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4600 MW SEL IPP

Jharsuguda

Technical Diary

Turbine

Page 1 of 29

TABLE OF CONTENTS
SECTIONS
1.0

TURBINE AND AUXILIARIES ..................................................... 3


1.1

TECHNICAL SPECIFICATION-MAIN TURBINE ............................. 4

1.2

DEFINITION OF START MODE OF STEAM TURBINE .................... 7

1.3

TECHNICAL PARAMETER OF HP BYPASS SYSTEM ...................... 8

1.4

TECHNICAL PARAMETER OF LP BYPASS SYSTEM ....................... 9

1.5

CRITICAL ROTATING SPEED ..................................................... 9

1.6

LUBRICATED OIL SYSTEM ...................................................... 10

1.7

TURNING GEAR MOTOR ........................................................ 14

1.8

EH OIL SYSTEM ..................................................................... 14

1.9

SPECIFICATION OF TDBFP ..................................................... 15

1.10

OIL PUMP PERFORMANCE SPECIFICATION .............................. 15

1.11

MOTOR OPERATED FEED WATER PUMP .................................. 15

1.12

HP HEATERS.......................................................................... 17

1.13

LP HEATERS .......................................................................... 18

1.14

DE-AERATORS ...................................................................... 18

1.15

SHAFT SEALING SYSTEM ........................................................ 19

1.16

CONDENSER ......................................................................... 20

1.17

WATER RING TYPE VACCUM PUMP ......................................... 21

1.18

CIRCULATING WATER SYSTEM ............................................... 21

1.19

COOLING WATER TOWER ...................................................... 22

1.20

INTEGRATED PUMP HOUSE SYSTEM ....................................... 22

1.21

MAIN PARAMETER LIMITS ...................................................... 23

Page 2 of 29

1.0 TURBINE AND AUXILIARIES

Page 3 of 29

TURBINE AND AUXILIARIES


1.1

TECHNICAL SPECIFICATION-MAIN TURBINE

The turbine type is: sub-critical, primary reheating .single shaft .three
cylinder and four-flow, and condensing type and its design rated power is
600MW, which characteristics include: Combination of the HP & MP cylinder,
double-flow reverse arrangement of the LP cylinder. There is internal flange
bolt heating system in the proper, whose direction is anti-clockwise from
the head to motor. Eight steam extractions are designed, which supply 3 HP
heaters, 1 de-aerator and 4 LP heaters. Two HP automatic main stop valve
and four HP governing valve are arranged below the operation layer of
head's front and two MP combined steam valve which are arranged
symmetrically.
In turbine generator shaft unit, in addition that #1, 2 bearings adopt the
tilting-pad ones, others adopt elliptic bearings. Shaft vibration measuring
equipment are installed in the X, Y direction of every bearing upper tile,
lower tile is equipped with temperature measuring equipment. Thrust bear
lies in the #2 bearing seat between the HP & MP cylinder and LP cylinder and
adopt tilted plane dual-thrust disc structure.
HP & LP cylinder's expansion dead point lies in #2 bearing pedestal while LP
cylinder A and B in neighborhood of their own center. The horizontal key in
the dead point limit the axial displacement of the steam cylinder. At the
same time, there are portrait keys set in back and forth of the portrait
centerline between the front bearing tank and two LP cylinders to lead steam
cylinder to expand along the shaft and limit its horizontal deviation.
Two steam-driven variable speed feed-water pumps of 50% of capacity and
one electric stable speed feed-water pump of 50% of capacity are designed
in the unit feed water system. Two steam source including MP and LP are
designed in small turbine and it can impulse with auxiliary steam.
Condenser is designed to double-shell, double back pressure and single
pass, which can operate under the working conditions including unit max
output, circulating cooling water temperature 38C and back pressure less
than 18.6 kPa.
The design start mode of the unit is MP cylinder mode. Also HP cylinder can
be adopted, as the bypass system is not put into operation. We should pay

Page 4 of 29

attention to the swing condition of HP exhaust check valves when it impulse.


