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4.2.

COMPRESSOR PERFORMANCE GLOSSARY OF TERMS

GLOSSARY OF TERMS FOR ARIEL VER 7.3.1 PERFORMANCE PRINTOUT


COMPRESSOR DATA:
ELEVATION, m: Elevation is the distance of a compressor above mean sea level.
Elevation effects atmospheric pressure and therefore absolute pressure.
BARMTR, MPaa: The site atmospheric pressure based on the elevation of the site
above mean sea level.
AMBIENT, qC: Ambient temperature is the surrounding temperature at a compressor
installation. The range of ambient temperatures is required for the proper application of
gas coolers, drivers and auxiliary systems.
TYPE: Just a label. Type of driver such as gas engine or electric motor or fin/fan cooler
HP draw.
FRAME: This is the Ariel compressor frame used. Frames with larger crankshaft and
piston rod diameters have higher horsepower and rod load ratings.
STROKE, mm: The stroke is the distance the compressor piston moves getting from
inner dead center to outer dead center. Higher speed frames have shorter strokes.
ROD DIA, mm: The compressor piston rod has the crosshead at one end and the
compressor piston at the other. This is the part that is pulled (tension) or compressed
(compression) while the piston moves back and forth due to the gas pressure acting on
the piston faces.
MFG: Manufacturer. Just a label. Usually lists driver manufacturer.
MAX RL TOT, kgf: Maximum Total Rod Load, kgs. The sum of the maximum tensile

load placed on the piston rod while it moves inward plus the maximum compressive load
placed on the piston rod while it moves outward is used as a frame rating.
MAX RL TENS, kgf: Maximum Rod Load in Tension, kgf. The highest tensile load
allowable on the piston rod.

MAX RL COMP, kgf: Maximum Rod Load in Compression, kgf. The highest
compressive load allowable on the piston rod

MODEL: The particular driver model is listed here.

RATED RPM: The maximum rotating speed rating for this particular frame. The
compressor is designed for full-time operation at this speed.

RATED kW: The maximum power (i.e. horsepower) the frame can pull from a driver
without overstressing the compressor frame.

RATED PS, m/s: This is the average speed at which the compressor piston travels. Two
times the stroke (in meters) times the Rated RPM.

CALC RPM: This is the RPM used for this performance run.

CALC kW: Compressor power pulled from the driver for this set of pressures,
temperatures and RPM. This power plus the fan power (if, say, a fin/fan cooler is being
driven from the auxiliary end of the driver) must be less than the available driver power
shown as kW.

CALC PS, m/s: This is the average speed at which the compressor piston travels. Two
times the stroke (in meters) times the RPM for this particular performance run.

kW:

The site available power available from the driver for continuous operation.

Compressor power plus fan power (typically a percentage of site available kW) must not
exceed the site available power listed here.
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SERVICE
STAGE DATA:
FLOW REQ'D, E3m3/D: The design flow requested by the customer. This is not the flow
that the compressor is moving, rather, it is a label showing what flow was requested. It is
also used as a target by the computer when, for a given cylinder selection, a 'load to flow'
option is selected.

FLOW CALC, E3m3/D: This is the flow rate the compressor is moving. For the cylinder
sizes, pressures, temperatures, and pocket settings shown, the compressor is moving
the volume shown here. For example, say 3.0 E3m3/D is shown here. This means 3.0
Thousand Standard Cubic Meters of gas will pass through the compressor in 24 hours.

CYL kW PER STAGE: Cylinder power per stage. The power used by each stage of
compression. Does not include frame friction power.

SPECIFIC GRAVITY: The weight of the gas being compressed relative to air e.g., 18.8
MW natural gas/28.97MW air equals a gas gravity of 0.65.

RATIO OF SP HT (N): Ratio of specific heats 'N'. A gas characteristic that indicates how
hot the gas will get upon compression. Air has a high N value so it will have a higher
discharge temperature for a given amount of compression compared to, say butane.
More stages of compression may be needed for high N value gases.

COMP SUCT (Zs): Compressibility Factor, Z, for the gas at suction conditions. Accounts
for the fact that a given amount of gas occupies less space at high pressure than the
Ideal Gas formulas indicate.

