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Documenttitle:
DocumentID SP2154
DocumentType ValvesTechnicalSpecification
Security Unrestricted
Discipline MechanicalStatic/Piping
Owner AbdulnabiAlBalushi,UEP/1S
IssueDate 15July2014
Version 1
Keywords:ThisdocumentisthepropertyofPetroleumDevelopmentOman,LLC.Neitherthewholenorany
partofthisdocumentmaybedisclosedtoothersorreproduced,storedinaretrievalsystem,ortransmittedin
any form by any means (electronic, mechanical, reprographic recording or otherwise) without prior written
consentoftheowner.
Revision: 1
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ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of all
revisions prior to these are held on file by the issuing department.
Version No.
0
1
Date
15
2013
15
2014
July
Author
Mahesh Manjakuppam Srinivasan
Scope / Remarks
First Issue
July
Second Issue
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TABLE OF CONTENTS
i
ii
iii
iv
Introduction ...................................................................................................................................... 6
1.1 Purpose ...................................................................................................................................... 6
1.2 Changes to the Specification ..................................................................................................... 6
1.3 Priority documents ..................................................................................................................... 6
1.4 Exceptions .................................................................................................................................. 6
1.5 Reference Documents ............................................................................................................... 6
Appendix CTyp. Arrang. of CRA sleeve weld detail in drain/vent port of Weld overlay valves: .. 19
Appendix DTypical arrangements of Vent and Drain with threaded plug or flanged connection:
20
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1 Introduction
1.1
Purpose
This specification shall apply to on plot valves (MESC and Non-MESC categories) under
Hydrocarbon / sour / toxic / steam service. This is in addition to the applicable International
codes, MESC specification, SHELL SPE and technical requisition. The purpose of this
specification is to upgrade the valve integrity in terms of reliability and safety. In general the
specification is applicable for Ball, Gate, Globe, DBB valve and Triple Eccentric Butterfly valve.
1.2
1.3
Priority documents
In case of conflict between documents relating to an enquiry or order the following priority of
documents shall apply:
1.4
This document
PO / Requisition Sheet and Project Specification.
Standards, Specifications and Codes referred to in this document.
Exceptions
Any proposed exceptions or variations to this specification shall be submitted to the Company
or its representative for approval prior to manufacture.
In case of any conflict between the requisition/datasheet and this specification, vendor shall
seek approval from the Company.
Any work completed with unauthorised modifications may be rejected by the Company. Any
subsequent re-work shall be in accordance with this specification and shall be to the
Manufacturers/Suppliers account.
1.5
Reference Documents
API 6D
ISO 14313
ISO 17292
ISO 10434
ISO 15761
Steel gate, globe and check valves for sizes DN 100 and
smaller, for the petroleum and natural gas industries
BS 1868
Specification for Steel check valves (flanged and buttwelding ends) for the petroleum, petrochemical and allied
industries
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BS 1873
API 609
API 6A
ASME B16.34
ASME B16.10
ASME B31.3
Process Piping
BS EN 10204
ISO 10474
DEP 30.00.60.13-Gen
SPE77/130
SPE77/300A
SPE77/313
SPE77/312
SPE77/302
Valves-General requirements
SP-2041
SP-1246
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2 General requirements:
2.1
2.2
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The body/bonnet joint shall have primary static seal or gasket suitable for the designated
pressure class and secondary static seal which is of fire safe gasket/seal. No O ring
(elastomeric) is allowed in the Body /bonnet joint as pressure containing seal.
2.3
Seal Materials
Spring for the Lip seal shall be of Eligiloy (UNS R30003) material. The make of the lip seal may
be Saint Gobain / GFD / ESA srl.
The recommended elastomeric O-ring material is Viton-AED type (James Walker Type 58/90,
James Walker Type 58/98).
Vendor shall have the material specification and EN10204 2.1 certificates for the type of seal
proposed in the valve and if Company / buyer requests at any time during execution of job shall
provide the same for information/reference.
2.4
Valve Operator
Manually operated valves shall be operated by a lever, wrench or hand wheel. The direction of
operation shall be clockwise for closing the valves. The maximum force required to initially
crack open a valve at maximum differential pressure with a hand wheel or lever of more than
125 mm (5 in) in diameter or length shall not exceed 445 N (100 lbf), as measured on the rim of
the hand wheel or the end of the lever or wrench.
For hand wheels or levers between 50 mm (2 in) and 125 mm (5 in) in diameter or length(i.e.
intended for one-handed operation) the maximum force shall not exceed 66 N (15 lbf), as
measured on the rim of the hand wheel or end of lever or wrench.
The maximum dimension of hand wheel and lever shall be according to requirements of ISO
14313 except the maximum hand wheel diameter is limited to 500 mm.
Gear Operator shall be provided for manual valves in accordance with the following table:
ASME
Class
Valve Type
Gate
Globe / Plug
Ball
Butterfly
150
DN 350
(NPS 14)
and larger
DN 150 (NPS 6)
and larger
DN 200 (NPS 8)
and larger
300
DN 300 (NPS
12)
and larger
DN 200 (NPS 8)
and larger
DN 100 (NPS 4)
and larger
DN 200 (NPS 8)
and larger
600
DN 150 (NPS 6)
and larger
DN 200 (NPS 8)
and larger
DN 100 (NPS 4)
and larger
900
DN 100 (NPS 4)
and larger
DN 150 (NPS 6)
and larger
DN 80 (NPS 3)
and larger
1500
DN 100 (NPS 4)
and larger
DN 80 (NPS 3)
and larger
DN 80 (NPS 3)
and larger
=>2500
DN 50 (NPS 2)
and larger
DN 50 (NPS 2)
and larger
DN 50 (NPS 2)
and larger
Notes:
1. Valve torques can vary for different manufacturers and shall be checked to
ensure appropriate selection of gear operators based on the maximum and
sustained force requirements provided in this specification..