Bypass system adopts two-stage series connection bypass system and it has
MP & HP combined start, MP cylinder start and protection functions.
Sl No

Name

Related parameters

Unit model

N60016.7/538/5383

Unit type

Sub-critical, primary reheating, single shaft, three


cylinders, four-flow condensing steam turbine

Unit nameplate power

600MW

/maximum continue
output
4

Rated rotating speed

3000 r/min

Rotating direction

Anticlockwise

Design cooling water

35.6 C

temperature of the
condenser
7

Through-flow stages

Total 42 stages
HP cylinder: 1 governing stage + 8 pressures stages
MP cylinder: 5 pressure stages
LP cylinder: 2x2x7pressure stages (2 LP cylinder)

Steam matching way

Composite governing (nozzle governing +


expenditure governing)

Rated initial steam

16.67 MPa

pressure
10

Rated initial steam

538 C

temperature
11

Rated exhaust pressure 3.82 MPa


of HP cylinder

12

Rated reheat steam

3.439 MPa

inlet pressure
13

Rated reheat steam

538C

inlet temperature
14

Rated steam inlet flow

1863.75 t/h

of the initial steam


15

Max steam inlet flow of 2028.0 t/h


the initial steam

Page 5 of 29

16

Rated steam inlet flow

1585.974 t/h

of the reheat steam


17

Rated exhaust pressure 10.2 KPa (9.1KPa /11.4KPa)

18

Height of the end blade 851 mm

19

Design cooling water

35.6 C

temperature
20

Regenerative stages of 3 stages HP heater+1deaerator+ 4stages LP heater


feed-water

21

Rated feed-water

276.6 C < under max condition 282.2 C)

temperature
22

Steam turbine

Guarantee power: (TMCR) 600MW

performance guarantee VWO condition inlet steam flow 2028t/h


23

Load limit condition

shutdown 600 MW; 1,2,3 shutdown 600MW;

when HP heater stop


running
24

Load limit condition

5&6 shutdown540 MW; 6&7 shutdown 540MW ; 7&8

(reference value) when shutdown 540MW; 5,6 & 8shutdown 480MW; 6,7 & 8
LP heater stop running shutdown 480MW; 5,6,7 & 8 shutdown 420MW
25

Condition of auxiliary

600MW

steam
26

Height of the operation 13.7m


layer

27

Max lifting height

8.846m
8.926m

28

Bypass system capacity 60% BMCR

29

Start-up and operating Stable-sliding-stable operating mode


mode

30

Range of variable

40% - 90%

pressure operating
31

Change rate of the

class load changes 10% rated output/min

variable and stable

equal load changes below 50%3% rated output/min

pressure

over 50%5% rated output/min


below 30% 2%/min
Permitted change range of load between 60% and
100% is 20%/min

32

Normal value of the

0.076mm

shaft vibration

Page 6 of 29

33

Permitted value of the

0.15mm

critical rotating speed


of shaft vibration
34

Bearing vibration max

0.08mm

value when at critical


speed
35

Max permitted back-

18.6 kPa (a)

pressure value
36

The release blasting

34.3 kPa(g)

pressure of the LP
cylinder exhaust
diaphragm valve
37

Max permitted exhaust <121C


temperature of the LP
cylinder

38

Permitted cycle change 47.5~51.5 Hz


range of continuous
operating

39

Turning gear speed

1.5 r/min

40

Dimensions of the

27.82 m x 10.68 m x 6.29 m

turbine unit's figuration

1.2

DEFINITION OF START MODE OF STEAM TURBINE

Start mode

Definition of the start mode

Start-up

(%/time) Life

times

span's
consumption

cold start

shutdown over 72hr (metal temperature

200 times 0.05

declines to below 40% of full-load


temperature of the measuring point)
warm start

305C T < 420C = shutdown within

2000

0.005

10hr~72hr (metal temperature declines to times


between 40%~80% of full-load temperature
of the measuring point)
hot start

shutdown within 10hr (metal temperature

4500

declines to above 80% of full-load

times

temperature of the measuring point

Page 7 of 29

0.005

load step

10% THA

12000

0.001

times

1.3

TECHNICAL PARAMETER OF HP BYPASS SYSTEM

Technical parameter

unit

name

design

Cold

conditio start

Warm

hot start Very

start

hot

n
HP

inlet steam

start

MPa(a) 17.5

6.3

8.8

13

541

390

420

445

380

t/h

1236

290

290

330

380

MPa(a) 4.655

1.2

1.2

1.2

1.2

336.4

290

300

310

320

t/h

1434.07 303.89 305.9

steam pressure
bypass inlet steam
valve temperature
inlet steam
flow
outlet steam
pressure
outlet steam

