Académique Documents
Professionnel Documents
Culture Documents
Name
Detail
Edition
Serc. Class
Modified from
1102 K/1
PC
Print date
Owner
AII
04
Family
Written by
CTE
Compare
Replaces
Design checked.
Production checked.
Approved
Date
31/03/2006
21/12/2006
Designation
9820 3582 05
Document Information
Edition
0
01
02
03
04
Date
20/05/2005
19/09/2005
31/03/2006
21/12/2006
20/06/2007
Description
Draft update
First release
Protocol update
ES 8 Commands deleted
Turbo commands deleted , Turbo External setpoint deleted , Turbo
Status Changed
ES4i Reset Command added
ES6 added
ES 8 Commands
ES130 new items added
SPS
Isolate / Integrate Compressor
Commands
Author
CTE-PDJ
CTE-PVL
CTE-MP
CTE-PDJ
CTE-PDJ
Page 1
Table of Contents
User Guide for.....................................................................................................................................................................0
Ethernet/IP Protocol on Elektronikon ComBox-E ..............................................................................................................0
1
Preface.........................................................................................................................................................................4
2
The Physical set-up .....................................................................................................................................................4
2.1
Ethernet & the Network ......................................................................................................................................4
2.2
AB CompactLogix ..............................................................................................................................................6
3
Profile definition .........................................................................................................................................................7
3.1
Master Slave concept .......................................................................................................................................7
3.2
Buffer structure ...................................................................................................................................................7
3.3
Header .................................................................................................................................................................7
3.3.1
Master to Slave............................................................................................................................................7
3.3.2
Slave to Master............................................................................................................................................8
3.4
Data Record.........................................................................................................................................................9
3.4.1
Node Address ..............................................................................................................................................9
3.4.2
Ethernet Parameter ID for Data Reading...................................................................................................10
3.4.2.1 Compressor connection .........................................................................................................................10
3.4.2.2 Detailed General Compressor Condition...............................................................................................11
3.4.2.2.1 C.C.M. ............................................................................................................................................12
3.4.2.2.2 Status for Fixed Speed , AQ Fixed Speed , ES002.........................................................................13
3.4.2.2.3 Status for MCC...............................................................................................................................13
3.4.2.2.4 Status for VSD , AQ VSD , PET VSD Booster , ZB VSD............................................................14
3.4.2.2.5 Status for ZH Turbo........................................................................................................................14
3.4.2.2.6 Status for SF (Multi).......................................................................................................................14
3.4.2.2.7 Status for PET Fixed Speed............................................................................................................15
3.4.2.2.8 Status for BD Dryer (Stand alone)..................................................................................................16
3.4.2.2.9 Status for CD Dryer (Stand alone).................................................................................................17
3.4.2.2.10 Status for FD-Fixed Speed & FD-VSD Dryer (Stand alone) .......................................................17
3.4.2.2.11 Status for MD-Fixed Speed Dryer (Stand alone)..........................................................................17
3.4.3
Inputs & Outputs .......................................................................................................................................18
3.4.3.1 Analogue Inputs Sensors & Calculated ..............................................................................................18
3.4.3.2 ParameterID ..........................................................................................................................................18
3.4.3.2.1 Sensor Inputs ..................................................................................................................................18
3.4.3.2.2 Calculated (virtual) Inputs .............................................................................................................18
3.4.3.3 Status register Interpretation ..............................................................................................................19
3.4.3.4 Value register Interpretation ..............................................................................................................19
3.4.3.4.1 Pressure Input .................................................................................................................................19
3.4.3.4.2 Temperature Input ..........................................................................................................................19
3.4.3.4.3 Vibration Input ...............................................................................................................................19
3.4.3.4.4 Level Input .....................................................................................................................................19
3.4.3.4.5 Conductivity Input..........................................................................................................................19
3.4.3.4.6 SPM Input.......................................................................................................................................19
3.4.3.4.7 Current Input ..................................................................................................................................20
3.4.3.4.8 Speed Input.....................................................................................................................................20
3.4.3.5 Digital (Voltage free contacts) Inputs ...................................................................................................21
3.4.3.6 Status register Interpretation ..............................................................................................................21
3.4.3.7 Value register Interpretation ..............................................................................................................21
3.4.3.8 Analogue Outputs (Only for Turbo)......................................................................................................22
3.4.3.9 Registers................................................................................................................................................22
3.4.4
Counters ....................................................................................................................................................23
3.4.4.1 Compressor Counters ............................................................................................................................23
3.4.4.2 Multi Compressor Controller Counters .................................................................................................25
3.4.4.3 ES6 Counters.........................................................................................................................................25
3.4.5
Special.......................................................................................................................................................26
3.4.5.1 VSD motor data.....................................................................................................................................26
3.4.6
ES 8 Data Readout ....................................................................................................................................27
3.4.6.1 Analogue Inputs ....................................................................................................................................27
3.4.6.2 Digital Inputs.........................................................................................................................................28
File: Template - User Guide Ethernet-IP 04.doc
Page 2
Page 3
1 Preface
This document describes Atlas Copcos Elektronikon MkIV Ethernet Profile that is used by the ComBox-E
communication processor.
