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OPTIMUM 700 & 900

GAS & ELECTRIC


BOILING PANS
BUILDERS SPECIFICATIONS
Part D: Maintenance instructions

- WARRANTY In order to guarantee this equipment, we recommend that you comply with the
MANUFACTURERS INSTRUCTIONS in this manual.
However if you can not undertake the required maintenance operations, our installation
and service network is available to provide you with a personalized contract.
- WARNING -

The product delivered to you complies with current standards. If any modifications
are made the manufacturer cannot accept any responsibility whatsoever. The
manufacturer can not be held responsible in the event of an incorrect use of the
appliance.
Keep your documents.

3BE390582NM

Page 2

3BE390582NM 10/07

TABLE OF CONTENTS

GAS & ELECTRIC


BOILING PANS
1

ELECTRIC DIAGRAMS..............................................................................................................................3
1.1
1.2

GAS CIRCUITS ..........................................................................................................................................8


2.1
2.2

SPRING ADJUSTMENT .....................................................................................................................................31


ADJUSTMENT OF LID OPENING......................................................................................................................31

OTHER PARTS NECESSARY FOR AFTER SALES ..............................................................................32


7.1
7.2

PT100 PROBE ....................................................................................................................................................29

LID ADJUSTMENT...................................................................................................................................31
6.1
6.2

LIST OF GASES / PRESSURES AUTHORIZED ACCORDING TO CATEGORIES AND COUNTRIES ..........24


CHANGING FROM ONE GAS TO ANOTHER:..................................................................................................25
GAS FLOW RATES AND POWERS ..................................................................................................................26
CHART OF NOZZLES and air adjustment .........................................................................................................26

VERIFICATION OF THE TEMPERATURE PROBES ..............................................................................29


5.1

60 LITRE OPTIMUM 700 BOILING PANS .........................................................................................................17


60, 110 and 150 LITRE OPTIMUM 900 BOILING PANS ...................................................................................19
250 LITRE VINDIS 900 BOILING PAN...............................................................................................................21

ADAPTATION OF THE APPLIANCE FROM ONE GAS TO ANOTHER.................................................24


4.1
4.2
4.3
4.4

GAS CIRCUIT .......................................................................................................................................................8


PILOT BURNER SUB-ASSEMBLY ....................................................................................................................14

HYDRAULIC CIRCUIT .............................................................................................................................17


3.1
3.2
3.3

GAS BOILING PANS ............................................................................................................................................3


ELECTRIC BOILING PAN ....................................................................................................................................4

APPLIANCE ASSEMBLY ...................................................................................................................................32


ELECTRIC CIRCUIT OF ELECTRIC BOILING PANS .......................................................................................37

FRONT LINE PARTS ...............................................................................................................................41


8.1
8.2

GAS BOILING BOILING PANS ..........................................................................................................................41


ELECTRIC BOILING PANS................................................................................................................................41

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3BE390582NM 10/07

1 ELECTRIC DIAGRAMS
1.1 GAS BOILING PANS
1.1.1

DIRECT HEATING BOILING PANS

Ignition push button


Electric igniter
Ignition electrode
Tank filling switch
Cold water solenoid valve

Hot water solenoid valve

1.1.2

BAIN MARIE BOILING PAN

Safety indicator
Filling solenoid valve of the
double jacket
Water level probe
a: : is closed in the absence
of a flame in the double
jacket
b: closes for 70 seconds after
the closure of "a" if the water
level has not been reached
c: opens when "b" closes
Ignition push button
Electric igniter
Ignition electrode
Tank filling switch
Cold water solenoid valve

Hot water solenoid valve


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1.1.3

3BE390582NM 10/07

LIST OF PARTS
Pos.
Aa
Bn
E1
E2
Hs
S1
Se
Yr
Yec
Yef

Designation.
Bain marie Boiling pan monitor card
Water level probe
2 point igniter
Ignition electrode
Safety indicator
Tank filling switch
Ignition push button
Double jacket solenoid valve
Hot water solenoid valve
Cold water solenoid valve

Quantity.
1
1
1
1
1
1
1
1
1
1

Code
170764
145 032
308 465
308 480
308 010
300 770
300 157
144 674
144 937
144 937

1.2 ELECTRIC BOILING PAN


1.2.1

BASIC DIAGRAM
DIRECT HEATING BOILING PAN.

Heating contactor

Voltage indicator On

Tank filling switch

Cold water solenoid valve

Hot water solenoid valve

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3BE390582NM 10/07

BAIN MARIE BOILING PAN

Suppressor

Heating contactor

Voltage indicator On

Safety indicator
Double jacket filling solenoid
valve
Water level probe
a: is closed in the absence of
a flame in the double jacket
b: it closes after 70 seconds
after the closure of "a" if the
water level has not been
reached
c: it closes if the temperature in
the double jacket is lower
than 111C (B1)
Tank filling switch
Cold water solenoid valve

Hot water solenoid valve

1.2.2

POWER DIAGRAM
DIRECT HEATING BOILING PAN. 110 litres

Three-phase 230 Volts

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3BE390582NM 10/07

Three-phase 400 Volts

60, 110 and 150 litre BAIN MARIE BOILING PAN


Three-phase 230 Volts

Three-phase 400 Volts

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3BE390582NM 10/07

250 litre BAIN MARIE BOILING PAN


Three-phase 400 Volts

1.2.3

LIST OF PARTS
Pos.
Aa
Ar
B1
Bn

Designation.
Filling card
Energy trimmer
Temperature probe PT100
Water level probe

Hm
Hs
S1
Yr
Yec
Yef
Zr

Voltage indicator On
Safety indicator
Water switch
Filling solenoid valve
Hot water solenoid valve
Cold water solenoid valve
Suppressor

Pos.

Designation.