temperature
outlet steam

352.53 416.57

flow
Inlet/outlet

MPa(g) 17.5/4.655

pipe design
pressure
inlet/outlet

541/336.4

pipe design
temperature
HP

calculation

water

pressure

spray

calculation

control temperature
valve calculation

MPa(a) 24

23.98

190

111.00 111.00 111.00 111.00 161.30

t/h

198.07 13.89

flow
design

MPa(g) 24

pressure of
temperature
releasing water
pipe

Page 8 of 29

23.98

15.09

23.96

22.53

23.98

36.07

20.12

206.43

design

190

temperature of
temperature
releasing water
pipe

1.4

TECHNICAL PARAMETER OF LP BYPASS SYSTEM

Technical parameters name

unit

Design

Cold

conditio start

Warm

Hot

Very

start

start

hot

n
LP

inlet steam pressure

MPa (a) 4.189

steam inlet steam temperature C


bypass inlet steam flow
t/h
valve
outlet steam pressure

start
1.10

1.10

1.10

1.10

541

345

400

420

485

2x

2X

2x

2x

2X

717.04 151.95 152.55 176.27 208.04

MPa (a) 0.6

0.6

0.6

0.6

0.6

outlet steam temperature C

160

160

160

160

160

outlet steam flow

2x

2x

2x

2x

2X

t/h

938.06 174.98 182.69 214.05 264.05


inlet/outlet pipe design

MPa(g) 4.189/1.6

pressure
Inlet/outlet pipe design

541/160

temperature
LP

Calculated pressure

MPa(a) 3.1

3.1

3.1

3.09

3.09

water

Calculated temperature

49.4

49.4

49.4

49.4

49.4

spray

Calculated flow

t/h

2X

2X

2X

2X

2 X 56.01

30.14

37.78

control
valve

219.02 23.03
Design pressure of the

MPa(g) 4.0

attemperating water pipe


Design temperature

50

attemperating water pipe

1.5
Sl No

CRITICAL ROTATING SPEED

Rotor

first-stage critical speed

second-stage critical speed

(r/min)

(r/min)

shaft design design value

shaft system

design value

value

design value

of the single

of the single
shaft

Page 9 of 29

shaft

MP & HP rotor

1722

1621

>4000

>4000

LP A rotor

1839

1723

3521

>4000

LP B rotor

1903

1750

>4000

>4000

Generator rotor

984

1070

3400

3338

1.6

LUBRICATED OIL SYSTEM


Main oil tank

type

set-mounted

volume

Max 43.8 m3 / operating


34.9m3

oil model

oil 32

exterior

7250 x 3360 x 2300 mm

dimensions
Gas-exhausting of the oil tank
fan model

AP(V)0350-0200-1 flow

1410 m3/hr

full pressure

3507 Pa

rotating speed 2900 r/min

motor power

3kW

manufacturer --

electric motor

YB2-100L-2

Power

3kW

voltage

415 V

Current

insulation rank

Rotating speed 2900 r/min

protection rank

IP55

Manufacture

separator model

M519x02.007

separator flow 1500 m3/h

model

separator origin
Main oil pump
type
flow

Spindle-driven

outlet water

centrifugal pump

pressure

L/min

inhalation

1.372MPa
0.098 - 0.147 MPa

pressure
rotating speed

3000 r/min

manufacturer

Oil turbine-driven booster pump (BOP)


drive pressure

1.372MPa

flow

L/min

outlet pressure 0.392 MPa

Start-up oil pump (MSP)


type

OVCV

flow

Page 10 of 29

6300 L/min

pressure

22.4m/0.192MPa

motor model

rotating speed 1500 r/min


power

45 kW
A

voltage

AC 415V

current

rotating speed

1450 r/min

insulation class F

Motor of the IC auxiliary lubricating oil pump(TOP)