This document gives an overview of the components that are required to setup and ComBox-E
In order to fully understand this document, the following information should be available:
Technical note : 9820 3585 00 How to setup a CAN network
Airmonitor Installation requirements
9820 4082 02 - 2
Ethernet IP_Setup Wizard UserGuide
9820 4082 10
2.1
In the Elektronikon MkIV system all compressors in an installation can be connected by a data and/or control network.
This is done according the Compressor Network Cabling Instruction (9820 3585 00). This instruction explains what
connectors and cables should be used to interconnect the different compressors/controllers in the network. Basically this
is a CAN-based local network.
In order to setup a Ethernet connection to one or several of the compressors in this network, a special module has to be
inserted in this network.
Elektronikon
Controller
..
CAN
ComBox-E
Ethernet/IP
PLC
Page 4
Ethernet/IP-Netwerk
CAN-Netwerk
Ethernet/IP-Netwerk
CAN-Netwerk
Page 5
2.2
AB CompactLogix
Page 6
3 Profile definition
3.1
The profile is based upon the master-slave principle. This means all communication is initiated by the master and a
reply is generated by the slave (ComBox-E).
3.2
Buffer structure
The Profile can be used for buffers with different length. (Type of PLC)
The buffer is split into 2 parts :
header : 3 DINT
data section : n * data record (3 DINT)
Attention : not all functions allow more then 1 data record to be transferred. Basically read operations can be handled
for several data records in 1 cycle, while write operations are only valid for a single data record at a time.
3.3
Header
The header is a 3 DINT value. The interpretation is different for Master->slave and Slave->Master communication.
3.3.1
Sync
Master to Slave
Function
#-parameters
Synch. or Synchronisation bits can be used to synchronise master requests and slave answers. The slave will always
reflect the same bit sequence in its answer (see Slave to Master header). This way an old answer can be distinguished
from a new one.
Functions that are supported for master to slave
Value
0
1
3
Page 7
3.3.2
Slave to Master
Function
Error-code
Synch. or Synchronisation bits will be set identical to the bits from the master-slave request.
Error Code :
Error Code
0
1
2
3
4
Explanation
No Error
Can Initializing
Function is not correct
Number of data records for reprogramming is not correct
(only one data record)
Too many parameters
Page 8
3.4
Data Record
Node ID
3.4.1
Parameter ID
Data Value
This is the Elektronikon MkIV CAN address : 1 to 30 (31 only used for default factory setting, should not be used in
network).
If there is no data error
byte1
byte2
byte3
byte4
byte3
byte4
Node ID
If there is a data error
byte1
byte2
Node ID
DataError :
DataError
Function
Node ID not found
Parameter not found
Command does not exist
Data is not valid
Can link is offline
Page 9
3.4.2
3.4.2.1
Parameter ID
DINT
0000
Parameter
Compressor Connection
Data 4 Bytes
DINT
Compressors Connection
Bit
0
1
.
29
Page 10
3.4.2.2
NodeAddress
DINT
Parameter ID
DINT
0400
0401
0402
Parameter
General status
AV4000 Status
CCM
(Compressor Controller Mode)
CMS
(Compressor Mechanical State)
Bit
0
1
2
3
4
5
6
7
8
9
10
11
0
1
2
3
4
5
6
B3
B4
CMS
Not Used
GENERAL STATUS
Surge Nr (S) [ 9999 ]
Pre Warning
General Warning
General Shutdown-Warning
General Shutdown
General Service
General Start Failure
Emergency Stop
Manual/Automatic (COS1)
Local/Remote
Timer Not Active/Active
Pre-warning Service Running Hours
Pre-warning Service Accumulated M3
Shutdown to surge
Oil heater On
Oil Pump On
Manual valve control active
Opening IGV limited due to high motor current
Regulation Type (0 = constant pressure / 1 = auto-dual)
Idling Timer (0 = disabled / 1 = enabled)
CCM2a
CCM2b
CCM2e
CCM3a
CCM3b
CCM3e
CCM4a
CCM4b
CCM4c (Speed control )
CCM4d (MCC)
CCM4e
No Valid Data
Stopped
Unloaded
Loaded
00
10
40
01
11
41
02
12
22
32
42
00
01
02
04
Page 11
3.4.2.2.1
C.C.M.