Kr

Heating contactor

Resistances
Immersion heaters

MA 60 BM
220V
400V
1
1
1
-

MA 60
1
1
1
1
1
1
1
1
1
1
1

MA 110
1
1
1
1
1
1
1
1
1
1
1

MA 110 CD
220V
400V
1
1
6
6
-

MA 150
1
1
1
1
1
1
1
1
1
1
1

MA 250
1
1
1
1
1
1
1
1
1
1
1

Code
170764*
301 200
301 479
145 032
301 456
308 334
308 010
300 770
144 674
144 937
144 937
300 769

MA 110/150 BM MA 250
220V
400V
400V
1
1
1
3
3
1

Code
300 697
300 698
300 699
300 700
302 195
303 127
303 123
303 130

Note: The card 170764 is delivered as After Sale Service with two wires (black and white) which are to be
connected to a gas boiling pan. In the case of an electric boiling pan, cut the two wires as close as
possible to the card.

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3BE390582NM 10/07

2 GAS CIRCUITS
2.1 GAS CIRCUIT
2.1.1

60 LITRE DIRECT HEATING BOILING PANS

Designation.
Air ring diameter 19 (See chart of nozzles)
Air ring diameter 22,5 (See chart of nozzles)
3 flame SIT pilot flame burner holder
Mounted button for size 10 pin
Gas intake tube sub-assembly
3 flame pilot burner sub-assembly
Mounted 60 litre boiling pan burner subassembly
Black tight cap
Sealing gasket
Black push button diameter 12
2 outlet 230V igniter with ground wire
Complete gas tap
Gas control Lexan
Electric ignition Lexan
Gas nozzle (See chart of nozzles)
Nozzle holder
Gas burner
Brass union for double wall, diameter 6
Bent brass connector 12 1/2 female
Black silicone button gasket

Code
027367Q
027367R
027682M
151733
171167
171169
171170
300062
300063
300157
308465
310140
310741
310750
311131
311146
311164
317862
317999
366370
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2.1.2

3BE390582NM 10/07

60 LITRE BAIN MARIE BOILING PANS

Designation.
Air ring diameter 19 (See chart of nozzles)
Air ring diameter 22,5 (See chart of nozzles)
3 flame SIT pilot burner holder
Mounted button for size 10 pin
Gas intake tube sub-assembly
3 flame pilot burner sub-assembly
Mounted burner sub-assembly for 60 litre boiling pans
Black tight cap
Sealing gasket
Black push button diameter 12
Red indicator 230/400V, complete
2 outlet 230V igniter with ground wire
Complete gas tap
Gas control Lexan
Electric ignition Lexan
Boiling pan indicator Lexan
Gas nozzle (See chart of nozzles)
Nozzle holder
Gas burner
Brass union for double wall, diameter 6
Bent brass connector 12 1/2 female
Black silicone button gasket

Code
027367Q
027367R
027682M
151733
171167
171169
171170
300062
300063
300157
308010
308465
310140
310741
310750
310760
311131
311146
311164
317862
317999
366370
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2.1.3

3BE390582NM 10/07

110 ET 150 LITRE DIRECT HEATING BOILING PANS

Designation.
Air ring diameter 19 (See chart of nozzles)
Air ring diameter 22,5 (See chart of nozzles)
Burner plate
Boiling pan burner ramp
Burner for 110-150 litre boiling pans, complete
Mounted button for size 10 pin
Gas intake tube sub-assembly
Black tight cap
Sealing gasket
Black push button diameter 12
2 outlet 230V igniter with ground wire
Complete gas tap
Gas control Lexan
Electric ignition Lexan
Gas nozzle (See chart of nozzles)
Gas burner
Ring connector 12-3/4 FF
Brass union for double wall, diameter 6
Black silicone button gasket

Code
027367Q
027367R
027378N
134223
138264
151733
171167
300062
300063
300157
308465
310140
310741
310750
311131
311164
317253
317862
366370

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2.1.4

3BE390582NM 10/07

110 LITRE BOILING PANS AND 150 LITRES BAIN MARIE

Designation.
Air ring diameter 19 (See chart of nozzles)
Air ring diameter 22,5 (See chart of nozzles)
Burner plate
Boiling pan burner ramp
Complete burner for 110-150 litre boiling pans
Mounted button for size 10 button 10
Gas intake tube sub-assembly
Black tight cap
Sealing gasket
Black push button diameter 12
Red indicator 230/400V, complete
2 outlet 230V igniter with ground wire
Complete gas tap
Gas control Lexan
Electric ignition Lexan
Boiling pan indicator Lexan
Gas nozzle (See chart of nozzles)
Gas burner
Ring connector 12-3/4 FF
Brass union for double wall, diameter 6
Black silicone button gasket

Code
027367Q
027367R
027378N
134223
138264
151733
171167
300062
300063
300157
308010
308465
310140
310741
310750
310760
311131
311164
317253
317862
366370

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2.1.5

3BE390582NM 10/07

250 LITRE DIRECT HEATING BOILING PANS

Designation.
Ramp locking fastener
Air adjustment ring
Lock washer
3 flame SIT pilot burner reflector
Burner tube sub-assembly 450 in length
Left/right secondary burner tube
210-250 litre boiling pans burner ramp
Mounted button for size 10 pin
Gas intake tube sub-assembly
Gas tube sub-assembly to tap / burner
Mounted burner for 250 litre direct heating boiling pans
Equipped pilot burner sub-assembly
Black tight cap
Sealing gasket
Black push button diameter 12
2 outlet 230V igniter with ground wire
Complete gas tap
Gas control Lexan
Electric ignition Lexan
Gas nozzle (See chart of nozzles)
Ring connector 12-3/4 FF
Brass union for double wall, diameter 6
Black silicone button gasket
Stainless steel clamp
Stainless steel screw TH 5 x 10

Code
022506M
022596M
022600M
027598O
132717
134004 / 134005
134035
151733
171168
171239
171247
171251
300062
300063
300157
308465
310141
310741
310750
311131
317253
317862
366370
385032
388105
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2.1.6