type

OVCV

inlet pressure

0.35MPa

motor model

flow

281.1 m3/h

power

55 kW
100 A

voltage

AC 415V

current

rotating speed

2930 r/min

insulation rank F

(EOP) DC lubricating oil pump


type

OVCV

flow

229.2 m3/hr

outlet pressure

0.31MPa

motor power

37kW

insulation rank

stator B/armature B current

rotating speed

1500 r/min

208 A

manufacturer

(EOP) motor of the DC lubricating oil pump


motor model

KD

power

37 kW

voltage

DC 220V

current

200 A

rotating speed

1750 r/min

manufacturer

power

37 kW

manufacturer
Host oil cooler

cooling area

595 m2

the number of
cooling pipes

cooling water quantity

500 m3/hr

oil flow

4930 L/min

inlet oil temperature

63.8 C

outlet oil

46 C

temperature
working pressure

0.6 MPa
Hydraulic system of the jacking oil equipment

type

HP volume pump

power

55 kW

voltage

415 V

max flow

150 L/min

using pressure

16 MPa
Jacking oil pump

Page 11 of 29

model

rotating speed 1475 r/min

flow

lift
Motor of the IC/DC jacking oil pump

model impulse

impulse

power

55 kW/55 kW

rotating speed

1478 rpm/1500rpm power factor

0.85

voltage

415/220

current

94.1/284

Connection way

/Y

insulation rank

protection rank
Oil-conveying pump of main oil tank
model

2CV-29/3.6-1

lift

36 m

rotating speed

1440 r/min

flow

29 m3/hr

shaft power

6.25 KW

necessary Npsh 5 m

efficiency

85%

manufacturer

Motor of the oil-conveying pump of main oil tank


model

Y132-M-4

power

voltage

415 V

current

Connection way

/Y

rotating speed 1440 r/min

protection rank

7.5 kW

insulation rank F

manufacturer
Lubrication oil-conveying pump
model

2CY-29/3.6-1

lift

36 m

rotating speed

1440 r/min

flow

29 m3/hr

shaft power

6.25 KW

necessary Npsh 5 m

efficiency

85%

manufacturer

Motor of the lubrication oil-conveying pump


model

Y132-M-4

power

voltage

415 V

current

Connection way

/Y

rotating speed 1440 r/min

protection class

7.5 kW

insulation class F

manufacturer
Oil purification pump
model

100AY60B

lift

Page 12 of 29

38 m

rotating speed

2950 r/min

flow

power

12.9 kW

necessary Npsh

efficiency

79 m3/hr

manufacturer
Motor of the oil purification pump

model

YB160M2-2

power

voltage

415 V

current

connection way

/Y

rotating speed 2950 r/min

protection class

15kW

insulation class

manufacturer
Sewage oil pump
model

100AY60B

lift

38m

rotating speed

2950 r/min

flow

79 m3/hr

shaft power

12.9 kW

necessary Npsh

efficiency

manufacturer
Sewage oil pump motor

model

YB160M2-2

power

voltage

415 V

current

Connection way

/Y

rotating speed 2950 r/min

protection rank

15kW

insulation rank

manufacturer
Oil purification device
Model

GJZ-12

working

0.5 MPa

pressure
Heater power

72kW

water content

50 ppm

of oil after
treated
Motor power

4/4/1.5 kW

oil cleanliness MOOG standard 4 stages


after
processing
Manufacturer

Zigong high-precision filter


Manufacturing Co Ltd.

Page 13 of 29

1.7

TURNING GEAR MOTOR

model

YB2.180L-6

power

15 kW

voltage

415 V

current

rotating speed

975 r/min

connection way /Y

power factor

0. 81

insulation rank

1.8

EH OIL SYSTEM

EH oil pump motor


model

Y225M-4

power

45 kW

voltage

415V

current

rotating

1450 r/min

insulation rank

1P44

manufacturer

type

set-mounted

volume

1.6 m3

oil model

Three aryl residue

oil brand number

FYRQUEL EHG

cooling area

10.9 m2

speed
protection
rank
EH oil tank

phosphoric acid fat fire


resistant oil
EH oil cooler
type

horizontal tube

temperature 80C/70C shell/pipe


side

design

0.52/1.6 MPa (shell/pipe side)

pressure

cooling water 38 L/min

design max cooling 33 C

flow

water temperature

Circulating filter pump motor


motor model Y90L-4

voltage

380 V

current

3.7 A

pressure

0.52 MPa

power

1.5 kW

rotating speed

1400 r/min

Connection

insulation rank

way
Accumulator
type

butyl rubber bladder type pressure

Page 14 of 29

8 MPa

1.9

SPECIFICATION OF TDBFP

Small turbine
Type

Single-cylinder,

Control

MEH

single flow, impulse, system


condensing type
Number of the stage 7 stage

max working 6000 r/min


rotating
speed

Rated power

12000 kW

steam source Steam extraction #4

Exhaust pressure

11.9 KPa (a)

Manufacturer

Dongfang Steam
Turbine Co., Ltd.

