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Organized by GMI Global and again with the great support from the India Cement & Construction
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CONTENTS
FEATURES
6 Carbon capture projects in the
cement industry
The Next Giant Step for the Cement
Industry
12 Leaders Q&A with Indias ACC
Achieving logistics excellence
16
16 Mozambique
The rough diamond of South Africa
06
12
DEPARTMENTS
EDITORS LETTER
1 Improving beyond today
34 Americas
38 Asia Pacific
Numbers in Brief
4 Cement Equipment Order Intake
Index Slides
Research
20 Official Prices
22 Coal market update
23 Energy price update
26 Tables Page
regional Reports
28 Europe, Middle East & Africa
32 Central and Southeast Asia
31
we Think iT is much
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NUMBERS
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Q4 2012
Q1 2013
200
100
80
Q4 2009
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120
The resource
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The CW Group's Global
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includes current pricing for
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Carbon
Capture &
Storage
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The Next
Giant Step for
the Cement
Industry
As global development surges on, the
rapid deterioration of the environment has
become a major concern in every part
of the world. And carbon dioxide (CO2)
emissions have been recognized as the
primary culprit in climate change.
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FEATURE
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Asia Pacic
Africa
Middle East
North America
10,000
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0
1991
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1993
1995
1997
1999
2001
2003
2005
2007
2009
2011
4%
12.2%
43.9%
18.2%
21.7%
Others
Source: www.oica.com
China
North America
Central America
Middle East
Japan Aus NZ
Brazil
India
Europe
Africa
1,000
500
1990
2000
2005
2010
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FEATURE
Post-combustion carbon capture involves
the use of either chemical absorption or
membrane technology, and these will not
require major changes to the kiln-burning process. Post-combustion technology is possible for new kilns as well as for
retrofits and has the potential ability to
capture about 77 percent of CO2 exhaust
gases. Aside from higher capital costs, a
cement plant with post-combustion technology is likewise estimated to consume
more energy to capture and compress the
CO2.
Below is a table indicating the comparative costs of cement plants with postcombustion technology using chemical
absorption (MEA-based solvents). The
European scenario is based on a 1 million ton per year plant while the Asian
developing country scenario is based on
a 3 million ton per year plant. Costs of
transport and storage are excluded.
On the other hand, oxyfuel combustion
technology utilizes oxygen instead of air
in cement kilns. It cannot be installed
as a retrofit and is only possible as new
10
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WITHOUT CCS
PARAMETERS
Total Investment Cost
UNIT
(EUROPEAN
SCENARIO)
(EUROPEAN
SCENARIO)
(ASIAN DEVELOPING
COUNTRY SCENARIO)
263
558
647
M/y
17
31
97
M/y
19
35
50
/t
N/A
107.4
58.8
/t
65.6
129.4
72.2
UNIT
(EUROPEAN
SCENARIO)
(EUROPEAN
SCENARIO)
(ASIAN DEVELOPING
COUNTRY SCENARIO)
263
327
N/A
M/y
17
23
N/A
M/y
19
23
N/A
/t
N/A
42.4
22.9
/t
65.6
82.5
46.4
OECD countries equipped with CCS technology by 2050. And for countries currently identified as the biggest contributors
to CO2 emissions, such as China and India, the IEAs vision is to have no less than
20 percent of their cement facilities CCSequipped by 2050.
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LEADERS
Q&A
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assures tracking, access control, identification and better supply chain management. It helps in tracking the item on
real-time basis.
RFID technology offers several significant advantages over barcodes (which
are also capable of supporting automated
data capture). Some of these are:
SPEED-LED screen
displaying delivery details
for loader personnel
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LEADERS Q&A
14
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CW: How will this help ACC serve its customers better?
DG: ACC treats each of its stakeholders
as a very important business partner. The
implementation of the ACC SPEED project has given us several benefits and created a win-win situation for both.
We have been able to reduce the overall
in-plant detention of the vehicles.
This in turn has contributed in the faster
execution of orders for our customers
and channel partners.
Dealers/customers can now be kept informed, with a high degree of accuracy,
as to when the truck carrying their order
is likely to leave the plant, the estimated
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improvements, our Tikaria plant has become the most attractive plant for loading in the area.
More frequent trips now enjoyed by regular and dedicated trucks translates into
higher earnings for them. These benefits
factored in as a freight advantage with
transporters can help make our product
more competitive in a highly price-sensitive market.
CW: Is the company currently investing
in any other logistics-related optimization processes?
DG: This project has already been replicated across two more locations of ACC
with three more in the pipeline. In order
to further strengthen the good logistics
practices, the company has already partnered with a leading GPS service provider. In the first phase, 1000 vehicles are
planned to be fitted with GPS devices for
real-time, out-plant vehicle tracking.
In addition, we are also in various stages
of testing/piloting a truck scheduler for
automated truck/order assignment and
a driver/vehicle management center for
improving the safety of drivers/vehicles.