2
Page 12
3.4.2.2.2
3.4.2.2.3
STATE
name
STATE
Number
A
C
D
E
F
G
H
I
J
K
L
M
N
P
Q
R
S
T
V
1
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
22
Description
Compressor Off
Motor Stopped
Motor Stopped
Automatically Unloaded
Automatically Unloaded
Automatically Loaded
Manually Unloaded
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Shutdown
Compressor is Starting
Compressor is Starting
Compressor is Starting
Manually Unloaded
Unload due to overpressure
Initializing
STATE
name
STATE
Number
A
B
C
D
1
2
3
4
Description
Page 13
3.4.2.2.4
3.4.2.2.5
3.4.2.2.6
STATE
name
STATE
Number
A
C
D
E
F
G
I
J
K
L
N
P
Q
V
1
3
4
5
6
7
9
10
11
12
14
16
17
22
Description
Compressor Off
Motor Stopped
Motor Stopped
Motor Started
Automatically Unloaded
Automatically Speed Control
Programmed Stop
Programmed Stop
Programmed Stop
Motor Stopped
Shutdown
Compressor is Starting
Programmed Stop
Initializing
STATE
Number
A
C
D
E
F
G
H
I
J
K
L
N
P
Q
R
S
U
V
X
Y
Z
1
3
4
5
6
7
8
9
10
11
12
14
16
17
18
19
21
22
24
25
26
Description
Compressor Off
Motor Stopped
Motor Stopped
Motor Started
Automatically Unloaded
Automatically Speed Control
Manually Unloaded
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Shutdown
Compressor is Starting
Programmed Stop
Compressor is Starting
Manually Unloaded
Automatic Unload due to Surge
Initializing
Minimum Load
Full Load
Minimum Minimum Load
STATE
Number
A
G
V
1
3
22
Description
Compressor Off
Compressor Running
Initializing
Page 14
3.4.2.2.7
STATE
name
STATE
Number
A
C
D
E
F
G
H
I
J
K
L
M
N
P
Q
R
S
T
V
1
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
22
Description
Compressor Off
Motor Stopped
Motor Stopped
Automatically Unloaded
Automatically Unloaded
Automatically loaded 100%
Manually Unloaded
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Programmed Stop
Shutdown
Compressor is Starting
Compressor is Starting
Compressor is Starting
Manually Unloaded
Unload due to overpressure
Initializing
Page 15
3.4.2.2.8
STATE
Number
A
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
N
V2
V
X
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
-
Description
Stopped
Shifting
Pressure relief
Start blower
Heating Seq 1 (main on, regulating on)
Heating Seq 1 (main on, regulating off)
Heating Seq 1 (main off, regulating off)
Cooling 1: blower on
Cooling 2: blower off
Heating Seq 2 (main on, regulating on)
Heating Seq 2 (main on, regulating off)
Heating Seq 2 (main off, regulating off)
Cooling 3: cooling air valve open
Pressure equalisation
Split Flow Cool / Split Flow Ads
Waiting
Shifting
Pressure relief
Start blower
Heating Seq 1 (main on, regulating on)
Heating Seq 1 (main on, regulating off)
Heating Seq 1 (main off, regulating off)
Cooling 1: blower on
Cooling 2: blower off
Heating Seq 2 (main on, regulating on)
Heating Seq 2 (main on, regulating off)
Heating Seq 2 (main off, regulating off)
Cooling 3: cooling air valve open
Pressure equalisation
Split Flow Cool / Split Flow Ads
Waiting
Shutdown
Recovering from power failure
INIT
Can be one of the states: A1B15
Page 16
3.4.2.2.9
3.4.2.2.10
3.4.2.2.11
STATE
Number
Description
A
A0
A1
A2
B0
B1
B2
W
V
1
2
3
4
5
6
7
8
9
Dryer off
Exhaust vessel A / Shifting
Regenerating vessel A
Pressurizing vessel A
Exhaust vessel B / Shifting
Regenerating vessel B
Pressurizing vessel B
Purge saving
Power on, checking auto restart conditions
(ARAVF)
STATE
Number
Description
A
C
E
G
N
P
1
3
5
7
14
16
22
Dryer off
Dryer stopped
Dryer starting
Dryer running
Dryer shutdown
Checking permissive start condition(s) (Dryer
Starting)
Power on, checking auto restart conditions
(ARAVF)
STATE
Number
Description
A
N
V
1
14
22
Dryer off
Dryer shutdown
Power on, checking auto restart conditions
(ARAVF)
Page 17
3.4.3
3.4.3.1
Analogue Inputs Sensors & Calculated
The Elektronikon MkIV supports up to 55 analogue sensor inputs and 10 additional analogue calculated (virtual) inputs.
Each input has a value and a status register assigned.
The contents of these registers depend on the actual type of sensor that is connected. This can be different for every type
of compressor. E.g. standard compressors may have 1 to 4 pressure inputs, 1 to 10 temperature inputs, up to 7 SPM
inputs, Also, features and options may increment the number of sensors that are actually installed on your
compressor.
