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/id/539)
2. Power Transformer Temperature Measurement
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more popular tools on the site. The tool enables cables to be sized in compliance
with BS 7671 (the IEE Wiring Regulations) and by implication IEC 60364.
This post gives some insight into how the tool works, the calculations carried out
/id/535)
and how to use it. With the tool being based on BS 7671, this post will also
provide an introduction and explanation of the cable sizing method given in the
standard.
sizing-calculator)
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The Procedure
The flowchart (click for a larger image) shows the general procedure followed by the tool:
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current capacity a cable size is found which is adequate for the expected current
voltage drop the voltage drop on the selected cable is checked and if to big the cable size is increased
fault level the fault level withstand is checked and if not adequate the cable size is increase
Any errors or warnings generated during the calculation are passed on the the user.
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In addition to cable size the tool also calculates the cable impedance and fault levels at the load end of the cable.
The Formulae
The calculation method follows the procedures given in BS 7671:2008 (the IEE Wiring Regulations), 17th Edition.
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Iz - current carrying capacity of the cable (continuous service under defined INSTALLATION conditions)
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It - tabulated value of current (for the type of cable, type of installation, and at an ambient of 30oC)
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Current Capacity
By considering any correction factors, the tabled current for a cable installed in a given situation can be found. Once the
tabled value of current is found, the cable size is determined by selecting the next largest cross sectional area in the lookup
tables.
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(http://myelectrical.com/Portals/0/SunBlogNuke/2/Windows-Live-Writer/Cable-Sizing-Tool_81C1
/image011_2.gif)
For groups where simultaneous overload is possible:
(http://myelectrical.com/Portals/0/SunBlogNuke/2/Windows-Live-Writer/Cable-Sizing-Tool_81C1
/image018_2.gif)
(http://myelectrical.com/Portals/0/SunBlogNuke/2/Windows-Live-Writer/Cable-Sizing-Tool_81C1
/image020_2.gif)
(http://myelectrical.com/Portals/0/SunBlogNuke/2/Windows-Live-Writer/Cable-Sizing-Tool_81C1
/image022_2.gif)
(http://myelectrical.com/Portals/0/SunBlogNuke/2/Windows-Live-Writer/Cable-Sizing-Tool_81C1
/image026_2.gif)
Once It is known, this size of cable is then looked up in the current carrying capacity tables:
Tables 4D1A to 4J4A (pages274 to 316) current carrying capacity
Correction factors are obtained from the following tables (dependant upon cable type and installation):
Table 4B1 rating factors for cables in air, ambient other than 30 C
Table 4B2 rating factors for buried cables, ambient other than 20 C
Table 4B3 rating factors for buried cables, thermal resistivities other an 2.5 K.m.W-1
Table 4C1 to 4C3 rating for grouping of circuits/cables
Table 52.2 rating factors for cables surrounded by thermal insulation
Voltage Drop
Voltage drop calculations consider both the power factor of the system and a correction factor for the cable operating
standard. Tables 4D1B to 4J4B of the standard give voltage drops (resistive and reactive) in (mV/A/m), which is
equivalent to m/m (or /m if adjusted).
By looking up in these tables and using the cable length, the sizing tool determines the resistance, R and reactance, X of
the cable. The calculated voltage drop, is then given by:
(http://myelectrical.com/Portals/0/SunBlogNuke/2/Windows-Live-Writer/Cable-Sizing-Tool_81C1
/image038_2.gif)
The temperature correction factor is only applied to the resistance and is given by:
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Fault Levels
The fault withstand rating of the cable is determined using the adiabatic equation:
(http://myelectrical.com/Portals/0/SunBlogNuke/2/Windows-Live-Writer/Cable-Sizing-Tool_81C1
/image035_2.gif)
Where:
S is the cable cross sectional area in mm2
I is the fault current which can flow in A
t is the operating time of the protective device in S
k is a factor related to the conductor material and insulation tables 54.2 to 54.6 of the standard
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vasilem
Hello,
I have the following application: a remote 3 phase, 400 V, electrical pump (Active power
3kW)supplied via a buried aluminium multicore, armored cable (70 degrees C). The pump is
remote .. 410 metres.
I am using the cable selector with the following data:
Voltage: 400 V, Voltage drop: 5%
Load current: 4.56, pf: 0.95
Ambient Temperature: 20
General protective device; 10 A
Short circuit 0.01 kA time: 0.02 s
Cable type: Al - Multicore armoured, thermoplastic (70 deg C)
Installation: In ground (buried) 3 or 4 core cable, direct buried
Grouping: Single or multicore directly in ground and touching 1 circuit, auto
Cable Length: 410 m
soil thermal resistivity: 1, no insulation
And then press Calculate .. the cable section of 25 mm2 seems too big. Any idea why?
Thank you
Vasile
Steven McFadyen
Mod
The reason you are getting 25mm2 is that the base data is from BS 7671. In the standard,
the tables for the conductor you selected do not have any smaller cables. IEC 60364 does
have smaller aluminium cross sections, but these have not been implemented in the
calculation tool.
The current cable sizing tool, uses table look ups to calculate the cables (much the same
way a person would use BS 7671). I do have plans for a more generic tool (closer to IEC
60364) based more on calculation. This will let me deal with more cable installation
environments and allow to tool to provide better guidance on selecting the correct cable.
The new tool will cover smaller sized aluminium conductors. Hope, any delay in doing this
will not cause too much inconvenience.
vasilem
Thang Dao
hi !
A new telecom power supply system is installing and distance AC/220V supply is 150 feet copper
flexible cable should be used at 70-90 deg C, mouting installation
The telecom power system have circuit breaker 63A/3P, coud you calculate which size of cable is
adapted ?
Thank you
Michael
Hi There!
Could someone tell me how to calculate the cablesize, if the load is 100%, and the time is a few
sec.
Eg.100A in 3 sec. and the 10 hour with 0A.
Let us assume no heat loss during the start-up.
What is the theory ?
Best regard
Michael
Matt1978
Hello,
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