What are the biggest logistics challenges
the Indian cement industry is and will be
facing?
The major challenges faced by the cement
industry today are:
Overall rising costs particularly of
fuel, which leads to rising transportation costs.
Availability of roadworthy and safeto-ply trucks.
Shortage of competent drivers and
lesser number opting for driving as a
profession.
Poor road and safety infrastructure
in the country.
All the above factors, particularly the
availability of competent drivers, will
pose the biggest challenge in road transSPEED-LED displaying
portation as fewer people now seem inpacking bay number, tare
terested to enter this profession as comweight details for drivers
pared to alternate areas of employment. BMWeek CemWeek CW Group
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FEATURE
Mozambique
The Rough Diamond Of South-Eastern Africa
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COUNTRY SNAPSHOT
Mozambiques economy expanded 7.5
percent in 2012, concluding two decades
of uninterrupted growth that followed the
end of the countrys civil war in 1992. The
real GDP compound annual growth rate
of 7.9 percent registered in the last twenty
years is expected to stretch over the next
five years, as well. In early 2013, severe
floods destroyed crops and damaged
infrastructure in southern Mozambique,
which led financial institutions to lower
their 2013 growth expectation for the
country.
Notwithstanding positive long-term
prospects, Mozambique is still severely
constrained by infrastructure bottlenecks
that limit the pace of development. Thus,
most of the earmarked construction
investments focus on the infrastructure
segment with large funds pledged for
railway modernization. Mozambique is
dependent on Foreign Direct Investments
(FDI), receiving more than US$5,200
million in 2012. Over the next three years,
the amount is projected to exceed US$10
billion, on the basis of annual approval of
around 300 projects.
Over the past years, Mozambiques
cement industry has been slowly
expanding under the aegis of Cimpor.
But with a surge in economic activity and
predicted impressive growth in cement
demand glittering on the horizon, the
government awarded a series of cement
plant construction licenses. But even
so, to date, only one new cement plant
has started commercial operations since
2005.
Today, Mozambique is home to five
production units, four of which owned
by Brazils InterCement (subsequent to
its take-over of Cimpors assets in the
country). The combined output of these
units reached 1.19 million tons in 2012,
falling short of the 1.6 million tons of
cement consumed domestically.
6,000
YoY Growth
3,000
0%
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-100%
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2,000,000
Cement production
Apparent consumption
1,000,000
18
250%
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2006
2007
2008
2009
2010
2011
2012
Source: CW Group Research
10,000,000
New Capacity
Baseline Capacity
5,000,000
0
2007
2008
2009
2010
2011
2012'
2013E
2014E
2015E
2016E
2017E
3,000,000
Apparent consumption
1,750,000
500,000
2005
2006
2007
2008
2009
2010
2011
2012
This article is a summary of the 43-page indepth market research from CW Analytics.
To learn more, contact CW Analytics at
sales@cwgrp.com.
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Preliminary June
2013 estimates reveal
an upward trend for
cement prices
Jun-13
May-13
Apr-13
Mar-13
Feb-13
Jan-13
Dec-12
Nov-12
Oct-12
Sep-12
Aug-12
Jul-12
-0.4%
Jun-12
0%
May-12
CEMENT MARKETS
In neighboring India, cement prices closed the first half of 2013 at Rs 294 per 50 kg
bag, 3.2 percent higher compared to May 2013. After increasing in a range between
Rs 5 and Rs 25 in the beginning of June, mostly in the northern, eastern and western
India, cement prices reversed the trend and declined between Rs 10 and 20 per 50 kg
bag during the last days of the month. Local sources mention an even further price
decrease during early July, even though cement companies struggled to keep prices at
high levels ahead of the monsoon season.
From an annualized growth rate perspective, Egypt bagged the lions part from the
price increases reported over the last 12 months - 15.6 percent. An unusual 21.2 percent increase in February 2013 up to LE 676.7 per ton prompted Egypts Consumer
Protection Agency (CPA) to file a complaint against cement companies accusing them
of unfair practices. Market sources argued that the impressive increase was generated
by energy shortages and unfavorable exchange rates. In order to counteract energy
costs inflation, Egyptian cement companies are currently looking for alternative fuel
sources, focusing on switching to coal instead of using gas. More recent data points
show that cement prices declined in the beginning of July 2013 to around LE 600 per
ton.
CEMENT MARKETS
At the other head of the scale, Trinidad and Tobago reported the highest decline in
the 12-month annualized growth rate, with -12.3 percent, after a successful market
recovery from the mid-2012 production hick-up.
After stabilizing in the last 10 months at AED 260 per ton, UAE cement prices also
declined on an annualized base to -6.6 percent. The stabilization of the market was
obtained on the back of stable evolution of raw materials and freight rates.
Taking a rear-view, cement prices have been on a rise in the last 12 months. Price
drops were registered in 13 countries out of the 47 included in CW Analytics and Research universe. Three markets were stable, while in the remaining 31 cement prices
increased.