Before using the Ethernet/IP system it is therefore required to find out what sensors are really connected to your
compressors. This can e.g. be done with the FDP program. This program has a function that lists the sensors +
Ethernet/IP (use Profibus) registers for a selected compressor type (including features and options).
Once the list of sensors is known, the contents of the registers can be interpreted as described below.
3.4.3.2
ParameterID
3.4.3.2.1
Sensor Inputs
Function to be used : Read 01
NodeAddress
DINT
ParametersID
DINT
0000
0001
..
0053
0054
B4
W2
Analogue Input 1 Status
Analogue Input 2 Status
B3
3.4.3.2.2
Calculated (virtual) Inputs
Function to be used : Read 01
NodeAddress
DINT
ParametersID
DINT
0055
..
0064
B4
W2
Analogue Input 56 Status
B3
Page 18
3.4.3.3
Bit 7
Input
Set/Not Set
Bit 6
Sensor
Error
Bit 5
Permissive
Start
Bit 4
Service
Bit 3
Shutdown
Bit 2
Shutdown
Warning
Bit 1
Warning
Bit 0
PreWarning
Bit 1
Bit 0
Set
Not Set
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
3.4.3.4
For sensor error the value the value 32767 or 7FFF (hex) is returned.
On some high pressure compressors (with working pressures above 30 bar) a special Pressure Input can be defined that
returns data in cBar (0.01 bar) in stead of mBar.
3.4.3.4.2
Temperature Input
The Temperature Input Value is a 2 byte integer, and contains the actual reading in 0.1C
For negative values, standard 2-complement notation is used.
Example:
For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.3
Vibration Input
The Vibration Input Value is a 2 byte integer, and contains the actual reading in 0.01m
For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.4
Level Input
The Level Input Value is a 2 byte integer, and contains the actual reading in 0.1mm
For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.5
Conductivity Input
The Conductivity Value is a 2 byte integer, and contains the actual reading in 1 S/cm
For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.6
SPM Input
The SPM Input Value is a 2 byte register that must be seen as 2 x 1 byte.
Byte 1 : carpet value (in dB)
Byte 2 : peak value (in dB)
File: Template - User Guide Ethernet-IP 04.doc
Page 19
Example:
For sensor error the value the value 0X7FFF (hex) is returned.
SPM values cannot be negative
3.4.3.4.7
Current Input
The Current Input Value is a 2 byte integer, and contains the actual reading in 0.1 A
For sensor error the value the value 32767 or 7FFF (hex) is returned.
3.4.3.4.8
Speed Input
The Speed Input Value is a 2 byte integer, and contains the actual reading in 1 rpm
For sensor error the value the value 32767 or 7FFF (hex) is returned.
Page 20
3.4.3.5
Digital (Voltage free contacts) Inputs
The Elektronikon MkIV supports up to 18 digital (voltage free) inputs. Each input has a value and a status register
assigned.
The contents of these registers is for digital inputs always the same, if the input is used. Before using the Ethernet/IP
system it is therefore required to find out what inputs are used on your compressors. This can e.g. be done with the FDP
program. This program has a function that lists the digital inputs + Profibus (Ethernet/IP has the same registers)
registers for a selected compressor type (including features and options).
Once the list of inputs is known, the contents of the registers can be interpreted as described below.
Function to be used : Read 01
NodeAddress
DINT
3.4.3.6
ParametersID
DINT
Data 4 Bytes
B1
0200
0201
..
0220
B2
W1
Digital Input 1 Value
Digital Input 2 Value
B4
W2
Digital Input 1 Status
Digital Input 2 Status
B3
= 00
= Input Status
Function
Description
Bit 7
Input
Set/Not Set
Bit 6
Sensor
Error
Bit 5
Permissive
Start
Bit 4
Service
Bit 3
Shutdown
Bit 2
Shutdown
Warning
Bit 1
Warning
Bit 0
PreWarning
Value 1
Value 0
Set
Not Set
Active
Not Active
Active
Not Active
Active
Not Active
Active
Not Active
Not used
Not used
Active
Not Active
Active
Not Active
3.4.3.7
Page 21
3.4.3.8
Registers
ParametersID
DINT
0700
0701
B3
B4
W2
Analogue Output 1 -Value
Analogue Output 2 -Value
Page 22
3.4.4
Counters
3.4.4.1
Compressor Counters
The Elektronikon MkIV supports up to 33 counters (32-bit counters). Each input as 2 x 16bit value register assigned,
to allow a 32-bit value to be read.
Before using the IP/Ethernet system it is therefore required to find out what counter inputs are used on your
compressors. This can e.g. be done with the FDP program. This program has a function that lists the counters inputs +
IP/Ethernet registers for a selected compressor type (including features and options).
