's cabin, into the corresponding pump position
within the swashing range of the pump. The contro1 device
consists of the respective actuation devices 1.1.2, 2.1.2 and
3.1.2 withthe flange-connected magnets a + band the
respective control cylinders H.
The actuation devices convert the incoming electric signal
into the corresponding control pressure. Depending on the
direction of delivery, this control pressure exists either in
line Xl or X2'
In contro1 line (Xl) nozzle (Vl) is fitted which
throttles the incoming oil and thus determines the speed of
the control cylinder (H). The movement of the contro1 cy1inder
(H) is transfer red to the actuating devices 1.1.2, or 2.1.2 cr
3.1.2 via the return lever (J)

HYDRAULIC EQUIPMENT
3.01.04

3.00

Boosting and control oil circuit


The return lever (J) acts upon springs (Kl and K2) and the
adjustment comes to astandstill when the magnetic force
exerted by the control magnet (a) is compensated by the force
of the spring. In this way, the volume of pump discharge
adjusts itself in proportion to the magnetic force. The
direction of pump discharge is reversed when the other contfol
magnet (b) is actuated. Analogous to the procedure just
described, pressure is admitted to the control piston (H), so
that the swash plate slews into the other direction through
the O-position.

Actuation of the hydrau1ic holding brakes


The holding brakes for hoisting, 1uffing and slewing gears
which are hydraulica11y lifted and engaged by spring force,
are supp1ied with pressure from the contro1 oi1 circuit.

Actuation of the slewing gear brake in the simp1est one. When


operating the slewing gear in the cabin, magnet 3.17 (on" the
valve panel) is excited. The valve isolates the brake line
from the tank line and connects with the control oil circuit.
The brake opens. After switching off the slewing movement, the
brake engages with time lag. (The movement has to come to a
complete stand-still first).
This procedure also applies to the hOisting gear via
magnet 1.7, 1.24 and luffing gear via magnet 2.7, 2.22,
but opening of the brakes is delayed until the level
of pressure has been reached in the respective high
pressure lines after a pause with the brakes still engaged which had been there prior to engagement of the
brakes. This is effected by pressure sensor 1.23 for
the hoisting gear and 2.20 for the luffing gear.
This is explained in detail under "Special Equipment"
in section "Equipment for jerkfree starting".

HYDRAULIC EQUIPMENT

3.00

3.01.04

Boosting and contro1 oi1 circuit

Special Equiprnent:
Equipment for jerkfree starting

If a load is stopped, i.e. the brakes engage in the


hoisting gear, the high pressure line becomes
pressureless owing to leakage oil losses. If the brakes
b.
would released now, the load would drop into an oil
column without pressure and there would be hard knocks
and corresponding pressure peaks. The electric press ure
sensor 1.23 prevents starting of the load with a jerk.
The brakes are only lifted when the high pressure line
has reached the respective load pressure stored in the
memory. The control stores the load pressure when the
brakes engage.
When switching to "lowering", the hoistinq ge ar pump
is switched to deliver in the opposite direction at
the beginning, until the equivalent pressure is built
up.
When the pressure sensor gives the signal to open
brakes, the pump is also switched to deliver in lowering
direction.
When "lowering" is finished brake valves 1.7 and 1.24
come currentless.
\'Ihile brake 1.24 is rendered pressureless imme~1iately,
brake 1.1 engages with a time delay owing to one-way
restrictor 1.6.
The same applies to the luffing gear.

HYDRAULIC EQUIPMENT

3.01.04

3.00

Boosting and eontrol oil eireuit

The whole proeess of jerkfree starting is automatie.

Pipe burst safety devices


Readiness for operation of the crane is monitored by several
pressure switches, i.e. item Nos. 1.27, 2.14, 3.12, 3.14,4.14 .
Therefore, the pressure controls in the boosting circuit also act
as pipe burst safety devices for the main pipes, i.e. in case of
a hose burst or a noticeable leakage, the boosting pressure in
the low pressure line collapses. Due to this, the pressure
control automatically switches the crane off and the holding
brakes engage.
Filter clogging indicator
The filter is equipped with a protective valve. If the filter is
very dirty, the protective valve for the filter at the bypass
opens at a certain pressure differential (abt. 1 bar) and thus
prevents destruction of the filter insert owing to further rise
in pres&ure. To prevent such an occurrence which would allcw
unfiltered oil to get into the circuit, the high pressure filter
(4.9) in the boosting circuit is equipped with an optical and an
electric clogging indicator (differential pressure measuring
device). When clogging is indicated, the filter cartridge 4.9.2
needs replacing.

HYDRAULIC EQUIPMENT

3.00

3.01.04

Boosting and control oil circuit

If this is not done, the electric contact in the clogging


indicator switches and the crane becomes non-operational because
the control voltage for the electrical equipment is switched off.
Hydraulic pressure relief
In the main lines of all three drives, pressure relief valves are
installed which protect the drive as weIl as the pipe and hose
lines from overloads. Whereas the slewing gear has two high
pressure valves (3.1.3 and 3.1.4) as the high pressure side
(

changes, the hoisting and 1uffing gears are provided with on1y
one high pr~ssure va1ve (1.1.6 and 2.1.6) and a 10w pressure
va1ve (1.1.5 and 2.1.5).
Electronic and hydrau1ic constant pressure control
(Power contro1)

The constant pressure control has the effect that


the variable displacement motors adjust to low
working volume only until the maximum pressure is
almost reached. In this positiqn which depends on
the load, the motor remains. This pr.ocess is
electronically controlled in the hoisting gear.
The pressure sensor (1.23) also gives a signal
when the working pressure is about to exceed the
max. permissible pressure. At that point, the
working volume of the variable displacement motor
(1,5) is increased again. The hydraulic pressure
control (R) at tne hoisting gear motor (1,5) is
installed for safety reasons. T he hydraulic
control (R) has the same effect as the electronic
control with pressure sensol.'.

HYDRAULIC EQUIPMENT

3.01.04

3.00

Boosting and control oil circuit

The hydraulic control (R) is


control and operates only if
functioning. By doubling the
ensured that the motor (1.5)
smaller than permissible and
relief valve (1.1.6).

superimposed on the electronic


the electronic control is not
system in the hoisting gear, it is
never adjust to a working volume
therefore will not open the pressure

Leakage oil
The excess oil quantity of the pressure relief valves, (items
1.1.4, 2.1.4 and 3.1.5) as well as the quantity of leakage oil
from the pumps flow through connection Tl and T2
(hoisting gear, luffing gear and slewing gear pumps) to the
collecting block and then to the tank. In addition, the leakage
oil from the motors and brakes is returned to the tank.

HYDRAULIC EQUIPMENT

3.00

(
3.01.05

Oil cooling

Circuit 5.0 cools the hydraulic oil. The second step of the twin
pump (5.1) draws the oil from the tank, delivers it to the
cooling set from the tank, delivers it to the cooling set (5.8)
and from there back to the tank.
The cooling set consists of an electric motor (5.8.2) with
screwed-on fan and with a honeycomb radiator (5.8.3).

After passing through the honeycomb radiator, the air is


discharged into the open through the exhaust flap. The hydro o~l
quickly warms up to suitable operating temperature, as the
ventilator 5.8. is only switched on by the temperature sensor
(5.5.1) when the oil temperature in the tank reaches abt. 50 0
C.

HYDRAULIC EQUIPMENT

3.00

(
3.01.07

Filling

The oil level in the tank is topped up through filling filter 6.4
and the closing coupling with non-return valve 6.5. Each ship's
set oE cranes is delivered with a manually operated filling pump
(barrel pump) 7.0 together with hose 7.2, suitable for closing
coupling 7.4 at the pump on one side and for 6.5 on the other.

3.00

HYDRAULIC EQUIPMENT

3.01.08

Emergencyoperation

Emergency lowering of load by hoisting gear, or jib by luffing gear

Attention: Emergency lowering by means of hand pump only if


hydraulic system has failed.
The brake is lifted by means of a hand pump.
The load of the hook or the weight of the jib are
supported by the pump via the oil pressure in hose
line.
Lowering takes place due to leakage oil from the
motors.
Procedure: 1. Disconnect hose line item 0.1 or 0.2 at the
union-piece
2. COnnect hose of emergency hand pumps to union
piece
3. Close valve inside of hand pump by turning hand
wheel.
4. Build up pressure by operating hand pump lever.
Brake will lift at abt. 10 bar. (If necessary,
allow air to escape from hose by loosening union
nut.)

(
Attention: If load or jib accelerate, open valve by
turning hand wheel. Brake will loose
pressure and engage.
5. Lower load/jib and recOnnect hose item 0.1 or
0.2

Hand pump
hand lever

HYDRAULIC EQUIPMENT

3.00

(
3.01.09

Lubrication and cooling of the pump


distribution gear

The circuit for lubricating and cooling the pump distribution


gear is completely separate and has no connection to the general
hydraulic system.

The oil pump and cooling ses 9.0 takes suction from the 10 1 tank
of the pump distribution gear (9.1) and delivers into the pump
distribution gear from the top via oil cooler 9.1.1 andfilter
9.1.4. There, the oil is swirled round by the centrifugal effect
of the gear wheels, lubricates the tooth flanks and the shaft.
seals and collects in the gear casing.
Outside of the unit, there is an electric pressure switch 9.2
which switches off the hydraulic equipment with time delay, via
emergency-off unless an oil pressure of not less than 0.5 bar
builds up .

HYDRAULIC EQUIPMENT

3.02

3.00

Putting into operation (By the works)

Attention: Never run motors with empty oil tank,


otherwise pumps will be damaged.
1. Fill tank to maximum oil level with hydraulic oil in ace. with
the oil plan. oil must be filled in through filter item 6.4.
2. All Pumps and motors which have leakage oil connections must
be filled with hydraulic oil.
3. All pressure relief valves must be nearly fully opened.

4. Prior to starting, open tank isolating valve (item 4.2),


otherwise pumps are in danger of being damaged.
5. When starting the drive motor, this is only to be run for a
short time (abt. 5-10 sec.) at first. Make sure that
direction of rotation is correct Repeat starts several times
(abt. 5x) while checking the oil level continually.
6. When the hydraulic system has been filled, the equipment is to
be switched off and the oil tank to be filled up to the marked
level.
7. The pressure relief valves must be adjusted by specialists
in ace. with the hydraulic diagram. The valves ~re to be
adjusted to the pressure values indicated in the hydraulic
diagram and leaded.
8. After this preparatory work, a running-in time of abt. 6 hours
while cheking the pressure is recornrnended and after that
all pipe connections and other screwed connections are to be
tightened again (switch motors off). Subsequently, remove oil
and grease (with cleaning agent) from all parts of the
hydraulic system and observe the equipment for any leakages
for abt. 1 hour.
After abt. 16 hours full load operation, further checks are to
be made and connections re-tightened.
After test running and setting of pressure, all filters are to
be changed and the magnetic bars cleaned (see Maintenance)

HYDRAULIC EQUIPMENT

3.02

Putting into operation (By the works)

ATTENTION: It is very important that the boosting pressure

=========

for the closed circuit (DMP 7) is maintained


during the pressure check and the operation of
the main pumps.
If the boosting pressure drops to below 20 bar,
the drive motor is switched off immediately
because of the danger of cavitation involved.

,
\

buring operation, the boosting oil pressure is


monitored by pressure switch, item 4.l@.

3.00

HYDRAULIC EQUIPMENT

3.03

3.00

Maintenance

1. General

The variable displacement pumps and the hydraulic motors do


not require any maintenance. Maintenance oE the system
consists mainly oE oil change, Eilter checks, oil level and
condensation checks. Supervision and periodic maintenance oE
the equipment will prevent premature damage and repairs.

2. Maintenance oE the Hydraulic System:,


a) Checking of oil level
AEter the crane has been put into operation Eor the Eirst
time and the system is Eree of any leakages, checks should
be carried out aEter every 50 operating hours. The oil
level must not drop below the minimum marking.
b) Checking oE filters
The Eilter (item 4.9 in the hydraulic diagram) is be
checked at the maintenance indicator aEter every EiEty
operation hours during operation. As the accumulation oE
dirt increases, the indicator passes into the red
indicating zone which means that the Eilter cartridge must
be replaced (Eor replacement cartridge, item 4.9.2., see
hydraulic diagram).
Replacement oE the Eilter is necessary as otherwise the oil
returns to the tank aid into the circuit unEiltered. AEter
repairs oE the system, the Eilter cartridge also needs to
be replaced.

,\1

'\j \

Attention: Paper Eilter cartridges must not be washed


:::::.::::::===== or cleaned with compressed air.
Replace
Eilter cartridges oE wire meshing have to be
cleaned by dipping them into diesel oil
or petrol
Do not clean Eilter cashing with cleaning wool,
use non-Eibrous material only.

HYDRAULIC EQUIPMENT

3.03

3.00

Maintenance

All three magnetic bars in the Eilter (item 4.9) to be checked


aEter 60 operating hours and cleaned with a non-fibrous cloth.
The pressure switch integrated in the Eitler is an additional
saEeguard against contamination oE the oil Erom the Eilter.
rE the pressure rises above 1.5 bar, swashing oE the pumps is
prevented electrically.
Attention:
=========

IE the amount oE chips increased, there is a possibility oE


damage in the hydraulic system. In this case it is necessary
to inEorm the nearest O&K branch, so that any damage which may
be Eound, can be repaired as quickly as possible.
c) Checking for condensation water
(draining the hydraulic oil tank)
Once a month and prior to putting a crane into operation aEter
longer non-operating periods, the condensation which has
collected in the trap has to be drained at the drain cock.
d) Preservation oE the pipes and hose fittings
Corrosion oE the pipes is to be prevented by continual repairs
or renewal oE the protective paintwork. Special attention is
to be paid to exposed pipes around the winches as these pipes
are exposed to the effected of the weather.

e) Prevention and elimination of leakages


The hydraulic system should be checked for leakages at regular
intervals. For this, it is necessary to keep the outside of
the hydraulic system clear of oil by using oil cleaning
agent to enable leakages to be detected. Leaky cutting ring
pipe unions can be re-tightened. However, it is of no use to.
re-tighten the same union several times. rf repeated leakages
occur, it is recommended to replace the defective pipe union.

HYDRAULIC EQUIPMENT

3.03

3.00

Maintenance

In the case of flanged and sealing cone pipe unions with


O-rings, it is useless to re-tighten a leaking pipe union.
The only remedy is to replace the O-ring from the stock of
spare parts offered by O&K which should be kept on board.
If a hose becomes porous, soft, leaky at the connection or
bursts, the respective hose has to be replaced from stock.

Sealing rings for all control valves should also be kept in


the stock of spares.
Cleanliness is of the greatest importance when replacing pipe
unions, pipes, hoses, control elements, manometers etc. All
new parts are to be cleaned thoroughly before installation.
Outside temperatures below freezing point
If the temperature is below 00 C, the hydraulic oil should
always be warmed up by idling before operation is started.
f) Oil change
Oil changes should be carried out while the equipment is still
warm from operation. The tank should be inspected before
filling in new oil and cleaned, if necessary. (Oil sludge).
The filter cartridge must be replaced every time the oil is
changed.
The old oil is drained off through drain cock (item 6.3 in the
hydraulic diagram) at the tank.
If the type of oil is to be changed for technical and
operational reasons, only one of the receommended types of oil
may be used.

~)
'I

First oil change after 500 operating hours, after that every
2000 operating hours.

HYDRAULIC EQUIPMENT

3.03

3.00

Maintenance

The routine oil change intervals of 2000 h can be extended, if


representative oil samples are tested by the maker at regular
intervals and confirmed to be satisfactory.
Attention:
Experience has shown that most maintenance mistakes occur
during oil changes:

1. Use of unsuitable hydraulic oil


2. Use of oil which has become contaminated due to
improper storage.
3. Omission of tank cleaning.
4. Insufficient cleanlness when filling-in the oil
(dirty containers etc.)

Note
Oil changing intervals depend on several operating factors and
depend on the degree of ageing and contamination of the oil.
The water content is also of importance. Great temperature
fuctuations also shorten the oil changing intervals.
1. Assembly and dismant1ing of parts of the hydraulic system
1. General
When repairing and opening pipes (HP-hoses) maximum
cleanliness must be ensured as valves and pumps/motors
are very sensitive to dirt.
(failure, wear, service life).
Prior to dismantling, the respective separating point has
to be thoroughly cleaned and after the repair the parts
which have become covered with oil. An oil removing
cleaning agent is to be used for this.

HYDRAULIC EQUIPMENT
3.03

3.00

Maintenance

Any oil flowing out during repairs should be collected in


an oil tray or a bucket. If necessary, pipe connections
should be plugged for short periods.
Attention:
No cleaning wool or other fibrous material should be used
during repairs or cleaning work - cleaning wool would clog
the fine nozzles and channels in the hydraulic equipment.
Unsatisfactory function or even destruction of the
hydraulic system would be the result.
Attention:
When plugging open pipes and connections, do not use
any cleaning rags or similar auxiliary means as these ase
often forgotten during subsequent assembly.
Attention:
Leany pipe-unions and connections should only be
tightened, when the hydraulic system is without
pressure.

2. Hydraulic valves in general


All valves are sensitive to dirt. If a valve fails, it is
recommended to replace it by a new one. The dirty valve can
then be dismantled and cleaned.
All valves have to betightened by torque wrench.
When the hoisting gear is without load and the jib is laid
down, all valves can be removed and re-assembled without
any danger. To avoid losses of oil, the oil should be
collected. In case oE big pipes, the oil can be drained in
advance at the lowest points by opening the screw plug.
Valves and their surroundings have to be cleaned
thoroughly with cleaning agent beEore.

HYDRAULIC EQUIPMENT

3.03

3.00

Maintenance

If draining of the oil is to be avoided when dismantling


the pumps, the ball cocks in the suction lines have to be
closed.
When dismantling the motors, there is no need to close the
ball cocks.
Attention:
==========

\,

After' repair, the ball cocks have to be opened. again


4. Changing seals of the flanged connections

If the seals at the flanged connections are to be replaced,


the flange has to be washed down thoroughly with cleaning
agent first. If necessary, oil is to be drained and
collected at a lower point (flanged connection, drain
plug).

Procedure:
- Clean flanged connection by washing with cleaning
agent.
Drain and collect the remaining oil in the pipe at a
lower point (drain plug).
- Separate flange and remove defective seal.
- Completely remove oll from the flange surfaces and
grooves and coat with grease.
Put in a new seal and tighten flanged connection again.
If necessary, tighten loose pipe clamps as weIl
- After the repair, wash off oil completely from the
flange connection.