1.10 OIL PUMP PERFORMANCE SPECIFICATION


Name

Numb Type

Oil

Oil

Rotati Electric motor

er

flow

pres ng

m3/h sure speed


MPa
Main oil pump 1

Centrifugal 20

r/min Model

0.58 2930

70LY-

Power kW Voltage
V
13

AC 415

13

AC 415

34x2
Standby pump 1

Centrifugal 20

0.58 2930

70LY34x2

Accident

Centrifugal 16

0.44 3000

70LB-45 7.5

DC 220

reserve pump
Jacking oil

no

pump
Turning gear no
oil pump

1.11 MOTOR OPERATED FEED WATER PUMP


Motor-operated feed water pump
Model

HPT300-330M-5S Type

Beckmannia body core


package, horizontal
centrifugal pump

Rated flow

1155 m3/hr

Rated rotating
speed

Page 15 of 29

5873 r/min

Inlet water pressure

2.38 MPa

Inlet temperature 179.9 C

Lift

2367 m

Necessary Npsh 58.4 m

Shaft power

8921.9 kW

Efficiency

Number of stages

Intermediate

84.5%

bleed-off
position
Lift

2328 m

Rotating

Clockwise look from the

direction

conveying end to feedwater pump

intermediate bleed-off 43.5

m3/hr

Flow of

flow

supercharging
stage

intermediate bleed-off 10.44 MPa

Sealing mode

Mechanical seal

pressure
Minimum recirculation 295 m3/hr (590
flow

m3/hr

Manufacturer

close

automatically)
Motor operated feed water pump motor
Model

YKS1000-4

Power

11600 kW

Current

Voltage

11000 V

Rotating speed

1490 r/min

Connection way

Insulation class

Power factor

Cooling type

empty-water

Protection class

Motor heater power

0. 9

Voltage of the
motor heater

Booster pump of motor operated feed water pump


Model

HZB253-640

Type

Single stage double


extraction horizontal-type
centrifugal pump

Flow

1198.5 m3/hr

Rotating speed

1490 r/min

Water temperature

179.9C

Inlet pressure

1.19 MPa

Shaft power

518 kW

Lift

136m

Lift

136m

Efficiency

85.7%

Necessary NPsh

6.43 m

Manufactured by Shanghai Power Equipment


Maintenance Works Co Ltd.

Page 16 of 29

Electro-hydraulic coupler of motor-operated feed water pump


Model

R17K500M

Input rotating

1490 r/min

speed
Output rated speed

9033 r/min

Rated output

9630 kW

power
Speed-regulating

25%-100%

range

1.12

Rated sliding

2.6 highest rotating

difference

speed

HP HEATERS

Item

Unit

Model

#1 HP heater

#2 HP heater

#3 HP heater

JG-2240-1

JG-1950-2

JG-1600-3

Type

Horizontal, U-shaped tube, double passes

Manufacturer

Harbin boiler plant

Heat transferring area m2

2240

1950

1600

Design temperature of C

420/290

360/260

490/230

7.5

4.7

2.7

310

280

250

28

28

28

the shell side


Design pressure of the MPa
shell side
Design temperature of C
the tube side
Design pressure of the MPa
tube side
Feed water flow

t/h

1863.75

1863.75

1863.75

Inlet temperature of

245.9

215.2

181.5

276.7

245.9

215.2

t/h

134.071

114.767

91.692

Heated steam pressure MPa

6.133

3.821

2.182

Heated steam

389

324.5

469.9

251.5

220.8

187.1

feed water
Feed-water outlet
temperature
Heated steam flow

temperature
Drain water
temperature

Page 17 of 29

Difference of the

-1.7

5.6

5.6

5.6

upper end
Difference of the lower C
end

1.13

LP HEATERS

Item

Unit

#5 LP heater #6 LP heater #7, #8 LP

#7, #8 LP

heater

heater

Model

JD-1550-1-2 JD-1280-1-1

Type

Single horizontal

Manufactured by

Orient Steam Turbine Plant

Heat-transfer area m2

1050

1050

600

950

Design temperature C

260

200

150

150

0.6

0.6

0.6

0.6

170

150

150

150

4.0

4.0

4.0

4.0

2.8

2.8

2.8

2.8

5.6

5.6

5.6

5.6

of the shell side


Design pressure of MPa
the shell side
Design temperature C
of the tube side
Design pressure of MPa
the tube side
Difference of upper C
end
Difference of lower C
end

1.14

DE-AERATORS

Model

GC-2150/GS-250

Model

No-head deaerator

Design pressure

1.23 MPa

Design

300C

temperature
Working pressure

1.083 MPa

Working

356.9C

temperature
Valid volume

250

m3

Design highest
working temp.