Once the list of inputs is known, the contents of the registers can be interpreted as described below.
Function to be used : Read 01
Node Address
ParametersID
DINT
DINT
0300
0301
0302
0303
0304
0305
0306
0307
0308
0309
0310
0311
0312
0313
0314
..
0332
..
Counter application Specific
65 s
41 s
13 s
3 s
1 s
7 s
Page 23
1 -20%
20 - 40 %
40 - 60 %
60 - 80 %
80 - 100 %
41 s
13 s
3 s
1s
7s
-->
-->
-->
-->
13*100/65 = 20
3*100/65 = 4,61
1*100/65 = 1,53
7*100/65 = 10,76
-->
-->
-->
-->
20% (round off downwards if the value is lower then xx,50 else round
5% off upwards)
2%
11%
---------40 %
100 % - 40 % = 60%
1-20%
41 s
60%
Page 24
3.4.4.2
Multi Compressor Controller Counters
The Elektronikon MkIV contains 4 counters (32-bit counters) to perform the MCC load balancing between up to 4
compressors. Each such counter as 2 x 16bit value register assigned, to allow a 32-bit value to be read.
Only units where the MCC master function is active contain real data for this registers.
Function to be used : Read 01
NodeAddress
DINT
ParametersID
DINT
0500
0501
0502
0503
B4
Units
W2
s
s
s
s
ES6 Counters
ParametersID
DINT
0500
0501
0502
0503
0504
0505
B4
W2
Units
s
s
s
s
s
s
Page 25
3.4.5
Special
3.4.5.1
VSD motor data
The Elektronikon MkIV on VSD units contains some important data about the motor speed.This data can be read over
the modbus system.
Function to be used : Read 01
NodeAddress
DINT
ParametersID
DINT
800
801
802
803
B3
B4
W2
Required motor speed
Actual motor speed motor 1
Actual motor speed motor 2
Actual motor speed motor 3
Units
rpm
rpm
rpm
rpm
Each register contains a 16-bit value that is directly readable as the equivalent rpm.
Page 26
3.4.6
3.4.6.1
ES 8 Data Readout
Analogue Inputs
NodeAddress
DINT
ParametersID
DINT
1200
1201
Parameter
MPL-number
Actual value
Value
0 32000
-32767 32767
B3
B4
W2
Analogue Input 1 Value
Analogue Input 1 Value 2
Selections
Unique reference number
Actual measurement in technical units
Remarks:
Fixed relation between sub-indices and physical input (first analogue input = sub-index 1)
ES 8 supports only 2 analogue inputs
The MPL-number is unique and specifies the type of measurement and technical unit
Description
Type
MPL number
Net pressure
Pressure [mbar]
4501
Net pressure back-up
Pressure [mbar]
4502
When an input is not used (not active, not exist) the MPL-number and value are 0.
When the input measurement is in error, the value 7FFF is returned.
See also pressure input
Page 27
3.4.6.2
Digital Inputs
NodeAddress
DINT
ParametersID
DINT
1250
1265
Parameter
MPL-number
Status
Actual value
Status
Value
Status
Value
Value
0 32000
01
01
B3
B4
W2
Selections
Unique reference number
0 = not used
1 = active input
Actual input status
0=open / 1=closed
Remarks:
Fixed relation between sub-indices and physical input (first digital input = sub-index 1)
Maximum 16 digital inputs are supported by the ES 8
Description
MPL number
Local/Remote
4700
SPS selection 1
4701
SPS selection 2
4702
Motor status DL1
4703
Load status DL1
4704
Motor status DL2
4705
Load status DL2
4706
Motor status DL3
4707
Load status DL3
4708
Motor status DL4
4709
Load status DL4
4710
Motor status DL5
4711
Load status DL5
4712
Motor status DL6
4713
Load status DL6
4714
The 4th input of the remote control DIOE is not used => Status in sub-index 4 will be 0
Page 28
3.4.6.3
Digital Outputs
NodeAddress
DINT
Parameter
MPL-number
Status
Actual value
ParametersID
DINT
1300
Status
Value
1315
Status
Value
Value
0 32000
01
01
B3
B4
W2
Selections
Unique reference number
0 = not used
1 = active output
Actual output status
0=de-energized / 1=energized
Remarks:
Fixed relation between sub-indices and physical input (first digital input = sub-index 1)
Maximum 16 digital outputs are supported by the ES800
Description
MPL number
System Alarm
4800
Net Pressure Alarm
4801
Net Pressure Warning
4802
Local / Central Control
4803
Local / Remote DL1
4804
Load / Unload DL1
4805
Local / Remote DL2
4806
Load / Unload DL2
4807
Local / Remote DL3
4808
Load / Unload DL3
4809
Local / Remote DL4
4810
Load / Unload DL4
4811
Local / Remote DL5
4812
Load / Unload DL5
4813
Local / Remote DL6
4814
Load / Unload DL6
4815
Page 29
3.4.6.4
ES 8 System Data
NodeAddress
DINT
ParametersID
DINT
1350
1351
B2
B3
B4
W2
Active SS
Control Mode
Active
Parameter Set
ARAVF Status
# Compressors
System Info
Definitions:
Regulation control and Active SPS
Value 1 = central stopped
Value 2 = central regulating SPS1 active
Value 4 = central regulating SPS2 active
Value 8 = central regulating SPS3 active
Value 16 = local control / no central regulation
Value 32 = system alarm (must be reset)
Active Sequence Scheme: number from 1 to 8
Active Parameter set:
Value 1 = parameter set 1 is used