3BE390582NM 10/07

250 LITRE BAIN MARIE BOILING PANS

Designation.
Ramp locking fastener
Air adjustment ring
Lock washer
3 flame SIT pilot burner reflector
Burner tube sub-assembly, 450 in length
Left/right secondary burner tube
210-250 litre boiling pan burner ramp
Mounted button for size 10 pin
Gas intake tube sub-assembly
Tap / burner gas tube sub-assembly
Mounted burner for 250 litre bain marie boiling pans
Equipped pilot burner sub-assembly
Black tight cap
Sealing gasket
Black push button diameter 12
Red indicator 230/400V, complete
2 outlet 230V igniter with ground wire
Complete gas tap
Gas control Lexan
Electric ignition Lexan
Boiling pan indicator Lexan
Gas nozzle (See chart of nozzles)
Ring connector 12-3/4 FF
Brass union for double wall, diameter 6
Black silicone button gasket
Stainless steel clamp
Stainless steel screw TH 5 x 10

Code
022506M
022596M
022600M
027598O
132717
134004 / 134005
134035
151733
171168
171240
171248
171251
300062
300063
300157
308010
308465
310141
310741
310750
310760
311131
317253
317862
366370
385032
388105
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Page 14

3BE390582NM 10/07

2.2 PILOT BURNER SUB-ASSEMBLY


2.2.1

60 LITRE BOILING PANS

Designation.
1200 long electrode wire
Ignition electrode M4
3 flame series 160 pilot burner without nut
Pilot burner nozzle diameter 41 (see chart of nozzles)
Pilot burner nozzle diameter 25 (see chart of nozzles)
Bicone pour tube diameter 6
1200 mm long series 200 thermocouple
Pilot burner nozzle diameter 30 (see chart of nozzles)
Pilot burner nozzle diameter 45 (see chart of nozzles)
Bicone nut for tube diameter 6 mm
Thermocouple fixation nut
Ignition electrode fixation nut

Code
307998
308480
310272
310273
310274
310275
310277
311171
311172
317978
317979
317980

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2.2.2

3BE390582NM 10/07

110 AND 150 LITRE BOILING PANS

Designation.
Thermocouple distance bushing
Pilot burner nozzle (see chart of nozzles)
Ignition electrode holder
1200 long electrode wire
Ignition electrode M4
Pilot burner nozzle diameter 40 (see chart of nozzles)
Pilot burner
1300 long thermocouple, connector M9
Pilot burner nozzle reference A26 (see chart of nozzles)
Pilot burner tube connector, diameter 6
Ignition electrode fixation nut
Thermocouple split screw

Code
027467M
132886
140377
307998
308480
310091
310092
310145
310155
317104
317980
367994

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2.2.3

3BE390582NM 10/07

250 LITRE BOILING PANS

Designation.
Pilot burner holder
500 long electrode wire
Ignition electrode M4
Pilot burner series 160 3 flame without nut
Pilot burner nozzle diameter 41 (see chart of nozzles)
Pilot burner nozzle diameter 25 (see chart of nozzles)
Bicone for tube diameter 6
1200 mm long series 200 thermocouple
Pilot burner nozzle diameter 45 (see chart of nozzles)
Bicone nut for tube diameter 6 mm
Thermocouple fixation nut
Ignition electrode fixation nut

Code
022699M
307999
308480
310272
310273
310274
310275
310277
311172
317978
317979
317980

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3BE390582NM 10/07

3 HYDRAULIC CIRCUIT
3.1 60 LITRE OPTIMUM 700 BOILING PANS
3.1.1

DIRECT HEATING BOILING PAN.

Designation.
Mixing tap concept ME100 valve heads
Flexible polyester braided hose in EPDM M1/2 M3/8, 450 mm in length

Code
313137
316135

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3.1.2

3BE390582NM 10/07

BAIN MARIE BOILING PAN

Designation.
Premounted generator/double jacket filling probe
Filling electronic card
Plastic distance piece 6/6, 9.5 in height
Mixing tap concept ME100 with valve heads
Standard fixation holder for water solenoid valve
Safety valve for bain-marie boiling pan
Flexible reinforced hose
Flexible polyester braided hose in EPDM, M1/2 M3/8, 450 mm in length
Brass square head plug 1/4, with size 8 square
Legris male branch connector
Pressure series ring connector - male - 1/2 12
Temperature resistant gasket, diameter 16 x 24, 2 mm thick 20/27
Probe bushing
Stainless steel tightening clamp, diameter 12/20
Galvanized square elbow 8/13MF
1 way 1 x 5 L/min solenoid valve
Ring connector 12-3/4 FF

Code
145032
170764
307897
313137
314348
315715
316112
316135
317888
317932
317982
318045
368350
317676
317114
144674
317253

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3BE390582NM 10/07

3.2 60, 110 and 150 LITRE OPTIMUM 900 BOILING PANS
3.2.1

DIRECT HEATING BOILING PAN.

Designation.
Welded boiling pan spout
1 way solenoid valve, 1 x 10 L/min
Mounted button for size 6 pin, complete
4 position switch
Water supply Lexan
Standard fixation holder for water solenoid valve
Flexible reinforced tube
Stainless steel tightening clamp, diameter 12/20
Plastic double female clamp size 15/17.2
Base nut + bicone nut + bicone diameter 14
Equal branch Y-shape connector, diameter 10
Gasket

Code
134221
144937
151731
300770
310759
314348
316112
317676
317834
317947
318304
366452

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3.2.2

3BE390582NM 10/07

BAIN MARIE BOILING PAN

Designation.
Welded boiling pan spout
1 way solenoid valve 1 x 5 L/min
1 way solenoid valve 1 x 10 L/min
Premounted generator/double jacket filling probe
Mounted button for size 6 pin, complete
Electronic filling card
4 position switch
Plastic distance piece 6/6, 9.5 in height
Water supply Lexan
Standard fixation holder for water solenoid valve
Bain-marie boiling pan safety valve
Flexible reinforced tube
Galvanised square elbow 8/13MF
Ring connector 12-3/4 FF
Stainless steel tightening clamp diameter 12/20
Plastic double female clamp 15/17.2
Brass square head plug 1/4 with size 8 square
Male Legris connector
Base nut + bicone nut + bicone diameter 14
Pressure series ring connector - male - 1/2 12
Temperature-resistant gasket, diameter 16 x 24, 2 mm thick 20/27
Equal branch Y-shape connector, diameter 10
Gasket
Probe bushing

Code
134221
144674
144937
145032
151731
170764
300770
307897
310759
314348
315715
316112
317114
317253
317676
317834
317888
317932
317947
317982
318045
318304
366452
368350

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3BE390582NM 10/07

3.3 250 LITRE VINDIS 900 BOILING PAN


3.3.1

DIRECT HEATING BOILING PAN.