COMP DISCH (Zd): Compressibility Factor, Z, for the gas at discharge conditions.
Accounts for the fact that a given amount of gas occupies less space at high pressure
than the Ideal Gas formulas indicate.

PRES SUCT LINE, MPaa: The pressure you would read on a pressure gage in the gas
piping upstream of the compressor cylinder (for the first stage this is at the customer
connection at the scrubber inlet connection).

PRES SUCT FLG, MPaa: The pressure gauge reading you would get right at the inlet
flange on the compressor cylinder itself.

PRES DISCH FLG, MPaa: The gauge reading you would get right at the discharge
flange of the compressor.

PRES DISCH LINE, MPaa: The gauge reading you would get downstream of the
cylinder. For the case of the last stage cylinder, this pressure would be measured at the
after-cooler outlet (the customer discharge connection).

PRES RATIO F/F: Pressure Ratio Flange-to-Flange. Example, 500kPaa/100 kPaa is a


pressure ratio of 5.0. Discharge absolute pressure divided by inlet absolute pressure.
TEMP SUCT, qC: The customers inlet gas temperature.
TEMP CLR DISCH, qC: The requested cooler gas outlet temperature for each stage;
usually maximum ambient temperature plus 30qC degrees inter-stage and a 20qC
approach for the after-cooler.

CYLINDER DATA:
CYLINDER MODEL: A casting pattern number. Each pattern is available in a couple
different bore sizes.
CYLINDER BORE, mm: The bore size of the compressor cylinder. The compressor
piston diameter is this size minus several thousandths of an inch for running clearance.

CYL RDP (API), MPag: Compressor Cylinder Rated Discharge Pressure. The pressure
not to be exceeded during normal operation.
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CYLINDER MAWP, MPag: Cylinder Maximum Allowable Working Pressure. The


pressure not to be exceeded even by the relief valve setting. The pressure at which the
cylinder would be expected to actually burst or fail is several times this number.

CYLINDER DISP, m3/h: Cylinder Displacement, Cubic Meters per Hour. Each sweep of
the compressor piston through its stroke displaces a volume equal to the piston area
times the stroke. This volume times RPM is the maximum actual cubic meters of gas that
particular bore size cylinder could ever move. Clearance volume between the piston and
heads and valves reduces the amount of gas that actually moves through the cylinder.

PRES SUCT INTL, MPaa: The gauge pressure you would measure inside the cylinder;
after losses in the inlet passages.
TEMP SUCT INTL, qC: The temperature of the gas once it has been drawn through the
cylinder inlet passages and inlet check valves. This temperature is higher than the
suction side outside the cylinder.

SUCT Zsph: The compressibility factor calculated for the gas actually in the compressor
cylinder at the pressure and temperature inside the cylinder at the end of the suction
stroke.

PRES DISCH INTL, MPaa: The gauge pressure you would measure inside the cylinder;
before losses in the discharge passages.
TEMP DISCH INTL, qC: The temperature of the gas once it has been compressed prior
to its being pushed out through the cylinder discharge passages and discharge check
valves. This temperature is higher than the discharge side outside the cylinder.

HE SUCT GAS VEL, m/s: The average speed of the gas passing through the inlet check
valves in meters/second.
HE DISCH GAS VEL, m/s: The average speed of the gas passing through the discharge

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check valves in meters/second.


HE SPCRS USED/MAX: A spacer ring underneath a compressor valve adds clearance
volume. The number of spacers used and the maximum number that can be installed are
shown.
HE VOL PKT AVAIL, %: The amount of clearance that can be added by backing out the
Variable Volume Clearance Pocket to full open. Clearance expressed as a percentage is
the total clearance volume divided by the swept volume of that end.
HE VOL PKT USED, %: The percentage that the Variable Volume Clearance Pocket is
open. It varies from zero to 100%; not to be confused with % Clearance. The Variable
Volume Clearance Pockets use a hand wheel screwed plug in the head end that backs
out as you turn it thereby adding clearance volume to the head end. Adding clearance
volume to a compressor cylinder reduces the flow rate through that cylinder without
wasting horsepower. Adding clearance delays opening of the suction check valves. The
clearance volume in a cylinder, at the end of the discharge stroke is at discharge
pressure. As the piston moves away from the head, this pressure drops until it is slightly
below the pressure of the gas in the inlet passage at which time the suction check valves
will open due to a small amount of differential pressure across the valve. The valves are
not in any way set to open at a certain pressure. Gas enters the compressor only while
the suction check valves are open. Added clearance volume is a way to deliberately
delay opening the suction valves (the cylinder draws in a smaller amount of gas) to
control capacity/throughput.
HE MIN CLR, %: The Head end clearance volume (expressed as a percentage of swept
volume which is piston area times the stroke) due to piston-to-head clearance and valves
with no added clearance volume.
HE TOT CLR, %: The Head end fixed clearance plus whatever clearance has been
added by opening the Variable Volume Clearance Pocket and/or adding spacer rings.