Value 2 = parameter set 2 is used
Value 4 = parameter set 3 is used
Value 8 = parameter set 4 is used
Value 16 = parameter set 5 is used
# connected compressors: number from 0 to 8
Control Mode: start/stop commands are only valid if coming from
1 = local
2 = digital remote
4 = LAN remote
ARAVF status
1 = not active
2 = active
4 = active (infinite)
System Information (bit coded data):
Bit 00: Week timer active
Bit 01: System stop enabled
Bit 02: Pressure low alarm triggered
Bit 03: Pressure low warning triggered
Bit 04: Pressure high alarm triggered
Bit 05: Pressure high warning triggered
Page 30
3.4.7
3.4.7.1
NodeAddress
DINT
ParametersID
DINT
1200
B4
W2
Analogue Input 1 Value
1219
Parameter
MPL-number
Actual value
Value
0 32000
-32767 32767
B3
Selections
Unique reference number
Actual measurement in technical units
Remarks:
Fixed relation between sub-indices and physical input (first analogue input = sub-index 1)
When an input is not used (not active, not exist) the MPL-number and value are 0.
When the input measurement is in error, the value 7FFF is returned.
3.4.7.2
NodeAddress
DINT
Parameter
MPL-number
Status
Actual value
ParametersID
DINT
1250
Status
Value
1265
Status
Value
Value
0 32000
01
01
B3
B4
W2
Selections
Unique reference number
0 = not used
1 = active input
Actual input status
0=open / 1=closed
Page 31
3.4.7.3
NodeAddress
DINT
Parameter
MPL-number
Status
Actual value
ParametersID
DINT
1300
Status
Value
1315
Status
Value
Value
0 32000
01
01
B3
B4
W2
Selections
Unique reference number
0 = not used
1 = active output
Actual output status
0=de-energized / 1=energized
Remarks:
Fixed relation between sub-indices and physical input (first digital input = sub-index 1)
Maximum 16 digital outputs are supported
Page 32
3.4.7.4
NodeAddress
DINT
ParametersID
DINT
1370
1371
1372
1373
1374
B2
B3
B4
W2
Status Display
Status Control
Display Commands
Not Applicable
Status Apply 1
Definitions:
Status Display
Bit 01: Local controle
Bit 02: ES Controle
Bit 03: Central Stop
Status Control
Bit 00:
Bit 01:
Bit 02:
Bit 03:
Bit 04:
Bit 05:
Bit 06:
Bit 07:
Bit 08:
Bt 09:
Bit 10:
Bit 11:
Bit 12:
Bit 13:
Bit 14:
Bit 15:
Bit 16:
Bit 17:
Bit 18:
Bit 19:
Bit 20:
Bit 21:
Bit 22:
Bit 23:
Bit 24:
Bit 25:
Bit 26:
Bit 27:
Bit 28:
Bit 29:
Bit 30:
Bit 31:
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
SPS1 manual active
SPS2 manual active
SPS3 manual active
Fixed(0)/Offset(1) Level (Warning/Shutdown)
SPS manual(0)/auto(1)
SPS0 auto active
SPS1 auto active
SPS2 auto active
SPS3 auto active
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Not Applicable
Energy Saving
Capacity Group Management
Forced Sequence
Equal wear
pressure deviation shutdown
pressure deviation warning
H pressure shutdown
H pressure warning
L pressure warning
L pressure shutdown
Display Commands
Bit 01: Local controle
Bit 02: ES Controle
Bit 03: Central Stop
Page 33
3.4.8
ES 6 Data Readout
3.4.8.1
System Data
NodeAddress
DINT
ParametersID
DINT
1350
1351
B2
B3
B4
W2
Active SS
Not Applicable
# Compressors
Control Mode
ARAVF Status
System Info
Definitions:
Regulation control
Value 1 = central stopped
Value 2 = central regulating
Value 16 = local control
Value 32 = system alarm (must be reset)
Active Sequence Scheme: number from 1 to 6
# connected compressors: number from 0 to 1
Control Mode: start/stop commands are only valid if coming from
0 = local
1 = digital remote
2 = LAN remote
ARAVF status
1 = not active
2 = active
4 = active (infinite)
System Information (bit coded data):
Bit 00: Week timer active
Bit 01: System stop enabled
Bit 02: Not Applicable
Bit 03: Pressure low warning triggered
Bit 04: Not Applicable
Bit 05: Pressure high warning triggered
Page 34
3.5
3.5.1
It is possible to change the operating pressure band inside the Elektronikon MkIV, or to switch between the two
available pressure bands. These registers are only valid for Load/Unload compressors
Functions to be used :
For reading : Read 01
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1060
1061
1062
1063
1064
B3
B4
W2
Pressure Band Selection
Loading pressure band 1
Unloading Pressure band 1
Loading pressure band 2
Unloading Pressure band 2
It is possible to change the operating set point inside the Elektronikon MkIV, or to switch between the two available
pressure set points. These registers are only valid for VSD compressors
Functions to be used :
For reading : Read 01
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1050
1051
1052
B3
B4
W2
Setpoint Selection
Setpoint 1
Setpoint 2
Page 35
3.5.3
In Elektronikons where the MCC master function is active it is possible to change the operating pressure band for this
master, or to switch between the two available pressure bands.
