ICDS12

International Conference DURABLE STRUCTURES: from construction to rehabilitation

LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

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LNEC Lisbon 31 May - 1June 2012

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Metalic Strutures - Protection

DURABLE STRUCTURES

LNEC Lisbon 31 May - 1June 2012

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Corrosion Protection of Stell

by protective paint system

- Composed by inibitors corrosion on

composition primer and intermediate
- Impermeability capacity to water and gases
ingress of intermediate and end coat (CO2,
SO2, H2S,)
- Chemical resistance of intermediate and end
coat of system
- UV resistance of end coat

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation
LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

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LNEC Lisbon 31 May - 1June 2012

Categories of Corrosivity
Atmosferic Exposition

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Categories.pdf

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Sika Products cover the full spectrum of

catagories of corrosivity difined on NP EN
ISO 12944- Part 2 and all levels of
durability .

DURABLE STRUCTURES

LNEC Lisbon 31 May - 1June 2012

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Durability Protection

According NP EN ISO 12944-Part 1

Durability as difined ;

low (L = low) 2 5 years

medium (M = medium) 5 15 years
high (H = high) > 15 years

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation
LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

12

LNEC Lisbon 31 May - 1June 2012

Important applications.

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1- Priming and intermediate coating in

shop, final coating on site..
Table 1.pdf

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Full coating application in shop.

Table 2.pdf

DURABLE STRUCTURES

LNEC Lisbon 31 May - 1June 2012

LNE
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Important applications.

Coating of galvanized steel.

Table 3.pdf
4- Refurbishment of old coatings.
Table 4.pdf

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation
LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

12

LNEC Lisbon 31 May - 1June 2012

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Hydraulic Steel Structures

DURABLE STRUCTURES

LNEC Lisbon 31 May - 1June 2012

LNE
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Hydraulic Steel Structures, solutions

Sika Poxitar / F / SW

banned in European countries

Directive REACH

SikaCor PUR SW (niche product)

Tested for Im 1.2.3

for renovation of projects where coal tar epoxy
Was used
3-4 coat system incl. Primer
always applied with primer SikaCor Zinc PUR
High Durability > 15anos (ISO12944)

Sika Poxicolor SW (Main Product)

Tested for Im 1,2,3
Replace Poxitar (83% volume slids)
2-3 coats system (minimum dft abt 500 m)

Applied with or without SikaCor Zinc R

Not suitable for active cahodic protection
High Durability: >15 years (ISO12944)

SikaCor SW 500 (Main product)

Tested Im 1,2,3

Minimum dft abt. 500 m (1*coat ou 2*300 m)

Applied with or without SikaCor Zinc R

Suitable for active cahodic protection

High Durability > 15 anos (ISO 12944)

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation
LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

12

LNEC Lisbon 31 May - 1June 2012

IC

DS

Poxitar typical examples (Past)

DURABLE STRUCTURES

LNEC Lisbon 31 May - 1June 2012

LNE
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Sika Poxicolor SW typical examples

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation
LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

12

LNEC Lisbon 31 May - 1June 2012

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Sika Poxicolor SW typical examples

DURABLE STRUCTURES

LNEC Lisbon 31 May - 1June 2012

Chemical Protection

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No regulated Market
Solution based on experience,
laboratory test on diferents areas;
Typical industries like:
1) Petrochem
2) Gases transport
3) Waste treatment
4) Metalic Industry
Examples: Sika Permacor 2807 HS-A
Sika Permacor 3326-EG /337

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation
LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

12

LNEC Lisbon 31 May - 1June 2012

Fire Protection Unitherm

Passive fire protection coating system to Strutural stell

capacity)

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The protection retard the effect of temperature on struture (endotermic

Answer according EN13381-Part 4 and 8

Capacity to maintain the stability until 120 minutes for critical

temperature between 450C and 750C.

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Example of tickeness calculation

Douro Marina- (Jan2012).xls

DURABLE STRUCTURES

LNEC Lisbon 31 May - 1June 2012

LNE
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Stability of Stell in case of Fire

The stell doesnt burn but it loses stability at about 500/550 C !

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation
LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

12

LNEC Lisbon 31 May - 1June 2012

Heating of steel

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Developing of temperature in fire

Standard Temperature/Time Curve acc. ISO 834

DURABLE STRUCTURES

LNEC Lisbon 31 May - 1June 2012

LNE
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Choise of Intumescent Coating as Passive

Fire Protection and not a mortar

On essentially, the choice of fire protection solution consider:

Cost of application (mortar is shipper compared with coatings)
Resistance required of project (critical temperature crossed with time
resistance)
Appearance if exposed to view
Durability and life to first maintenance
Compatibility with the environment during construction and service
Compatibility with the corrosion-protection system (inside and outside)
Ability to be applied on-site/off-site
Maintenance and repair after damages
No dust during application

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation
LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

12

LNEC Lisbon 31 May - 1June 2012

INTUMESCENT COATINGS

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BENEFITS
- rapidly and easily aplication
- covers complex details
- solution doesnt occupy additional space
- Long durability and almost free of maintenance
- Also used in the restauration of ornate structural
elements

DURABLE STRUCTURES

LNEC Lisbon 31 May - 1June 2012

INTUMESCENT COATINGS

LNE
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BENEFITS
- low layer thickness of only 0,5 to 3,7 mm
no additional static load is effected
- Choice between application of steel
structures on siteor on shop

ICDS12
International Conference DURABLE STRUCTURES: from construction to rehabilitation
LNEC Lisbon Portugal 31 May - 1 June 2012

DURABLE STRUCTURES

12

LNEC Lisbon 31 May - 1June 2012

Thanks for attention

LNE
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IC

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Helena Beleza, Sika Portugal

Email: beleza.helena@pt.sika.com