DECK CRANE DOCUMENTATION


COMPONENTS 7/8348
SINGLE DECK CRANE EH 251 - 22m

3.1

SPARE PARTS LlSTS - HYDR. SYTEM - WITH DIAGRAM

~ ~ "..~
::0 1:>

.0 0i
-i>fil
:
Ijl~ ..
"'1

;.

&'!:-

c.

_._

15 ".' .'.
0

~.,.

.. _-

L
IA .DIIM""/~.ri.
Krmmer -

IIht

Armatur I
fittmg

11i'l

ljlii
tliit

f-

~I"i
. !

l~

61S

r- Krmmer -

14:11
lht,

R Reihe I serie

Kr_r-

Armatur
I
. ebow fitting

45'
90

-,,-

pr

1"-

iT

96'

nl.A'rgoO

nkil/

-=:
:
--::
:

'/Ibn r

rIllT

/lLJH

-,,-

'11!

V./ll

-1<-,.

,2.0'
Ir tJ!J

-"'/JlrrJ<:

3,0

-(/-

ItM:o L.

J.O
. .1, O.

nL"J

~()L9D'

':4"

~1.4

,,)>:,,:' . "';" '.


...

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.'

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9170

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fjOO

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si

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[Sr
lA/I

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8'Ql!_

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1-,

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.16'5"tJ
jr"CI

8, -2fT

~ .f
,~ .f.~

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wr

-,,-

.tt./IL

~6-

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142v(/ ,
-

1.0'
3.01
L-L

. I.

!100 1I11I

i
;

n k l JtJ 0

!Nd'

1J)/rO

po- PJT

bI

"5"'0170

I.J . .f.:.7
, "1

-".

111

I , ,

1M

'" L

'!"I"""

-~..v

AI..
I. r

i'r

Looe I lenafh

~.
.....LOtJ

.Nr
... Fk

.1.0. 7

f-

_I.

I-~'

:j

-1'-

VI

/1/...,,/

AI."
l'

.'

O()O

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90~

.J. (;-I

-=:
o.

[Plll

-:-.'p -

:
:
--::
:

--'II~

~ ~.

eh I!MN Lange
Dart No V7~ ':h ON Ittenf!lh

1c.

<lJ:

tJ\.

Wr
WI

JJroL

P.Ol;

and hla 'lange halvu

~-'B

1i!.O 'i

.1.0~

AIr

~/~

JA. 7

IE

I/JI..n I

'
~I <t
~ ....
.... ....

4P-PfT

'......

..

-,,-

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rf/JIT

qn~

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51

11""

',J'
T

~Ii
,..--

~ <lJ
~
IJ~ :J:.
8 -l'JT

I'-

IA r

_11-

n /_/1/ q,.,.. "TT

2.0 If

Flange co(/ar wifh O-ring

Co.

.......

1- ,,'-

-I, - IN,

2.(13

S Reihe I.serie S

" fIHOd. Ist raight


r .
45'

i,(fnr

-(~.

5.;"" ~
15

~L

J/!/f

<=

ti

~.~
j ~

GI' ~

n~1!J()'

12.02

flanschen

..

, --~

N'

Flanschbund mit ()"Ring und zwei Halb -

-=:

~~8-

:"

tJne,

~~ ,
...
<:~

ClI

Cl".

.....11ili~"$

..f(J6

-1.n9
i..(. -10
12.0-'1

D.,;I..I,

. . . . 01

:C>:::C>::

'.

:IJ' 'I .

. gerade I straight

~Q..

7.40

~il
:
:
--::
:

.9- .9:

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~/:'
......
,....

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... f:l.

\0.\0

Mi;cf

C1..c;:).

..

~~

-<lJ_
<lJ

-'=: ....
~ ~

~(J7

..,~
.. .. .. ..

~~

n/,AJ Q,O

""O/;

~~
. :

Z.OS

,.

:::E:::E:::E:::E

Sealing cone with O-ring ; screwed cop

a..

... ..... ---

Oiehtkegel mit ()"Ring; berwurfmutter

~.~
;:'''

"

4.0(1

"

--

1-41 :0

~.

Armatur I
elbow fitting

Ilc '.

~Pi

.~

140

r'~'-"

~~

W~~: ~~ :11
. ~&
-I. tJ.I

..

Armaturen / Fittings

.~ ~ ~"" ~~

45'
90'

Connee ting JOUrnal. 24' , OIN 38M

N ReihelS8ie

Jh!l
l!'!t

t' .

I straight

AnschlufJzapfen. 24'. OIN 3861

ja

illlI

I.~ ~~.~. i

r:; RiNN> Iwie S

... vvw

Ansehtu(Jformen "08 K Code Nr 35 13 10 I


Type of conneetion

--

81

8
_.

11 71e11m

I , ,

I, Il,L

-,

II ,

DIIfl fIDr paqf._ .....:


AIwhII... '......
~_.

-1!1 9.1

~"~"

-, ....
.

"

RzDIN47e11

o.tum

Norne

K. 'I

~.4,

Rot .... k/Blllnk No


Mo eil k/PetMm No

=::
X

Benennung/~ription

' Hydraulic Diagram

/.

'. bydopt.

O&K ::;0;

Ctt

BG

__1 -

1302

lOleCl<

150

.T~

11 , , , 11

,!:~.....

......

& Koppel

Sach-Nc
Part No
'Eta.

2072334
1

~~

~ 11<~=
tlw

. 3

','

'

...

Armaturen / Fittings

&hieliJthJeiJung, komp.
, Hose fine, compt.

.
,

/Jirl>',vI

hJNJ/!NJ" 61UI

I.

R Reihe I serie

S Reihe I serie S

gerade Ist raigM

45
90

HHH~

::

--::
:

-=:
:
-=...
.-=
HJ@g

JI,~~
~,

"O - -{fT

-19

0J

11/, 20
1-/.

2-1

Flanschbund mit 0- Ring und zwei Halb -

I-- flanschen

5"'. 03

-1'-

IPI
IPI

_11_

7iY

,~,

~ ~/'f.lt.L

-,.-+-

11-

-f-

'I cu.

fl-

(- PJT
-/1-

_/I

,E

.
,

I--

Lnoe /lennth

_.
, I
I

~~"

. .. -

Typ

BG

150
Ch

I I

I,

-..

W,O""""'.ICe.

FOf\li~"~~

();m

B DlN 8570

DtN 7168-m

cOtl"oJl<)Mnb...

nUffiOO' 100,

f-

__

I.lo&o _

""

...

. ,_.

:. I,
-;j t r

,'L

Ml

--::

I'lll

~ II~

-=:
i

~fl--

l'pI

IOko';

-IN

7r

/JL..n r

Hange co({ar >11th O-ring

and two flange halve s

J,oo

.?P - pjT

",L
'" E I,
D

o.n",,__

I"

nocto

OINIISO
l3O'l

'I I I I

i ,

_ _, " " ' _

Aot....:k/Dl.--.IoHo
~oe.'
~""
roughneeserit.ne R, DtN .769 Mod.l-tk/PattemNo

"'99.'

c;~um

iZ:7.
.

Benennung I Description

Hydraulic Diagram

GewIcht .

Weioht

;/.
Ma8l.tab

ScoJe

/.

(
Sach-Nr. :2072334

Blatt:

Pos. im Hydro-Schema
Item in hydr.diagram

von: 16

Menge
Qty.

Benennung
Designation

1.0

Hubwerk
Hoisting gear

2.0

Wippwerk
Luff ing gear

3.0

Drehwerk
Slewing gear

4.0

Speiselkreislauf
Feed oi 1 circuit

5.0

lkhler-Kreislauf
Oi I cooler circuit

6.0

Hydrauliktank
Hydraul ik tank

7.0

Fllhandpumpe kamp I.
Manual filling pump compl.

8.0

Handpumpe fr Notbetrieb kamp I.


Manual pump compl.

9.0

Schmierkreislauf - Pumpenverteilergetriebe
Grease circuit - pump distribution gear

12.0

Ersatzteilliste
Spare Parts List

O&K-Sach-Nr
Ref.-No.

Type

Bemerkung
Remarks

(
Sach-Nr. 2072334

Blatt: 5

Pos. im Hydro-Schema
Item in hydr.diagram

von :16

Menge
Qty.

Benennung
Designation

O&K-Sach-Nr
Ref.-No.

Type

Bemerkung
Remarks

1.0

Hubwerk
Hoisting gear

1.1

Verstellpumpe
Var. displacement pump

1606108

1. 1. 2

Ansteuergert elekt.
Control unit

_11-

1. 1.3

Druckabschneideventil
Pressure cut of valve

_11-

1. 1. 4

_11-

l. 1. 5

Druckbegrenzungspatrone
(Hochdruck)
Pressure relief cartridge
(high pressure)

_11-

1. 1. 6

Druckbegrenzungspatrone
(Hochdruck)
Pressure rel ief cartridge
(high pressure)

_11-

1.5

Axialkolbeneinheit
Axial piston unit

Druckbegrenzungspatrone
(Speise- und Steuerdruck)
Pressure relief cartridge
(feed and control o i I pressure)

2072 310
2072 310

A4V 125 EL 1.0 R

A6VM160EP

O&K Lbeck

_11-

1. 5. 1

Druckbegrenzungsventil
Pressure relief valve

_11-

1. 5.2

Elektische Verstellung
elect . adjustment

_11-

(
Sach-Nr. : 2072334

Blatt: 6

Pos. im Hydro-Schema
Item in hydr.diagram

von: 16

Menge
Qty.

Benennung
Designation

O&K-Sach-Nr
Ref.-No.

1. 15

Bremsfilter
Check-valve

1637770

1. 16

Rckschlagventil
Check-valve

1636493

1. 23

Sensor Control

1.24

3/2 Wegeventil
3/2 way valve

1. 27

Druckschalter
pressure switch

Type

Bemerkung
Remarks

Nr.5437.00002

O&K Lbeck

RHZ 16 PSR ED/STLI

_11-

_11-

2072 500

DF-S3A-OU-HC2o!l

1652151

0163-407-0114025

_11-

_11-

Sach-Nr. :2072334

Blatt:

Pos. im Hydro-Schema
!tem in hydr.diagram

von:

Menge
Qty.

(
16

Benennung
Designation

O&K-Sach-Nr
Ref.-No.

Type

Bemerkung
Remarks

2.0

Wippwerk
Luffing gear

2. 1

Verstellpumpe
Var. displacement pump

1606108

2. 1. 2

Ansteuergert elekt.
Control unit

_11-

2. 1. 3

Druckabschneideventil
Pressure cut of valve

_11-

2.1.4

_11-

2.1.5

Druckbegrenzungspatrone
(Hochdruck)
Pressure relief cartridge
(high pressure)

_11-

2. 1. 6

Druckbegrenzungspatrone
(Hochdruck)
Pressure relief cartridge
(high pressure)

_11-

2.5

Axialkolbeneinheit
Axial piston unit

Druckbegrenzungspatrone
(Speise- und Steuerdruck)
Pressure relief cartridge
(feed and control oil pressure)

1435 273

A4V 125 EL 1.0 R

A2FM160j6 .)

O&K Lbeck

_11_"_"-

Sach-Nr. :2072334

Blatt:

Pos. im Hydro-Schema
Item in hydr.diagram

(
von:16

Menge
Qty.

Benennung,
Designation

O&K-Sach-Nr
Ref.-No.

Type

Bemerkung
Remarks

Nr.5437.00002

O&K Lbeck

2. 15

Bremsfilter
Check-valve

1637770

2. 16

Rckschlagventil
Check-valve

1636493

2.20

Sensor Control

2.22

3/2 Wegeventil
3/2 way valve

2072 5('0

DF-b3A--OM-HC:!4

2. 14

Druckschalter
pressure swi tch

1652151

0163-407-0114025

RHZ 16 PSR ED/STLl

_11-

_11-

_11-

_11-

(
Sach-Nr. :20:2324

Blatt:

Pos. im Hydro-Schema
Item in hydr.diagram

Menge
Qty.

3.0

von:

16
Benennung
Designation

O&K-Sach-Nr
Ref.-No.

Type

Bemerkung
Remarks

A4V 125 EL 1. OR

O&K Lbeck

Drehwerk
Slewing gear

3. 1

Verstellpumpe
Var. displacement pump

3.1.2

Ansteuergert elektro
Control unit electic

3.1.3

3. 1.4

1606107
_11-

_11-

_11-

Druckbegrenzungspatrone (Hochdr)
Pressure relief cartridge (high
pressure)

_11-

_11-

_"-

Druckbegrenzungspatrone (Hochdr)
Pressure relief cartridge (high
pressure)

_11-

_11-

_11-

3. 1. 5

Druckbegrenzungspatrone
(Speise- und Steuerldruck)
Pressure relief cartridge
(feed and control oil pressure)

_11-

_11 _

3.4

.,

3. 12

11-

Axialkolbeneinheit
Axial piston unit

1435273

A2FM 160/6.1

Druckschalter (7bar)
Pressure switch

1652151

0163-407-01-1-025

3. 14

Druckschalter (7bar)
Pressure sw i tch

3. 17

3/2 Wegeventil
3/2 way valve

3. 18

Bremsfilter
Brake filter

-"-

2072500
1637770

_11-

_"_
_11-

_li-

DF-S3A-OM -HC24

_11-

Nr.5437.00002

_11-

(
Sach-Nr.: 2072334 Blatt: 10
Pos. im Hydro-Schema
Item in hydr.diagram

von: 16

Menge
Qty.

Benennung
Designation

4.0

Speiselkeislauf
Feed oil circuit

4. 1

Speisel-und Steuerlpumpe
Pos.6 aUs Sach-Nr 2072361
Feed and control oil pump
Item6 from Ref.No.2072361

O&K-Sach-Nr
Ref.-No.

Type

-2072501

Pumpe 70453-RAL

1652685

ABI6S-50-H

4. 1. 1

Druck Frderstromregler
Pressure and flow governor

4.2.2

Absperrorgan
Throttle valve

4.9

Filter aus Sach Nr.


Filter from Ref.-No.

4.9. 1

Wartungsanzeige
maintenance indicator

4.9.2

Filtereinsatz
Filter cartridge

986 372

4. 10

Pumpentrger
Pump carrier

2072502

4. 11

E-Motor
Elect. motor

4.12

Kupplung
coupling

4. 13

Dmpfungselement
Damping element

2072504

DA 300

4.14

3/2 Wegeventil
3/2 Way valve

2072500

DF-S3A-OM-HC24

~------------'--------'--------

. . _--.

2072503

25L225
PR 300/160/747

A28/3-38-RS-Alu

Bemerkung
Remarks

(
Sach-Nr. ;2072334

(
BI a t t: 11

Pos. im Hydro-Schema
Item in hydr.diagram

von: 16

Menge
Qty.

Benennung
Designation

4. 15

DR-Rckschlagventil
One-way restrictor

4. 16

Dse
Nozzle

O&K-Sach-Nr
Ref.-No.

Type

Bemerkung
Remarks

(
Sach-Nr.:2072334

Blatt: 12

Pos. im Hydro-Schema
Item in hydr.diagram

von: 16

Menge
Qty.

O&K-Sach-Nr
Ref.-No.

Benennung
Designation

Type

lkhler-Kreislauf
Oil cooler circuit

5.0
5. I

Kh l I pumpe Pos. 8 aus Sach-Nr.


2072361
Cool ing oi I pump

2072506

PLP20-31,5 DO-03

5.3

Fi I terstation
Fi I ter station

2049413

374A-3E50-TL 110

5.3. I

Filter
Filter

5.3.1.1

Filtereinsatz
Filter cartridge

5.4

Thermometer
Thermometer

5.5

Temperaturfhler
/ in Sensor Control Pos.
Temperature sensor

690443
1312182

370-L-II0-A
160x63-Rl/2"

1.23

5.8

lkhler Aggregat kompl.


Oil cooler aggregat compl.

5.8.2

E-Motor
Elect.-motor

5.8.3

lkhler
oi I cooler

5.10

Absperrorgan
trottle valve

380V/50Hz
440V/60Hz
1606119
1652685

2.7807.2.12
AB 16 S-50-H

Bemerkung
Remarks

{
\

Sach-Nr.: 2072334 Blatt: 13


Pos. im Hydro-Schema
ltem in hydr.diagram

von:

Menge
Qty.

16
Benennung
Designation

O&K-Sach-Nr
Ref.-No.

Type

Bemerkung
Remarks

6.0

Hydraul ik tank
Hydraulic tank

730L

6. 1

lstandsanzeige
Oi I gauge

1655840

RI"-530

6.2

Belftungsfilter
Venting filter

156729

BF25RI"

_11-

6.3

Kugelhahn
Ba 11 cock

1367718

KN25.225BI

_11-

6.4

Leitungsfilter
Filter

986373

7S145PIORO-COI

6.4. 1

Filtereinsatz
Filter cartidge

303628

Z.Nr.4642-31

6.5

Verschlukupplung
Locking coupling

6.7

lstandssonde
Level switch

1335578

DNI9 Nr.05014

O&K Lbeck

-".

(
Sach-Nr.: 2072334 Blatt: 14 von: 16
Pos. im Hydro-Schema
Item in hydr.diagram

Menge
Qty.

Benennung
Designation

O&K-Sach-Nr
Ref.-No.

Type

Bemerkung
Remarks

7.0

Fllhandpumpe kamp I .
manual filling pump camp I.
(Lagerung im Store)
(ta be kept in store)

478065

7. 1

Flgelpumpe
wing pump

030248

C3Din 5437 fr l
for Oi I

O&K Lbeck

7.2

Schlauch
hose

665660

Rd.25/34 Nr.l0318

Fa.Hammersch
O&K

7.3

Rckschlagventil
check valve

861636

RI

O&K Lbeck

7.4

Verschlupkupplung
Locking coupling

665666

NW 19-Nr.05042/St

Fa.Walter-O&K

7.5

Stecknippel
Slip-on nippte

665662

NW 19-Nr .05115/St

Fa.Watter-O&K

7.6

Stecknippel
Slip-on nipple

665662

NW 19-Nr.07313/St

Fa.Walter-O&K

1/4"-MS/Vi ton

(
Sach-Nr.: 2072334

Blatt: 15

Pos. im Hydro-Schema
Item in hydr.diagram

von: 16

Menge
Qty.

Benennung
Designation

O&K-Sach-Nr
Ref .. -No.

Type

Bemerkung
Remarks

ZPH1/1 PN500

O&K Lbeck

8.0

Handpumpe fr Notbetrieb.
kompI.
manual pump compl.
(Lagerung im Store)
(to be kept in store)

2056805

8. 1

Handpumpe
manual pump

2049450

8.3

Schlauchlei tun 9
hose line

2008893

8.4

Manometer
Pressure gauge

158860

213.40 400bar

_11-

8.8

Manometeranschlu
pressure gauge connecting

158531

32. 149-10

_11-

8.9

Minimeschlauch
measuring hose

158534

400bar

_11-

8.10

Messanschl.
measuring connecting

310324

Gl!4" 400bar

_11_

(
Sach-Nr. : 2072334

Blatt:

Pos. im Hydro-Schema
Item in hydr.diagram

"--

--

16 von:
Menge
Qty.