Functions to be used :
For reading : Read 01
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1080
1081
1082
1083
1084
B3
B4
W2
MCC Pressure Band Selection
MCC Loading pressure band 1
MCC Unloading Pressure band 1
In Elektronikons where the ES6 master function is active it is possible to change the operating pressure band for this
master, or to switch between the two available pressure bands.
Functions to be used :
For reading : Read 01
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1080
1081
1082
1083
1084
1085
B3
B4
W2
ES6 Pressure Band Selection
ES6 Loading pressure band 1
ES6 Unloading Pressure band 1
ES6 Loading pressure band 2
ES6 Unloading Pressure band 2
ES6 Priority Scheme selection
Page 36
3.5.5
Functions to be used :
For reading : Read 01
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1090
1091
1092
1093
1094
1095
1096
1097
1098
1099
B3
B4
W2
Pressure Band Selection
Regulation Method
100 % Loading Pressure band1
50 % Loading Pressure band1
100 % Unloading Pressure band1
50 % Unloading Pressure band1
100 % Loading Pressure band2
50 % Loading Pressure band2
100 % Unloading Pressure band2
50 % Unloading Pressure band2
1
2
3
0 - 100 %
0 - 50 %
0 50 100 %
The values must be within the limits that are factory defined for your machine type.
Values not fulfilling this will be refused by the MKIV.
Page 37
3.5.6
Functions to be used :
For reading : Read 01
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1110
1111
1112
1113
1114
1115
1116
B3
B4
W2
Setpoint selection
Setpoint 1
Load offset 1
Unload offset1
Setpoint 1
Load offset 1
Unload offset1
Page 38
3.5.7
ES 130 SPS
Functions to be used :
For reading : Read 01
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1400
1401
1402
1403
1404
1405
1406
1407
1408
1409
1410
1411
1412
1413
1414
1415
1416
1417
1418
1419
1420
1421
1422
1423
1424
1425
1426
DINT
B1
W2
SPS1 High Shutdown
SPS1 High Warning
SPS1 Maximum
SPS1 Unload
SPS1 Setpoint
SPS1 Load
SPS1 Minimum
SPS1 Low Warning
SPS1 Low Shutdown
SPS2 High Shutdown
SPS2 High Warning
SPS2 Maximum
SPS2 Unload
SPS2 Setpoint
SPS2 Load
SPS2 Minimum
SPS2 Low Warning
SPS2 Low Shutdown
SPS3 High Shutdown
SPS3 High Warning
SPS3 Maximum
SPS3 Unload
SPS3 Setpoint
SPS3 Load
SPS3 Minimum
SPS3 Low Warning
SPS3 Low Shutdown
Page 39
3.5.8
Functions to be used :
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1450
1451
..
1509
Parameter
Command to compressor
Value
1
2
DINT
B1
W2
Command to compressor 1
Command to compressor 2
..
Command to compressor 60
Isolate
Integrate
Page 40
3.6
3.6.1
3.6.1.1
Compressor Control Mode Selection
The Elektronikon MkIV has a number of control modes that define the behaviour of a compressor in relation to external
inputs (pressure reading, start/stop commands,).
Each mode has a main type (= number 1 to 4), and a sub-type (a,b,c,..). The number of sub-types is different for each
main type.
When Ethernet/IP has to be used to control a compressor the main type ust be set to 4 (=remote control over
communication line). This has to be done through the display, select LAN Control. By default the compressor will
then enter the 4a mode.