Page 18 of 29

360C

Rated output

2150 t/h

Rated inlet water

185.6C

temperature
Max output
Oxygen content

7g/L

Steam loss

0.2%

Weight in

380 t

operating state
Numbers of spray

Nozzle pressure

<0.06 MPa

drop
Nozzle
Operating mode
Safety valve operating

Stable-sliding-

Sliding pressure

stable pressure

range

1.23 MPa

Manufactured by

0.1471.083 MPa
Shanghai Electric

value

Group Co., Ltd.

1.15

SHAFT SEALING SYSTEM

Item

Unit

Model

JQ-130-6

Manufacturer

Oriental Steam Turbine Plant

Design pressure

MPa

4(tube side)/-0.00436(shell side)

Design temperature

100 (tube side) /300(shell side)

Test pressure

MPa

5(tube side)/1 (shell side)

Working pressure

MPa

3.42(tube side) /0.0951 (shell side)

Cooling water flow

t/h

300

Cooling area

m2

130

Pressure in norma! operation MPa

Parameter

-0.00436

Shaft fan
Model

A7Y0133-021.0-1 Motor power

15 KW

Outlet pressure

KPa

Flow

m3/h

Full pressure

Pa

Rotating speed

2920 r/min

Model

YZ-16QM1-2

Power

15 kW

Voltage

415V

Current

Manufacturer
Motor of the shaft fan

Page 19 of 29

Rotating speed

1.16

2920 r/min

Connection way

CONDENSER

Model

N-40000

Cooling area

Type

Double shell, double back- Amount of

40000 m2
1145.5+66.8 t/h

pressure, single-stroke (in condensing steam (host + small)


terms of each shell)
Oxygen content of the 30g/L

Design cooling

condensate water of

water flow

71496 t/h

Hot well outlet


The number of the

Design pressure of 0.4MPa

condenser copper tube

the water chamber

Design outlet cooling

35.3 C (max38C)>

Cooling medium

Fresh water

0.85

Condenser design 10.2kPa

water temperature
Cleanness coefficient
Condensate water

46.5 C

temperature

pressure

(9.1/11 .4)

Expansion

Stainless steel

connection
material

Manufactured by

Oriental Steam Turbine Plant

Condensate water pump


Type

Vertical and tube structure Model

C720III-4

Number of stages

Single-stage double

disc mechanical

Sealing type

inhaling inlet
Flow (t/h )

seal

1639/1784 (max)

inlet water

2.9/3.2 (max)

pressure (MPa)
Inhalation pressure

10.2

(kPa)
Efficiency

pump's rotating

1480

speed (r/min)
84.0%

Manufacturer

Changsha Pump
Co. Ltd.

Motor of the condensate water pump


Model

YKSL2100-4

Power

2100 KW

Voltage

11 KV

Current

134 A

Rotating speed

1480 r/min

Manufacturer

Xiangtan Motor
Co. Ltd

Rated current

252 A

Power Factor

0.88

Insulation class

Manufacturer

ABB

Page 20 of 29

1.17

WATER RING TYPE VACCUM PUMP

Manufacturer

Ji monash association cone machinery Co., Ltd.