16
Benenn~ng

Designation

9.0

Schmierkreislauf - Pumpenvergetriebe
Grease circuit - pump distributation gear

9. 1

Schmieraggregat
grease aggregat

9. 1. 1

g. 1. 2

9.2

-_._ ..

O&K-Sach-Nr
Ref.-No.

Type

Bemerkung
Remarks
O&K Lbeck

2065788

_11-

Pumpe
pump

-"-

_li-

E-Motor
El.-motor

_11_

_11-

Durchflup-Wchter
Flow monitor

--

2063089

R 3/8UM10 H

DECK CRANE DOCUMENTATION

'-./

COMPONENTS 7/8348
SINGLE DECK CRANE EH 251 - 22m

3,2

.~

SPARE PARTS DOCUMENTS - HYDR. SYSTEM - COMPONENTS

o &

K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK
Position

MengelQuant

ME

DatumJDate:

SPARE PARTS LIST

27 05 93

1-::--::-::----.--.- - - - 1 Comm.No,JNo.Fabr.:
SeitejPage:

Sachnummer
FartNo.

F2271
HAEN.

Fertigunw;-Nr.:

1 von/of:

BenennungiDescription/Designation

01 00 00

1,000

00

2072244

HYDRAULIC SET COMPL.DWG. 2028913


BILD 1 DljG. 09.01.00

02 00 00

1,000

00

2072336

HYDRAULIC SYSTEM COMPONENTS

02 21 00

1,000

00

1606119

COOLING SYSTEM OlL-AIR 2.7807.2.12-51

02 27 00

1,000

00

2049413

SET OF FILTER LT-10-46.0-K

02 28 00

1,000

00

2088789

CONTROL STATION FILTER 4621-N1-R&C

02 54 00

5,000

00

1637770

BRAKE FILTER NR. 14300-40299

02 57 00

3,000

00

0158535

MEASURING HOSE 1500LG 400BAR

02 58 00

1,000

00

0158859

PRESS URE GAUGE 213.421 60BAR NR.9031006

02 59 00

1,000

00

0158860

PRESS URE GAUGE

02 60 00

3,000

00

0158531

PRESS URE GAUGE CONNECTION MINIM.2103-05-0100

02 63 00

1,000

00

0987203

PRESS URE GAUGE 213.40 4BAR NR. 9931058

02139 00

4,000

00

0159470

O-RING 56,7X3,5 NB80 SHORE A

02140 00

5,000

00

0158108

O-RING 47,2X3,5

02141 00

12,000

00

1725419

SEALING RING

gepr.:

7/8348.09.00.00.00.00
WerkstoffJMaterial
Materiel

normgepr.:

PE.

Gewichl/Weighl/Poids
(kg)

I
I

Kunde/Customer/Oient

HYDRAULIC SYSTEM DWG. 2072336


SN. 2072335-6

ME (Uolt/uolte). 00 Stck/plecelpllxe 13 = Meter/metre/metre 43 -Kllogramm/kllogramme50 -Liter/htre


ERU

IlrsatzteilabteilunglSpares dept./Dept pieres de reebaoge

BrzeugnislProduct/Produit

Telex. .. : 0451/2682313
Fax..... : 0451/4501430

D~IG.

9.0

SS

Tel .... : 0451/4501511


ok 1116826

0 & K
ANLAGEN + SYSTEME GMBH
POSTFACH 1601 D-2400 LUEBECK
Position

Menge/Quant.

09 00 00

1,000

ME

00

Datum!Date:

SPARE PARTS LIST

Seite/Page:

Sachnummer
Part No.

2072361

-<

Abt:

Fcrtigung-Ne.:
Comm.No./No.Fabr.:

27.05.93

Name:

F2271
HAEN.

gepe.:

2 von/of:

BenennungnD~riptlonD~gnation

7/8348.09.00.00.00.00
Wetkstolf/Material
Materiel

normgepr.:

PE.

Gewichf/Wcighl/Poids

(kg)

OlL AGGREGATE OlL SUPPLY AND COOLING COMPL.


ET.UNTERLIEFERANT 1 SP.SUBSUPPL.

I
I

11 00 00

1,000

00

2072328

HYDRAULIC MOTOR HOISTING GEAR DHG.2055086


BILD 1 DHG. 09.11.00

12 00 00

1,000

00

2072330

HYDRAULIC MOTOR LUFFING GEAR A2FM 160 COMPL.


BILD 1 DHG. 09.12.00

13 00 00

1,000

00

2072353

HYDRAULIC MOTOR SLEHING GEAR COMPL.


BILD 1 DHG. 09.13.00

17 00 00

1,000

00

2065821

LUBRICATION OlL AGGREGATE COMPL. DHG. 2065820


BILD 1 DHG. 09.17.00

200 00 00

1,000

00

2072334

HYDRAULIC-DIAGRAM

***
Kunde/Customer/Oient:

HYDRAULIC SYSTEM DHG. 2072336

SN. 2072335-6
ME (unlt/umte): 00 -StUck/pIece/piece 13 - Meter/metre/metre 43 =Kilogramm/l{llogramme 50 =Llter/htre
ERU

ErsatzteilabteilunglSpares dept/Dept pieces de rechange

Erzeugnis/Producl/Produit:

Telex. .. : 0451/2682313

Fax..... : 0451/4501430

Dr/G. 9.0

SS

Tel. ... : 0451/4501511


okI116826

2.63

Bi 1 d/DWG. 9.01
Blatt/Page .1L.-

3-_>_

2.51
2.53
2.63

,1I--4t--+H------2.23

2.62

2.51

2.22----\\\-\r1l

2.53
2.63

Drehwerk

Slewing gear

2.24

2 . 6 3 - - - - - -4 \7'

2.51
2.53

-- __ -----J

2.63

( IH f3't!'- I U6'34A

,,

o &K

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 0-2400 LUEBECK
Position

MengelQuant.

01 00 00

1,000

MB

00

Datum/Date:

SPARE PARTS LIST

1-::-::-:::,------.--._ _ _- I
Seite/Page:

Sachnummer
Part No.

0362362

27 05 93
1 von/of:

BenennungIDesc:riptionJDesignation

F2271
HAEN.

Fertigungs-Nr.:
Comm.No./No.Fabr.:

gepr.:

7/8348.09.01.00.00.00
Wetkstoff/Material

Materie!

normgcpr.:

PE.

Gewichl/Weighf/Poids
(kg)

NOTE:
VERTEILERGETRIEBE F-.PUMPEN VOLLST.380V/50HZ
KGI~ - BE I STELLUNG
PUMP DISTRIBUTION GEAR COMPL.38DV/50HZ

SUPPLIED BY KGil

02 00 00

1,000

00

2028913

HYDR. SET

02 22 00

2,000

00

1606108

AXIAL PISTON PUMP A4V 125 EL 1.0 R OEX03A

02 23 00

1,000

00

1606107

AXIAL PISTON PUMP A4V 125 EL 1.0 R OEX010

02 24 00

2,000

00

1636493

CHECK VALVE RHZ 16-PSR-ED/STL-1

02 51 00

4,000

00

1652151

PRESSURE SIHTCH 0163-407-01-1-025 7BAR

02 53 00

4,000

00

0625431

RUBBER CAP 701.00.08

02 62 00

2,000

00

0986477

GASKET ED 22X1,5 EOLASTIK

02 63 00

6,000

00

0092631

O-RING 37,70X3,53 COMP 830-90

03 00 00

1,000

00

0362362

NOTE:
DAEMPFER
KGW - BEI STELLUNG
DAMPER
SUPPLI E BY KGW

Kundc/Olstomer/aient

YDRAULIC SET COMPL.OWG. 2028913

SN. 2072244-6
MB (unit/unite): 00 Stck/piece/piece 13 Meter/metre/metre 43 Kilogrammlkilogramme 50 Uter!litre
ERU

En;atzteilabteilunw'Spares dept.JDepL pieoes de reclIange

ErzeurnwprodUCtJProdUit

Tele" .. : 0451/2682313
Fax.....: 0451/4501430

DWG. 9.1

SS

Tel. ... : 0451/4501.511


0\(1116826

Bild/DWG.
9.11
~ Blatt/Page ~

7
6

4
5

4--'+' --'---A

(17/8341

l1-f~Nl'

.-(
r-------------------~----------~----------------------_r----------------------~------------------~
Mt:
F2271
Datum/Datc:
27 05 93
Fertigungs-Nr.:
Name:
HAEN.
o &K
SPARE PARTS LIST
1-::--:-:::------.--.- - - - - 1 Comm.NoJNo.Fabr.:
gepr.:
ANLAGEN + SYSTEME GMBH
SeiteJPage:
1 von/of: 1
POSTFACH 1601 D-2400 LUEBECK
7/8348.09.11.00.00.00 normgepr.: PE.
Menge/Quant.

Position

ME

Sachnummer

BcnennungnD~ptionnD~gnation

Part No.

001

1,000

00

2072310

AXIAL PISTON UNIT A6VM160EP2D/60H

002

1,000

00

1636655

UNION XGE 18 LM-ED LV 224261

004

4,000

00

0625571

SAE-FLANGE HALF 1 1/4Z 420BAR O&K 369005

005

8,000

00

0056633

HEX-SCREH DIN 933-M14X45-8.8-A3B

006

4,000

00

0057076

HEX-SCREH DIN 933-M16X50-8.8-A3B

007

4,000

00

0153212

RETAINER-HASHER VS 16

WerkstoffIMaterial
Materiel

Gewichf/Weighi/Poids
(kg)

!
,

I
I

***
Kunde/Costomer/aient

HYDRAULIC MOTOR HOISTING GEAR DHG.205508

SN. 2072328-6
ME (UOtt/uotte). 00 =SWck!plece/plcce 13 <:; Meter/metrelmctre 43 - Kilogramm/kllogramme 50 = Uter/htre
ERU

ErsatzteiJabteilunWSpares dept./Dept pieres de rechange

ErzeugnWProducf/Produit

Telex. .. : 0451/2682313

Fax..... : 0451/4501430

DHG. 9.11

SB

Tel .... : 0451/4501511


ok 1116826

Bild/DWG.
9.12
~ Blatt/Page 1~/~

4
5

8
9

10

gepr.:

7/8348.09.12.00.00.00
WerkstoffIMaterial
Matcriel

normgepr.:

PE.

Gewicltl/Weigbl/Poids
(kg)

***
Knnde/OJslomerJaienC

ErsatzteilabteilunglSpares dept./DepL pieres de rechange

ErzeugnislProducf/PrOduit:

HYDRAULIC MOTOR LUFFING GEAR A2FM 160 CO


SN. 2072330-4

Fax..... : 0451/4501-430

DI/G.

I
ME (untt/uRlte). 00 -Stck/piece/pIece 13 -Meter/mette/mette 43 - Ktlogramm/kdogramme 50 - Uter/htre
ERU

Telex. .. : 0451126823-13

9.12

SB

Tel ....: 0451/4501-511


ok 1116826

Bild/DWG. 9.13
~ Blatt/Page 11L

13

10
4

11f
12

rr----14
7---- ~Q====i==~
1
9

4
10

I 7U31ft Itli'3'f1

o &

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 0-2400 LUEBECK
Menge/Quant.

Position

ME

Sachnummer
Part No.

F2271
HAEN.

27 05 93
Fertigungs-Nr.:
1-;;-:-=,...-::----.--._ _ _---I Comm.NoJNo.Fabr.:
Seite/Page:
1 von/of: 1
7/8348.09.13.00.00.00
Datum/Date:

SPARE PARTS LIST

BenennungIDcscription/Designation

001

1,000

00

1435273

FIXED DISPLACEMNET UNIT

002

1,000

00

1335565

TRANSITION MUFF ZV 202/223/263

003

1,000

00

1665715

SRCEH-IN SO. EGESD 22 LR-HDDS 0224261

004

2,000

00

1665747

SOCKET DIN 3901-S 38 E-M-ST LV 224261

005

1,000

00

0070277

SCREIHNG DIN 2353-QL22-ST LV 224261

007

4,000

00

0057076

HEX-SCREH DIN 933-M16X50-8.8-A3B

009

4,000

00

0153212

RETAINER-HASHER VS 16

010

2,000

00

1397693

ADAPTER 90GR-11/4Z-6000PSI NZ.GA70949-20

011

1,000

00

0986373

PIPE FILTER 7 SL 45 P10 RO-OO P

012

1,000

00

1335578

CLOSING COUPLING ON 19 NR.05014

013

1,000

00

1665709

UNION EGESD 22 LM-HD

014

1,000

00

0945328

PLUG VSTI 22X1,5-ED

WeIkstoff/Materiai

gepr.:

normgepr.:

PE.

Gewich1/lVeighf/Poids

Materiel

(kg)

***
KundelCustomerlOient:

HYDRAULIC MOTOR SLEHING GE AR COMPL.

SN. 2072353-4
ME (unlt/unlte): 00 -Stck/pIece/piece 13 = Meter/metre/metre 43 :::I Kilogramm/kdogramme 50 - Uter/lllre
ERU

ErsatzteilabteilunglSpares dept/Depl pieces de rechange

Erz.eugnis/Product/Produit

Tele" .. : 0451!2682313
Fax..... : 0451/4501430

DHG. 9.13

SB

Tel. ... : 0451/4501511


ok 1116826

2.02
2.03

2.15

Bild/DWG. 9.17
Blatt/Page .1LL

2.05
p

2.16
2.01
2.07
2.08

2.04
2.06

~
2.09

(,

2.12
2.13
2.14

( 17/2692

11{&'!, 4:'l

r-(

.-----------------------------_r----------------------~--------------------_r------------------~Mt:
Daturo/Date:
Fertigungs-Nr.:
SPARE PARTS LIST
27.05.93
Name:
0 & K
1 - : : - 0 - = - - - - - - - - - - - 1 OJlnm.No./No.Fabr.:
ANLAGEN + SYSTEME GMBH
gcpr.:
Seite/page:
POSTFACH 1601 D-2400 LUEBECK
1 von/of: 2
7/8348.09.17.00.00.00 normgepr.:
Position

MengelQuant.

ME

Sacbnummer

Werkstoff/Materia1
Materiel

BenennuDg)esc.riptionno~gnation

Part No.

01 00 00

1,000

00

2065788

MOTOR-FLY PUMP-UNIT
ET.UNTERLIEFERANT / SP.SUBSUPPL.

02 00 00

1,000

00

2065820

LUBRICATION OlL AGGREGATE COMPONENTS

02 01 00

1,000

00

2063089

FL0\1 MONITOR R3/8 UMI0MI

02 02 00

1,000

00

1367737

UNION GE 22-LR-EO-OMD LV 224261

02 03 00

1,000

00

1636007

SOCKET EW22-L/OMD LV 224261

02 04 00

1,000

00

0124862

UNION RI 1/2Z X 3/8Z LV 224 261

02 05 00

1,000

00

1350300

UNION 10-S 063889

02 06 00

1,000

00

0304986

UNION RI 3/8ZX 1/4Z

02 07 00

1,000

00

1637183

UNION XGE 10 LR-ED LV 224261

02 08 00

1,000

00

1983889

SOCKET ELI0-L/OMDK LV 0224261

02 09 00

1,000

00

1651451

TEST SOCKET 10L M. DKO PN250 M16X2 +++

02 12 00

4,000

00

0063249

HEX-SCREW DIN 931-M6X35-8.8-A2B

02 13 00

4,000

00

0057125

HEX. NUT DIN 934-M6-8-A2B

02 14 00

8,000

00

0012789

~IASHER

F2271
HAEN.
PE.

Gewicht/Weighf/Poids
(kg)

EO

DIN 125-B 6,4-ST

,
Kunde/Olstomer/Oient:

LUBRICATION OlL AGGREGATE COMPL. DWG. 20


SN. 2065821-6

ME (umVuOIte). 00 -Stck/pIece/pIece 13 - Meter/metre/metre 43 -Kilogramm/kdogramme 50 = L1ter/lltre


El'lU

ErsatzteilabtellunBiSpares dept/Dept pieces de rechangc

Bt7.eugn..WProducf/Produit:

Tele" .. : 045112682313
Fax..... : 0451/4501430

DWG. 9.17

SS

Tel. ... : 0451/4501-511


ok 1116&26

o &K

SPARE PARTS LIST

ANLAGEN + SYSTEME GMBH


POSTFACH 1601 D-2400 LUEBECK

MengelQuant

Position

(
Datum/Date:
Seite/Page:

MB

Sachnummer
Part No.

r-(
Fertigungs-Nr.:
Comm.No./No.Fabr.:

27.05.93

Abt:
Name:

F2271
HAEN.

gepr.:

2 von/of:

7/8348.09.17.00.00.00
Werkstoff/Material
Materiel

02 15 00

1,000

00

1312449

UNION EGESD 10 SR HD 063674

02 16 00

1,000

00

8411065

SOCKET DIN 3901-S10:E: G3/8-ST DS 0224261

PE.

normgepr.:

Gewicht/Weighf/Poids
(kg)

I
I

***
Kunde!Customer/aient

ErzeU=c"ViON'itOIL
SN. 2065821-6

ME (unit/unite): 00

StUck/piece/piece 13
ERU

Meter/metre/metre 43 ==Kilogramm/kilogramme 50

Liter/litre

AGGREGATE COMPL. DHG. 20

ErsalzteilabteilunWSpares deptJDept pieces de rechange

Telex. .. : 0451/2682313

SS

Fax ..... : 0451/4501-430

Dr/G. 9.17

Tel. ... : 0451/4501511


o){

1116826

DECK CRANE DOCUMENTATION


COMPONENTS 7/8348
SINGLE DECK CRANE EH 251 - 22m

3.3

SPARE PARTS DOCUMENTS- PURCHASED PARTS

Pump A4V 125 EL

Part-No. 1 606 108

Pump A4V 125 EL

Part-No. 1 606 107

Axial piston unit A6VM 160 EP2D

Part-No. 2 072 310

Cons!. unit A2FM160/6.1

Part-No. 1 435 273

Cooling System Oil-Air

Part-No. 1 606 119

Set of filter LT-1 0-46.0-K

Part-No. 2 049 413

Oil Aggregate oil supply and eooling

Part-No. 2 072 361

Contra I Station Filter

Part-No. 2 088 789

Motor-Fly Pump-Unit

Part-No. 2 065 788

1 606108-9712 e

MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste

VRRIRBLE DISPLRCEMENT PUMP

233,25,00,58-427778

Typ
Zeichnungs,Nr.

Pos.

1
I

Bestell-Nr.