JULY 2012 - JUNE 2013 GROWTH RATE (%)
20%
-15%
SOURCE: CW Group Research
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CEMENERGY MARKETS
Coal exports recover in some markets while markets wait for Chinas
decision on low calorific value coal exports
Despite the deceleration in economic growth in China, the top coal importer worldwide, year-to-date coal trading volumes remain flat compared to 2012.
Coal trading volumes in the second quarter of 2013 showed a marginal increase from
the second quarter of 2012 as declining volumes from Colombia and the United States
were offset by an increase in coal exports from Australia and Russia.
June 2013 coal output from South Africas Richards Bay Coal Terminal (RBCT) rose
22 percent to 5.3 million tons, following a 30 percent decline during May. In Australia,
coal shipments out of Newcastle grew 10 percent, recovering from a 9 percent drop in
May.
Colombian coal exports are back on track after the steep decline in February and
March volumes that followed the coal union strike. As a result of the strike year-todate coal exports are 23 percent down from last year.
In the United States, the Energy Information Administration (EIA) is expecting coal
production to remain relatively stable this year compared to 2012, while coal exports
are anticipated to decline to around 100 million tons in 2013. Exports will be mainly
affected by increased competition due to low coal prices, the ongoing economic slowdown in Europe and deceleration in some economies in Asia, mainly China.
100
US
Colombia
South Africa
Russia
Australia
Indonesia
May-13
Apr-13
Feb-13
Mar-13
Dec-12
Jan-13
Oct-12
Nov-12
Sep-12
Jul-12
Aug-12
Jun-12
Apr-12
May-12
Feb-12
Mar-12
Dec-11
Jan-12
Oct-11
Nov-11
Sep-11
Jul-11
Aug-11
Jun-11
Apr-11
May-11
Feb-11
Mar-11
Jan-11
Dec-10
Oct-10
Nov-10
Sep-10
Aug-10
Jul-10
Jun-10
May-10
50
CEMENERGY MARKETS
Chinas coal imports have been declining this year as a result of weakening demand in
the country. Also, the local industry has seen its sale prices plunge, making imports
less attractive to coal buyers and favoring domestic products. Meanwhile, the government is still considering a ban on imported coal with low calorific value, but the
proposal has found strong opposition and it is unknown whether the authorities will
move on with the ban or not. The ban would have a negative effect on Indonesia, the
main supplier of low calorific coal to China. As a response, the Indonesian government has announced the country will be looking for new export markets to divert the
volume lost to China.
In China, coal prices continue to fall off. The Bohai-rim Steam Coal Price Index
(BSPI), which covers six major coal-shipping ports in China, is now 5 percent below
the level it had at the end of 2012.
STEAM COAL FOB AVERAGE PRICES (US$/TON)
South Africa Richards Bay
150
Australia Newcastle
Indonesian HBA
US exported
Colombia exported
90
May-13
Mar-13
Jan-13
Nov-12
Sep-12
Jul-12
May-12
Mar-12
Jan-12
Nov-11
Sep-11
Jul-11
May-11
Mar-11
Jan-11
Nov-10
Sep-10
Jul-10
May-10
Mar-10
Jan-10
Nov-09
Sep-09
Jul-09
May-09
30
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Petcoke
The 12-month average price of U.S. uncalcined petcoke for export markets in April
remained unchanged for the third consecutive month at US$81 per ton. Prices seem to
have stabilized after a long slide that started in the fourth quarter of 2011. The decline
has eased in some markets and the price in India, for example, is now at the same level
it was a year ago. Compared to 2012, seven out of the top ten export market destinations show signs of price recovery. Only Japan, Canada and South Korea are lagging
behind.
While prices are bogged down, volumes are on the rise. U.S. petcoke exports soared in
April and reached the second-highest petcoke volume exported in U.S. history. Output was boosted by an increase in shipments to China, Canada, The Netherlands and
Mexico. April year-to-date exports to The Netherlands more than doubled versus last
year and the volume shipped to Mexico is 40% higher over the same period of 2012.
US PETCOKE EXPORT PRICE (US$/TON) ROLLING 12-MONTH AVERAGE
120
60
0
Apr-11
May-11
Jun-11
Jul-11
Aug-11
Sep-11
Oct-11
Nov-11
Dec-11
Jan-12
Feb-12
Mar-12
Apr-12
May-12
Jun-12
Jul-12
Aug-12
Sep-12
Oct-12
Nov-12
Dec-12
Jan-13
Feb-13
Mar-13
Apr-13
CEMENERGY MARKETS
CEMENERGY MARKETS
Natural Gas
With oil prices declining from a 12-month high in February 2013 and a soft demand
environment, natural gas prices in Europe and liquefied natural gas (LNG) prices in
Japan were 5 percent and 2 percent down, respectively, in May compared to April.
LNG price in Japan reached its lowest since November 2012, but it is expected to recover as the summer season hits and power consumption goes up.