Two-stage vacuum pump

model

TC-11

Inhalated dry air quantity (kg/h) 64


Inhalation temperature (C)

34.2

Inhalation pressure (kPa)

3.5

Limit vacuum (-kPa)

3.3

Rotating speed (r/min)

494

Vacuum pump motor


Model

Y355L1-12

Power (kW)

110

Voltage (V)

415

Current (A)
Rotating speed (r/min)

1.18

494

CIRCULATING WATER SYSTEM

Circulating water pump


Type

96LKXA-30 Vertical

Flow

46044 t/h

oblique flow pump


Lift

30m

Rotating speed

372 r/min

Efficiency

>87%

Manufacturer

Changsha Pump Plant

Circulating water pump motor


Model

YKS4800-16 type

Power

4800 kW

Voltage

11000 V

Current

Page 21 of 29

Rotating speed

375 r/min

Insulation class

F (Xiangtan Electric
Machine Works)

1.19

COOLING WATER TOWER

Cooling area

9000 m2

Total height of

150.1 m

tower
Wind inlet

10.0 m (Relative

Height of the filling 10.25 m (Relative

elevation

elevation)

end elevation

elevation)

Filling top

11.25 m

Throat elevation

112.482 m

elevation

(Relative elevation)

(Relative
elevation)

Diameter of the

110m (or so)

tower bottom
Diameter of the

tower throat

66.50 m

diameter
71.176 m

Shaft plane size

4.8x4.8 m

17.3 m

Circulating water

55

tower top
Shaft height

cooling ratio
Ratio of the

3-4

coefficient of

< 0.2

concentration ol

controlling recycled

circulating water

water not scaling

1.20

INTEGRATED PUMP HOUSE SYSTEM

Industrial pumps (three)


model

350X250CHN

flow

900-1200 m3/h

lift

50 ~ 65m

rotating speed

1450 r/min

Matched power

250 kW

manufacturer

Industrial pump motor


model

YKK450-4

power

250 kW

voltage

1100 V

current

16.4 A

rotating speed

1491 r/min

power factor

0.88

Page 22 of 29

Connection way
insulation class

protection class
F

manufacturer

Xiangtan Electric Machine


Works

makeup pump of circulating water (3)


model

500X450 CFN

flow

1800 m3/h

lift

16 m

rotating speed

980 r/min

Matched power

110kW

manufacturer

Bo Chiping original Pump


Co. Ltd.

Motor of makeup pump of circulating water(3)


model

315L1-6

power

110 kW

voltage

415 V

current

188 A

1.21
Sl

MAIN PARAMETER LIMITS


Parameter

Unit

Normal

High limit Low limit

Rotating speed

rpm

3000

Load

MW

600

640

Initial steam

538

546

<420

420

Trip

No.
3360

528

474/460

pressure
4

HP exhaust

432

temperature
5

Condenser vacuum KPa

<-80.3

-80.3

-74.7

Exhaust

<52

80

107

mm

<0.6

0.6

0.8

mm

-5.3 <

5.3/

-6.6/

temperature
7

Thrust bearing
wear

Differential
expansion of HP &

differential +10.3

MP

expansion<
+10.3

Page 23 of 29

+11.6

Differential

mm

-4.6 <

-4.6/

expansion of LP

differential +19.8

cylinder

expansion<

-8.0/
+30.0

+19.8
10

Axial displacement mm

-1.05 < <

-1,05/

-1.2/

differential +0.6

+1.65

expansion
+0.6
11

Host shaft vibration mm

<0.076

0.125

0.25

12

Bearing pad

mm

<0.05

0.05

0.08

MPa

11.2

vibration
13

EH oil pressure

14

EH oil temperature C

40-45

65

9.2

7.8

38

18C (Oil
pump trip)

15

Lubricating oil

MPa

0.176

40-45

MPa

16

50-65

0.105

0.07

pressure
16

Lubricating oil

46

temperature
17

Jacking oil

temperature
18

Return oil

75

temperature of the
bearing
19

Support bearing

110

115

temperature
20

Thrust pad

<85

85

mm

1900100 2000

1800

mm

<526

526

264

26

27

10

temperature
21

Oil level of the


main oil tank

22

Oil level of the EH


oil tank

23

shaft seal pressure KPa


of the host

Page 24 of 29

184

Parameter limit of the feed-water pump unit


No.