Designation.
1 way solenoid valve 1 x 10 L/min
Mounted button for size 6 pin, complete
Spout, height 50 under the outlet
4 position switch
Water supply Lexan
Standard fixation holder for water solenoid valve
Flexible reinforced tube
Flexible sanitary hose 1 bent connector, length 1350
Low pressure flexible hose, length 900, male & fixed 1/2
Reduced nipple 20/27F-15/21M
Stainless steel tightening clamp, diameter 12/20
Double female plastic clamp 15/17.2
Equal branch Y-shape connector, diameter 10
Brass counter nut with base, size 15 x 21
Fibre gasket 15/21
Fibre gasket 20/27
Gasket

Code
144937
151731
155831
300770
310759
314348
316112
316140
316152
317083
317676
317834
318304
318314
366248
366288
366452

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3.3.2

3BE390582NM 10/07

GAS BAIN MARIE BOILING PAN

Designation.
1 way Solenoid valve 1 x 5 L/min / 1 way 1 x 10 L/min
Premounted generator/double jacket filling probe
Mounted button size 6 pin, complete
Spout, height 50 under outlet
Electronic filling card
4 position switch
Plastic distance piece 6/6, height 9.5
Water supply Lexan
Standard fixation for water solenoid valve
Bain-marie boiling pan safety valve
Flexible reinforced tube
Sanitary flexible hose, 1 bent connector, 1350 in length
Low pressure flexible hose, 900 in length, male fixed 1/2
Reduced nipple 20/27F-15/21M
Galvanised elbow 8/13MF
Ring connector 12-3/4 FF
Stainless steel tightening clamp, diameter 12/20
Double female plastic clamp 15/17.2
Brass square head plug 1/4 with size 8 square
Male Legris connector
Pressure series ring connector - male - 1/2 12
High-temperature gasket, diameter 16 x 24, 2 mm thick 20/27
Equal branch Y-shape connector, diameter 10
Brass counternut with base 15 x 21
Fibre gasket 15/21 / fibre gasket 20/27
Gasket
Probe bushing

Code
144674 / 144937
145032
151731
155831
170764
300770
307897
310759
314348
315715
316112
316140
316152
317083
317114
317253
317676
317834
317888
317932
317982
318045
318304
318314
366248 / 366288
366452
368350
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3.3.3

3BE390582NM 10/07

ELECTRIC BAIN MARIE BOILING PAN

Designation.

Code

1 way solenoid valve 1 x 5 L/min / 1 way 1 x 10 L/min


Premounted generator/double jacket filling probe
Mounted button for size 6 pin, complete
Spout, height 50 under outlet
Electronic filling card
4 position switch
Plastic distance piece 6/6, height 9.5
Water supply Lexan
Standard fixation holder for water solenoid valve
Bain-marie boiling pan safety valve
Flexible reinforced tube
Sanitary flexible 1 bent connector, 1350 in length
Galvanized square elbow 8/13MF
Ring connector 12-3/4 FF
Stainless steel tightening clamp, diameter 12/20
Double female plastic clamp 15/17.2
Brass square head plug with size 8 square
Male Legris connector
Pressure series ring connector - male - 1/2 12
Temperature-resistant gasket, diameter 16 x 24, 2 mm thick 20/27
Equal branch Y-shape connector, diameter 10
Brass base counternut 15 x 21
Fibre gasket 15/21
Gasket
Probe bushing

144674 / 144937
145032
151731
155831
170764
300770
307897
310759
314348
315715
316112
316140
317114
317253
317676
317834
317888
317932
317982
318045
318304
318314
366248
366452
368350

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3BE390582NM 10/07

4 ADAPTATION OF THE APPLIANCE FROM ONE GAS TO ANOTHER


Generalities:
In the following chapters, the different gases are referenced by their international codification:
G20
G25
G30
G31

NATURAL GAS Group H . (Methane, Lacq gas)


NATURAL GAS Group L . (Groningue type gas)
BUTANE
PROPANE

4.1 LIST OF GASES / PRESSURES AUTHORIZED ACCORDING TO CATEGORIES


AND COUNTRIES
Countries
Austria
Finland
Sweden
Denmark
Belgium

Categories
II2H3B/P
II2H3B/P
I2E+
I3+

Germany
II2ELL3B/P
I3P
Spain United Kingdom
Ireland - Portugal - Italy
Greece
Spain

II2H3+

France

II2E+3+

I2H
II2H3P

II2E+3B/P
II2E+3P
Luxemburg

II2E3B/P
II2E3P

Netherlands
II2L3B/P
II2L3P
Norway

I3B/P

Gases
G 20
G 30 and G 31
G 20
G 30
G 31
G 20 / G 25
G 30 / G 31
G 20
G 25
G 30 / G 31
G 31
G 20
G 30 / G 31
G 20
G 20
G 31
G 20 / G 25
G 30 / G 31
G 20 / G 25
G 30 / G 31
G 20 / G 25
G 31
G 20
G 30 / G 31
G 20 / G 25
G 31
G 25
G 30
G 31
G 25
G 31
G 30
G 31

Pressures (mbar)
20
50
20
28-30
30
20/25
28-30/37
20
20
50
50
20
28-30/37
20
20
50
20/25
28-30/37
20/25
50
20/25
50
20
50
20/25
50
25
28-30
30
25
50
28-30
30

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3BE390582NM 10/07

4.2 CHANGING FROM ONE GAS TO ANOTHER:


According to the country of the installation and the category of the equipment (indicated on the firm
plate), the changeover from one gas to another may require 2 operations:
CI
RA

Change of nozzles
Adjustment of primary air

(See paragraph 4.4)


(See paragraph 4.4)

PROCEDURE:
On the firm plate, check:
- The category (ies) of the equipment.
- The gas and pressure for which it is adjusted.
In the following chart, select:
- The country concerned.
- The gas and the category of the appliance (see above).
- The gas and the pressure for which the appliance is going to be adjusted.
- Note and carry out the required operations.
- Replace the adjustment plate and mark the new gas used.