In Europe, even after this months slide, price remains at high level, and the average
price for the first 5 months of 2013 is 5 percent higher than the same period of 2012.
Natural gas demand in Europe is still sluggish but Russias Gazprom, the largest gas
supplier to European markets, is expecting a 9 percent growth in its deliveries to the
region during 2013, following a decline of 7 percent in 2012. Gazprom reported an
increase of 5 percent in its export contract pricing during 2012.
In the U.S., Henry Hub spot price has been declining since the beginning of June, after
reaching levels over US$4/mmBtu in April and May. Prices are down in most regions
except for the Northeast where they rose 10 to 20 percent during the second week of
June due to warmer-than-normal temperatures. The heat wave continued to affect
west and southwest states through the end of June and the beginning of July, with temperatures hitting triple digits in most locations. Experts are predicting summer 2013
will be among the top 10 warmest on record, which could send natural gas prices back
to US$4/mmBtu. However, the U.S. Energy Information Administration (EIA) still
maintains its natural gas price forecast for 2013 at around US$3.92/mmBtu.
20
Japan LNG
Europe
US
May-13
Sep-12
Jan-12
May-11
Sep-10
Jan-10
May-09
Sep-08
Jan-08
May-07
Sep-06
Jan-06
May-05
Sep-04
Jan-04
May-03
Sep-02
Jan-02
May-01
Sep-00
Jan-00
Sep-98
Jan-98
May-97
May-99
10
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LM
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MoM (%)
YoY (%)
YTD
YTD %
Country
LM
MoM (%)
YoY (%)
YTD
YTD %
China (June)
227.5
1%
10%
1,083.7
8%
France (June)
1.9
6%
-10%
9.6
-7%
India (April)
22.5
-7%
13%
89.9
8%
Brazil (June)
5.5
-8%
4%
33.6
2%
US (April)
6.5
14%
0%
21.7
1%
S. Arabia (June)
5.1
-4%
15%
31.4
11%
Russia (April)
5.4
15%
6%
16.6
11%
Spain (May)
1.0
10%
-18%
4.4
-25%
Mexico (April)
3.0
-1%
2%
11.7
-2%
Indonesia (April)
4.5
0%
9%
18.1
9%
Colombia (May)
0.9
5%
1%
4.4
2%
Egypt (March)
3.5
0%
-10%
10.6
-15%
YTD
YTD %
YTD
YTD %
Country
LM
MoM (%)
YoY (%)
China (March)
0.8
26%
13%
2.2
Thailand (May)
0.7
13%
4%
3.1
Country
LM
MoM (%)
YoY (%)
38%
US (May)
0%
Malaysia (May)
0.5
-3%
-20%
1.9
6%
0.1
-27%
27%
0.4
25%
Japan (May)
0.4
9%
-28%
2.1
-5%
Canada (March)
0.1
24%
1%
0.2
10%
Korea (May)
0.3
46%
-32%
1.4
16%
France (April)
0.2
16%
-22%
0.7
-21%
Germany (March)
0.3
17%
-21%
0.8
23%
Brazil (May)
0.1
41%
-5%
0.4
38%
LM
MoM (%)
YoY (%)
YTD
YTD %
Indonesia
27.7
3%
-7%
134.5
-3%
Australia
14.0
-5%
9%
70.4
10%
US
7.8
-12%
-30%
45.5
-6%
Colombia
7.1
17%
-13%
25.6
-23%
South Africa
4.8
-30%
-7%
30.9
0%
2%
Country
LM
MoM (%)
YoY (%)
YTD
YTD %
US
2.9
23%
10%
9.7
1%
US
LM
MoM (%)
YoY (%)
YTD
YTD %
78.5
-6%
-5%
79.9
1%
South Africa
US
Australia
Indonesia
Country
LM
MoM (%)
YoY (%)
YTD
YTD %
Japan
15.3
-2%
-11%
15.9
-4%
Europe
12.3
-5%
6%
12.1
5%
US
4.0
-3%
66%
3.7
59%
0%
US
Europe
Japan
Apr-13
May-13
May-13
Mar-13
Feb-13
Jan-13
Dec-12
Nov-12
Oct-12
Sep-12
Aug-12
Jul-12
Jun-12
Australia
93.7
0%
-9%
97.3
-16%
US
74.4
0%
-9%
76.4
-12%
Colombia
83.8
-1%
-13%
86.6
-12%
South Africa
81.1
-1%
-14%
83.6
-18%
South Africa
10%
Colombia
US
Indonesia
Australia
0%
-10%
Mar-13
-19%
Feb-13
88.0
Jan-13
-16%
Dec-12
-4%
Nov-12
85.3
Oct-12
Indonesia
Sep-12
YTD %
Aug-12
YTD
Jul-12
YoY (%)
Jun-12
MoM (%)
May-12
LM
26
Apr-13
-30%
May-12
May-13
Apr-13
Mar-13
Feb-13
Dec-12
Jan-13
Nov-12
Oct-12
Sep-12
Aug-12
Jul-12
0%
Jun-12
-1%
May-12
CEMENERGY MARKETS
REGIONAL REPORT:
center (production capacity 0.6 million
tons). The venture will utilize a system
based on the external supply of raw materials concept. The French firm Vicat
has started trial production of Alpenat
cement, a new product with 30 percent
lower CO2 emissions in manufacturing.
