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Artificial Lift Systems Management

Best Practices & Recomendations


By Clemente Marcelo Hirschfeldt
OilProduction Consulting & Training

Outline

Artificial Lift Systems Cycle


Process and Participants
Dynamics of ALS Cycle
Analisys
y and selection (tips)
( p )
Equipment Acquisition (tips)
Data Acquisition and Surveillance (tips)
Wh some new or emerging
Why
i
technologies
t h l i fail?
f il?
(tips)
Conclusion

Marcelo Hirschfeldt. www.oiproduction.net

Artificial Lift Systems


y
Cycle
y

Artificial Lift Systems Cycle

WELL Data

OTHERS

RESERVOIR Data

surveillance
ill
ANALYSIS

OPERATIONAL Data

OPTIMIZATION

SELECTION
& DESIGN

FAILURE

ACQUISITION

WELL INTERVENTION

INSPECTION
/TEST

INSTALL/PULL
OPERATION

Marcelo Hirschfeldt. www.oiproduction.net

Process and Participants


PARTICIPANTS
PROCESS

Analysis
Selection
Acquisition
Installation
/Pulling)
I
Inspection
ti
Operation
Monitoring

OPERATOR

SERVICES

Production Engineering

Production Operations

Field Enegineering

Reservoir

Field operations

Drilling

Sales

Engineering

Supplies
Contracts

Marcelo Hirschfeldt. www.oiproduction.net

Artificial Lift Systems


Dynamics

Artificial Lift Systems - Dynamics


EOR
WELL Data

OTHERS

RESERVOIR Data

surveillance
ill
ANALYSIS

OPERATIONAL Data

OPTIMIZATION

SELECTION
& DESIGN

FAILURE

ADQUISICION

WELL INTERVENTION

INSPECTION
/TEST

INSTALL/PULL
OPERATION

Marcelo Hirschfeldt. www.oiproduction.net

Dynamics of ALS (Waterflooding example)

10000

Primay

Secundary recovery (waterflooding)

One year

bpd
d

1000

Water
injection
Oil +
water
Oil

100

10

Declination

First stage

Second stage

Increase pump size & depth setting

ESP

Change
g ALS for ESP Increase p
pumping
p g speed
p
& size

SRP

Increase pumping speed, pumping units & pump size


Small pumping unit & pump size

Marcelo Hirschfeldt. www.oiproduction.net

Artificial Lift Systems Cycle


EOR
WELL Data

OTHERS

RESERVOIR Data
ANALYSIS

OPERATIONAL Data

OPTIMIZATION

SELECTION
& DESIGN

FAILURE

ADQUISICION

WELL INTERVENTION

INSPECTION
/TEST

INSTALL/PULL
OPERATION

Marcelo Hirschfeldt. www.oiproduction.net

Artificial Lift Systems


Analysis Selection &Design
Analysis,

ALS Analisys, Selection & Design


RESERVOIR

IPR
Fluids
Gas
Sand
Corrosion
Oil
Temperature

OTHERS

Location
Well geometry
Diameter
Direcctional
/Horizontal
/Extender reach
Completion

Eco
onomics

TECH
HNICAL

WELL

Flexibility
Reliability
Availability and
type of energy
source
Energy efficiency
Availability of
products and
services
Know-how

Initial Investment
Operating Cost
Cost of services
Salvage value (re-sales)
Marcelo Hirschfeldt. www.oiproduction.net

ALS Analysis, Selection & Design


WHO SHOULD PARTICIPATE?

Production Engineering / Operations

R
Reservoir
i E
Engineering
gi
i g

Drilling

WHAT IS NEEDED?

Current Data (IPR)

Future Data (Production Forecast)

Learn abo
aboutt the market (ser
(service
ice companies
companies, which
hich
offer in the region)

Basic skills

Benchmarking
Marcelo Hirschfeldt. www.oiproduction.net

ALS - Analysis & Selection


BASIC SKILLS

Well performance
Reservoirs and fluids characterisation
Mechanical, Electrical and Fluid dynamics Concepts
Principle of operation and limits of artificial lift
systems

Marcelo Hirschfeldt. www.oiproduction.net

Artificial Lift Systems


Equipment Acquisition (Tips)

Equipment Acquisition
WHO SHOULD PARTICIPATE?

Supplies and Contracts


Production
P d ti E
Engineering
i
i

Sometimes the equipment is purchased from


th perspective
the
ti
off a contract,
t
t but
b t does
d
nott
suit the reservoir

Marcelo Hirschfeldt. www.oiproduction.net

Artificial Lift Systems


Data Acquisition and Surveillance (Tips)

Data Acquisition and Surveillance

Investing in acquiring data, means that I will use


them to make decisions.
decisions

The technology is there, but sometimes it is difficult


to justify this investment

This requires knowledge of previous data


operation associated costs
operation,
costs, failure statistics
statistics, etc
etc.

Anyway,
A
with
i h or without
ih
d
data acquiring
i i or
automation, the human factor is the most important.

Marcelo Hirschfeldt. www.oiproduction.net

Artificial Lift Systems


Inspection process (Tips)

Inspection process and procedures


To have internal (in-house) or external inspection
procedures and p
p
process

Elements traceability (Downhole and surface)

Acceptance criteria and discard

Active participation of the production engineer and


production supervisor

Databases for failure statistics.

Marcelo Hirschfeldt. www.oiproduction.net

Example- In-House Procedures and process

Marcelo Hirschfeldt. www.oiproduction.net

Example- External process

Marcelo Hirschfeldt. www.oiproduction.net

Artificial Lift Systems


Why some new or emerging technologies fail?

Marcelo Hirschfeldt. www.oiproduction.net

Why some new or emerging technologies fail?

Lack of knowledge of the operator


Lack of knowledge of the service company
Lack of monitoring / surveillance
Total delegation of responsibilities
L k off commitment
Lack
it
t
Lack of documentation of successes and failures.
There are no adequate information to select candidate
wells
Lack of regional infrastructure to provide service
Associated services too expensive

Marcelo Hirschfeldt. www.oiproduction.net

Why new or emerging technologies fail?

Two typical expresions


This system does not work here
este sistema aqu no funciona

It
It was tested and did not work
work
Esto ya lo probamos y no funcion

Marcelo Hirschfeldt. www.oiproduction.net

Conclusions

CONCLUSIONS
The management of the ALS is a dynamic circuit
that requires
q
an interdisciplinary
p
y studyy and work.
It requires commitment and skills of those who
have to select, acquire, evaluate and optimize.
Teamwork between the operator and service
company.
In many of the current fields, the ALS need our
wells today is not the same need tomorrow.

Marcelo Hirschfeldt. www.oiproduction.net

Contact
Clemente Marcelo Hirschfeldt
marcelo@oilproduction.net
www.artificialLIFT.net
tifi i lLIFT t
Patagonia Argentina

www.oilproduction.net

www.consulting.oilproduction.net

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