00'1

ROTRRY GROUP
PER SPRRE PRRTS LIST

411877-230.25.03.21

002

REGULRTOR, HYDR,
PER SPRRE PRRTS LIST

414675-452.25.40.05

003

PORT PLRTE
PER SPRRE PRRTS LIST

427780-231.25.00.18

006

CONTROL RMPLIFIER
PER SPRRE PRRTS LIST

078318-428.25.01.10

008

LOCKING COVER W, RCCESSORIES


PER SPRRE PRRTS LIST

412845-231.25.04.10

010

HOUSING WITH BUSH

405847-233.25.30.00

014

PIPE WITH RCCESSORIES


PER SPRRE PRRTS LIST

400341-550.25.05.00

040

HYDRRULIC LINES
PER SPRRE PRRTS LIST

416184-550.25.05.05

011

RUFNRHMERING

074250-570.25.01.10

012

PROTECTION RGRINST TORSION

414045-233.25.30.01

012

PROTECTION RGRINST TORSION

414046-233.25.30.01

013

ECCENTRIC SCREW

420278-236.31.00.00

015

SUDE RING

074134-452.25.30.00

020

LOCKING SCREW VSTI 33X2-ED/SR1

153861-N 02.008

DT

021

LOCKING SCREW VSTI 12X1,5-ED

151682-N 02.008

DT

022

LOCKING SCREW

083228-DIN

stOck

Benennung

233.25.00.58-01.01

PHR M42X2

808-5.8

MRRK (V)
WERR-PRRTS
=
MRRK
(DT)
=
SERLING-ELEMENTS
- ,... Um eIne ordnungsgeme Abwicklung von ErSetzten-Auftrgen sicherzustellen, muB die Bestellung folgende Angaben enthalten: Typenbe zeIchnung, Fabrikatlons-Nr., Benennung und Bestell-Nr.. Wenn keine

Bestell-Nr. angegeben Isl, gen091 die voll s I n d I ge Benennung

Blatt

01

Folgeblatt

02

Datum

07 . 1 2 . 87

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

VRRIRBlE DISPlRCEMENT PUMP

233.25.00.58-427779

Typ
Zeichnungs-Nr.

Pos.

Benennung

Stck

233. 25 . 00 . 58 - 0 1 . 01

Bestell-Nr.

023

lDCKING SCREW PHR M10X1


N02.020

084792-DIN

024

O-RING PRP 129-7509

085545

DT

025

O-RING PRP 246-7507

083829

DT

026

SERl lOCK NUT

152975-N 02.100

DT

027

DOUBlE-BRERKRWRY PlUG

153879-N 02.023

030

SOCKET HERD SCREW

083141-DIN 912-10.9

032

O-RING PRP 364-7507

153020

DT

034

lOCKING SCREW VSTI 42X2-ED/SR1

153862-N 02.009

DT

M14X1,5
M6

M16X 90

906-5.8

MRRK
MRRK

eV)
eDT)

=
=

WERR-PRRTS
SERlING-ElEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatztell~Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe'
zeichnung, Fabrikalions-Nr., Benennung und BeslelJ-Nr.. Wenn keine
Bestell-Nr. angegeben Ist, genugt die voll s t n d I ge Benennung

Blatt

02

Folgeblalt

Datum

07.12.87

'~

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

ROTI=IRY GROUP

230.25.03.21-411877

Typ

Zelchnungs-Nr.

Pos.

Benennung

Stck

230.25.03.20-01.01

Bestell-Nr.

001

CYLINDER BI=IRREL WITH CONTROL


PLI=ITE

412302-230.25.00.25

002

PISTON C/W SLIPPER PI=ID

078188-230.25.03.04

003

CRI=IDLE WITH PIN

080282-230.25.03.20

011

CUP SPRING

074128-230.25.03.01

014

DRIVE SHI=IFT

403678-230.25.03.11

015

BEI=IRING FLI=INGE

080286-230.25.03.20

016

FRONT COVER

071336-230.25.03.00

017

WIRE

076233-230.25.03.03

018

JOINT PIN

076231-230.22.03.03

018

STOP RING

074142-230.25.03.02

020

SHIM

-1

078318-230.25.03.04

020

SHIM

412706-230.25.03.04

020

SHIM

020

SHIM

o
o
o

023

ROLLER

401842-230.22.03.20

024

RETI=IINING PLI=ITE

426458-230.25.03.21

025

RETI=IINING BI=ILL

426460-230.25.03.22

031

PLI=IIN ROLLER BEI=IRING F- 84535

153803

032

CI=IGE-COUPLE

154682

F- 86002

DT

412707-230.25.03.04
413043-230.25.03.04

MI=IRK (V)
WEI=IR-PI=IRTS
=
MI=IRK
(DT)
=
SEI=ILING-ELEMENTS
.. Um eine ordnungsgeme Abwicklung von Ersalztei1~Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrlkations-Nr., Benennung und Bestell-Nr.. Wenn keine
Bestell-Nr. angegeben ist, genagt die v 0 I J s tA n d I ge Benennung

Blatt

01

Folgeblatt

02

Datum

07 . 12 . 87

I'

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

ROmRY GROUP

230.25.03.21-411877

Typ

Zeichnungs-Nr.

Pos.

Benennung

Stck

034

BI=ICK-UP PLI=ITE

035

SNI=IP RING

036

REmINING RING

037

REmINING RING

038

5 40X 50

230.25.03.20-01.01

Bestell-Nr.

086228-DIN

153675-DIN 7883

083362-DIN

471

083416-DIN

472

SHI=IFT SEI=IL RING 827SK


40X 55X 7/7,5-FP

154654

DT

038

O-RING PRP 236-7507

083822

DT

040

O-RING PRP 260-7507

086482

DT

044

SHIM

40

X 50XO,3

086230-DIN

888

044

SHIM

40

X 50XO,1

086231-DIN

888

045

SHIM

70 X 80XO,1

084588-DIN

888

045

SHIM

70 X 80XO,3

084588-DIN

888

046

CLI=IMPING PIN

153828-DIN 7346

MI=IRK
MRRK

eV)
eDT)

=
=

1=1

40
40X1,75
80X3

7X 12

888
V

WEI=IR-PI=IRTS
SEI=ILING-ELEMENTS

~ Um eine ordnungsgema8e Abwicklung von Ersatzteil-Auftrgen sicher

zustellen, mu die Bestellung folgende Angaben enthalten: Typenbe -

;;

zeichnung. Fabrikations-Nr., Benennung und Bestell-Nr.. Wenn keine


Bestell-Nr. angegeben isl, gengt die vollstndige Benennung

Blatt

02

Folgeblatt

Datum

07.12.87

38

3e

373"

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Triebwerk

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i'inv

1~'

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

REGULRTOR, HYDR.

452.25.40.05-414675

Typ
Zeichnungs-Nr.

Pos.

Benennung

Stck

452.25.40.05-01.01

Bestell-Nr.

007

SPRING COLLRR W. DU-BUSH

408001-452.25.30.00

001

STROKING PISTON

400340-452.25.30.00

002

ROD

421336-452.25.40.00

003

COVER

400320-452.25.30.03

004

COVER

414678-452.25.40.05

008

SPRCER SLEEVE

078358-452.25.30.00

008

SPRCER SLEEVE

078358-452.25.30.00

008

SPRCER SLEEVE

o
o

078360-452.25.30.00

008

PRESSURE SPRING

418168-452.25.30.00

018

STDP SCREW

416473-452.22.30.05

010

SEEGER-V-RING

J 55X2

156216

011

SERL LOCK NUT

M14X1,5

152875-N 02.100

012

HEXRGON NUT

083630-DIN 836-04

015

SOCKET HERD SCREW

083034-DIN 812- 8.8

016

LOCK WRSHER

083250-DIN 7880

017

O-RING PRP 144-7507

150068

DT

018

SERL-LOCK-NUT

152707-N 02.100

DT

DT

MRRK
MRRK

(V)
(DT)

M14X1,5
M 8X 16
8

M 8

WERR-PRRTS
SERLING-ELEMENTS

,.. Um eine ordnungsgeme Abwicklung von Ersalztel!~AuHrgen sicherzustellen, muB die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikations-Nr,. Benennung und Bastell-Nr_ Wenn keine
Bestell-Nr, angegeben Isl, genugt die voll s t n d I ge Benennung

Blatt

01

Folgeblatt

Datum

07 . 12 . 87

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

PORT PUHE

231.25.00.18-427780

Typ
ZeichnungsNr.

Pos.

Stck

Benennung

231.25.05.11-01.01

BestellNr.

001

PRESSURE RELIEF V~LVE


PER SP~RE P~RTS LIST

HO

408827-521.20.05.01

002

PRESSURE RELIEF V~LVE


PER SP~RE P~RTS LIST

ND

413080-521.16.08.00

003

PRESSURE RELIEF V~LVE


PER SP~RE P~RTS LIST

HO

408828-522.20.05.15

018

CHECK V~LVE
PER SP~RE P~RTS LIST

078500-541.22.02.00

005

~NSCHLUSSPL~TTE

410388-231.25.00.06

017

DOUBLE-BRE~K~W~Y

078285-231.18.04.00

018

COUPLING SLEEVE

'1

078258-571.25.03.00

007

SOCKET

083145-0IN 812-10.8

008

QU~D

157085

OT

008

O-RING PRP 245-7507

083828

DT

010

CYL.-PIN

087755-DIN 6325

011

OOUBLE-8RE~K~W~Y

153878-N 02.023

012

LOCKING SCREW PHR M12X1,5


N02.017

083218-DIN

014

O-RING PRP 110-7508

083748

022

PL~IN

156113

023

SN~P

153834 - DI N 7883

026

LOCK.SCREW VSTI

153815-N 02.008

DT

eN~CH~RBEIT)

PLUG

SCREW

HE~D

M16X100

BONDEO RING

4018-477 B

M~RK

M~RK

eV)
eon

5 M6X 12

ROLLER
RING

=
=

PLUG

BE~RING

M 6

F-201380

30
18X1,5-ED/S~-1

808-5.8
DT

WE~R-P~RTS
SE~LING-ELEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatzten-Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, FabrikaUons-Nr., Benennung und Beslell-Nr.. Wenn keine
Bestell-Nr. angegeben ist, genOgt die voll s t n d I ge Benennung

Blatt

01

Folgeblatt

Datum

07.12.87

1Il..
"t: t

>-

_.

I~I

$G

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste
PRESSURE RELI EF VRLVE

HD

521.20.05.01-408827

Typ

Zeichnungs-Nr.

Pos.

Benennung

Stck

521.20.05.01-01.01

Bestell-Nr.

001

VRLVE BUSHING

408828-521.20.05.01

002

PISTON

408828-521.20.05.01

003

VRLVE PISTON

408818-521.16.05.01

004

GUIDE BUSHING

408818-521.16.05.01

005

PLUG

002455-520.16.10.01

006

SPRING COLLRR

424758-521.16.05.01

007

SPRING COLLRR

408821-521.16.05.01

008

LOCKING BOLT

409822-521.16.05.01

008

LOCKING SCREW

408830-521.20.05.01

012

PRESSURE SPRING

408825-521.16.05.01

013

PRESSURE SPRING

408831-521.20.05.01

011

SHIM

10 X 16X1

150369-DIN

988

011

SHIM

10

150370-DIN

888

011

SHIM

10 X 16XO,3

153402-DIN

888

017

O-RING PRP 221-7508

084880

DT

018

O-RING PRP 221-7508

084880

DT

MRRK
MRRK

(V)
(DT)

=
=

X 16XO,5

WERR-PRRTS
SERLING-ELEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatzlell-Auflrgen sicherzustellen, muB die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikalions-Nr., Benennung und Bestelt-NT.. Wenn keine
Beslell-Nr. angegeben ist, genGgt die vollstndige Benennung

Blatt

01

Folgeblatt

Datum

07.12.87

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GmbH
Ulm I Donau

1521200S()1 101.01
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---_. -

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste
V~LVE

PRESSURE RELIEF

ND

521.16.09.00-413080

Typ
Zeichnungs-Nr.

Pos.

Benennung

Stck

001

~OJUSTING

002

V~LVE

004

SPRING mGE

006

V~LVE

007

SCREW

521.16.09.00-01.01

Bestetl-Nr.

076694-522.16.05.01

073945-522.16.05.00

426291-521.16.09.00

413058-521.16.09.00

PRESSURE SPRING

071701-522.16.02.00

010

O-RING PRP 119-7509

083761

OT

012

O-RING PRP 124-7509

152146

ur

013

SEm LOCK NUT

152425-N 02.100

OT

014

O-RING PRP 212-7509

083796

OT

015

O-RING PRP 112-7509

083752

OT

016

TURCON-GLyo-RING S 55024-0200

154048

OT

BUSHING

POPPET

M6

M~RK
M~RK

CV)
COT)

=
=

WE~R-P~RTS
SE~LING-ELEMENTS

~ Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikations-Nr., Benennung und Bestell-Nr.. Wenn keine

Beslell-Nr. angegeben ist, genQgt die voll s t n d I ge Benennung

Btatt

01

Folgeblatt

Datum

07.12.87

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MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste
V~LVE

PRESSURE RELIEF

HO

522.20.05.15-408828

Typ
Zeichnungs-Nr.

Pos.

Benennung

001

V~LVE

002

Stck

BUSHING

522.20.05.14-01.01

BestellNr.

408581-522.20.05.14

SPRING CRGE

408582-522.20.05.14

003

PISTON

408583-522.20.05.14

004

RING PISTON

408584-522.20.05.14

005

V~LVE

SPRING CRP

408585-522.20.05.14

006

V~LVE

POPPET

402841-522.12.05.12

007

SPRING

402842-522.12.05.12

008

PRESSURE SPRING

408586-522.20.05.14

010

PRESSURE SPRING

405130-522.12.05.13

012

THRE~OEO

154140-0IN 814-12.8

013

SE~L

152425-N 02.100

OT

014

O-RING PRP 121-7508

083764

OT

015

O-RING PRP 221-7508

084880

OT

M~RK
M~RK

(V)
(OT)

COLL~R

PIN M 6X 30

LOCK NUT

=
=

N02.035
M6

WE~R-P~RTS
SE~LING-ELEMENTS

,.. Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzustellen, muB die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikations-Nr., Benennung und Beslell-Nr.. Wenn keine

Bestell-Nr. angegeben Ist, gengt die voll s tAn d I ge Benennung

Blatt

01

Folgeblatt

Datum

07.12.87

(
D

5
B

9
3

Anziehdrehmomenl des Ventils: 200 Nm


Go<

_. ____ -+__+ _______""_


G"

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MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

CHECK Vr:lLVE

541.22.02.00-078500

Typ
Zeichnungs~Nr.

Pos.

Benennung

Stck

541.22.02.00-01.01

Bestell-Nr.

001

Vr:lLVE SCREW

424585-541.22.02.00

003

PRESSURE SPRING

002466-150.32.03.01

008

O-RING PRP 110-7508

083748

008

Vr:lLVE POPPET

NO. 125735

154215

010

POPPET SEm

Pr:lRT-NO. 108088

085836

DT

Mr:lRK
Mr:lRK

(V)

(Dn

=
=

WEr:lR-Pr:lRTS
SEr:lLING-ELEMENTS

,.. Um eine ordnungsgeme Abwicklung von Ersatzteil-AuftrAgen sicher-

;;

zustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikations-Nr., Benennung und Bastell-Nr.. Wenn keine
Bestell-Nr. angegeben Ist, gengt die voll s t n d I ge Benennung

Blatt

01

Folgeblatt

Datum

07.12.87

(
D

c
(
1-

1-

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27. 11.

.....

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TE4

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

CONTROL RMPLIFIER

428.25.01.10-079319

Typ

Zeichnungs-Nr.

Pos.

Benennung

Stck

428.22.01.10-01.01

BestellNr.

00'1

CONTROL RMPLIFIER
PER SPRRE PRRTS LIST

424867-428.25.05.01

002

BY-PRS5 VRLVE
PER 5PRRE PRRTS LIST

420966-525.08.03.01

009

GRSKET

408294-426.22.01.11

OT

012

GRSKET

076330-427.22.01.20

OT

042

SOCKET HERO SCREW

085700-0IN 912- 8.8

M 6X 70

MRRK (V)
= WERR-PRRTS
MRRK
(OT)
=
SERLING-ELEMENTS
.... Um eine ordnungsgeme Abwicklung von Ersatttell-Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe -

;;;

zeichnung, Fabrikatlons-Nr., Benennung und Beslell-Nr.. Wenn keine


Bestell-W. angegeben Ist, gengt die voll s tn d I 9 e Benennung

Btatt

01

Fotgebtatt

Datum

07 . 12 . 87

.~

42

1\4

HYDRQMATIK
GmbH

Ulm/Donau

"

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste
CONTROL ~MPLIFIER
CWITHOUT COVER)

428.25.05.01-424867

Typ
Zeichnungs-Nr.

Pos.

Benennung

Stck

428.17.05.01-01.01

BestellNr.

001

HOUSING WITH ~CCESSORIES


PER SP~RE P~RTS LIST

404608-428.25.06.00

005

TENSION SPRING

413287-428.25.03.01

014

O-RING PRP 018-7507

083736

015

SOLENOID GH 263-035/EZ 410-24V

154874

016

PLUG SOCK. GDM 2008-831865-106

152503

017

SOCKET

085280

GDM 208-831 470-100

DT

M~RK
M~RK

CV)
CDT)

WE~R-P~RTS

= SE~LING-ELEMENTS
... Um eine ordnungsgemile AbwIcklung von ErsatzteU-Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrlkatlons-Nr., Benennung und Bestell-Nr.. Wenn keine
Bestell-Nr. angegeben Ist, gengt die voll s t n d I ge Benennung

Blatt

01

FOlgeblatt

Datum

07 . 12 . 87

) -~ J

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MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste
HOUSING WITH

~CCESSORIES

428.25.06.00-404608

Typ
Zeichnungs-Nr.

Pos.

Benennung

Stck

428.22.06.00-01.01

Bestell-Nr.

003

CONTROL PISTON W.CYLINDER PIN

417412-427.22.01.20

001

HOUSING

408290-427.22.01.20

004

LEVER

417155-427.22.01.20

005

RETURN LEVER

408301-427.25.01.20

006

ECCENTRIC PIN

071520-427.22.01.20

007

THRE~DED

071521-427.22.01.20

013

CYL. -PIN

087338-DIN 6325

021

SE~L

152425-N 02.100

022

NEEDLE

151552-DIN 5402

PIN
6M6X 14

LOCK NUT
BE~RING

M6
~

3 X11,8 G3

DT

M~RK

M~RK

(V)
(DT)

=
=

WE~R-PRRTS
SE~LING-ELEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzustellen, muS die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrlkatlons-Nr., Benennung und Bestell-Nr.. Wenn keine
BesteHNr. angegeben Ist, genOgt die voll s I n d I ge Benennung

BlaH

01

FolgeblaH

Datum

07.12.87

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MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

BY-PI=lSS Vl=llVE

525.08.03.01-420866

Typ

Zeichnungs-Nr.