In New Caledonia, Holcim will sell its
0.2-million-tons operations, Holcim
Nouvelle Caldonie, to Tokuyama Corporation of Japan. Holcim aims to increase operating profit by CHF 1.5 billion
between 2011 and 2014.
EUROPE
Tough economic times continue for the
Spanish cement market, which has fallen 24 percent in 2013 on reduced public
spending and is predicted to finish the
year down 21 percent from 2012. Market predictions suggest that the market
will stabilize at 20-25 million tons of
consumption next year. Holcim in Spain
will cut 75 percent (568 million euros) of
its capital expenditures. The struggling
Spanish CEMEX branch has sold its Sant
Feliu de Llobregat, Catalonia, unit to Cementos Molins.
The Italian cement market has a similarly poor outlook, with production
volumes halved in the past seven years
and declines of 20-25 percent predicted
for 2013. Production in 2012 decreased
20.8 percent year-over-year to 26.2 million tons, while consumption fell by 22.1
percent. Excess production capacity is
estimated at 40-50 percent. The Italian
firms Cementir and Italcementi have
announced closures and worker layoffs,
spurring protests. Italcementi is moving
ahead with a restructuring plan intended
to boost efficiency from 60 million to 100
million euros.
In France, Holcim is venturing into the
western portion of the country. Western
acquisitions have included Atlantic Cement and the cement import terminal of
Montoir-de-Bretagne in Saint-Nazaire.
Additionally, Holcim has opened a clinker grinding center in Grand-Couronne,
with production capacity of 0.58 million
tons, and is set to open a second center on
the Port of La Rochelle, also with capacity
of 0.58 million tons.
Kercim is targeting 10 percent of the western French market with its ultra-modern,
US$44 million Saint-Nazaire grinding
Kerry Qiefu/Belarus
28
OVERVIEW
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Holcim announced that it will start construction at a new cement plant in Saratov region, Volsk
by the end of this year. The company targets to commission the unit late 2015 - early 2016.
A new cement plant will rise in the Buinaksk district of Dagestan. The plant will have a capacity
of 0.3 million tons per year.
Kerry Qiefu
grinding plant has undergone initial ignition. Kerry Qiefu cement plant was the last
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plant in a three plants construction project, being also the longest project of all three.
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Price pressures are increasing in the Austrian cement industry, after 2012 registered stable sale margins of 4.46 million
tons, but revenue that declined 4.7 percent to 375 million euros. New technologies are one promising approach: in the
Austrian Leitha Mountains, Lafarge has
a 12 million-euro, large-scale plant with
catalyst technology, expected to reduce
nitrogen emissions.
Cimpor will export 0.045 million tons of
cement from Alhambra port via barge
to Lisbon and thence to Africa. The city
of Tema, Ghana, will receive 55 percent
of the shipment, with the rest bound for
Freetown in Sierra Leone.
In Romania, the cement manufacturer
Carpatcement expects to increase cement
production by 1.9 percent this year to 2.8
million tons. Total cement production in
Romania totaled 7.7 million tons in 2012
and 7.6 million tons in 2011. Carpatcement predicts a turnover of RON 834.8
million this year, up 3.3 percent compared to 2012, and a gross profit of RON
174.9 million, down 4.9 percent.
OVERVIEW
Najran Cement/Saudi
Arabia
Najran Cement successfully tested its third clinker line that increased the company's daily
clinker capacity to 15,500 tons. The latter production line brought an additional capacity of
6,500 tons per day.
Eastern Cement/Saudi
Arabia
Eastern Cement also announced the start of the trial run of its new 600 tons per day
production line. The trial period will last for three months.
Tabuk Cement/Saudi
Arabia
Tabuk Cement announced the construction of its second clinker production line (5,000 tons
per day) and a captive power plant (30 MW).
The Ministry of Industry and Minerals has signed a joint investment with an Iraqi company and
two others for the rehabilitation of the Babylon cement plant, while confirming that the value
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of the contract amounts to US$ 25 million for a period of 15 years. Once rehabilitated, the
cement capacity of the plant should reach 0.22 million tons.
Raysut Cement/Yemen/
UAE/Oman/Somalia
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OVERVIEW
GalileiHeidelbergCement/
Angola
Galilei partnered with HeidelbergCement and Angola National Cement for the construction of a
2 million tons cement plant in the exchange of a total investment of EUR 284 million.
HeidelbergCement/
Liberia
HeidelbergCement commissioned a new cement mill at its grinding plant in the capital city of
Monrovia. The 0.5 million tons mill represented an investment of US$ 14 million.