C0UNTRIES
Austria
Finland - Sweden
Denmark
Belgium
Germany

Spain Italy
United Kingdom
Ireland Switzerland
Portugal
Spain - Switzerland
France

Luxemburg
Netherlands

Norway

GAS OF ORIGIN
(or new gas)
Gas
P(mbar)
G 20
20
G 30
50
G 20
20
G 30
28-30
G 20
20
G 30
28-30
G 20
20
G 20 or G 31
20
G 30
50
G 20
20
G 25
20
G 30
50
G 20
20

NEW GAS
(or gas of origin)
Gas
P(mbar)
G 30 or G 31
50
G 31
50
G 30 or G 31
30/30
G 31
30
G 25
25
G 31
37
G 25
20
G 30 or G 31
50
G 25
20
G 31
50

G 30 or G 31

28-30/30

G 30

28-30

G 31

37

G 20
G 20
G 20 or G 25
G 30
G 20 or G 25
G 20 or G 25
G 20
G 20
G 25
G 30
G 25
G 30

20
20
20/25
28-30
20/25
20/25
20
20
25
28-30
25
30

G 31
G 25
G 30 or G 31
G 31
G 30 or G 31
G 31
G 30 or G 31
G 31
G 30 or G 31
G 31
G 31
G 31

50
25
28-30/37
37
50
50
50
50
28-30/30
30
50
30

CATEGORY

II2H3B/P
II2H3B/P
I2E+
I3+
II2ELL3B/P
I3P

II2H3+
II2H3P
II2E+3+
II2E+3B/P
II2E+3P
II2E+3B/P
II2E+3P
II2L3B/P
II2L3P
I3B/P

OPERATIONS
NECESSARY and
AUTHORIZED
CI RA
Nothing
CI RA
Nothing
Nothing
Nothing
CI
CI RA
CI RA
CI
Change of
category (see *)
CI RA
Nothing
CI RA
Nothing
CI RA
Nothing
CI RA
CI
CI RA
CI
CI RA
Nothing
CI
Rien

* The category change is only to be carried out under the responsibility of the Company T.G.C.P. or our local agent.
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3BE390582NM 10/07

4.3 GAS FLOW RATES AND POWERS


See paragraph 1: TECHNICAL CHARACTERISTICS (Instructions for installation)

4.4 CHART OF NOZZLES and air adjustment


NOTE:
- The burners called "main burners" are simple tubes.
- The burners said "secondary burners" are burners equipped with the interignition ramp.
60 litre boiling pans
GAS
Designation

Pressure

Family

Type

(mbar)

Natural
gas
G.P.L

G 20 / G 25
G 25
G 25***
G 30 or G 31

Pilot burner

Natural
gas
G.P.L

G 30 or G 31*
G 31**
G 20 / G 25
G 25
G 30 or G 31

Idle flame
adjustment
screw

Natural
gas
G.P.L

20 / 25
20
25
28-30
30 or 37
50
50
20 / 25
20
28-30
30 or 37
50
20 / 25
20
28-30 or 37
50

Burner

G 30 or G 31
G 20 / G 25
G 25
G 30 or G 31
G 30 or G 31

INJECTEURS
Diameter
d

Qty

Code

(1/100e)

(mm)

1
1
1
1

250
280
260
165

19
19
19
22.5

311 131-250
311 131-280
311 131-260
311 131-165

1
1
1
1
1

145
155
41
45
30

19
19
-

311 131-145
311 131-155
310 273
311 172
311 171

1
1
1
1
1

25
135
150
85
80

310 274
310 179
310 188
310 282
310 309

* Configuration only valid in Austria for 50 mbar propane


** Configuration not valid in Austria
*** Configuration only valid in the Netherlands.

RA: Air adjustment


Air adjustment is carried out by means of the distance
d specified in the previous chart.

d
19
22.5

Code
027367Q
027367R

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3BE390582NM 10/07

110 and 150 litre boiling pans


GAS
Designation
Burner

Pilot burner

Idle flame
adjustment
screw

Pressure

Family

Type

(mbar)

Natural
Gas
G.P.L

G 20 / G 25
G 25
G 25***
G 30 or G 31

Natural
gas
G.P.L

G 30 or G 31*
G 31**
G 20 / G 25
G 25
G 30 or G 31

Natural
gas
G.P.L

G 30 or G 31
G 20 / G 25
G 25
G 30 or G 31

20 / 25
20
25
28-30
30 or 37
50
50
20 / 25
20
28-30
30 or 37
50
20 / 25
20
28-30 or 50
30 or 37 or 50

NOZZLES
Diameter
d

Qty

Code

(1/100e)

(mm)

2
2
2
2

260
290
270
165

19
19
19
22.5

311 131-260
311 131-290
311 131-270
311 131-165

2
2
1
1
1

145
155
Ref: A26
Ref: A26
40

19
19
-

311 131-145
311 131-155
310 155
310 155
132 886

1
1
1
1

Ref: K14
230
300
115

310 091
310 284
310 194
310 178

* Configuration only valid in Austria for 50 mbar propane.