Pos.

Benennung

Stack

525.08.01.01-01.01

Bestell-Nr.

001

HOUSING

408388-525.08.01.01

002

CONNECTING HOUSING

404572-525.12.10.00

003

COVER

404507-470.08.01.00

004

PRESSURE SPRING

420872-525.12.13.00

005

SPRING COlll=lR

420871-525.12.13.00

006

CONTROl PISTON

405777-525.08.01.01

007

PISTON

420870-525.12.13.00

010

THREI=lDED PIN

157086-DIN 814-12.8

011

SERl lOCK NUT

152425-N 02.100

DT

012

O-RING PRP 016-7507

086478

DT

013

O-RING PRP 017-7507

083735

DT

014

SOCKET HERD SCREW

083008-DIN 812- 8.8

016

DOUBlE-BRERKRWRY PlUG

153868-N 02.023

MRRK
MRRK

CV)
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M 6X 35

N02.035
M6

M 5X 12
M5

WERR-PRRTS
SERlING-ElEMENTS

~ Um eine ordnungsgeme Abwicklung von Ersatzlell-AuHrgen sicher-

zustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, FabrikatJons-Nr., Benennung und Bestell-Nr.. Wenn keine
Bestell-Nr. angegeben ist, geo091 die v 0 I J s t n d I ge Benennung

Blatt

01

Folgeblatt

Datum

07.12.87

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MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

LOCKING COVER W.

~CCESSORIES

231.25.04.10-412845

Typ
Zeichnungs-Nr.

Pos.

Benennung

StOck

231.25.04.10-01.01

Bestell-Nr.

001

LOCKING COVER

416006-231.25.04.10

005

O-RING PRP 045-7508

150108

006

LOCK

083251-DIN 7880

007

SOCKET

083060-DIN 812- 8.8

008

O-RING PRP 026-7507

083743

W~SHER
HE~D

10
SCREW

M10X 25

DT

DT

M~RK
M~RK

ev)
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=
=

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SE~LING-ELEMENTS

.... Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enlhallen: Typenbe zeichnung, Fabrikatlons-Nr., Benennung und Beslell-Nr.. Wenn keine
8estell-Nr. angegeben ist, genGgt die vo I1 s t n d I ge Benennung

Blatt

01

Folgeblatt

Datum

07.12.87

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GmbH
Ulm Donau

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MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

PIPE WITH

~CCESSORIES

550.25.05.00-400341

Typ

Zeichnungs-Nr.

Pos.

Benennung

StOck

002

PIPE W.RING WELDING PIECE

003

SE~L

004

SmL RING

005

HOLLOW SCREW

RING

DK~Z

14/S~5

~14X20

~ 8-~3C

550.17.05.00-01.01

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400374-550.25.05.00

153218

084037-DIN 7603

154383-DIN 7623

DT
CU

DT

M~RK

M~RK

CV)
CDT)

=
=

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SE~LING-ELEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe
zeichnung, Fabrlkatlons-Nr., Benennung und Bestelt-Nr.. Wenn keine

BestellNt. angegeben ist, gengt die voll s t n d I ge Benennung

Blatt

01

Folgeblatt

Datum

07 . 12 . 87

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MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

HYDRRULIC LINES

550.25.05.05-416184

Typ
ZeichnungsNr.

Pos.

Benennung

Stck

001

PIPE

004

FITTING

SES

6-M B-N.155501

550.25.05.05-01.01

Bestell-Nr.

416183-550.25.05.05

152011

MRRK
MRRK

(V)
CDT)

WERR-PRRTS
SERLING-ELEMENTS

~ Um eine ordnungsgeme Abwicklung von Ersalztel1~Auftrgen sIcher


zustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrlkatlons-Nr., Benennung und BeslellNr.. Wenn keine

Bestell-Nr. angegeben ist, gengt" die vollstndige Benennung

Blatt

01

Folgeblatt

Datum

07.12.87

1 606107-9712e

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste
V~RI~BLE

PUMP

DISPL~CEMENT

233.25.00.57-427770

Typ
Zeichnungs-Nr.

Pos.

001

Benennung

StOck

ROT~RY GROUP
SP~RE P~RTS

PER
002

REGUL~TOR,

PER

Bestell-Nr.

411877-230.25.03.21

414675-452.25.40.05

LIST

HYDR.

SP~RE P~RTS

233.25. 00 . 57 - 0 1 . 01

LIST

003

PORT PL~TE
PER SP~RE P~RTS LIST

427771-231.25.00.18

006

CONTROL ~MPLIFIER
PER SP~RE P~RTS LIST

078318-428.25.01.10

008

LOCKING COVER W. ~CCESSORIES


PER SP~RE P~RTS LIST

412845-231.25.04.10

010

HOUSING WITH BUSH

405847-233.25.30.00

014

PIPE WITH
PER SP~RE

400341-550.25.05.00

040

HYDR~ULIC LINES
PER SP~RE P~RTS

416184-550.25.05.05

074250-570.25.01.10

~CCESSORIES
P~RTS LIST

LIST

011

~UFN~HMERING

012

PROTECTION

~G~INST

TORSION

414045-233.25.30.01

012

PROTECTION

~G~INST

TORSION

414046-233.25.30.01

013

ECCENTRIC SCREW

420278-236.31.00.00

015

SUDE RING

074134-452.25.30.00

020

LOCKING SCREW VSTI

153861-N 02.008

DT

021

LOCKING SCREW VSTI 12X1,5-ED

151682-N 02.008

DT

022

LOCKING SCREW

083228-DIN

33X2-ED/S~1

PHR M42X2

808-5.8

(V)
WE~R-P~RTS
=
(DT)
=
SE~LING-ELEMENTS
. ~ Um eine ordnungsgeme Abwicklung von Ersatzten-Auftrgen sicher-

M~RK

M~RK

zuslellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikatlons-Nr., Benennung und Bestell-Nr.. Wenn keine

Bestell-Nr, angegeben isl, genagt die voll s tn d I ge Benennung

Blatl

01

Falgeblatl

02

Datum

03. 12 . 87

MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste
V~RI~BlE

DISPl~CEMENT

PUMP

233.25.00.57-427770

Typ
Zeichnungs-Nr,

Pos,

Benennung

Stck

233.25.00.57-01.01

Bestell-Nr.

023

lOCKING SCREW PHR M10X1


N02.020

084792-DIN

024

O-RING PRP 129-7509

085545

DT

025

O-RING PRP 246-7507

083829

DT

026

SE~l

152975-N 02.100

DT

027

DOUBlE-BRE~K~W~Y

153879-N 02.023

030

SOCKET

083141-DIN 912-10.8

032

O-RING PRP 364-7507

153020

DT

034

lOCKING SCREW VSTI

153862-N 02.009

DT

906-5.8

lOCK NUT

HE~D

M14X1,5
PlUG

SCREW

M6

M16X 90

42X2-ED/S~1

M~RK
M~RK

(V)
(DT)

=
=

WE~R-P~RTS
SE~lING-ElEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatzteil-AuftrAgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrlkatlons-Nr" Benennung und BesteH-Nt.. Wenn keine
Bestell-Nr. angegeben isl, gengt die vollstndige Benennung

Blatl

02

Falgeblatl

Datum

03.12.87

,!

,
MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste

ROTRRY GROUP

230.25.03.21-411877

Typ
ZeichnungsNr.

Pos.

Stck

Benennung

230. 25 . 03 . 20 - 0 1 . 01

Bestell-Nr.

001

CYLINOER BRRREL WITH CONTROL


PLRTE

412302-230.25.00.25

002

PISTON CIW SLIPPER PRO

078189-230.25.03.04

003

CRROLE WITH PIN

080292-230.25.03.20

011

CUP SPRING

074128-230.25.03.01

014

DRIVE SHRFT

403678-230.25.03.11

015

BERRING FLRNGE

080296-230.25.03.20

016

FRONT COVER

071336-230.25.03.00

017

WIRE

076233-230.25.03.03

018

JOINT PIN

076231-230.22.03.03

019

STOP RING

074142-230.25.03.02

020

SHIM

078319-230.25.03.04

020

SHIM

412706-230.25.03.04

020

SHIM

020

SHIM

o
o
o

023

ROLLER

401842-230.22.03.20

024

RETRINING PLRTE

426459-230.25.03.21

025

RETRINING BRLL

426460-230.25.03.22

031

PLRIN ROLLER BERRING F- 84535

153803

032

CRGE-COUPLE

154692

F- 96002

OT

412707-230.25.03.04
413043-230.25.03.04

MRRK CV)
= WERR-PRRTS
MQRK
COT)
= SERLING-FLFMENTS
. lIi- Um eine ordnungsgeme Abwicklung von !:rsalzteIT-Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikatfons-Nr., Benennung und Beslen-Nr.. Wenn keine
Bestell-Nt. angegeben ist, genOgt die voll s tAn d I ge Benennung

Blatt

01

Folgeblatt

02

Datum

03 . 12 . 87

I
!

MANNESMANN
REXROTH
(

Hydromatik GmbH

Ersatzteilliste

ROn:lRY GROUP

230.25.03.21-411877

Typ

Zeichnungs-Nr.

Pos.

Benennung

StOck

034

Bl=lCK-UP PLl=lTE

035

SNl=lP RING

036

RETl=lINING RING

037

REn:lINING RING

038

5 40X 50

230.25.03.20-01.01

BestellNr.

086228-DIN

153675-DIN 7883

083362-DIN

471

083416-DIN

472

SHl=lFT SEl=lL RING 827SK


40X 55X 717,5-FP

154654

OT

038

O-RING PRP 236-7507

083822

OT

040

O-RING PRP 260-7507

086482

OT

044

SHIM

40

X 50XO,3

086230-DIN

888

044

SHIM

40

X 50XO,1

086231-DIN

888

045

SHIM

70 X 80XO,1

084588-DIN

888

045

SHIM

70 X 80XO,3

084588-DIN

888

046

CLl=lMPING PIN

153828-DIN 7346

Ml=lRK
Ml=lRK

ev)
eOT)

=
=

l=l 40
40X1,75
80X3

7X 12

888
V

WEl=lR-Pl=lRTS
SEl=lLING-ELEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzustellen, muB die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrlkatlons-Nr., Benennung und Bestell-Nr_ Wenn keine
Bestell-Nr. angegeben Isl, genOgl die voll s t n d I ge Benennung

Btatt

02

Folgeblatt

Datum

03.12.87

1
I,

38

36

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\
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31

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18-

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A4V-725

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste
REGUL~TOR,

HYDR.

452.25.40.05-414675

Typ
Zeichnungs-Nr.

Pos.

Benennung

007

5PRING

001

Stck

COLL~R

W. DU-BU5H

452.25.40.05-01.01

Bestell-Nr.

408001-452.25.30.00

5TROKING PI5TON

400340-452.25.30.00

002

ROD

421336-452.25.40.00

003

COVER

400320-452.25.30.03

004

COVER

414678-452.25.40.05

008

5P~CER

5LEEVE

078358-452.25.30.00

008

5P~CER

5LEEVE

078358-452.25.30.00

008

5P~CER

5LEEVE

o
o

078360-452.25.30.00

008

PRE55URE 5PRING

418168-452.25.30.00

018

5TOP 5CREW

416473-452.22.30.05

010

5EEGER-V-RING

J 55X2

156216

011

5E~L

M14X1,5

152875-N 02.100

012

HEX~GON

083630-DIN 836-04

015

50CKET

083034-DIN 812- 8.8

016

LOCK

083250-DIN 7880

017

O-RING PRP 144-7507

150068

DT

018

5E~L-LOCK-NUT

152707-N 02.100

DT

LOCK NUT
NUT
HE~D

M14X1,5
5CREW

W~5HER

M 8X 16
8

M 8

DT

CV)
WE~R-P~RT5
=
CDT)
=
5E~LING-ELEMENT5
. ~ Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicher-

M~RK

M~RK

zustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikatlons-Nr., Benennung und Bestell-Nr.. Wenn keine
Bestell-Nr. angegeben Ist. gengt die v 0 Iisl n d 19 e Benennung

Blatt

01

Folgeblatt

Datum

03.12.87

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

PORT PLI=lTE

231.25.00.18-427771

Typ
Zeichnungs-Nr.

Pos.

Benennung

Stck

231.25.05.12-01.01

BestellNr.

001

PRESS URE RELIEF VI=lLVE


PER SPI=lRE PI=lRTS LIST

HD

408827-521.20.05.01

002

PRESSURE RELIEF VI=lLVE


PER SPI=lRE PI=lRTS LIST

ND

413080-521.16.08.00

018

CHECK VI=lLVE
PER SPI=lRE PI=lRTS LIST

078500-541.22.02.00

005

I=lNSCHLUSSPLI=lTTE CNI=lCHI=lRBEIT)

410388-231.25.00.06

017

DOUBLE-BREI=lKI=lWI=lY PLUG

078285-231.18.04.00

018

COUPLING SLEEVE

078258-571.25.03.00

007

SOCKET HEI=lD SCREW

083145-DIN 812-10.8

008

QUI=lD BONDED RING

157085

DT

008

O-RING PRP 245-7507

083828

DT

010

CYL.-PIN

087755-DIN 6325

011

DOUBLE-BREI=lKI=lWI=lY PLUG

153878-N 02.023

012

LOCKING SCREW PHR M12X1,5


N02.017

083218-DIN

014

O-RING PRP 110-7508

083748

022

PLI=lIN ROLLER BEI=lRING F-201380

156113

023

SNI=lP RING

153834-DIN 7883

026

LOCK.SCREW VSTI 18X1,5-ED/SI=l-1

153815-N 02.008

DT

MI=lRK
MI=lRK

CV)
CDT)

=
=

M16X100
4018-477 B

5 M6X 12
M 6

I=l 30

808-5.8
DT

WEI=lR-PI=lRTS
SEI=lLING-ELEMENTS

... Um eine ordnungsgeme Abwicklung von ErsalzlellAuftrAgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, FabrikaUons-Nr., Benennung und Beslell-Nr.. Wenn keine
8estell-Nr. angegeben Isl, gengt die voll s tAn d f ge Benennung

Blatt

01

Folgeblatt

Datum

03.12.87

1,

10

11

mit Locllt.NlMJ7
abfIIdlCllt.t,V>d (,Iu,eh."

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MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste

PRESSURE RELI EF

V~LVE

HO

521.20.05.01-408827

Typ

Zeichnungs-Nr.

Pos.

Benennung

001

V~LVE

002

PISTON

003

V~LVE

004

StOck

BUSHING

521.20.05.01-01.01

BestellNr.

408828-521.20.05.01

408828-521.20.05.01

408818-521.16.05.01

GUIDE BUSHING

408818-521.16.05.01

005

PLUG

002455-520.16.10.01

006

SPRING

COLL~R

424758-521.16.05.01

007

SPRING

COLL~R

408821-521.16.05.01

008

LOCKING BOLT

408822-521.16.05.01

008

LOCKING SCREW

408830-521.20.05.01

012

PRESSURE SPRING

408825-521.16.05.01

013

PRESSURE SPRING

408831-521.20.05.01

011

SHIM

10 X 16X1

150368-DIN

888

011

SHIM

10

150370-DIN

888

011

SHIM

10 X 16XO,3

153402-DIN

888

017

O-RING PRP 221-7508

084880

OT

018

O-RING PRP 221-7508

084880

OT

PISTON

X 16XO,5

M~RK
(V)
WE~R-P~RTS
=
MQRK
(OT)
=
SE~LING-FI FMENTS
.... Um eine ordnungsgeme Abwicklung von Ersatztii-AuTtrgen sicherzustellen, mu die Bestellung folgende Angaben enthallen: Typenbe zeichnung, Fabrikatlons-Nr" Benennung und Bestell-Nr.. Wenn keine
Bestell-Nr. angegeben Isl, gengt die vo 11 5 tAn d I ge Benennung

Blatt

01

Folgebialt

Datum

03 . 12 . 87

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GmbH
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1521,20.0S01 0/.01
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MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

PRESSURE RELIEF

V~LVE

ND

521.16.09.00-413080

Typ

Zeichnungs-Nr.

Pos.

Benennung

Stck

001

~DJUSTING

002

V~LVE

004

SPRING

006

V~LVE

007

SCREW

521.16.09.00-01.01

Bestell-Nr.

076694-522.16.05.01

073945-522.16.05.00

C~GE

426291-521.16.09.00

POPPET

413058-521.16.09.00

PRESSURE SPRING

071701-522.16.02.00

010

O-RING PRP 119-7509

083761

DT

012

O-RING PRP 124-7509

152146

DT

013

SE~L

152425-N 02.100

DT

014

O-RING PRP 212-7509

083796

DT

015

O-RING PRP 112-7509

083752

DT

016

TURCON-GLYD-RING S 55024-0200

154048

DT

BUSHING

LOCK NUT

M6

M~RK
M~RK

eV)
eDT)

WE~R-P~RTS
SE~LING-ELEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzustellen, mu dia Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikalions-Nr., Benennung und Bestell-Nr.. Wenn keine
Bestell-Nr. angegeben 151, genagt die v 0 I J s t n d i ge Benennung

Blatt

01

Folgeblatt

Datum

03.12.87

------_..

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.--

MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste
CHECK

V~LVE

541.22.02.00-079500

Typ
Zeichnungs-Nr.

Pos.

Benennung

001

V~LVE

003

Stck

5CREW

541.22.02.00-01.01

Bestell-Nr.

424595-541.22.02.00

PRESSURE SPRING

002466-150.32.03.01

008

O-RING PRP 110-7509

083749

009

V~LVE

NO. 125735

154215

010

POPPET

P~RT-NO.

085836

POPPET
5E~T

108088

OT

M~RK
M~RK

CV)
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=
=

WE~R-P~RT5
5E~LING-ELEMENT5

.. Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzustellen, mu die Bestellung folgende Angaben enthalten: Typenbe zeichnung, FabrikaUons-Nr" Benennung und Bestell-N(~ Wenn keine
Bestell-Nr. angegeben Isl. gengt die voll s I n d I ge Benennung

Blatt

01

FOlgeblatt

Datum

03.12.87

c
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MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste
LOCKING COVER W.

~CCESSORIES

231.25.04.10-412945

Typ
Zeichnungs-Nr.

Pos.

Stck

Bestell-Nr.