Through Profibus it is now possible to activate the other sub-types.
Functions to be used :
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
2001
ParametersID
DINT
Value to write
1
2
3
B3
00
B4
Value
Accepted in mode
4a 4c
4b
4a 4b
Note
Mode 4a : remote control of start/stop but pressure control is done by the controller
Mode 4b : remote control of start/stop and pressure control is done from remote (Supervisory control) (also for VSD
setpoint control and Turbo)
Mode 4c : remote control of start/stop with external speed (only vsd) speed control)
Page 41
Fixed Speed
VSD
VSD Throttle Valve
AQ Fixed Speed
AQ VSD
ZH Turbo
PET Fixed Speed
PET VSD
WCO Fixed Speed
WCO VSD
SF (Multi)
BD Dryer (AII)
FD VSD Dryer
MD Dryer
ES002
Fixed Speed
VSD
VSD Throttle Valve
AQ Fixed Speed
AQ VSD
ZH Turbo
PET Fixed Speed
PET VSD
WCO Fixed Speed
WCO VSD
SF (Multi)
BD Dryer (AII)
FD VSD Dryer
MD Dryer
ES002
Switch from 4a to 4b
X
X
X
X
X
X
X
X
X
X
Switch from 4b to 4a
X
X
X
X
X
X
X
X
X
X
Switch from 4a to 4c
Switch from 4c to 4a
X
X
X
X
Switch from 4b to 4c
Fixed Speed
VSD
VSD Throttle Valve
AQ Fixed Speed
AQ VSD
ZH Turbo
PET Fixed Speed
PET VSD
WCO Fixed Speed
WCO VSD
SF (Multi)
BD Dryer (AII)
FD VSD Dryer
MD Dryer
ES002
Switch from 4c to 4b
X
X
X
X
Page 42
3.6.1.2
Compressor Commands
The commands that are described here are only available in the defined Compressor Control Modes.
Carefully consult the control concept of the compressors before using them.
Functions to be used :
For writing :Command or reprogramming 03
NodeAddress
DINT
ParameterID
2000
ParameterID
DINT
Value to write
2004
(ES8)+(ES130)
(ES8)+(ES130)
(ES8)+(ES130)
(ES8)+(ES130)
(ES8)+(ES130)
(ES8)+(ES130)
2005 (ES8)
2006
(ES130)
2007
(ES130)
B3
B4
00
Value
Command
Accepted in mode
4a / 4b
4a / 4b
4a / 4b
4b ( in 4a = Manual unload )
4a / 4d
4d
4d
4b
1
2
8
1
Start
Stop
Load
Unload
MCC Start System
MCC Stop System
MCC Local
50 % Load (PET L/U Booster)
Not used
Start water-cooling pump (PET L/U or VSD
Booster + PETPACK functionality is active)
Stop water-cooling pump (PET L/U or VSD
Booster + PETPACK functionality is active)
Reset Shutdown
Reset Start Failures
ES4i Reset
System Stop
2
3
4
5
6
1
2
3
4
5
6
7
8
1
SPS1
SPS2
SPS3
System to local
System Reset
Switch to Sequence Scheme 1
Switch to Sequence Scheme 2
Switch to Sequence Scheme 3
Switch to Sequence Scheme 4
Switch to Sequence Scheme 5
Switch to Sequence Scheme 6
Switch to Sequence Scheme 7
Switch to Sequence Scheme 8
Energy Saving
LAN control
LAN control
LAN control
LAN control
LAN control
LAN control
LAN control
LAN control
LAN control
LAN control
LAN control
LAN control
LAN control
LAN control
2
3
4
1
LAN control
LAN control
LAN control
Always
Always
1
2
3
4
5
6
7
8
9
10
11
2003
4b
4b
In all Modes
In all Modes
LAN control & Stop enabled
Page 43
Fixed Speed
VSD
VSD Throttle Valve
AQ Fixed Speed
AQ VSD
ZH Turbo
PET Fixed Speed
PET VSD
WCO Fixed Speed
WCO VSD
SF (Multi)
BD Dryer (AII)
FD VSD Dryer
MD Dryer
ES002
Start Command
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Stop Command
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Load Command
X
Unload Command
X
X
X
X
X
Page 44
3.6.2
On VSD units extended external control is possible whereby either the main motor speed of the pressure set point is
directly controlled from remote over Profibus.
This can be done with the following Profibus parameters.
Functions to be used :
For reading : Read 01
For writing :Command or reprogramming 03
NodeAddress
DINT
ParametersID
DINT
1070
1071
3.6.3
B3
B4
W2
External Setpoint
External Speed
Functions to be used :
For writing :Command or reprogramming 03
NodeAddress
DINT
Existing Node
ParametersI
D
DINT
2100
B2
B3
B4
W2
0000 (Not Used)
Page 45