Tanga Cement/Tanzania
Tanga Cement plans to invest US$ 165 million for the construction of a second kiln at its
plant, investment that will lift the clinker capacity by 0.6 million tons.
Dangote/Tanzania
The ground breaking ceremony of Dangote's three million tons cement factory took place in
the end of May, 2013 in Tanzania.
CIMAF Gabon/Gabon
Morocco's CIMAF group laid the foundation stone of its new cement plant worth CFA 9.67
billion. Located in Owendo, 15 km south of Libreville, the cement plant will have an initial
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of 0.5 million tons.
Lafarge/Zimbabwe
Lafarge Cement Zimbabwe announced plans to invest US$ 200 million within the next 10
years towards setting up a new one million tons cement manufacturing plant.
The Socit Saoura Ciment (SSC), a subsidiary of Algeria's GICA, launched a tender for the
realization of a cement plant with a capacity of 3,200 tons of clinker per day in Bechar.
Lafarge/Nigeria
The Enugu State Government has signed a Memorandum of Understanding with Lafarge for
the establishment of a cement factory in the region.
Lucky Cement/
Democratic Republic of
Congo
Lucky Cement starts construction at its US$ 240 million factory in Democratic Republic of
Congo. Lucky Cement entered into a 50-50 agreement with the Rawji Group for a company
called Nyumba Ya Akiba (NYA).
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Algerian cement imports rose 102 percent between 2012 and 2013, reaching
US$159.39 million between January and
May 2013. Import quantities increased
more than 105 percent to 1.791 million tons. The Algerian firm GICA is
set to construct a new multi-batch,
3,200-ton-capacity clinker plant in Bechar. GICAs development plan, aiming
to increase production from 11.5 million
tons to 25.7 million tons by 2017, includes
the construction of three other plants at
Salah, Yellel, and Sigus.
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REGIONAL REPORT:
In India, the first quarter of 2014 is expected to be the third consecutive weak
quarter for cement companies. Industry
volumes are likely to be up 4 percent yearover-year and down 8 percent quarterover-quarter to 61.7 million tons, while
average all-India cement realizations are
likely to be down 4 percent year-overyear and broadly flat quarter-over-quarter. Average EBITDA per ton is expected
to decline by 27 percent year-over-year
and to remain broadly flat quarter-overquarter. The earnings downgrade cycle
is likely to continue through the quarter.
Positive outlooks on the sector hinge on
demand recovery in the second half of
2014, a scenario predicated upon a housing upswing after a normal monsoon,
32
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OVERVIEW
Orient Cement/India
Orient Cement received environmental clearance for its cement plant at Chittapur in Gulbarga
district of Karnataka. The Rs 1.75 crore project is expected to be commissioned by the end of
December 2015.
Madras Cement/
India
The company is pledging Rs 360 crore for the construction of a new grinding unit in Andhra
Pradesh and another Rs 55 crore to boost its power generation capacity. The grinding unit will be
supplied with clinker from the Jayanthipuram cement plant and is expected to come online in the
second quarter of FY 2014-2015.
The Turkish contractor, Dal Teknik Makina Ticaret Ve Sanayi, signed a contract with German Pfeiffer
for the supply of a MPS 3350 cement mill. The delivery of the equipment is scheduled for late
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2013 - early 2014.
Akkord
Corporation/
Azerbaijan
The International Bank of Azerbaijan (IBA) announced the success of its program to finance the
development of the sector of construction materials through the finalization of the construction
process of a second cement plant in the country, funded by the World Bank and built in
partnership with Akkord Corporation.
HeidelbergCement/
Kazakhstan
The new 1.8 million tons cement plant in the village of Shepte is on track to start production by
the end of the year.
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Sri Lanka plans to protect local manufacturers and traders by banning foreign
investments in steel, cement and supermarkets. Previously-approved projects
will not be affected by the new investment
ban.
put from the new unit would be marketed
in coastal Andhra Pradesh and in Odisha
and Chattisgarh. The company currently
operates three grinding units.
Several notable sales are also on the horizon in India. Jaiprakash Associates (JP)
will sell its Gujarat cement unit stake by
the end of the year. The 4.8 million ton
cement plant has been valued at Rs 4,000
crore. French cement major Lafarge received approval from Competition regulator CCI for its 14 percent stake sale in
its Indian subsidiary to Paris Cement Investment Holdings, a subsidiary of Baring, while CRH and Vicat are in a race
to acquire Shree Jayajothi Cements, the
cement unit of Shriram Group. Shree
Jayajothi Cements is valued at US$250
million.
Beginning July 1, cement prices in Pakistan will increase Rs 25-30 per 50-kg
bag, as a consequence of a new 19 percent federal sales tax. The tax includes a
17 percent general sales tax, as well as a 2
percent tax on retailers and distributors.