001

LOCKING COVER

416006-231.25.04.10

005

O-RING PRP 045-7509

150109

006

LOCK

083251-DIN 7980

007

SOCKET HmO SCREW

083060-DIN 912- 8.8

008

O-RING PRP 026-7507

083743

M~RK
M~RK

;;;

Benennung

231.25.04.10-01.01

eV)
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=
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10
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OT

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SE~LING-ELEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatden-Auftrgen sicherzustellen, muB die Bestellung folgende Angaben enthallen: Typenbe zeichnung, Fabrikallons-Nr., Benennung und Bestell-Nr.. Wenn keine
Bestell-Nr. angegeben Ist, gengt die vo 11 5 t n d I ge Benennung

Blatt

01

Folgeblatt

Datum

03.12.87

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MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

CONTROL

~MPLIFIER

428.25.01.10-078318

Typ
ZeichnungsNr.

Pos.

Benennung

Stck

428.22.01.10-01.01

Bestell-Nr.

001

CONTROL ~MPLIFIER
PER SP~RE P~RTS LIST

424867-428.25.05.01

OO:;?

EY-PI=lSS VI=lLVE
PER SP~RE P~RTS LIST

'1

420866-525.08.03.01

008

G~SKET

408284-426.22.01.11

DT

012

G~SKET

076330-427.22.01.20

DT

042

SOCKET

085700-DIN 812- 8.8

M~RK
M~RK

CV)
CDT)

HE~D

SCREW

M 6X 70

=
=

WE~R-P~RTS
SE~LING-ELEMENTS

,.. Um eine ordnungsgeme Abwicklung von E(Salzlell~Auft(gen sicher'


zustellen, muB die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikal1ons-Nr., Benennung und Bestell-Nt.. Wenn keine
Bestell-Nr. angegeben isl, gengt die voll s t n d I ge Benennung

Blatt

01

Folgeblatt

Datum

03.12.87

~.

12

42

1:1r

MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste

CONTROl RMPlIFIER
(WITHOUT COVER)

428.25.05.01-424867

Typ
Zeichnungs-Nr.

Pos.

Benennung

Stck

428.17.05.01-01.01

BestellNr.

001

HOUSING WITH RCCESSORIES


PER SPRRE PRRTS lIST

404608-428.25.06.00

005

TENSION SPRING

413287-428.25.03.01

014

O-RING PRP 018-7507

083736

015

SOLENOID GH 263-035/EZ 410-24V

154874

016

PlUG SOCK. GDM 2008-831865-106

152503

017

SOCKET

085280

GDM 208-831 470-100

DT

MRRK (V)
WERR-PRRTS
=
MQRK
(DT)
=
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. lJio- Um eine ordnungsgeme AbwiCklung von ErsatztlT-Au1trgen sicherzustellen, muS die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikatlons-Nr., Benennung und Bestell-Nr.. Wenn keine

Bestell-Nr. angegeben Isl, genOgt die voll s I n d I ge Benennung

Blatt

01

Folgeblatt

Datum

03.12.87

1I

x----

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GmbH

___

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1: 1
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elektro-hydraulisch
:"-,,,.!::~_:!::.-

1428.1705.01101.01

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MANNESMANN
REXROTH
(

Hydromatik GmbH

E rsatzteilliste
~CCESSORIES

HOUSING WITH

428.25.06.00-404608

Typ
Zeichnungs-Nr,

Pos.

Benennung

Stck

428.22.06.00-01.01

Bestell-Nr.

003

CONTROL PISTON W.CYLINDER PIN

417412-427.22.01.20

001

HOUSING

408290-427.22.01.20

004

LEVER

417155-427.22.01.20

005

RETURN LEVER

408301-427.25.01.20

006

ECCENTRIC PIN

071520-427.22.01.20

007

THRE~DED

071521-427.22.01.20

013

CYL.-PIN

087338-DIN 6325

021

SE~L

152425-N 02.100

022

NEEDLE

151552-DIN 5402

PIN
6M6X 14

LOCK NUT
BE~RING

M6
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DT

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=
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=
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. ... Um eine ordnungsgeme Abwicklung von Ersalzlell-Au1irgen sicher-

M~RK

zustellen, muB die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikatlons-Nr., Benennung und Bestell-Nt. Wenn keine
Bestell-Nr. angegeben Ist. genOgt die v 0 J J s t n d I ge Benennung

Btatt

01

Folgeblatt

Datum

03 . 12 . 87

1
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MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste
BY-P~SS

V~LVE

525.08.03.01-420866

Typ

Zelchnungs-Nr.

Pos.

Benennung

Stck

525.08.01.01-01.01

Bestell-Nr.

001

HOUSING

408388-525.08.01.01

002

CONNE[TING HOUSING

404572-525.12.10.00

003

COVER

404507-470.08.01.00

004

PRESSURE SPRING

420872-525.12.13.00

005

SPRING

420871-525.12.13.00

006

CONTROL PISTON

405777-525.08.01.01

007

PISTON

420870-525.12.13.00

010

THRE~DED

157086-0IN 814-12.8

011

SE~L

152425-N 02.100

DT

012

O-RING PRP 016-7507

086478

DT

013

O-RING PRP 017-7507

083735

DT

014

SO[KET

083008-DIN 812- 8.8

016

DOUBLE-BRE~K~W~Y

153868-N 02.023

M~RK
M~RK

(V)
(DT)

COLL~R

M 6X 35

PIN

M6

LO[K NUT

HE~D

=
=

S[REW

N02.035

M 5X 12
PLUG

M5

WE~R-P~RTS
SE~LING-ELEMENTS

.. Um eine ordnungsgeme Abwicklung von Ersatzten-Auftrgen sicherzustellen, muB die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikations-Nr., Benennung und Bestell-Nr.. Wenn keine
Bestell-Nr. angegeben Ist, gengt die v 0 11 s t n d i ga Benennung

Blatt

01

Folgeblatt

Datum

03.12.87

_ _ _ _ _ _ _ _0

____ , _

- - -- -

. _...

jKmeicrnung
"10
roch ~ 15.001 .-------'

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Verfcrren, z.B Atzuno
3

12

16

[-

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10

11

13

14

In Schnittebene gezeichnet
Mit Loctite Nr. 601
abgedichtet u.gesichert

:
On

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25.9.81 _S.b_.L<'<'

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MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste

PIPE WITH RCCE550RIE5

550.25.05.00-400341

Typ
ZeichnungsNr.

Pos.

Stck

Benennung

550.17.05.00-01.01

Bestell-Nr.

002

PIPE W.RING WELDING PIECE

400374-550.25.05.00

003

5ERL RING

DKRZ 14/5R5

153218

004

5ERL RING

R14X20

084037-DIN 7603

005

HOLLOW 5CREW R 8-R3C

154383-DIN 7623

DT
CU

DT

MRRK (V)
WERR-PRRT5
=
MRRK
(DT)
=
5ERLING-ELEMENT5
. ~ Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sIcherzustellen, mu dIe Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikations-Nt., Benennung und Bestell-Nr.. Wenn keine
Beslell-Nr. angegeben 1st, gan091 die voll s t n d I ge Benennung

Blatt

01

Folgeblatl

Datum

03.12.87

*l

t-..
'.

-_.

--

".

D
~'.--

--

I-

1\
1c

....

10:=

(
1-

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18

l-

11

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.'-.

---

11

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I
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i

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I,,,

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f+jt

l-

v........

kil-9V"'1 O/i" Mff~"""1 "'. dr,/Il At".., '->, Ir"'" .....,


l"ef,M'<~ 't:;.'lt"

I'"
TE4

."

Rohr mit Zubehr

~
HYDROMATIK
GlI'bH
Ulm f Donau

155u 17.05.00 01.07,

....,.

Ic " ""

.11111111111

I I I I
1

.,,'"

,''1' ~c.r rrlt.

MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste

HYORI=IULIC LINES

550.25.05.05-416184

Typ
Zeichnungs-Nr.

Pos.

Benennung

Stck

001

PIPE

004

FITTING

SES

6-M B-N.155501

550.25.05.05-01.01

Bestell-Nr.

416183-550.25.05.05

152011

MI=IRK
MI=IRK

;;

ev)
eOT)

WEI=IR-PI=IRTS
SEI=ILING-ELEMENTS

... Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzustellen, muS die Bestellung folgende Angaben enthalten: Typenbe zeichnung, Fabrikalions-Nr~ Benennung und Bestell-Nr.. Wenn keine
Bestell-Nr. angegeben isl, genGgt die vo r I s tn d I ge Benennung

Blatt

01

FOlgeblatt

Datum

03.12.87

.~

HYDR. SYSTEM 9.0


AXIAL PISTON UNIT
A6VM 160EP 2D/60W
PART NO. 2 072 310

Ersatzteilliste

Only for Order N 01 518-2-52

vnRIRBLE DISPLRCEMENT MOTOR

225.28.10.55-442517

Typ
Zeichnungs-Nr.

Pos.

Benennung

Stck

225.22.42.25-01.01

Bestelt-Nr.

001

ROTRRY GROUP
PER SPRRE PRRTS LIST

416230-201.28.03.13

002

CONTROL
PER SPRRE PRRTS LIST

442518-440.28.10.55

005

HOUSING

412645-225.28.41.11

006

CONTROL LENS

418665-225.28.41.11

008

LOCKING SCREW
VSTI 22X1,5-ED

151S84-N 02.008

-NBR

DT

MRRK
(DT) =
SERLING-ELEMENTS
... Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzusteen,
mu die Bestellung fo!gende Angaben enthalten: Typenbezeichnung, FabrikationsNr., Benennung und Bestell-Nr . Wenn keine Beste/l-Nr. angegeben

vollstndige Ber.ennung.

ist, genOgt die

Blatt

01

Folgeblatt

Datum

17.05.83

Iv

'

i (

/- --f~
-

-,---,-

o
o
@

.---=------"--. .. ---

l __------. _.. ~ ._~-,-------+

.~--'-----

.i

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste
ROH1RY GROUP

Typ

201.28.03.13-416230

Zeichnungs-Nr.

Pos.

001

Stck

Benennung

201.28.03.00-01.01

Bestell-Nr.

ROTRRY GROUP, HYDR. 5ECTION


PER 5PRRE PRRT5 LIST

428944-201.28.03.91

DRIVE 5HRFT

425775-201.28.03.10

003

BERRING RING

410637-201.28.03.10

004

COVER

410638-201.28.03.10

005

RING NUT
GUK 75X2

156328

( 002

DT

-FE/R F *

006

BRCK-UP PLRTE
55 130X160X3,5 *

156329

010

TRPERED-ROLLER BERRING
T 7FC 080
*

154687

011

TRPERED-ROLLER BERRING
33115

154688-DIN

720

012

RETRINING RING
160X4

083422-DIN

472

013

CIRCLIP
5B160

156330

014

5HRFT 5ERL RING


BRF5L15F 70X 90X 7/5,5FPM*

830391

DT

015

O-RING
PRP 361-7507

156334-N 02.079

DT

017

5HIM
PS 130 X160 XO,1

156331-N 02.085 BL2

018

SHIM
PS 130 X160 XO,3

156332-N 02.085 BL2

M~~~eloo !d9ur:~me::A~~kru~~~~t!;'!~A:f~~~s~tiTa!~n,
mu die Bestellung folgende Angaben enthalten: Typenbazeichnung, FabrikationsNr., Benennung und 8esteHNr.. 'lllann keine Bestell-Nr. ~n ist, genDgt d:.a
vollstndige Ber.ennung.

Blatt

01

Folgeblatt

02 Datum

17.05.93

MANNESMANN
REXROTH
Hydromatik GmbH
Ersatzteilliste

ROn:lRY GROUP

Typ

201.28.03.13-416230

Zeichnungs-Nr.

Pos.

018

Benennung

SHIM
PS 130 X160 XO,5

Stck

201. 28 . 03. 00 - 0 1 . 01

Bestell-Nr.

156333-N 02.085 BL2

MRRK
CDT) =
SERLING-ELEMENTS
.. Um eine OfdnungsgemaBe Ab.vicklung von Ersatzteil-Auftrgen sicherzusteRen,
rnvB die Bestellung folg(lnde Angaben enthalten: Typenbezeichnul'lg, FabrikationsNr., Benennung uiid Bestell-Nr.. Wenn keine Bestell-Nr. angegel)en ist, gengt die
vollstndige Benennung.

Blatt

02 Folgeblatt

Datum

17.05.83

,
~~ :~.

Cl-i
ltfflw,{"l~'! I~
i<lH+~WJ.Jjj

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste
ROTRRY GROUP, HYDR. SECTION

Typ

201.28.03.81-428844

Zeichnungs-Nr.

Pos.

Benennung

Stck

201.22.03.80-01.01

BesteJl-Nr.

001

CYLINDER

430784-201.28.03.81

003

CENTER PIN

410552-201.28.03.80

004

PISTON

430780-201.28.03.81

006

SPRING COLLRR

414031-201.28.03.80

006

SPRING COLLRR

414032-201.28.03.80

006

SPRING COLLRR

006

SPRING COLLRR

006

SPRING COLLRR

006

SPRING COLLRR

006

SPRING COLLRR

006

SPRING COLLRR

006

SPRING COLLRR

o
o
o
o
o
o
o
o

432284-201.28.03.80

007

CUP SPRING

410551-201.28.03.80

011

RETRINING PLRTE

062868-200.28.10.00

005

RING
F- 203088.1

012

414033-201.28.03.80
414034-201.28.03.80
414035-201.28.03.80
414036-201.28.03.80
414037-201.28.03.80
432283-201.28.03.80

14

156327

14

153648-0IN 7885-8.8

PHILLIPS-HERO SCREW
M 6 X20-H-BR R F*

MRRK

COT)

SERLING-ELEMENTS

.. Um eine ordnungsgeme Abmeldung voo Ersatzteil-Auftrgen slcherzustel!en,


mu die Bestellung fO:gende Angaben enthalten: TypenbezeIchnung, Fabrikations-

Nr., Benennung und Bestell-Nr.. Wenn keine Bestell-Nr. angegeben !.sI, gengt die
vo II s t ii. n dig e Bere,nnung.

Blatt

01

Folgeblatt

Datum

17 . 05 .83

Einbaulage
markierte Seiten
der KoLbenringe
C

1)

CD

1) mit LOCTITE 262 gesichert


Gez.
Ge r.

09 APR

Gas.

2.P
, ,

6995

nderUf"\9
nlJr mit

11027

CAD

Norm.
J. 6.
1--------I---I---J-!','~~~~~kJt;J.~_I
Ze i chnuog Datum
Nome re i La J". -Seh lsse l
zulossig
1992 Datum
No
e~nde('t
9 APR9 ON
Wel"k:stoff,
Ferti9zustand/T~psehlOsseL,
Mastabl

1: 1
Popmo

Ob.Abm. Un.Abm.

werk:stOCk:k:on~~n1-noch DIN 678~

~}J! if,'J' ~~J'ij=O;}'

LL .-ToLeronzen noch OIN7168-m


,>

zeug

0 tel I

Benennung,

LI.l:

OberftOchenbeschoffenheit noch
OIN ISO 1302. VorzugsmegrPen
(S~mboLe)1 Ra-Werte

v'

TriebwerK
dr. Tell

HYDROMATIK

Id-Nr.

Schutzvermer~

OIN 34

-Nt".

Kenn-Nt',

201.22.03.90 01 .01

GmbH

Elohlng

Ers. rOrl
Ers,durch.

.-Nr,
.-Nr,

MANNESMANN
REXROTH

Hydromatik GmbH
Ersatzteilliste

CONTROL

Typ

440.28.10.55-442518

Zeichnungs-Nr.

Pos.

Benennung

Stck

440.22.12.25-01.01

Bestell-Nr.

001

CONTROL Pf-lRT
PER SPf-lRE Pf-lRTS LIST

424521-441.28.10.05

( 002

COVER
PER SPr:lRE Pr:lRTS LIST

423176-555.28.17.02

003

PORT PLr:lTE

424084-440.28.12.11

004

POS IT ION I NG PISTON

424088-440.28.11.11

005

POSITIONING TRUNNION

422021-440.28.11.11

007

Br:lCK-UP RING

424080-440.28.11.11

008

THREr:lDED PIN

408582-225.32.11.11

008

Gf-lSKET

436533-440.28.11.11

010

Vr:lLVE GUIDE

422884-440.22.11.11

011

BOLT

426662-440.20.11.11

( . 013

BUSH

412756-440.22.11.11

015

SOCKET-HEr:lD SCREVJ
M16X 45

083131-DIN 812- 8.8

017

THRmDED PIN
M12X 80
N02.037

153075-DIN 815-10.8

017

THRmDED PIN
M12X100
N02.037

153875-DIN 815-10.8

017

THREr:lDED PIN
M12X 80
N02.037

154041-DIN 815-10.8

017

THREr:lDED PIN
M12X110
N02.037

154212-DIN 815-10.8

DT

M~~~eloo ~dEl~mBe=Atm~kJ~~~blt!;i~A:ft]knEs~!iTe!~n,
mu die Bestellung folgende Angaben enthalten: Typ<:lOOezeichnung, FabrikationsNr., Benennung und Bestell-Nr.. \\\lnn keine BesteHNr. angegeben 1s1, genOgt die
vollstndige Ber.ennung.

Blatt

01

Folgeblatt

02 Datum

17.05.83

MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste

CONTROL

440.28.10.55-442518

Typ
Zeichnungs-Nr.

Pos,

Benennung

Bestell-Nr.

018

5Ef:1L LOCK NUT


M12

1524S8-N 02.100

OT

018

O-RING
PRP 008-7508

084468-N 02.078

OT

020

O-RING
PRP 011-7508

086488-N 02.078

DT

021

O-RING
PRP 012-7508

085708-N 02.078

OT

023

Vf:1RI5Ef:1L-RING
555613-0320-108P

156542

OT

024

5QUf:1RE RING

156478-0IN34110-51

OT

40X2

Stck

440.22.12.25-01.01

026

CYLI NOER PI N
12 M6X 24

084542-DIN

028

DOUBLE BREf:1K-OFF PIN


M8

153880-N 02.023

7-5T

Mf:1RK
(OT) = 5Ef:1LING-ELEMENT5
.... Um eine ordnungsgeme Ab,'licklung von Ersatzteil-Auftrgen sicherzustellen,
mo d~ Bestellung fo!.gende Angaben enthalten: Typenbezaichnung, FabrikationsNr., Benennung und BestellNr.. Wenn keine Besten-Nr. arJgegehen Ist, genOgt die
vollstndige Ber.ennung.

Blatt

02 Folgeblatt

Datum

17. 05 . 83

I
i

.i

"<;

"

:i
C

\
~ \,

"

~ 6
c:.

g
~ig

~l
~ ~
Q:)~ ~ g

.! "

R~ ~
I

'" "~ "

<

"

" ...