CE SUCT GAS VEL, m/s: The average speed of the gas passing through the inlet check

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valves in meters/second.
CE DCH GAS VEL, m/s: The average speed of the gas passing through the discharge
check valves in meters/second.
CE SPACRS USED/MAX: A spacer ring underneath a compressor valve adds clearance
volume. The number of spacers used and the maximum number that can be installed are
shown.
CE MIN CLR, %: The crank end clearance volume (expressed as a percentage of swept
volume, which is piston area times the stroke) due to piston head clearance and valves
with no added clearance volume.
CE TOT CLR, %: The crank end clearance volume (expressed as a percentage of swept
volume, which is piston area times the stroke) due to piston head clearance and valves
and any spacer rings that have been added.
SUCT VOL EFF HE/CE, %: Head end Volumetric Efficiency. The suction check valves
open once the pressure in the cylinder falls slightly below the inlet passage pressure.
The suction valves, therefore are not open for the full stroke, but only some percentage
of the stroke. The volumetric efficiency is the percent of the compressor stroke for which
the suction valves are open. It is not an energy efficiency value and it is not an indication
of wasted horsepower. High clearance volume and high pressure ratio lowers the
volumetric efficiency. It is an indicator of how large a cylinder bore size is needed to
move the required volume of gas.
DISCH EVENT HE/CE, ms: Crank end Volumetric Efficiency. The suction check valves
open once the pressure in the cylinder falls slightly below the inlet passage pressure.
The suction valves, therefore are not open for the full stroke, but only some percentage
of the stroke. The volumetric efficiency is the percent of the compressor stroke for which
the suction valves are open. It is not an energy efficiency nor is it an indicator of wasted
horsepower. High clearance volume and high pressure ratio lowers the volumetric
efficiency. It is an indicator of how large a cylinder bore size is needed to move the
required volume of gas.
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SUCT PSEUDO-Q HE/CE, %: A number that signals if standard valving is suitable. For
example, high mole weight gases or very low volumetric efficiencies will cause this
number to be out of range. Hoerbiger Valve Co. requires that Pseudo Q% be less than
15%.

It is the ratio of pressure drop across the valves to pressure drop across the whole
cylinder. It is valve pressure drop divided by the sum of valve passage pressure drop
plus valve pressure drop plus pressure drop across the piston face. Heavy gases, 0.8
and higher, propane (1.5 SG), and carbon dioxide (1.5 SG) often exceed 15%. To get
back below 15%, run performance at reduced speed.
GAS ROD LD COMP, kgf: The compressive load on the rod, which occurs as the piston
moves away from the compressor frame.
GAS ROD LD TENS, kgf: The tensile load on the rod, which occurs as the piston moves
towards the compressor frame.
GAS ROD LD TOT, kgf: The sum of the out and in rod load.
XHD PIN DEG/% RVRSL: Gas Rod Load Reversal. The load on the piston rod must
reverse from compression to tension so the cross head pin can maintain lubrication.
FLOW CALC, E3m3/D: This is the flow rate the compressor is moving. For the cylinder
sizes, pressures, temperatures, and pocket settings shown, the compressor is moving
the volume shown here. For example, say 3.0 E3m3/D is shown here. This means 3.0
Thousand Standard Cubic Meters of gas will pass through the compressor in 24 hours.

CYLINDER kW: The power each cylinder pulls from the compressor frame.

4.3.0

COMPRESSOR - GENERAL DESCRIPTION

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