** Configuration not valid in Austria
*** Configuration only valid in the Netherlands.

RA: Air adjustment


Air adjustment is carried out by means of the distance
d specified in the previous charts.

d
19
22.5

Code
027367Q
027367R

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3BE390582NM 10/07

250 litre boiling pans


GAS
Designation
Burner

Pressure

Type

NOZZLES
Qty Diameter
d
(1/100e)

(mm)

Code

Family

Type

(mbar)

Burner

Natural
Gas

G 20 / G 25

20 / 25

G 25

20

G 25***

25

G 30 or G 31

28-30

G 31

37

G 30 or G31*

50

G 31**

50
20 / 25
20
28-30 or 50
30 or 37 or 50
20 / 25
20
28-30 or 37
50

BP
BS G/D
BP
BS G/D
BP
BS G/D
BP
BS G/D
BP
BS G/D
BP
BS G/D
BP
BS G/D
-

6
1/1
6
1/1
6
1/1
6
1/1
6
1/1
6
1/1
6
1/1
1
1
1

140
155/150
155
170/165
145
160/160
95
110/105
95
110/105
85
90/90
90
100/95
41
45
25

3
3
3
3
3
3
6.5
6.5
5
5
4.5
4.5
4
4
-

311 131-140
311 131-155/150
311 131-155
311 131-170/165
311 131-145
311 131-160/160
311 131-95
311 131-110/105
311 131-95
311 131-110/105
311 131-85
311 131-90/90
311 131-90
311 131-100/95
310 273
311 172
310 274

1
1
1
1

290
320
160
150

310 191
310 192
310 195
310 188

G.P.L

Pilot burner

Natural
Gas
G.P.L

G 20 / G 25
G 25
G 30 or G 31

Idle flame
adjustment
screw

Natural
gas
G.P.L

G 20 / G 25
G 25
G 30 or G 31
G 30 or G 31

BP: Main burner


BSG: Left secondary burner
BSD: Right secondary burner
* Configuration only valid in Austria for 50 mbar propane.
** Configuration not valid in Austria
*** Configuration only valid in the Netherlands.

RA: Air adjustment


Air adjustment is carried out by means of the distance
d specified in the previous chart.

Remarks:
- If the flame is poor and yellow: this means a lack of primary air. In this case, push the ring towards the
burner (increase distance d).
- If the flame is nervous and shows a tendency to jump: this is the sign of an excess of primary air.
In this case, shift away the burner ring (diminish the distance d).

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3BE390582NM 10/07

5 VERIFICATION OF THE TEMPERATURE PROBES


5.1 PT100 PROBE
Component of the PT100 probe

PT100

Temperature probe composed of a resistance probe with the value of 100 ohms for a temperature of 0,
138.5 ohms for a temperature of 100. The variation of the resistance depending on the temperature is linear.
The reading of the resistance gives directly the measured temperature. The probe is not polarised. The probe
is lengthened by a copper wire.
Correspondence of temperature in C and Resistance in for PT100 probe
C
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220

0
100.00
103.90
107.79
111.67
115.54
119.40
123.24
127.07
130.89
134.70
138.50
142.29
146.06
149.82
153.58
157.31
161.04
164.76
168.46
172.16
175.84
179.51
183.17

1
100.39
104.29
108.18
112.06
115.93
119.78
123.62
127.45
131.27
135.08
138.88
142.66
146.44
150.20
153.95
157.69
161.42
165.13
168.83
172.53
176.21
179.88
183.53

2
100.78
104.68
108.57
112.45
116.31
120.16
124.01
127.84
131.66
135.46
139.26
143.04
146.81
150.57
154.32
158.06
161.79
165.50
169.20
172.90
176.57
180.24
183.90

3
101.17
105.07
108.96
112.83
116.70
120.55
124.39
128.22
132.04
135.84
139.64
143.42
147.19
150.95
154.70
158.43
162.16
165.87
169.57
173.26
176.94
180.61
184.26

4
101.56
105.46
109.35
113.22
117.08
120.93
124.77
128.60
132.42
136.22
140.02
143.80
147.57
151.33
155.07
158.81
162.53
166.24
169.94
173.63
177.31
180.97
184.63

5
101.95
105.85
109.73
113.61
117.47
121.32
125.16
128.98
132.80
136.60
140.39
144.17
147.94
151.70
155.45
159.18
162.90
166.61
170.31
174.00
177.68
181.34
184.99

6
102.34
106.24
110.12
113.99
117.85
121.70
125.54
129.37
133.18
136.98
140.77
144.55
148.32
152.08
155.82
159.55
163.27
166.98
170.68
174.37
178.04
181.71
185.36

7
102.73
106.63
110.51
114.38
118.24
122.09
125.92
129.75
133.56
137.36
141.15
144.93
148.70
152.45
156.19
159.93
163.65
167.35
171.05
174.74
178.41
182.07
185.72

8
103.12
107.02
110.90
114.77
118.62
122.47
126.31
130.13
133.94
137.74
141.53
145.31
149.07
152.83
156.57
160.30
164.02
167.72
171.42
175.10
178.78
182.44
186.09

9
103.51
107.4
111.28
115.15
119.01
122.86
126.69
130.51
134.32
138.12
141.91
145.68
149.45
153.20
156.94
160.67
164.39
168.09
171.79
175.47
179.14
182.80
186.45

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How to read the chart:


To find the resistance corresponding to the temperature of 164C.
Find the intersection of the line 160C and the col umn 4C.
The reading shows 162.53 Ohms.
Check

PT100

Check probe resistance with an ohmmeter gauged at 200 ohms (less than 107 ohms for 20).
Check the probe insulation between one of the leads and the metal part with the ohmmeter gauged at
20 megohms (a value over 10 megohms).
Check the continuity between the screen and the metal part of the probe.

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3BE390582NM 10/07

6 LID ADJUSTMENT
6.1 SPRING ADJUSTMENT
This adjustment enables to increase or diminish the closing or opening strength of the lid.
- Remove the collector cover.
- On the back of the appliance, unscrew the blind nut to loosen the spring or tighten to stretch it. Put the lid
in open position to limit the strengths.

Blind nut

- Carry out this operation on both springs and both sides of the appliance.