!l!o
'{

~'"
)

'"

- ;;;

; i

~
!

,l!Ir"

..

/
I

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

CONTROL Pr.:lRT

441.28.10.05-424521

Typ
Zeichnungs~Nr.

Pos.

Benennung

Stck

441.22.11.25-01.01

Bestell-Nr.

001

CONTROL HOUSING

418838-441.28.11.25

002

CONTROL BUSH

412246-441.22.11.11

003

CONTROL PISTON

412266-441.22.11.11

004

RDJUSTING BUSHING

420172-441.28.11.11

005

SPRING BOLT

418761-441.22.11.11

006

SPRING COLLRR

412888-441.28.11.11

007

PRESS URE SPRING

413346-441.22.11.20

008

PRESSURE SPRING

432468-441.28.12.23

008

PRESSURE SPRING

413171-441.28.11.11

010

SRNDWICH PLRTE

421255-441.22.11.23

011

STOP SCREW

413338-441.22.11.20

040

CONTROL PISTON

438248-441.25.11.25

041

CONTROL BUSH

418882-441.25.11.25

042

BOLT

418883-441.25.11.25

043

SPRING COLLRR

075875-226.16.14.00

044

LOCKING SCREW

444358-441.25.11.25

045

PRESSURE SPRING

414208-452.13.32.01

046

PRESSURE SPRING

420238-441.20.11.40

014

O-RING
PRP 128-7507

083770-N 02.078

DT

MRRK
(DT) =
SERLING-ELEMENTS
.... Um eine ordnungsgeme Abwicklung von Ersatzteil-Auftrgen sicherzusieeen,
mu die Bestellung foig:!nde Angaben enthalten: Typenbmeichnung, FabrikatiOnsNr., Benennur.g und Bestell-Nr.. Wenn keine Besle!!Nr. angegeben ist, gengt dfe
vollstndige Ber.ennung.

Blatt

01

Folgeblatt

02 Datum

17.05.83

MANNESMANN
REXROTH
Hydromatik GmbH

Ersatzteilliste

CONTROL Pr:1RT

441.28.10.05-424521

Typ

Zeichnungs-Nr.

Pos.

015

Benennung

Stck

50CKET-HEr:1D SCREW
M 8X 40

441.22.11.25-01.01

BesteU-Nr.

083042-DIN 812- 8.8

151878-N 02.008

( 016

LOCKING SCREW
V5TI 14X1,5-ED

017

RETr:1INING RING
16X1

083381-DIN

018

THREr:1DED PIN
M 6X 30
N02.033

152427-DIN 813-10.8

020

CYLINDER PIN
4 M6X 24

087756-DIN 6325

SEr:1L LOCK NUT

152425-N 02.100

153868-N 02.023

021

DT

-NBR
472

DT

M 6

022

DOUBLE BREr:1K-OFF PIN


M 5

024

O-RING
PRP 016-7507

086478-N 02.078

DT

025

ORING
PRP 018-7507

083736-N 02.078

DT

026

SOCKET-HEr:1D 5CREW
M 4X 10

083002-DIN 812- 8.8

027

SOLENOID
GM263-035/202-24V

830752

047

THREr:1DED PIN

830888-DIN 814-10.8

048

O-RING
PRP 121-7508

083764-N 02.078

048

SEr:1L LOCK NUT


M 6XO,5
SOCKET HEAO SCREW M 4x50
PLUG BOX GOM 2009-931965-100
SOCKET HEAO SCREW M 4x12

157764-N 02.100

4
1
4

086070
085290
083003

DT

M~fJt<eine ~dE!s~me=Atwnck~~~bJIt!f2A~f~knEs~ti!!~n.
mu die Bestellung folgende Angaben enthalten: Typenbezeichnung, Fabrikations

Nr., Benennung und Bestelt-Nr.. 'Nenn kEtlne Bestell-Nr, angegeben Ist, genUgt die
vollstndige Ber.ennung.

Blatt

02 Folgeblatt

Datum

17. 05 . 83

_ _' _ _ _ _ _ L ____ _ _, __ _
~

... ~~ _ _7_~~ __

mit (oe/iltt 601


gt!~lchttrt

1.8

1.6

/abgttdlcht .. r

22

25

47~
1.1.

1.3
1.0
1.1
o

16

21

19

26

15
mll (octt/" 141
gtn','::f)(lrt

!8

"
-1:1
-~-::r

&

..

~- ...;

r/.r

::Pf >/)( :;~ ~."

t _ _ _ - ..... ~,~

Tar

1-

HYDROIlA11K

Steuerteil

fr A$V M

EP2D /60

441.22.11.25101.01

MANNESMANN
REXROTH
Hydromatik GmbH
Ersatzteilliste
COVER

555.28.17.02-423176

Typ
Zeichnungs-Nr.

Pos.

(,

Benennung

Stck

555.22.17.02-01.01

Bestell-Nr.

001

COVER

415172-440.28.11.20

002

THROTTLE 5CREW

400263-225.20.00.08

003

THROTTLE PIN

410814-531.18.04.00

004

THROTTLE 5CREW

400264-225.20.00.08

010

SOCKET-HERD SCREW
M12X 35

083080-DIN 812- 8.8

011

O-RING
PRP 218-7508

086658-N 02.078

DT

012

LOCKING SCREW
VSTI 12X1,5-ED

151682-N 02.008

DT

MRRK

(DT)

-NBR

SERLING-ELEMENTS

,... Um eine ordnungsgeme Abwk:klung VOll Ersatlteil-Auftrgoo sicherzusteP,en,


mu die Besle1kmQ f(geode Angaben enthalten: TypenbezeIchnung, FabrikationsNr., Benennung und Beste/INr.. Wann keine BesteU-Nr. angegeben Ist, gengt die
vollstndige Be~ennung.

Blatt

01

Folgeblatt

Datum

17 . 05 . 83

4')

12

.,

10
11
. B

--,

"
(f)2)Anziehdrehmoment 3Nm
. gelt mon tiert

1)Anziehdremoment MA =8Nm
gelt montiert
15.11.
",

-If-

8:11,

11 08

".,,,,,

1:1
Deckel (fr HZ, EZ) .
,,"'.

~t""'iO<:"'''~(t'>. ~aff~,,""~
o ,,>,.~ ....~s"'e ~~'!e" o';,r>DO,",

,,..

'I

y-

v:~

JI;

~c

. '0.

.,,, -,"'rl"

,~/~

v:;c.J

.. C'

'.1=7

55 22.1702 01.01

HYDR. SYSTEM 9.0


FIXED DISPLACEMENT UNIT
A2FM160/61 W
PART NO. 1 435 273

Ersatzteilliste

FIXEO OISPLRCEMENT UNIT

Typ

211.24.25.44-408222

Zeichnungs-Nr.

Pos.

Benennung

Stck

211.25.25.41-01.01

Bestell-Ne

001

ROTRRY GROUP
PER SPRRE PRRTS LIST

408213-201.24.07.10

003

HOUSING

405180-211.25.25.41

004

PORT PLRTE

422874-211.25.25.44

005

CYLINDER PIN
8 M6X 16

084174-DIN

006

O-RING
PRP 245-7507

083828-N 02.078

007

SOCKET-HERD SCREW
M16X 40

083128-DIN 812- 8.8

008

LOCK WI=ISHER
16

083254-DIN 7980

7-ST
OT

MRRK
(OT) = SERLING-ELEMENTS
.... Um eine ordnungsgeme Ab'.vicJ.:lung von Ersatztel1-Aultrgen sicherzlIS!e!!en,
mu die Bestellung fo!gende Angaben enthalten: Typenbezeictmung, FabrikationsNr., Benennung urxl Beste/I-Nr.. Wenn keine BesteU-Nr. angegeben ist, gengt die
vollstndige 8er.ennung.

Blatt

01

Folgeblatt

Datum

17.05.83

I
I,

r
r

: i:

-',~

.j

p
<0

00

!2)
1

ii;~
tr"

;;;~

'"
I:

I'

~
-c:
c:

-2
~

,=:.

I ::::::
~I

~-~

""""1

tnl
,,<I
'tnl
::::
- ,,<.

MANNESMANN
REXROTH
Hydromatik GmbH
Ersatzteilliste
ROTRRY GROUP

Typ

201.24.07.10-408213

Zeichnungs-Nr.

Pos.

Stck

Benennung

201.25.07.10-01.01

Bestell-Nr,

001

ROTRRY GROUP, HYDR. SECTION


PER SPRRE PRRTS LIST

442887-201.24.06.80

002

DRIVE SHRFT

426884-201.24.07.10

003

BERRING RING

406163-201.25.07.10

004

COVER

404384-201.25.07.10

005

WRSHER

408186-201.25.07.10

007

RETRINING PLRTE

444065-201.25.07.10

008

RING NUT
GUK 65X2

156102

DT

-FE/R F *

010

TRPERED-ROLLFR BERRING
T 7FC 070
*

154344

011

TRPERED-ROLLER BERRING
33113

152775-DIN

720

RETRINING RING
140X4

083421-0IN

472

014

SHRFT SERL RING


BRFSL1SF 60X 80X 7/5,5-NBR

830388

DT

015

O-RING
PRP 252-7507

085366-N 02.078

DT

017

SHIM
PS 110 X140 XO,2

154260-N 02.085 BL2

018

SHIM
PS 110 X140 XO,3

087601-N 02.085 BL2

020

PHILLIPS-HERD SCREW
M 8 X20-H-BR R F*

156120-DIN 7885-8.8

( 012

MRRK

(OT)

SERLING-ELEMENTS

.. Um eine ordnung.sgeme Ab'.... ick~ng von Ersatzteil-Auftrgen s1cherzuste!!en,


mu die Bestellung folgende Angaben enthalten: TypenbezeIchnung, FabrikationsNr., Benennung und Beslell-Nr.. 'Nenn keine BesteH-Nr. angegeben ist, gengt d~
vollstndige Ber.ennung.

Blatt

01

Folgeblatt

Datum

17.05.83

-- - - - - - - - - - -

@)

"'1""1""

0
0

~ ~'

~"

~-

~" <~ i
~ ;; ~
: 2;
~ ~ 2

<.

?g

g. ~ w
.. :> C
~~ ~

'3

""1""1'"

~ ~ -,
~j~

""1""1'"

"'i"">

'I""

----------------------------- ----------------------------------------------------.-------------_.-

MANNESMANN
REXROTH

Hydromatik GmbH

Ersatzteilliste

RnrnRY f,RnlIP, HynR. SECTION

Typ

201.24.06.90-442887

ZeichnungsNr.

Pos.

Benennung

Stck

201.11.06.90-01.01

Bestell-Nr.

001

CYLINDER

421312-201.24.07.82

002

CONTROL PLRTE

409211-201.24.07.90

003

CENTER PIN

409133-201.25.07.90

004

PISTON

426820-201.24.07.92

006

SPRING COLLRR

444752-201.25.06.90

006

SPRING COLLRR

444753-201.25.06.90

006

SPRING COLLRR

444754-201.25.06.90

006

SPRING COLLRR

444755-201.25.06.90

007

CUP SPRING

409134-201.25.07.90

005

RING

14

F- 202764.1

156274

MRRK
CDT) =
SERLING-ELEMENTS
.... Um eine ordnungsgeme Abwickk.mg
Ersatzteil-Auftrgen sicherzLlSteHen,
\'QI'l

mu die Bestellung folgende Angaben enthalten: Typenbezeldlnung, FabrikationsNr., Benennung UM BasteH-Nr.. 'Nenn keine BestellNr, angegeben ist, gengt d~
volls tndige Ser,ennung.

Blatt

01

Folgeblatt

Datum

17. 05 . 93

.............

.-

r~ .<..~,
'(1\~ ~ ~

~ Iy}
~

FP

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i

~//

5 *J
~/.

1 ,

V ~~

~ /
\
t--. ~//LI!

t-.:

v~ ~
1/1' ['\

Einzelheit
145:1

5 *J

~V ~

/1'

,~

"- .1'

2
(Ausfhrung mit
erhhter FedervorspannungJ

*JDieser Ring is' r"if dem Kennzeichen


zum Arbeitsroc;r, hin eingebaut!
Du.

Z3.

ws;:

0.".

,(17.3.

~,

...
_0
"WtnIt"':

-,

.....

.fS: 3

(I''!(

IW""",~:

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""""

1i<JII~~'

w_

z::1;/,/J'-;"'''I'''
k# H:I& oIw r~~;
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~:

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- -

.-

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,-_ ..

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'*'H'

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1201.11.06.90 Ol01
""...
I I; I ff1 I 1 TM 15 i"'IW1:1~ \,
..

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lNtllfwd:

.....

,.

v......,.

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lN,.

Trif~bwerk . hydr. Teil

\-

~ HYDROMATIK
GmbH
CI.z"'
Ulm/Donlu

rw" ~tidIM:

__ ~I>OI Jtdt

-,
_.

..

W"i::"e"!n 1n11 rmIT:;" ITIj' TlrrTlP1!T! Imm 1[1111111 nH'1 r II' Ir-"'~'; In',,

LR 6210.1.11.1 GB

Oill Air Cooling Unit

Type sheet

Issue 82.11

,
,

Oil/air eooling units with fan driven by three-phase AC motor.

Application

Cooling of oil up to approx. vii 100 10- 6 m2 Js (100 eSt, SAE 40, 13E) by sir, for
example. hydraulic fluids HF A, HFB, HFC, HFD. hydraulic, lubricating. trans former
01' cutting alls and coolants. Max. oil tempel'ature 120C.

Capacity range

Up to approx. 1000 kW (with toil ::: 60 C. tair ::: 20 C)

"-lax. allowable
working pl'essure

16 bar

Mode of

Depending on the volume flow, the oil passes through the cooler block in one 01' more
passes and Is cooled by environment al air delivered by a fan. In extreme cases,
cooling to 5 - 6 K above tha ambient temperatul'e is possible. Cooling below the ambient
temperature is, as you will know, not possible.

".1

operation

Cl

Construction
and materials

Oil/air cooling units are made up of the following components:

1. Cooler block (aluminium)


2. Removable motor bearers with a motor support plate (steel, zinc-plated)
3. A fan cowling with finger guard (steel, zinc-plated)
4. Fan (plastic)
5. Fan drive
Re. 1
High-performance cooling fins of aluminium that are not sensitive to dirt make it
possible to provide a compact cooUng unit of high power density. SAE counter-flanges
Cincluded) provide reliable connections under strenuous working conditions.
For SAE counter-flanges see LR 6001.4.3.
Re. 1, 2, 5:
The consistantly applied unit constructlon system facilitates the provision of almost
any type of fan drive .. The oil connections are normallyon the drive side but can
optionally be provided on the face side.
In the case of the standard fan drive, using a three-phase AC motor B 14 to DIN 42677,
two 01' thl'ee standard speeds are possible, thus maklng it possible to meet any
regulations that may apply in respect of noise levels but areductton in speed will, of
course, result in a reduction in cooling capacity.
For mobile applications, oillair cooling Wlits are avrulable wit
(12 V 01' 24 V) 01' with hydraulic motor drives. V-belt drive!
"Type key" LR 6210.1.12).