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REGIONAL REPORT:
Because of unfavorable market conditions, Brazilian cement company Votorantim Cimentos has postponed until
September 11 its sale of US$3.7 billion
in shares. The deal would have been the
worlds second-largest this year, after
Brazilian insurer BB Seguridade Participacoess US$5.7 billion sale in April. Votorantims postponement follows six Brazilian IPOs, worth a combined US$7.3
million, since January. Although IPOs
are down 4.2 percent globally and 31 percent in the U.S. over the same period last
year, Brazilian IPOs this year have been
the highest for the period since 2002 and
have tripled 2012 levels.
The Portuguese company Semapa-Sociedade de Investimento e Gestao purchased
a 50 percent stake in Supremo Cimento in
2012 and is building a cement plant in the
Brazilian state of Parana. The new plant
will increase Supremos cement capacity
from 0.4 million tons to 1.7 million tons.
Portuguese cement and building companies are focused on Brazil in anticipation
of the 2014 soccer World Cup and 2016
Olympic Games. Additionally, cement
consumption in Portugal has slowed considerably after the countrys 2011 bailout.
In other developments, the port of Paranagu on the coast of Paran is receiving parts for the R$340 million Margem
cement plant, located in Adrianopole in
the Metropolitan Region of Curitiba and
expected to generate 150 direct jobs in
2014. Parts arriving at the port originate
from 15 countries and a large number of
companies, including FLSmidth.
Construction has prompted Holcim, Cemex and Cementos Argos to together invest more than US$700 million to build
new plants and expand existing facilities.
Cemex, which has a 2.7 million-ton capacity plant near Ibague, another in the
city of Ccuta, and two mills located in
Bucaramanga and La Calera, will invest
about US$75 million in Colombia in
2013, building a new mill in Bolivar.
Overall, gray cement production in Colombia increased slightly year over year
in May, reaching 929,100 tons, but sales
declined. A total of 901,600 tons of gray
cement were shipped to the domestic
market, down 0.3 percent from the same
The Colombian market is poised for expansion as a result of a government program slated to build 100,000 new homes.
34
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domestic supplies will meet current demand. Construction experienced no cement shortage during the recent busy
construction season. However, construction on a priority installation of a cement
plant in Oruro, spurred by the presence
of a rich deposit of limestone in North
Caracollo, has stalled.
In the Dominican Republic, new entrants like Grupo Estrella have recently
joined the fast-growing market, while
foreign investments in the cement industry have totaled over US$1 billion.
Local companies include Cementos Andino Dominican with a milling capacity
of 0.475 million tons, Cemex with 2.4
million tons, Cementos Cibao with 1.3
million tons, Domicem with 1.1 million
tons, Cementos Colon (Argos) with 0.5
million tons and Santo Domingo with
0.35 million tons. The seventh Dominican cement plant, belonging to Grupo
Estrella, is currently under construction.
The countrys installed capacity is estimated at 6.1 million tons per year.
In 2012, the Dominican Republic exported 1.37 million tons of cement, 36
percent more than the previous year. Exports to markets in South America, the
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nology at its nine cement manufacturing plants. The nine plants are located in
Foreman, Ark.; Inkom, Idaho; Chanute,
Kan.; Clancy, Mont.; Louisville, Neb.;
Durkee, Ore.; Leamington, Utah; Seattle,
Wash.; and Midlothian, Texas.
In the first three months of 2013, cement
demand plummeted 10 percent in Mexico, placing the 2013 first quarter among
the worst in the past decade. However,
the Mexican unit of Swiss cement giant Holcim expects demand for cement
in the country to grow by 1-2 percent
in 2013, once the government initiates a
public works plan.
OVERVIEW
Cementos Yura/
Peru
Cementos Yura is expecting high-tech equipment from Germany for the expansion of its cement plant.
Cementos Bio
Bio/Peru
All permissions have been obtained for Cementos Bio Bio's Peruvian projects. The Chilean cement
company is partnering with the Brazilian Votorantim for the construction of the 0.7 million tons cement
plant. The expectation is that the unit will be operational by 2016.
Loma Negra/
Argentina
Cemex/USA
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Loma Negra is currently
preparing the Environmental Impact Statement (EIS) for its US$ 250
million Pocito cement project announced two years ago. Once approved, the company can start the
construction process at the plant.
Cemex plans to expand the production capacity at its Odessa, Texas cement plant with the objective to
reach a total capacity of 0.9 million tons per year.
REGIONAL REPORT:
38
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OVERVIEW
Semen Padang/
Indonesia
In order to meet the cement demand in the East Coast of Sumatra, Semen Padang installed a
cement mill in Aceh Village with an investment of as much as Rp 197 billion. The location also
benefits from a packaging plant opened in December 2010.
Semen
Indonesia/
Indonesia
The company is pledging Rp 7 trillion for the construction of two cement plants in West Sumatra
and Central Java. Both cement plants are expected to be completed in 2016.
Thanh My
Cement/Vietnam
Kampot Cement/
Cambodia
Thanh My Cement Plant (Quang Nam) announced that by mid-December the company will start
operations at its new cement plant, targeting to supply cement to the central region market. At this
point, the construction is 95 percent completed.