Parameter

Unit

Normal

Upper

Lower

limit

limit

Trip

Small steam turbine


1

Rotating speed

rpm

5200

6327/6427

Exhaust pressure

kPa

11.9

25

50

Exhaust temperature

<50

135

150

Bearing vibration

mm

0.05

0.075

0.100

Lubricating oil pressure

MPa

0.13-

0.08

0.07

0.14
6

Differential pressure before and MPa

0.05

0.118

65

after the lubricating oil strainer


7

Lubricating oil temperature

4045

Control oil pressure

MPa

the same
as host

Axial displacement

mm

-0.55< -0.50/

-0.60/

displace +0.30

+0.40

ment
<+0.3
10

Support bearing temperature

<85

100

110

11

Thrust bearing temperature

<85

100

110

Steam-driven feed water pump and booster pump


1

Bearing temperature o1 the

<75

90

100

<75

90

100

<75

90

100

<80

100

110

placenta pump
2

Radial bearing temperature of


motor

Radial bearing temperature oi


feed-water pump

Thrust bearing temperature o


feed-water pump

Page 25 of 29

Temperature difference between C

<30

30

upper and lower of the feedwater pump


6

Differential pressure o the inlet MPa

0.06

strainer of placenta pump


7

Differential pressure o the inlet MPa

0.06

strainer of feed-water pump


8

Inlet pressure of the feed-water MPa

2.38

2.44

1.1

pump
9

Differential pressure seal water MPa

0.06

strainer
10

Lubricating oil pressure

MPa

11

Recirculation flow

t/h

12

Bearing vibration of feed-water mm

0.12

0.3

0.1

590

275

0.08

0.13

pump
13

Mechanical seal temperature of C

80

main pump

90
(manual)

Electric feed-water pumps


1

Bearing temperature of placenta C

<75

90

100

<75

90

100

<75

90

100

<80

95

110

pump
2

Thrust bearing temperature o- C


placenta pump

Radial bearing temperature of


main pump

Thrust bearing temperature of


main pump

Bearing temperature of motor

<75

90

100

Motor winding temperature

<85

120

130

Air temperature of motor

45

55

Page 26 of 29

Thrust bearing temperature of

<65

90

95

<65

90

95

110

130

coupler
9

Radial bearing temperature of


coupler

10

Inlet temperature o1 working oil C


cooler

11

Outlet temperature o working

75

Inlet temperature ol lubricating C

65

oil cooler
12

oil cooler
13

Outlet temperature ol

45

55

0.12

0.3

lubricating oil cooler


14

Lubricating oil pressure

MPa

15

Differential pressure of

MPa

0.05

Differential pressure of strainer MPa

0.06

0.1

0.08

lubricating oil filter


16

of feed-water pump inlet


17

Inlet pressure of feed-water

MPa

2.38

2.44

11

<0.05

0.08

0.13

pump
18

Bearing vibration of feed-water mm


pump

19

Recirculation flow

t/h

Page 27 of 29

590

275

Parameter limits of HP & LP heater and de-aerator


No

Parameter

Unit

Normal

height limit

Lower limit

Paralleling
off

Water level of #1

mm

210 (high

HP heater

-530

high) /640
(high high
high)

Water level of #2

mm

210 ( high

HP heater

640

high) /640
(high high
high)

Water level of #3

mm

210 ( high

HP heater

640

high) /640
(high high
high)

Water level of #5

mm

0-40

LP heater

40(high)

-40 (low) -

80( ( high

80(low low)

+120

high)120
(high high
high)
5

Water level of #6

mm

0-40

LP heater

40 (high)80 -40 (low) ( high

+120

80 (low low)

high)120
(high high
high)
6

Water level

mm

0-40

of #7 LP heater

40 (high)80

130

( high
high)130
(high high
high)

Water level of #8LP mm

0-40

heater

40

130

(high)80(
high
high)130
(high high
high)

Water level of
deaerator

mm

600-800

+900(high) +350 (low)


+1100 (high

-900 (low

high high)

low low)

Page 28 of 29

Deaerator pressure MPa

0.147-1.1

1.3

Pumps & Auxiliary Steam


No.

Parameter

Unit

Normal High limit Low limit

Notes

Inlet pressure of the

MPa

3.45

combined

3.8

condensate water
2

Strainer difference

pump
MPa

0.05

pressure of condensate
water inlet
3

Header pressure of the

MPa

0.5

closed circulating cooling

0.43

0.4

alarm

combined

water
4

Header pressure of the

pump
MPa

0.45

open circulating cooling

0.35

0.3

alarm

combined

water
5

Strainer difference

pump
MPa

0.02

pressure of open cooling


water filter
6

Header pressure of

MPa

0.25

MP auxiliary steam header MPa

0.76

1.15

0.65

0.366

0.41

0.3

circulating water
7

pressure
8

LP auxiliary steam header MPa


pressure

Industrial pump

MPa

0.8

Page 29 of 29

0.35