2. Manufacturers can provide gear operators for lesser size also as per their
standards.
3. The size indicated in the table represents flange size.
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Valve that requires more than 100 turns to go from fully open to fully closed should be
equipped with actuators (hydraulic, electric or pneumatic) or mobile operators upon approved
by company.
The gear box output torque rating shall be at least 1.5 times the maximum required operations
torque of the valve.
Gear operator shall be heavy duty, totally enclosed, grease-filled, self-locking type, and dust
and weather proof to IP 55, suitable for outdoor installation. [Where specified, the gear
enclosure shall be water proof/splash proof to IP 65.] The gear operator shall be adjustable at
180 degree increments in the field.
2.5
2.6
Weld overlay
For top entry ball valve with requirements of CRA body & bonnet, the CRA internal weld overlay
shall be done, only for size 8NPS (200DN) and above.
If stellite is specified as hard facing, it shall be weld overlay and minimum finished thickness of
welded-on hard facing material shall be 3.0 mm, unless otherwise specified. However for small
bore valves (2 NPS and below), 1mm thickness is acceptable. The hard facing shall be as per
SPE 77/302(latest).
The weld overlay of valve body vent /drain port shall be similar to the arrangement shown in the
Appendix-C.
2.7
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For smaller size of valves (4 NPS, 300# and below) the drain can be utilised as vent and can
avoid separate provision of vent.
2.8
2.9
Sub Contracting
All valves are deemed to be machined, assembled and tested at the company approved
premises. Any deviation to this requires a prior approval from the company, which must be
obtained at the time of bidding stage.
If any works are outsourced after company approval, the manufacturer shall maintain full
QA/QC control over sub contracting activities.
The sub contractor of Weld overlay works shall be approved by company prior to commence of
any weld over lay works.
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3 Special Valves
3.1
3.2
Page 12
Valves used for sweet gas service or with ASME class 1500# shall be minimum
comply with API 6A PSL2 and PR1 requirements.
Valves used for sour gas service or ASME class >1500# & 2500# shall be minimum
comply with API 6A PSL2 and PR2 requirements.
Valves used for ASME class >2500# shall be minimum comply with API 6A PSL3G and
PR2 requirements.
Choke valve shall comply with fugitive emission Class B as per SPE 77/312.
The valve material requirements for choke valves shall fully comply with SPE 77/302
(Valve General Requirements).
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4 Inspection and Testing (Applicable for Ball, Gate, Globe, DBB valve
and Triple Eccentric Butterfly valve)
4.1
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All the cast & forged valves irrespective of materials shall be assigned IC-IV for the
class above 900# and IC-III for the casting valves class 900# and below or as per
inspection criteria of SPE 77/302, whichever is stringent.
For ball valves the soft seal material (Lip seals) material shall be from Saint-Gobain or
GFD and provide 2.1 material certificates for TPI witness prior to assemble the valves.
The final inspection and testing including visual inspections prior to packing shall be in
accordance with ISO 10474 3.2 certificate or EN10204 3.2. TPI shall be involved in all
inspection / testing which shall be at vendor cost and the TPI agency shall be PDO
approved one
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A.2
Company
Buyer
EPC/EMC/ODC contractors.
Corporate Functional
Discipline Head
Manufacturer/Supplie
r
User
shall
Indicates a requirement.
should
Indicates a recommendation.
may
Abbreviations
Page 15
ASME
BCD
CFDH
DCS
NDE
HIPPS
ESD
MPI
RED
TBE
CRA
EPC
EMC
ODC
MESC
PGSC
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DSS
SDSS
NPS
DN
Diameter Nominal
PTFE
Polytetraflouroethylene
ISO
ITP
WPS
PQR
TAT
TPI
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Notes:
1. The arrangement shown in the above sketch is just representative only. Vendor should
provide as per their approved standards meeting all the required specifications.
2. The Lip seals provided on the CS body / bonnet, the seal pocket shall be weld overlay as per
section 2.2.
3. The requirement of 2 nos. of primary lip seals for seat ring is applicable for DPE seat. Single
lip seal is acceptable for SPE seat.
4. Secondary fire safe Graphite seal on seat side may not be required, if vendor qualifies his
design with the fire safe certificate.
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Notes:
1. The arrangement shown in the above sketch is just representative only.
2. The sleeve shall be with Anti blow out arrangement.
3. Drilling of port shall be done after completion of internal body weld overlay. Vendor to
ensure concentricity of drill.
4. The sleeve should be cold fitted.
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Capacity of the factory along with the current work load for the ordered period.
2.
3.
4.
Vendor delivery period shall mention clearly if any hold point from client side
like:
i)
ii)
5.
Location where the machining, testing (In house or outsourced) will be done
shall be clearly mentioned.
6.
7.
8.
TECHNICAL
9.
Design spec and material compliance followed for the quoted valves
10.
Compliance to the Lip seal arrangement (For Stem seal, Shell seal and Seat
back seal) as per the specification.
11.
Minimum coating thickness (after grinding and polishing) for the metal seated
valves as per the specification.
12.
13.
Compliance to lifting and supporting provision for the valves as per the
specification.
14.
Compliance to Vent and Drain connection for the valves as per the
specification.
15.
16.
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Page Ref:
Date:
Page 22
Date:
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