Kampot Cementwww.cemweek.com/subscribe
has accelerated works on the second factory after signing an agreement to buy
technology and machinery from the Chinese company CITIC Heavy Industries. The plant start-up is
scheduled for late 2015.
Cahya Mata
Sarawak/
Malaysia
Cahya Mata Sarawak is investing RM150 million in a new grinding plant. The one million tons
cement unit will commence production in late 2015.
Cemex Apo/
Philippines
Cemex intends to install a new mill at its Naga based cement plant. The 1.5 million tons vertical mill
is expected to be commissioned in Q2 2014 and will require a total investment of P2.5 billion.
Lafarge
Republic/
Philippines
Lafarge Republic is building a new 0.85 million tons cement mill at Teresa, Rizal. Commercial
operations are scheduled to start in 2015.
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SECTOR COVERAGE:
From March to May 2013, the number of
housing starts in France was up 6.7 percent to 86,700. Multi-unit housing was
up 15.5 percent. Housing residence starts
increased 5.3 percent and individual
housing rose 1.3 percent, while individual dwellings grouped fell 4.4 percent. In
Spain, residential construction is expected to grow by 5 percent in 2014 and 15
percent in 2015, signifying modest recovery after a 20 percent decrease in 2013.
New housing starts in 2012 numbered
45,000 and are projected to reach 60,000
in 2015, far below the 250,000 starts recorded between 1991 and 1993.
Infrastructure remains the strongest area
of construction industry growth in Romania. Poor weather conditions and limited infrastructure funding reduced construction in the first half of 2013 to well
below 2012 levels. Safe forms of industrial
development include work supported by
European funding, public-private partnerships, and foreign investors. Market
volume in 2013 is expected to be similar
to or slightly up from 2012.
CONSTRUCTION
The construction sector has grown in
several regions in the past months. In
Bangladesh, infrastructure projects and
continued urbanization have boosted the
industry. In illustration of this, authorities recently floated a tender for the main
infrastructure of a proposed US$3.0 billion Padma Bridge. Marginal construction expansion in Germany brings positive growth in May for the first time in
over a year. The Markit Germany Construction Purchasing Managers Index
(PMI) posted 50.6 in May, up from 48.8
in April. Values over 50 signify positive
growth. Housing in Russia is up by 10.9
percent year-over-year, with completion
of 17.5 million m of new residences.
40
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Apr-13
May-13
Authorized Units
890
1,005
974
Started Units
1,005
856
914
Units under
construction
Units completed
594
606
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810
696
620
690
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42
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Mar-13
Apr-13
Czech Republic
79.0
81.1
Germany
99.5
106.2
France
95.0
95.2
Italy
70.3
74.2
Hungary
91.2
92.5
Table available
in the CemWeek
Magazine Print
Edition.
Poland
95.7
90.1
Portugal
58.1
61.5
Sweden
124.7
121.7
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Source: Eurostat
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PEOPLE
Source: ADOCEM
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EQUIPMENT
44
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ing. The company benefits from a deposit of 450 million tons of high-quality
limestone, ideal for cement production.
In addition to the purchase of the property, significant development work on the
project has already been undertaken including site preparation, the access road
and maritime terminal, engineering and
necessary environmental upgrades.
Sinoma-Loesche partnering for
Saudi cement project
Sinoma International Engineering, Nanjing, ordered a Loesche LM 56.4 mill for
Southern Province Cements Tahamah
plant. The Vertical Roller Mill is designed with 400 tons per hour, a product
fineness of RMI 8% R 0.09 mm and 1%
residue on 212 m. Additionally, Loesche
will supply metal detector, magnetic separator, slide gates and rotary valves below
Cyclones. The delivery will be performed
in October and December 2013 through
FOB North Sea Port.
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FLASHBACK
News flow on CemWeek.com last two months
(darker red shows higher news volume)
GLOBAL SPOTLIGHT
Tracking the news flow of the global cement sector.
The CW Group will be hosting and participating in a number of webinars and conferences. We
invite you to join us on-line or in person at the events to discuss our views of the industry.
CW Research & Analytics Webinars:
October 7-8,
2013
October 9-10,
2013
February 5-6,
2014
46
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Fall, 2013
Panama City,
Panama
Dubai, UAE
Hilton Mumbai
International Airport Hotel
Mumbai, India
Hilton Mumbai
International Airport Hotel
Mumbai, India
Hilton Morumbi
Sao Paulo, Brazil
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M
ct um
ob
Re e bai
gis r 7 , In
te -8, dia
r
To 20
da 13
y!
the Solid Fuels Summit india 2013 is a focused executive-oriented meeting and
networking opportunity for coal and petcoke industry professionals who are
involved in the indian coal and petcoke sectors. the Summit will bring a special
dual focus on business and industrial issues and the program will include topics
such as:
GMI
GLOBAL