6.2 ADJUSTMENT OF LID OPENING


This adjustment enables to increase or diminish the opening angle of the lid.
- Remove the collector cover.
- Unscrew the lock nut of the lid opening thrust. Screw on or loosen the adjustment screw to diminish or
increase the lid opening angle and screw on the nut.
The factory adjustment enables lid opening to the maximum.

Adjustment
screw

Locking
nut

- Carry out this intervention on both sides of the appliance.


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3BE390582NM 10/07

7 OTHER PARTS NECESSARY FOR AFTER SALES


7.1 APPLIANCE ASSEMBLY
7.1.1

60 LITRE VINDIS 700 BOILING PANS

Designation.
60 litre drainage grid
Right / left outer panels
Front upper panel to 60 and 150 litres
Top plug
Welded hub subassembly
Lid bearing cover
60 litre boiling pan lid
Bonnet logo
Drainage tap to boiling pan 40/49
Drainage tap trimming ring
Threaded rod M8 x 330
Disc pin
Pivot
Plastic leg
Tensile spring with stainless steel insert diameter 30 x 200
Trimming ring stainless steel securing spring, diameter 2
Stainless steel nut HU 8
Flat stainless steel washer M8
Stainless steel screw TRL 5 x 16
Blind stainless steel nut H8
Stainless steel nut with grooved base M8

Code
027517O
027716M / 027716O
027729N
038203W
155697
171289
171292
308938
313048
313050
368358
368616
368617
384649
385051
385052
388061
388065
388102
388285
389543

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7.1.2

3BE390582NM 10/07

60 LITRE VINDIS 900 BOILING PANS

Designation.

Code
027517O
027716N / 027716P
027729N
038203W
155697
171289

60 litre drainage grid


Right / left out panels
60 and 150 litre front upper panel
Top plug
Welded hub sub-assembly
Lid bearing cover

60 litre boiling pan lid

171293

Bonnet logo
Boiling pan drainage tap 40/49
Drainage trimming ring
Threaded rod M8 x 330
Disc pin
Pivot
Plastic leg
Tensile spring with stainless steel insert, diameter 30 x 200
Trimming ring stainless steel securing spring, diameter 2
Stainless steel nut8
Flat stainless steel washer M8
Stainless steel screw TRL 5 x 16
Blind stainless steel nutH8
Stainless steel nut with grooved base M8

308938
313048
313050
368358
368616
368617
384649
385051
385052
388061
388065
388102
388285
389543

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7.1.3

3BE390582NM 10/07

110 LITRE BOILING PANS

Designation.
110 litre drainage grid
Right / left outer panels
110 litre front upper panel
Top plug
Welded round boiling pan lid
Welded hub sub-assembly
Lid bearing cover
Bonnet logo
Boiling pan drainage tap 40/49
Drainage trimming ring
Threaded rod M8 x 330
Disc pin
Pivot
Plastic leg
Tensile spring with stainless steel insert, diameter 30 x 200
Trimming ring stainless steel securing spring, diameter 2
Stainless steel nut HU 8
Flat stainless steel washer M8
Stainless steel screw TRL 5 x 16
Blind stainless steel nut H8
Stainless steel nut with grooved base M8

Code
027517M
027716N / 027716P
027729M
038203W
138305
155696
171289
308938
313048
313050
368358
368616
368617
384649
385051
385052
388061
388065
388102
388285
389543

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7.1.4

3BE390582NM 10/07

150 LITRE BOILING PANS

Designation.
150 litre drainage grid
Right / left outer panels
60 and 150 litre front upper panel
Top plug
Welded round boiling pan lid
Welded hub sub-assembly
Lid bearing cover
Bonnet logo
Pan drainage tap 40/49
Drainage trimming ring
Threaded rod M8 x 330
Disc pin
Pivot
Plastic leg
Tensile spring with stainless steel insert diameter 30 x 200
Trimming ring stainless steel securing spring, diameter 2
Stainless steel nut HU 8
Flat stainless steel washer M8
Stainless steel screw TRL 5 x 16
Blind stainless steel nut H8
Stainless steel nut with grooved base M8

Code
027517N
027716N / 027716P
027729N
038203W
138305
155696
171289
308938
313048
313050
368358
368616
368617
384649
385051
385052
388061
388065
388102
388285
389543

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7.1.5

3BE390582NM 10/07

250 LITRE PANS

Designation.
250 litre drainage grid
Right / left outer panels
250 litre upper front panel
250 litre boiling pan lid
Welded hub sub-assembly
Lid bearing cover
Bonnet logo
Boiling pan drainage tap 40/49
Drainage trimming ring
Threaded rod M8 x 330
Disc pin
Pivot
Connecting strip
Plastic leg
Tensile spring with insert steel stainless diameter 30 x 200
Trimming ring stainless steel securing spring, diameter 2
Stainless steel nut HU 8
Flat stainless steel washer M8
Stainless steel screw TRL 5 x 16
Blind stainless steel nut H8
Stainless steel nut with grooved base M8

Code
027584N
027716N / 027716P
027729P
138300
155697
171289
308938
313048
313050
368358
368616
368617
368628
384649
385051
385052
388061
388065
388102
388285
389543

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7.2

3BE390582NM 10/07

ELECTRIC CIRCUIT OF ELECTRIC BOILING PANS

7.2.1

60 LITRE BOILING PANS

Designation.
Indicator lamp fixation
Mounted button for size 6 pin, complete
Three-pole contactor 25A 230V 50/60 Hz
Three-pole contactor 40A 230V 50/60 Hz
Suppressor relay
Simmerstat
Temperature probe
Immersion heater 8 kW 230V
5-pole connecting strip 400V 32A
Plastic gland nut PG13
Gland neoprene gasket PG13
Plastic gland PG 29
Red indicator 230/400V, complete
Green indicator 230/400V, complete
Electric inlet label
Control Lexan
Gasket
Gasket to capacity resistance + immersion heater

Characteristics

400V
230V

Code
027754M
151731
300697
300699
300769
301200
301479
303127
306086
307875
307876
307888
308010
308334
308825
310749
366452
366461