KHLANLAGE /
COOLING SYSTEM
SN/PART NO. 1606119

~~~~:A~:i~~~~t~L!,~~FE~:~~ ~C~

Installation

-\"

LR 6210.2.11.1 GB

Dill Air Cooling Unit

l\Iaintenance
,

~-

..:' --

,".--,.

>

-',',

lssue 82.11

,,-:---

Installation

Coolers ean be installed either vertically

01'

hOl'izontally.

C::==-I8i~

In the open, motor with prote-ctlon-roof!

(
Alternative fastening points 8re: The foot plate (Z-section), the holes in the motor
bearel's at the top 01' the 4 threaded holes in the reet angular sections on the face

of the units.
If not otherwise specified, the oil connections are on the drive side. It is, however.

possible to reverse the cooler block so that the oil connections will be on the face
side.
Procedure: Undo the self-tapping screws between the fan cowling and the side walls
cf the cooler block and the screws in the upper and tower oil boxes. Reverse the
block and assemble in the reverse order.
Installation
indoors

The eooling Bir must be able to flow to and from the fan without hindranee. The
minimum distanee between the fan and the nearest obstruction is indieated in the
dimension sheet concel'ned.
In selecting a site for installation, eare should be taken to avoid any disturbanee
being eaused by the heated exhaust Bir.
In order that the exhaust air does not cause the room in which the cooler is instalied
being undesirably heated, provision should be made for adeq uate ventilation and
exhaust. This appUes particularly to installations in basements eontaining hydraulic
equipment. A guidance value for additional ventilation: V'L = 600 m3 /h for each 1 kW
of dissipation loss.

,<," ,.,' ":,,'i,', "

;" "", .:," ,,",, __ .. "',' .-:"~ -r,;':',~::~)l:::;,,/"_::;\( . ,: ,-'.' _:;:o;';,~",,~: :;,,;,,_,_> ....;' , :.i,,'

<'<,' ."

KH LER FABRIK'L:NGERERBlREICHGMBH&CO. KG

LR 6210.1.12.1 OB

OU/ Air Cooling Unit

Type key

Issue 82.11

[D-DJ.[D
1

10

11

12

Aluminium oil/air cooling units


1

DJ
4

Size of cooler units (face area)

=
=
0 3 =
0 4 =

(\

GJ
6

DJ
,;

0,045

0,050

0,080

0,100
0,160
0,200

0,250

=
=

DJ

0,400
0,500

=
=
=
=
=

0,600
0,630
0,800

1,000
1,200

0,315

Number of passes
Note:
1 - pass

3 - pass

Oll chamber Sizes 01 and 02 have threaded pipe connections (R"ID)

From Size 03 upwards, coolers have SAE flanges


Note:

50

Standard model

[ITJ[i.D-

;J
,

m'

ni'

50

70

30

90

10

Block separation for two separate oil circuits only from Size 02 to
Siz. 10
All oil chambers with threaded pipe connections (RrrlD)

Dlrection of sir flow. oll connections. finish

Fan

011 connections

Finish

normal

1
drive side

resistant to sea alr


suction

normal
face side
resistent to sea air

normal

drive side
6

resistent to sea air

press
normal

face side
8

resJstant to sea air

7024 Rlderstadt (Bemhausen) Postf.1240 EchterdInget str. 51 Tel 071V7001-O Teklfax. (0711) 7001-297" Teklx-7255627 k1r d Telegramm laengeferrelch

~.

LR 6210.4.37.1 GB

Dill Air Cooling UnH

Dimensions

2.7807.2.00-00.00

Issue 89.9

rno -

s 38, R 1'/," lR 6001. 4.3.1


2.IJlO-S38,R3/4"

Counter flan ge 2.

SAE-JS18c

~~

Overall width
548

Thread for additional


mounting facilities on yake
Ml0:o:8tief

'/

510

Vent
plug M 14 x 1.5

H12x16deep

-9

'56
'1'

H~
I
~

iY

BI.Br, 500 8

IV

.1

'"

~
~

U;

Air

ci
iO

30

,,
,,
,,

::.0:1::_

<>

,
,
I

I
I

,I
(
mr
C'\

t:j40

Technieat data

(
max. working pressul'e
max. working temperat ure
Material

Installation
1nstructions

,I
,

I
111

-8

Drain
plug M 14 x 1.5

Type key

i
Accessories
Cooling capaclty

165

'2

319
(0,544

depending on make cf motor

(0,574*
"'Explosion proof motors
Dimensional changes may be made without notiee
>-----'""~"------..j

on

and hydraulic fluids HF A; HFB; HFC HFD up to v ~ 100. IO-Gml/ s


100 cSt) but under no circumstances for water
eooling medium: Air
Type
2.7807.2.0
51.00
31. 0 0
11.00
Jace ares
m'
0,25
0,25
0.25
1000
Fan speed
1500
750
I/min
0,18
Fan load
kW
0.46
0.04
Air flow
0,5
k!!/s
1,2
0,7
82 / 70
70 / 58
d8(A)
62 / 50
Noise level 1m/7m
from 63 HZ to 8000 HZ
8 Bel;
7 Bel;
N 80
N 70
6 Bel:
N 60
0,25
0,75
0,55
Motor power
kW
Motor frame slze
814 C120 - 80
B14 C120 - 80
814 C120
80
46,4
46,4
46,4
Total weight with motor kg
37
37
37
Welght without motor
kg
I
oU content
6,2
6,2
6,2
Fol' eooling:

(g

16 bar
120C
Cooler:
Aluminium
Plastic
Fan:
Other parts: Steel (zlnc plated)
Hefer to: Type sheet LR 6210.1.11, Installation und Maintenance LH 6210.2. '11.
Ensure there 1s an unhindered flow of alr to and from the cooler. Provide ventilation and
exhaust in room where cooler Is Installed. Avoid a pulsating oil flow and pressul'e sUl'ges.

0.0~,0.

J[~-

Size of unit

1
I

336

See LR 6210.1.12

3'8

~ . rr9L
~'1130mm
AppHcation

er

SJval'iant (key number)

Number of passes (norll1al: 1, for low oil flows: 3)

Type of fan drive and

Position of oil connections, dil'ection of alr flow. finish

Fan speed

LR 6001. 4. 3 2 SAE Counter flanges w1th gaskets and screws (included in price)
LR 6210.5.2 Filter mats for aU/air coolers
(charged extra)
LR 6002.1.1 Temperature regulator
see overleaf

Benennung:

er>

=
c-'
,-,
VJ

cn,

Denomin.bon:
Dhign;,tion:

Ol/Luft-Khlanlage
Oil/Air - Cooling Unit
Refroidisseur Huile/ Air

Ersatzteil-Zeichnung :
Spare part- drawing :
Tableau de pieces de rechonge:

2
23

E 2. 7807.2.12 - 51.22

29

28

26

10

27
(\

14
15

13

8
9
(

76
3a

18

79
20
21

24
25

AM ''',,~5 D/N 7604


A
14><18 D/N 7603

. SACH-NR 1606119
97.12

KHLERFABAIK LNO.RI!A" ... ICH GMBH

"co. KQ

l/Luft-Khlanlage
Oil/Air-Cooling Unit
Refroidisseur Huile/Air

Benennung
DenomInation
~8ignation

Zelcbnungs-Nr.
Drawlng-No.
Dessin-NO

, , ,,
'

.4j~

~i:l

IE 2.7807.2.12- 51.22

Ersatzteil-Stckliste. Spare Part List. Liste des pieces de rechange


., ",..,..",

lId.
No.
NO

.",~~

n.< ..

ILu 't -Kh 1er


li I/A ir-Coo 1er
i di ~~ .. ur hili 1
ir
I
a
to~h>"ho
Venti
Vr.n ti 1i\ tor hou~ i nn
Ru<" d' air
B Gr. I
11lotor bracket
;"nnnrt
Schutzaitter
P~;"ro"tion arillr.
f'n>mh1" nrill" nrnr"rrr;"r,
)l

1
2
3
1,

"I.

~~ho

().

Kun~ t~ to ff -V .. nt i 1 i\ tnr

S
9

10

11

2.7530. 2. ~1. 3. 01,<

OJ'71. 2.00

60/1; l~lr:n~ag;6 a~ ~~~~2 ~

F
[25. ,. io<uli\tiooSrh,~
F
IPS, '~classe d' i <.'lI emr.ot-F

16k' -Srhr"lbE'
lHP n on .. 0
'I', ;,ov,nn",I"

15

0
1.0

lH,,'
Iv"
Abt.

Bearb.

,.

, ""

G",.

oon

t1f6x 30

Dlll 933

)fG 1<20

0111 933

I/

t'/ <f X 11-0

"''' ..'000,,1(>
Datum

ITEI ~ 201. J'fl


/1

St

2
2

St
St

St

GG 25

Polypropyl en

St

St

St

St

211f f?

Xame

=./.-;"

"

-4.

/1.1011.6,32,0

"'r rpw

Al

LR Hot.Zciln.:lr.

r.v, "rh,.." ',Cr>


Hp:<, ['C,c," "0\.'
11;< f,,, " .... 'n,l"
FP[~O ,'r i nn
'On;.n "'\'0
R~n.!" 11 n CO'o,,/pr
6k t. -Sci1>".jjhe

MaU"r.

515

Pli\~tioue
v"ntili\t .. ur
Kn n,n 1"
2. 75.2.9.2.9".7
I Pl a te
IPI aaue
IScheibe
2. 70S'. 2.00.7
I 14.,h",..
I Rnnn" 11"
I Sich"~lInn<f)l"rh
2. 70S6 2 . () tJ.8
11 nrk-Pht"
I Tn1" 01" ~"rll,..;r"
I rlotnr-Fl ilo<.rh
2.7530.2.91. 'r.02.
I;'lotor-fl amle
I Mn h,,,,.. -h,.. i rI"
Drf> h ~ t rom -:10 tn r
l~e\'I. i. ,Je 11 enende
6 x .,'" . DIN :n2
I Thr"p nl" <" Ar ""'rn,..
I:.lnt"",.. tr;nh,<i>/O,7SX'lSOO Thread at Sha~~3
11M B11t- Cf2o-80 X o,s/px .,roo Ilt (, x '10 : l)
12
I f)l:1 d?F.77:220ya/311C/Yf SaH,

[P5, : l<nbtinn<k1

14

2.118'T.2.01./f.07-

rp

4'1-0 VY;

13

2. 7S2{,. 2. f}1. ES

~~rk.,~,f(

,.~

2.7526.2. fJ1. 2-

!J.

6 Pol va. -fan

p.~

2.7056.2. ()". 6. 01

5 Nllh
Mnvon

2.118/f.2.21.1.011

.....

. Zust.

01il 933
nderung

3.3

1f.

3.3

FSt

8.3

WerklbeJcil.
DLN~t

C.rtJ(Ie&1.e
DIN " " "

C.rtlllCl.I
DrN SOO4t

Bueh. Nr.

FallH

~o.

Chu,e NO

Scb.melu Nt.
:'delt Noo.

Mau.

f~e:-<o

,,

--- -------

Zeicbnwtgs-Nr.
Drawlng-No.
Dessin-No

KOHLI!RFABAIK LANG.AIIR .. RlllCH QMBH"co. KQ

-----~

Beneo.nung
Den.ominaUon
D6signation

01/Luft-KUhlanlage
Oil/Air-Cooling Unit
Refroidisseur Huile/Air

."' ....-...
."'~'"

NO

~~~

E 2.7807.2.12-57.22

Ersa tzteil-Stck 11 ste Spare Part Li st. Li ste des pieces de rechange
Ud.
No.

lH

....
,-

Wuk.o.acl!..

OlN 5004'
Certlltcatt
DtNSOOU
Certtlk.,
DIN SOOU

,,,~

Bt.c-b. Nr.

rat" No.
CMrp NO

Scb.taeue Sr.
Mell No.
M... ~ (6.le:"'O

,,

.
inn

18 ,nrinD W... he ..

D;'nrt..l1 "

20
21

!-lAva nnn S ~r~


'ii~ Mxaoona 1e

6ktjJ .. ++,,~
l1"v"nnn nut
",.rnu
'inn
,nrina

H {O)( II-S'

DIN 933

;fI {D

DIN 934

40

.11 ..

FSt

lUlle

~H

19

8
2

8.8

St

FSt

8.8

FSt

8.8

FSt

8.8

St

2-

Kunststoff
PVC
Pl ast igLle

6.lt.t _<:"1

22

F,

23

1,4f""x-,,"s- DIN 933

v ic Iuov"nnn" 1..
Spr

in"
n:I wis~
i

;10

i1 e

6kt .<:rh~,ube
Hexa_oon
~ s<:,rew
24
Vi. h"x;\onna 1"
Federri no
25 S.Drina washer
Rondell e
Blechschraube
Self
tappir19 scr~
26
Vis
Scheibe
Washer
27
Rondelle
Rohrkappe
28 D, .+o-:ti ve pl UQ
ouchon
SAF -Fl an.eh knl
29 SAE-Flanae comolete
SAE -hri de rnmn 1Pt"
SM -Fl an<eh
2Q; ,Ar -Fl "nnp
<:A' -h,.i np

C:lC

;1ft 6;< 46

urb.

I"'''''
Cop"

Datum

~1='13 20.9.8'J
11

11

11

?1. 'I. ftI.

B 4,8x13

DIN 7981

fI 5,3

DItl 9021

Z.

on. '1. '.00. '1. 7S

2.1601.6.05

R1f"
9 5 )( 76 x
4'~

Anno;>" -n' pt,nrh"it"


7vl ; nno 'uf}r'IJI",

Abt.

i
I

RlJndd i rhtr-ina
,,,;> 1i nn ,.i nn

L9c w
-" "
rl
Vis cyl iridrique
Federring
.29c Spring wa~er
Rondelle qrower

DIN 933

r"o,

-.

Name

/1

-C~
C/

22 x

;1f 42"

/f2
. Zust.

~<f

3,

5~

45 Dltl 912

0111 128
nderung

St

Perbunan

8.8

FSt

Ta HYDR. SYSTEM 9.0


SET OF FILTER
LT-10-46.0-K
PART NO. 2 049 413

SPARE PARTS LIST: LT-IO-46.2-K

ltell

Parts-Nr.

Description

1
1
2
1
3
4 Pair

LT -10.46.1
374A2N35TL 110
01B125-1,0-N
01B125-3,O-N
RT 1-0001

11

2
2
1
1
1

12

13

14
15
16

12
1
1

P-GEV IB LR
2103-01-1B.00
VS-R 1/B-WO
VS-R 1 1/4-WO
O-Ring 47,22x3,53
NBR 70 SH
OIN 912-1/2"-13 UNC
x 5"
OIN 912-1/2"-13 UNC
x 1 3/B"
OIN 912 M 12 x 35
P-EWVO IBL
P-GES1BLR

1
2
3
4
5
6

Qty.

7
B
9
10

COIIIIents

Block
Filter
Checkvalve
Checkvalve
Retainer
Split flange halves SAE 1 1/2"
3000 PSI
Male stud coupling
Gauge coupl ing
Locking screw
Locking screw
O-Ring
Screw
Screw
Screw
Stud elbow
Mal e stud

<

F;L~~~TEM

TO HYDR

SET OF

9.0

LT-10-46.0-K
PART NO. 2049413
ZU HYDR
- ----FILTERBL~C~NLAGE 9.0

LT-10-46.0-K
_SACH NR .2049413

,r--u.t

ndorung

=t~3====:.::=:b=~~~~~--~--:~-<J:=
-10-46.2-3-X

Datum Nomo

LT

TO 9.0 HYDR. SYSTEM


OlL AGGREGATE OlL SUPPLY AND COOLING
LT-70-12.0-K
PART NO. 2 072 361

(
PARTSLIST : LT - 70 - 12.0 - K

Pos.Quan.

Part No.

Description

AF 132 M/2C-21

PR 300/160/747

Motor 380V, 50Hz, 9kW, 3000 min- 1 , S1, IP 54


Terminal box left-hand side
With acceptance of "Register of Shipping Ruland"
Pump carrier

DA 300

Damping ring

A28/38. -38-RS Alu

Spidex coupling

LT-70-12.0

Console

70453-RAL

Axial piston pump

70422-929

Assembly kit

PLP 20-31,5 00-03

Gearpump
Suction side 1 5/16 - 12UN-2B
Delivery side 1 1/16 -12UN-2B

LT-70-12.0.1

Spacer ring

10

DIN 438

Stud bolt M8x12

11

DIN 933, 8.8-A3B

Screw M12x40

12

DIN 934

Nut M12-8-A3B

13

10

DIN 125-B13

Washer ST-A3B-TL-DIN 522-C

14

DIN 933, 8.8-A3B

Screw M 12x35

15

DIN 933, 8.8-A3B

Screw M12x25

16

DIN 912, .8-A3B

Screw M12x25

17

14

A 13

Schnorr disk

18

GE42-PU1 5/8-12UN

Screw fitting

19

GE35-PU1 5/16-12UN

Screw fitting

20

GE10-PU 7/16-20UNF

Screw fitting

GE12-PU 9/16-18UNF

Screw fitting

GE28-PU11/16-12UN

Screw fitting

21
22

-,

.'

I
3 O.
00 tlnl
ceoorb 126.03.93
Gepr

Norm

Nano

t~rz

1993

TO 9.0 HYDR. SYSTEM


OlL AGGREGATE OlL SUPPLY AND COOLING
LT-70-12.0-K
,
PART NO. 2 072 361

LT-70-12.0-3-M
IZu.t

'0

Datum

I>lom.

(10)

SPARE PARTS LIST


COMM. NO. 7/2688 - 2691
MOTOR-FLY PUMP-UNIT
PART - NO. 2065788

i:>Cf'OW

(2) ~-""."Ii

Sparepartlist HFZP-I/2.0

(13)

(11 )

(4

Vane

) Radialshaftsealing

(12) ~uu"_-..~

(9) Flange
(5) DistribuLnrpluLe

(6) Stator

(8) Flange

(7) Uotor

Pos.Nr.
Sealing set:

When ordering spareparts give typ of pump


(as marked), sparepart position and part
designation.
Subject of technical modification.

Designation

(J)

1 x

Radialshaftsealing

(2)

2 x

O-Ring (70x2)

(3)

1 x

O-Ring (1Ix2.5)

(4)

7 x

Vane

. .\

Ventilblock
valve block

6653.06.03

Magnetventil

DF-S3A-OM-HC24

solenoid valve

measuring union

HFM MI<R1j4
R1j4

Verseht-au bu ng

GEV 18l.R

Meverschraubung

Et~A3j

union

GEV 10l.R

Verseht-au bu ng

union

T-Verschraubung
t-union

P-TV 10l.

Drosselrckschlagventil
throttle non return valve

RD 11

Verschraubung

P-EGES 10l.RWDSV

union

Leitungsfilter
in-line filter

25l.225-P10.ROV4.4P

10

O-Ring 90 Share
o-ring

47,22x3,53-NBR

11

Verschlustopfen
plug

VS-R1j2-WD

12

Grundplatte
base plate

4x450x55-AI

13

Klemmenkasten,

vollst.

terminal box

ITEM

QUANT

DESCAIPTION

1-+-+-+-+-+-+-\-1.

,g

MATIEAIAL

AEMAAKS ...

HYDR.SYSTEM
Control Station Filter
NO. 4621 - N1
PART NO. 2088789
... _- ..... -.---.--:...::..::::...::..::--=-=-=-:...::::...=-=-::--=-=-------------1

PROJEcnON

i$8"

SCALE

Steuerstation Filter
Ventiltafel mit l.eitungsfilter und
4 Magnetventilen
DATE

s.s.n

I NAME
I tp.

REPLACING
TRANSPFAOM

I
I

CHECKED

ST 4621-N1

IQ1L "vo"~

__--3"

14

DIN 912-M8x130
8.8 Zn

Zylinderschraube
cheese head screw

(
15

Sechskantmutter
hexagonal nut

DIN 934-t,j8-8Zn

16

Fedet-ring

DIN 127-B8,1-Zn

spring was her

17

DIN 125-Afl,41<P

Scheibe

disk
18

Hinweisschild
reference plate

19

Hinweisschild
reference plate

20

Hinweisschild
reference plate

ITEM

QUANT

DESCRIPTION

c: PROJECTION

'~~'8-

"

SCALE

MATERIAL

REMARKS

Steuerstation Filter
Ventiltafel mit Leitungsfilter und
4 Magnetventilen
DATE

s.$.n I
REPLACING
TRANSPFROM

NAME

Sp.

I
I

CHECKED

ST 4621-Nl
IQH Z val< 2.

57

3~
"'--tit

,
,
I

~ r.;""""' '1"1

-=
-!jfi

5\
gjlJi:L

"'-

'--

~-

r~
I

.- _.-.

ga:

.-::~

11

-@

f-.--

I"f"o"f"
I"",u"", _@[ 1- __ .

f-'

i\14.15
16.17

..

-t

13

I---

I UiTiii&"u._.

It
U _ U . l I ..... 11

1
I~

'l

u;u

12 _______

1?l

'I=.

:r----

f-'-'

I
I

- I-

.~

S~r~p
e

------ i

- f-

p3

-L-~O..@

9________.

r-

P2m

I~d.:.

L-

\2

'L

~-~ 1--2

5-0 ~-~
~f-j-I

7 6{

-+-

I-

'"

:~~; - ~1

-:I

/14

Pl

I~ ~ Pl

P2Jlfl

10

,;..

;-,

-t

"

420
285

450

Mastab 1: 5

",
' ,"

- -

-.,

-',~

.,

",'

.
,

.. ,-".;-."

.-.-

:'''~''.-:

"'.-'

",'"
,

"'0;,,\,:,

...... ",

"-

-'';-",'

-~.,

::,

. ;'-":0<': ''-;-;''.\-i:'

- __.,':,. -.__';
,

,,'

-.i_,i.~i:; ~-'; ~--~~

.
,

~,

.--',' ,'-'!':-;':
"
;,,,-~.-

"

"

,',

,~nlQ~

,.,-",.-.<-,

: ",.,-

"

-',-r:-- :

';::,'

Steuers lot ion Filter

,.

,,-~.

HOle
'norl\1.!i 1It-

HYDR. SYSTEM
Control Station Filter
NO. 4621 N1
PART NO. 2088789

~'" -,"

{-::'

-;.,..._-~,';,~-;.

",::,'.;.

I Dalu.

,-.,