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Page 38

7.2.2

3BE390582NM 10/07

110 LITRE DIRECT HEATING BOILING PANS

Designation.
Heating body
Reflector
Resistance locking strip
Comb
Assembly lock key
Indicator lamp fixation
Mounted chromium-plated button to size 6 pin, complete
Chassis 110 litre electric subassembly
Three-pole contactor 25A 230V 50/60 Hz
Three-pole contactor 32A 230V 50/60 Hz
Suppressor relay
Simmerstat
Boiling pan heating resistance, 2500W 230V
5-pole connecting strip 400V 32A
Plastic gland nut PG13
Gland neoprene gasket PG13
Plastic gland
Green indicator 230/400V, complete
Electric inlet label
Control Lexan
Insulation plate to 100 litre electric boiling pan
Gasket

Characteristics

400V
230V

Code
027113N
027115M
027117M
027119M
027121N
027754M
151731
171414
300697
300698
300769
301200
302195
306086
307875
307876
307877
308334
308825
310749
362169
366452

BONNET CIDELCEM GRANDE CUISINE


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Page 39

7.2.3

3BE390582NM 10/07

110 AND 150 LITRE BAIN MARIE BOILING PANS

Designation.
Indicator lamp fixation
Mounted chromium-plated button for size 6 pin, complete
Three-pole contactor 32A 230V 50/60 Hz
Three-pole contactor 50A 230V 50/60 Hz
Suppressor relay
Simmerstat
Temperature probe
Immersion heater 6 kW 230V
5-pole connecting strip 400V 32A
Junction block M 10/10
Grey junction block M 10/10
Plastic gland nut PG13
Gland neoprene gasket PG13
Plastic gland PG 29
Red indicator 230/400V, complete
Green indicator 230/400V, complete
Electric supply label
Control Lexan
Gasket
Gasket to capacity resistance + immersion heater

Characteristics

400V
230V

230V
230V

400V

Code
027754M
151731
300698
300700
300769
301200
301479
303123
306086
307736
307739
307875
307876
307888
308010
308334
308825
310749
366452
366461

BONNET CIDELCEM GRANDE CUISINE


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Rue des Frres Lumire - Z.I Mitry Compans
77292 MITRY MORY Cedex

Page 40

7.2.4

3BE390582NM 10/07

250 LITRE BOILING PANS

Designation.
Indicating lamp fixation
Premounted generator/double jacket filling probe
Mounted button for size 6 pin, complete
Three-pole contactor 40A 230V 50/60 Hz
Suppressor relay
Simmerstat
Probe PT100 diameter 4, 350 in length
Immersion heater 24 kW, length 570 with bulb passage
12-pole connecting strip 400V 40A
Gland
Plastic gland nut PG13
Gland neoprene gasket PG13
Plastic gland
Red indicator 230/400V, complete
Green indicator 230/400V, complete
Electric supply label
Control Lexan
Stainless steel screw clamp size7 x 11
Gland gasket, diameter 8 x 4 x 4
Gasket
Gasket to capacity resistance + immersion heater

Characteristics

Code
027754M
145032
151731
300699
300769
301200
301456
303130
306087
307681
307875
307876
307877
308010
308334
308825
310749
317908
366424
366452
366461

BONNET CIDELCEM GRANDE CUISINE


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Page 41

3BE390582NM 10/07

FRONT LINE PARTS

8.1 GAS BOILING BOILING PANS


Designation.

Code

2 outlet 230V igniter with ground wire


Black push button diameter 12
Electronic filling card
4 position switch
Ignition electrode M4
1 way solenoid valve 1 x 5 L/min / 1 way 1 x 10 L/min
Pilot burner nozzle
Pilot burner nozzle diameter 25 / diameter 30
Pilot burner nozzle diameter 40 / diameter 41
Pilot burner nozzle diameter 45
Pilot burner nozzle reference A26 (code 310155)
Temperature-resistant gasket, diameter 16 x 24, 2 mm thick, 20/27
Tensile spring with stainless steel insert, diameter 30 x 200
Boiling pan drainage tap 40/49
Complete gas tap
Premounted generator/double jacket filling probe
Bain-marie boiling pan safety valve
1300 long thermocouple, connector M9
Series 200 1200 mm long thermocouple
Pilot burner
Pilot burner series 160 3 flame without nut
Red indicator 230/400V, complete

308465
300157
170764
300770
308480
144674 / 144937
132886
310274 / 311171
310091 / 310273
311172
A26
318045
385051
313048
310140 / 310141
145032
315715
310145
310277
310092
310272
308010

8.2 ELECTRIC BOILING PANS


Designation.

Code

Electronic filling card


4 position switch
Three-pole contactor 25A 230V 50/60 Hz
Three-pole contactor 32A 230V 50/60 Hz
Three-pole contactor 40A 230V 50/60 Hz
Three-pole contactor 50A 230V 50/60HZ
1 way solenoid valve 1 x 10 L/min
1 way solenoid valve 1 x 5 L/min
Temperature-resistant gasket, diameter 16 x 24, 2 mm thick 20/27
Gasket to capacity resistance + immersion heater
Suppressor relay
Boiling pan resistance 2500W 230V
Tensile spring with stainless steel insert diameter 30 x 200
Boiling pan drainage tap40/49
Simmerstat
Probe PT100 diameter 4, 350 in length
Premounted generator/double jacket filling probe
Immersion heater 24 kW, 570 long with bulb passage
Bain-marie boiling pan safety valve
Immersion heater 6 KW 230V
Immersion heater 8 kW 230V
Red/green indicator 230/400V, complete

170764
300770
300697
300698
300699
300700
144937
144674
318045
366461
300769
302195
385051
313048
301200
301456
145032
303130
315715
303123
303127
308010 / 308334

BONNET CIDELCEM GRANDE CUISINE


Sige social:
Rue des Frres Lumire - Z.I Mitry Compans
77292 MITRY MORY Cedex

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